JP4849255B2 - Work equipment - Google Patents

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JP4849255B2
JP4849255B2 JP2007071811A JP2007071811A JP4849255B2 JP 4849255 B2 JP4849255 B2 JP 4849255B2 JP 2007071811 A JP2007071811 A JP 2007071811A JP 2007071811 A JP2007071811 A JP 2007071811A JP 4849255 B2 JP4849255 B2 JP 4849255B2
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work
workpiece
booth
transfer
unloading
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JP2008229470A (en
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健 佐々木
不二男 田中
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Daifuku Co Ltd
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Daifuku Co Ltd
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Description

本発明は、塗装ラインのように、ワークを異なる複数の作業ブースに次々と移し替て所定の作業を順番に行うような作業設備に関するものである。   The present invention relates to a work facility such as a painting line in which works are sequentially transferred to a plurality of different work booths to perform predetermined work in order.

塗装ラインでは、ワーク(被塗装物)をワーク搬送用架台に対して積み下ろし作業を行うワーク積み下ろしブース、脱脂処理などを行う前処理ブース、水洗ブース、水切り乾燥ブース、塗装ブース、焼付け乾燥ブース、というように各作業ブースに次々と移し替て所定の作業を行うものである。このような塗装ラインにおける作業設備は、特許文献1に記載されるように、ワーク搬送経路に沿って当該ワーク搬送経路脇に複数の作業ブースが設けられ、ワーク搬送経路に沿って走行する搬送用走行体には、各作業ブースとの間でワークを移載するワーク移載手段が設けられたものであるが、当該特許文献1に記載された従来のこの種の作業設備では、各作業ブースにおけるワークに対する作業位置が、ワーク搬送経路からの距離が一定になるように設定されており、搬送用走行体のワーク移載手段の各作業ブースに対するワーク積み下ろし位置と各作業ブースにおけるワークに対する作業位置とが同一になるように構成されている。
特開平11−10056号公報
In the painting line, a workpiece loading / unloading booth that loads and unloads workpieces (workpieces) on a work transfer platform, a pretreatment booth that performs degreasing, a water washing booth, a draining drying booth, a painting booth, a baking drying booth, etc. As described above, the work is transferred to each work booth one after another to perform a predetermined work. As described in Patent Document 1, the work equipment in such a painting line is provided with a plurality of work booths along the work transfer path, along with the work transfer path, and traveling along the work transfer path. The traveling body is provided with a workpiece transfer means for transferring workpieces to and from each work booth. In this type of conventional work facility described in Patent Document 1, each work booth is provided. The work position for the work at the work transfer path is set so that the distance from the work transfer path is constant, the work loading / unloading position for each work booth of the work transfer means of the transport traveling body, and the work position for the work at each work booth Are configured to be the same.
JP-A-11-10056

上記のような従来の作業設備では、一般的なランニングフォークなどから成るワーク移載手段を備えた搬送用走行体を利用している場合、搬送用走行体のワーク移載手段のワーク積み下ろし位置と同一位置である各作業ブースでのワークに対する作業位置がワーク搬送経路に比較的近い位置となり、作業ブースの作業位置に移載されたワークの周囲の作業空間の内、ワーク搬送経路側の作業空間が狭められ、特に例えばワークに対してその周囲を作業者が動き回って行う作業、例えば人手による塗装作業やワーク搬送用架台に対するワーク積み下ろし作業などの場合、ワークに対する作業が行い難くなる。又、搬送用走行体のワーク移載手段のワーク積み下ろし位置がワーク搬送経路から十分に離れるような、特殊なワーク移載手段を採用すれば、上記のような問題点は解決できるが、ワークの周囲にそれ程大きな作業空間が必要でない作業ブース、例えば前処理液や洗浄水をワークに噴射するだけの前処理ブースや水洗ブースまでもが、塗装ブースやワーク積み下ろしブースと同様に占有平面積が大きくなり、作業設備全体の占有床面積が大きくなってしまう。   In the conventional work equipment as described above, when a transport traveling body having a work transfer means composed of a general running fork or the like is used, the workpiece unloading position of the work transfer means of the transport traveling body and The work position for the work in each work booth at the same position is relatively close to the work transfer route, and the work space on the work transfer route side of the work space around the work transferred to the work position of the work booth In particular, in the case of, for example, a work performed by an operator moving around the workpiece, for example, a manual painting operation or a workpiece loading / unloading operation on a workpiece transfer platform, it is difficult to perform the operation on the workpiece. In addition, if special work transfer means is adopted so that the work unloading position of the work transfer means of the transport traveling body is sufficiently separated from the work transfer path, the above problems can be solved, but the work Work booths that do not require a large work space around them, such as pretreatment booths and water washing booths that only inject pretreatment liquid and washing water onto the workpiece, have a large occupied area as well as painting booths and workpiece loading booths. As a result, the occupied floor area of the entire work facility increases.

本発明は上記のような従来の問題点を解消し得る作業設備を提供することを目的とするものであって、請求項1に記載の発明では、後述する実施形態の参照符号を付して示すと、ワーク搬送経路2脇には、当該ワーク搬送経路2に対して直交する奥行き方向の長さが一定ではない、ワーク積み下ろしブース19,20、塗装前後の各種処理を行う複数の処理ブース22〜25、及び塗装ブース21が、当該ワーク搬送経路2に沿って並設され、各ブース19〜25には、その奥行き方向の中央に位置する作業位置Y1〜Y4と、この作業位置Y1〜Y4よりも前記ワーク搬送経路2に近い位置で且つ当該ワーク搬送経路2から同一距離だけ離れたワーク積み下ろし位置XLが設定されると共に、前記作業位置Y1〜Y4とワーク積み下ろし位置XLとの間でワークWを往復移動させるワーク支持手段28,34,37,46が配設され、前記ワーク搬送経路2に沿って走行する搬送用走行体1には、各ブース19〜25内の前記ワーク積み下ろし位置XLにおいて、前記ワーク支持手段28,34,37,46との間でワークWを移載するワーク移載手段10が設けられた構成となっている。 An object of the present invention is to provide a work facility capable of solving the conventional problems as described above. In the invention described in claim 1, reference numerals of embodiments to be described later are given. As shown, the length in the depth direction orthogonal to the workpiece conveyance path 2 is not constant beside the workpiece conveyance path 2, the workpiece loading / unloading booths 19 and 20, and a plurality of processing booths 22 that perform various processes before and after painting. To 25 and the coating booth 21 are arranged in parallel along the workpiece transfer path 2, and each of the booths 19 to 25 has a work position Y1 to Y4 located at the center in the depth direction and the work positions Y1 to Y4. The workpiece unloading position XL is set at a position closer to the workpiece conveyance path 2 and at the same distance from the workpiece conveyance path 2, and the work positions Y1 to Y4 and the workpiece unloading position are set. Work support means 28, 34, 37, 46 for reciprocating the work W with respect to XL are arranged, and the transport traveling body 1 traveling along the work transport path 2 is provided in the booths 19 to 25. In the workpiece unloading position XL, a workpiece transfer means 10 for transferring the workpiece W to and from the workpiece support means 28, 34, 37, 46 is provided.

上記構成の本発明を実施するについて、具体的には請求項2に記載のように、ワークWはワーク搬送用架台15に支持し、ワーク搬送用架台15には、各ブース19〜25のワーク支持手段28,34,37,46で支持される左右一対の第一被支持部17a,17bと、搬送用走行体1のワーク移載手段10で支持される左右一対の第二被支持部18a,18bを設け、ワーク支持手段28,34,37は、前記第一被支持部17a,17bを各別に支持する左右一対のコンベヤ(チエンコンベヤ29a,29b)で構成することができる。更にこの場合、請求項3に記載のように、ワークWは、前記ワーク搬送用架台15から吊り下げるようにし、前記左右一対のコンベヤ(チエンコンベヤ29a,29b)は、ワークWよりも高所に設けることができる。 For carrying out the present invention configured as described above, in particular as claimed in claim 2, Wah click W is supported by the workpiece conveying platform 15, the workpiece conveying platform 15, the booths 19 A pair of left and right first supported portions 17a and 17b supported by 25 workpiece support means 28, 34, 37 and 46, and a pair of left and right second supported objects supported by the workpiece transfer means 10 of the transport traveling body 1. Support portions 18a and 18b are provided, and the work support means 28, 34, and 37 can be constituted by a pair of left and right conveyors (chain conveyors 29a and 29b) that individually support the first supported portions 17a and 17b . Further, in this case, as described in claim 3 , the workpiece W is suspended from the workpiece carrier 15, and the pair of left and right conveyors (chain conveyors 29 a and 29 b) are positioned higher than the workpiece W. Can be provided.

