JP4968484B2 - Hydrotalcite-type compound particle powder, chlorine-containing resin stabilizer and chlorine-containing resin composition using the hydrotalcite-type compound particle powder - Google Patents
Hydrotalcite-type compound particle powder, chlorine-containing resin stabilizer and chlorine-containing resin composition using the hydrotalcite-type compound particle powder Download PDFInfo
- Publication number
- JP4968484B2 JP4968484B2 JP2009087788A JP2009087788A JP4968484B2 JP 4968484 B2 JP4968484 B2 JP 4968484B2 JP 2009087788 A JP2009087788 A JP 2009087788A JP 2009087788 A JP2009087788 A JP 2009087788A JP 4968484 B2 JP4968484 B2 JP 4968484B2
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- JP
- Japan
- Prior art keywords
- hydrotalcite
- chlorine
- containing resin
- type compound
- particle powder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000460 chlorine Substances 0.000 title claims description 84
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 title claims description 83
- 229910052801 chlorine Inorganic materials 0.000 title claims description 83
- 150000001875 compounds Chemical class 0.000 title claims description 75
- 239000002245 particle Substances 0.000 title claims description 73
- 239000011342 resin composition Substances 0.000 title claims description 73
- 239000011347 resin Substances 0.000 title claims description 36
- 229920005989 resin Polymers 0.000 title claims description 36
- 239000003381 stabilizer Substances 0.000 title claims description 20
- 239000000843 powder Substances 0.000 title description 61
- 239000000203 mixture Substances 0.000 claims description 22
- 150000001450 anions Chemical class 0.000 claims description 16
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 11
- 239000011734 sodium Substances 0.000 claims description 11
- 229910052708 sodium Inorganic materials 0.000 claims description 11
- 229910003023 Mg-Al Inorganic materials 0.000 claims description 6
- 229910007570 Zn-Al Inorganic materials 0.000 claims description 3
- 230000000087 stabilizing effect Effects 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 92
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 87
- 239000013078 crystal Substances 0.000 description 76
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 36
- 239000007864 aqueous solution Substances 0.000 description 34
- 235000011121 sodium hydroxide Nutrition 0.000 description 29
- 239000000243 solution Substances 0.000 description 22
- BJQHLKABXJIVAM-UHFFFAOYSA-N Diethylhexyl phthalate Natural products CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 21
- 238000004898 kneading Methods 0.000 description 20
- 238000004519 manufacturing process Methods 0.000 description 20
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 20
- 238000003756 stirring Methods 0.000 description 19
- 229910000029 sodium carbonate Inorganic materials 0.000 description 18
- -1 Ni 2+ Chemical class 0.000 description 17
- 238000000748 compression moulding Methods 0.000 description 17
- 239000012670 alkaline solution Substances 0.000 description 16
- 238000011156 evaluation Methods 0.000 description 16
- 238000001914 filtration Methods 0.000 description 16
- 238000002360 preparation method Methods 0.000 description 16
- 239000012066 reaction slurry Substances 0.000 description 16
- 238000010292 electrical insulation Methods 0.000 description 15
- LFHXPRTYXDXTDD-UHFFFAOYSA-H bis(2,2-dioxo-1,3,2,4-dioxathialumetan-4-yl) sulfate octahydrate Chemical compound O.O.O.O.O.O.O.O.[Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O LFHXPRTYXDXTDD-UHFFFAOYSA-H 0.000 description 14
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 14
- JGDITNMASUZKPW-UHFFFAOYSA-K aluminium trichloride hexahydrate Chemical compound O.O.O.O.O.O.Cl[Al](Cl)Cl JGDITNMASUZKPW-UHFFFAOYSA-K 0.000 description 12
- 229940009861 aluminum chloride hexahydrate Drugs 0.000 description 12
- 229940050906 magnesium chloride hexahydrate Drugs 0.000 description 12
- DHRRIBDTHFBPNG-UHFFFAOYSA-L magnesium dichloride hexahydrate Chemical compound O.O.O.O.O.O.[Mg+2].[Cl-].[Cl-] DHRRIBDTHFBPNG-UHFFFAOYSA-L 0.000 description 12
- MFUVDXOKPBAHMC-UHFFFAOYSA-N magnesium;dinitrate;hexahydrate Chemical compound O.O.O.O.O.O.[Mg+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MFUVDXOKPBAHMC-UHFFFAOYSA-N 0.000 description 12
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 11
- 238000005406 washing Methods 0.000 description 11
- 150000002500 ions Chemical class 0.000 description 10
- 239000011777 magnesium Substances 0.000 description 10
- WRUGWIBCXHJTDG-UHFFFAOYSA-L magnesium sulfate heptahydrate Chemical compound O.O.O.O.O.O.O.[Mg+2].[O-]S([O-])(=O)=O WRUGWIBCXHJTDG-UHFFFAOYSA-L 0.000 description 10
- 229940061634 magnesium sulfate heptahydrate Drugs 0.000 description 10
- 239000002002 slurry Substances 0.000 description 10
- 238000004040 coloring Methods 0.000 description 9
- 229910052782 aluminium Inorganic materials 0.000 description 8
- 238000002156 mixing Methods 0.000 description 8
- CHSMNMOHKSNOKO-UHFFFAOYSA-L zinc;dichloride;hydrate Chemical compound O.[Cl-].[Cl-].[Zn+2] CHSMNMOHKSNOKO-UHFFFAOYSA-L 0.000 description 8
- 229960001545 hydrotalcite Drugs 0.000 description 7
- 229910001701 hydrotalcite Inorganic materials 0.000 description 7
- 239000004014 plasticizer Substances 0.000 description 7
- 238000001035 drying Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 229910052749 magnesium Inorganic materials 0.000 description 6
- BTURAGWYSMTVOW-UHFFFAOYSA-M sodium dodecanoate Chemical compound [Na+].CCCCCCCCCCCC([O-])=O BTURAGWYSMTVOW-UHFFFAOYSA-M 0.000 description 6
- 229940082004 sodium laurate Drugs 0.000 description 6
- 229940045870 sodium palmitate Drugs 0.000 description 6
- GGXKEBACDBNFAF-UHFFFAOYSA-M sodium;hexadecanoate Chemical compound [Na+].CCCCCCCCCCCCCCCC([O-])=O GGXKEBACDBNFAF-UHFFFAOYSA-M 0.000 description 6
- 239000011701 zinc Substances 0.000 description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 5
- 229910002651 NO3 Inorganic materials 0.000 description 5
- 229910019142 PO4 Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 235000014113 dietary fatty acids Nutrition 0.000 description 5
- 239000000194 fatty acid Substances 0.000 description 5
- 229930195729 fatty acid Natural products 0.000 description 5
- 235000021317 phosphate Nutrition 0.000 description 5
- RYYKJJJTJZKILX-UHFFFAOYSA-M sodium octadecanoate Chemical compound [Na+].CCCCCCCCCCCCCCCCCC([O-])=O RYYKJJJTJZKILX-UHFFFAOYSA-M 0.000 description 5
- 238000004381 surface treatment Methods 0.000 description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 239000011575 calcium Substances 0.000 description 4
- 150000001768 cations Chemical class 0.000 description 4
- 239000007771 core particle Substances 0.000 description 4
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 4
- 239000003063 flame retardant Substances 0.000 description 4
- 239000000395 magnesium oxide Substances 0.000 description 4
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 4
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910052725 zinc Inorganic materials 0.000 description 4
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 3
- XNDZQQSKSQTQQD-UHFFFAOYSA-N 3-methylcyclohex-2-en-1-ol Chemical compound CC1=CC(O)CCC1 XNDZQQSKSQTQQD-UHFFFAOYSA-N 0.000 description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 235000021355 Stearic acid Nutrition 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 230000032683 aging Effects 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 239000007822 coupling agent Substances 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 150000004665 fatty acids Chemical class 0.000 description 3
- 229940091250 magnesium supplement Drugs 0.000 description 3
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 3
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 3
- 239000010452 phosphate Substances 0.000 description 3
- 239000008117 stearic acid Substances 0.000 description 3
- 150000005846 sugar alcohols Chemical class 0.000 description 3
- 230000001629 suppression Effects 0.000 description 3
- JNXDCMUUZNIWPQ-UHFFFAOYSA-N trioctyl benzene-1,2,4-tricarboxylate Chemical compound CCCCCCCCOC(=O)C1=CC=C(C(=O)OCCCCCCCC)C(C(=O)OCCCCCCCC)=C1 JNXDCMUUZNIWPQ-UHFFFAOYSA-N 0.000 description 3
- 229910021642 ultra pure water Inorganic materials 0.000 description 3
- 239000012498 ultrapure water Substances 0.000 description 3
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 2
- XIOUDVJTOYVRTB-UHFFFAOYSA-N 1-(1-adamantyl)-3-aminothiourea Chemical compound C1C(C2)CC3CC2CC1(NC(=S)NN)C3 XIOUDVJTOYVRTB-UHFFFAOYSA-N 0.000 description 2
- SVTBMSDMJJWYQN-UHFFFAOYSA-N 2-methylpentane-2,4-diol Chemical compound CC(O)CC(C)(C)O SVTBMSDMJJWYQN-UHFFFAOYSA-N 0.000 description 2
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 2
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 239000004803 Di-2ethylhexylphthalate Substances 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 239000005639 Lauric acid Substances 0.000 description 2
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 2
- 239000005642 Oleic acid Substances 0.000 description 2
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 230000002411 adverse Effects 0.000 description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 2
- 239000003945 anionic surfactant Substances 0.000 description 2
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 229960005069 calcium Drugs 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 238000003763 carbonization Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- HBGGXOJOCNVPFY-UHFFFAOYSA-N diisononyl phthalate Chemical compound CC(C)CCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC(C)C HBGGXOJOCNVPFY-UHFFFAOYSA-N 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 2
- 159000000003 magnesium salts Chemical class 0.000 description 2
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 2
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 229910001415 sodium ion Inorganic materials 0.000 description 2
- 238000013112 stability test Methods 0.000 description 2
- 239000011787 zinc oxide Substances 0.000 description 2
- RZLVQBNCHSJZPX-UHFFFAOYSA-L zinc sulfate heptahydrate Chemical compound O.O.O.O.O.O.O.[Zn+2].[O-]S([O-])(=O)=O RZLVQBNCHSJZPX-UHFFFAOYSA-L 0.000 description 2
- FFJCNSLCJOQHKM-CLFAGFIQSA-N (z)-1-[(z)-octadec-9-enoxy]octadec-9-ene Chemical compound CCCCCCCC\C=C/CCCCCCCCOCCCCCCCC\C=C/CCCCCCCC FFJCNSLCJOQHKM-CLFAGFIQSA-N 0.000 description 1
- ZORQXIQZAOLNGE-UHFFFAOYSA-N 1,1-difluorocyclohexane Chemical compound FC1(F)CCCCC1 ZORQXIQZAOLNGE-UHFFFAOYSA-N 0.000 description 1
- LRQGFQDEQPZDQC-UHFFFAOYSA-N 1-Phenyl-1,3-eicosanedione Chemical compound CCCCCCCCCCCCCCCCCC(=O)CC(=O)C1=CC=CC=C1 LRQGFQDEQPZDQC-UHFFFAOYSA-N 0.000 description 1
- UUWJHAWPCRFDHZ-UHFFFAOYSA-N 1-dodecoxydodecane;phosphoric acid Chemical compound OP(O)(O)=O.CCCCCCCCCCCCOCCCCCCCCCCCC UUWJHAWPCRFDHZ-UHFFFAOYSA-N 0.000 description 1
- IFBDFMPSOCGRKA-UHFFFAOYSA-N 1-octadecoxyoctadecane;phosphoric acid Chemical compound OP(O)(O)=O.CCCCCCCCCCCCCCCCCCOCCCCCCCCCCCCCCCCCC IFBDFMPSOCGRKA-UHFFFAOYSA-N 0.000 description 1
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical class OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 1
- YCAJENWBJXXARG-UHFFFAOYSA-N 2-decoxycarbonyl-5-octoxycarbonylbenzoic acid Chemical compound CCCCCCCCCCOC(=O)C1=CC=C(C(=O)OCCCCCCCC)C=C1C(O)=O YCAJENWBJXXARG-UHFFFAOYSA-N 0.000 description 1
- XZIIFPSPUDAGJM-UHFFFAOYSA-N 6-chloro-2-n,2-n-diethylpyrimidine-2,4-diamine Chemical compound CCN(CC)C1=NC(N)=CC(Cl)=N1 XZIIFPSPUDAGJM-UHFFFAOYSA-N 0.000 description 1
- 229910018137 Al-Zn Inorganic materials 0.000 description 1
- 229910018573 Al—Zn Inorganic materials 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 239000004287 Dehydroacetic acid Substances 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 239000004606 Fillers/Extenders Substances 0.000 description 1
- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 description 1
- 235000021314 Palmitic acid Nutrition 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- XEFQLINVKFYRCS-UHFFFAOYSA-N Triclosan Chemical compound OC1=CC(Cl)=CC=C1OC1=CC=C(Cl)C=C1Cl XEFQLINVKFYRCS-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229920001893 acrylonitrile styrene Polymers 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- WNLRTRBMVRJNCN-UHFFFAOYSA-L adipate(2-) Chemical compound [O-]C(=O)CCCCC([O-])=O WNLRTRBMVRJNCN-UHFFFAOYSA-L 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 239000003429 antifungal agent Substances 0.000 description 1
- 229940121375 antifungal agent Drugs 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000007900 aqueous suspension Substances 0.000 description 1
- AGXUVMPSUKZYDT-UHFFFAOYSA-L barium(2+);octadecanoate Chemical compound [Ba+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O AGXUVMPSUKZYDT-UHFFFAOYSA-L 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- VBICKXHEKHSIBG-UHFFFAOYSA-N beta-monoglyceryl stearate Natural products CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- LLSDKQJKOVVTOJ-UHFFFAOYSA-L calcium chloride dihydrate Chemical compound O.O.[Cl-].[Cl-].[Ca+2] LLSDKQJKOVVTOJ-UHFFFAOYSA-L 0.000 description 1
- 229940052299 calcium chloride dihydrate Drugs 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 229960001777 castor oil Drugs 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000003841 chloride salts Chemical class 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- JEQRBTDTEKWZBW-UHFFFAOYSA-N dehydroacetic acid Chemical compound CC(=O)C1=C(O)OC(C)=CC1=O JEQRBTDTEKWZBW-UHFFFAOYSA-N 0.000 description 1
- 229940061632 dehydroacetic acid Drugs 0.000 description 1
- PGRHXDWITVMQBC-UHFFFAOYSA-N dehydroacetic acid Natural products CC(=O)C1C(=O)OC(C)=CC1=O PGRHXDWITVMQBC-UHFFFAOYSA-N 0.000 description 1
- 235000019258 dehydroacetic acid Nutrition 0.000 description 1
- NZZIMKJIVMHWJC-UHFFFAOYSA-N dibenzoylmethane Chemical compound C=1C=CC=CC=1C(=O)CC(=O)C1=CC=CC=C1 NZZIMKJIVMHWJC-UHFFFAOYSA-N 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 229940105990 diglycerin Drugs 0.000 description 1
- GPLRAVKSCUXZTP-UHFFFAOYSA-N diglycerol Chemical compound OCC(O)COCC(O)CO GPLRAVKSCUXZTP-UHFFFAOYSA-N 0.000 description 1
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000012796 inorganic flame retardant Substances 0.000 description 1
- 238000004255 ion exchange chromatography Methods 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- 235000020778 linoleic acid Nutrition 0.000 description 1
- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 description 1
- 239000000944 linseed oil Substances 0.000 description 1
- 235000021388 linseed oil Nutrition 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 235000019359 magnesium stearate Nutrition 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- DJDSLBVSSOQSLW-UHFFFAOYSA-N mono(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(O)=O DJDSLBVSSOQSLW-UHFFFAOYSA-N 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-N o-dicarboxybenzene Natural products OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 1
- 235000021313 oleic acid Nutrition 0.000 description 1
- 238000010979 pH adjustment Methods 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical class OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-L phthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC=C1C([O-])=O XNGIFLGASWRNHJ-UHFFFAOYSA-L 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229940096992 potassium oleate Drugs 0.000 description 1
- MLICVSDCCDDWMD-KVVVOXFISA-M potassium;(z)-octadec-9-enoate Chemical compound [K+].CCCCCCCC\C=C/CCCCCCCC([O-])=O MLICVSDCCDDWMD-KVVVOXFISA-M 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 229940116351 sebacate Drugs 0.000 description 1
- CXMXRPHRNRROMY-UHFFFAOYSA-L sebacate(2-) Chemical compound [O-]C(=O)CCCCCCCCC([O-])=O CXMXRPHRNRROMY-UHFFFAOYSA-L 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
- 229940080350 sodium stearate Drugs 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
- 229940035044 sorbitan monolaurate Drugs 0.000 description 1
- 235000011069 sorbitan monooleate Nutrition 0.000 description 1
- 239000001593 sorbitan monooleate Substances 0.000 description 1
- 229940035049 sorbitan monooleate Drugs 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000012756 surface treatment agent Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229960003500 triclosan Drugs 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
- 150000003752 zinc compounds Chemical class 0.000 description 1
- 229940098697 zinc laurate Drugs 0.000 description 1
- GAWWVVGZMLGEIW-GNNYBVKZSA-L zinc ricinoleate Chemical compound [Zn+2].CCCCCC[C@@H](O)C\C=C/CCCCCCCC([O-])=O.CCCCCC[C@@H](O)C\C=C/CCCCCCCC([O-])=O GAWWVVGZMLGEIW-GNNYBVKZSA-L 0.000 description 1
- 229940100530 zinc ricinoleate Drugs 0.000 description 1
- 229940057977 zinc stearate Drugs 0.000 description 1
- GPYYEEJOMCKTPR-UHFFFAOYSA-L zinc;dodecanoate Chemical compound [Zn+2].CCCCCCCCCCCC([O-])=O.CCCCCCCCCCCC([O-])=O GPYYEEJOMCKTPR-UHFFFAOYSA-L 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F7/00—Compounds of aluminium
- C01F7/78—Compounds containing aluminium and two or more other elements, with the exception of oxygen and hydrogen
- C01F7/784—Layered double hydroxide, e.g. comprising nitrate, sulfate or carbonate ions as intercalating anions
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01F—COMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
- C01F7/00—Compounds of aluminium
- C01F7/78—Compounds containing aluminium and two or more other elements, with the exception of oxygen and hydrogen
- C01F7/784—Layered double hydroxide, e.g. comprising nitrate, sulfate or carbonate ions as intercalating anions
- C01F7/785—Hydrotalcite
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/20—Two-dimensional structures
- C01P2002/22—Two-dimensional structures layered hydroxide-type, e.g. of the hydrotalcite-type
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2006/00—Physical properties of inorganic compounds
- C01P2006/12—Surface area
Description
本発明は、含塩素樹脂組成物においてハイドロタルサイト型化合物粒子粉末由来の電気絶縁性の低下を抑制でき、且つ、優れた含塩素樹脂の熱安定性を有し、樹脂の着色を抑制できるものである。 In the chlorine-containing resin composition, the present invention can suppress a decrease in electrical insulation derived from hydrotalcite-type compound particle powder, and has excellent thermal stability of the chlorine-containing resin, and can suppress resin coloring. It is.
