JP4807957B2 - Aqueous mirror coating liquid and mirror using the same - Google Patents
Aqueous mirror coating liquid and mirror using the same Download PDFInfo
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- JP4807957B2 JP4807957B2 JP2005035206A JP2005035206A JP4807957B2 JP 4807957 B2 JP4807957 B2 JP 4807957B2 JP 2005035206 A JP2005035206 A JP 2005035206A JP 2005035206 A JP2005035206 A JP 2005035206A JP 4807957 B2 JP4807957 B2 JP 4807957B2
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Description
本発明は、ガラス基板上に銀鏡膜、銀鏡膜を保護するための銅等からなる金属保護膜、防錆塗料からなる裏止め塗膜を順次積層した鏡、またはガラス基板上に銀鏡膜、防錆塗料からなる裏止め塗膜を順次積層した鏡に関し、鏡の端縁の前記銀鏡膜、金属保護膜が露出した部位の防錆、鏡の端縁からの防食のために被覆する被膜形成を行うための鏡用縁塗り液、および該鏡用縁塗り液を塗布し端縁を被覆する被膜を形成した鏡に関する。 The present invention provides a silver mirror film on a glass substrate, a metal protective film made of copper or the like for protecting the silver mirror film, a mirror in which a backing coating film made of a rust preventive paint is sequentially laminated, or a silver mirror film on a glass substrate. Concerning mirrors in which back coating films made of rust paint are sequentially laminated, the film formation for coating the silver mirror film on the edge of the mirror, rust prevention of the exposed part of the metal protective film, and corrosion prevention from the edge of the mirror The present invention relates to a mirror edge coating liquid to be performed, and a mirror on which a coating film for coating the edge by coating the mirror edge coating liquid is formed.
鏡の製造において、鏡の端縁の銀鏡膜、銅膜の露出した部位を被覆する被膜を形成する際、裏止め塗膜を含む端縁を面取り加工した後、該端縁に縁塗り液を塗布し乾燥させて被膜を形成することは公知であり、通常、これら被覆による被膜形成は製鏡所や鏡加工所で手操作にて行われる。防錆塗料としての縁塗り液を塗布し乾燥させてなる被膜により、鏡端部よりの錆、剥離等による変色、言い換えれば侵食が防止され防食効果が得られる。 In the manufacture of mirrors, when forming a film covering the exposed part of the silver mirror film or copper film on the edge of the mirror, after chamfering the edge including the backing film, the edge coating liquid is applied to the edge. It is known to form a film by coating and drying, and the film formation by these coatings is usually performed manually in a mirror or a mirror processing factory. A coating formed by applying and drying an edge coating liquid as a rust preventive paint prevents discoloration due to rust and peeling from the mirror end, in other words, erosion is prevented, and an anticorrosive effect is obtained.
従来は、鏡の端縁に固形蝋を擦付けたり、適宜樹脂と溶剤からなる縁塗り液、例えば、アルキッド系樹脂を芳香族炭化水素系溶剤で溶解した縁塗り液を筆等で塗布する等の処理を施してきたが、いずれも膜厚が薄すぎたり、掠れたりして充分金属露出部に行き渡らなかった。 Conventionally, solid wax is rubbed against the edge of a mirror, or an edge coating liquid composed of a resin and a solvent, for example, an edge coating liquid obtained by dissolving an alkyd resin in an aromatic hydrocarbon solvent is applied with a brush or the like. However, in all cases, the film thickness was too thin or drowned and did not reach the exposed metal part sufficiently.
例えば、本出願人による特許文献1において、従来の手操作で簡単に縁塗りでき、かつ速乾性に優れ、防食性を有する鏡用縁塗り液が開示されている。 For example, Patent Document 1 by the present applicant discloses a mirror edge coating liquid that can be easily edge-coated by conventional manual operation, has excellent quick-drying properties, and has anti-corrosion properties.