又、請求項4に記載のように、各作業ブース19〜25は、ワーク搬送経路2の片側に並設し、ワーク搬送経路2の反対側には当該ワーク搬送経路2に沿ってワーク保管棚26を立設し、搬送用走行体1のワーク移載手段10は、このワーク保管棚26のワーク保管空間26a内との間でもワークWを移載できるように構成し、各作業ブース19〜25の前記ワーク積み下ろし位置XLは、ワーク搬送経路2からの距離がワーク保管棚26のワーク保管空間26a内におけるワーク積み下ろし位置XRと等しくなるように構成することができる。 According to a fourth aspect of the present invention, the work booths 19 to 25 are arranged side by side on one side of the work transfer path 2, and a work storage shelf is provided along the work transfer path 2 on the opposite side of the work transfer path 2. 26, and the workpiece transfer means 10 of the transport traveling body 1 is configured so that the workpiece W can be transferred between the workpiece storage rack 26 and the workpiece storage space 26a. The 25 workpiece unloading position XL can be configured such that the distance from the workpiece transfer path 2 is equal to the workpiece unloading position XR in the workpiece storage space 26a of the workpiece storage shelf 26.

上記請求項1に記載の本発明に係る作業設備によれば、ワーク積み下ろしブース、塗装前後の各種処理を行う複数の処理ブース、及び塗装ブースの各ブース(以下、これらのブースを総称して作業ブースという)は、ワーク搬送経路に対し直交する奥行き方向の長さが一定ではなく、これら作業ブースの奥行き方向の中央に設定される作業位置、即ち、搬送用走行体のワーク移載手段から搬入されたワークに対して作業を行う作業位置を、各作業ブースでのワークに対する作業内容や、併用する作業機器などに応じて、ワーク搬送経路から必要な距離を離して自由に設定できるので、各作業ブースでのワーク周囲の作業空間を当該作業ブースでの作業に適合した、狭くもなく広過ぎることもない広さに設定することができる。換言すれば、各作業ブースでのワーク周囲に必要な作業空間の内、最大の作業空間に合せて全ての作業ブースを構築する場合のように、複数の作業ブースを含む作業設備全体の占有床面積が広くなり過ぎることがなく、又これとは逆に、各作業ブースでのワーク周囲に必要な作業空間の内、最少の作業空間に合せて全ての作業ブースを構築する場合のように、或る作業ブースでは作業が非常に行い難くなるというような不都合も生じない、合理的な作業設備の構築が可能になる。 According to the work facility according to the present invention as set forth in claim 1, a work loading / unloading booth, a plurality of processing booths that perform various treatments before and after painting, and each booth of the painting booth (hereinafter collectively referred to as these booths) In the booth), the length in the depth direction perpendicular to the workpiece transfer path is not constant, and the work position set in the center of the depth direction of these work booths, that is, the workpiece is transferred from the workpiece transfer means of the transfer traveling body The work position where the work is performed on the workpiece can be freely set apart from the work transfer route according to the work content for the work at each work booth and the work equipment used together. The work space around the work in the work booth can be set to a size that is neither narrow nor too wide, suitable for work in the work booth. In other words, the floor occupied by the entire work facility including multiple work booths, such as when all work booths are constructed in accordance with the maximum work space among the work spaces required around the work in each work booth. The area does not become too large, and conversely, as in the case where all work booths are constructed to fit the smallest work space among the work spaces required around the work in each work booth, It is possible to construct a rational work facility that does not cause the inconvenience that it is difficult to work at a certain work booth.

しかも本発明の構成によれば、搬送用走行体のワーク移載手段として、各作業ブースにワーク搬送経路から一定距離で設定されたワーク積み下ろし位置との間でワークを移載するように構成された従来周知の一般的な構成のワーク移載手段を採用することができると共に、当該ワーク移載手段によるワーク移載ストロークを短く構成することができるので、大荷重のワークを取り扱う設備であっても、搬送用走行体のワーク移載手段を小型にして簡単且つ安価に実施することができる。この場合、請求項2に記載の構成によれば、各作業ブースのワーク支持手段に必要となるコンベヤが、左右一対のコンベヤ、例えばチエンコンベヤなどで簡単に構成することができると共に、ワーク積み下ろし位置と作業位置との間で安定的にワークを搬送できる。更に請求項3に記載の構成によれば、ワークがワーク搬送用架台から吊り下げられていると共に、当該ワークよりも高所に前記左右一対のコンベヤが位置することになるので、ワーク周囲の作業空間から当該ワークに対する作業を容易に行うことができる。 Moreover , according to the configuration of the present invention , the workpiece transfer means of the transfer traveling body is configured to transfer the workpiece to and from the workpiece unloading position set at a fixed distance from the workpiece transfer path to each work booth. In addition, it is possible to adopt a workpiece transfer means having a conventionally well-known general configuration and to shorten the workpiece transfer stroke by the workpiece transfer means. However, it is possible to reduce the size of the workpiece transfer means of the transport traveling body and to carry out it easily and inexpensively. In this case, according to the configuration of the second aspect , the conveyor required for the work support means of each work booth can be easily constituted by a pair of left and right conveyors, for example, a chain conveyor, and the workpiece unloading position. The workpiece can be transported stably between the work position and the work position. Furthermore, according to the structure of Claim 3 , since a workpiece | work is suspended from the workpiece conveyance stand | base, and the said left-right paired conveyor is located in a high place rather than the said workpiece | work, work around a workpiece | work Work on the workpiece can be easily performed from space.

又、請求項4に記載の構成によれば、作業ブース間で移し替えられるワークの一時保管などに利用できるワーク保管棚に対しても、各作業ブース間でワークを搬送する搬送用走行体と当該搬送用走行体が備えるワーク移載手段によりワークを出し入れすることができ、ワーク保管棚によるワークの一時保管工程を含めた一連の作業を効率よく実施することができるのであるが、各作業ブースのワーク積み下ろし位置を、ワーク搬送経路からの距離がワーク保管棚のワーク保管空間内におけるワーク積み下ろし位置と等しくなるように構成しているので、従来周知の一般的な構成のワーク移載手段を備えた搬送用走行体をそのまま採用することができる。 Moreover, according to the structure of Claim 4 , with respect to the workpiece | work storage shelf which can be utilized for the temporary storage etc. of the workpiece | work transferred between work booths, the conveyance traveling body which conveys a workpiece | work between each work booth, Each work booth can efficiently carry out a series of work including the temporary storage process of the work by the work storage shelf by the work transfer means provided in the transporting body. Since the workpiece unloading position is configured such that the distance from the workpiece transfer path is equal to the workpiece unloading position in the workpiece storage space of the workpiece storage shelf, the workpiece transfer means having a conventionally known general configuration is provided. In addition, the transporting traveling body can be used as it is.