近年、含塩素樹脂の安定化剤としてＰｂやＳｎから、無毒な金属石鹸類とハイドロタルサイト型化合物の組合せに変わりつつあり、含塩素樹脂を用いた材料は、電線被覆、フィルム、建材やパイプなど様々な用途で利用されている。 In recent years, as a stabilizer for chlorine-containing resins, Pb and Sn are changing to a combination of non-toxic metal soaps and hydrotalcite-type compounds, and materials using chlorine-containing resins include wire coatings, films, building materials and pipes. It is used for various purposes.
ハイドロタルサイトは一般的に、Ｍｇ６Ａｌ２（ＯＨ）１６ＣＯ３・４Ｈ２Ｏで示される層状の化合物で、Ｍｇ−Ａｌからなる層の層間にＣＯ３、Ｈ２Ｏ、ＯＨ−が挿入されている。構造中のＭｇ２＋の一部もしくは全部をＮｉ２＋、Ｚｎ２＋、Ｓｒ２＋やＣａ２＋等の２価カチオンと置き換えることができ、同様にＡｌ３＋の一部もしくは全部をＦｅ３＋やＣｒ３＋等の３価カチオンと置き換えることができる。さらに、ＣＯ３ ２−もＳＯ４ ２− やＣｌ−等のアニオンと交換することができる。また、一般的に２価と３価のカチオンのモル比を変えても構造を保持し、モル比が２〜４の範囲で層状構造をとることができる。これら構成元素の組成や２価と３価のカチオンの比率を変えた層状の化合物を一般的にハイドロタルサイト型化合物と呼ぶ。
Hydrotalcite is generally a layered compound represented by Mg 6 Al 2 (OH) 16 CO 3 .4H 2 O, and CO 3 , H 2 O, and OH − are inserted between layers of Mg—Al. Has been. Part or all of Mg 2+ in the structure can be replaced with divalent cations such as Ni 2+ , Zn 2+ , Sr 2+ and Ca 2+ , and part or all of Al 3+ can be replaced with Fe 3+ , Cr 3+, etc. It can be replaced with a trivalent cation. Further, CO 3 2− can be exchanged with anions such as SO 4 2 − and Cl − . In general, the structure can be maintained even when the molar ratio of divalent and trivalent cations is changed, and a layered structure can be formed in a molar ratio of 2 to 4. Layered compounds in which the composition of these constituent elements and the ratio of divalent and trivalent cations are changed are generally called hydrotalcite compounds.
特に電線被覆用途の安定剤では急激にハイドロタルサイト型化合物を含むものに変わりつつある。しかし、電線被覆用途の安定剤にハイドロタルサイト型化合物を用いると電気抵抗が低下する傾向があり、低電圧電線では、なんとか使用できるレベルであるが、高電圧電線では漏電しやすくなるので使用することが出来ず、依然として電気絶縁性の高いＰｂ系の安定剤が使用されている。 In particular, stabilizers for wire coating applications are rapidly changing to those containing hydrotalcite type compounds. However, if hydrotalcite-type compounds are used as stabilizers for wire coating applications, the electrical resistance tends to decrease, and it can be used for low-voltage wires. Pb-based stabilizers with high electrical insulation are still used.
しかし、環境への配慮から高電圧電線でも脱Ｐｂが求められており、高い電気絶縁性を保持できるハイドロタルサイト型化合物が渇望されている。 However, removal of Pb is required even for high-voltage electric wires in consideration of the environment, and a hydrotalcite-type compound that can maintain high electrical insulation is craved.
一般的に水溶液等では溶解したイオンを多く含むほど導電性は高くなり、樹脂中でも同様に導電性のイオンが多いほど樹脂の導電性が高くなる。言い換えれば導電性イオンが多いほど樹脂の電気絶縁性は低下する。 Generally, in an aqueous solution or the like, the more the dissolved ions are contained, the higher the conductivity, and the more conductive ions in the resin, the higher the conductivity of the resin. In other words, the more conductive ions, the lower the electrical insulation of the resin.
ハイドロタルサイト型化合物粒子はその構造中及び表面付近に硫酸イオンやナトリウムイオンの様な微量の不純物イオンを含んでおり、電気絶縁性を低下させる原因となっていると考えられる。また、これらのイオンは樹脂の着色や熱安定性を悪化させる原因ともなっている。 Hydrotalcite-type compound particles contain a trace amount of impurity ions such as sulfate ions and sodium ions in the structure and in the vicinity of the surface, and are considered to be a cause of lowering electrical insulation. These ions are also a cause of deterioration of resin coloring and thermal stability.
これまで塩素含有樹脂の安定剤としてハイドロタルサイト型化合物を用いることが知られており（特許文献１〜３）、ハイドロタルサイト型化合物粒子が含有するナトリウム量が少ないと電気抵抗が向上する傾向があることも知られている（特許文献２、３）。 It has been known so far to use hydrotalcite type compounds as stabilizers for chlorine-containing resins (Patent Documents 1 to 3), and the electrical resistance tends to improve when the amount of sodium contained in the hydrotalcite type compound particles is small. It is also known that there are (Patent Documents 2 and 3).
前記特許文献１乃至３に記載されたハイドロタルサイト型化合物では、樹脂の電気絶縁性が十分とは言い難く、含塩素樹脂組成物の安定剤として優れた機能を有するとは言い難いものであった。 In the hydrotalcite-type compounds described in Patent Documents 1 to 3, it is difficult to say that the electrical insulation of the resin is sufficient, and it is difficult to say that the resin has an excellent function as a stabilizer for the chlorine-containing resin composition. It was.
そこで、本発明は、溶出する導電性イオンが少ないハイドロタルサイト型化合物を提供し、該ハイドロタルサイト型化合物を含む高い電気絶縁性を持った樹脂を提供することを技術的課題とする。 Therefore, it is a technical object of the present invention to provide a hydrotalcite-type compound with a small amount of conductive ions to be eluted and to provide a resin having a high electrical insulation property containing the hydrotalcite-type compound.
前記技術的課題は、次の通りの本発明によって達成できる。 The technical problem can be achieved by the present invention as follows.
即ち、本発明は、可溶性アニオンの合計値が７０ｐｐｍ以下であり、含有するナトリウムが７００ｐｐｍ以下であるＭｇ−Ａｌ系又はＭｇ−Ｚｎ−Ａｌ系ハイドロタルサイト型化合物粒子粉末を用いたことを特徴とする含塩素樹脂組成物を安定化させるための含塩素樹脂安定剤である（本発明１）。
That is, the present invention is characterized in that the sum of the soluble anions Ri der less 70 ppm, the sodium containing were used Mg-Al-based or Mg-Zn-Al-based hydrotalcite-type compound particles is not more than 700ppm And a chlorine-containing resin stabilizer for stabilizing the chlorine-containing resin composition (Invention 1).
本発明１記載の含塩素樹脂安定剤を塩素含有樹脂中に含有することを特徴とする含塩素樹脂組成物である（本発明２）。
A chlorine-containing resin composition characterized by containing a chlorine-containing resin stabilizer of the present invention 1 Symbol placement in the chlorine-containing resin (present invention 2).
本発明に係る溶出する導電性イオンが少ないハイドロタルサイト型化合物粒子粉末を用いることにより、樹脂に高い電気絶縁性を持たせることが出来る。また、熱安定性及び着色の抑制も改善することが出来る。
By using the hydrotalcite-type compound particle powder with less conductive ions to be eluted according to the present invention, the resin can have high electrical insulation. Moreover, thermal stability and coloring suppression can also be improved.
先ず、本発明に係るハイドロタルサイト型化合物粒子粉末について述べる。 First, the hydrotalcite-type compound particle powder according to the present invention will be described.
本発明に係る溶出する導電性イオンが少ないハイドロタルサイト型化合物粒子粉末において、ハイドロタルサイト型化合物はＭｇ，Ａｌ，Ｚｎなどから構成されており、俗にＭｇ−Ａｌ系やＭｇ−Ｚｎ−Ａｌ系と表記されるものである。 In the hydrotalcite-type compound particle powder with a small amount of eluting conductive ions according to the present invention, the hydrotalcite-type compound is composed of Mg, Al, Zn, etc., commonly known as Mg-Al type or Mg-Zn-Al. It is written as a system.
本発明に係るハイドロタルサイト型化合物粒子粉末の組成は特に限定されるものではないが、例えば、一般に知られているようなＭｇ／Ａｌモル比は１．０〜３．５が好ましく、Ｍｇ−Ａｌ−Ｚｎ系での亜鉛はＭｇ及びＡｌの合計モル数に対してモル比で０．００１０〜０．３０が好ましく、Ｚｎ／Ａｌのモル比で表すと、０．００５〜０．５程度が好ましい。 Although the composition of the hydrotalcite-type compound particle powder according to the present invention is not particularly limited, for example, the generally known Mg / Al molar ratio is preferably 1.0 to 3.5, Mg— The zinc in the Al-Zn system is preferably 0.0010 to 0.30 in molar ratio with respect to the total number of moles of Mg and Al, and expressed in terms of Zn / Al molar ratio is about 0.005 to 0.5. preferable.
本発明に係るハイドロタルサイト型化合物粒子粉末が含む可溶性アニオン（可溶性硫酸イオン、可溶性硝酸イオン及び可溶性塩化物イオン）の合計値は７０ｐｐｍ以下である。これらの可溶性アニオン量が多いと高い電気絶縁性が得られない。特に、価数が２価の硫酸イオンは１価のイオンに比べて電気絶縁性に対する悪影響が大きい。可溶性アニオンは好ましくは６０ｐｐｍ以下、より好ましくは５０ｐｐｍ以下である。下限値は５ｐｐｍ程度である。 The total value of soluble anions (soluble sulfate ion, soluble nitrate ion and soluble chloride ion) contained in the hydrotalcite-type compound particle powder according to the present invention is 70 ppm or less. If the amount of these soluble anions is large, high electrical insulation cannot be obtained. In particular, bivalent sulfate ions have a greater adverse effect on electrical insulation than monovalent ions. The soluble anion is preferably 60 ppm or less, more preferably 50 ppm or less. The lower limit is about 5 ppm.
本発明に係るハイドロタルサイト型化合物粒子粉末が含むナトリウムは７００ｐｐｍ以下が好ましい。含有するナトリウムが少なければ溶解するナトリウムが少なくなる可能性が高くなる。ナトリウムイオンは可溶性アニオンよりも影響が少ないものの、ナトリウムが少ない方がより高い電気絶縁性が得られる。好ましくはナトリウムが６００ｐｐｍ以下であり、更により好ましくは５５０ｐｐｍ以下である。下限値は２０ｐｐｍ程度である。 The sodium contained in the hydrotalcite-type compound particle powder according to the present invention is preferably 700 ppm or less. If there is little sodium contained, possibility that the sodium which melt | dissolves will decrease will become high. Although sodium ions have less influence than soluble anions, higher electrical insulation is obtained with less sodium. Preferably sodium is 600 ppm or less, and even more preferably 550 ppm or less. The lower limit is about 20 ppm.
