JP4821262B2 - 強化繊維積層体、プリフォーム、ｆｒｐ、強化繊維積層体の製造方法およびその製造装置 - Google Patents
強化繊維積層体、プリフォーム、ｆｒｐ、強化繊維積層体の製造方法およびその製造装置 Download PDFInfo
- Publication number
- JP4821262B2 JP4821262B2 JP2005308119A JP2005308119A JP4821262B2 JP 4821262 B2 JP4821262 B2 JP 4821262B2 JP 2005308119 A JP2005308119 A JP 2005308119A JP 2005308119 A JP2005308119 A JP 2005308119A JP 4821262 B2 JP4821262 B2 JP 4821262B2
- Authority
- JP
- Japan
- Prior art keywords
- reinforcing fiber
- laminate
- laminated
- resin
- pin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000012783 reinforcing fiber Substances 0.000 title claims description 216
- 238000004519 manufacturing process Methods 0.000 title claims description 31
- 229920005989 resin Polymers 0.000 claims description 103
- 239000011347 resin Substances 0.000 claims description 103
- 239000000463 material Substances 0.000 claims description 98
- 239000000835 fiber Substances 0.000 claims description 58
- 238000000034 method Methods 0.000 claims description 42
- 238000010438 heat treatment Methods 0.000 claims description 33
- 239000000758 substrate Substances 0.000 claims description 29
- 238000002788 crimping Methods 0.000 claims description 24
- 238000001816 cooling Methods 0.000 claims description 21
- 238000010030 laminating Methods 0.000 claims description 19
- 229920005992 thermoplastic resin Polymers 0.000 claims description 18
- 230000000149 penetrating effect Effects 0.000 claims description 10
- 238000003475 lamination Methods 0.000 claims description 9
- 230000035515 penetration Effects 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 7
- 229920001187 thermosetting polymer Polymers 0.000 claims description 7
- 230000010354 integration Effects 0.000 claims description 5
- 238000005304 joining Methods 0.000 claims description 4
- 239000010410 layer Substances 0.000 description 41
- 238000000465 moulding Methods 0.000 description 30
- 238000012360 testing method Methods 0.000 description 30
- 238000012546 transfer Methods 0.000 description 23
- 238000005470 impregnation Methods 0.000 description 22
- 239000011159 matrix material Substances 0.000 description 13
- 239000004744 fabric Substances 0.000 description 10
- 238000007493 shaping process Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 8
- 230000001681 protective effect Effects 0.000 description 8
- 229920000049 Carbon (fiber) Polymers 0.000 description 7
- 239000004917 carbon fiber Substances 0.000 description 7
- 239000004918 carbon fiber reinforced polymer Substances 0.000 description 7
- 239000011229 interlayer Substances 0.000 description 7
- 238000001802 infusion Methods 0.000 description 6
- 238000002347 injection Methods 0.000 description 6
- 239000007924 injection Substances 0.000 description 6
- 239000002759 woven fabric Substances 0.000 description 6
- 230000002787 reinforcement Effects 0.000 description 5
- 239000004677 Nylon Substances 0.000 description 4
- 238000005452 bending Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 229920001778 nylon Polymers 0.000 description 4
- 230000037303 wrinkles Effects 0.000 description 4
- 239000004952 Polyamide Substances 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 230000009477 glass transition Effects 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 229920002647 polyamide Polymers 0.000 description 3
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 2
- 241000258937 Hemiptera Species 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000004760 aramid Substances 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 229920002492 poly(sulfone) Polymers 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 238000006748 scratching Methods 0.000 description 2
- 230000002393 scratching effect Effects 0.000 description 2
- 239000000565 sealant Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 238000001721 transfer moulding Methods 0.000 description 2
- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 description 1
- CMLFRMDBDNHMRA-UHFFFAOYSA-N 2h-1,2-benzoxazine Chemical compound C1=CC=C2C=CNOC2=C1 CMLFRMDBDNHMRA-UHFFFAOYSA-N 0.000 description 1
- 238000012935 Averaging Methods 0.000 description 1
- 229910001369 Brass Inorganic materials 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 239000004696 Poly ether ether ketone Substances 0.000 description 1
- 239000004962 Polyamide-imide Substances 0.000 description 1
- 239000004695 Polyether sulfone Substances 0.000 description 1
- 239000004697 Polyetherimide Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 238000010539 anionic addition polymerization reaction Methods 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 229920006026 co-polymeric resin Polymers 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000012669 compression test Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 239000004643 cyanate ester Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000011151 fibre-reinforced plastic Substances 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229920006284 nylon film Polymers 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920003192 poly(bis maleimide) Polymers 0.000 description 1
- 229920001652 poly(etherketoneketone) Polymers 0.000 description 1
- 229920002312 polyamide-imide Polymers 0.000 description 1
- 229920006393 polyether sulfone Polymers 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 229920001601 polyetherimide Polymers 0.000 description 1
- -1 polyethernitrile Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920001955 polyphenylene ether Polymers 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 229920006305 unsaturated polyester Polymers 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Images
Landscapes
- Laminated Bodies (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Moulding By Coating Moulds (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2005308119A JP4821262B2 (ja) | 2004-10-22 | 2005-10-24 | 強化繊維積層体、プリフォーム、ｆｒｐ、強化繊維積層体の製造方法およびその製造装置 |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2004308054 | 2004-10-22 | ||
| JP2004308054 | 2004-10-22 | ||
| JP2005308119A JP4821262B2 (ja) | 2004-10-22 | 2005-10-24 | 強化繊維積層体、プリフォーム、ｆｒｐ、強化繊維積層体の製造方法およびその製造装置 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JP2006142819A JP2006142819A (ja) | 2006-06-08 |
| JP2006142819A5 JP2006142819A5 (enExample) | 2008-10-09 |
| JP4821262B2 true JP4821262B2 (ja) | 2011-11-24 |
Family
ID=36623034
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2005308119A Expired - Fee Related JP4821262B2 (ja) | 2004-10-22 | 2005-10-24 | 強化繊維積層体、プリフォーム、ｆｒｐ、強化繊維積層体の製造方法およびその製造装置 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP4821262B2 (enExample) |
Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5136876B2 (ja) * | 2006-11-28 | 2013-02-06 | 東レ株式会社 | 強化繊維積層体およびその製造方法 |
| US8257537B2 (en) | 2007-02-05 | 2012-09-04 | Toray Industries, Inc. | Manufacturing device and manufacturing method of laminate |
| JP5430176B2 (ja) * | 2008-05-27 | 2014-02-26 | 東レ株式会社 | コンテナ用ｆｒｐ製パネル、およびそれを用いた航空機用コンテナ |
| GB0813785D0 (en) * | 2008-07-29 | 2008-09-03 | Airbus Uk Ltd | Method of manufacturing a composite element |
| KR101281185B1 (ko) | 2010-05-26 | 2013-07-02 | 한국기계연구원 | 불연속 강화재가 구비된 복합재료용 프리폼의 제조방법 |
| FR2998209B1 (fr) | 2012-11-19 | 2015-05-22 | Hexcel Reinforcements | Procede de depot d'un materiau intermediaire permettant d'assurer la cohesion de ce dernier et procede de constitution d'un empilement destine a la fabrication de pieces composites |
| JP6460398B2 (ja) * | 2015-03-26 | 2019-01-30 | 本田技研工業株式会社 | Ｒｔｍ成形方法 |
| JP6731787B2 (ja) * | 2016-06-02 | 2020-07-29 | 株式会社Ｓｕｂａｒｕ | 繊維強化複合材料の製造方法及び穿孔・接合装置 |
| JP6731788B2 (ja) * | 2016-06-02 | 2020-07-29 | 株式会社Ｓｕｂａｒｕ | 繊維強化複合材料の製造方法 |
| JP6762503B2 (ja) * | 2016-10-17 | 2020-09-30 | 株式会社Shindo | 一方向性強化繊維シート |