以下に本発明の具体的実施例を添付図に基づいて説明すると、図1において、1は水平直線状のワーク搬送経路2に沿って往復走行自在なスタッカークレーンタイプの搬送用走行体であって、図2及び図4に示すように、床面上に敷設された支持用ガイドレール3に支持された下側台車部4と、天井側に架設された振れ止め用ガイドレール5に係合するローラーユニット6を備えた上部フレーム7とを前後一対の支柱材8で連結一体化すると共に、前後一対の支柱材8間で昇降する昇降キャレッジ9にはワーク移載手段10が設けられている。   A specific embodiment of the present invention will be described below with reference to the accompanying drawings. In FIG. 1, reference numeral 1 denotes a stacker crane type transport traveling body that can reciprocate along a horizontal linear work transport path 2. As shown in FIGS. 2 and 4, it engages with the lower carriage 4 supported by the supporting guide rail 3 laid on the floor and the steady guide rail 5 laid on the ceiling side. The upper frame 7 provided with the roller unit 6 is connected and integrated with a pair of front and rear support members 8, and a workpiece transfer means 10 is provided on an elevating carriage 9 that moves up and down between the pair of front and rear support members 8.

ワーク移載手段10は、互いに同期して左右両方向何れにも出退移動自在な左右一対のランニングフォーク11によって構成されたものである。これらランニングフォーク11は、昇降キャレッジ9の下側に固定された固定レール部12と、この固定レール部12に対して出退移動自在な中間フォーク部13と、当該中間フォーク部13に対して出退移動自在な終段フォーク部14から構成され、従来周知の出退駆動手段により、固定レール部12に対して中間フォーク部13を出退移動させると終段フォーク部14が中間フォーク部13に対して同一方向に出退移動するものであって、終段フォーク部14を、昇降キャレッジ9の下側中央位置に位置するホームポジションと、昇降キャレッジ9の横側方に離れて位置する進出限位置との間で出退移動させることができる。尚、図では1つの中間フォーク部13を備えたランニングフォーク11を示しているが、昇降キャレッジ9に対する終段フォーク部14の横側方への進出距離を大きくするために複数の中間フォーク部13を備えたランニングフォーク11を採用することもできる。   The workpiece transfer means 10 is composed of a pair of left and right running forks 11 that can move in and out in both left and right directions in synchronization with each other. The running forks 11 include a fixed rail portion 12 fixed to the lower side of the elevating carriage 9, an intermediate fork portion 13 that is movable with respect to the fixed rail portion 12, and an intermediate fork portion 13 that protrudes from the intermediate fork portion 13. When the intermediate fork portion 13 is moved back and forth with respect to the fixed rail portion 12 by a conventionally known exit / retreat driving means, the final fork portion 14 becomes the intermediate fork portion 13. The final fork 14 is moved in the same direction with respect to the home position positioned at the lower center position of the lifting / lowering carriage 9 and the advancing limit positioned away from the lateral side of the lifting / lowering carriage 9. You can move to and from the position. Although the running fork 11 having one intermediate fork portion 13 is shown in the drawing, a plurality of intermediate fork portions 13 are formed in order to increase the lateral advance distance of the final stage fork portion 14 with respect to the lifting carriage 9. It is also possible to employ a running fork 11 having

上記ワーク移載手段10で取り扱われるワークWは、図2〜図4に示すようにワーク搬送用架台15に適当な吊下げ具16を介して吊り下げられる。ワーク搬送用架台15は、左右両端部上側に左右外側に張り出すように設けられた左右一対の第一被支持部17a,17bと、これら両被支持部17a,17bの内側に設けられた左右一対の第二被支持部18a,18bを備えたもので、第二被支持部18a,18bは、前記ワーク移載手段10における左右一対のランニングフォーク11の終段フォーク部14が抜き差し自在に係合し得るように構成されたものである。   As shown in FIGS. 2 to 4, the workpiece W handled by the workpiece transfer means 10 is suspended from the platform 15 for workpiece conveyance via an appropriate suspending tool 16. The work transfer platform 15 includes a pair of left and right first supported portions 17a and 17b provided so as to project outward on the left and right sides above both left and right ends, and left and right provided on the inner sides of the supported portions 17a and 17b. The second supported portions 18a and 18b are provided with a pair of second supported portions 18a and 18b, and the second fork portions 14 of the pair of left and right running forks 11 in the workpiece transfer means 10 can be freely inserted and removed. It is comprised so that it may match.

図1に示すように、搬送用走行体1が走行するワーク搬送経路2の一側方には、第一ワーク積み下ろしブース19、第二ワーク積み下ろしブース20、塗装ブース21、前処理ブース22、水洗ブース23、第一熱処理装置24、及び第二熱処理装置25がこの順番に並設され、ワーク搬送経路2の他側方には、ワーク一時保管棚26がワーク搬送経路2の全域にわたって立設されている。このワーク一時保管棚26は、ワーク搬送経路2に沿った水平方向と垂直方向の両方向に区画された多数のワーク保管空間26aを立体的に備えたもので、各ワーク保管空間26aの上部には、前記ワーク搬送用架台15の第一被支持部17a,17bを載置させることができる左右一対の支持レール部材27a,27bが架設されている。   As shown in FIG. 1, on one side of a work transport path 2 on which the transport traveling body 1 travels, a first work unloading booth 19, a second work unloading booth 20, a painting booth 21, a pretreatment booth 22, a water wash The booth 23, the first heat treatment device 24, and the second heat treatment device 25 are arranged in this order, and a work temporary storage shelf 26 is erected over the entire area of the work transfer path 2 on the other side of the work transfer path 2. ing. The work temporary storage shelf 26 includes a large number of work storage spaces 26a that are partitioned in both the horizontal direction and the vertical direction along the work transfer path 2, and is provided above each work storage space 26a. A pair of left and right support rail members 27a and 27b on which the first supported portions 17a and 17b of the work transfer platform 15 can be placed are installed.

第一ワーク積み下ろしブース19と第二ワーク積み下ろしブース20は同一構造のもので、図5〜図7に示すように、支持したワーク搬送用架台15をこれらブース内でワーク搬送経路2に対して直交する水平方向に移動させることができるワーク支持手段28を備えている。これらワーク支持手段28は、ワーク搬送用架台15の左右一対の第一被支持部17a,17bを載置させることができる左右一対のチエンコンベヤ29a,29bから構成されている。これらチエンコンベヤ29a,29bは、各ブース19,20内に立設された左右両側枠30に支持され、モーター31a,31bにより同期駆動される。   The first work loading / unloading booth 19 and the second work loading / unloading booth 20 have the same structure. As shown in FIGS. 5 to 7, the supported work transfer platform 15 is orthogonal to the work transfer path 2 in these booths. A workpiece support means 28 that can be moved in the horizontal direction is provided. These work support means 28 are composed of a pair of left and right chain conveyors 29a and 29b on which the pair of left and right first supported parts 17a and 17b of the work transfer platform 15 can be placed. These chain conveyors 29a and 29b are supported by left and right side frames 30 standing in the booths 19 and 20, and are synchronously driven by motors 31a and 31b.

塗装ブース21は、図8及び図9に示すように、ワーク搬送経路2に面する側を開閉シャッター32により開閉することができると共に開閉扉33aを備えた作業者の出入り口33を有する、閉じた空間で構成されたもので、内部には、前記第一ワーク積み下ろしブース19と第二ワーク積み下ろしブース20に設置されたワーク支持手段28と同一構造のワーク支持手段34が設けられている。   As shown in FIGS. 8 and 9, the coating booth 21 is closed, which can open and close the side facing the workpiece transfer path 2 by an opening / closing shutter 32 and has an operator door 33 provided with an opening / closing door 33a. A work support means 34 having the same structure as the work support means 28 installed in the first work unloading booth 19 and the second work unloading booth 20 is provided.