本発明に係るハイドロタルサイト型化合物粒子粉末の比表面積は５〜１５０ｍ２／ｇである。５ｍ２／ｇ未満のハイドロタルサイト型化合物粒子は工業的に得られにくい。１５０ｍ２／ｇを超えても工業的に得られにくい。好ましくは７〜１００ｍ２／ｇ、より好ましくは８〜５０ｍ２／ｇである。 The specific surface area of the hydrotalcite-type compound particle powder according to the present invention is 5 to 150 m 2 / g. Hydrotalcite-type compound particles of less than 5 m 2 / g are difficult to obtain industrially. Even if it exceeds 150 m 2 / g, it is difficult to obtain industrially. Preferably it is 7-100 m < 2 > / g, More preferably, it is 8-50 m < 2 > / g.
本発明に係るハイドロタルサイト型化合物粒子粉末は、０．０１〜５ｗｔ％程度のカルシウムを含有しても良い。 The hydrotalcite-type compound particle powder according to the present invention may contain about 0.01 to 5 wt% of calcium.
本発明に係るハイドロタルサイト型化合物粒子粉末は、０．０１〜８ｗｔ％程度の酸化亜鉛を含有しても良い。 The hydrotalcite-type compound particle powder according to the present invention may contain about 0.01 to 8 wt% of zinc oxide.
本発明に係るハイドロタルサイト型化合物粒子粉末の平均板面径は０．０５〜０．８μｍが好ましい。 The average plate surface diameter of the hydrotalcite-type compound particle powder according to the present invention is preferably 0.05 to 0.8 μm.
次に、本発明に係るハイドロタルサイト型化合物粒子粉末の製造法について述べる。 Next, the manufacturing method of the hydrotalcite type compound particle powder concerning this invention is described.
本発明に係るハイドロタルサイト型化合物粒子粉末は、ハイドロタルサイト型粒子を生成及び熟成させた後のスラリー又は疎水化表面処理などの処理を行った後のスラリーを、ｐＨ９．５〜１２に調整した後、洗浄し、乾燥して得られるものであり。 The hydrotalcite type compound particle powder according to the present invention adjusts the slurry after the hydrotalcite type particles are generated and aged, or the slurry after the treatment such as the hydrophobized surface treatment to pH 9.5 to 12 After washing and drying.
本発明におけるハイドロタルサイト型化合物粒子粉末は、アニオンを含有したアルカリ性水溶液とマグネシウム塩水溶液とアルミニウム塩水溶液とを混合し、ｐＨ値が１０〜１４の範囲の混合溶液とした後、該混合溶液を８０〜１０５℃の温度範囲で熟成してＭｇ−Ａｌ系ハイドロタルサイト型粒子の芯粒子を生成させ、次いで、該芯粒子を含む水性懸濁液に、該芯粒子の生成時に添加した前記マグネシウムと前記アルミニウムとの合計モル数に対して、合計モル数が０．３５以下となる割合でマグネシウム及びアルミニウムを含有するマグネシウム塩水溶液とアルミニウム塩水溶液とを添加した後、ｐＨ値が１０〜１４の範囲、温度が６０〜１０５℃の範囲で熟成してＭｇ−Ａｌ系ハイドロタルサイト型粒子粉末を得るような常圧での芯粒子に対する成長反応（特開２００２−２９３５３５号公報）や、オートクレーブを用いて１０５〜３５０℃にて生成されたものを用いることが望ましい。これらは、例えば、Ｍｇ，Ａｌ，Ｚｎについては硫酸塩金属、硝酸塩金属、塩化物塩金属、金属酸化物などの原料と、苛性ソーダや水酸化カリウムなどのアルカリ、炭酸ソーダや塩基性炭酸マグネシウム、炭酸カリウムなどのアニオン源原料から作製すればよい。 In the hydrotalcite-type compound particle powder in the present invention, an alkaline aqueous solution containing an anion, a magnesium salt aqueous solution, and an aluminum salt aqueous solution are mixed to obtain a mixed solution having a pH value in the range of 10 to 14, and then the mixed solution is used. The magnesium added at the time of production of the core particles to the aqueous suspension containing the core particles by producing the core particles of Mg-Al hydrotalcite particles by aging in the temperature range of 80 to 105 ° C. After adding magnesium salt aqueous solution and aluminum salt aqueous solution containing magnesium and aluminum in a ratio that the total number of moles is 0.35 or less with respect to the total number of moles of aluminum and aluminum, the pH value is 10-14 Core particles at normal pressure such that Mg-Al hydrotalcite-type particle powder is obtained by aging in the range of 60 to 105 ° C. Growth and reaction (JP-2002-293535) for, it is desirable to use a generated at one hundred and five to three hundred and fifty ° C. using an autoclave. For example, for Mg, Al, and Zn, raw materials such as sulfate metal, nitrate metal, chloride salt metal, and metal oxide, alkali such as caustic soda and potassium hydroxide, sodium carbonate, basic magnesium carbonate, carbonate What is necessary is just to produce from anion source materials, such as potassium.
可溶性アニオン（可溶性硫酸イオン、可溶性硝酸イオン及び可溶性塩化物イオン）の少ないハイドロタルサイト型化合物粒子を作製するには、目標とするハイドロタルサイト型化合物粒子を生成及び熟成させた後のスラリー、又は疎水化表面処理などの処理を行った後のスラリーを、ｐＨ９．５〜１２に調節することが好ましく、より好ましいｐＨは９．８〜１１．５である。前記ｐＨの範囲に調整することで硫酸イオン等のアニオンが水洗で低下しやすくなる。ナトリウムは水洗で比較的容易に落ちやすいが、可溶性硫酸イオン、可溶性硝酸イオン及び可溶性塩化物イオンのような可溶性アニオンは単に水洗では低減することが困難である。そこで、水洗時に、まず薄いアルカリ水溶液で洗浄して硫酸イオン等のアニオンを低減させてから、さらに水で水洗することで、より硫酸イオン等のアニオンが低下しやすくなる。前記ハイドロタルサイト型粒子粉末を含有するスラリーのｐＨ調節及び水洗前の洗浄で用いる薄いアルカリ水溶液には、水酸化ナトリウム、炭酸ナトリウムなどのアルカリ水溶液を用いればよい。 In order to produce hydrotalcite-type compound particles with less soluble anions (soluble sulfate ions, soluble nitrate ions and soluble chloride ions), a slurry after the target hydrotalcite-type compound particles are generated and aged, or The slurry after the treatment such as the hydrophobized surface treatment is preferably adjusted to pH 9.5 to 12, and more preferably 9.8 to 11.5. By adjusting to the pH range, anions such as sulfate ions are likely to be lowered by washing with water. Sodium tends to fall relatively easily with water washing, but soluble anions such as soluble sulfate ions, soluble nitrate ions and soluble chloride ions are difficult to reduce simply by washing. Therefore, at the time of washing with water, washing with a thin alkaline aqueous solution first to reduce anions such as sulfate ions, and then washing with water further reduces the anions such as sulfate ions. An alkaline aqueous solution such as sodium hydroxide or sodium carbonate may be used as the thin alkaline aqueous solution used for pH adjustment of the slurry containing the hydrotalcite-type particle powder and washing before washing with water.
さらに、薄いアルカリ水溶液及び／又は水洗に用いる薄いアルカリ水溶液及び／又は水は冷水よりも３０〜９０℃の温水を用いることが好ましい。前記温度範囲の薄いアルカリ水溶液及び／又は水を用いるとイオンの拡散速度が向上し、さらに水の粘度が低下して水洗効果が高まる。より好ましくは４０〜７０℃である。 Furthermore, it is preferable to use 30-90 degreeC hot water rather than cold water for the thin alkaline aqueous solution and / or the thin alkaline aqueous solution and / or water used for water washing. When an alkaline aqueous solution and / or water having a thin temperature range is used, the diffusion rate of ions is improved, and the viscosity of water is further lowered to increase the washing effect. More preferably, it is 40-70 degreeC.
上記のようにして得られたハイドロタルサイト型化合物粒子粉末は、基本的には１０５〜１５０℃にて乾燥を行うことが好ましい。１０５℃未満の乾燥温度では得られるハイドロタルサイト型化合物粒子粉末の水分が多いので樹脂中で発泡が起きやすく、また乾燥させるために長時間必要となり経済的ではない。１５０℃を超える場合は、軟質〜半硬質含塩素樹脂組成物の安定剤用途として樹脂に対する劣化抑制の働きが低下する傾向にある。軟質〜半硬質含塩素樹脂組成物の安定剤用途では、乾燥温度は１０５〜１３０℃がより好ましい。乾燥時間は乾燥量や乾燥方法によって必要な時間行えばよい。好ましくは３〜２４ｈである。 Basically, the hydrotalcite-type compound particle powder obtained as described above is preferably dried at 105 to 150 ° C. At a drying temperature of less than 105 ° C., the resulting hydrotalcite-type compound particle powder has a large amount of water, so that foaming is likely to occur in the resin. When it exceeds 150 degreeC, it exists in the tendency for the function of the deterioration suppression with respect to resin to fall as a stabilizer use of a soft-semi-rigid chlorine containing resin composition. In the use of a soft to semi-rigid chlorine-containing resin composition as a stabilizer, the drying temperature is more preferably 105 to 130 ° C. The drying time may be as long as necessary depending on the amount of drying and the drying method. Preferably it is 3-24h.
次に、本発明に係る含塩素樹脂安定剤及び含塩素樹脂組成物について述べる。 Next, the chlorine-containing resin stabilizer and chlorine-containing resin composition according to the present invention will be described.
本発明１又は２のハイドロタルサイト型化合物粒子粉末を含塩素樹脂安定剤として含塩素樹脂組成物に添加して用いることができる。 The hydrotalcite-type compound particle powder of the present invention 1 or 2 can be used as a chlorine-containing resin stabilizer added to a chlorine-containing resin composition.
本発明に係る含塩素樹脂組成物は、樹脂１００重量部に対して、前記ハイドロタルサイト型化合物粒子粉末を０．０１〜１０重量部含有することが好ましい。ハイドロタルサイト型化合物粒子粉末の含有量が０．０１重量部未満の場合には、安定剤としての効果が低い。１０重量部を超える場合には、効果が飽和するため必要以上に添加する意味がない。また、ハイドロタルサイト型粒子粉末を必要以上に多量に添加すると、発泡が起こりやすく、外観不良や初期着色等の悪影響を及ぼす場合がある。 The chlorine-containing resin composition according to the present invention preferably contains 0.01 to 10 parts by weight of the hydrotalcite-type compound particle powder with respect to 100 parts by weight of the resin. When the content of the hydrotalcite-type compound particle powder is less than 0.01 parts by weight, the effect as a stabilizer is low. When the amount exceeds 10 parts by weight, the effect is saturated, so there is no point in adding more than necessary. Moreover, when hydrotalcite-type particle powder is added in a larger amount than necessary, foaming is likely to occur, which may have adverse effects such as poor appearance and initial coloration.
また、必要に応じて、樹脂中に可塑剤、その他安定剤及び添加剤を含有してもよい。 Moreover, you may contain a plasticizer, another stabilizer, and an additive in resin as needed.
可塑剤としては、トリオクチルトリメリテート（ＴＯＴＭ）、トリ−ｎ−オクチル−ｎ−デシルトリメリテート等のトリメトリット酸エステル系可塑剤、フタル酸ジイロデシル（ＤＩＤＰ）、ジイソノニル・フタレート（ＤＩＮＰ）、ジ−２−エチルヘキシル・フタレート（ＤＯＰ）等のフタル酸エステル系可塑剤、ポリプロピレン・アジペート、ポリプロピレン・セバケート等のポリエステル系可塑剤等が好ましい。 Examples of the plasticizer include trioctyl ester plasticizers such as trioctyl trimellitate (TOTM) and tri-n-octyl-n-decyl trimellitate, diirodecyl phthalate (DIDP), diisononyl phthalate (DINP), di- Phthalic acid ester plasticizers such as 2-ethylhexyl phthalate (DOP) and polyester plasticizers such as polypropylene / adipate and polypropylene / sebacate are preferred.
その他安定剤としては、ステアリン酸亜鉛、ラウリン酸亜鉛、リシノール酸亜鉛等の亜鉛化合物、ジベンゾイルメタン、ステアロイルベンゾイルメタン、デヒドロ酢酸等のβ−ジケトン類、アルキルアリルフォスフェート、トリアルキルフォスフェート等のフォスファイト類、ジペンタエリスリトール、ペンタエリスリトール、グリセリン、ジグリセリン、トリメチロールプロパン等の多価アルコール系化合物、ステアリン酸、ラウリン酸、オレイン酸等の高級脂肪酸、エポキシ化アマニ油、エポキシ化大豆油等のエポキシ系化合物等が好ましい。 Other stabilizers include zinc compounds such as zinc stearate, zinc laurate and zinc ricinoleate, β-diketones such as dibenzoylmethane, stearoylbenzoylmethane and dehydroacetic acid, alkylallyl phosphates, trialkyl phosphates, etc. Phosphites, dipentaerythritol, pentaerythritol, polyhydric alcohol compounds such as glycerin, diglycerin, trimethylolpropane, higher fatty acids such as stearic acid, lauric acid, oleic acid, epoxidized linseed oil, epoxidized soybean oil, etc. Of these, epoxy compounds are preferred.
その他の添加剤としては、フェノール系化合物、アミン系化合物、りん酸系化合物等の酸化防止剤、ポリエステルの末端をＯＨ基に変えたもの、アクリロニトリル−スチレンコポリマー、メタクリル酸メチルスチレンコポリマー等のゲル化促進剤、炭酸カルシウム、シリカ、ガラスビーズ、マイカ、ガラス繊維等の増量剤、三酸化アンチモン、水酸化アルミニウム、ほう酸亜鉛等の無機難燃剤、含臭素有機系難燃剤、含ハロゲンリン酸エステル系難燃剤等の難燃剤、ステアリン酸、ポリエチレンワックス、ステアリン酸カルシウム、ステアリン酸マグネシウム、ステアリン酸バリウム等の滑剤、トリクロサン、オーソサイド、サンアイゾール１００、サンアイゾール３００等防カビ剤等が使用される。 Other additives include phenolic compounds, amine compounds, phosphoric acid compounds and other antioxidants, polyesters with terminal OH groups changed, acrylonitrile-styrene copolymers, methyl methacrylate styrene copolymers, etc. Accelerator, extenders such as calcium carbonate, silica, glass beads, mica, glass fiber, inorganic flame retardants such as antimony trioxide, aluminum hydroxide, zinc borate, bromine-containing organic flame retardants, halogen phosphate ester-based flame retardants Flame retardants such as flame retardants, lubricants such as stearic acid, polyethylene wax, calcium stearate, magnesium stearate, barium stearate, anti-fungal agents such as triclosan, orthoside, sun isol 100 and sun isol 300 are used.
