JP5025934B2 - Supporter having taping function and manufacturing method thereof - Google Patents

Description

  The present invention relates to a supporter having a taping function and a manufacturing method thereof.

Taping is a tape made of cotton or chemical fiber with adhesive on one side, and is used to support and compress joints, ligaments, etc. Are widely used for the purpose of preventing the occurrence of trauma and training for functional recovery from an early stage. However, the tape used for taping may cause a rash depending on the patient's constitution, and has the disadvantages that it is disposable and requires a new tape for each treatment. Furthermore, taping has the problem that it takes time and effort and requires specialized knowledge and skills.
For this reason, various supporters have been proposed in which a taping function is easily provided by simply attaching the supporter to the supporter, and as an example, a knee having a taping portion printed on the surface of the supporter body is proposed. Supporters can be mentioned (for example, see Patent Document 1).
JP 2003-88544 A

However, in the supporter of Patent Document 1, the taping portion is only printed on the surface of the supporter body. Therefore, when the supporter is repeatedly used, the taping portion is repeatedly expanded and contracted together with the supporter body, and the taping portion is cracked. The function may have deteriorated early.
This invention is made | formed in view of such a situation, and it aims at providing the supporter which can prevent the fall of the taping function produced by the crack of the taping part provided in the supporter, and its manufacturing method. .

In order to achieve the above object, the present invention takes the following technical means.
The supporter having the taping function of the present invention is
A cylindrical supporter body,
A strip-shaped taping portion made of silicon resin provided integrally with the supporter body,
The supporter body, silicone silicone resin which is composed of a rayon filament yarn and nylon yarn on the front surface side of the first fibrous layer capable penetration provided, which is composed of a polyester yarn and a rayon short fiber yarn on the back side It is a two-layer structure provided with a second fiber layer to which resin can adhere ,
The taping portion permeates from the front surface side of the supporter body to the vicinity of the back surface .
According to this configuration, Te Doping portion, since the permeate from the surface side of the supporter body to the back close, since the taping unit and supporter body is expanded and contracted together, the taping unit caused by repeated use of the supporter Cracking can be prevented. Thereby, the fall of a taping function can be prevented.

Here, the first fiber layer into which the silicon resin can permeate is composed of a fiber yarn having a small amount of silicon resin adhering to the yarn surface and a fiber yarn having a property of delaying solidification of the silicon resin. Examples of fiber yarns with a small amount of silicon resin adhering to the yarn surface include rayon long fiber yarns, silk long fiber yarns, cupra (Bemberg (registered trademark)) long fiber yarns, and the like. Examples of the fiber yarn having the property of delaying include nylon yarn and natural rubber.
Said first fibrous layer in the present invention, which is configured with a rayon filament yarn and nylon yarn, silicone resin without staying on supporter surface, slowly solidified with shaking between the stitches of the first fiber layer . For this reason, a taping part and a supporter main body can be formed integrally.

In the supporter having a taping function of the present invention, by Tei Rukoto providing the second fibrous layer a silicone resin is attachable to the rear surface side of the support portal body, silicone resin that has passed through the first fibrous layer of the second fibrous layer Since it hardens inside, the silicone resin does not penetrate to the back of the supporter body, and skin problems such as swelling and itching that occur when the silicone resin as the material of the taping part touches the skin of the wearer can be prevented. .

Here, the second fiber layer to which the silicon resin can be attached is composed of fiber yarns to which the silicon resin can be attached. Examples of the fiber yarn to which the silicon resin can be attached include polyester yarn, rayon short fiber yarn, cotton yarn, acrylic yarn, and the like. The second fiber layer may be composed of one type of yarn or may be composed of two or more types of yarn.
In the present invention, since the second fiber layer is composed of polyester yarn and rayon short fiber yarn, the silicone resin that has passed through the first fiber layer is composed of the polyester yarn and rayon short fiber yarn that constitute the second fiber layer. It hardens while attached to the surface . For this reason, the silicon resin does not penetrate to the back surface of the supporter body.

Moreover, the manufacturing method of the supporter having the taping function of the present invention is as follows.
A cylindrical supporter body,
A supporter manufacturing method having a taping function including a strip-shaped taping portion made of silicon resin provided integrally with the supporter body,
A first fiber layer that is permeable to silicon resin composed of rayon long fiber yarns and nylon yarns is knitted on the surface side of the supporter body, and is composed of polyester yarns and rayon short fiber yarns on the back side . Including a step of knitting a second fiber layer to which the silicon resin can be attached, and a step of forming a taping portion from the front surface side of the supporter body to the back surface by infiltrating the portion of the supporter body where the taping function is to be imparted. It is characterized by that.
According to said method, since a taping part can be integrally provided with a supporter main body, even if it uses a supporter repeatedly, a supporter with which a taping part does not produce a crack can be manufactured.