前処理ブース22と水洗ブース23は同一構造のもので、図10及び図11に示すように、ワーク搬送経路2に面する側を開閉シャッター35により開閉することができると共に開閉扉36aを備えた作業者の出入り口36を有する、閉じた空間で構成されたもので、内部には、前記第一ワーク積み下ろしブース19と第二ワーク積み下ろしブース20に設置されたワーク支持手段28と同一構造のワーク支持手段37が設けられると共に、ワークWに対する前処理液や洗浄水の噴射のためのノズル付き配管38が配設されている。   The pretreatment booth 22 and the flush booth 23 have the same structure, and as shown in FIGS. 10 and 11, the side facing the workpiece transfer path 2 can be opened and closed by an opening / closing shutter 35 and provided with an opening / closing door 36a. A work space having the same structure as the work support means 28 installed in the first work loading / unloading booth 19 and the second work loading / unloading booth 20 is formed in a closed space having an entrance 36 for the worker. A means 37 is provided, and a pipe 38 with a nozzle for injecting a pretreatment liquid and washing water to the workpiece W is provided.

第一熱処理装置24と第二熱処理装置25は同一構造のもので、図12〜図15に示すように、下側のワーク中継ブース39とその上に設けられた熱処理炉40から成る二階建て構造である。ワーク中継ブース39は、床面上に敷設されたガイドレール41に車輪42を介して支持され且つ適当な走行駆動手段によりワーク搬送経路2の経路方向に対し直交する方向に往復移動することができる可動台43と、この可動台43上に昇降駆動手段44を介して支持されたワーク支持台45とが設けられている。このワーク支持台45の上側には、ワーク搬送用架台15の左右一対の第一被支持部17a,17bを支持するワーク支持手段46が設けられている。   The first heat treatment device 24 and the second heat treatment device 25 have the same structure, and as shown in FIGS. 12 to 15, a two-story structure comprising a lower work relay booth 39 and a heat treatment furnace 40 provided thereon. It is. The work relay booth 39 is supported by a guide rail 41 laid on the floor surface via wheels 42 and can be reciprocated in a direction orthogonal to the path direction of the work transfer path 2 by an appropriate travel driving means. A movable table 43 and a workpiece support table 45 supported on the movable table 43 via an elevating drive means 44 are provided. On the upper side of the workpiece support 45, a workpiece support means 46 for supporting the pair of left and right first supported portions 17a and 17b of the workpiece carrier 15 is provided.

熱処理炉40は、その床部47に開口部48を有する下側開放構造のもので、この熱処理炉40内を加熱する適当な加熱手段を備えている。前記可動台43は、昇降駆動手段44によりワーク支持台45を上昇させたときに、図13に示すように当該ワーク支持台45を熱処理炉床部47の開口部48内に嵌入させて当該開口部48を閉じることができる第一位置P1と、図12で示すようにワーク支持台45上のワーク支持手段46に対し搬送用走行体1のワーク移載手段10がワーク搬送用架台15を積み下ろしすることができる第二位置P2との間でガイドレール41上を往復移動できるように構成され、ワーク支持台45の昇降駆動手段44は、図12で示すようにワーク支持台45が熱処理炉床部47の開口部48からワーク中継ブース39内に降下して当該ワーク支持台45上のワーク支持手段46に対し搬送用走行体1のワーク移載手段10がワーク搬送用架台15を積み下ろしすることができるワーク移載のための下降限位置と、ワーク支持台45が熱処理炉床部47の開口部48内に入り込んで当該ワーク支持台45上のワーク支持手段46でワーク搬送用架台15を介して支持されたワークWが熱処理炉40内に入る上昇限位置との間で、可動台43に対しワーク支持台45を昇降移動させるものである。   The heat treatment furnace 40 has a lower open structure having an opening 48 in the floor 47, and is equipped with appropriate heating means for heating the inside of the heat treatment furnace 40. When the workpiece support 45 is lifted by the elevating drive means 44, the movable table 43 is inserted into the opening 48 of the heat treatment hearth 47 as shown in FIG. As shown in FIG. 12, the work transfer means 10 of the transport traveling body 1 loads and unloads the work transport platform 15 with respect to the work support means 46 on the work support base 45 as shown in FIG. 12. 12 is configured to be able to reciprocate on the guide rail 41 with respect to the second position P2, and the lifting / lowering drive means 44 of the workpiece support base 45 is configured such that the workpiece support base 45 is heat treated hearth as shown in FIG. The work transfer means 10 of the transport traveling body 1 is lowered from the opening 48 of the section 47 into the work relay booth 39 and moved to the work support means 46 on the work support base 45. The lower limit position for transferring the workpiece that can be loaded and unloaded, and the workpiece support base 45 enters the opening 48 of the heat treatment furnace floor portion 47, and the workpiece support platform 46 on the workpiece support platform 45 supports the workpiece transfer platform. The workpiece support 45 is moved up and down with respect to the movable platform 43 between the upper limit position where the workpiece W supported via 15 enters the heat treatment furnace 40.

図1及び図12に示すように、ワーク一時保管棚26のワーク保管空間26aの内、第一熱処理装置24や第二熱処理装置25の真向かいに位置する特定複数のワーク保管空間26aには、冷却用エアー噴射ノズル管49を、収納保管するワークW及び当該ワークWを吊り下げるワーク吊下げ用架台15と干渉しない位置において配設することにより、当該ワーク保管空間26aそれぞれをワーク冷却ブース50としている。51は冷却用エアー噴射ノズル管60に冷却用エアーを送給するブロワーである。尚、ワーク冷却ブース61内への冷却用エアーの供給手段は如何なるものであっても良い。例えばワーク冷却ブース61として利用するワーク保管空間26aの周囲適当箇所、例えば上下に隣接する2つのワーク保管空間26aの中間でワークW及び当該ワークWを吊り下げるワーク吊下げ用架台15と干渉しない位置に、上側(又は下側)のワーク保管空間26a内に向けてエアーを吐出するファンを配設するだけの簡単な構成でワーク冷却ブース61を構成することもできる。勿論、ワーク冷却ブース61として利用するワーク保管空間26aの数や配置も、図示例のものに限定されない。例えば、ワーク保管空間26aの底部に上向きにエアーを吐出するファンを配設してワーク冷却ブース61を構成する場合、平面視(図1)において第一熱処理装置24と第二熱処理装置25の真向かいに位置すると共に、側面視(図12)において下から2段目の、搬送用走行体1の走行方向に並列する2つのワーク保管空間26aのみをワーク冷却ブース61として利用するように構成することができる。   As shown in FIGS. 1 and 12, a plurality of specific work storage spaces 26a located directly opposite the first heat treatment apparatus 24 and the second heat treatment apparatus 25 in the work storage space 26a of the work temporary storage shelf 26 are cooled. The work storage space 26a is used as a work cooling booth 50 by disposing the air injection nozzle pipe 49 at a position that does not interfere with the work W to be stored and stored and the work suspension base 15 for hanging the work W. . A blower 51 supplies cooling air to the cooling air injection nozzle pipe 60. Any means for supplying cooling air into the work cooling booth 61 may be used. For example, an appropriate position around the work storage space 26a used as the work cooling booth 61, for example, a position that does not interfere with the work W and the work suspension base 15 that suspends the work W in the middle of the two work storage spaces 26a adjacent to each other vertically. In addition, the work cooling booth 61 can be configured with a simple configuration in which a fan that discharges air toward the upper (or lower) work storage space 26a is provided. Of course, the number and arrangement of the work storage spaces 26a used as the work cooling booth 61 are not limited to the illustrated example. For example, when the work cooling booth 61 is configured by disposing a fan that discharges air upward at the bottom of the work storage space 26a, the first heat treatment apparatus 24 and the second heat treatment apparatus 25 are directly opposite in plan view (FIG. 1). And the second work storage space 26a that is in the second step from the bottom in the side view (FIG. 12) and that is parallel to the traveling direction of the transport traveling body 1 is used as the work cooling booth 61. Can do.