本発明に係るハイドロタルサイト型化合物を含塩素樹脂組成物として用いる場合、該ハイドロタルサイト型化合物に高級脂肪酸やアニオン系界面活性剤、高級脂肪酸リン酸エステル、カップリング剤及び多価アルコールエステル類から選ばれる少なくとも一種の表面処理を施すことが好ましい。表面処理を施すことでより一層の含塩素樹脂組成物の安定性を付与することができる。 When the hydrotalcite-type compound according to the present invention is used as a chlorine-containing resin composition, a higher fatty acid, an anionic surfactant, a higher fatty acid phosphate, a coupling agent, and a polyhydric alcohol ester are added to the hydrotalcite-type compound. It is preferable to perform at least one surface treatment selected from By applying the surface treatment, a further stability of the chlorine-containing resin composition can be imparted.
高級脂肪酸としては、例えば、ラウリル酸、ステアリン酸、パルミチン酸、オレイン酸、リノール酸などであり、高級脂肪酸リン酸エステルとしては、例えば、ステアリルエーテルリン酸、オレイルエーテルリン酸、ラウリルエーテルリン酸などであり、多価アルコールエステルとしては、ソルビタンモノオレエート、ソルビタンモノラウレート、ステアリン酸モノグリセライドなどが挙げられる。
アニオン系界面活性剤としては、例えば、ラウリル硫酸ナトリウム、ドデシルベンゼンスルフォン酸ナトリウム、ステアリン酸ナトリウム、オレイン酸カリウム、ひまし油カリウムなどの塩類などが挙げられる。
カップリング剤としては、シラン系、アルミニウム系、チタン系、ジルコニウム系カップリング剤などを使用できる。
Examples of the higher fatty acid include lauric acid, stearic acid, palmitic acid, oleic acid, and linoleic acid. Examples of the higher fatty acid phosphate ester include stearyl ether phosphoric acid, oleyl ether phosphoric acid, and lauryl ether phosphoric acid. Examples of the polyhydric alcohol ester include sorbitan monooleate, sorbitan monolaurate, and stearic acid monoglyceride.
Examples of the anionic surfactant include salts such as sodium lauryl sulfate, sodium dodecylbenzenesulfonate, sodium stearate, potassium oleate, and castor oil potassium.
As the coupling agent, silane-based, aluminum-based, titanium-based, zirconium-based coupling agents and the like can be used.
表面処理剤の処理方法は、特に限定されないが、ハイドロタルサイト型化合物粒子表面に湿式反応によって行ってもよい。あるいは、ハイドロタルサイト型化合物粒子表面に、ヘンシェルミキサー等によって乾式表面処理してもよい。または、単純に該ハイドロタルサイト型化合物粒子と表面処理剤を混合するだけでもよい。 Although the processing method of a surface treating agent is not specifically limited, You may carry out to a hydrotalcite type compound particle surface by a wet reaction. Alternatively, the surface of the hydrotalcite compound particles may be subjected to a dry surface treatment using a Henschel mixer or the like. Alternatively, the hydrotalcite type compound particles and the surface treatment agent may be simply mixed.
本発明に係る含塩素樹脂組成物は、可塑剤が全く含まれない若しくは少量しか含まれない硬質若しくは半硬質材料の場合、下記組成からなる含塩素樹脂組成物において、本発明に係るハイドロタルサイト型化合物を用いれば、ステアリン酸亜鉛０．８重量部では、後述する着色レベルにおいて、レベル３の時間が６５分以上、レベル５の時間が１００分以上である。
含塩素樹脂（重合度１０００）
大洋塩ビ株式会社製 大洋ＰＶＣ ＴＨ１０００ １００重量部
フタル酸ジ−２−エチルヘキシル（大八化学製 ＤＯＰ） ０〜２５重量部
ハイドロタルサイト型化合物粒子粉末 ３．５重量部
ステアリン酸亜鉛（一般試薬） ０．６〜０．９重量部
When the chlorine-containing resin composition according to the present invention is a hard or semi-rigid material that contains no plasticizer or only a small amount, the hydrotalcite according to the present invention is a chlorine-containing resin composition having the following composition: When the type compound is used, 0.8 parts by weight of zinc stearate has a level 3 time of 65 minutes or more and a level 5 time of 100 minutes or more at the coloring level described later.
Chlorine-containing resin (degree of polymerization 1000)
Taiyo PVC TH1000, 100 parts by weight, Taiyo PVC Co., Ltd. Di-2-ethylhexyl phthalate (DOP, manufactured by Daihachi Chemical Co., Ltd.) 0-25 parts by weight Hydrotalcite type compound particle powder, 3.5 parts by weight, zinc stearate (general reagent) 0 .6 to 0.9 parts by weight
また、可塑剤が多く含まれる軟質材料の場合、下記組成からなる含塩素樹脂組成物において、本発明に係るハイドロタルサイト型化合物を用いれば、後述する着色レベルにおいて、レベル３の時間が６５分以上で、レベル５の時間が１００分以上である。
含塩素樹脂（重合度１０００）
大洋塩ビ株式会社製 大洋ＰＶＣ ＴＨ１０００ １００重量部
フタル酸ジ−２−エチルヘキシル（大八化学製 ＤＯＰ） ４０〜８０重量部
本発明ハイドロタルサイト型化合物 ３．０重量部
ステアリン酸亜鉛（一般試薬） ０．６重量部
In the case of a soft material containing a large amount of plasticizer, in a chlorine-containing resin composition having the following composition, if the hydrotalcite-type compound according to the present invention is used, the level 3 time is 65 minutes at the coloring level described later. The level 5 time is 100 minutes or longer.
Chlorine-containing resin (degree of polymerization 1000)
Taiyo PVC Co., Ltd. Taiyo PVC TH1000 100 parts by weight Di-2-ethylhexyl phthalate (DOP manufactured by Daihachi Chemical Co.) 40-80 parts by weight The present hydrotalcite compound 3.0 parts by weight Zinc stearate (general reagent) 0 .6 parts by weight
本発明に係る含塩素樹脂組成物は、用途によっても異なるが、体積固有抵抗値が２．０×１０１４Ω・ｃｍ以上であることが好ましい。 The chlorine-containing resin composition according to the present invention preferably has a volume resistivity value of 2.0 × 10 14 Ω · cm or more, although it varies depending on the application.
次に、本発明に係る含塩素樹脂組成物の製造法について述べる。 Next, the manufacturing method of the chlorine containing resin composition concerning this invention is described.
本発明に係る含塩素樹脂組成物は通常の製造法によって得ることができるが、例えば、練り込みシートを得る場合には、樹脂、ハイドロタルサイト型化合物粒子粉末及び上記各種安定剤、添加剤を所定量混合し、該混合物を熱間ロールで練り込み、練り込みシートを得た後、熱間プレスで加圧処理することによって得られる。熱間ロールの練り込み温度は用いる樹脂や樹脂組成物によって異なるが、１４０〜３００℃が好ましい。熱間プレスのプレス温度は１４５〜３２０℃が好ましい。 The chlorine-containing resin composition according to the present invention can be obtained by an ordinary production method. For example, when obtaining a kneaded sheet, the resin, the hydrotalcite-type compound particle powder and the above various stabilizers and additives are added. It is obtained by mixing a predetermined amount, kneading the mixture with a hot roll to obtain a kneaded sheet, and then pressurizing with a hot press. The kneading temperature of the hot roll varies depending on the resin and resin composition used, but is preferably 140 to 300 ° C. The press temperature of the hot press is preferably 145 to 320 ° C.
＜作用＞
本発明に係るハイドロタルサイト型化合物粒子粉末を用いることにより、樹脂の電気絶縁性を低下することが抑制でき、しかも、熱安定性の向上及び着色の抑制をもたらすことができる。
即ち、本発明に係るハイドロタルサイト型化合物粒子粉末は、電気伝導性のある可溶性硫酸イオン、可溶性硝酸イオン及び可溶性塩化物イオン等の可溶性アニオンの含有量が少ないため、樹脂の安定剤として用いた場合に、高い電気絶縁性を有する樹脂組成物が得られる。しかも、塩による樹脂焼けも抑えることができ、高い熱安定性を有し、着色の抑制された樹脂組成物を得ることができる。また、含有するナトリウムが少ないとより高い効果が得られる。
<Action>
By using the hydrotalcite-type compound particle powder according to the present invention, it is possible to suppress a decrease in the electrical insulation of the resin, and it is possible to improve the thermal stability and suppress the coloring.
That is, the hydrotalcite-type compound particle powder according to the present invention was used as a resin stabilizer because it has a low content of soluble anions such as soluble sulfate ions, soluble nitrate ions and soluble chloride ions having electrical conductivity. In some cases, a resin composition having high electrical insulation is obtained. In addition, resin burning due to salt can be suppressed, and a resin composition having high thermal stability and suppressed coloring can be obtained. Moreover, when there is little sodium contained, a higher effect will be acquired.
本発明の代表的な実施の形態は次の通りである。 A typical embodiment of the present invention is as follows.
ナトリウム、マグネシウム、アルミニウム、亜鉛、カルシウム等の元素の含有量は、試料を酸で溶解し、プラズマ発光分光分析装置（サーモエレクトロン株式会社製、ｉＣＡＰ６５００）でイットリウムを内部標準として用いて分析して求めた。 The content of elements such as sodium, magnesium, aluminum, zinc, and calcium is obtained by dissolving a sample with an acid and analyzing it with a plasma emission spectroscopic analyzer (manufactured by Thermo Electron Co., Ltd., iCAP6500) using yttrium as an internal standard. It was.
可溶性アニオンの測定法について以下に述べる。試料５ｇをエタノール４０ｍｌに馴染ませて分散させ、超純水１００ｍｌを追加して密封容器で１分間振り混ぜ、そのまま２２℃で２０時間放置した後、このスラリーを濾過し、超純水を補給しながら濾液を６０分間煮沸させてエタノールを蒸発させ、冷却して超純水で液量を１００ｍｌに調節した。これをイオンクロマト分析装置（東亜ディーケーケー、ＩＣＡ−２０００）で分析し硫酸イオン、硝酸イオン、塩化物イオンの測定をそれぞれ行った。 The method for measuring soluble anions is described below. Disperse 5 g of sample in 40 ml of ethanol, add 100 ml of ultrapure water, shake in a sealed container for 1 minute, leave it at 22 ° C. for 20 hours, filter this slurry, and replenish ultrapure water. The filtrate was boiled for 60 minutes to evaporate ethanol, cooled, and the liquid volume was adjusted to 100 ml with ultrapure water. This was analyzed by an ion chromatography analyzer (Toa DKK, ICA-2000), and sulfate ions, nitrate ions, and chloride ions were measured.
比表面積値は、窒素を用いたＢ．Ｅ．Ｔ．法により測定した。 Specific surface area values were measured using B.C. using nitrogen. E. T.A. Measured by the method.
樹脂のロール混練は、６インチ２本タイプを用いて、樹脂組成物に合わせて温度を１４０〜１９０℃に調整した。混練時間は５分にて行った。 The roll kneading of the resin was performed by adjusting the temperature to 140 to 190 ° C. according to the resin composition by using a 6 inch two type. The kneading time was 5 minutes.
上記ロール混練したシートを、２００×２００×１〜１．５ｍｍの圧縮成型体にした。圧縮成形体を作製する装置は加熱プレスが７０トン自動プレス（ラム面積２１０ｃｍ２）、冷却プレスが３０トン手動プレス（ラム面積１８０ｃｍ２）とした。圧縮成型条件は、１４０〜１９０℃にて、予熱（無圧）にて３分、加圧（６．３ＭＰａ）にて２分、冷却（３．１ＭＰａ）にて３分の手順で行った。 The roll-kneaded sheet was formed into a 200 × 200 × 1-1.5 mm compression molded body. As the apparatus for producing the compression molded body, the heating press was a 70-ton automatic press (ram area 210 cm 2 ), and the cooling press was a 30-ton manual press (ram area 180 cm 2 ). The compression molding conditions were 140 to 190 ° C., preheating (no pressure) for 3 minutes, pressurizing (6.3 MPa) for 2 minutes, and cooling (3.1 MPa) for 3 minutes.
得られたシートを用いて電気抵抗（電気絶縁性）を測定した。厚さ１．０ｍｍの樹脂プレスシートを作成し、３０℃−６０％のデシケーターに１日保管し、ＪＩＳ Ｋ６７２３に準じて、体積固有抵抗値（Ω・ｃｍ）を測定した。 The electrical resistance (electrical insulation) was measured using the obtained sheet. A resin press sheet having a thickness of 1.0 mm was prepared, stored in a desiccator at 30 ° C.-60% for 1 day, and a volume specific resistance value (Ω · cm) was measured according to JIS K6723.
熱安定性試験はギヤー老化式試験機（株式会社安田精機製作所製、１０２−ＳＨＦ−７７Ｓ）にて行った。上記プレスしたシートを３０×３０ｍｍ角に切り出し、ガラス板上にこの試験片を置いて、１９０℃で２００分間試験をしながら、１０分毎に試験片を２枚／１サンプルずつ取り出して、記録紙に貼り付けた。 The thermal stability test was performed with a gear aging tester (manufactured by Yasuda Seiki Seisakusho, 102-SHF-77S). The pressed sheet was cut into 30 × 30 mm squares, placed on a glass plate, tested at 190 ° C. for 200 minutes, and taken out every 2 minutes / sample for 10 minutes. Pasted on paper.
プレスシート及び熱安定性試験片の着色レベルは次のような１〜７のレベルに定義した。
レベル１ ほとんど着色がない
レベル２ 淡い褐色
レベル３ 褐色
レベル４ 一部が炭化・黒化
レベル５ 全体が炭化・黒化
The coloring levels of the press sheet and the thermal stability test piece were defined as 1 to 7 as follows.
Level 1 Almost no color Level 2 Light brown Level 3 Brown Level 4 Partial carbonization / blackening Level 5 Whole carbonization / blackening
次に実施の形態を述べる。 Next, an embodiment will be described.
実施例１
（ハイドロタルサイト型化合物粒子粉末の作製）
酸化マグネシウム２６．９ｇを純水に分散させたスラリーと硫酸アルミニウム８水塩結晶８１．０ｇの水溶液を攪拌しながら混合した。別に、炭酸ソーダ結晶３５．７ｇを純水で溶解し、さらに苛性ソーダ（１２Ｎ）５８．３ｍｌと純水を加えた。このアルカリ溶液を先の酸化マグネシウムと硫酸アルミニウム８水塩を混合したスラリーに投入して８０℃に昇温し、８０℃にて５時間撹拌した。全量を１Ｌとし、これをオートクレーブに移して１７５℃にて４時間撹拌しながらエージングした。
続いて、この反応スラリーを撹拌しながら６７℃にして、ｐＨを１０．３に調整した。この状態に２．３ｇのパルミチン酸ソーダを熱湯（８０℃）に溶解した溶液を投入した。これを０．７時間エージングした。濾過後、４０℃のｐＨ１１．５の薄い苛性ソーダの水溶液２Ｌで水洗し、その後４０℃の純水１５Ｌで水洗し、１２５℃で８ｈ乾燥を行った。得られた試料の比表面積は１１．０ｍ２／ｇであった。
Example 1
(Preparation of hydrotalcite-type compound particle powder)
A slurry in which 26.9 g of magnesium oxide was dispersed in pure water and an aqueous solution of 81.0 g of aluminum sulfate octahydrate crystals were mixed with stirring. Separately, 35.7 g of sodium carbonate crystals were dissolved in pure water, and 58.3 ml of caustic soda (12N) and pure water were further added. This alkaline solution was put into a slurry obtained by mixing the above magnesium oxide and aluminum sulfate octahydrate, heated to 80 ° C., and stirred at 80 ° C. for 5 hours. The total amount was 1 L, which was transferred to an autoclave and aged with stirring at 175 ° C. for 4 hours.