特許文献1に開示されている鏡用縁塗り液は、溶剤揮発型耐食性樹脂、または湿気硬化型耐食性樹脂より選択されるビヒクル30〜40重量%とアルキル酢酸エステル類より選択される第一の溶剤が20〜50重量%とアルキルベンゼン類または脂肪族ケトン類、第二の溶剤が20〜40重量%との混合、かつ塗液粘度が25〜40センチポイズの範囲となるべく調製したものである。また、本出願人による特許文献1には、鏡用縁塗り液のためのペン型縁塗り具が記載されている。 The mirror edge coating liquid disclosed in Patent Document 1 is a first solvent selected from 30 to 40% by weight of a vehicle selected from a solvent volatile corrosion-resistant resin or a moisture-curable corrosion-resistant resin and an alkyl acetate ester. Of 20 to 50% by weight and alkylbenzenes or aliphatic ketones, the second solvent is mixed with 20 to 40% by weight, and the coating solution viscosity is adjusted to be in the range of 25 to 40 centipoise. In addition, Patent Document 1 by the present applicant describes a pen-type edge coating tool for a mirror edge coating liquid.
従来、用いられてきた鏡用縁塗り液は有機溶剤を使用している。しかしながら、鏡用縁塗り液に有機溶剤を用いた場合、特に芳香族炭化水素系有機溶剤を用いた場合は、貯蔵および取り扱いに慎重を要し、可燃性があるため火災発生の懸念がある他、人体に対して毒性があるので、塗布作業時において揮発により作業者が吸入し健康を害する問題、引いては大気汚染等の問題がある。 Conventionally, the mirror rim coating liquid that has been used uses an organic solvent. However, when an organic solvent is used in the mirror rim coating liquid, especially when an aromatic hydrocarbon organic solvent is used, there is a concern that a fire may occur due to caution in storage and handling and flammability. Since it is toxic to the human body, there are problems such as inhalation by workers due to volatilization during application work, and health problems, and air pollution.
水性の縁塗り液を用いるとこのような問題はないが、水性の縁塗り液は乾燥に時間がかかるため、鏡の端縁へ塗布しにくいという問題があり、鏡用縁塗り液には用いられていない。 There is no such problem when using an aqueous rim coating liquid, but it takes time to dry, so there is a problem that it is difficult to apply to the edge of a mirror. It is not done.
本発明は、ガラス基板上に銀鏡膜、銀鏡膜を保護するための銅等からなる金属保護膜、裏止め塗膜を順次積層した鏡の製造において、またはガラス基板上に銀鏡膜、金属保護膜、裏止め塗膜を順次積層した鏡の製造において、前記金属保護膜が露出した鏡の端縁を被覆するための、水性でありながら硬化が短時間で済み鏡端縁部の被覆する被膜形成が容易な鏡用縁塗り液およびそれを用いた鏡を提供することを目的とする。 The present invention relates to a silver mirror film on a glass substrate, a metal protective film made of copper or the like for protecting the silver mirror film, a mirror in which a back coating film is sequentially laminated, or a silver mirror film or a metal protective film on a glass substrate. In the manufacture of mirrors in which back coating films are laminated in sequence, the coating of the mirror edge part is completed in order to cover the edge of the mirror where the metal protective film is exposed. An object of the present invention is to provide an edge coating liquid for mirrors and a mirror using the same.
加えて、本発明は、ガラス基板端縁のガラス面、銀鏡膜、銅等からなる金属保護膜、裏止め塗膜へ強固に付着し、耐食性に優れ、長期にわたり優れた防食効果を有する水性の鏡用縁塗り液およびそれを用いた鏡を提供することを目的とする。 In addition, the present invention is a water-based aqueous solution having a strong anticorrosion effect over a long period of time, having a strong adhesion to a glass protective film made of glass at the edge of a glass substrate, a silver mirror film, a copper protective film, and a backing coating film. An object of the present invention is to provide a mirror edge coating liquid and a mirror using the same.
本発明において、アクリルシリコン樹脂エマルジョン樹脂を鏡用縁塗り液に使用することで、水性でありながら硬化が短時間で済み、鏡端縁部の被覆形成が容易で、ガラス基板端縁のガラス面、銀鏡膜、銅等からなる金属保護膜、裏止め塗膜へ強固に付着し、乾燥が速い鏡用縁塗り液が得られた。本発明の鏡用縁塗り液を用いて得られる鏡は耐食性に優れ、長期にわたり優れた防食効果を有する。 In the present invention, an acrylic silicon resin emulsion resin is used as a mirror rim coating liquid, so that it can be cured in a short time while being water-based, and it is easy to form a coating on the mirror edge, and the glass surface of the glass substrate edge. Thus, a mirror edge coating solution that adheres firmly to a silver mirror film, a metal protective film made of copper or the like, and a backing coating film and that quickly dries was obtained. The mirror obtained by using the mirror edge coating liquid of the present invention is excellent in corrosion resistance and has an excellent anticorrosive effect over a long period of time.
