JP4991648B2 - Organic electroluminescent device sealant - Google Patents
Organic electroluminescent device sealant Download PDFInfo
- Publication number
- JP4991648B2 JP4991648B2 JP2008171398A JP2008171398A JP4991648B2 JP 4991648 B2 JP4991648 B2 JP 4991648B2 JP 2008171398 A JP2008171398 A JP 2008171398A JP 2008171398 A JP2008171398 A JP 2008171398A JP 4991648 B2 JP4991648 B2 JP 4991648B2
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- JP
- Japan
- Prior art keywords
- onium
- resin composition
- group
- organic
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000000565 sealant Substances 0.000 title description 4
- 150000001875 compounds Chemical class 0.000 claims description 38
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 claims description 32
- 239000003795 chemical substances by application Substances 0.000 claims description 24
- 238000007789 sealing Methods 0.000 claims description 20
- 150000001768 cations Chemical class 0.000 claims description 19
- 229910052796 boron Inorganic materials 0.000 claims description 12
- 150000001450 anions Chemical class 0.000 claims description 9
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 8
- 125000003118 aryl group Chemical group 0.000 claims description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 8
- 150000004010 onium ions Chemical class 0.000 claims description 7
- 150000002500 ions Chemical class 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 4
- 238000005401 electroluminescence Methods 0.000 claims description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 3
- 125000002091 cationic group Chemical group 0.000 claims description 3
- 229910052717 sulfur Inorganic materials 0.000 claims description 3
- 239000011593 sulfur Substances 0.000 claims description 3
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims description 2
- 229910052740 iodine Inorganic materials 0.000 claims description 2
- 239000011630 iodine Substances 0.000 claims description 2
- 150000001642 boronic acid derivatives Chemical class 0.000 claims 1
- 238000005538 encapsulation Methods 0.000 claims 1
- 239000011342 resin composition Substances 0.000 description 55
- 229920000647 polyepoxide Polymers 0.000 description 23
- 239000003822 epoxy resin Substances 0.000 description 19
- 238000001723 curing Methods 0.000 description 18
- 239000000758 substrate Substances 0.000 description 16
- 238000000034 method Methods 0.000 description 12
- 125000003700 epoxy group Chemical group 0.000 description 11
- -1 oxetanyl compound Chemical class 0.000 description 10
- 229920001223 polyethylene glycol Polymers 0.000 description 10
- 239000003505 polymerization initiator Substances 0.000 description 10
- 125000000524 functional group Chemical group 0.000 description 9
- 229910052739 hydrogen Inorganic materials 0.000 description 9
- 239000001257 hydrogen Substances 0.000 description 9
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 9
- 229910052753 mercury Inorganic materials 0.000 description 9
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 9
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 8
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 8
- LWNGJAHMBMVCJR-UHFFFAOYSA-N (2,3,4,5,6-pentafluorophenoxy)boronic acid Chemical compound OB(O)OC1=C(F)C(F)=C(F)C(F)=C1F LWNGJAHMBMVCJR-UHFFFAOYSA-N 0.000 description 7
- 239000002202 Polyethylene glycol Substances 0.000 description 7
- 125000005647 linker group Chemical group 0.000 description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 6
- 125000005410 aryl sulfonium group Chemical group 0.000 description 6
- 238000003776 cleavage reaction Methods 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- PQXKHYXIUOZZFA-UHFFFAOYSA-M lithium fluoride Chemical compound [Li+].[F-] PQXKHYXIUOZZFA-UHFFFAOYSA-M 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 230000007017 scission Effects 0.000 description 6
- 239000004593 Epoxy Substances 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 5
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- 125000003566 oxetanyl group Chemical group 0.000 description 5
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 239000008393 encapsulating agent Substances 0.000 description 4
- 239000010408 film Substances 0.000 description 4
- 125000003827 glycol group Chemical group 0.000 description 4
- 150000002367 halogens Chemical group 0.000 description 4
- 230000005525 hole transport Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- IBHBKWKFFTZAHE-UHFFFAOYSA-N n-[4-[4-(n-naphthalen-1-ylanilino)phenyl]phenyl]-n-phenylnaphthalen-1-amine Chemical compound C1=CC=CC=C1N(C=1C2=CC=CC=C2C=CC=1)C1=CC=C(C=2C=CC(=CC=2)N(C=2C=CC=CC=2)C=2C3=CC=CC=C3C=CC=2)C=C1 IBHBKWKFFTZAHE-UHFFFAOYSA-N 0.000 description 4
- 229920003986 novolac Polymers 0.000 description 4
- 238000010943 off-gassing Methods 0.000 description 4
- 239000003504 photosensitizing agent Substances 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 229920001451 polypropylene glycol Polymers 0.000 description 4
- 238000011417 postcuring Methods 0.000 description 4
- 229910052708 sodium Inorganic materials 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000004040 coloring Methods 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 238000000151 deposition Methods 0.000 description 3
- 230000008021 deposition Effects 0.000 description 3
- 239000012153 distilled water Substances 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 229910052731 fluorine Inorganic materials 0.000 description 3
- 239000011737 fluorine Substances 0.000 description 3
- 230000001678 irradiating effect Effects 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 230000035699 permeability Effects 0.000 description 3
- 238000000016 photochemical curing Methods 0.000 description 3
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 239000010409 thin film Substances 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- YKYIFUROKBDHCY-ONEGZZNKSA-N (e)-4-ethoxy-1,1,1-trifluorobut-3-en-2-one Chemical group CCO\C=C\C(=O)C(F)(F)F YKYIFUROKBDHCY-ONEGZZNKSA-N 0.000 description 2
- NJWGQARXZDRHCD-UHFFFAOYSA-N 2-methylanthraquinone Chemical compound C1=CC=C2C(=O)C3=CC(C)=CC=C3C(=O)C2=C1 NJWGQARXZDRHCD-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical group C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 239000012965 benzophenone Substances 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 150000003983 crown ethers Chemical class 0.000 description 2
- 150000004292 cyclic ethers Chemical class 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- 150000002118 epoxides Chemical class 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009974 thixotropic effect Effects 0.000 description 2
- 238000002834 transmittance Methods 0.000 description 2
- TVIVIEFSHFOWTE-UHFFFAOYSA-K tri(quinolin-8-yloxy)alumane Chemical compound [Al+3].C1=CN=C2C([O-])=CC=CC2=C1.C1=CN=C2C([O-])=CC=CC2=C1.C1=CN=C2C([O-])=CC=CC2=C1 TVIVIEFSHFOWTE-UHFFFAOYSA-K 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- VLTYTTRXESKBKI-UHFFFAOYSA-N (2,4-dichlorophenyl)-phenylmethanone Chemical compound ClC1=CC(Cl)=CC=C1C(=O)C1=CC=CC=C1 VLTYTTRXESKBKI-UHFFFAOYSA-N 0.000 description 1
- MSAHTMIQULFMRG-UHFFFAOYSA-N 1,2-diphenyl-2-propan-2-yloxyethanone Chemical compound C=1C=CC=CC=1C(OC(C)C)C(=O)C1=CC=CC=C1 MSAHTMIQULFMRG-UHFFFAOYSA-N 0.000 description 1
- DZKXDEWNLDOXQH-UHFFFAOYSA-N 1,3,5,2,4,6-triazatriphosphinine Chemical class N1=PN=PN=P1 DZKXDEWNLDOXQH-UHFFFAOYSA-N 0.000 description 1
- 125000001637 1-naphthyl group Chemical group [H]C1=C([H])C([H])=C2C(*)=C([H])C([H])=C([H])C2=C1[H] 0.000 description 1
- DIYFBIOUBFTQJU-UHFFFAOYSA-N 1-phenyl-2-sulfanylethanone Chemical class SCC(=O)C1=CC=CC=C1 DIYFBIOUBFTQJU-UHFFFAOYSA-N 0.000 description 1
- XEZNGIUYQVAUSS-UHFFFAOYSA-N 18-crown-6 Chemical compound C1COCCOCCOCCOCCOCCO1 XEZNGIUYQVAUSS-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- IITAGOPHHFGANB-UHFFFAOYSA-N 2-(phenoxymethyl)oxetane Chemical compound C1COC1COC1=CC=CC=C1 IITAGOPHHFGANB-UHFFFAOYSA-N 0.000 description 1
- FPKCTSIVDAWGFA-UHFFFAOYSA-N 2-chloroanthracene-9,10-dione Chemical compound C1=CC=C2C(=O)C3=CC(Cl)=CC=C3C(=O)C2=C1 FPKCTSIVDAWGFA-UHFFFAOYSA-N 0.000 description 1
- ZCDADJXRUCOCJE-UHFFFAOYSA-N 2-chlorothioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(Cl)=CC=C3SC2=C1 ZCDADJXRUCOCJE-UHFFFAOYSA-N 0.000 description 1
- BQZJOQXSCSZQPS-UHFFFAOYSA-N 2-methoxy-1,2-diphenylethanone Chemical compound C=1C=CC=CC=1C(OC)C(=O)C1=CC=CC=C1 BQZJOQXSCSZQPS-UHFFFAOYSA-N 0.000 description 1
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 1
- KTALPKYXQZGAEG-UHFFFAOYSA-N 2-propan-2-ylthioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC(C(C)C)=CC=C3SC2=C1 KTALPKYXQZGAEG-UHFFFAOYSA-N 0.000 description 1
- NDRGXRWCWFISPL-UHFFFAOYSA-N 3,3-bis(methoxymethyl)oxetane Chemical compound COCC1(COC)COC1 NDRGXRWCWFISPL-UHFFFAOYSA-N 0.000 description 1
- QSWTVVHEQUBIET-UHFFFAOYSA-N 3,3-bis(phenoxymethyl)oxetane Chemical compound C1OCC1(COC=1C=CC=CC=1)COC1=CC=CC=C1 QSWTVVHEQUBIET-UHFFFAOYSA-N 0.000 description 1
- BIDWUUDRRVHZLQ-UHFFFAOYSA-N 3-ethyl-3-(2-ethylhexoxymethyl)oxetane Chemical compound CCCCC(CC)COCC1(CC)COC1 BIDWUUDRRVHZLQ-UHFFFAOYSA-N 0.000 description 1
- JUXZNIDKDPLYBY-UHFFFAOYSA-N 3-ethyl-3-(phenoxymethyl)oxetane Chemical compound C=1C=CC=CC=1OCC1(CC)COC1 JUXZNIDKDPLYBY-UHFFFAOYSA-N 0.000 description 1
