JP4839980B2 - Electric tool - Google Patents

Description

  The present invention relates to a power tool such as a drill driver, an impact driver, and an oil pulse driver.

  Conventionally, a motor that is a drive source, a speed reduction portion that decelerates the rotational power of the motor, a drive portion that transmits the rotational power of the speed reduction portion to a tool attached to the tip side, and a switch portion that controls power supply to the motor There is known an electric tool including a housing including a motor, a speed reduction portion, and a switch portion (for example, Patent Document 1).

  In this type of electric tool, when electric power is supplied to rotate the motor, the motor generates heat. Therefore, in order to suppress overheating of the motor, it is generally performed to cool by providing a motor fan or the like.

Heat is generated mainly by the mechanical friction of rotating parts such as gears in the speed reduction part and tool drive part, while Joule heat is the main cause in battery packs, switch parts, lead wires, etc. that supply electric power to the motor. Heat is generated.
JP 2003-2111374 A

  Thus, although this type of electric tool has various heat sources, the mechanism for radiating heat is a motor that rotates with the rotor of the motor from the viewpoint of component layout, weight reduction, manufacturing cost, and the like. In many cases, only a fan is used, and it is difficult to cool all of the heat generation points by the motor fan.

  In addition, an example in which the drive unit cover is formed of a metal material is known. In this case, the drive unit cover has an effect of radiating heat generated by the bearing, but the entire drive unit cover is made of a metal material. Then, there exists a problem that the weight of an electric tool increases and a worker's fatigue increases.

  Then, an object of this invention is to obtain the electric tool which can improve the thermal radiation performance from an inside with a comparatively simple and lightweight structure.

  In the invention of claim 1, a motor as a drive source, a speed reduction part that decelerates the rotational power of the motor, a drive part that transmits the rotational power of the speed reduction part to a tool attached to the tip side thereof, In an electric tool comprising a resin housing enclosing the motor, a speed reduction unit, and a drive unit, and a resin protector covering the outer surface of the housing, the protector has higher thermal conductivity than the housing. It is formed of a resin material, and a part of the protector is extended to the inside of the housing.

  In the invention of claim 2, a motor that is a drive source, a speed reduction portion that decelerates the rotational power of the motor, a drive portion that transmits the rotational power of the speed reduction portion to a tool attached to the tip side thereof, A resin housing containing the motor and the speed reduction unit; a driving unit cover including the driving unit and fixed to the housing and including at least the resin unit; and a resin protector covering the driving unit cover. In the above-described electric tool, the protector is formed of a resin material whose thermal conductivity is increased by mixing an additive, and a part of the protector is extended to the inside of the drive unit cover. .

  The invention according to claim 3 is characterized in that the drive unit cover and the protector are fitted into the opening of the housing.

  According to the invention of claim 4, the drive unit cover includes a metal part and a resin part arranged in tandem in the rotation axis direction of the drive part, and the protector straddles the metal part and the resin part. It is arranged so that it may be.

  The invention according to claim 5 is characterized in that the protector has a bearing abutting portion that abuts a bearing that rotatably holds the driving portion.

  The invention according to claim 6 is characterized in that the protector has a motor contact portion that contacts the motor.

  The invention according to claim 7 is characterized in that the protector has a protrusion protruding from the inner surface of the housing in a rotation space of a motor fan cooperating with a rotation shaft of the motor.

  The invention according to claim 8 is characterized in that the protector has a drive part approaching part that faces the drive part in the vicinity.

  The invention according to claim 9 is characterized in that the protector has a motor bearing abutting portion that abuts a motor bearing that rotatably holds the rotating shaft of the motor.

  The invention according to claim 10 is characterized in that the protector has an internal wiring holding portion for holding the internal wiring.

  The invention of claim 11 is characterized in that the protector is molded from a resin material to which fine metal powder is added.

  According to the first aspect of the present invention, the heat generated from the housing can be radiated to the outside through the protector, so that the heat radiation performance from the inside can be improved.

  According to the second aspect of the present invention, the heat generated from the inside of the drive unit cover can be radiated to the outside through the protector, so that the heat radiation performance from the inside can be improved.

  According to the third aspect of the present invention, it is possible to close or eliminate the gap at the portion where the drive unit cover is inserted into the opening of the housing, and it is possible to prevent dust and the like from entering the inside through the gap.