即ち、本発明は、ガラス基板上に、銀鏡膜、金属保護膜、裏止め塗膜を順次積層し、前記金属保護膜が露出した鏡の端縁を被覆するための縁塗り液であって、前記縁塗り液は、アクリルシリコン樹脂を水に分散させてなるアクリルシリコン樹脂エマルジョンからなり、前記縁塗り液の全重量を100%基準として、前記アクリルシリコン樹脂の重量%が、10重量%以上、45重量%以下であることを特徴とする水性の鏡用縁塗り液である。
That is, the present invention is an edge coating liquid for sequentially laminating a silver mirror film, a metal protective film and a backing coating film on a glass substrate, and covering the edge of the mirror where the metal protective film is exposed, The edge coating liquid is made of an acrylic silicon resin emulsion in which an acrylic silicon resin is dispersed in water. Based on the total weight of the edge coating liquid as 100%, the weight% of the acrylic silicon resin is 10% by weight or more, It is an aqueous mirror coating liquid characterized by being 45% by weight or less .
更に、本発明は前記アクリルシリコン樹脂がケイ素含有アクリル系単量体のみを乳化重合することにより得られるアクリルシリコン樹脂エマルジョン、またはケイ素含有アクリル系単量体とケイ素を含有しない他の単量体とを乳化重合することにより得られるアクリルシリコン樹脂エマルジョンであることを特徴とする上記の水性の鏡用縁塗り液である。 Furthermore, the present invention provides an acrylic silicon resin emulsion obtained by emulsion polymerization of only the silicon-containing acrylic monomer with the acrylic silicon resin, or a silicon-containing acrylic monomer and another monomer not containing silicon. It is an acrylic silicone resin emulsion obtained by emulsion polymerization of the above-mentioned aqueous mirror rim coating liquid.
更に、本発明は、前記アクリルシリコン樹脂の組成物がシクロヘキシルメタアクリレート、ブチルアクリレート、メチルメタアクリレートおよびブチルメタアクリレート、ケイ素単量体であることを特徴とする上記の水性の鏡用縁塗り液である。 Furthermore, the present invention provides the above-described aqueous mirror rim coating liquid, wherein the composition of the acrylic silicon resin is cyclohexyl methacrylate, butyl acrylate, methyl methacrylate and butyl methacrylate, and a silicon monomer. is there.
更に、本発明は、上記の水性の鏡用縁塗り液を前記ガラス基板周縁部端縁に縁塗り後、乾燥硬化させた乾燥膜厚が10μm以上、250μm以下の被膜を有してなる鏡である。
Furthermore, the present invention provides a mirror rim applying liquid of the aqueous trailing edge coating on the glass substrate periphery edge, dry dry film thickness obtained by curing 10μm or more, a mirror made with a following coating 250μm is there.
本発明の水性の鏡用縁塗り液は、従来の有機溶剤を用いてなる鏡用縁塗り液に比較して、水性の鏡用縁塗り液であるので火災の懸念がなく、ガラス基板上に銀鏡膜、銅等からなる金属保護膜、裏止め塗膜を順次積層する鏡の製造、またはガラス基板上に銀鏡膜、裏止め塗膜を順次積層する鏡の製造において、前記金属保護膜の露出した鏡の端縁を被覆するための被膜形成時に、作業者が吸入により健康を害する問題、引いては環境汚染の問題がない。 The water-based mirror edge coating liquid of the present invention is a water-based mirror edge coating liquid compared to a conventional mirror edge coating liquid using an organic solvent. Silver mirror film, metal protective film made of copper, etc., manufacture of mirrors that sequentially laminate a backing coating film, or manufacture of mirrors that sequentially laminate silver mirror film, backing coating film on a glass substrate, exposure of the metal protective film When forming a film for covering the edge of the mirror, there is no problem that workers injure health by inhalation, and there is no problem of environmental pollution.
また、本発明の水性の鏡用縁塗り液は、水性でありながら硬化が短時間で済み、鏡端縁部の被膜形成が容易であり、ガラス基板端縁にペン型縁塗り具、筆等で縁塗りした際に、ガラス基板端縁のガラス面、銀鏡膜、銅等からなる金属保護膜、裏止め塗膜、強固に付着する。 In addition, the aqueous mirror coating liquid of the present invention is water-based and can be cured in a short time, and can easily form a coating film on the edge of the mirror. When the edge is coated, the glass surface of the edge of the glass substrate, a silver mirror film, a metal protective film made of copper or the like, a backing coating film, and firmly adhere.