- LMIOYAVXLAOXJI-UHFFFAOYSA-N 3-ethyl-3-[[4-[(3-ethyloxetan-3-yl)methoxymethyl]phenyl]methoxymethyl]oxetane Chemical compound C=1C=C(COCC2(CC)COC2)C=CC=1COCC1(CC)COC1 LMIOYAVXLAOXJI-UHFFFAOYSA-N 0.000 description 1
- VVBLNCFGVYUYGU-UHFFFAOYSA-N 4,4'-Bis(dimethylamino)benzophenone Chemical class C1=CC(N(C)C)=CC=C1C(=O)C1=CC=C(N(C)C)C=C1 VVBLNCFGVYUYGU-UHFFFAOYSA-N 0.000 description 1
- MBPCKEZNJVJYTC-UHFFFAOYSA-N 4-[4-(n-phenylanilino)phenyl]aniline Chemical compound C1=CC(N)=CC=C1C1=CC=C(N(C=2C=CC=CC=2)C=2C=CC=CC=2)C=C1 MBPCKEZNJVJYTC-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- NOWKCMXCCJGMRR-UHFFFAOYSA-N Aziridine Chemical group C1CN1 NOWKCMXCCJGMRR-UHFFFAOYSA-N 0.000 description 1
- 229930185605 Bisphenol Natural products 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- NQSMEZJWJJVYOI-UHFFFAOYSA-N Methyl 2-benzoylbenzoate Chemical compound COC(=O)C1=CC=CC=C1C(=O)C1=CC=CC=C1 NQSMEZJWJJVYOI-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical class C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical class OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 239000002998 adhesive polymer Substances 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 125000002178 anthracenyl group Chemical group C1(=CC=CC2=CC3=CC=CC=C3C=C12)* 0.000 description 1
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 1
- 150000004056 anthraquinones Chemical class 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 125000000751 azo group Chemical group [*]N=N[*] 0.000 description 1
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical class C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 150000008366 benzophenones Chemical class 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 150000001728 carbonyl compounds Chemical class 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
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- 150000005676 cyclic carbonates Chemical class 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
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- 150000008049 diazo compounds Chemical class 0.000 description 1
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- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- UYMKPFRHYYNDTL-UHFFFAOYSA-N ethenamine Chemical class NC=C UYMKPFRHYYNDTL-UHFFFAOYSA-N 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
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- 238000011049 filling Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 125000001207 fluorophenyl group Chemical group 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002366 halogen compounds Chemical class 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 238000013007 heat curing Methods 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 1
- 125000000468 ketone group Chemical group 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 150000003951 lactams Chemical class 0.000 description 1
- 150000002596 lactones Chemical class 0.000 description 1
- 230000031700 light absorption Effects 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- 229910052752 metalloid Inorganic materials 0.000 description 1
- 150000002738 metalloids Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 150000002898 organic sulfur compounds Chemical class 0.000 description 1
- AHHWIHXENZJRFG-UHFFFAOYSA-N oxetane Chemical compound C1COC1 AHHWIHXENZJRFG-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- AFEQENGXSMURHA-UHFFFAOYSA-N oxiran-2-ylmethanamine Chemical compound NCC1CO1 AFEQENGXSMURHA-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
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Description
本発明は、アウトガスの発生が少なく、硬化性が高く防湿性に優れ、しかも着色が少なく透明性の高い硬化物が得られる有機エレクトロルミネッセンス素子封止剤に関する。 The present invention relates to an organic electroluminescent element sealing agent that produces a cured product that generates less outgas, has high curability, is excellent in moisture resistance, and has little coloration and high transparency.
近年、光硬化性樹脂組成物は、有機エレクトロルミネッセンス素子の封止剤として注目されている。
有機エレクトロルミネッセンス素子(有機EL素子)は、互いに対向する一対の電極間に有機発光材料層が挟持された積層体構造を有し、この有機発光材料層に一方の電極から電子が注入されるとともに他方の電極から正孔が注入されることにより有機発光材料層内で電子と正孔とが結合して発光する。このように有機EL素子は自己発光を行うことから、バックライトを必要とする液晶表示素子等と比較して視認性がよく、薄型化が可能であり、しかも直流低電圧駆動が可能であるという利点を有しており、次世代ディスプレイとして着目されている。
In recent years, a photocurable resin composition has attracted attention as a sealing agent for organic electroluminescence elements.
An organic electroluminescent element (organic EL element) has a laminated structure in which an organic light emitting material layer is sandwiched between a pair of electrodes facing each other, and electrons are injected from one electrode into the organic light emitting material layer. By injecting holes from the other electrode, electrons and holes are combined in the organic light emitting material layer to emit light. As described above, since the organic EL element performs self-emission, it has better visibility than a liquid crystal display element that requires a backlight, can be reduced in thickness, and can be driven by a DC low voltage. It has advantages and is attracting attention as a next-generation display.
しかし、有機エレクトロルミネッセンス素子では、積層体を構成する有機発光材料や電極は水分等による酸化により特性が劣化しやすく、大気中で駆動させると、発光特性が急激に劣化し寿命が短いという問題があった。そこで、一般的な有機EL素子では、積層体の上に乾燥剤が設置されたガラス又は金属からなる蓋を被せ、その周辺を接着剤(封止剤)で封止することにより水分の侵入を遮断する構造が採られていた。この方式では、積層体から発せられた光は蓋の反対側、即ち、有機EL素子の底部側から取り出されることからボトムエミッション方式とも呼ばれている(例えば、特許文献1)。 However, in organic electroluminescent elements, the characteristics of organic light-emitting materials and electrodes constituting the laminate are likely to deteriorate due to oxidation by moisture, etc., and when driven in the air, the light-emitting characteristics deteriorate rapidly and the lifetime is short. there were. Therefore, in a general organic EL element, a glass or metal lid with a desiccant is placed on the laminate, and the periphery is sealed with an adhesive (sealing agent) to prevent moisture from entering. A blocking structure was adopted. In this method, light emitted from the laminated body is taken out from the opposite side of the lid, that is, from the bottom side of the organic EL element, so that it is also called a bottom emission method (for example, Patent Document 1).
一方、近年、従来のボトムエミッション方式の有機EL素子に代って、積層体から発せられた光を上面側から取り出すトップエミッション方式の有機EL素子が注目されている。この方式は、開口率が高く、低電圧駆動となることから、長寿命化に有利であるという利点がある。このようなトップエミッション方式の有機EL素子では、通常、積層体を2枚のガラス等の透明材料からなる防湿性基材により挟み込み、該防湿性基材間を封止剤で充填することにより封止している(例えば、特許文献2等)。 On the other hand, in recent years, attention has been paid to a top emission type organic EL element that takes out light emitted from a laminate from the upper surface side, instead of a conventional bottom emission type organic EL element. This method has an advantage that it has a high aperture ratio and is driven at a low voltage, which is advantageous for extending the life. In such a top emission type organic EL device, usually, the laminate is sandwiched between two moisture-proof substrates made of a transparent material such as glass, and the space between the moisture-proof substrates is filled with a sealant. (For example, patent document 2 etc.).
このようなトップエミッション方式の有機EL素子では、これまで、主に光硬化性樹脂組成物や熱硬化性樹脂組成物等の硬化性樹脂組成物からなる充填剤を用いて充填する方法等が検討されていた。しかしながら、このような硬化性樹脂組成物を用いて積層体を封止しようとすると、積層体に強い光が直接照射されたり、積層体が高温にさらされたりすることから、光や熱により積層体が劣化してしまうことがあるという問題があった。 In such a top emission type organic EL element, a method of filling with a filler composed mainly of a curable resin composition such as a photo-curable resin composition or a thermosetting resin composition has been studied so far. It had been. However, if a laminate is to be sealed using such a curable resin composition, the laminate is directly irradiated with strong light, or the laminate is exposed to high temperatures. There was a problem that the body might deteriorate.
本発明者らは、鋭意検討の結果、これまでに、光カチオン重合性化合物、オニウムボレート錯体、及び、硬化遅延剤を含有する光後硬化性樹脂組成物を用いれば、直接積層体に強い光を照射することなく積層体を封止することができることを見出した。このような光後硬化性樹脂組成物は、極めて硬化性が高く防湿性に優れ、また、オニウムイオンの中心元素を選択することにより着色が少なく透明性の高い硬化物が得られることから、有機EL素子の封止剤として極めて好適であると思われた。 As a result of intensive studies, the present inventors have so far used a photo-cationic polymerizable compound, an onium borate complex, and a photo-post-curing resin composition containing a curing retarder, so that strong light is directly applied to the laminate. It was found that the laminate can be sealed without irradiating. Such a light post-curing resin composition is extremely curable and excellent in moisture proofing, and by selecting a central element of onium ions, a cured product having little coloration and high transparency can be obtained. It seemed to be extremely suitable as a sealing agent for EL elements.
しかしながら、このような光後硬化性樹脂組成物を用いた場合、硬化時にアウトガスが発生しやすく、硬化物中に気泡が混入して透明性を損ねたり、防湿性が低下したり、積層体を腐食してしまったりすることがあるという問題があった。近年の液晶素子等との激しい性能競争のなか、有機EL素子に求められる性能も年々厳しいものになってきており、有機EL素子の封止剤に対してもより一層厳格な性能が求められるようになってきた。
本発明は、上記現状に鑑み、アウトガスの発生が少なく、硬化性が高く防湿性に優れ、しかも着色が少なく透明性の高い硬化物が得られる有機エレクトロルミネッセンス素子封止剤を提供することを目的とする。
However, when such a photo post-curing resin composition is used, outgas is likely to occur at the time of curing, bubbles are mixed in the cured product, the transparency is impaired, the moisture resistance is reduced, There was a problem that it might corrode. In recent years, the performance required for organic EL elements has become severe due to intense performance competition with liquid crystal elements, etc., and even more stringent performance is required for sealing agents for organic EL elements. It has become.