| JP6989352B2 (ja) * | 2017-11-06 | 2022-01-05 | 日産自動車株式会社 | 炭素繊維強化樹脂成形体の製造方法及び炭素繊維強化樹脂成形体の製造装置 |
| JP6895038B2 (ja) * | 2018-09-26 | 2021-06-30 | 福井県 | 複合シート材料の製造方法および製造装置 |
| WO2021187043A1 (ja) * | 2020-03-18 | 2021-09-23 | 東レ株式会社 | 積層体およびそれを用いた溶着体 |
| CN118076475A (zh) * | 2021-11-29 | 2024-05-24 | 东丽株式会社 | 多孔质体 |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS54102385A (en) * | 1978-01-31 | 1979-08-11 | Nhk Spring Co Ltd | Fiber reinforced synthetic resin board and its preparation |
| JPH07242756A (ja) * | 1994-03-07 | 1995-09-19 | Toray Ind Inc | 孔を有するｆｒｐおよびその製造方法 |
| JPH0911354A (ja) * | 1995-06-29 | 1997-01-14 | Sekisui Chem Co Ltd | 繊維強化熱可塑性樹脂複合管の製造方法 |
| JP3523750B2 (ja) * | 1995-08-31 | 2004-04-26 | 東邦テナックス株式会社 | コンクリート構造物補強用強化繊維材、コンクリート構造物の補強方法及びその補強構造 |
| JP4126978B2 (ja) * | 2001-07-06 | 2008-07-30 | 東レ株式会社 | プリフォームおよびそれからなるｆｒｐならびにｆｒｐの製造方法 |
| JP2004060058A (ja) * | 2002-07-24 | 2004-02-26 | Mitsubishi Heavy Ind Ltd | 複合材料用繊維基材 |
-
2005
- 2005-10-24 JP JP2005308119A patent/JP4821262B2/ja not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JP2006142819A (ja) | 2006-06-08 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| Beylergil et al. | Effect of polyamide-6, 6 (PA 66) nonwoven veils on the mechanical performance of carbon fiber/epoxy composites | |
| JP4821262B2 (ja) | 強化繊維積層体、プリフォーム、ｆｒｐ、強化繊維積層体の製造方法およびその製造装置 | |
| KR101260088B1 (ko) | 강화 섬유 직물과 그의 제조 방법 | |
| US9963586B2 (en) | Prepreg, fiber reinforced composite material, and manufacturing method for fiber reinforced composite material | |
| CN106459451B (zh) | 用于制备可固化、多层纤维增强预浸材料的方法 | |
| CN107250223B (zh) | 树脂供给材料、预成型体和纤维增强树脂的制造方法 | |
| TW201641263A (zh) | 樹脂供給材料、強化纖維之使用方法、預形體、及纖維強化樹脂之製造方法 | |
| JP5646089B2 (ja) | プリフォームの製造方法および繊維強化プラスチック成形体の製造方法 | |
| JP4304948B2 (ja) | 強化繊維基材、プリフォームおよびそれよりなる繊維強化樹脂成形体ならびに繊維強化樹脂成形体の製造方法 | |
| US11370183B2 (en) | Composite material manufacturing method and composite material | |
| JP2007276453A (ja) | 強化繊維基材積層体およびその製造方法 | |
| JP2003136550A (ja) | 炭素繊維基材の製造方法、プリフォームの製造方法および複合材料の製造方法 | |
| EP3421212B1 (en) | Method for producing fiber reinforced composite material | |
| JP2009235182A (ja) | プリフォーム用基材とその製造方法 | |
| Scarponi et al. | Impact load behaviour of resin transfer moulding (RTM) hemp fibre composite laminates | |
| JP4734983B2 (ja) | プリフォーム用基材およびその製造方法 | |
| TW202019707A (zh) | 強化纖維帶材料及其製造方法、使用強化纖維帶材料之強化纖維積層體及纖維強化樹脂成形體 | |
| JP4631395B2 (ja) | Ｆｒｐ成形用強化繊維基材の賦形方法 | |
| JP2005161852A (ja) | 金属／繊維強化プラスチック複合材料及びその製造方法 | |
| JP6368748B2 (ja) | 繊維強化樹脂を成形する成形加工方法 | |
| EP3585607B1 (en) | Fiber composite with reduced surface roughness and method for its manufacture | |
| JP5598931B2 (ja) | 繊維強化された樹脂基材、樹脂成形体の製造方法及びその実施のための樹脂加工機 | |
| JP2006103305A (ja) | プリフォーム用基材 | |
| JP2008247032A (ja) | プリフォームの製造方法 | |
| JP2004338270A (ja) | 繊維強化樹脂複合材料の製造方法および繊維強化樹脂複合材料 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20080821 |
|
| A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20080821 |
|
| A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20101214 |
|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20110118 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20110318 |
|
| A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20110412 |
|
| A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20110606 |
|
| TRDD | Decision of grant or rejection written | ||
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20110809 |
|
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 |
|
| A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20110822 |
|
| R151 | Written notification of patent or utility model registration |
Ref document number: 4821262 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R151 |
|
| FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20140916 Year of fee payment: 3 |
|
| LAPS | Cancellation because of no payment of annual fees |