本発明による水性の鏡用縁塗り液を、鏡に適用することで、長期にわたり優れた防食効果を有する鏡が得られた。 By applying the aqueous mirror rim coating liquid according to the present invention to a mirror, a mirror having an excellent anticorrosive effect over a long period of time was obtained.
図1は、鏡用縁塗り液が塗布され、端縁に被膜が形成された鏡の一例の断面図である。図1に示すように、鏡は、ガラス基板G上に銀鏡膜1、銀鏡膜1を保護するための銅等からなる金属保護膜2、裏止め塗膜3を順次積層した鏡で、鏡用縁塗り液を塗布後、乾燥硬化させる被膜4が鏡端縁に形成されている。 FIG. 1 is a cross-sectional view of an example of a mirror in which a mirror edge coating liquid is applied and a film is formed on an edge. As shown in FIG. 1, the mirror is a mirror in which a silver mirror film 1, a metal protective film 2 made of copper or the like for protecting the silver mirror film 1, and a backing coating film 3 are sequentially laminated on a glass substrate G. A coating 4 for drying and curing after applying the edge coating liquid is formed on the mirror edge.
尚、現在は、ガラス基板G上に銀鏡膜1、銀鏡膜1を保護するための銅等からなる金属保護膜2、裏止め塗膜3を順次積層した鏡が主流であるが、裏止塗膜3による銀鏡膜1の耐食性能の向上等により、将来的には、環境保護のために銀鏡膜1を保護するための銅等からなる金属保護膜2がなく、ガラス基板G上に銀鏡膜1、裏止め塗膜3を順次積層した鏡に替わっていくことが予想される。本発明の鏡用縁塗り液は被膜4とした際、銀鏡膜1に優れた耐食性能を与えるため、銀鏡膜1、裏止め塗膜3を順次積層した銅等からなる金属保護膜2を有しない鏡に対しても有効である。 At present, a mirror in which a silver mirror film 1, a metal protective film 2 made of copper or the like for protecting the silver mirror film 1, and a back coating film 3 are sequentially laminated on the glass substrate G is mainly used. In the future, there is no metal protective film 2 made of copper or the like for protecting the silver mirror film 1 for environmental protection due to improvement of the corrosion resistance of the silver mirror film 1 by the film 3, and the silver mirror film on the glass substrate G. 1. It is expected that the mirror will be replaced with the back coating film 3 sequentially laminated. In order to give the silver mirror film 1 excellent corrosion resistance when the mirror edge coating liquid of the present invention is used as the coating film 4, it has a metal protective film 2 made of copper or the like in which the silver mirror film 1 and the back coating film 3 are sequentially laminated. It is also effective for mirrors that do not.
本発明において、銀鏡膜1は銀膜やそれと類似の反射膜で鏡の作用を呈するものをいう。通常は、銀鏡膜1を浸食から保護すべく、その上に金属保護膜2、例えば銅膜が施される。これらの銀鏡膜1、金属保護膜2は通常、化学メッキ法により膜付けされるが、これに限らず、物理蒸着法、スパッタリング法等、その他の成膜手段が採用される。 In the present invention, the silver mirror film 1 refers to a silver film or a reflective film similar to the silver film that exhibits a mirror action. Usually, in order to protect the silver mirror film 1 from erosion, a metal protective film 2, for example, a copper film is applied thereon. These silver mirror film 1 and metal protective film 2 are usually formed by a chemical plating method, but not limited to this, other film forming methods such as physical vapor deposition and sputtering are employed.
銀鏡膜1および金属保護膜2は湿分、炭酸ガス、または亜硫酸ガス等腐食性ガスにより除々に侵され腐食し、端縁より侵食する。したがって金属保護膜2には、侵食防止のため、言い換えれば、防食のため、裏止め塗料を塗布し乾燥させた裏止め塗膜3が被覆される。通常、糸面取り加工され、銀鏡膜1及び金属保護膜2が露呈した傾斜部5に、鏡用縁塗り液が塗布後乾燥した、防食のための被膜4が形成される。 The silver mirror film 1 and the metal protective film 2 are gradually corroded and corroded by a corrosive gas such as moisture, carbon dioxide gas or sulfurous acid gas, and corrode from the edge. Accordingly, the metal protective film 2 is coated with a back coating film 3 that is applied with a back coating and dried to prevent erosion, in other words, to prevent corrosion. Usually, a coating 4 for anticorrosion is formed on the inclined portion 5 which is thread chamfered and the mirror mirror film 1 and the metal protective film 2 are exposed, and is dried after the mirror edge coating liquid is applied.