  According to the invention of claim 4, the heat generated in the drive unit can be radiated through the metal part and the protector, and the connection part between the metal part and the resin part can be reinforced.

  According to the invention of claim 5, the frictional heat generated in the bearing can be radiated through the protector.

  According to invention of Claim 6, the heat which arises with a motor can be thermally radiated via a protector.

  According to the invention of claim 7, it is possible to suppress heat from being accumulated in the rotation space of the motor fan.

  According to invention of Claim 8, the heat which arises in a drive part can be thermally radiated via a protector.

  According to the ninth aspect of the present invention, the heat generated in the motor bearing can be radiated through the protector.

  According to the invention of claim 10, by using a part of the protector as the internal wiring holding part, it is possible to save the manufacturing effort and reduce the manufacturing cost.

  According to the invention of claim 11, a resin material having high thermal conductivity can be obtained relatively easily.

  Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

  (First Embodiment) FIG. 1 is a side view of an electric power tool according to the present embodiment, and FIG. 2 is an enlarged vertical cross-sectional view (cross section along the rotation axis of the tool) showing the vicinity of the drive section of the electric power tool. 3 is a cross-sectional view (cross section perpendicular to the rotation axis of the tool) at the motor installation portion of the electric tool, FIG. 4 is a vertical cross-sectional view at the motor bearing installation portion of the electric tool motor, and FIG. FIG. 6 is a side view of the grip portion viewed from the inside, and FIG. 7 is a VI-VI cross-sectional view of FIG. 6.

  The electric tool 1 includes a main body 2 that includes a motor 13 (see FIGS. 3 and 4), a speed reduction unit 9 (see FIG. 2), a drive unit 6 (see FIG. 2), and the like, and a switch. A grip portion 3 including a portion (not shown) and the like is connected in a substantially T shape or a substantially L shape (substantially T shape in the present embodiment). A detachable battery pack 4 can be attached to the tip. In addition, 10 is an operation part for tool attachment / detachment.

  Further, a handle 5 capable of protruding and retracting is provided on the proximal end side of the grip portion 3, and when the handle 5 is pushed in, the motor 13 is controlled by a switch circuit (not shown), and the tool 12 (FIG. 2). Reference) is rotating.

  The outer surface of the housing 8 of the electric power tool 1 is covered with a resin protector 7 having elasticity and flexibility, thereby improving impact resistance. The housing 8 (see FIG. 2 and the like) is obtained by appropriately molding a synthetic resin, and is integrated by abutting halved opening edges having recesses. Each component is accommodated in the housing 8.

  Here, the motor 13 is a drive source controlled by the switch unit, the speed reduction unit 9 decelerates the rotational power of the motor, and the drive unit 6 has the rotational power of the speed reduction unit 9 attached to the tip side thereof. Transmit to the tool 12. That is, each of these parts generates rotational energy and has a rotating part that slides (frictions) with respect to the fixed part. Therefore, in the present embodiment, in order to dissipate the heat generated in each part in the housing 8 to the outside of the housing 8, a part of the protector 7 formed of a material having higher thermal conductivity than the housing 8 is extended to the inside of the housing 8. Stretched.

  The protector 7 can be easily obtained by adding (mixing) metal fine powder (filler) having high thermal conductivity to the synthetic resin material. In this case, an aluminum-based material or a magnesium-based material can be used as the metal fine powder.

  Hereinafter, the details of the heat dissipation structure of each part of the electric power tool 1 by the protector 7 will be described with reference to FIGS.

  FIG. 2 shows a bearing contact portion 7 c that contacts the bearing 11 that rotatably holds the drive portion 6, and a drive portion approach portion 7 d that faces the drive portion 6 in the housing 8.

  The bearing abutment portion 7 c is provided so as to surround the outer peripheral surface of the annular bearing 11 in an annular shape, and is connected to the outer skin portion 7 a via a through portion 7 b that penetrates the housing 8. With this configuration, sliding frictional heat between the drive unit 6 and the bearing 11 can be transmitted to the outer skin portion 7a via the bearing contact portion 7c and the through portion 7b, and can be radiated from the outer skin portion 7a to the atmosphere.