In view of the above situation, the present invention has an object to provide an organic electroluminescent device sealing agent that can produce a cured product with less outgassing, high curability, excellent moisture resistance, and little coloration and high transparency. And
本発明は、光カチオン重合性化合物とオニウムボレート錯体とを含有する有機エレクトロルミネッセンス素子封止剤であって、前記光カチオン重合性化合物100重量部に対して、前記オニウムボレート錯体を0.1〜10重量部含有し、前記オニウムボレート錯体を構成するオニウムカチオンは、水酸基を有するものであり、かつ、オニウムカチオンの対イオンは、下記一般式(11)で表されるホウ素を中心元素とするアニオンであり、前記オニウムボレート錯体は、300〜400nmに吸収波長を有するものである有機エレクトロルミネッセンス素子封止剤である。
以下に本発明を詳述する。
The present invention is an organic electroluminescent device sealing agent containing a cationic photopolymerizable compound and an onium borate complex , wherein the onium borate complex is added in an amount of 0.1 to 100 parts by weight of the cationic photopolymerizable compound. 10 parts by weight containing onium cation constituting the onium borate complex state, and are not a hydroxyl group, and the counter ion of the onium cation, a central element boron represented by the following general formula (11) is an anion, the onium borate complex is der Ru organic electroluminescence device encapsulant having an absorption wavelength in 300 to 400 nm.
The present invention is described in detail below.
本発明者らは、鋭意検討の結果、従来の光硬化性樹脂組成物においては、光カチオン重合開始剤として用いたオニウムボレート錯体がアウトガス発生の原因となっていることを突き止めた。オニウムボレート錯体は、極めて酸の発生効率が高く、これを光カチオン重合開始剤として用いた場合には、極めて硬化性に優れる光硬化性樹脂組成物とすることができる。しかし、オニウムボレート錯体中のオニウムイオンは、光を照射されることにより開裂して2種のラジカルを発生し、このラジカルにより重合が開始されるが、このとき発生したオニウムイオン開裂物がアウトガスの原因となっていたことが判った。そこで本発明者らは、更に鋭意検討の結果、特定の構造を有するオニウムイオンからなるオニウムボレート錯体を光ラジカル重合開始剤として用いれば、光カチオン重合開始剤としての優れた性能を維持したまま、オニウムイオン開裂物に起因するアウトガスの発生を抑制できることを見出し、本発明を完成するに至った。 As a result of intensive studies, the present inventors have found that in the conventional photocurable resin composition, the onium borate complex used as the photocationic polymerization initiator causes outgassing. The onium borate complex has a very high acid generation efficiency, and when it is used as a photocationic polymerization initiator, a photocurable resin composition having extremely excellent curability can be obtained. However, the onium ions in the onium borate complex are cleaved by irradiation with light to generate two types of radicals, and polymerization is initiated by these radicals. The generated onium ion cleavage product is outgassed. I found out that it was the cause. Therefore, as a result of further intensive studies, the present inventors have used an onium borate complex composed of an onium ion having a specific structure as a photoradical polymerization initiator, while maintaining excellent performance as a photocationic polymerization initiator, The inventors have found that outgassing caused by onium ion cleavage products can be suppressed, and have completed the present invention.
本発明の光硬化性樹脂組成物は、オニウムボレート錯体を含有する。
上記オニウムボレート錯体を構成するオニウム塩としては、例えば、アリールジアゾニウム塩、ジアリールヨードニウム塩、トリアリールスルホニウム塩、フェナシルスルホニウム塩、ヒドロキシルスルホニウム塩、スルホオキソニウム塩、ピリジニウム塩等が挙げられる。
The photocurable resin composition of the present invention contains an onium borate complex.
Examples of the onium salt constituting the onium borate complex include aryldiazonium salts, diaryliodonium salts, triarylsulfonium salts, phenacylsulfonium salts, hydroxylsulfonium salts, sulfooxonium salts, and pyridinium salts.
なかでも上記オニウムボレート錯体を構成するオニウムイオンは、ヨウ素又は硫黄を中心元素とすることが好ましい。このようなオニウムボレート錯体を光カチオン重合開始剤として含有する光硬化性樹脂組成物は、極めて着色が少なく透明性の高い硬化物を得ることができる。なかでも、中心金属が硫黄であるものは、透明性の点で特に優れている。
下記一般式(1)及び下記一般式(2)に上記オニウムカチオンの好ましい1例を示した。
Especially, it is preferable that the onium ion which comprises the said onium borate complex has iodine or sulfur as a central element. A photocurable resin composition containing such an onium borate complex as a photocationic polymerization initiator can provide a cured product with very little coloration and high transparency. Among them, those in which the central metal is sulfur are particularly excellent in terms of transparency.
A preferred example of the onium cation is shown in the following general formula (1) and the following general formula (2).
式中、R1〜R5は、中心元素に結合する分子を表す。
これらのオニウムカチオンからなるオニウムボレート錯体に光を照射すると、例えば、下記一般式(3)及び下記一般式(4)で表されるオニウムカチオン開裂物が生じる。これらのオニウムカチオン開裂物がアウトガスの原因となり得ると考えられる。
Wherein, R 1 to R 5 represents a molecule that binds to the central element.
When an onium borate complex composed of these onium cations is irradiated with light, for example, an onium cation cleavage product represented by the following general formula (3) and the following general formula (4) is generated. It is considered that these onium cation cleavage products can cause outgassing.
本発明の光硬化性樹脂組成物の第1の態様では、上記オニウムカチオンは、水素結合性基を有する。ここで水素結合性基を有するとは、例えば、上記一般式(3)の場合には、中心元素に結合するR2、R3のいずれかに、上記一般式(4)の場合にはR4に水素結合性基があることを意味する。
水素結合性基を有することによりオニウムカチオン開裂物同士が水素結合により結合することから、その沸点が上昇して揮発しにくくなり、アウトガスとして放出されるのが抑えられる。
In the first aspect of the photocurable resin composition of the present invention, the onium cation has a hydrogen bonding group. Here, having a hydrogen bonding group means, for example, in the case of the general formula (3), either R 2 or R 3 bonded to the central element, and in the case of the general formula (4), R 4 means that there is a hydrogen bonding group.
By having the hydrogen bonding group, the onium cation cleavage products are bonded to each other by hydrogen bonding, so that the boiling point is increased and the volatilization is difficult to occur, and the release as outgas is suppressed.
上記水素結合性基としては特に限定されず、例えば、水酸基、エポキシ基、カルボキシル基、エステル基、アミノ基、ニトロ基、ケトン基等の極性基が挙げられる。
上記水素結合性基は、オニウムカチオンの中心元素に結合する分子が複数ある場合には、少なくとも1つの分子に含まれていればよいが、全ての分子に含まれていることが好ましい。
The hydrogen bonding group is not particularly limited, and examples thereof include polar groups such as a hydroxyl group, an epoxy group, a carboxyl group, an ester group, an amino group, a nitro group, and a ketone group.
When there are a plurality of molecules bonded to the central element of the onium cation, the hydrogen bonding group may be included in at least one molecule, but is preferably included in all molecules.
このような水素結合性基を有するオニウムカチオンとしては特に限定されないが、例えば、下記式(5)、下記式(6)、下記式(7)により表されるもの等が挙げられる。 Although it does not specifically limit as an onium cation which has such a hydrogen bond group, For example, what is represented by following formula (5), following formula (6), and following formula (7) is mentioned.
本発明の光硬化性樹脂組成物の第2の態様では、上記オニウムカチオンは、光カチオン重合性化合物と反応して化学結合し得る官能基を有する。ここで光カチオン重合性化合物と反応して化学結合し得る官能基を有するとは、例えば、上記一般式(3)の場合には、中心元素に結合するR2、R3のいずれかに、上記一般式(4)の場合にはR4に光カチオン重合性化合物と反応して化学結合し得る官能基があることを意味する。
光カチオン重合性化合物と反応して化学結合し得る官能基を有することによりオニウムカチオン開裂物は、上記光カチオン重合性化合物と反応してその硬化物中に取り込まれることから揮発されにくくなり、アウトガスとして放出されるのが抑えられる。
In the 2nd aspect of the photocurable resin composition of this invention, the said onium cation has a functional group which can react and react chemically with a photocationic polymerizable compound. Here, having a functional group that can react with the photocationically polymerizable compound and chemically bond is, for example, in the case of the general formula (3), in any of R 2 and R 3 bonded to the central element, In the case of the general formula (4), it means that R 4 has a functional group that can react with a photocationically polymerizable compound and chemically bond.
By having a functional group that can be chemically bonded by reacting with the photocationically polymerizable compound, the onium cation cleavage product reacts with the photocationically polymerizable compound and is incorporated into the cured product, so that it is difficult to volatilize and outgas. Is suppressed from being released.
上記光カチオン重合性化合物と反応して化学結合し得る官能基としては特に限定されず、例えば、上記光カチオン重合性化合物がエポキシ基又はオキセタニル基である場合には、エポキシ基、オキセタニル基、重合性二重結合、水酸基、カルボキシル基、アミノ基、イソシアネート基、酸無水物等が挙げられる。
上記光カチオン重合性化合物と反応して化学結合し得る官能基は、オニウムカチオンの中心元素に結合する分子が複数ある場合には、少なくとも1つの分子に含まれていればよいが、全ての分子に含まれていることが好ましい。
The functional group capable of chemically bonding by reacting with the photocationic polymerizable compound is not particularly limited. For example, when the photocationic polymerizable compound is an epoxy group or an oxetanyl group, an epoxy group, an oxetanyl group, a polymerization Ionic double bond, hydroxyl group, carboxyl group, amino group, isocyanate group, acid anhydride and the like.