以上のように構成された塗装ラインの使用方法について説明すると、ワーク一時保管棚26における入出庫作業対象のワーク保管空間26a内から搬送用走行体1へのワーク搬送用架台15の出庫作業に際しては、搬送用走行体1を出庫作業対象のワーク保管空間26aに対面する位置で停止させ、昇降キャレッジ9を昇降させてそのワーク移載手段10(ランニングフォーク11)を出庫作業対象のワーク保管空間26aに対する出庫レベルで停止させる。係る状態で、ランニングフォーク11を進出限位置まで進出移動させることにより終段フォーク部14を、ワーク保管空間26a内の支持レール部材27a,27bで吊り下げられているワーク搬送用架台15の第二被支持部18a,18bに挿入し、この後、昇降キャレッジ9の所定高さ分の上昇とランニングフォーク11のホームポジションへの引き込み運動により、終段フォーク部14で支持したワーク搬送用架台15を、ワーク保管空間26a内の支持レール部材27a,27bから少し持ち上げた状態で、ワーク保管空間26a内から昇降キャレッジ9側に引き込めば良い。逆に、搬送用走行体1側からワーク保管空間26a内へのワーク搬送用架台15の入庫作業に際しては、搬送用走行体1を入庫作業対象のワーク保管空間26aに対面する位置で停止させ、昇降キャレッジ9を昇降させてそのワーク移載手段10(ランニングフォーク11)を入庫作業対象のワーク保管空間26aに対する入庫レベルで停止させる。係る状態で、ワーク搬送用架台15の第二被支持部18a,18bに挿入された終段フォーク部14でワーク搬送用架台15を吊り下げているランニングフォーク11をホームポジションから進出限位置(ワーク積み下ろし位置XR)まで進出移動させ、この後、昇降キャレッジ9の所定高さ分の降下とランニングフォーク11のホームポジションへの引き込み運動により、ワーク搬送用架台15の第一被支持部17a,17bをワーク保管空間26a内の支持レール部材27a,27bに載置させれば良い。   The use method of the coating line configured as described above will be described. When the work transporting platform 15 is unloaded from the work storage space 26a to be transported to and from the work storage space 26a in the temporary work storage shelf 26, Then, the transport traveling body 1 is stopped at a position facing the work storage space 26a to be unloaded, and the lifting carriage 9 is moved up and down to move the workpiece transfer means 10 (running fork 11) to the work storage space 26a to be unloaded. Stop at the issue level for. In this state, by moving the running fork 11 to the advance limit position, the second-stage fork part 14 is suspended from the support rail members 27a and 27b in the work storage space 26a. After inserting into the supported parts 18a, 18b, the workpiece carriage 15 supported by the final stage fork part 14 is moved up by a predetermined height of the elevating carriage 9 and the running movement of the running fork 11 to the home position. The lift rail 9 may be retracted from the work storage space 26a while being slightly lifted from the support rail members 27a and 27b in the work storage space 26a. On the other hand, when the work transport platform 15 is moved into the work storage space 26a from the transport traveling body 1 side, the transport traveling body 1 is stopped at a position facing the work storage space 26a to be stored, The lifting / lowering carriage 9 is moved up and down to stop the workpiece transfer means 10 (running fork 11) at the storage level with respect to the workpiece storage space 26a to be stored. In this state, the running fork 11 that suspends the work transfer platform 15 by the final stage fork portion 14 inserted into the second supported portions 18a and 18b of the work transfer platform 15 is moved from the home position to the advance limit position (workpiece). The first supported portions 17a and 17b of the work transporting platform 15 are moved by advancing to a loading / unloading position XR), and then, by lowering the lifting carriage 9 by a predetermined height and pulling the running fork 11 to the home position. What is necessary is just to mount in the support rail members 27a and 27b in the workpiece | work storage space 26a.

又、第一ワーク積み下ろしブース19,20、塗装ブース21、前処理ブース22、水洗ブース23、第一熱処理装置24、及び第二熱処理装置25の何れかと搬送用走行体1との間のワーク搬送用架台15の移載も、搬送用走行体1側の昇降キャレッジ9に対するランニングフォーク11の進出方向が、ワーク一時保管棚26のある側とは反対側になるだけで、上記の入出庫作業対象のワーク保管空間26a内と搬送用走行体1との間のワーク搬送用架台15の移載と同様に行われる。図4に示すように、ランニングフォーク11が左右各方向へ進出移動したときの進出限位置、即ち、搬送用走行体1から見たワーク積み下ろし位置XR,XLは、左右何れ側に進出したときも搬送用走行体1の中心(ワーク搬送経路2の巾方向の中央位置)に対して同一一定距離だけ離れた位置であり、ワーク一時保管棚26側のワーク積み下ろし位置XRは、ワーク保管空間26a内の奥行き方向の略中心位置となっている。   In addition, the work transfer between the first traveling and unloading booths 19 and 20, the painting booth 21, the pretreatment booth 22, the water washing booth 23, the first heat treatment device 24, and the second heat treatment device 25 and the transport traveling body 1. For the transfer of the gantry 15 as well, the above-described entry / exit operation target is merely required when the advancement direction of the running fork 11 with respect to the lifting / lowering carriage 9 on the transport traveling body 1 side is opposite to the side where the work temporary storage shelf 26 is located. This is carried out in the same manner as the transfer of the workpiece carrier 15 between the workpiece storage space 26a and the carrier 1 for conveyance. As shown in FIG. 4, the advance limit position when the running fork 11 advances and moves in the left and right directions, that is, the workpiece unloading positions XR and XL as viewed from the conveyance traveling body 1 are also moved to the left and right sides. The workpiece loading / unloading position XR on the workpiece temporary storage shelf 26 side is the same distance from the center of the conveyance traveling body 1 (the center position in the width direction of the workpiece conveyance path 2). It is approximately the center position in the depth direction.

以下、上記構成の塗装設備の使用方法を具体的に説明すると、ワークWをワーク搬送用架台15に吊り下げる作業を行うために、空のワーク搬送用架台15が空き状態の第一ワーク積み下ろしブース19又は第二ワーク積み下ろしブース20に準備される。即ち、空のワーク搬送用架台15がワーク一時保管棚26の特定のワーク保管空間26aを利用して収納保管されているときは、搬送用走行体1を利用して当該空のワーク搬送用架台15が第一ワーク積み下ろしブース19又は第二ワーク積み下ろしブース20に出庫され、これら第一ワーク積み下ろしブース19又は第二ワーク積み下ろしブース20に空の状態で残されたワーク搬送用架台15があるときは、その空のワーク搬送用架台15を利用することができる。   Hereinafter, a method for using the coating equipment having the above-described configuration will be described in detail. In order to perform the work of suspending the workpiece W on the workpiece transfer platform 15, the first workpiece unloading booth in which the empty workpiece transfer platform 15 is empty is used. 19 or the second work loading / unloading booth 20 is prepared. That is, when the empty work transfer platform 15 is stored and stored using a specific work storage space 26a of the work temporary storage shelf 26, the empty work transfer stand 1 is used using the transfer traveling body 1. When 15 is delivered to the first work unloading booth 19 or the second work unloading booth 20, and there is a work transfer platform 15 left in the first work unloading booth 19 or the second work unloading booth 20 in an empty state. The empty work transfer platform 15 can be used.

搬送用走行体1により例えば第一ワーク積み下ろしブース19内に出庫される空のワーク搬送用架台15は、図5に示すように搬送用走行体1から見たワーク積み下ろし位置XLで、その第一被支持部17a,17bがワーク支持手段28のチエンコンベヤ29a,29b上に載置される状態に下ろされるので、チエンコンベヤ29a,29bを稼働させてワーク積み下ろし位置XLにある空のワーク搬送用架台15を当該第一ワーク積み下ろしブース19の奥行き方向の略中央になる作業位置Y1までワーク搬送経路2から遠ざかる方向に搬送させる。これにより、空のワーク搬送用架台15に対するワークWの吊下作業を、当該空のワーク搬送用架台15の全周囲の広い空間を利用して容易に行うことができる。ワークWを吊り下げたワーク搬送用架台15は、再びチエンコンベヤ29a,29bを逆方向に稼働させることにより、元の搬送用走行体1のワーク積み下ろし位置XLまで搬送しておく。   For example, an empty work transfer platform 15 that is delivered into the first work unloading booth 19 by the transfer traveling body 1 is, as shown in FIG. 5, at the work unloading position XL viewed from the transfer traveling body 1. Since the supported portions 17a and 17b are lowered to be placed on the chain conveyors 29a and 29b of the workpiece support means 28, the empty conveyors 29a and 29b are operated and the workpiece loading position XL is empty. 15 is transported in a direction away from the work transport path 2 to the work position Y1 which is substantially the center in the depth direction of the first work unloading booth 19. As a result, the work W can be easily suspended from the empty work transfer platform 15 by using the wide space around the entire empty work transfer platform 15. The work transport platform 15 from which the work W is suspended is transported to the work unloading position XL of the original transport traveling body 1 by operating the chain conveyors 29a and 29b in the opposite direction again.