  Further, the drive portion approaching portion 7 d is provided so as to surround the drive portion 6 on the inner surface of the portion surrounding the outer periphery of the drive portion 6 of the housing 8. A slight gap is provided between the outer peripheral surface of the driving unit 6 and the inner peripheral surface of the driving unit approaching part 7d, and these are not in direct contact but separated from each other. With this configuration, the heat of the drive unit 6 can be transmitted to the outer skin part 7a via the drive part approaching part 7d and the penetration part 7b, and can be radiated from the outer skin part 7a to the atmosphere.

  In this case, it is preferable to arrange the plurality of penetrating portions 7b radially around the rotation axis (center axis) of the drive unit 6 as appropriate (for example, at regular angular intervals). Further, the bearing contact portion 7c and the drive portion approaching portion 7d do not necessarily have to surround the entire circumference of the bearing 11 or the drive portion 6, and may be partially provided as an arc shape.

  FIG. 3 shows a motor contact portion 7 e that contacts the motor 13.

  In this example, a plurality of motor contact portions 7e are arranged along the outer peripheral surface of the fixed portion 13a including the stator and the motor case of the motor 13, and each motor contact portion 7e is interposed through the through portion 7b. It is connected to the outer skin part 7a. With this configuration, heat generated by the motor 13 can be transmitted to the outer skin portion 7a via the motor contact portion 7e and the penetration portion 7b, and can be radiated from the outer skin portion 7a to the atmosphere. The motor contact portion 7e may be provided over the entire outer periphery of the motor 13.

  FIG. 4 shows a motor bearing abutting portion 7f that abuts a motor bearing 17 that rotatably holds the rotating shaft 13c of the motor 13.

  In this example, a portion where the rotating shaft 13c of the motor 13 protrudes from the opposite side of the output side (deceleration portion side) is rotatably held by the motor bearing 17, and the motor bearing abutting portion 7f is the outer skin of the protector 7. The portion 7 a extends through the housing 8 so as to surround the outer periphery of the motor bearing 17. With this configuration, the sliding frictional heat between the rotating shaft 13c and the motor bearing 17 can be transmitted to the outer skin portion 7a via the motor bearing contact portion 7f, and can be radiated from the outer skin portion 7a to the atmosphere.

  FIG. 5 shows a protrusion 7 h that protrudes from the inner surface of the housing 8 in the rotation space 20 of the motor fan 18 that cooperates with the rotating portion of the motor 13 (such as the rotating shaft 13 c).

  In this example, a rotating space 20 for accommodating the motor fan 18 is formed in the housing 8, the peripheral surface portion 7 g of the protector 7 is provided on the inner wall surface of the housing 8, and the peripheral surface portion 7 g has a plurality of protrusions 7 h. And is connected to the outer skin portion 7a through a plurality of through portions 7b. With this configuration, it is possible to suppress the hot air from being accumulated in the rotating space 20 and to suppress the temperature increase of the motor 13.

  6 and 7 show an internal wiring holding portion 7 i in which the protector 7 protrudes into the housing 8 and holds the internal wiring (lead wire) 14.

  In the housing 8, the battery pack 4, the motor 13, and the switch circuit (not shown) are connected via the internal wiring 14, but these internal wirings 14 also generate heat particularly when the load becomes high. There is a case. Therefore, in this example, the heat generated in the internal wiring 14 is passed through the internal wiring holding part 7i by passing through the internal wiring holding part 7i of the protector 7 in the housing 8 of the grip part 3 and connecting to the outer skin part 7a. Can be transmitted to the outer skin portion 7a and radiated from the outer skin portion 7a to the atmosphere.

  Moreover, since the protector 7 is an elastic material, there is an advantage that the load on the internal wiring 14 due to the holding can be reduced, and breakage and disconnection can be suppressed.

  According to the above embodiment, the protector 7 is formed of a material having higher thermal conductivity than the housing 8 and a part of the protector 7 is extended to the inside of the housing 8, so that the heat generated in the housing 8 can be reduced. The heat can be radiated to the outside through the protector 7, and the heat radiating performance from the inside can be improved accordingly. As a result, problems such as occurrence of seizing in the bearing can be suppressed.