The functional group capable of chemically bonding by reacting with the photocationically polymerizable compound may be contained in at least one molecule when there are a plurality of molecules that bind to the central element of the onium cation. It is preferable that it is contained.
このような上記光カチオン重合性化合物と反応して化学結合し得る官能基を有するオニウムカチオンとしては特に限定されないが、例えば、下記式(8)、(9)及び(10)により表されるもの等が挙げられる。 Although it does not specifically limit as an onium cation which has a functional group which can react and react with the said photocationic polymerizable compound, For example, what is represented by following formula (8), (9) and (10) Etc.
上記オニウムボレート錯体におけるオニウムカチオンの対イオンとしては特に限定されないが、下記一般式(11)で表されるアニオンが好適である。 The counter ion of the onium cation in the onium borate complex is not particularly limited, but an anion represented by the following general formula (11) is preferable.
式(11)中、Bは、3価のホウ素を表し、R6〜R9の少なくとも1個は、炭素数6〜30のハロゲン置換芳香族基を表す。
上記オニウムボレート錯体におけるオニウムカチオンの対イオンが、このようなホウ素を中心元素とするものである場合には、光カチオン重合開始剤として用いたときの酸強度が強くなるため、光硬化性樹脂組成物の硬化性が向上し、高いガラス転移温度を有する硬化物を得ることができる。その結果、光硬化性樹脂組成物の硬化物の透湿性(透湿度)が低下するため、この光硬化性樹脂組成物を用いて作製した例えば有機EL素子の寿命を長くすることができ、信頼性を高めることができる。
In formula (11), B represents trivalent boron, and at least one of R 6 to R 9 represents a halogen-substituted aromatic group having 6 to 30 carbon atoms.
When the counter ion of the onium cation in the onium borate complex is one having such a boron as a central element, the acid strength when used as a photocationic polymerization initiator is increased, so that the photocurable resin composition The curability of the product is improved, and a cured product having a high glass transition temperature can be obtained. As a result, since the moisture permeability (moisture permeability) of the cured product of the photocurable resin composition is lowered, the lifetime of, for example, an organic EL device produced using this photocurable resin composition can be increased, Can increase the sex.
上記一般式(11)中、R6〜R9の少なくとも1個は、炭素数6〜30のハロゲン置換芳香族基である。上記芳香族基としては、特に限定されず、例えば、フェニル基、ナフチル基、アントラセニル基等が挙げられる。また、ハロゲン置換基としては、特に限定されるものではないが、例えば、塩素、フッ素等が挙げられ、中でも、フッ素が好適に用いられる。上記ハロゲン置換基は、芳香族基の芳香族環に直接結合したハロゲン基であっても良いし、例えばハロ−ヒドロカルビル置換基の場合のように他の置換基の一部として導入されたものであっても良く、なかでも、フルオロ−ヒドロカルビル置換基が好ましい。 In the general formula (11), at least one of R 6 to R 9 is a halogen-substituted aromatic group having 6 to 30 carbon atoms. The aromatic group is not particularly limited, and examples thereof include a phenyl group, a naphthyl group, and an anthracenyl group. In addition, the halogen substituent is not particularly limited, and examples thereof include chlorine, fluorine, and the like. Among these, fluorine is preferably used. The halogen substituent may be a halogen group directly bonded to the aromatic ring of the aromatic group, or it is introduced as a part of another substituent as in the case of a halo-hydrocarbyl substituent. There may be a fluoro-hydrocarbyl substituent among them.
上記一般式(11)で表されるホウ素中心アニオンとしては特に限定されないが、例えば、[3,5−(CF3)2C6H3]4B−、(C6F5)4B−、(C6H4−p−CF3)4B−、(C6H4−m−CF3)4B−、(C6H4−p−F)4B−、(C6F5)3(CH3)B−、(C6F5)3(n−C4H9)B−、(C6H4−p−CH3)3(C6F5)B−、(C6F5)3FB−、(C6H5)3(C6F5)B−、(CH3)2(C6H4−p−CF3)2B−、(C6F5)3(n−C18H37O)B−等が好適である。 No particular limitation is imposed on the boron-centered anions represented by the above general formula (11), for example, [3,5- (CF 3) 2 C 6 H 3] 4 B -, (C 6 F 5) 4 B - , (C 6 H 4 -p- CF 3) 4 B -, (C 6 H 4 -m-CF 3) 4 B -, (C 6 H 4 -p-F) 4 B -, (C 6 F 5 ) 3 (CH 3 ) B − , (C 6 F 5 ) 3 (nC 4 H 9 ) B − , (C 6 H 4 -p-CH 3 ) 3 (C 6 F 5 ) B − , (C 6 F 5) 3 FB -, (C 6 H 5) 3 (C 6 F 5) B -, (CH 3) 2 (C 6 H 4 -p-CF 3) 2 B -, (C 6 F 5) 3 (n-C 18 H 37 O) B - and the like.
上記好ましいホウ素中心アニオンは、ホウ素に結合した3個以上のハロゲン置換芳香族基を含有しており、そのハロゲン置換基としてはフッ素が最も好ましい。最も好ましいホウ素中心アニオンの例としては、例えば、[3,5−(CF3)2C6H5]4B−、(C6F5)4B−、(C6F5)3(CH3)B−、(C6F5)3(n−C4H9)B−、(C6F5)3FB−等が挙げられる。 The preferred boron center anion contains three or more halogen-substituted aromatic groups bonded to boron, and fluorine is most preferred as the halogen substituent. Examples of the most preferred boron center anion include, for example, [3,5- (CF 3 ) 2 C 6 H 5 ] 4 B − , (C 6 F 5 ) 4 B − , (C 6 F 5 ) 3 (CH 3) B -, (C 6 F 5) 3 (n-C 4 H 9) B -, (C 6 F 5) 3 FB - , and the like.
上記一般式(11)で表されるホウ素中心アニオン分子量は、400以上であることが好ましい。400未満であると、分子が移動しやすくなって、上記オニウムボレート錯体を光カチオン重合開始剤として用いる本発明の光硬化性樹脂組成物を有機EL素子の製造に用いた場合に、電極腐食を起こすことがある。 The boron center anion molecular weight represented by the general formula (11) is preferably 400 or more. When the molecular weight is less than 400, the molecules easily move, and when the photocurable resin composition of the present invention using the onium borate complex as a photocationic polymerization initiator is used in the production of an organic EL device, electrode corrosion is caused. It may happen.
上記オニウムボレート錯体におけるオニウムカチオンの対イオンとしては、上記一般式(11)で表されるホウ素中心アニオン以外にも、例えば、[3,5−(CF3)2C6H3]4Al−、(C6F5)4Al−、(C6F5)2F4P−、(C6F5)F5Sb−、(C6F5)F5P−等;他のホウ素中心非求核的塩や;他の金属や半金属を含有している他の有用なアニオン等も用いることができる。 Examples of the counter ion of the onium cation in the onium borate complex include [3,5- (CF 3 ) 2 C 6 H 3 ] 4 Al − in addition to the boron center anion represented by the general formula (11). , (C 6 F 5 ) 4 Al − , (C 6 F 5 ) 2 F 4 P − , (C 6 F 5 ) F 5 Sb − , (C 6 F 5 ) F 5 P − and the like; other boron centers Non-nucleophilic salts; other useful anions containing other metals or metalloids can also be used.
上記オニウムボレート錯体の吸収波長の好ましい下限は300nm、好ましい上限は400nmである。波長300nm未満の光を吸収するものであると、上記オニウムボレート錯体を光カチオン重合開始剤として用いる本発明の光硬化性樹脂組成物において、高圧水銀灯や超高圧水銀灯等を光源とする通常の光を使用したときに硬化が不充分となることがある。波長400nmを超える光を吸収するものであると、硬化進行過程において着色を起こすことがある。 The preferable lower limit of the absorption wavelength of the onium borate complex is 300 nm, and the preferable upper limit is 400 nm. In the photocurable resin composition of the present invention that uses the onium borate complex as a photocationic polymerization initiator to absorb light having a wavelength of less than 300 nm, normal light using a high pressure mercury lamp, an ultrahigh pressure mercury lamp, or the like as a light source When used, curing may be insufficient. If it absorbs light having a wavelength exceeding 400 nm, coloring may occur in the course of curing.
本発明の光硬化性樹脂組成物は、光カチオン重合性化合物を含有する。
上記光カチオン重合性化合物としては、分子内に少なくとも1個の光カチオン重合性官能基を有しているものであれば特に限定されず、例えば、分子内に少なくとも1個のエポキシ基、オキセタニル基、水酸基、ビニルエーテル基、エピスルフィド基、エチレンイミン基等を有する化合物等が挙げられる。なかでも、光カチオン重合性が高く、少ない光量でも効率的に光硬化が進行することから、分子内に少なくとも1個のエポキシ基を有する化合物(以下、エポキシ系化合物ともいう)、又は、分子内に少なくとも1個のオキセタニル基を有する化合物(以下、オキセタニル系化合物ともいう)が好適に用いられる。
これらの光カチオン重合性化合物の性状(分子量)は特に限定されず、モノマー、オリゴマー、ポリマーのいずれであってもよい。また、これらの光カチオン重合性化合物は、単独で用いられてもよいし、2種類以上が併用されてもよい。
The photocurable resin composition of the present invention contains a photocationically polymerizable compound.
The photocationically polymerizable compound is not particularly limited as long as it has at least one photocationically polymerizable functional group in the molecule. For example, at least one epoxy group or oxetanyl group in the molecule. , Compounds having a hydroxyl group, a vinyl ether group, an episulfide group, an ethyleneimine group, and the like. Among them, since it has high photocationic polymerizability and photocuring proceeds efficiently even with a small amount of light, it is a compound having at least one epoxy group in the molecule (hereinafter also referred to as an epoxy compound), or in the molecule. A compound having at least one oxetanyl group (hereinafter also referred to as an oxetanyl compound) is preferably used.