本発明の水性の鏡用縁塗り液は、アクリルシリコン樹脂エマルジョンを含有する。 The aqueous mirror edge coating liquid of the present invention contains an acrylic silicone resin emulsion.
水性の鏡縁塗り液に使用する、水溶性樹脂の候補としては、ポリビニールアルコール、ポリアクリルアミド、水溶性アクリルポリマー、水溶性ウレタンポリマー、水溶性フッ素樹脂等が挙げられ、エマルジョンとしては、アクリル樹脂エマルジョン、アクリルシリコン樹脂エマルジョン、ウレタン樹脂エマルジョン、フッ素樹脂エマルジョン、スチレンブタジエン樹脂エマルジョン、アクリロニトリルブタジエン樹脂エマルジョン、スチレンイソプレン樹脂エマルジョン、塩化ビニル樹脂エマルジョン、エチレン酢酸ビニル樹脂エマルジョン、エチレン塩化ビニル樹脂エマルジョン及び天然ゴムエマルジョン等が挙げられる。 Candidates for water-soluble resins used in water-based mirror coating liquids include polyvinyl alcohol, polyacrylamide, water-soluble acrylic polymers, water-soluble urethane polymers, water-soluble fluororesins, etc., and emulsions are acrylic resins Emulsion, acrylic silicon resin emulsion, urethane resin emulsion, fluororesin emulsion, styrene butadiene resin emulsion, acrylonitrile butadiene resin emulsion, styrene isoprene resin emulsion, vinyl chloride resin emulsion, ethylene vinyl acetate resin emulsion, ethylene vinyl chloride resin emulsion and natural rubber emulsion Etc.
これらの中で、本発明の鏡用縁塗り液に用いるエマルジョンとしては、塗布後の硬化が速く鏡端縁部の被膜形成が容易なこと、硬化させて鏡端縁の被膜4とした際に、被膜4が耐久性、耐薬品性に富むこと、また、優れた被膜4を得るための樹脂を重合する際の、樹脂設計の自由度の高いことからアクリルシリコン樹脂エマルジョンが選択され、ケイ素含有アクリル系単量体のみを乳化重合することにより得られるアクリルシリコン樹脂エマルジョン、またはケイ素含有アクリル系単量体とケイ素を含有しない他の単量体とを乳化重合することにより得られるアクリルシリコン樹脂エマルジョンが好適に使用される。 Among these, as the emulsion used in the mirror edge coating liquid of the present invention, the coating after curing is fast and the coating of the mirror edge can be easily formed. Acrylic silicon resin emulsion is selected because of the high durability and chemical resistance of the coating film 4 and the high degree of freedom in resin design when polymerizing the resin for obtaining an excellent coating film 4. An acrylic silicon resin emulsion obtained by emulsion polymerization of only an acrylic monomer, or an acrylic silicon resin emulsion obtained by emulsion polymerization of a silicon-containing acrylic monomer and another monomer not containing silicon Are preferably used.
前記ケイ素含有アクリル系単量体としては、γ−(メタ)アクリロキシプロピルトリメトキシシラン、γ−(メタ)アクリロキシプロピルトリエトキシシラン、γ−(メタ)アクリロキシプロピルメチルジメトキシシラン、γ−(メタ)アクリロキシプロピルメチルジエトキシシラン等の加水分解性シリル基含有ビニル系単量体等が挙げられる。 Examples of the silicon-containing acrylic monomer include γ- (meth) acryloxypropyltrimethoxysilane, γ- (meth) acryloxypropyltriethoxysilane, γ- (meth) acryloxypropylmethyldimethoxysilane, γ- ( Examples include hydrolyzable silyl group-containing vinyl monomers such as (meth) acryloxypropylmethyldiethoxysilane.