上記のようにして例えば第一ワーク積み下ろしブース19のワーク積み下ろし位置XLにワーク搬送用架台15に吊り下げられたワークW(以下、単にワークWという)が準備されたならば、これを搬送用走行体1により前処理ブース22に搬送する。この前処理ブース22での脱脂化成液による脱脂洗浄が不要で水洗のみ必要なワークWであれば、水洗ブース23に搬送する。これら前処理ブース22や水洗ブース23に対するワークWの搬入時には、図10及び図11に示す開閉シャッター35が開かれ、当該前処理ブース22や水洗ブース23が備えるワーク支持手段37のチエンコンベヤ29a,29b上にワーク搬送用架台15の第一被支持部17a,17bが載置される状態で、搬送用走行体1から見たワーク積み下ろし位置XLでワークWが下ろされる。この後(ランニングフォーク11がホームポジションに引き込まれた後)、開閉シャッター35を閉じると共に、チエンコンベヤ29a,29bを稼働させてワーク積み下ろし位置XLにあるワーク搬送用架台15を当該前処理ブース22又は水洗ブース23の奥行き方向の略中央になる作業位置Y2までワーク搬送経路2から遠ざかる方向に搬送させる。これにより、ワーク搬送用架台15に吊り下げられているワークWが、これら前処理ブース22又は水洗ブース23が備えるノズル付き配管38に好適に対応することになるので、ノズル付き配管38に前処理液(脱脂化成液)又は洗浄水を送給し、ワークWに対する所期の前処理又は水洗を好適に行わせることができる。   For example, if a workpiece W (hereinafter simply referred to as a workpiece W) suspended from the workpiece carrier 15 is prepared at the workpiece loading position XL of the first workpiece loading booth 19 as described above, this is used for the conveyance run. It is conveyed by the body 1 to the pretreatment booth 22. If the work W does not require degreasing and cleaning with the degreasing chemical solution in the pretreatment booth 22 and only requires water washing, the work W is conveyed to the water washing booth 23. When the work W is carried into the pretreatment booth 22 or the washing booth 23, the opening / closing shutter 35 shown in FIGS. 10 and 11 is opened, and the chain conveyor 29a of the work support means 37 provided in the pretreatment booth 22 or the washing booth 23 is provided. The workpiece W is lowered at the workpiece unloading position XL as viewed from the conveyance traveling body 1 in a state where the first supported portions 17a and 17b of the workpiece conveyance platform 15 are placed on 29b. After this (after the running fork 11 is pulled into the home position), the open / close shutter 35 is closed and the chain conveyors 29a and 29b are operated so that the workpiece transfer platform 15 at the workpiece unloading position XL is moved to the pretreatment booth 22 or The washing booth 23 is conveyed in a direction away from the workpiece conveyance path 2 to the work position Y2 which is substantially in the center in the depth direction. Thereby, since the workpiece | work W suspended by the workpiece | work conveyance mount frame 15 respond | corresponds suitably to these piping 38 with a nozzle with which the pretreatment booth 22 or the water washing booth 23 is equipped, it pre-processes to piping 38 with a nozzle. A liquid (degreasing chemical solution) or washing water can be supplied, and the desired pretreatment or washing with respect to the workpiece W can be suitably performed.

前処理ブース22での前処理又は水洗ブース23での水洗が完了したワークWは、再びチエンコンベヤ29a,29bを逆方向に稼働させることにより、作業位置Y2から元の搬送用走行体1から見たワーク積み下ろし位置XLまで搬送し、開閉シャッター35を開いた後、搬送用走行体1により取り出して次のブースに搬送する。即ち、前処理ブース22での前処理が終わったワークWは水洗ブース23に搬送して水洗を行い、水洗ブース23での水洗が終わったワークWは、第一熱処理装置24と第二熱処理装置25の内、空き状態の例えば第一熱処理装置24に搬入して、水切り乾燥を行うことができる。   The workpiece W that has been pre-treated in the pre-treatment booth 22 or rinsed in the water washing booth 23 is operated again in the reverse direction by moving the chain conveyors 29a and 29b in the reverse direction, and is viewed from the original transporting traveling body 1 from the work position Y2. Then, the workpiece is transferred to the workpiece unloading position XL, and the opening / closing shutter 35 is opened. Then, the workpiece is taken out by the conveyor 1 and conveyed to the next booth. That is, the work W that has been pretreated in the pretreatment booth 22 is transported to the washing booth 23 and washed with water, and the work W that has been washed in the washing booth 23 is divided into the first heat treatment device 24 and the second heat treatment device. 25, it can be carried into, for example, the first heat treatment device 24 in an empty state and drained and dried.

第一熱処理装置24を例にとって説明すると、ワークWが搬入される第一熱処理装置24では、ワーク中継ブース39の可動台43を、図12に示すように、昇降駆動手段44によりワーク支持台45を下降限位置まで下ろした状態で、搬送用走行体1のワーク移載手段10がワーク搬送用架台15を積み下ろしすることができる第二位置P2に移動させ、待機させておく。   The first heat treatment apparatus 24 will be described as an example. In the first heat treatment apparatus 24 into which the workpiece W is loaded, the movable platform 43 of the workpiece relay booth 39 is moved by a lifting / lowering drive means 44 as shown in FIG. Is moved to the second position P2 where the work transfer platform 15 can be loaded and unloaded, and is kept waiting.

而して、搬送用走行体1が水洗ブース23内から取り出したワークWは、当該搬送用走行体1により、第一熱処理装置24のワーク中継ブース39内の第二位置P2で待機している可動台43上にあって且つ下降限位置にあるワーク支持台45上のワーク支持手段46に、当該ワークWを吊り下げているワーク搬送用架台15の第一被支持部17a,17bがワーク支持手段46の支持レール部材48b上に載置される状態で、図12に示すように搬送用走行体1から見たワーク積み下ろし位置XLにおいて移載することができる。次に図14に示すように、可動台43を第二位置P2から第一位置P1へ移動させ、続いて当該可動台43上の昇降駆動手段44を作動させてワーク支持台45を上昇限位置まで上昇させる。この結果、ワーク支持台45が熱処理炉床部47の開口部48内に入り込み、当該開口部48をワーク支持台45が閉じる状態になると共に、当該ワーク支持台45上のワーク支持手段46にワーク搬送用架台15を介して吊り下げられた状態のワークWが熱処理炉40内に装入されることになる。このようにして熱処理炉40内に装入されたワークWは、平面視において搬送用走行体1から見たワーク積み下ろし位置XLから所要距離だけワーク搬送経路2から離れる方向に移動した作業位置Y4(図1及び図13参照)にあって、熱処理炉40内の略中央位置に位置することになる。   Thus, the work W taken out from the washing booth 23 by the transport traveling body 1 is waiting at the second position P2 in the work relay booth 39 of the first heat treatment apparatus 24 by the transport traveling body 1. The first supported portions 17a and 17b of the work transfer platform 15 that suspends the work W are supported on the work support means 46 on the work support base 45 that is on the movable base 43 and in the lower limit position. In the state of being placed on the support rail member 48b of the means 46, as shown in FIG. 12, it can be transferred at the workpiece unloading position XL as seen from the traveling body 1 for conveyance. Next, as shown in FIG. 14, the movable table 43 is moved from the second position P2 to the first position P1, and then the lifting / lowering drive means 44 on the movable table 43 is operated to move the work support table 45 to the upper limit position. Raise to. As a result, the workpiece support base 45 enters the opening 48 of the heat treatment furnace floor portion 47, the workpiece support base 45 is closed at the opening 48, and the workpiece support means 46 on the workpiece support base 45 is moved to the workpiece support means 46. The workpiece W in a state of being suspended through the transfer platform 15 is loaded into the heat treatment furnace 40. The work W charged in the heat treatment furnace 40 in this way has moved in a direction away from the work transfer path 2 by a required distance from the work unloading position XL viewed from the transfer traveling body 1 in a plan view (work position Y4 ( 1 and 13), the heat treatment furnace 40 is located at a substantially central position.

