JP5021186B2 - 金属部品類の加工・洗浄方法 - Google Patents
金属部品類の加工・洗浄方法 Download PDFInfo
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- JP5021186B2 JP5021186B2 JP2005186628A JP2005186628A JP5021186B2 JP 5021186 B2 JP5021186 B2 JP 5021186B2 JP 2005186628 A JP2005186628 A JP 2005186628A JP 2005186628 A JP2005186628 A JP 2005186628A JP 5021186 B2 JP5021186 B2 JP 5021186B2
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- 238000004140 cleaning Methods 0.000 title claims abstract description 54
- 239000002184 metal Substances 0.000 title claims abstract description 31
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 31
- 239000003921 oil Substances 0.000 claims abstract description 46
- 239000002199 base oil Substances 0.000 claims abstract description 19
- 229930195734 saturated hydrocarbon Natural products 0.000 claims abstract description 17
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 14
- 239000000654 additive Substances 0.000 claims abstract description 12
- 239000003112 inhibitor Substances 0.000 claims abstract description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 4
- 238000002156 mixing Methods 0.000 claims abstract description 3
- 239000012459 cleaning agent Substances 0.000 claims description 48
- 238000000034 method Methods 0.000 claims description 18
- 125000004432 carbon atom Chemical group C* 0.000 claims description 11
- 238000005406 washing Methods 0.000 claims description 8
- 239000003963 antioxidant agent Substances 0.000 claims description 6
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 6
- 230000000996 additive effect Effects 0.000 claims description 4
- 239000003599 detergent Substances 0.000 abstract description 22
- 239000000203 mixture Substances 0.000 abstract description 10
- 238000004821 distillation Methods 0.000 abstract description 9
- 238000011084 recovery Methods 0.000 abstract description 9
- 230000000994 depressogenic effect Effects 0.000 abstract description 3
- 239000011148 porous material Substances 0.000 abstract description 3
- 230000003647 oxidation Effects 0.000 abstract 1
- 238000007254 oxidation reaction Methods 0.000 abstract 1
- 238000001035 drying Methods 0.000 description 21
- 239000004215 Carbon black (E152) Substances 0.000 description 12
- 229930195733 hydrocarbon Natural products 0.000 description 12
- 150000002430 hydrocarbons Chemical class 0.000 description 12
- CNPVJWYWYZMPDS-UHFFFAOYSA-N 2-methyldecane Chemical compound CCCCCCCCC(C)C CNPVJWYWYZMPDS-UHFFFAOYSA-N 0.000 description 10
- 239000003209 petroleum derivative Substances 0.000 description 10
- 238000009835 boiling Methods 0.000 description 9
- 230000000052 comparative effect Effects 0.000 description 9
- SGVYKUFIHHTIFL-UHFFFAOYSA-N 2-methylnonane Chemical compound CCCCCCCC(C)C SGVYKUFIHHTIFL-UHFFFAOYSA-N 0.000 description 8
- 238000011156 evaluation Methods 0.000 description 7
- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 238000005238 degreasing Methods 0.000 description 5
- GTJOHISYCKPIMT-UHFFFAOYSA-N 2-methylundecane Chemical compound CCCCCCCCCC(C)C GTJOHISYCKPIMT-UHFFFAOYSA-N 0.000 description 4
- 230000003078 antioxidant effect Effects 0.000 description 4
- VKPSKYDESGTTFR-UHFFFAOYSA-N isododecane Natural products CC(C)(C)CC(C)CC(C)(C)C VKPSKYDESGTTFR-UHFFFAOYSA-N 0.000 description 4
- HGEMCUOAMCILCP-UHFFFAOYSA-N isotridecane Natural products CCCCCCCCCCC(C)C HGEMCUOAMCILCP-UHFFFAOYSA-N 0.000 description 4
- 239000002480 mineral oil Substances 0.000 description 4
- IIYFAKIEWZDVMP-UHFFFAOYSA-N tridecane Chemical compound CCCCCCCCCCCCC IIYFAKIEWZDVMP-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 3
- 150000002367 halogens Chemical class 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 235000010446 mineral oil Nutrition 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- 230000001988 toxicity Effects 0.000 description 3
- 231100000419 toxicity Toxicity 0.000 description 3
- RSJKGSCJYJTIGS-UHFFFAOYSA-N undecane Chemical compound CCCCCCCCCCC RSJKGSCJYJTIGS-UHFFFAOYSA-N 0.000 description 3
- 238000001291 vacuum drying Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 241000287462 Phalacrocorax carbo Species 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000007602 hot air drying Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229940094933 n-dodecane Drugs 0.000 description 2
- 238000004506 ultrasonic cleaning Methods 0.000 description 2
- 238000010407 vacuum cleaning Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- UOCLXMDMGBRAIB-UHFFFAOYSA-N 1,1,1-trichloroethane Chemical compound CC(Cl)(Cl)Cl UOCLXMDMGBRAIB-UHFFFAOYSA-N 0.000 description 1
- AJDIZQLSFPQPEY-UHFFFAOYSA-N 1,1,2-Trichlorotrifluoroethane Chemical compound FC(F)(Cl)C(F)(Cl)Cl AJDIZQLSFPQPEY-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- CYTYCFOTNPOANT-UHFFFAOYSA-N Perchloroethylene Chemical group ClC(Cl)=C(Cl)Cl CYTYCFOTNPOANT-UHFFFAOYSA-N 0.000 description 1
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical group ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 239000008041 oiling agent Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229950011008 tetrachloroethylene Drugs 0.000 description 1
- UBOXGVDOUJQMTN-UHFFFAOYSA-N trichloroethylene Natural products ClCC(Cl)Cl UBOXGVDOUJQMTN-UHFFFAOYSA-N 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
Landscapes
- Cleaning By Liquid Or Steam (AREA)
- Detergent Compositions (AREA)
- Lubricants (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Description
本発明に係る金属部品類の加工・洗浄用油を用いて、焼結金属の加工及び洗浄試験を行った結果を表1に示す。表1には本発明に係る金属部品類の加工・洗浄用油を用いた実施例1〜4と、在来の各種加工油および洗浄剤を用いた比較例1〜7があらわされている。
試験方法:焼結金属を表1の加工用油に浸漬してサイジング加工を行い、加工性の評価を行った
加工機:15tプレス加工機
商品名「YKK−150」有限会社山嘉工機製作所製
加工条件:金型を用いた塑性加工
材質:鉄系材