Subsequently, the reaction slurry was stirred and brought to 67 ° C., and the pH was adjusted to 10.3. In this state, a solution prepared by dissolving 2.3 g of sodium palmitate in hot water (80 ° C.) was added. This was aged for 0.7 hours. After filtration, it was washed with 2 L of a thin caustic soda solution having a pH of 11.5 at 40 ° C., then washed with 15 L of 40 ° C. pure water, and dried at 125 ° C. for 8 hours. The specific surface area of the obtained sample was 11.0 m 2 / g.
（含塩素樹脂組成物の作製及び評価）
上記ハイドロタルサイト型化合物粒子粉末を用いて以下の含塩素樹脂組成物とした（軟質組成）。
含塩素樹脂組成物 １００ｐｈｒ
ＤＯＰ ５５ｐｈｒ
ステアリン酸亜鉛 ０．６ｐｈｒ
上記試料 ３．０ｐｈｒ
１５８℃にて５分ロール混練し、１５８℃にて圧縮成形プレス処理を行った。得られたシートのレベル３の時間は８０ｍｉｎ、レベル５の時間は１２０ｍｉｎであった。
(Production and evaluation of chlorine-containing resin composition)
The following hydrotalcite-type compound particle powder was used to prepare the following chlorine-containing resin composition (soft composition).
Chlorine-containing resin composition 100phr
DOP 55 phr
Zinc stearate 0.6 phr
Sample above 3.0 phr
Roll kneading was performed at 158 ° C. for 5 minutes, and compression molding press processing was performed at 158 ° C. The level 3 time of the obtained sheet was 80 min, and the level 5 time was 120 min.
実施例２
（ハイドロタルサイト型化合物粒子粉末の作製）
硫酸マグネシウム７水塩結晶１４１．０ｇ、硫酸亜鉛７水塩結晶４１．５ｇ結晶及び硫酸アルミニウム８水塩結晶６９．４ｇを純水に溶解した。別に、炭酸ソーダ結晶３０．６ｇを純水で溶解し、さらに苛性ソーダ（１２Ｎ）１５２．４ｍｌと純水を加えた。このアルカリ溶液を先の硫酸マグネシウム７水塩結晶、硫酸亜鉛７水塩結晶及び硫酸アルミニウム８水塩を混合した水溶液に投入して８５℃に昇温し、８５℃にて６時間撹拌した。全量を１Ｌとし、これをオートクレーブに移して１８５℃にて６時間撹拌しながらエージングした。
続いて、この反応スラリーを撹拌しながら６５℃にして、ｐＨを１０．１に調整した。この状態に２．５ｇのステアリン酸ソーダを熱湯（８０℃）に溶解した溶液を投入した。これを０．６時間エージングした。濾過後、５０℃のｐＨ１１の薄い苛性ソーダの水溶液２Ｌで水洗し、その後５０℃の純水１５Ｌで水洗し、１２５℃で８ｈ乾燥を行った。得られた試料の比表面積は１０．０ｍ２／ｇであった。
Example 2
(Preparation of hydrotalcite-type compound particle powder)
141.0 g of magnesium sulfate heptahydrate crystals, 41.5 g of zinc sulfate heptahydrate crystals and 69.4 g of aluminum sulfate octahydrate crystals were dissolved in pure water. Separately, 30.6 g of sodium carbonate crystals were dissolved in pure water, and 152.4 ml of caustic soda (12N) and pure water were further added. This alkaline solution was put into an aqueous solution in which the magnesium sulfate heptahydrate crystals, zinc sulfate heptahydrate crystals and aluminum sulfate octahydrate were mixed, heated to 85 ° C., and stirred at 85 ° C. for 6 hours. The total amount was 1 L, which was transferred to an autoclave and aged with stirring at 185 ° C. for 6 hours.
Subsequently, the reaction slurry was stirred and brought to 65 ° C. to adjust the pH to 10.1. In this state, a solution prepared by dissolving 2.5 g of sodium stearate in hot water (80 ° C.) was added. This was aged for 0.6 hours. After filtration, it was washed with 2 L of a thin aqueous solution of caustic soda having a pH of 11 at 50 ° C., then washed with 15 L of pure water at 50 ° C., and dried at 125 ° C. for 8 hours. The specific surface area of the obtained sample was 10.0 m 2 / g.
（含塩素樹脂組成物の作製及び評価）
上記ハイドロタルサイト型化合物粒子粉末を用いて以下の含塩素樹脂組成物とした（軟質組成）。
含塩素樹脂組成物 １００ｐｈｒ
ＤＯＰ ５５ｐｈｒ
ステアリン酸亜鉛 ０．６ｐｈｒ
上記試料 ３．０ｐｈｒ
１５８℃にて５分ロール混練し、１５８℃にて圧縮成形プレス処理を行った。得られたシートのレベル３の時間は７５ｍｉｎ、レベル５の時間は１１５ｍｉｎであった。
(Production and evaluation of chlorine-containing resin composition)
The following hydrotalcite-type compound particle powder was used to prepare the following chlorine-containing resin composition (soft composition).
Chlorine-containing resin composition 100phr
DOP 55 phr
Zinc stearate 0.6 phr
Sample above 3.0 phr
Roll kneading was performed at 158 ° C. for 5 minutes, and compression molding press processing was performed at 158 ° C. The level 3 time of the obtained sheet was 75 min, and the level 5 time was 115 min.
実施例３
（ハイドロタルサイト型化合物粒子粉末の作製）
硫酸マグネシウム７水塩結晶１７６．３ｇ及び硫酸アルミニウム８水塩結晶６９．４ｇを純水に溶解した。別に、炭酸ソーダ結晶３０．６ｇを純水で溶解し、さらに苛性ソーダ（１２Ｎ）１５２．４ｍｌと純水を加えた。このアルカリ溶液を先の硫酸マグネシウム７水塩結晶及び硫酸アルミニウム８水塩を混合した水溶液に投入して９０℃に昇温し、９０℃にて１０時間撹拌した。全量を１Ｌとし、これをオートクレーブに移して１４５℃にて６時間撹拌しながらエージングした。
続いて、この反応スラリーを撹拌しながら６５℃にして、ｐＨを１１．２に調整した。この状態に１．９ｇのラウリン酸ソーダを熱湯（８０℃）に溶解した溶液を投入した。これを０．８時間エージングした。濾過後、４５℃のｐＨ１２．５の薄い苛性ソーダの水溶液２Ｌで水洗し、その後４５℃の純水１５Ｌで水洗し、１２５℃で８ｈ乾燥を行った。得られた試料の比表面積は９．０ｍ２／ｇであった。
Example 3
(Preparation of hydrotalcite-type compound particle powder)
176.3 g of magnesium sulfate heptahydrate crystals and 69.4 g of aluminum sulfate octahydrate crystals were dissolved in pure water. Separately, 30.6 g of sodium carbonate crystals were dissolved in pure water, and 152.4 ml of caustic soda (12N) and pure water were further added. This alkaline solution was put into an aqueous solution in which the magnesium sulfate heptahydrate crystal and aluminum sulfate octahydrate were mixed, heated to 90 ° C., and stirred at 90 ° C. for 10 hours. The total amount was 1 L, which was transferred to an autoclave and aged with stirring at 145 ° C. for 6 hours.
Subsequently, the reaction slurry was stirred and brought to 65 ° C., and the pH was adjusted to 11.2. In this state, a solution prepared by dissolving 1.9 g of sodium laurate in hot water (80 ° C.) was added. This was aged for 0.8 hours. After filtration, it was washed with 2 L of a thin caustic soda solution having a pH of 12.5 at 45 ° C., then washed with 15 L of pure water at 45 ° C., and dried at 125 ° C. for 8 hours. The specific surface area of the obtained sample was 9.0 m 2 / g.
（含塩素樹脂組成物の作製及び評価）
上記ハイドロタルサイト型化合物粒子粉末を用いて以下の含塩素樹脂組成物とした（半硬質組成）。
含塩素樹脂組成物 １００ｐｈｒ
ＤＯＰ ２０ｐｈｒ
ステアリン酸亜鉛 ０．８ｐｈｒ
上記試料 ３．５ｐｈｒ
１７８℃にて５分ロール混練し、１７８℃にて圧縮成形プレス処理を行った。得られたシートのレベル３の時間は７５ｍｉｎ、レベル５の時間は１１５ｍｉｎであった。
(Production and evaluation of chlorine-containing resin composition)
The following hydrotalcite-type compound particle powder was used to prepare the following chlorine-containing resin composition (semi-hard composition).
Chlorine-containing resin composition 100phr
DOP 20 phr
Zinc stearate 0.8 phr
Sample above 3.5phr
Roll kneading was performed at 178 ° C. for 5 minutes, and compression molding press processing was performed at 178 ° C. The level 3 time of the obtained sheet was 75 min, and the level 5 time was 115 min.
実施例４
（ハイドロタルサイト型化合物粒子粉末の作製）
塩化マグネシウム６水塩結晶１０１．９ｇ、塩化亜鉛１水塩結晶２６．０ｇ結晶及び塩化アルミニウム６水塩結晶８０．５ｇを純水に溶解した。別に、炭酸ソーダ結晶３５．７ｇを純水で溶解し、さらに苛性ソーダ（１２Ｎ）１３６．１ｍｌと純水を加えた。このアルカリ溶液を先の塩化マグネシウム６水塩結晶、塩化亜鉛１水塩結晶及び塩化アルミニウム６水塩を混合した水溶液に投入して９５℃に昇温し、９５℃にて８時間撹拌した。全量を１Ｌとし、これをオートクレーブに移して１６５℃にて７時間撹拌しながらエージングした。
続いて、この反応スラリーを撹拌しながら７０℃にして、ｐＨを９．９に調整た。この状態に２．５ｇのパルミチン酸ソーダを熱湯（８０℃）に溶解した溶液を投入した。これを０．７時間エージングした。濾過後、４５℃のｐＨ１１の薄い苛性ソーダの水溶液２Ｌで水洗し、その後４５℃の純水１６Ｌで水洗し、１２５℃で８ｈ乾燥を行った。得られた試料の比表面積は１０．２ｍ２／ｇであった。
Example 4
(Preparation of hydrotalcite-type compound particle powder)
Magnesium chloride hexahydrate crystal 101.9 g, zinc chloride monohydrate crystal 26.0 g crystal and aluminum chloride hexahydrate crystal 80.5 g were dissolved in pure water. Separately, 35.7 g of sodium carbonate crystals were dissolved in pure water, and 136.1 ml of caustic soda (12N) and pure water were added. This alkaline solution was put into an aqueous solution obtained by mixing the above magnesium chloride hexahydrate crystal, zinc chloride monohydrate crystal and aluminum chloride hexahydrate, heated to 95 ° C., and stirred at 95 ° C. for 8 hours. The total amount was 1 L, which was transferred to an autoclave and aged with stirring at 165 ° C. for 7 hours.
Subsequently, the reaction slurry was stirred and brought to 70 ° C., and the pH was adjusted to 9.9. In this state, a solution prepared by dissolving 2.5 g of sodium palmitate in hot water (80 ° C.) was added. This was aged for 0.7 hours. After filtration, it was washed with 2 L of an aqueous solution of thin caustic soda having a pH of 11 at 45 ° C., then washed with 16 L of pure water at 45 ° C., and dried at 125 ° C. for 8 hours. The specific surface area of the obtained sample was 10.2 m 2 / g.
（含塩素樹脂組成物の作製及び評価）
上記ハイドロタルサイト型化合物粒子粉末を用いて以下の含塩素樹脂組成物とした（軟質組成）。
含塩素樹脂組成物 １００ｐｈｒ
ＤＯＰ ５５ｐｈｒ
ステアリン酸亜鉛 ０．６ｐｈｒ
上記試料 ３．０ｐｈｒ
１５８℃にて５分ロール混練し、１５８℃にて圧縮成形プレス処理を行った。得られたシートのレベル３の時間は７５ｍｉｎ、レベル５の時間は１２０ｍｉｎであった。
(Production and evaluation of chlorine-containing resin composition)
The following hydrotalcite-type compound particle powder was used to prepare the following chlorine-containing resin composition (soft composition).
Chlorine-containing resin composition 100phr
DOP 55 phr
Zinc stearate 0.6 phr
Sample above 3.0 phr
Roll kneading was performed at 158 ° C. for 5 minutes, and compression molding press processing was performed at 158 ° C. The level 3 time of the obtained sheet was 75 min, and the level 5 time was 120 min.
実施例５
（ハイドロタルサイト型化合物粒子粉末の作製）
塩化マグネシウム６水塩結晶１４１．０ｇ及び塩化アルミニウム６水塩結晶７４．３ｇを純水に溶解した。別に、炭酸ソーダ結晶３２．９ｇを純水で溶解し、さらに苛性ソーダ（１２Ｎ）１６３．５ｍｌと純水を加えた。このアルカリ溶液を先の塩化マグネシウム６水塩結晶及び塩化アルミニウム６水塩を混合した水溶液に投入して７５℃に昇温し、７５℃にて１５時間撹拌した。全量を１Ｌとし、これをオートクレーブに移して１７０℃にて９時間撹拌しながらエージングした。
続いて、この反応スラリーを撹拌しながら７０℃にして、ｐＨを１０．９に調整した。この状態に２．０ｇのラウリン酸ソーダを熱湯（８０℃）に溶解した溶液を投入した。これを０．９時間エージングした。濾過後、４０℃のｐＨ１２の薄い苛性ソーダの水溶液２Ｌで水洗し、その後４０℃の純水１５Ｌで水洗し、１２５℃で８ｈ乾燥を行った。得られた試料の比表面積は１０．４ｍ２／ｇであった。
Example 5
(Preparation of hydrotalcite-type compound particle powder)
Magnesium chloride hexahydrate crystals 141.0 g and aluminum chloride hexahydrate crystals 74.3 g were dissolved in pure water. Separately, 32.9 g of sodium carbonate crystals were dissolved in pure water, and 163.5 ml of caustic soda (12N) and pure water were further added. This alkaline solution was put into an aqueous solution in which the magnesium chloride hexahydrate crystals and aluminum chloride hexahydrate were mixed, heated to 75 ° C., and stirred at 75 ° C. for 15 hours. The total amount was 1 L, which was transferred to an autoclave and aged with stirring at 170 ° C. for 9 hours.