The property (molecular weight) of these photocationically polymerizable compounds is not particularly limited and may be any of a monomer, an oligomer and a polymer. Moreover, these photocationic polymerizable compounds may be used independently and 2 or more types may be used together.
上記エポキシ系化合物としては特に限定されず、例えば、ビスフェノールA型エポキシ樹脂、ビスフェノールF型エポキシ樹脂等のビスフェノール型エポキシ樹脂;フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂等のノボラック型エポキシ樹脂;脂肪族エポキシ樹脂、脂環式エポキシ樹脂、異節環状型エポキシ樹脂、多官能性エポキシ樹脂、ビフェニル型エポキシ樹脂、グリシジルエーテル型エポキシ樹脂、グリシジルエステル型エポキシ樹脂、グリシジルアミン型エポキシ樹脂;水添ビスフェノールA型エポキシ樹脂等のアルコール型エポキシ樹脂;臭素化エポキシ樹脂等のハロゲン化エポキシ樹脂;ゴム変性エポキシ樹脂、ウレタン変性エポキシ樹脂、エポキシ化ポリブタジエン、エポキシ化スチレン−ブタジエン−スチレンブロック共重合体、エポキシ基含有ポリエステル樹脂、エポキシ基含有ポリウレタン樹脂、エポキシ基含有アクリル樹脂等が挙げられる。これらのエポキシ系化合物は単独で用いられてもよいし、2種類以上が併用されてもよい。 The epoxy compound is not particularly limited. For example, bisphenol type epoxy resins such as bisphenol A type epoxy resin and bisphenol F type epoxy resin; novolak type epoxy resins such as phenol novolak type epoxy resin and cresol novolak type epoxy resin; Group epoxy resin, alicyclic epoxy resin, heterocyclic epoxy resin, polyfunctional epoxy resin, biphenyl type epoxy resin, glycidyl ether type epoxy resin, glycidyl ester type epoxy resin, glycidyl amine type epoxy resin; hydrogenated bisphenol A Type epoxy resins and other alcohol type epoxy resins; brominated epoxy resins and other halogenated epoxy resins; rubber-modified epoxy resins, urethane-modified epoxy resins, epoxidized polybutadiene, and epoxidized styrene resins Diene - styrene block copolymer, epoxy group-containing polyester resin, epoxy group-containing polyurethane resins, epoxy group-containing acrylic resins. These epoxy compounds may be used alone or in combination of two or more.
上記エポキシ系化合物のうち市販されているものとしては、例えば、ジャパンエポキシレジン社製の商品名「エピコート806」、「エピコート828」、「エピコート1001」、「エピコート1002」等の「エピコート」シリーズや、ダイセル化学工業社製の商品名「セロキサイド2021」等の「セロキサイド」シリーズ等が挙げられる。 Examples of commercially available epoxy compounds include “Epicoat” series such as “Epicoat 806”, “Epicoat 828”, “Epicoat 1001”, and “Epicoat 1002” manufactured by Japan Epoxy Resin Co., Ltd. And “Celoxide” series such as “Celoxide 2021” manufactured by Daicel Chemical Industries, Ltd.
上記オキセタニル系化合物としては特に限定されず、例えば、フェノキシメチルオキセタン、3,3−ビス(メトキシメチル)オキセタン、3,3−ビス(フェノキシメチル)オキセタン、3−エチル−3−(フェノキシメチル)オキセタン、3−エチル−3−(2−エチルヘキシロキシメチル)オキセタン、3−エチル−3−{[3−(トリエトキシシリル)プロポキシ]メチル}オキセタン、ジ[1−エチル(3−オキセタニル)]メチルエーテル、オキセタニルシルセスキオキサン、フェノールノボラックオキセタン、1,4−ビス{[(3−エチル−3−オキセタニル)メトキシ]メチル}ベンゼン等が挙げられる。これらのオキセタニル系化合物は単独で用いられてもよく、2種類以上が併用されてもよい。 The oxetanyl compound is not particularly limited, and examples thereof include phenoxymethyl oxetane, 3,3-bis (methoxymethyl) oxetane, 3,3-bis (phenoxymethyl) oxetane, and 3-ethyl-3- (phenoxymethyl) oxetane. , 3-ethyl-3- (2-ethylhexyloxymethyl) oxetane, 3-ethyl-3-{[3- (triethoxysilyl) propoxy] methyl} oxetane, di [1-ethyl (3-oxetanyl)] methyl And ether, oxetanylsilsesquioxane, phenol novolac oxetane, 1,4-bis {[(3-ethyl-3-oxetanyl) methoxy] methyl} benzene, and the like. These oxetanyl compounds may be used alone or in combination of two or more.
上記エポキシ系化合物、オキセタニル系化合物以外の光カチオン重合性化合物としては、例えば、エポキシド類、環状エーテル類、ビニルエーテル類、ビニルアミン類、不飽和炭化水素類、ラクトン類及び他の環状エステル類、ラクタム類、環状カーボネート類、環状アセタール類、アルデヒド類、環状アミン類、環状スルフィド類、シクロシロキサン類、シクロトリホスファゼン類及び他の光カチオン重合可能な基やモノマー等の少なくとも1個の光カチオン重合可能基を有している光カチオン重合性化合物が挙げられる。なかでも、エポキシドモノマー等の環状エーテルモノマーやビニル有機モノマー等が好適に用いられる。 Examples of the photo-cationic polymerizable compound other than the epoxy compound and the oxetanyl compound include, for example, epoxides, cyclic ethers, vinyl ethers, vinylamines, unsaturated hydrocarbons, lactones and other cyclic esters, and lactams. , At least one photocationically polymerizable group such as cyclic carbonates, cyclic acetals, aldehydes, cyclic amines, cyclic sulfides, cyclosiloxanes, cyclotriphosphazenes and other photocationically polymerizable groups and monomers And a photocationically polymerizable compound. Among these, cyclic ether monomers such as epoxide monomers and vinyl organic monomers are preferably used.
本発明の光硬化性樹脂組成物中における、上記光カチオン重合性化合物とオニウムボレート錯体との配合比としては特に限定されないが、上記光カチオン重合性化合物100重量部に対するオニウムボレート錯体の配合量の好ましい下限は0.1重量部、好ましい上限は10重量部である。0.1重量部未満であると、光カチオン重合性化合物の光カチオン重合が充分に進行しなかったり、光硬化性樹脂組成物の光硬化が遅くなりすぎることがあり、10重量部を超えると、光硬化性樹脂組成物の光硬化が速くなりすぎて、作業性が低下したり、不均一な硬化物となりやすくなることがある。 In the photocurable resin composition of the present invention, the compounding ratio of the photocationically polymerizable compound and the onium borate complex is not particularly limited, but the compounding amount of the onium borate complex with respect to 100 parts by weight of the photocationic polymerizable compound is not limited. A preferred lower limit is 0.1 parts by weight and a preferred upper limit is 10 parts by weight. When the amount is less than 0.1 parts by weight, the photocationic polymerization of the photocationically polymerizable compound may not sufficiently proceed, or the photocuring of the photocurable resin composition may be too slow. The photo-curing of the photo-curable resin composition becomes too fast, and the workability may be deteriorated or a non-uniform cured product may be easily obtained.
本発明の光硬化性樹脂組成物は、更に、硬化遅延剤を含有することが好ましい。適当量の硬化遅延剤を含有することにより、光照射後の使用可能時間および硬化時間を制御する反応調節剤としての機能を果たし、本発明の光硬化性樹脂組成物を光後硬化性樹脂組成物とすることができる。このような光後硬化性樹脂組成物を用いれば、積層体に直接強い光を照射することなく、積層体の封止を行うことができる。 The photocurable resin composition of the present invention preferably further contains a curing retarder. By containing an appropriate amount of the curing retarder, it functions as a reaction regulator for controlling the usable time and curing time after light irradiation, and the photocurable resin composition of the present invention is used as the postphotocurable resin composition. It can be a thing. If such a photo post-curing resin composition is used, the laminate can be sealed without directly irradiating the laminate with strong light.
上記硬化遅延剤としては、エーテル結合を有する化合物であれば特に限定されず、例えば、ポリエチレングリコール、ポリプロピレングリコール、ポリオキシテトラメチレングリコール等のポリアルキレンオキサイド、クラウンエーテル等が挙げられる。これらの硬化遅延剤は単独で用いられてもよく、2種以上が併用されてもよい。 The curing retarder is not particularly limited as long as it is a compound having an ether bond, and examples thereof include polyalkylene oxides such as polyethylene glycol, polypropylene glycol, and polyoxytetramethylene glycol, and crown ethers. These curing retarders may be used alone or in combination of two or more.
上記ポリアルキレンオキサイドの末端は特に限定されず、水酸基でもよいし、他の化合物によりエーテル化、エステル化されてもよく、エポキシ基等の官能基となっていてもよい。なかでも、水酸基、エポキシ基等は、上記光カチオン重合性化合物と反応するので好適に用いられる。更に、上記ポリアルキレンオキサイドとしては、ポリオキシアルキレン付加ビスフェノール誘導体も好適に用いられ、特に末端が水酸基又はエポキシ基を有する化合物がより好適に用いられる。 The terminal of the polyalkylene oxide is not particularly limited, and may be a hydroxyl group, may be etherified or esterified with another compound, or may be a functional group such as an epoxy group. Among these, a hydroxyl group, an epoxy group, and the like are preferably used because they react with the photocationically polymerizable compound. Furthermore, as the polyalkylene oxide, polyoxyalkylene-added bisphenol derivatives are also preferably used, and particularly compounds having a terminal hydroxyl group or epoxy group are more preferably used.