  Moreover, since the protector provided in order to acquire the effect of protection of the electric tool 1, vibration reduction to an operator, etc. can be utilized for a heat dissipation use, compared with the case where a heat dissipation member is provided separately from the protector. Thus, the manufacturing effort can be reduced and the manufacturing cost can be reduced.

  The protector 7 having the above configuration can be easily obtained by a known resin molding method such as two-color molding with the housing 8 or insert molding.

  Moreover, in this embodiment, in order to improve the thermal conductivity of the protector 7, a metal material having a good thermal conductivity is mixed as a filler and molded with a resin, so that a material having a high thermal conductivity can be easily obtained. Can get to. Incidentally, although the heat radiation performance can be improved even if the housing 8 is made of a resin material mixed with metal fine powder, in this case, the weight of the entire electric power tool 1 is increased. In this respect, in this embodiment, since only the relatively thin protector 7 needs to be increased in weight, the heat dissipation performance can be improved with a light-weight configuration.

  According to this embodiment, the bearing contact portion 7c, the drive portion approaching portion 7d, the motor contact portion 7e, the motor bearing contact portion 7f, the peripheral surface portion 7g, the projection portion 7h, and the internal wiring holding portion 7i are used. The heat generated in the bearing 11 of the driving unit 6, the driving unit 6, the motor 13, the rotating shaft 13c of the motor 13, the motor fan 18, the rotating space 20, and the internal wiring 14 can be radiated to the outside. In addition, if each part of the protector 7 is appropriately formed in a fin shape, the heat dissipation can be further enhanced.

  (Second Embodiment) FIG. 8 is an enlarged longitudinal sectional view showing the vicinity of a drive unit of an electric power tool according to this embodiment. In addition, the electric tool concerning this embodiment is equipped with the component similar to the electric tool concerning the said 1st Embodiment. Therefore, the same components are denoted by the same reference numerals, and redundant description is omitted.

  1 A of electric tools provided the drive part cover 15 made from resin which encloses the drive part 6, and improved thermal conductivity by mixing this drive part cover 15 with additives, such as the said metal fine powder (the said drive part The cover 7 is covered with a protector 7A made of a resin material (having higher thermal conductivity than the cover 15), and the protector 7A and the drive unit cover 15 are inserted into the opening 8Aa of the housing 8A. The outer surface of the housing 8A is also covered with the protector 7A.

  According to the present embodiment, the heat generated in the drive unit cover 15 can be radiated to the outside through the protector 7A having good thermal conductivity, so that the heat radiation performance from the inside can be improved. In the example of FIG. 8, only the bearing contact portion 7 c is disclosed as the portion where the protector 7 </ b> A extends inside the drive portion cover 15, but the present invention is not limited to this, and the drive portion approaching portion 7 d and other configurations are included. Needless to say, it can be incorporated.

  Further, according to the present embodiment, since the gap of the portion where the drive unit cover 15 is inserted can be reduced or eliminated in the opening 8Aa of the housing 8A, dust or the like enters the inside of the housing 8A from the gap. Can be suppressed. In addition, there is an advantage that the manufacturing cost can be reduced because the dimensional tolerance can be moderated for the opening 8Aa of the housing 8A and the insertion portion of the drive unit cover 15.

  (Third Embodiment) FIG. 9 is an enlarged longitudinal sectional view showing the vicinity of a drive unit of an electric power tool according to this embodiment. In addition, the electric tool concerning this embodiment is equipped with the component similar to the electric tool concerning the said 1st Embodiment. Therefore, the same components are denoted by the same reference numerals, and redundant description is omitted.

  Similarly to the second embodiment, the electric tool 1B also has a drive unit cover 16 that encloses the drive unit 6. In this embodiment, the drive unit cover 16 is arranged in a row in the direction of the rotation axis of the tool 12. It has a metal part 16a and a resin part 16b, and is different from the second embodiment in that the protector 7A is provided so as to straddle the metal part 16a and the resin part 16b. The metal part 16a is preferably provided at a position where the bearing 11 is installed. Moreover, it is preferable that the thermal conductivity of the protector 7A be higher than that of the resin portion 16b.