Subsequently, the reaction slurry was stirred and brought to 70 ° C., and the pH was adjusted to 10.9. In this state, a solution prepared by dissolving 2.0 g of sodium laurate in hot water (80 ° C.) was added. This was aged for 0.9 hours. After filtration, it was washed with 2 L of an aqueous solution of thin caustic soda having a pH of 12 at 40 ° C., then washed with 15 L of pure water at 40 ° C., and dried at 125 ° C. for 8 hours. The specific surface area of the obtained sample was 10.4 m 2 / g.
（含塩素樹脂組成物の作製及び評価）
上記ハイドロタルサイト型化合物粒子粉末を用いて以下の含塩素樹脂組成物とした（軟質組成）。
含塩素樹脂組成物 １００ｐｈｒ
ＤＯＰ ５５ｐｈｒ
ステアリン酸亜鉛 ０．６ｐｈｒ
上記試料 ３．０ｐｈｒ
１５８℃にて５分ロール混練し、１５８℃にて圧縮成形プレス処理を行った。得られたシートのレベル３の時間は９０ｍｉｎ、レベル５の時間は１１０ｍｉｎであった。
(Production and evaluation of chlorine-containing resin composition)
The following hydrotalcite-type compound particle powder was used to prepare the following chlorine-containing resin composition (soft composition).
Chlorine-containing resin composition 100phr
DOP 55 phr
Zinc stearate 0.6 phr
Sample above 3.0 phr
Roll kneading was performed at 158 ° C. for 5 minutes, and compression molding press processing was performed at 158 ° C. The level 3 time of the obtained sheet was 90 min, and the level 5 time was 110 min.
実施例６
（ハイドロタルサイト型化合物粒子粉末の作製）
硝酸マグネシウム６水塩結晶１４９．８ｇ、硝酸亜鉛６水塩結晶２５．０ｇ結晶及び硝酸アルミニウム９水塩結晶１２５．０ｇを純水に溶解した。別に、炭酸ソーダ結晶３５．７ｇを純水で溶解し、さらに苛性ソーダ（１２Ｎ）１２６．４ｍｌと純水を加えた。このアルカリ溶液を先の硝酸マグネシウム６水塩結晶、硝酸亜鉛６水塩結晶及び硝酸アルミニウム９水塩を混合した水溶液に投入して９０℃に昇温し、９０℃にて１０時間撹拌した。全量を１Ｌとし、これをオートクレーブに移して１７５℃にて８時間撹拌しながらエージングした。
続いて、この反応スラリーを撹拌しながら６２℃にして、ｐＨを１０．０に調整した。この状態に２．５ｇのステアリン酸ソーダを熱湯（８０℃）に溶解した溶液を投入した。これを０．６時間エージングした。濾過後、４５℃のｐＨ１１．５の薄い苛性ソーダの水溶液２Ｌで水洗し、その後４５℃の純水１５Ｌで水洗し、１２５℃で８ｈ乾燥を行った。得られた試料の比表面積は９．８ｍ２／ｇであった。
Example 6
(Preparation of hydrotalcite-type compound particle powder)
149.8 g of magnesium nitrate hexahydrate crystals, 25.0 g of zinc nitrate hexahydrate crystals and 125.0 g of aluminum nitrate 9 hydrate crystals were dissolved in pure water. Separately, 35.7 g of sodium carbonate crystals were dissolved in pure water, and 126.4 ml of caustic soda (12N) and pure water were further added. This alkaline solution was put into an aqueous solution obtained by mixing the above magnesium nitrate hexahydrate crystal, zinc nitrate hexahydrate crystal and aluminum nitrate nonahydrate, heated to 90 ° C., and stirred at 90 ° C. for 10 hours. The total amount was 1 L, which was transferred to an autoclave and aged with stirring at 175 ° C. for 8 hours.
Subsequently, the reaction slurry was stirred and brought to 62 ° C., and the pH was adjusted to 10.0. In this state, a solution prepared by dissolving 2.5 g of sodium stearate in hot water (80 ° C.) was added. This was aged for 0.6 hours. After filtration, it was washed with 2 L of a thin caustic soda solution having a pH of 11.5 at 45 ° C., then washed with 15 L of pure water at 45 ° C., and dried at 125 ° C. for 8 hours. The specific surface area of the obtained sample was 9.8 m 2 / g.
（含塩素樹脂組成物の作製及び評価）
上記ハイドロタルサイト型化合物粒子粉末を用いて以下の含塩素樹脂組成物とした（軟質組成）。
含塩素樹脂組成物 １００ｐｈｒ
ＴＯＴＭ ６０ｐｈｒ
ステアリン酸亜鉛 ０．７ｐｈｒ
上記試料 ３．３ｐｈｒ
１６２℃にて５分ロール混練し、１６２℃にて圧縮成形プレス処理を行った。得られたシートのレベル３の時間は８０ｍｉｎ、レベル５の時間は１１０ｍｉｎであった。
(Production and evaluation of chlorine-containing resin composition)
The following hydrotalcite-type compound particle powder was used to prepare the following chlorine-containing resin composition (soft composition).
Chlorine-containing resin composition 100phr
TOTM 60phr
Zinc stearate 0.7 phr
Sample above 3.3 phr
Roll kneading was performed at 162 ° C. for 5 minutes, and compression molding press processing was performed at 162 ° C. The level 3 time of the obtained sheet was 80 min, and the level 5 time was 110 min.
実施例７
（ハイドロタルサイト型化合物粒子粉末の作製）
硝酸マグネシウム６水塩結晶１７１．２ｇ及び硝酸アルミニウム９水塩結晶１２５．０ｇを純水に溶解した。別に、炭酸ソーダ結晶３５．７ｇを純水で溶解し、さらに苛性ソーダ（１２Ｎ）１２６．４ｍｌと純水を加えた。このアルカリ溶液を先の硝酸マグネシウム６水塩結晶及び硝酸アルミニウム９水塩を混合した水溶液に投入して９０℃に昇温し、９０℃にて１０時間撹拌した。全量を１Ｌとし、これをオートクレーブに移して１３０℃にて５時間撹拌しながらエージングした。
続いて、この反応スラリーを撹拌しながら６２℃にして、ｐＨを１０．０に調整した。この状態に２．５ｇのステアリン酸ソーダを熱湯（８０℃）に溶解した溶液を投入した。これを０．６時間エージングした。濾過後、６０℃のｐＨ１１の薄い苛性ソーダの水溶液３Ｌで水洗し、その後６０℃の純水２５Ｌで水洗し、１２５℃で８ｈ乾燥を行った。得られた試料の比表面積は１９．２ｍ２／ｇであった。
Example 7
(Preparation of hydrotalcite-type compound particle powder)
171.2 g of magnesium nitrate hexahydrate crystals and 125.0 g of aluminum nitrate 9 hydrate crystals were dissolved in pure water. Separately, 35.7 g of sodium carbonate crystals were dissolved in pure water, and 126.4 ml of caustic soda (12N) and pure water were further added. This alkaline solution was put into an aqueous solution in which the magnesium nitrate hexahydrate crystal and the aluminum nitrate nonahydrate were mixed, heated to 90 ° C., and stirred at 90 ° C. for 10 hours. The total amount was 1 L, which was transferred to an autoclave and aged with stirring at 130 ° C. for 5 hours.
Subsequently, the reaction slurry was stirred and brought to 62 ° C., and the pH was adjusted to 10.0. In this state, a solution prepared by dissolving 2.5 g of sodium stearate in hot water (80 ° C.) was added. This was aged for 0.6 hours. After filtration, it was washed with 3 L of a thin caustic soda solution having a pH of 11 at 60 ° C., then washed with 25 L of pure water at 60 ° C., and dried at 125 ° C. for 8 hours. The specific surface area of the obtained sample was 19.2 m 2 / g.
（含塩素樹脂組成物の作製及び評価）
上記ハイドロタルサイト型化合物粒子粉末を用いて以下の含塩素樹脂組成物とした（軟質組成）。
含塩素樹脂組成物 １００ｐｈｒ
ＤＯＰ ５５ｐｈｒ
ステアリン酸亜鉛 ０．６ｐｈｒ
上記試料 ３．０ｐｈｒ
１５８℃にて５分ロール混練し、１５８℃にて圧縮成形プレス処理を行った。得られたシートのレベル３の時間は８０ｍｉｎ、レベル５の時間は１１５ｍｉｎであった。
(Production and evaluation of chlorine-containing resin composition)
The following hydrotalcite-type compound particle powder was used to prepare the following chlorine-containing resin composition (soft composition).
Chlorine-containing resin composition 100phr
DOP 55 phr
Zinc stearate 0.6 phr
Sample above 3.0 phr
Roll kneading was performed at 158 ° C. for 5 minutes, and compression molding press processing was performed at 158 ° C. The level 3 time of the obtained sheet was 80 min, and the level 5 time was 115 min.
実施例８
（ハイドロタルサイト型化合物粒子粉末の作製）
硫酸マグネシウム７水塩結晶１７６．３ｇ及び硫酸アルミニウム８水塩結晶６９．４ｇを純水に溶解した。別に、炭酸ソーダ結晶３０．６ｇを純水で溶解し、さらに苛性ソーダ（１２Ｎ）１５２．４ｍｌと純水を加えた。このアルカリ溶液を先の硫酸マグネシウム７水塩結晶及び硫酸アルミニウム８水塩を混合した水溶液に投入して９０℃に昇温し、９０℃にて１０時間撹拌した。全量を１Ｌとし、これをオートクレーブに移して１４５℃にて６時間撹拌しながらエージングした。
続いて、この反応スラリーを撹拌しながら６５℃にして、ｐＨを１１．９に調整した。この状態に１．９ｇのラウリン酸ソーダを熱湯（８０℃）に溶解した溶液を投入した。これを０．８時間エージングした。濾過後、４０℃のｐＨ１３の薄い苛性ソーダの水溶液２Ｌで水洗し、その後４５℃の純水１５Ｌで水洗し、１２５℃で８ｈ乾燥を行った。得られた試料の比表面積は９．３ｍ２／ｇであった。
Example 8
(Preparation of hydrotalcite-type compound particle powder)
176.3 g of magnesium sulfate heptahydrate crystals and 69.4 g of aluminum sulfate octahydrate crystals were dissolved in pure water. Separately, 30.6 g of sodium carbonate crystals were dissolved in pure water, and 152.4 ml of caustic soda (12N) and pure water were further added. This alkaline solution was put into an aqueous solution in which the magnesium sulfate heptahydrate crystal and aluminum sulfate octahydrate were mixed, heated to 90 ° C., and stirred at 90 ° C. for 10 hours. The total amount was 1 L, which was transferred to an autoclave and aged with stirring at 145 ° C. for 6 hours.
Subsequently, the reaction slurry was stirred and brought to 65 ° C., and the pH was adjusted to 11.9. In this state, a solution prepared by dissolving 1.9 g of sodium laurate in hot water (80 ° C.) was added. This was aged for 0.8 hours. After filtration, it was washed with 2 L of a thin caustic soda solution having a pH of 13 at 40 ° C., then washed with 15 L of pure water at 45 ° C., and dried at 125 ° C. for 8 hours. The specific surface area of the obtained sample was 9.3 m 2 / g.
（含塩素樹脂組成物の作製及び評価）
上記ハイドロタルサイト型化合物粒子粉末を用いて以下の含塩素樹脂組成物とした（半硬質組成）。
含塩素樹脂組成物 １００ｐｈｒ
ＤＯＰ ２０ｐｈｒ
ステアリン酸亜鉛 ０．８ｐｈｒ
上記試料 ３．５ｐｈｒ
１７８℃にて５分ロール混練し、１７８℃にて圧縮成形プレス処理を行った。得られたシートのレベル３の時間は７５ｍｉｎ、レベル５の時間は１１０ｍｉｎであった。
(Production and evaluation of chlorine-containing resin composition)
The following hydrotalcite-type compound particle powder was used to prepare the following chlorine-containing resin composition (semi-hard composition).
Chlorine-containing resin composition 100phr
DOP 20 phr
Zinc stearate 0.8 phr
Sample above 3.5phr
Roll kneading was performed at 178 ° C. for 5 minutes, and compression molding press processing was performed at 178 ° C. The level 3 time of the obtained sheet was 75 min, and the level 5 time was 110 min.
実施例９
（ハイドロタルサイト型化合物粒子粉末の作製）
塩化マグネシウム６水塩結晶１０１．９ｇ、塩化亜鉛１水塩結晶２６．０ｇ結晶及び塩化アルミニウム６水塩結晶８０．５ｇを純水に溶解した。別に、炭酸ソーダ結晶３５．７ｇを純水で溶解し、さらに苛性ソーダ（１２Ｎ）１３６．１ｍｌと純水を加えた。このアルカリ溶液を先の塩化マグネシウム６水塩結晶、塩化亜鉛１水塩結晶及び塩化アルミニウム６水塩を混合した水溶液に投入して９５℃に昇温し、９５℃にて８時間撹拌した。全量を１Ｌとし、これをオートクレーブに移して１６５℃にて７時間撹拌しながらエージングした。
続いて、この反応スラリーを撹拌しながら７０℃にして、ｐＨを１１．７に調整した。この状態に２．５ｇのパルミチン酸ソーダを熱湯（８０℃）に溶解した溶液を投入した。これを０．７時間エージングした。濾過後、５５℃のｐＨ１３の薄い苛性ソーダの水溶液２Ｌで水洗し、その後４５℃の純水１６Ｌで水洗し、１２５℃で８ｈ乾燥を行った。得られた試料の比表面積は１０．１ｍ２／ｇであった。
Example 9
(Preparation of hydrotalcite-type compound particle powder)
Magnesium chloride hexahydrate crystal 101.9 g, zinc chloride monohydrate crystal 26.0 g crystal and aluminum chloride hexahydrate crystal 80.5 g were dissolved in pure water. Separately, 35.7 g of sodium carbonate crystals were dissolved in pure water, and 136.1 ml of caustic soda (12N) and pure water were added. This alkaline solution was put into an aqueous solution obtained by mixing the above magnesium chloride hexahydrate crystal, zinc chloride monohydrate crystal and aluminum chloride hexahydrate, heated to 95 ° C., and stirred at 95 ° C. for 8 hours. The total amount was 1 L, which was transferred to an autoclave and aged with stirring at 165 ° C. for 7 hours.
Subsequently, the reaction slurry was stirred and brought to 70 ° C., and the pH was adjusted to 11.7. In this state, a solution prepared by dissolving 2.5 g of sodium palmitate in hot water (80 ° C.) was added. This was aged for 0.7 hours. After filtration, it was washed with 2 L of a thin caustic soda solution having a pH of 13 at 55 ° C., then washed with 16 L of pure water at 45 ° C., and dried at 125 ° C. for 8 hours. The specific surface area of the obtained sample was 10.1 m 2 / g.