前記アクリル系単量体と共重合可能なケイ素を含有しない他の単量体としては、スチレン、メチルスチレン、クロロスチレン、ビニルトルエン等の芳香族炭化水素系ビニル単量体;マレイン酸、イタコン酸、クロトン酸、フマル酸、シトラコン酸等のα,β−エチレン性不飽和カルボン酸;スチレンスルホン酸、ビニルスルホン酸等のスルホン酸含有ビニル単量体;無水マレイン酸、無水イタコン酸等の酸無水物;塩化ビニル、塩化ビニリデン、クロロプレン等の塩素含有単量体;ヒドロキシエチルビニルエーテル、ヒドロキシプロピルビニルエーテル等の水酸基含有アルキルビニルエーテル;エチレングリコールモノアリルエーテル、プロピレングリコールモノアリルエーテルジエチレングリコールモノアリルエーテル等のアルキレングリコールモノアリルエーテル;エチレン、プロピレン、イソブチレン等のα−オレフィン;酢酸ビニル、プロピオン酸ビニル、酪酸ビニル、ピバリン酸ビニル等のビニルエステル;メチルビニルエーテル、エチルビニルエーテル、ブチルビニルエーテル、シクロヘキシルビニルエーテル等のビニルエーテル;エチルアリルエーテル、ブチルアリルエーテル等のアリルエーテル等が挙げられる。 Examples of the other monomer that does not contain silicon copolymerizable with the acrylic monomer include aromatic hydrocarbon vinyl monomers such as styrene, methylstyrene, chlorostyrene, and vinyltoluene; maleic acid, itaconic acid , Crotonic acid, fumaric acid, α, β-ethylenically unsaturated carboxylic acids such as citraconic acid; sulfonic acid-containing vinyl monomers such as styrene sulfonic acid and vinyl sulfonic acid; acid anhydrides such as maleic anhydride and itaconic anhydride Products; chlorine-containing monomers such as vinyl chloride, vinylidene chloride and chloroprene; hydroxyl-containing alkyl vinyl ethers such as hydroxyethyl vinyl ether and hydroxypropyl vinyl ether; alkylene glycols such as ethylene glycol monoallyl ether and propylene glycol monoallyl ether diethylene glycol monoallyl ether Α-olefins such as ethylene, propylene and isobutylene; vinyl esters such as vinyl acetate, vinyl propionate, vinyl butyrate and vinyl pivalate; vinyl ethers such as methyl vinyl ether, ethyl vinyl ether, butyl vinyl ether and cyclohexyl vinyl ether; ethyl Examples include allyl ethers such as allyl ether and butyl allyl ether.
上記アクリル樹脂エマルジョンは、例えば、乳化重合法によって得られる。乳化重合の方法に関しては特に制限はなく、従来公知の方法で、水性媒体中で前記の単量体、連鎖移動剤、界面活性剤、ラジカル重合開始剤および、必要に応じて用いられる他の添加剤成分を基本組成成分とする分散系において、単量体を重合させてエマルジョンに製造される。 The acrylic resin emulsion is obtained by, for example, an emulsion polymerization method. There is no particular limitation on the method of emulsion polymerization, and the above-mentioned monomers, chain transfer agents, surfactants, radical polymerization initiators and other additions used as necessary in an aqueous medium by a conventionally known method In a dispersion system having an agent component as a basic composition component, a monomer is polymerized to produce an emulsion.
必要に応じて用いられる他の添加剤成分の例としては、アルコキシシラン及び/又はオルガノアルコキシシランが挙げられる。