上記硬化遅延剤としてポリエチレングリコール、ポリプロピレングリコールを用いる場合には、分子内にポリエチレングリコール構造及び/又はポリプロピレングリコール構造が2以上有するものが好適である。
このようなポリエチレングリコール構造を分子内に2以上有する硬化遅延剤のうち市販品としては、例えば、「リカレジンBEO−60E」、「リカレジンEO−20」(いずれも新日本理科社製)等が挙げられる。また、ポリプロピレングリコール構造を分子内に2以上有する硬化遅延剤のうち市販品としては、例えば、「リカレジンBPO−20E」、「リカレジンPO−20」(いずれも新日本理科社製)等が挙げられる。
When polyethylene glycol or polypropylene glycol is used as the curing retarder, those having two or more polyethylene glycol structures and / or polypropylene glycol structures in the molecule are suitable.
Among the curing retarders having two or more such polyethylene glycol structures in the molecule, for example, “Lika Resin BEO-60E”, “Lika Resin EO-20” (both manufactured by Shin Nippon Science Co., Ltd.) and the like can be mentioned. It is done. Moreover, as a commercial item among the hardening retarders which have two or more polypropylene glycol structures in a molecule | numerator, "Lika Resin BPO-20E", "Lika Resin PO-20" (all are made by Shin Nippon Science Co., Ltd.) etc. are mentioned, for example. .
上記クラウンエーテルとしては、例えば、12−クラウン−4,15−クラウン−5,18−クラウン−6等が挙げられる。 Examples of the crown ether include 12-crown-4,15-crown-5,18-crown-6 and the like.
本発明の光硬化性樹脂組成物を光後硬化性樹脂組成物として用いる場合には、光を照射した後に硬化反応が進行し、接着ができなくなるまでの可使時間が1分間以上であることが好ましい。1分間未満であると、基板等を貼り合わせる前に硬化が進行してしまい、充分な接着強度を得られなくなることがある。 When the photo-curable resin composition of the present invention is used as a photo-post-curable resin composition, the pot life is 1 minute or longer until the curing reaction proceeds after the light irradiation and the adhesion cannot be performed. Is preferred. If it is less than 1 minute, curing proceeds before the substrates and the like are bonded together, and sufficient adhesive strength may not be obtained.
本発明の光硬化性樹脂組成物中における上記硬化遅延剤の含有量の好ましい下限は、光カチオン重合開始剤100重量部に対して0.1重量部、好ましい上限は20重量部である。 The minimum with preferable content of the said retarder in the photocurable resin composition of this invention is 0.1 weight part with respect to 100 weight part of photocationic polymerization initiators, and a preferable upper limit is 20 weight part.
本発明の光硬化性樹脂組成物は、本発明の目的を阻害しない範囲で必要に応じて、光増感剤を含有してもよい。上記光増感剤としては特に限定されず、例えば、カルボニル化合物、有機硫黄化合物、過硫化物、レドックス系化合物、アゾ化合物、ジアゾ化合物、ハロゲン化合物、光還元性色素等が挙げられる。具体的には、例えば、ベンゾインメチルエーテル、ベンゾインイソプロピルエーテル等のベンゾイン誘導体;ベンゾフェノン、2,4−ジクロルベンゾフェノン、o−ベンゾイル安息香酸メチル、4,4’−ビス(ジメチルアミノ)ベンゾフェノン等のベンゾフェノン誘導体;2−クロルチオキサントン、2−イソプロピルチオキサントン等のチオキサントン誘導体;2−クロルアントラキノン、2−メチルアントラキノン等のアントラキノン誘導体等が挙げられる。これらの光増感剤は単独で用いられてもよく、2種以上が併用されてもよい。
本発明の光硬化性樹脂組成物中における上記光増感剤の含有量の好ましい下限は、光カチオン重合開始剤100重量部に対して1重量部、好ましい上限は500重量部である。
The photocurable resin composition of the present invention may contain a photosensitizer as necessary as long as the object of the present invention is not impaired. The photosensitizer is not particularly limited, and examples thereof include carbonyl compounds, organic sulfur compounds, persulfides, redox compounds, azo compounds, diazo compounds, halogen compounds, and photoreductive dyes. Specifically, for example, benzoin derivatives such as benzoin methyl ether and benzoin isopropyl ether; benzophenones such as benzophenone, 2,4-dichlorobenzophenone, methyl o-benzoylbenzoate, and 4,4′-bis (dimethylamino) benzophenone Derivatives; thioxanthone derivatives such as 2-chlorothioxanthone and 2-isopropylthioxanthone; anthraquinone derivatives such as 2-chloroanthraquinone and 2-methylanthraquinone. These photosensitizers may be used independently and 2 or more types may be used together.
The minimum with preferable content of the said photosensitizer in the photocurable resin composition of this invention is 1 weight part with respect to 100 weight part of photocationic polymerization initiators, and a preferable upper limit is 500 weight part.
本発明の光硬化性樹脂組成物は、本発明の目的を阻害しない範囲で必要に応じて、例えば、粘接着性をより向上させるための粘接着性ポリマーや粘接着性付与剤(タッキファイヤー)、力学的物性や耐久性をより向上させるための充填剤、粘度を調整するための粘度調整剤、揺変性(チキソトロープ性)を付与するための揺変性付与剤(チキソトロープ剤)、力学的物性を改善するための物性調整剤、カップリング剤、補強剤、増量剤、軟化剤(可塑剤)、タレ防止剤、酸化防止剤(老化防止剤)、熱安定剤、難燃剤、帯電防止剤、有機溶剤等の公知の各種添加剤を含有してもよい。 The photo-curable resin composition of the present invention is, for example, an adhesive polymer or an adhesive-imparting agent (for improving the adhesive properties) as necessary within a range not impairing the object of the present invention. Tackifiers), fillers for further improving mechanical properties and durability, viscosity modifiers for adjusting viscosity, thixotropic agents for imparting thixotropic properties (thixotropic properties), mechanics Physical property modifier, coupling agent, reinforcing agent, extender, softener (plasticizer), sagging agent, antioxidant (anti-aging agent), heat stabilizer, flame retardant, antistatic You may contain well-known various additives, such as an agent and an organic solvent.
本発明の光硬化性樹脂組成物を製造する方法としては特に限定されず、例えば、万能ミキサー、バンバリーミキサー、ニーダー、2本ロール、3本ロール、押出機等の公知の各種混練機を単独で用いるか又は併用して、上記光カチオン重合性化合物、オニウムボレート錯体及び必要に応じて配合される添加剤を、常温下又は加熱下で、常圧下、減圧下、加圧下又は不活性ガス気流下等の条件下で均一に混練する方法等が挙げられる。 It does not specifically limit as a method to manufacture the photocurable resin composition of this invention, For example, well-known various kneaders, such as a universal mixer, a Banbury mixer, a kneader, 2 rolls, 3 rolls, an extruder, are used independently. Use or in combination, the photocationically polymerizable compound, onium borate complex and additives blended as necessary, at normal temperature or under heating, under normal pressure, under reduced pressure, under pressure, or under an inert gas stream And a method of uniformly kneading under such conditions.
本発明の光硬化性樹脂組成物は、好ましくは波長300nm以上、より好ましくは波長300〜400nmの光を含む光を照射することにより硬化する。
上記光を照射するための光源としては特に限定されず、例えば、低圧水銀灯、中圧水銀灯、高圧水銀灯、超高圧水銀灯、エキシマレーザー、ケミカルランプ、ブラックライトランプ、マイクロウェーブ励起水銀灯、メタルハライドランプ、ナトリウムランプ、ハロゲンランプ、キセノンランプ、蛍光灯、太陽光、電子線照射装置等が挙げられる。これらの光源は、単独で用いられてもよく、2種以上が併用されてもよい。
The photocurable resin composition of the present invention is preferably cured by irradiation with light containing light having a wavelength of 300 nm or more, more preferably from 300 to 400 nm.
The light source for irradiating the light is not particularly limited. For example, a low pressure mercury lamp, a medium pressure mercury lamp, a high pressure mercury lamp, an ultrahigh pressure mercury lamp, an excimer laser, a chemical lamp, a black light lamp, a microwave excitation mercury lamp, a metal halide lamp, sodium. Examples thereof include lamps, halogen lamps, xenon lamps, fluorescent lamps, sunlight, and electron beam irradiation devices. These light sources may be used independently and 2 or more types may be used together.
これらの光源の使用に際しては、例えば光カットフィルター等を用いて、熱線や波長300nm未満の光を除去することが好ましい。また、上記光源の光硬化性樹脂組成物への照射手順としては、例えば、各種光源の同時照射、時間差をおいての逐次照射、同時照射と逐次照射との組み合わせ照射等が挙げられ、いずれの照射手順を採ってもよい。
本発明の光硬化性樹脂組成物の硬化に際しては、光カチオン重合性化合物の光カチオン重合をより促進して、硬化時間をより短縮するために、光照射と同時に加熱を行ってもよい。上記加熱硬化を併用する場合の加熱温度としては特に限定されないが、50〜100℃程度であることが好ましい。
When using these light sources, it is preferable to remove heat rays or light having a wavelength of less than 300 nm using, for example, a light cut filter or the like. Examples of the irradiation procedure of the light source to the photocurable resin composition include simultaneous irradiation of various light sources, sequential irradiation with a time difference, combined irradiation of simultaneous irradiation and sequential irradiation, and the like. An irradiation procedure may be taken.
In curing the photocurable resin composition of the present invention, heating may be performed simultaneously with light irradiation in order to further accelerate the photocationic polymerization of the photocationically polymerizable compound and further shorten the curing time. Although it does not specifically limit as heating temperature in the case of using the said heat curing together, It is preferable that it is about 50-100 degreeC.