ワークWが熱処理炉40内に装入されたならば、当該熱処理炉40に併設されている加熱手段を稼働させ、当該熱処理炉40内で空中に吊り下げられた状態のワークWに対する水切り乾燥を行わせることができる。所定時間の水切り乾燥が終了すれば、ワーク支持台45を下降限位置まで降下させてワークWを熱処理炉40内から開口部48を通じて下方のワーク中継ブース39に脱出させると共に、可動台43を第一位置P1から第二位置P2へ移動させ、ワーク支持台45上のワーク支持手段46で支持されているワークW(ワーク搬送用架台15)を搬送用走行体1から見たワーク積み下ろし位置XLに戻しておくことにより、水切り乾燥済みのワークWを搬送用走行体1により受け取らせ、次段工程の塗装を行うために塗装ブース21に搬送することができる。   When the workpiece W is inserted into the heat treatment furnace 40, the heating means provided in the heat treatment furnace 40 is operated to drain and dry the work W suspended in the air in the heat treatment furnace 40. Can be done. When draining and drying for a predetermined time is completed, the work support base 45 is lowered to the lower limit position, and the work W is escaped from the heat treatment furnace 40 to the lower work relay booth 39 through the opening 48 and the movable base 43 is moved to the first position. The workpiece W (work transfer platform 15) supported by the workpiece support means 46 on the workpiece support 45 is moved from the first position P1 to the second position P2 to the workpiece unloading position XL as viewed from the transfer traveling body 1. By returning it, the drained and dried workpiece W can be received by the transport traveling body 1 and transported to the coating booth 21 for coating in the next step.

塗装ブース21においても、図8及び図9に示すようにワークWは、開閉シャッター32が開かれた状態で、ワーク支持手段34のチエンコンベヤ29a,29b上にワーク搬送用架台15の第一被支持部17a,17bが載置されることにより、搬送用走行体1から見たワーク積み下ろし位置XLに下ろされる。この後(ランニングフォーク11がホームポジションに引き込まれた後)、開閉シャッター32を閉じると共に、チエンコンベヤ29a,29bを稼働させてワーク積み下ろし位置XLにあるワーク搬送用架台15を当該塗装ブース21の奥行き方向の略中央になる作業位置Y3までワーク搬送経路2から遠ざかる方向に搬送させる。これにより、ワークWが塗装ブース21の略中央位置に吊り下げられることになるので、当該ワークWの周囲に十分な作業空間が確保され、例えばスプレーガンによる手作業の塗装作業であっても、当該塗装作業を容易且つ良好に行わせることができる。   Also in the painting booth 21, as shown in FIGS. 8 and 9, the workpiece W is placed on the chain conveyors 29 a and 29 b of the workpiece support means 34 on the first conveyor 15 of the workpiece transfer platform 15 with the opening / closing shutter 32 opened. By placing the support portions 17a and 17b, the workpiece is lowered to the workpiece unloading position XL as viewed from the transport traveling body 1. After this (after the running fork 11 is pulled into the home position), the open / close shutter 32 is closed, and the chain conveyors 29a and 29b are operated so that the workpiece transfer platform 15 at the workpiece unloading position XL is moved to the depth of the coating booth 21. The workpiece is transported in a direction away from the workpiece transport path 2 to the work position Y3 that is substantially in the center of the direction. As a result, since the workpiece W is suspended at a substantially central position of the painting booth 21, a sufficient work space is secured around the workpiece W. For example, even in a manual painting operation using a spray gun, The painting operation can be performed easily and satisfactorily.

塗装が完了したワークWは、再びチエンコンベヤ29a,29bを逆方向に稼働させることにより、作業位置Y3から元の搬送用走行体1から見たワーク積み下ろし位置XLまで搬送し、開閉シャッター32を開いた後、搬送用走行体1により取り出して次段工程のブースに搬送することができる。即ち、塗装が完了したワークWは、第一熱処理装置24と第二熱処理装置25の内、空き状態の例えば第一熱処理装置24に搬入して、焼付け乾燥処理を行うことができる。これら熱処理のためにワークWを搬送用走行体1により搬送して第一熱処理装置24又は第二熱処理装置25の熱処理炉40に装入する手順及び熱処理後のワークWを搬送用走行体1で受け取らせる手順は、先に説明した水切り乾燥工程実施時の手順と同一であるから、説明は省略する。   The finished work W is again transported from the work position Y3 to the work unloading position XL as seen from the original transporting body 1 by opening the chain conveyors 29a and 29b in the reverse direction, and the opening / closing shutter 32 is opened. After that, it can be taken out by the transporting traveling body 1 and transported to the booth of the next stage process. In other words, the workpiece W that has been painted can be carried into, for example, the first heat treatment device 24 in an empty state of the first heat treatment device 24 and the second heat treatment device 25 and subjected to baking and drying processing. For the heat treatment, the work W is transported by the transporting traveling body 1 and charged into the heat treatment furnace 40 of the first heat treatment apparatus 24 or the second heat treatment apparatus 25 and the heat-treated work W is transported by the transporting traveling body 1. The procedure of receiving is the same as the procedure at the time of carrying out the draining and drying process described above, and thus the description thereof is omitted.

尚、塗装が完了したワークWで焼付け乾燥工程が不要なワークWは、第一熱処理装置24又は第二熱処理装置25の熱処理炉40に装入して強制的に塗膜乾燥処理を実施するか又は、ワーク一時保管棚26の空き状態のワーク保管空間26a内に移して所要時間放置して自然乾燥させることができる。第一熱処理装置24又は第二熱処理装置25において強制塗膜乾燥処理したワークWや焼付け乾燥処理したワークWは、ワーク一時保管棚26の空き状態のワーク保管空間26a内に移して所要時間放置して自然冷却させることができるが、強制冷却が必要なときは、第一熱処理装置24や第二熱処理装置25の向かい位置にあるワーク冷却ブース50としてのワーク保管空間26a内に当該ワークWを収納し、当該ワーク冷却ブース50に接続のブロワー51を作動させて冷却用エアー噴射ノズル管49から冷却用エアーを噴射させることにより、ワーク冷却ブース50内に収納されたワークWを強制冷却することができる。   Whether the work W that has been coated and does not require a baking and drying process is loaded into the heat treatment furnace 40 of the first heat treatment apparatus 24 or the second heat treatment apparatus 25 to forcibly perform the coating film drying process. Or it can move to the empty work storage space 26a of the temporary work storage shelf 26 and leave it for a required time to dry naturally. The work W that has been subjected to the forced coating film drying process or the baking and drying process W in the first heat treatment apparatus 24 or the second heat treatment apparatus 25 is moved into the empty work storage space 26a of the work temporary storage shelf 26 and left for a required time. However, when forced cooling is required, the work W is stored in the work storage space 26a as the work cooling booth 50 located opposite the first heat treatment apparatus 24 or the second heat treatment apparatus 25. The work W stored in the work cooling booth 50 can be forcibly cooled by operating the blower 51 connected to the work cooling booth 50 and injecting cooling air from the cooling air injection nozzle pipe 49. it can.