Further, since the silicon resin to organize a second fibrous layer can be attached to the back side of the supporter body, it is rather name to penetrate the silicon resin to the back of the supporter body, silicone resin as the material of the taping unit the wearer It is possible to manufacture a supporter that can prevent skin troubles such as swelling and itching caused by touching the surface of the skin.

ADVANTAGE OF THE INVENTION According to this invention, while being able to prevent the fall of the taping function which arises by the crack of the taping part provided in the supporter, the swelling and itching which occur when the silicon resin as a raw material of a taping part touches a wearer's ground surface. It is possible to obtain a supporter that can prevent skin troubles such as the above and a method for manufacturing the same.

  Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. FIG. 1 is a perspective view of an embodiment of a supporter having a taping function of the present invention, and this supporter is mainly configured for a knee. The supporter 1 according to the present embodiment is composed of a cylindrical supporter body 2 and a strip-shaped taping portion 3 made of silicon resin provided on the supporter body 2.

  The supporter body 2 has a cylindrical shape that covers at least the upper and lower knees and the popliteal (back of knee) of the wearer's leg. As shown in FIG. 2, the surface side rayon long fiber yarn 4a and the nylon yarn are provided. 2 layer structure which consists of the 1st fiber layer 4 which can penetrate the silicone resin which consists of 4b, and the 2nd fiber layer 5 which can adhere the silicone resin which consists of the polyester yarn 5a and the rayon short fiber yarn 5b of the back side It is.

  The first fiber layer 4 is composed of rayon long fiber yarns 4a and nylon yarns 4b, and is further permeable to silicon resin by knitting with a coarse gauge. The rayon long fiber yarn 4a is a fiber in which silicon resin is easily adhered to the surface, but has a small yarn surface area (no fuzz), resulting in a small amount of silicon resin adhering to the yarn surface. For this reason, the silicon resin that cannot adhere to the yarn surface passes between the coarse stitches. Since the nylon yarn 4b combined with this yarn has the property of delaying the solidification of the silicone resin, the first yarn knitted with a coarse gauge on the surface side of the supporter body 2 with the rayon long fiber yarn 4a and the nylon yarn 4b. By forming the fiber layer 4, the silicon resin does not stay on the surface of the support body 2, but solidifies slowly while penetrating between the stitches of the first fiber layer 4.

  The second fiber layer 5 is composed of polyester yarn 5a and rayon short fiber yarn 5b. Both the polyester yarn 5a and the short rayon fiber yarn 5b are yarns in which the silicone resin easily adheres to the yarn surface. In particular, the rayon short fiber yarn 5b has a large yarn surface area (high fuzz), and thus the silicone resin that adheres to the yarn surface. There is a lot of. Therefore, by forming the second fiber layer 5 knitted with the polyester yarn 5a and the rayon short fiber yarn 5b on the back side of the supporter body 2, the silicon resin that has passed through the first fiber layer 4 is used as the second fiber layer 5. It becomes possible to adhere to the yarn surface and solidify.

  By making the fabric of the supporter body 2 into two layers, even if the silicon resin passes through the first fiber layer 4, it hardens inside the second fiber layer 5 and does not penetrate into the back surface of the supporter body 2. It is possible to prevent skin troubles such as stuffiness and itching that occur when the silicon resin as the material of the portion 3 touches the wearer's background.

  The supporter body 2 is provided integrally with the supporter body 2 with a taping portion 3 extending in a band shape so as to provide a taping function. The taping portion 3 is integrated with the supporter body 2 by slightly protruding from the surface of the first fiber layer 4 and penetrating into the first fiber layer 4 and penetrating to the vicinity of the back surface side of the second fiber layer 5. . And this taping part 3 is extended in the shape of a fallen M character symmetrically seeing from the front so that the patella of a wearer's leg may be enclosed.

  Since the taping portion 3 is provided on the supporter body 2, the portion where the taping portion 3 is disposed in the supporter body 2 is difficult to extend. Tightening and taping effect. In addition, since the taping portion 3 is provided integrally with the supporter body 2, they are integrally expanded and contracted, so that even if the supporter 1 is repeatedly used, the taping portion 3 is not broken and the taping function is deteriorated. Can be prevented.