本発明の光硬化性樹脂組成物は、硬化物の全光線透過率が80%以上であることが好ましい。80%未満であると、本発明の光硬化性樹脂組成物を有機EL素子の封入剤として用いた場合に、得られる有機EL素子の光学的特性が不充分となることがある。
なお、全光線透過率は、分光計(例えば、東京電色社製「AUTOMATIC HAZEMATER MODEL TC−III DPK」)等を用いて測定することができる。
In the photocurable resin composition of the present invention, the total light transmittance of the cured product is preferably 80% or more. When it is less than 80%, when the photocurable resin composition of the present invention is used as an encapsulant for an organic EL device, the optical characteristics of the obtained organic EL device may be insufficient.
The total light transmittance can be measured using a spectrometer (for example, “AUTOMATIC HAZEMATER MODEL TC-III DPK” manufactured by Tokyo Denshoku).
本発明の光硬化性樹脂組成物は、硬化物の波長350〜700nmの光の吸収率が80%以上であることが好ましい。80%未満であると、本発明の光硬化性樹脂組成物を有機EL素子の封入剤として用いた場合に、得られる有機EL素子の光学的特性が不充分となることがある。
なお、波長350〜700nmの光の吸収率は、色度計(例えば、東京電色社製「COLOR ANALYZER TC−1800M」)等を用いて測定することができる。
The photocurable resin composition of the present invention preferably has a light absorption rate of 350 to 700 nm of the cured product of 80% or more. When it is less than 80%, when the photocurable resin composition of the present invention is used as an encapsulant for an organic EL device, the optical characteristics of the obtained organic EL device may be insufficient.
The absorption rate of light having a wavelength of 350 to 700 nm can be measured using a chromaticity meter (for example, “COLOR ANALYZER TC-1800M” manufactured by Tokyo Denshoku Co., Ltd.).
本発明の光硬化性樹脂組成物は、硬化物のJIS Z 0208に準拠して85℃−85%RHの条件下で測定した透湿度が150g/m2・24h/100μm以下であることが好ましい。150g/m2・24h/100μmを超えると、本発明の光硬化性樹脂組成物を有機EL素子の封入剤として用いた場合に、得られる有機EL素子の寿命が短くなることがある。 The photocurable resin composition of the present invention preferably has a moisture permeability of 150 g / m 2 · 24 h / 100 μm or less measured under conditions of 85 ° C.-85% RH in accordance with JIS Z 0208 of the cured product. . When it exceeds 150 g / m 2 · 24 h / 100 μm, when the photocurable resin composition of the present invention is used as an encapsulant for an organic EL element, the life of the obtained organic EL element may be shortened.
本発明の光硬化性樹脂組成物の用途としては特に限定されず、例えば、接着剤、封止剤、片面テープ、両面テープ、封止フィルム、シーリング剤、コーティング剤、ライニング剤、印刷インキ、エレクトロニクス材料等の種々の用途に好適に用いることができる。なかでも、接着剤や封止剤として用いることが好ましい。また、これら接着剤、封止剤、片面テープ、両面テープ、封止フィルム等を用いて、ディスプレイ表示部等の透明又は半透明の構造体に好適に用いることができる。なかでも、トップエミッション方式の有機EL素子の封止剤として極めて好適である。
本発明の光硬化性樹脂組成物を用いてなる封止剤もまた、本発明の1つである。
本発明の光硬化性樹脂組成物又は封止剤を用いてなる有機EL素子もまた、本発明の1つである。
The use of the photocurable resin composition of the present invention is not particularly limited, and examples thereof include adhesives, sealants, single-sided tapes, double-sided tapes, sealing films, sealing agents, coating agents, lining agents, printing inks, and electronics. It can use suitably for various uses, such as material. Especially, it is preferable to use as an adhesive agent or a sealing agent. Moreover, it can use suitably for transparent or translucent structures, such as a display part, using these adhesive agents, sealing agents, single-sided tapes, double-sided tapes, sealing films and the like. Especially, it is very suitable as a sealing agent for top emission type organic EL elements.
The sealing agent using the photocurable resin composition of the present invention is also one aspect of the present invention.
An organic EL device using the photocurable resin composition or sealant of the present invention is also one aspect of the present invention.
本発明によれば、アウトガスの発生が少なく、硬化性が高く防湿性に優れ、しかも着色が少なく透明性の高い硬化物が得られる有機エレクトロルミネッセンス素子封止剤を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the organic electroluminescent element sealing agent with little generation | occurrence | production of outgas, high curability and excellent moisture-proof property, and also having little coloring and high transparency can be provided.
以下に実施例を掲げて本発明を更に詳しく説明するが、本発明はこれら実施例のみに限定されるものではない。 Hereinafter, the present invention will be described in more detail with reference to examples. However, the present invention is not limited to these examples.
(実施例1)
(1)オニウムボレート錯体の調製(水素結合性基)
特開平5−004996号公報及び特表平9−500921号公報に記載された方法に従い、4−エトキシアルコールアリールスルホニウムブロマイド2重量部を、蒸留水200重量部に溶解し、25℃の温度下で攪拌しながら、ナトリウムテトラキス(ペンタフルオロフェニル)ボレート5重量部を含有する水溶液50重量部を10分間かけて滴下した。10℃にて一晩放置した後、沈殿した白色結晶を濾過し、洗浄水をもちいて洗浄、減圧乾燥して、4−エトキシアルコールアリールスルホニウムテトラキス(ペンタフルオロフェニル)ボレート4.2重量部を得た。
Example 1
(1) Preparation of onium borate complex (hydrogen bonding group)
According to the methods described in JP-A-5-004996 and JP-A-9-50091, 2 parts by weight of 4-ethoxyalcohol arylsulfonium bromide is dissolved in 200 parts by weight of distilled water, and at a temperature of 25 ° C. While stirring, 50 parts by weight of an aqueous solution containing 5 parts by weight of sodium tetrakis (pentafluorophenyl) borate was added dropwise over 10 minutes. After leaving at 10 ° C. overnight, the precipitated white crystals were filtered, washed with washing water, and dried under reduced pressure to obtain 4.2 parts by weight of 4-ethoxy alcohol arylsulfonium tetrakis (pentafluorophenyl) borate. It was.
(2)光硬化性樹脂組成物の調製
ビスフェノールF型エポキシ樹脂(商品名「エピコート806」、ジャパンエポキシレジン社製)100重量部に対して、得られた4−エトキシアルコールアリールスルホニウムテトラキス(ペンタフルオロフェニル)ボレート4重量部、硬化遅延剤としてポリエチレングリコール(商品名「PEG#200」、日本油脂社製)3重量部を添加し、均一に攪拌混練した後、脱泡して、光硬化性樹脂組成物を製造した。
(2) Preparation of photocurable resin composition The obtained 4-ethoxy alcohol arylsulfonium tetrakis (pentafluoro) with respect to 100 parts by weight of bisphenol F type epoxy resin (trade name “Epicoat 806”, manufactured by Japan Epoxy Resin Co., Ltd.) 4 parts by weight of phenyl) borate and 3 parts by weight of polyethylene glycol (trade name “PEG # 200”, manufactured by Nippon Oil & Fats Co., Ltd.) as a curing retarder were added, stirred and kneaded uniformly, defoamed, and photocurable resin A composition was prepared.
(参考例1)
(1)オニウムボレート錯体の調製
特開平5−004996号公報及び特表平9−500921号公報に記載された方法に従い、アリールスルホニウム−4−グリシジルエーテルブロマイド2重量部を、蒸留水200重量部に溶解し、25℃の温度下で攪拌しながら、ナトリウムテトラキス(ペンタフルオロフェニル)ボレート5重量部を含有する水溶液50重量部を10分間かけて滴下した。10℃にて一晩放置した後、沈殿した白色結晶を濾過し、洗浄水をもちいて洗浄、減圧乾燥して、アリールスルホニウム−4−グリシジルエーテルテトラキス(ペンタフルオロフェニル)ボレート4.2重量部を得た。
(Reference Example 1)
(1) Preparation of onium borate complex 2 parts by weight of arylsulfonium-4-glycidyl ether bromide was added to 200 parts by weight of distilled water according to the methods described in JP-A-5-004996 and JP-A-9-500921. While being dissolved and stirred at a temperature of 25 ° C., 50 parts by weight of an aqueous solution containing 5 parts by weight of sodium tetrakis (pentafluorophenyl) borate was added dropwise over 10 minutes. After leaving overnight at 10 ° C., the precipitated white crystals were filtered, washed with washing water, dried under reduced pressure, and 4.2 parts by weight of arylsulfonium-4-glycidyl ether tetrakis (pentafluorophenyl) borate was added. Obtained.
(2)光硬化性樹脂組成物の調製
ビスフェノールF型エポキシ樹脂(商品名「エピコート806」、ジャパンエポキシレジン社製)100重量部に対して、得られたアリールスルホニウム−4−グリシジルエーテルテトラキス(ペンタフルオロフェニル)ボレート4重量部、硬化遅延剤としてポリエチレングリコール(商品名「PEG#200」、日本油脂社製)3重量部を添加し、均一に攪拌混練した後、脱泡して、光硬化性樹脂組成物を製造した。
(2) Preparation of photocurable resin composition The obtained arylsulfonium-4-glycidyl ether tetrakis (penta) with respect to 100 parts by weight of bisphenol F type epoxy resin (trade name “Epicoat 806”, manufactured by Japan Epoxy Resin Co., Ltd.) 4 parts by weight of fluorophenyl) borate and 3 parts by weight of polyethylene glycol (trade name “PEG # 200”, manufactured by Nippon Oil & Fats Co., Ltd.) as a curing retarder are added, stirred and kneaded uniformly, defoamed, and photocured. A resin composition was produced.