ワーク一時保管棚26内で収納保管されている冷却時間経過後のワークWは、第一ワーク積み下ろしブース19又は第二ワーク積み下ろしブース20内に搬送用走行体1で出庫し、これらワーク積み下ろしブース19,20内で作業位置Y1に移動させたワーク搬送用架台15から当該ワークWを取り外して搬出することができる。   The workpiece W stored and stored in the workpiece temporary storage shelf 26 after the cooling time has passed is delivered to the first workpiece loading / unloading booth 19 or the second workpiece loading / unloading booth 20 by the transporting traveling body 1, and these workpiece loading / unloading booth 19. , 20, the workpiece W can be removed from the workpiece carrier 15 moved to the work position Y1 and carried out.

本発明の一実施形態を示す塗装ライン全体の概略平面図である。It is a schematic plan view of the whole coating line which shows one Embodiment of this invention. ワークを搬送する搬送用走行体の側面図である。It is a side view of the traveling body for conveyance which conveys a workpiece | work. ワーク一時保管棚内でのワークの収納保管状態を示す正面図である。It is a front view which shows the storage storage state of the workpiece | work in a workpiece | work temporary storage shelf. 搬送用走行体のワーク移載手段を説明する縦断正面図である。It is a vertical front view explaining the workpiece transfer means of the traveling body for conveyance. ワーク積み下ろしブースを示す平面図である。It is a top view which shows a work loading / unloading booth. 同ワーク積み下ろしブースを示す背面図である。It is a rear view which shows the work loading / unloading booth. 同ワーク積み下ろしブースと搬送用走行体とを示す縦断側面図である。It is a vertical side view which shows the work loading / unloading booth and the traveling body for conveyance. 塗装ブースと搬送用走行体とを示す縦断側面図である。It is a vertical side view which shows a coating booth and a traveling body for conveyance. 同塗装ブースを示す横断平面図である。It is a cross-sectional top view which shows the painting booth. 前処理ブース又は水洗ブースと搬送用走行体とを示す縦断側面図である。It is a vertical side view which shows a pre-processing booth or a water washing booth, and a traveling body for conveyance. 前処理ブース及び水洗ブースを示す横断平面図である。It is a cross-sectional top view which shows a pretreatment booth and a flush booth. 熱処理装置、搬送用走行体、及びワーク冷却ブースを示す縦断側面図である。It is a vertical side view which shows a heat processing apparatus, the traveling body for conveyance, and a workpiece | work cooling booth. ワークが装入された状態の熱処理装置を示す縦断側面図である。 Ru longitudinal side view showing a heat treatment apparatus in a state in which the workpiece is loaded.

符号の説明Explanation of symbols

1 搬送用走行体
2 ワーク搬送経路
9 昇降キャレッジ
10 ワーク移載手段
11 ランニングフォーク
15 ワーク搬送用架台
17a,17b 第一被支持部
18a,18b 第二被支持部
19 第一ワーク積み下ろしブース
20 第二ワーク積み下ろしブース
21 塗装ブース
22 前処理ブース
23 水洗ブース
24 第一熱処理装置
25 第二熱処理装置
26 ワーク一時保管棚
28,34,37,46 ワーク支持手段
29a,29b チエンコンベヤ
32,35 開閉シャッター
39 ワーク中継ブース
40 熱処理炉
43 可動台
44 昇降駆動手段
45 ワーク支持台
48 開口部
49 冷却用エアー噴射ノズル管
50 ワーク冷却ブース
51 ブロワー
W ワーク(被塗装物)
XR,XL ワーク積み下ろし位置
Y1〜Y3 作業位置
DESCRIPTION OF SYMBOLS 1 Transfer traveling body 2 Work conveyance path | route 9 Lifting carriage 10 Work transfer means 11 Running fork 15 Work conveyance mounts 17a, 17b First supported parts 18a, 18b Second supported parts 19 First work loading / unloading booth 20 Second Work loading / unloading booth 21 Painting booth 22 Pretreatment booth 23 Flushing booth 24 First heat treatment device 25 Second heat treatment device 26 Work temporary storage shelves 28, 34, 37, 46 Work support means 29a, 29b Chain conveyor 32, 35 Open / close shutter 39 Work Relay booth 40 Heat treatment furnace 43 Movable table 44 Elevating drive means 45 Work support table 48 Opening 49 Cooling air injection nozzle tube 50 Work cooling booth 51 Blower W Workpiece (workpiece)
XR, XL Work loading / unloading position Y1-Y3 Working position

Claims (4)

ワーク搬送経路脇には、当該ワーク搬送経路に対して直交する奥行き方向の長さが一定ではない、ワーク積み下ろしブース、塗装前後の各種処理を行う複数の処理ブース、及び塗装ブースが、当該ワーク搬送経路に沿って並設され、各ブースには、その奥行き方向の中央に位置する作業位置と、この作業位置よりも前記ワーク搬送経路に近い位置で且つ当該ワーク搬送経路から同一距離だけ離れたワーク積み下ろし位置が設定されると共に、前記作業位置とワーク積み下ろし位置との間でワークを往復移動させるワーク支持手段が配設され、前記ワーク搬送経路に沿って走行する搬送用走行体には、各ブース内の前記ワーク積み下ろし位置において、前記ワーク支持手段との間でワークを移載するワーク移載手段が設けられた、作業設備。 Beside the workpiece transfer path, the length in the depth direction perpendicular to the workpiece transfer path is not constant, the workpiece loading / unloading booth, multiple processing booths that perform various processes before and after painting, and the coating booth Each booth is arranged side by side along the path, and each booth has a work position located in the center in the depth direction, and a work that is closer to the work transfer path than the work position and separated from the work transfer path by the same distance. In addition to setting a loading / unloading position, a work support means for reciprocating the work between the work position and the work loading / unloading position is provided. Work equipment provided with workpiece transfer means for transferring a workpiece to and from the workpiece support means at the workpiece unloading position . ワークはワーク搬送用架台に支持され、このワーク搬送用架台には、各ブース内の前記ワーク支持手段で支持される左右一対の第一被支持部と、搬送用走行体の前記ワーク移載手段で支持される左右一対の第二被支持部とが設けられ、ワーク支持手段は、前記第一被支持部を各別に支持する左右一対のコンベヤで構成されている、請求項1に記載の作業設備。 The workpiece is supported by a workpiece transfer platform, and the workpiece transfer platform includes a pair of left and right first supported parts supported by the workpiece support unit in each booth, and the workpiece transfer unit of the transfer traveling body. 2. The work according to claim 1, further comprising a pair of left and right second supported parts supported by the work, wherein the work support means includes a pair of left and right conveyors that individually support the first supported part. Facility. ワークは、前記ワーク搬送用架台から吊り下げられ、前記左右一対のコンベヤは、ワークよりも高所に設けられている、請求項2に記載の作業設備。 The work equipment according to claim 2 , wherein the work is suspended from the work transfer platform, and the pair of left and right conveyors are provided at a higher position than the work. 前記各ブースは、ワーク搬送経路の片側に並設され、ワーク搬送経路の反対側には当該ワーク搬送経路に沿ってワーク保管棚が立設され、搬送用走行体の前記ワーク移載手段は、このワーク保管棚のワーク保管空間内との間でもワークを移載できるように構成され、各ブースの前記ワーク積み下ろし位置は、ワーク搬送経路からの距離がワーク保管棚のワーク保管空間内におけるワーク積み下ろし位置と等しくなるように構成されている、請求項1〜3の何れか1項に記載の作業設備。 The booths are arranged in parallel on one side of the workpiece conveyance path, a workpiece storage shelf is erected along the workpiece conveyance path on the opposite side of the workpiece conveyance path, and the workpiece transfer means of the conveyance traveling body includes: It is configured so that workpieces can be transferred to and from the workpiece storage space of this workpiece storage shelf, and the work loading / unloading position of each booth is set so that the distance from the workpiece transport path is the workpiece loading / unloading within the workpiece storage space of the workpiece storage shelf. The work equipment according to claim 1, wherein the work equipment is configured to be equal to a position .
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