評価: ◎:仕上寸法誤差−5%以上+5%未満
試験方法:加工後の焼結金属を、下記条件で洗浄及び乾燥を行い、乾燥状態の観察及び残存油分の測定を行った
洗浄システム:ベーパー洗浄乾燥機
商品名「FVH2−3040」株式会社クリンビー製
洗浄条件:第1槽、第2槽浸漬超音波洗浄
洗浄剤温度:40℃ 洗浄時間:5分
乾燥条件:真空ベーパー乾燥
ベーパー温度:110℃、ベーパー時間:2分、乾燥時間:10分
評価: ◎:残存油分0.05mg未満
○:残存油分0.05mg以上0.1mg未満
△:残存油分0.1mg以上0.2mg未満
×:残存油分0.2mg以上、または乾燥不良
試験方法:洗浄剤100容量部、加工用油10容量部の混合物をエバポレーターを使用して蒸留回収した
回収条件:圧力50mmHg、加熱温度130℃、回収率90容量%
評価: ○:回収液の洗浄剤成分99容量%以上
△:回収液の洗浄剤成分95容量%以上99容量%未満、
×:回収液の洗浄剤成分95容量%未満
(表1)
基 油 添加剤 加工性 洗浄性 組成変化
実施例1 HC-250(97) J-1(3) HC-250(100) ◎ ◎ ○
実施例2 HC-370(97) 同上 HC-370(100) ◎ ◎ ○
実施例3 イソウンデカン(97) イソウンデカン(100)
同上 ◎ ◎ ○
実施例4 イソドデカン(97) イソドデカン(100)
同上 ◎ ○ ○
比較例1 石油系炭化水素A(97) HC-250(100)
◎ ◎ ×
比較例2 同上 同上 石油系炭化水素A(100) ◎ × △
比較例3 石油系炭化水素B(97) HC-250(100)
同上 ◎ ○ ×
比較例4 同上 同上 石油系炭化水素B(100) ◎ △ △
比較例5 石油系炭化水素C(97) HC-250(100)
同上 ◎ ○ ×
比較例6 同上 同上 石油系炭化水素C(100) ◎ × △
比較例7 鉱物油(97) 同上 HC-250(100) ◎ × ○
(注)
*1 HC−250:東ソー株式会社製炭化水素系洗浄剤
引火点53℃、沸点173℃、主成分:n−デカン
*2 HC−370:東ソー株式会社製炭化水素系洗浄剤
引火点70℃、沸点196℃、主成分:n−ウンデカン
*3 石油系炭化水素A:パラフィン系炭化水素
商品名「0号ソルベント」(新日本石油株式会社製)
引火点66℃、沸点185〜200℃
*4 石油系炭化水素B:ナフテン系炭化水素
商品名「テクリーンN16」(新日本石油株式会社製)
引火点44℃、沸点160〜180℃
*5 石油系炭化水素C:ナフテン系炭化水素
商品名「テクリーンN20」(新日本石油株式会社製)
引火点72℃、沸点200〜220℃
*6 鉱物油:商品名「スーパーオイルN」(新日本石油株式会社製)
引火点158℃
*7 J−1:株式会社ジャパンエナジー製加工用油添加剤
主成分:亜リン酸エステル
Claims (2)
- 炭素数10〜13の飽和炭化水素成分を少なくとも90容量%以上含有した基油に、添加剤として極圧剤、油性剤、粘度指数向上剤、酸化防止剤、流動点降下剤、さび止め剤のうち、少なくとも1種を混合して生成した加工用油により金属部品類の加工をおこなう工程と、
前記基油を洗浄剤として用いて、加工部品類の洗浄をおこなう工程と、
前記加工部品類の洗浄に用いた後の前記洗浄剤から前記基油を蒸留回収する工程と、を有するようにした金属部品類の加工・洗浄方法。 - 基油に含まれる炭素数10〜13の飽和炭化水素成分は95容量%以上98容量%未満であるところの請求項1に記載の金属部品類の加工・洗浄方法。
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JP2011180033A Division JP2012007175A (ja) | 2011-08-21 | 2011-08-21 | 金属部品類の加工用油 |
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JP2007002175A JP2007002175A (ja) | 2007-01-11 |
JP5021186B2 true JP5021186B2 (ja) | 2012-09-05 |
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Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AT506908B1 (de) * | 2007-12-14 | 2010-02-15 | High Tech Coatings Gmbh | Verfahren zur herstellung einer polymerbeschichtung |
JP6143695B2 (ja) * | 2014-03-25 | 2017-06-07 | Jxtgエネルギー株式会社 | アルミニウム加工油組成物 |
CN114196461A (zh) * | 2020-09-17 | 2022-03-18 | 中国石油化工股份有限公司 | 一种用于重负荷车桥的清洗油组合物及其制备方法与应用 |
JP7512986B2 (ja) | 2021-09-17 | 2024-07-09 | Jfeスチール株式会社 | 製品製造機器、及び製品の製造方法 |
WO2024009951A1 (ja) * | 2022-07-07 | 2024-01-11 | Eneos株式会社 | 金属加工油組成物用基油及び金属加工油組成物 |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2838347B2 (ja) * | 1993-04-09 | 1998-12-16 | 東ソー株式会社 | 洗浄剤組成物 |
JPH07283353A (ja) * | 1994-04-07 | 1995-10-27 | Hitachi Cable Ltd | リードフレームの製造方法 |
JP3786112B2 (ja) * | 1995-12-12 | 2006-06-14 | 新日本理化株式会社 | 潤滑油 |
JP2003277961A (ja) * | 2002-03-20 | 2003-10-02 | Kobe Steel Ltd | 金属材料の加工方法 |
JP4510386B2 (ja) * | 2003-01-20 | 2010-07-21 | 出光興産株式会社 | 金属加工用潤滑油組成物 |
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