具体例としては、テトラメトキシシラン、テトラエトキシシラン、テトラ−n−プロポキシシラン、テトラ−i−プロポキシシラン、テトラ−n−ブトキシシラン等のテトラアルコキシシラン類;メチルトリメトキシシラン、メチルトリエトキシシラン、エチルトリメトキシシラン、エチルトリエトキシシラン、n−プロピルトリメトキシシラン、n−プロピルトリエトキシシラン、i−プロピルトリメトキシシラン、i−プロピルトリエトキシシラン、n−ブチルトリメトキシシラン、n−ブチルトリエトキシシラン、n−ペンチルトリメトキシシラン、n−ヘキシルトリメトキシシラン、n−ヘプチルトリメトキシシラン、n−オクチルトリメトキシシラン、ビニルトリメトキシシラン、シクロヘキシルトリメトキシシラン、シクロヘキシルトリエトキシシラン、フェニルトリメトキシシラン、フェニルトリエトキシシラン、3−アミノプロピルトリメトキシシラン、3−アミノプロピルトリエトキシシラン、2−ヒドロキシエチルトリメトキシシラン、2−ヒドロキシエチルトリエトキシシラン、2−ヒドロキシプロピルトリメトキシシラン、3−ヒドロキシプロピルトリメトキシシラン、3−メルカプトプロピルトリメトキシシラン、3−メルカプトプロピルトリエトキシシラン、3−イソシアナートプロピルトリメトキシシラン、3−イソシアナートプロピルトリエトキシシラン、3−グリシドキシプロピルトリメトキシシラン、3−グリシドキシプロピルトリエトキシシラン、2−(3,4−エポキシシクロヘキシル)エチルトリメトキシシラン、2−(3,4−エポキシシクロヘキシル)エチルトリエトキシシラン等のトリアルコキシシラン類;ジメチルジメトキシシラン、ジメチルジエトキシシラン、ジエチルジメトキシシラン、ジエチルジエトキシシラン、ジ−n−プロピルジメトキシシラン、ジ−n−プロピルジエトキシシラン、ジ−i−プロピルジメトキシシラン、ジ−i−プロピルジエトキシシラン、ジ−n−ブチルジメトキシシラン、ジ−n−ブチルジエトキシシラン、ジ−n−ペンチルジメトキシシラン、ジ−n−ペンチルジエトキシシラン、ジ−n−ヘキシルジメトキシシラン、ジ−n−ヘキシルジエトキシシラン、ジ−n−ヘプチルジメトキシシラン、ジ−n−ヘプチルジエトキシシラン、ジ−n−オクチルジメトキシシラン、ジ−n−オクチルジエトキシシラン、ジ−n−シクロヘキシルジメトキシシラン、ジ−n−シクロヘキシルジエトキシシラン、ジフェニルジメトキシシラン、ジフェニルジエトキシシラン等のジアルコキシシラン類;トリメチルメトキシシラン、トリメチルエトキシシラン等のモノアルコキシシラン類等が挙げられる。これらのアルコキシシラン及び/又はオルガノアルコキシシランは、単独でまたは2種以上を混合して使用される。 Examples of other additive components used as necessary include alkoxysilane and / or organoalkoxysilane. Specific examples include tetraalkoxysilanes such as tetramethoxysilane, tetraethoxysilane, tetra-n-propoxysilane, tetra-i-propoxysilane, tetra-n-butoxysilane; methyltrimethoxysilane, methyltriethoxysilane, Ethyltrimethoxysilane, ethyltriethoxysilane, n-propyltrimethoxysilane, n-propyltriethoxysilane, i-propyltrimethoxysilane, i-propyltriethoxysilane, n-butyltrimethoxysilane, n-butyltriethoxy Silane, n-pentyltrimethoxysilane, n-hexyltrimethoxysilane, n-heptyltrimethoxysilane, n-octyltrimethoxysilane, vinyltrimethoxysilane, cyclohexyltrimethoxysilane, cyclohexyl Rutriethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, 3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 2-hydroxyethyltrimethoxysilane, 2-hydroxyethyltriethoxysilane, 2-hydroxypropyl Trimethoxysilane, 3-hydroxypropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-mercaptopropyltriethoxysilane, 3-isocyanatopropyltrimethoxysilane, 3-isocyanatopropyltriethoxysilane, 3-glycid Xylpropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, 2- (3,4-epoxy Trialkoxysilanes such as cyclohexyl) ethyltriethoxysilane; dimethyldimethoxysilane, dimethyldiethoxysilane, diethyldimethoxysilane, diethyldiethoxysilane, di-n-propyldimethoxysilane, di-n-propyldiethoxysilane, di -I-propyldimethoxysilane, di-i-propyldiethoxysilane, di-n-butyldimethoxysilane, di-n-butyldiethoxysilane, di-n-pentyldimethoxysilane, di-n-pentyldiethoxysilane, Di-n-hexyldimethoxysilane, di-n-hexyldiethoxysilane, di-n-heptyldimethoxysilane, di-n-heptyldiethoxysilane, di-n-octyldimethoxysilane, di-n-octyldiethoxysilane Di-n-cyclohexyl Examples include dialkoxysilanes such as rudimethoxysilane, di-n-cyclohexyldiethoxysilane, diphenyldimethoxysilane, and diphenyldiethoxysilane; monoalkoxysilanes such as trimethylmethoxysilane and trimethylethoxysilane. These alkoxysilanes and / or organoalkoxysilanes are used alone or in admixture of two or more.