（含塩素樹脂組成物の作製及び評価）
上記ハイドロタルサイト型化合物粒子粉末を用いて以下の含塩素樹脂組成物とした（軟質組成）。
含塩素樹脂組成物 １００ｐｈｒ
ＤＯＰ ５５ｐｈｒ
ステアリン酸亜鉛 ０．６ｐｈｒ
上記試料 ３．０ｐｈｒ
１５８℃にて５分ロール混練し、１５８℃にて圧縮成形プレス処理を行った。得られたシートのレベル３の時間は７５ｍｉｎ、レベル５の時間は１１０ｍｉｎであった。
(Production and evaluation of chlorine-containing resin composition)
The following hydrotalcite-type compound particle powder was used to prepare the following chlorine-containing resin composition (soft composition).
Chlorine-containing resin composition 100phr
DOP 55 phr
Zinc stearate 0.6 phr
Sample above 3.0 phr
Roll kneading was performed at 158 ° C. for 5 minutes, and compression molding press processing was performed at 158 ° C. The level 3 time of the obtained sheet was 75 min, and the level 5 time was 110 min.
実施例１０
（ハイドロタルサイト型化合物粒子粉末の作製）
塩化マグネシウム６水塩結晶１４１．０ｇ及び塩化アルミニウム６水塩結晶７４．３ｇを純水に溶解した。別に、炭酸ソーダ結晶３２．９ｇを純水で溶解し、さらに苛性ソーダ（１２Ｎ）２０３．５ｍｌと純水を加えた。このアルカリ溶液を先の塩化マグネシウム６水塩結晶及び塩化アルミニウム６水塩を混合した水溶液に投入し、その後、塩化カルシウム２水塩結晶４．５０ｇを溶解した水溶液を投入し、７５℃に昇温した。７５℃にて１５時間撹拌した。全量を１Ｌとし、これをオートクレーブに移して１７０℃にて９時間撹拌しながらエージングした。
続いて、この反応スラリーを撹拌しながら７０℃にして、ｐＨを１０．９に調整した。この状態に２．０ｇのラウリン酸ソーダを熱湯（８０℃）に溶解した溶液を投入した。これを０．９時間エージングした。濾過後、４０℃のｐＨ１２の薄い苛性ソーダの水溶液２Ｌで水洗し、その後４０℃の純水１５Ｌで水洗し、１２５℃で８ｈ乾燥を行った。得られた試料の比表面積は１０．０ｍ２／ｇであった。Ｍｇ／Ｃａ／Ａｌのモル比は２．４０／０．１０／１．００であった。
Example 10
(Preparation of hydrotalcite-type compound particle powder)
Magnesium chloride hexahydrate crystals 141.0 g and aluminum chloride hexahydrate crystals 74.3 g were dissolved in pure water. Separately, 32.9 g of sodium carbonate crystals were dissolved in pure water, and 203.5 ml of caustic soda (12N) and pure water were further added. This alkaline solution was put into an aqueous solution in which magnesium chloride hexahydrate crystals and aluminum chloride hexahydrate were mixed, and then an aqueous solution in which 4.50 g of calcium chloride dihydrate crystals were dissolved was added, and the temperature was raised to 75 ° C. did. Stir at 75 ° C. for 15 hours. The total amount was 1 L, which was transferred to an autoclave and aged with stirring at 170 ° C. for 9 hours.
Subsequently, the reaction slurry was stirred and brought to 70 ° C., and the pH was adjusted to 10.9. In this state, a solution prepared by dissolving 2.0 g of sodium laurate in hot water (80 ° C.) was added. This was aged for 0.9 hours. After filtration, it was washed with 2 L of an aqueous solution of thin caustic soda having a pH of 12 at 40 ° C., then washed with 15 L of pure water at 40 ° C., and dried at 125 ° C. for 8 hours. The specific surface area of the obtained sample was 10.0 m 2 / g. The molar ratio of Mg / Ca / Al was 2.40 / 0.10 / 1.00.
（含塩素樹脂組成物の作製及び評価）
上記ハイドロタルサイト型化合物粒子粉末を用いて以下の含塩素樹脂組成物とした（軟質組成）。
含塩素樹脂組成物 １００ｐｈｒ
ＤＯＰ ５５ｐｈｒ
ステアリン酸亜鉛 ０．６ｐｈｒ
上記試料 ３．０ｐｈｒ
１５８℃にて５分ロール混練し、１５８℃にて圧縮成形プレス処理を行った。得られたシートのレベル３の時間は９０ｍｉｎ、レベル５の時間は１１０ｍｉｎであった。
(Production and evaluation of chlorine-containing resin composition)
The following hydrotalcite-type compound particle powder was used to prepare the following chlorine-containing resin composition (soft composition).
Chlorine-containing resin composition 100phr
DOP 55 phr
Zinc stearate 0.6 phr
Sample above 3.0 phr
Roll kneading was performed at 158 ° C. for 5 minutes, and compression molding press processing was performed at 158 ° C. The level 3 time of the obtained sheet was 90 min, and the level 5 time was 110 min.
実施例１１
（ハイドロタルサイト型化合物粒子粉末の作製）
塩化マグネシウム６水塩結晶１０１．９ｇ、塩化亜鉛１水塩結晶２３．４ｇ結晶及び塩化アルミニウム６水塩結晶８０．５ｇを純水に溶解した。別に、炭酸ソーダ結晶３５．７ｇを純水で溶解し、さらに苛性ソーダ（１２Ｎ）１３６．１ｍｌと純水を加えた。このアルカリ溶液を先の塩化マグネシウム６水塩結晶、塩化亜鉛１水塩結晶及び塩化アルミニウム６水塩を混合した水溶液に投入して９５℃に昇温し、９５℃にて８時間撹拌した。全量を１Ｌとし、これをオートクレーブに移して１６５℃にて７時間撹拌しながらエージングした。この後、酸化亜鉛を１．４ｇ添加し、混合した。
続いて、この反応スラリーを撹拌しながら７０℃にして、ｐＨを１１．７に調整した。この状態に２．５ｇのパルミチン酸ソーダを熱湯（８０℃）に溶解した溶液を投入した。これを０．７時間エージングした。濾過後、４５℃のｐＨ１２．５の薄い苛性ソーダの水溶液２Ｌで水洗し、その後４５℃の純水１６Ｌで水洗し、１２５℃で８ｈ乾燥を行った。得られた試料の比表面積は１０．７ｍ２／ｇであった。
Example 11
(Preparation of hydrotalcite-type compound particle powder)
101.9 g of magnesium chloride hexahydrate crystals, 23.4 g of zinc chloride monohydrate crystals and 80.5 g of aluminum chloride hexahydrate crystals were dissolved in pure water. Separately, 35.7 g of sodium carbonate crystals were dissolved in pure water, and 136.1 ml of caustic soda (12N) and pure water were added. This alkaline solution was put into an aqueous solution obtained by mixing the above magnesium chloride hexahydrate crystal, zinc chloride monohydrate crystal and aluminum chloride hexahydrate, heated to 95 ° C., and stirred at 95 ° C. for 8 hours. The total amount was 1 L, which was transferred to an autoclave and aged with stirring at 165 ° C. for 7 hours. Thereafter, 1.4 g of zinc oxide was added and mixed.
Subsequently, the reaction slurry was stirred and brought to 70 ° C., and the pH was adjusted to 11.7. In this state, a solution prepared by dissolving 2.5 g of sodium palmitate in hot water (80 ° C.) was added. This was aged for 0.7 hours. After filtration, it was washed with 2 L of a thin aqueous solution of caustic soda having a pH of 12.5 at 45 ° C., then washed with 16 L of pure water at 45 ° C., and dried at 125 ° C. for 8 hours. The specific surface area of the obtained sample was 10.7 m 2 / g.
（含塩素樹脂組成物の作製及び評価）
上記ハイドロタルサイト型化合物粒子粉末を用いて以下の含塩素樹脂組成物とした（軟質組成）。
含塩素樹脂組成物 １００ｐｈｒ
ＤＯＰ ５５ｐｈｒ
ステアリン酸亜鉛 ０．６ｐｈｒ
上記試料 ３．０ｐｈｒ
１５８℃にて５分ロール混練し、１５８℃にて圧縮成形プレス処理を行った。得られたシートのレベル３の時間は８０ｍｉｎ、レベル５の時間は１１０ｍｉｎであった。
(Production and evaluation of chlorine-containing resin composition)
The following hydrotalcite-type compound particle powder was used to prepare the following chlorine-containing resin composition (soft composition).
Chlorine-containing resin composition 100phr
DOP 55 phr
Zinc stearate 0.6 phr
Sample above 3.0 phr
Roll kneading was performed at 158 ° C. for 5 minutes, and compression molding press processing was performed at 158 ° C. The level 3 time of the obtained sheet was 80 min, and the level 5 time was 110 min.
比較例１
（ハイドロタルサイト型化合物粒子粉末の作製）
酸化マグネシウム２６．９ｇを純水に分散させたスラリーと硫酸アルミニウム８水塩結晶８１．０ｇの水溶液を攪拌しながら混合した。別に、炭酸ソーダ結晶３５．７ｇを純水で溶解し、さらに苛性ソーダ（１２Ｎ）５８．３ｍｌと純水を加えた。このアルカリ溶液を先の酸化マグネシウムと硫酸アルミニウム８水塩を混合したスラリーに投入して８０℃に昇温し、８０℃にて５時間撹拌した。全量を１Ｌとし、これをオートクレーブに移して１７５℃にて４時間撹拌しながらエージングした。
続いて、この反応スラリーを撹拌しながら７２℃にして、ｐＨを８．９に調整した。この状態に２．３ｇのパルミチン酸ソーダを熱湯（８０℃）に溶解した溶液を投入した。これを０．７時間エージングした。濾過後、４０℃の純水１５Ｌで水洗し、１２５℃で８ｈ乾燥を行った。得られた試料の比表面積は１１．３ｍ２／ｇであった。
Comparative Example 1
(Preparation of hydrotalcite-type compound particle powder)
A slurry in which 26.9 g of magnesium oxide was dispersed in pure water and an aqueous solution of 81.0 g of aluminum sulfate octahydrate crystals were mixed with stirring. Separately, 35.7 g of sodium carbonate crystals were dissolved in pure water, and 58.3 ml of caustic soda (12N) and pure water were further added. This alkaline solution was put into a slurry obtained by mixing the above magnesium oxide and aluminum sulfate octahydrate, heated to 80 ° C., and stirred at 80 ° C. for 5 hours. The total amount was 1 L, which was transferred to an autoclave and aged with stirring at 175 ° C. for 4 hours.
Subsequently, the reaction slurry was stirred and brought to 72 ° C., and the pH was adjusted to 8.9. In this state, a solution prepared by dissolving 2.3 g of sodium palmitate in hot water (80 ° C.) was added. This was aged for 0.7 hours. After filtration, it was washed with 15 L of 40 ° C. pure water and dried at 125 ° C. for 8 hours. The specific surface area of the obtained sample was 11.3 m 2 / g.
（含塩素樹脂組成物の作製及び評価）
上記ハイドロタルサイト型化合物粒子粉末を用いて以下の含塩素樹脂組成物とした（軟質組成）。
含塩素樹脂組成物 １００ｐｈｒ
ＤＯＰ ５５ｐｈｒ
ステアリン酸亜鉛 ０．６ｐｈｒ
上記試料 ３．０ｐｈｒ
１５８℃にて５分ロール混練し、１５８℃にて圧縮成形プレス処理を行った。得られたシートのレベル３の時間は５０ｍｉｎ、レベル５の時間は９０ｍｉｎであった。
(Production and evaluation of chlorine-containing resin composition)
The following hydrotalcite-type compound particle powder was used to prepare the following chlorine-containing resin composition (soft composition).
Chlorine-containing resin composition 100phr
DOP 55 phr
Zinc stearate 0.6 phr
Sample above 3.0 phr
Roll kneading was performed at 158 ° C. for 5 minutes, and compression molding press processing was performed at 158 ° C. The level 3 time of the obtained sheet was 50 min, and the level 5 time was 90 min.
比較例２
（ハイドロタルサイト型化合物粒子粉末の作製）
硫酸マグネシウム７水塩結晶１７６．３ｇ及び硫酸アルミニウム８水塩結晶６９．４ｇを純水に溶解した。別に、炭酸ソーダ結晶３０．６ｇを純水で溶解し、さらに苛性ソーダ（１２Ｎ）１５２．４ｍｌと純水を加えた。このアルカリ溶液を先の硫酸マグネシウム７水塩結晶及び硫酸アルミニウム８水塩を混合した水溶液に投入して９０℃に昇温し、９０℃にて１０時間撹拌した。全量を１Ｌとし、これをオートクレーブに移して１４５℃にて６時間撹拌しながらエージングした。
続いて、この反応スラリーを撹拌しながら６５℃にして、ｐＨを９．０に調整した。この状態に１．９ｇのラウリン酸ソーダを熱湯（８０℃）に溶解した溶液を投入した。これを０．８時間エージングした。濾過後、４５℃の純水１５Ｌで水洗し、１２５℃で８ｈ乾燥を行った。得られた試料の比表面積は９．５ｍ２／ｇであった。
Comparative Example 2
(Preparation of hydrotalcite-type compound particle powder)
176.3 g of magnesium sulfate heptahydrate crystals and 69.4 g of aluminum sulfate octahydrate crystals were dissolved in pure water. Separately, 30.6 g of sodium carbonate crystals were dissolved in pure water, and 152.4 ml of caustic soda (12N) and pure water were further added. This alkaline solution was put into an aqueous solution in which the magnesium sulfate heptahydrate crystal and aluminum sulfate octahydrate were mixed, heated to 90 ° C., and stirred at 90 ° C. for 10 hours. The total amount was 1 L, which was transferred to an autoclave and aged with stirring at 145 ° C. for 6 hours.
Subsequently, the reaction slurry was stirred and brought to 65 ° C., and the pH was adjusted to 9.0. In this state, a solution prepared by dissolving 1.9 g of sodium laurate in hot water (80 ° C.) was added. This was aged for 0.8 hours. After filtration, it was washed with 15 L of pure water at 45 ° C. and dried at 125 ° C. for 8 hours. The specific surface area of the obtained sample was 9.5 m 2 / g.
（含塩素樹脂組成物の作製及び評価）
上記ハイドロタルサイト型化合物粒子粉末を用いて以下の含塩素樹脂組成物とした（半硬質組成）。
含塩素樹脂組成物 １００ｐｈｒ
ＤＯＰ ２０ｐｈｒ
ステアリン酸亜鉛 ０．８ｐｈｒ
上記試料 ３．５ｐｈｒ
１７８℃にて５分ロール混練し、１７８℃にて圧縮成形プレス処理を行った。得られたシートのレベル３の時間は５５ｍｉｎ、レベル５の時間は９５ｍｉｎであった。
(Production and evaluation of chlorine-containing resin composition)
The following hydrotalcite-type compound particle powder was used to prepare the following chlorine-containing resin composition (semi-hard composition).
Chlorine-containing resin composition 100phr
DOP 20 phr
Zinc stearate 0.8 phr
Sample above 3.5phr
Roll kneading was performed at 178 ° C. for 5 minutes, and compression molding press processing was performed at 178 ° C. The level 3 time of the obtained sheet was 55 min, and the level 5 time was 95 min.