  According to the present embodiment, in addition to the effects of the first and second embodiments, the metal part 16a can further increase the thermal conductivity, and the protector 7A connects the metal part 16a and the resin part 16b. There is also an advantage that the structure can be reinforced. Incidentally, if the entire drive unit cover is made of a metal part, the heat dissipation performance can be improved, but the weight increases. In this respect, according to the present embodiment, there is an advantage that a configuration with high heat dissipation performance can be obtained in a lighter weight.

  The preferred embodiment of the present invention has been described above, but the present invention is not limited to the above embodiment, and various modifications can be made.

The side view of the electric tool concerning embodiment of this invention. The longitudinal section (cross section in alignment with the rotating shaft of a tool) which expands and shows the drive part vicinity of the electric tool concerning 1st Embodiment of this invention. The cross section (cross section perpendicular | vertical to the rotating shaft of a tool) in the installation part of the motor of the electric tool concerning 1st Embodiment of this invention. The longitudinal cross-sectional view in the installation part of the motor bearing of the motor of the electric tool concerning 1st Embodiment of this invention. The longitudinal cross-sectional view in the installation part of the motor fan of the electric tool concerning 1st Embodiment of this invention. The side view which looked at the grip part of the electric tool concerning a 1st embodiment of the present invention from the inside. VI-VI sectional drawing of FIG. The longitudinal cross-sectional view which expands and shows the drive part vicinity of the electric tool concerning 2nd Embodiment of this invention. The longitudinal cross-sectional view which expands and shows the drive part vicinity of the electric tool concerning 3rd Embodiment of this invention.

Explanation of symbols

1, 1A, 1B Electric tool 6 Drive part 7, 7A Protector 7c Bearing contact part 7d Drive part approach part 7e Motor contact part 7f Motor bearing contact part 7h Protrusion part 7i Internal wiring holding part 8, 8A Housing 8Aa Opening part DESCRIPTION OF SYMBOLS 9 Deceleration part 11 Bearing 12 Tool 13 Motor 13c Rotating shaft 14 Internal wiring 15, 16 Drive part cover 16a Metal part 16b Resin part 17 Motor bearing 18 Motor fan 20 Rotation space

Claims (11)

A motor that is a drive source; a speed reduction portion that decelerates the rotational power of the motor; a drive portion that transmits the rotational power of the speed reduction portion to a tool attached to a distal end thereof; and the motor, the speed reduction portion, and the drive portion. In an electric tool comprising a resin housing enclosing, and a resin protector covering the outer surface of the housing,
An electric tool characterized in that the protector is formed of a resin material having higher thermal conductivity than the housing, and a part of the protector is extended to the inside of the housing. A motor that is a drive source, a speed reduction unit that decelerates the rotational power of the motor, a drive unit that transmits the rotational power of the speed reduction unit to a tool attached to the tip side thereof, and a resin-made material that includes the motor and the speed reduction unit A power tool including a housing, a drive part cover that includes the drive part and is fixed to the housing and includes at least a resin part, and a resin protector that covers the drive part cover,
An electric tool characterized in that the protector is formed of a resin material whose thermal conductivity is increased by mixing an additive, and a part of the protector is extended to the inside of the drive unit cover.   The power tool according to claim 2, wherein the drive unit cover and the protector are fitted and inserted into an opening of the housing. The drive unit cover includes a metal part and a resin part arranged in tandem in the rotation axis direction of the drive part,
The electric tool according to claim 3, wherein the protector is disposed so as to straddle the metal part and the resin part.   The power tool according to any one of claims 1 to 4, wherein the protector includes a bearing contact portion that contacts a bearing that rotatably holds the drive portion.   The power tool according to claim 1, wherein the protector includes a motor contact portion that contacts the motor.   The electric motor according to any one of claims 1 to 6, wherein the protector includes a protrusion protruding from the inner surface of the housing in a rotation space of a motor fan that co-operates with a rotation shaft of the motor. tool.   The power tool according to any one of claims 1 to 7, wherein the protector includes a drive unit approaching unit that faces the drive unit in proximity.   The electric tool according to any one of claims 1 to 8, wherein the protector includes a motor bearing abutting portion that abuts a motor bearing that rotatably holds a rotating shaft of the motor.   The power tool according to claim 1, wherein the protector includes an internal wiring holding unit that holds internal wiring. The power tool according to claim 1, wherein the protector is formed of a resin material to which metal fine powder is added.

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