(比較例1)
(1)オニウムボレート錯体の調製
アリールスルホニウムブロマイド2重量部を、蒸留水200重量部に溶解し、25℃の温度下で攪拌しながら、ナトリウムテトラキス(ペンタフルオロフェニル)ボレート5重量部を含有する水溶液50重量部を10分間かけて滴下した。10℃にて一晩放置した後、沈殿した白色結晶を濾過し、洗浄水をもちいて洗浄、減圧乾燥して、アリールスルホニウムテトラキス(ペンタフルオロフェニル)ボレート4.2重量部を得た。
(Comparative Example 1)
(1) Preparation of onium borate complex An aqueous solution containing 5 parts by weight of sodium tetrakis (pentafluorophenyl) borate while dissolving 2 parts by weight of arylsulfonium bromide in 200 parts by weight of distilled water and stirring at a temperature of 25 ° C. 50 parts by weight were added dropwise over 10 minutes. After leaving overnight at 10 ° C., the precipitated white crystals were filtered, washed with washing water, and dried under reduced pressure to obtain 4.2 parts by weight of arylsulfonium tetrakis (pentafluorophenyl) borate.
(2)光硬化性樹脂組成物の調製
ビスフェノールF型エポキシ樹脂(商品名「エピコート806」、ジャパンエポキシレジン社製)100重量部に対して、得られたアリールスルホニウムテトラキス(ペンタフルオロフェニル)ボレート4重量部、硬化遅延剤としてポリエチレングリコール(商品名「PEG#200」、日本油脂社製)3重量部を添加し、均一に攪拌混練した後、脱泡して、光硬化性樹脂組成物を製造した。
(2) Preparation of photocurable resin composition The obtained arylsulfonium tetrakis (pentafluorophenyl) borate 4 with respect to 100 parts by weight of bisphenol F type epoxy resin (trade name “Epicoat 806”, manufactured by Japan Epoxy Resin Co., Ltd.) Add 3 parts by weight of polyethylene glycol (trade name “PEG # 200”, manufactured by NOF Corporation) as a curing retarder, stir and knead uniformly, and then defoam to produce a photocurable resin composition. did.
(評価)
実施例1、参考例1及び比較例1で得られた光硬化性樹脂組成物について、以下の方法により評価を行った。
結果を表1に示した。
(Evaluation)
The photocurable resin compositions obtained in Example 1, Reference Example 1 and Comparative Example 1 were evaluated by the following methods.
The results are shown in Table 1.
(1)アウトガス発生量の評価
光硬化性樹脂組成物を、バーコーターを用いて塗工後の厚さが100μmとなるように塗工し、超高圧水銀灯(365nmにおける強度が40mW)を用いて2000mJの照射量で照射した後、80℃30分間加熱してフィルムを形成した。
得られたフィルムを熱分析装置(Seiko Instrument社製、TG/DTA6200)を用いて、昇温速度10℃/minで150℃まで加熱したときの重量減少率を測定し、これをアウトガス発生量とした。
(1) Evaluation of outgas generation amount The photocurable resin composition was applied using a bar coater so that the thickness after coating was 100 μm, and an ultrahigh pressure mercury lamp (strength at 365 nm was 40 mW) was used. After irradiation with a dose of 2000 mJ, the film was formed by heating at 80 ° C. for 30 minutes.
Using a thermal analyzer (TG / DTA6200, manufactured by Seiko Instrument Co., Ltd.), the weight loss rate when the film was heated to 150 ° C. at a temperature rising rate of 10 ° C./min was measured. did.
(2)有機EL素子の寿命の評価
得られた光硬化性樹脂組成物を用いて下記の方法により有機EL素子を作製した。
25mm×25mm×0.7mmの大きさのガラス基板に、ITO電極を100nmの厚さで成膜したものを透明支持基板とした。この透明支持基板をアセトンで15分間、アルカリ水溶液で15分間、イオン交換水で15分間、イソプロピルアルコールで15分間、及び、沸騰させたイソプロピルアルコールで10分間、それぞれ超音波洗浄した後、更に、UVオゾンクリーナ(日本レーザー電子社製、NL−UV253)にて前処理を施した。
(2) Evaluation of lifetime of organic EL element An organic EL element was produced by the following method using the obtained photocurable resin composition.
A transparent support substrate was obtained by forming an ITO electrode with a thickness of 100 nm on a glass substrate having a size of 25 mm × 25 mm × 0.7 mm. The transparent support substrate was ultrasonically cleaned for 15 minutes with acetone, 15 minutes with an alkaline aqueous solution, 15 minutes with ion-exchanged water, 15 minutes with isopropyl alcohol, and 10 minutes with boiled isopropyl alcohol. Pretreatment was performed with an ozone cleaner (NL-UV253, manufactured by Nippon Laser Electronics Co., Ltd.).
次いで、真空チャンバー内に洗浄済の透明支持基板を真空蒸着装置(日本真空技術社製)の基板フォルダに固定して設置し、素焼きの坩堝にN’,N−ジ(1−ナフチル)−N,N’−ジフェニルベンジジン(α−NPD)を200mg入れ、また、異なる素焼きの坩堝にトリス(8−ヒドロキシキノリラ)アルミニウム(Alq3)を200mg入れて、1×10−4Paまで減圧した。
次いで、α−NPD入りのボートを加熱して、α−NPDを蒸着速度15Å/sで室温の透明支持基板上に堆積させ、厚さ600Åの正孔輸送層を成膜した。続いて、Alq3入りのポートを加熱して、α−NPDを蒸着速度15Å/sで透明支持基板の正孔輸送層上に堆積させ、厚さ600Åの有機薄膜(発光層)を形成した。
Next, the cleaned transparent support substrate is fixed and installed in a substrate folder of a vacuum deposition apparatus (manufactured by Nippon Vacuum Technology Co., Ltd.) in a vacuum chamber, and N ′, N-di (1-naphthyl) -N is placed in an unglazed crucible. , N′-diphenylbenzidine (α-NPD) was put in 200 mg, and 200 mg of tris (8-hydroxyquinola) aluminum (Alq3) was put in different unglazed crucibles, and the pressure was reduced to 1 × 10 −4 Pa.
Next, the boat containing α-NPD was heated to deposit α-NPD on a transparent support substrate at room temperature at an evaporation rate of 15 Å / s, thereby forming a 600 正 孔 thick hole transport layer. Subsequently, the port containing Alq3 was heated, and α-NPD was deposited on the hole transport layer of the transparent support substrate at a deposition rate of 15 Å / s to form an organic thin film (light emitting layer) having a thickness of 600 Å.
正孔輸送層と発光層とが形成された透明支持基板を真空チャンバーからいったん取り出し、タングステン製抵抗加熱ボートにフッ化リチウムを200mg入れ、タングステン製フィラメントにアルミニウム線を1.0g巻き付けた。正孔輸送層と発光層とが形成された透明支持基板を再び真空チャンバー内に設置して、2×10−4Paまで減圧した。フッ化リチウム入りのボートを加熱して、フッ化リチウムを蒸着速度0.2Å/sで透明支持基板の発光層上に堆積させ、厚さ5Åの電子注入層を成膜した。続いて、アルミニウム入りのボートを加熱して、アルミニウムを蒸着速度20Å/sで透明支持基板の電子注入層上に堆積させ、厚さ1000Åの陰極を形成して、薄膜構造体を得た。 The transparent support substrate on which the hole transport layer and the light emitting layer were formed was once taken out from the vacuum chamber, 200 mg of lithium fluoride was put in a tungsten resistance heating boat, and 1.0 g of aluminum wire was wound around the tungsten filament. The transparent support substrate on which the hole transport layer and the light emitting layer were formed was placed in the vacuum chamber again, and the pressure was reduced to 2 × 10 −4 Pa. The boat containing lithium fluoride was heated to deposit lithium fluoride on the light-emitting layer of the transparent support substrate at a deposition rate of 0.2 Å / s to form an electron injection layer having a thickness of 5 Å. Subsequently, the boat containing aluminum was heated, and aluminum was deposited on the electron injection layer of the transparent support substrate at a deposition rate of 20 s / s to form a cathode having a thickness of 1000 、 to obtain a thin film structure.
ガラス基板上に光硬化性樹脂組成物を塗工後の厚さが70μmとなるように塗工し、超高圧水銀灯(365nmにおける強度が40mW)を用いて50秒間光を照射した。光照射後、直ちにガラス基板と薄膜構造体とを貼り合わせ、80℃30分間加熱して封止した。 The photocurable resin composition was coated on a glass substrate so that the thickness after coating was 70 μm, and light was irradiated for 50 seconds using an ultrahigh pressure mercury lamp (intensity at 365 nm was 40 mW). Immediately after the light irradiation, the glass substrate and the thin film structure were bonded together, and sealed by heating at 80 ° C. for 30 minutes.
得られた有機EL素子を85℃、85RH%の条件下にて500時間通電したときに発生したダークスポットの有機EL素子の表面積に占める割合を測定した。 The ratio of the dark spot generated when the obtained organic EL element was energized for 500 hours under the conditions of 85 ° C. and 85 RH% to the surface area of the organic EL element was measured.
本発明によれば、アウトガスの発生が少なく、硬化性が高く防湿性に優れ、しかも着色が少なく透明性の高い硬化物が得られる有機エレクトロルミネッセンス素子封止剤を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the organic electroluminescent element sealing agent with little generation | occurrence | production of outgas, high curability and excellent moisture-proof property, and also having little coloring and high transparency can be provided.
Claims (4)
前記光カチオン重合性化合物100重量部に対して、前記オニウムボレート錯体を0.1〜10重量部含有し、
前記オニウムボレート錯体を構成するオニウムカチオンは、水酸基を有するものであり、かつ、オニウムカチオンの対イオンは、下記一般式(11)で表されるホウ素を中心元素とするアニオンであり、
前記オニウムボレート錯体は、300〜400nmに吸収波長を有するものである
ことを特徴とする有機エレクトロルミネッセンス素子封止剤。
Containing 0.1 to 10 parts by weight of the onium borate complex with respect to 100 parts by weight of the cationic photopolymerizable compound;
Onium cation constituting the onium borate complex state, and are not a hydroxyl group, and the counter ion of the onium cation, an anion of a central element boron represented by the following general formula (11),
The onium borate complexes, organic electroluminescent element encapsulation agent characterized der Rukoto having an absorption wavelength in 300 to 400 nm.
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