比較例３
（ハイドロタルサイト型化合物粒子粉末の作製）
塩化マグネシウム６水塩結晶１０１．９ｇ、塩化亜鉛１水塩結晶２６．０ｇ結晶及び塩化アルミニウム６水塩結晶８０．５ｇを純水に溶解した。別に、炭酸ソーダ結晶３５．７ｇを純水で溶解し、さらに苛性ソーダ（１２Ｎ）１３６．１ｍｌと純水を加えた。このアルカリ溶液を先の塩化マグネシウム６水塩結晶、塩化亜鉛１水塩結晶及び塩化アルミニウム６水塩を混合した水溶液に投入して９５℃に昇温し、９５℃にて８時間撹拌した。全量を１Ｌとし、これをオートクレーブに移して１６５℃にて７時間撹拌しながらエージングした。
続いて、この反応スラリーを撹拌しながら７０℃にして、ｐＨを９．１に調整した。この状態に２．５ｇのパルミチン酸ソーダを熱湯（８０℃）に溶解した溶液を投入した。これを０．７時間エージングした。濾過後、４５℃の純水１６Ｌで水洗し、１２５℃で８ｈ乾燥を行った。得られた試料の比表面積は９．５ｍ２／ｇであった。
Comparative Example 3
(Preparation of hydrotalcite-type compound particle powder)
Magnesium chloride hexahydrate crystal 101.9 g, zinc chloride monohydrate crystal 26.0 g crystal and aluminum chloride hexahydrate crystal 80.5 g were dissolved in pure water. Separately, 35.7 g of sodium carbonate crystals were dissolved in pure water, and 136.1 ml of caustic soda (12N) and pure water were added. This alkaline solution was put into an aqueous solution obtained by mixing the above magnesium chloride hexahydrate crystal, zinc chloride monohydrate crystal and aluminum chloride hexahydrate, heated to 95 ° C., and stirred at 95 ° C. for 8 hours. The total amount was 1 L, which was transferred to an autoclave and aged with stirring at 165 ° C. for 7 hours.
Subsequently, the reaction slurry was stirred and brought to 70 ° C., and the pH was adjusted to 9.1. In this state, a solution prepared by dissolving 2.5 g of sodium palmitate in hot water (80 ° C.) was added. This was aged for 0.7 hours. After filtration, it was washed with 16 L of pure water at 45 ° C. and dried at 125 ° C. for 8 hours. The specific surface area of the obtained sample was 9.5 m 2 / g.
（含塩素樹脂組成物の作製及び評価）
上記ハイドロタルサイト型化合物粒子粉末を用いて以下の含塩素樹脂組成物とした（軟質組成）。
含塩素樹脂組成物 １００ｐｈｒ
ＤＯＰ ５５ｐｈｒ
ステアリン酸亜鉛 ０．６ｐｈｒ
上記試料 ３．０ｐｈｒ
１５８℃にて５分ロール混練し、１５８℃にて圧縮成形プレス処理を行った。得られたシートのレベル３の時間は６０ｍｉｎ、レベル５の時間は９５ｍｉｎであった。
(Production and evaluation of chlorine-containing resin composition)
The following hydrotalcite-type compound particle powder was used to prepare the following chlorine-containing resin composition (soft composition).
Chlorine-containing resin composition 100phr
DOP 55 phr
Zinc stearate 0.6 phr
Sample above 3.0 phr
Roll kneading was performed at 158 ° C. for 5 minutes, and compression molding press processing was performed at 158 ° C. The level 3 time of the obtained sheet was 60 min, and the level 5 time was 95 min.
比較例４
（ハイドロタルサイト型化合物粒子粉末の作製）
硝酸マグネシウム６水塩結晶１７１．２ｇ及び硝酸アルミニウム９水塩結晶１２５．０ｇを純水に溶解した。別に、炭酸ソーダ結晶３５．７ｇを純水で溶解し、さらに苛性ソーダ（１２Ｎ）１２６．４ｍｌと純水を加えた。このアルカリ溶液を先の硝酸マグネシウム６水塩結晶及び硝酸アルミニウム９水塩を混合した水溶液に投入して９０℃に昇温し、９０℃にて１０時間撹拌した。全量を１Ｌとし、これをオートクレーブに移して１３０℃にて５時間撹拌しながらエージングした。
続いて、この反応スラリーを撹拌しながら６２℃にして、ｐＨを８．６に調整した。この状態に２．５ｇのステアリン酸ソーダを熱湯（８０℃）に溶解した溶液を投入した。これを０．６時間エージングした。濾過後、６０℃の純水２５Ｌで水洗し、１２５℃で８ｈ乾燥を行った。得られた試料の比表面積は１８．９ｍ２／ｇであった。
Comparative Example 4
(Preparation of hydrotalcite-type compound particle powder)
171.2 g of magnesium nitrate hexahydrate crystals and 125.0 g of aluminum nitrate 9 hydrate crystals were dissolved in pure water. Separately, 35.7 g of sodium carbonate crystals were dissolved in pure water, and 126.4 ml of caustic soda (12N) and pure water were further added. This alkaline solution was put into an aqueous solution in which the magnesium nitrate hexahydrate crystal and the aluminum nitrate nonahydrate were mixed, heated to 90 ° C., and stirred at 90 ° C. for 10 hours. The total amount was 1 L, which was transferred to an autoclave and aged with stirring at 130 ° C. for 5 hours.
Subsequently, the reaction slurry was stirred and brought to 62 ° C., and the pH was adjusted to 8.6. In this state, a solution prepared by dissolving 2.5 g of sodium stearate in hot water (80 ° C.) was added. This was aged for 0.6 hours. After filtration, it was washed with 25 L of pure water at 60 ° C. and dried at 125 ° C. for 8 hours. The specific surface area of the obtained sample was 18.9 m 2 / g.
（含塩素樹脂組成物の作製及び評価）
上記ハイドロタルサイト型化合物粒子粉末を用いて以下の含塩素樹脂組成物とした（軟質組成）。
含塩素樹脂組成物 １００ｐｈｒ
ＤＯＰ ５５ｐｈｒ
ステアリン酸亜鉛 ０．６ｐｈｒ
上記試料 ３．０ｐｈｒ
１５８℃にて５分ロール混練し、１５８℃にて圧縮成形プレス処理を行った。得られたシートのレベル３の時間は６０ｍｉｎ、レベル５の時間は８５ｍｉｎであった。
(Production and evaluation of chlorine-containing resin composition)
The following hydrotalcite-type compound particle powder was used to prepare the following chlorine-containing resin composition (soft composition).
Chlorine-containing resin composition 100phr
DOP 55 phr
Zinc stearate 0.6 phr
Sample above 3.0 phr
Roll kneading was performed at 158 ° C. for 5 minutes, and compression molding press processing was performed at 158 ° C. The level 3 time of the obtained sheet was 60 min, and the level 5 time was 85 min.
比較例５
（ハイドロタルサイト型化合物粒子粉末の作製）
硫酸マグネシウム７水塩結晶１７６．３ｇ及び硫酸アルミニウム８水塩結晶６９．４ｇを純水に溶解した。別に、炭酸ソーダ結晶３０．６ｇを純水で溶解し、さらに苛性ソーダ（１２Ｎ）１２２．４ｍｌと純水を加えた。このアルカリ溶液を先の硫酸マグネシウム７水塩結晶及び硫酸アルミニウム８水塩を混合した水溶液に投入して９０℃に昇温し、９０℃にて１０時間撹拌した。全量を１Ｌとし、これをオートクレーブに移して１４５℃にて６時間撹拌しながらエージングした。
続いて、この反応スラリーを撹拌しながら６５℃にして、ｐＨを７．４に調整した。この状態に１．９ｇのラウリン酸ソーダを熱湯（８０℃）に溶解した溶液を投入した。これを０．８時間エージングした。濾過後、４５℃の純水１５Ｌで水洗し、１２５℃で８ｈ乾燥を行った。得られた試料の比表面積は９．７ｍ２／ｇであった。
Comparative Example 5
(Preparation of hydrotalcite-type compound particle powder)
176.3 g of magnesium sulfate heptahydrate crystals and 69.4 g of aluminum sulfate octahydrate crystals were dissolved in pure water. Separately, 30.6 g of sodium carbonate crystals were dissolved in pure water, and 122.4 ml of caustic soda (12N) and pure water were further added. This alkaline solution was put into an aqueous solution in which the magnesium sulfate heptahydrate crystal and aluminum sulfate octahydrate were mixed, heated to 90 ° C., and stirred at 90 ° C. for 10 hours. The total amount was 1 L, which was transferred to an autoclave and aged with stirring at 145 ° C. for 6 hours.
Subsequently, the reaction slurry was stirred and brought to 65 ° C., and the pH was adjusted to 7.4. In this state, a solution prepared by dissolving 1.9 g of sodium laurate in hot water (80 ° C.) was added. This was aged for 0.8 hours. After filtration, it was washed with 15 L of pure water at 45 ° C. and dried at 125 ° C. for 8 hours. The specific surface area of the obtained sample was 9.7 m 2 / g.
（含塩素樹脂組成物の作製及び評価）
上記ハイドロタルサイト型化合物粒子粉末を用いて以下の含塩素樹脂組成物とした（半硬質組成）。
含塩素樹脂組成物 １００ｐｈｒ
ＤＯＰ ２０ｐｈｒ
ステアリン酸亜鉛 ０．８ｐｈｒ
上記試料 ３．５ｐｈｒ
１７８℃にて５分ロール混練し、１７８℃にて圧縮成形プレス処理を行った。得られたシートのレベル３の時間は６０ｍｉｎ、レベル５の時間は９５ｍｉｎであった。
(Production and evaluation of chlorine-containing resin composition)
The following hydrotalcite-type compound particle powder was used to prepare the following chlorine-containing resin composition (semi-hard composition).
Chlorine-containing resin composition 100phr
DOP 20 phr
Zinc stearate 0.8 phr
Sample above 3.5phr
Roll kneading was performed at 178 ° C. for 5 minutes, and compression molding press processing was performed at 178 ° C. The level 3 time of the obtained sheet was 60 min, and the level 5 time was 95 min.
本発明に係るハイドロタルサイト粒子粉末を用いることで含塩素樹脂組成物材料において、樹脂組成物の電気絶縁性、着色の抑制及び熱安定性を改善させることができる。このため、より多くのアプリケーションへの展開が可能となる。
By using the hydrotalcite particle powder according to the present invention, in the chlorine-containing resin composition material, it is possible to improve the electrical insulation, coloring suppression and thermal stability of the resin composition. For this reason, the expansion to more applications becomes possible.
Claims (2)
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| KR20110079637A (en) | 2008-10-09 | 2011-07-07 | 가부시키가이샤 아데카 | Vinyl chloride resin composition for transparent product, and transparent molded product produced by molding the composition |
| JP5446772B2 (en) * | 2009-11-20 | 2014-03-19 | 戸田工業株式会社 | Mg-Al composite oxide particle powder and resin composition containing the Mg-Al composite oxide particle powder |
| WO2011108195A1 (en) * | 2010-03-03 | 2011-09-09 | 国立大学法人大阪大学 | Method for producing hydrotalcite-like compound, hydrotalcite-like compound, complex oxide, anion adsorbent, and solid base catalyst |
| JP5952676B2 (en) * | 2012-04-27 | 2016-07-13 | 花王株式会社 | Method for producing hydrophobized zinc oxide particles |
| JP6011381B2 (en) * | 2012-12-13 | 2016-10-19 | 日立金属株式会社 | Insulated wire for connector pressure connection using polyvinyl chloride resin composition |
| JP6340791B2 (en) * | 2013-12-25 | 2018-06-13 | 住友金属鉱山株式会社 | Method for producing positive electrode active material for non-aqueous electrolyte secondary battery |
| JP6237229B2 (en) * | 2013-12-27 | 2017-11-29 | 住友金属鉱山株式会社 | Precursor of positive electrode active material for nonaqueous electrolyte secondary battery and method for producing the same, and positive electrode active material for nonaqueous electrolyte secondary battery and method for producing the same |
| JP6206229B2 (en) * | 2014-02-05 | 2017-10-04 | 日立金属株式会社 | Vinyl chloride resin composition, insulated wire using the same, and method for producing insulated wire |
| JP6237331B2 (en) * | 2014-02-27 | 2017-11-29 | 住友金属鉱山株式会社 | Precursor of positive electrode active material for non-aqueous electrolyte secondary battery and method for producing the same, and positive electrode active material for non-aqueous electrolyte secondary battery and method for producing the same |
| JP6237330B2 (en) * | 2014-02-27 | 2017-11-29 | 住友金属鉱山株式会社 | Precursor of positive electrode active material for nonaqueous electrolyte secondary battery and method for producing the same, and method for producing positive electrode active material for nonaqueous electrolyte secondary battery |
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| JP6323117B2 (en) * | 2014-03-28 | 2018-05-16 | 住友金属鉱山株式会社 | Method for producing precursor of positive electrode active material for non-aqueous electrolyte secondary battery, and method for producing positive electrode active material for non-aqueous electrolyte secondary battery |
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| JP2000290451A (en) * | 1999-04-06 | 2000-10-17 | Toda Kogyo Corp | Mg-al-based hydrotalcite type particle powder, stabilizer for chlorine-containing resin and production of the same powder |
| JP4288452B2 (en) * | 2001-04-03 | 2009-07-01 | 戸田工業株式会社 | Method for producing Mg-Al hydrotalcite-type particle powder, chlorine-containing resin stabilizer and chlorine-containing resin composition |
| EP1575874B1 (en) * | 2002-12-23 | 2010-09-08 | Council of Scientific and Industrial Research | Process for preparing hydrotalcite and brucite type posite charged layers |
| US7671124B2 (en) * | 2004-10-20 | 2010-03-02 | Sakai Chemical Industry Co., Ltd. | Hydrotalcite and synthetic resin composition |
| JP2007106620A (en) * | 2005-10-12 | 2007-04-26 | Sakai Chem Ind Co Ltd | Flowable hydrotalcite powder and its producing method |
| WO2007077779A1 (en) * | 2006-01-06 | 2007-07-12 | Toagosei Co., Ltd. | Inorganic sulfate ion scavenger, inorganic scavenging composition, and electronic component-sealing resin composition, electronic component-sealing material, electronic component, varnish, adhesive, paste and product using those |
| JP4785134B2 (en) | 2006-06-20 | 2011-10-05 | 協和化学工業株式会社 | Acid acceptor with improved electrical insulation, composition containing the same and molded article thereof |
| JP2008056506A (en) * | 2006-08-29 | 2008-03-13 | Toda Kogyo Corp | Silicic acid-covered hydrotalcite compound particle powder, and chlorine-containing resin stabilizer and chlorine-containing resin composition using the particle powder |
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| CN101980963A (en) | 2011-02-23 |
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| KR101556028B1 (en) | 2015-09-25 |
| JP2012092017A (en) | 2012-05-17 |
| WO2009122681A1 (en) | 2009-10-08 |
| JP5423824B2 (en) | 2014-02-19 |
| KR20100138966A (en) | 2010-12-31 |
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