  In the supporter 1 having a taping function of the present invention, the first fiber layer 4 capable of penetrating silicon resin is knitted on the front surface side of the supporter body 2, and the second fiber layer 5 capable of adhering silicon resin is knitted on the back surface side. It is manufactured through a process and a process of forming a taping portion 3 from the front surface side of the supporter body 2 to the vicinity of the back surface by infiltrating a silicon resin into a portion of the supporter body 2 to which a taping function is desired.

  More specifically, the yarn structure is composed of the rayon long fiber yarn 4a, the nylon yarn 4b, the polyester yarn 5a, and the rayon short fiber yarn 5b in order from the surface side, and is knitted into a cylinder with a coarse gauge (around 9 gauge). After that, when it is cut to an appropriate length and sewn up and down, the first fiber layer 4 in which the silicone resin composed of the rayon long fiber yarn 4a and the nylon yarn 4b can penetrate and the polyester yarn 5a on the back surface side. And the supporter body 2 in which the second fiber layer 5 to which the silicon resin composed of the short fiber yarns 5b can be attached is completed.

  Next, silicon resin is infiltrated into the portion of the supporter body 2 where the taping function is to be provided. Here, the silicon resin is previously mixed with a silicon curing agent and adjusted to a paste shape having an osmotic viscosity of 2000 to 3000 P. If the osmotic viscosity is less than 2000 P, it is not preferred because it penetrates too much. The position (substantially center) and shape (inverted M-shape) of the taping part 3 is set on the supporter body 2 with a silk screen or the like, a paste-like silicon resin is placed on the silk screen, and pressure is applied with a rubber spatula. Rub silicon resin while applying. Thereafter, the silicon resin is further penetrated and solidified by drying at a temperature of 70 to 80 ° C. for about 15 minutes.

  According to this method, the silicon resin is slowly solidified while penetrating between the stitches of the first fiber layer 4 by rubbing the silicon resin while applying pressure, and further passes through the first fiber layer 4. Is solidified inside the second fiber layer 5, the taping portion 3 can be penetrated to the second fiber layer 5 of the supporter body 2 to be integrated. Thereby, even if it uses the supporter 1 repeatedly, the supporter 1 which can prevent the skin trouble which a crack does not arise in the taping part 3 and a silicon resin touches a wearer's ground surface can be manufactured.

  In the present invention, the present invention is not limited to the above-described embodiment, and various modifications can be made within the scope of the present invention. For example, the surface of the taping unit 3 may be flush with the supporter body 2. The taping portion 3 of the above-mentioned knee supporter is not limited to the above shape, and may be provided anywhere as long as it requires a taping. The supporter 1 having a taping function is not limited to the one for knees, and can be used for calves, ankles and the like. In this case, the length, upper width, lower width, position of the taping portion, and the like of the supporter body 2 may be changed as appropriate.

It is a perspective view of one embodiment of a supporter having a taping function of the present invention. It is an image figure which shows the taping part of the supporter which has a taping function of this invention.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Supporter which has a taping function 2 Supporter main body 3 Taping part 4 1st fiber layer 4a Rayon long fiber yarn 4b Nylon yarn 5 2nd fiber layer 5a Polyester yarn 5b Rayon short fiber yarn

Claims (2)

A cylindrical supporter body,
A strip-shaped taping portion made of silicon resin provided integrally with the supporter body,
The supporter body, silicone silicone resin which is composed of a rayon filament yarn and nylon yarn on the front surface side of the first fibrous layer capable penetration provided, which is composed of a polyester yarn and a rayon short fiber yarn on the back side It is a two-layer structure provided with a second fiber layer to which resin can adhere ,
A supporter having a taping function, wherein the taping portion penetrates from the front surface side to the back surface of the supporter body . A cylindrical supporter body,
A supporter manufacturing method having a taping function including a strip-shaped taping portion made of silicon resin provided integrally with the supporter body,
A first fiber layer that is permeable to silicon resin composed of rayon long fiber yarns and nylon yarns is knitted on the surface side of the supporter body, and is composed of polyester yarns and rayon short fiber yarns on the back side. Including a step of knitting a second fiber layer to which the silicon resin can be attached, and a step of forming a taping portion from the front surface side of the supporter body to the back surface by infiltrating the portion of the supporter body where the taping function is to be imparted. A method for manufacturing a supporter having a taping function.

Images