本発明の水性の鏡用縁塗り液に含有されるアクリルシリコン樹脂は、その樹脂を構成する単量体がシクロヘキシルメタアクリレート、ブチルアクリレート、メチルメタアクリレートおよびブチルメタアクリレート、および前記ケイ素含有アクリル系単量体またはケイ素を含有しない単量体であるケイ素単量体であり、構成する単量体として、それらを全て使用することが好ましい。アクリルシリコン樹脂エマルジョンの重合が行い易く、水性の鏡用縁塗り液にした際に塗布し易く、得られた防食鏡に優れた防食効果を与える。 The acrylic silicone resin contained in the aqueous mirror rim coating liquid of the present invention is composed of cyclohexyl methacrylate, butyl acrylate, methyl methacrylate and butyl methacrylate, and the silicon-containing acrylic monomer. It is a silicon monomer that is a monomer or a monomer that does not contain silicon, and it is preferable to use all of them as constituent monomers. Polymerization of the acrylic silicone resin emulsion is easy to perform, and it is easy to apply when it is made into an aqueous mirror rim coating solution, and the resulting anticorrosive mirror has an excellent anticorrosive effect.
本発明の水性の鏡用縁塗り液に含有されるアクリルシリコン樹脂エマルジョンは、GPC(ゲル・パーミエーション・クロマトグラフィ)によるポリスチレン換算の数平均分子量が10,000以上、5,000,000以下であることが好ましい。より好ましくは、50,000以上、1,000,000以下である。数平均分子量が10,000未満では、乾燥硬化後の被膜4が脆く、剥離し易いばかりか防食効果が得られない、5,000,000を越えると、粘度が高くなりすぎ塗布した際、被膜4が形成し難い。 The acrylic silicone resin emulsion contained in the aqueous mirror rim coating liquid of the present invention has a number average molecular weight in terms of polystyrene by GPC (gel permeation chromatography) of 10,000 or more and 5,000,000 or less. It is preferable. More preferably, they are 50,000 or more and 1,000,000 or less. If the number average molecular weight is less than 10,000, the film 4 after drying and curing is brittle and not only peels easily but also cannot provide an anticorrosive effect. If the number average molecular weight exceeds 5,000,000, the viscosity becomes too high. 4 is difficult to form.
本発明の水性の鏡用縁塗り液におけるアクリルシリコン樹脂の濃度の上限は、水性の鏡用縁塗り液の全重量を100%基準として、45.0重量%以下であることが好ましい。本発明の水性の縁塗り液を塗布するには、本出願人による前記特許文献1に記載された塗布する部分がフエルト製の公知のペン型縁塗り器が好適に用いられる。筆等を用い厚くぬる場合は濃くても構わないが、ペン型縁塗り器を用いた場合、アクリルシリコン樹脂の濃度が45.0重量%より濃いと、アクリルシリコン樹脂の均等な展伸がし難く塗布後に厚みの均等な被膜4が得難い。好ましくは43.0重量%以下である。また、本発明の水性の鏡用縁塗り液におけるアクリルシリコン樹脂の濃度の下限は、水性の鏡用縁塗り液の全重量を100%基準として、10.0重量%以上であることが好ましい。アクリルシリコン樹脂の濃度が10.0重量%より薄いと、銀鏡膜1、銅膜2等、金属露出部の耐食のために必要な被膜4の厚みが得られない。 The upper limit of the concentration of the acrylic silicone resin in the aqueous mirror edge coating liquid of the present invention is preferably 45.0% by weight or less based on the total weight of the aqueous mirror edge coating liquid as 100%. In order to apply the aqueous rim coating liquid of the present invention, a known pen type rim coater manufactured by Felt is preferably used. When using a brush or the like, it may be thick, but when using a pen-type rim coater, if the concentration of the acrylic silicone resin is higher than 45.0% by weight, the acrylic silicone resin will be spread evenly. It is difficult to obtain a coating 4 having a uniform thickness after application. Preferably it is 43.0 weight% or less. Moreover, it is preferable that the minimum of the density | concentration of the acrylic silicone resin in the aqueous | water-based mirror edge coating liquid of this invention is 10.0 weight% or more on the basis of 100% of the total weight of an aqueous mirror edge coating liquid. If the concentration of the acrylic silicon resin is less than 10.0% by weight, the thickness of the coating film 4 necessary for corrosion resistance of the exposed metal parts such as the silver mirror film 1 and the copper film 2 cannot be obtained.
本発明の水性の鏡用縁塗り液において、水に分散させてエマルジョンとして用いるアクリルシリコン樹脂のガラス転移温度(以下、Tgと略する)が、0℃以上、80℃以下であることが好ましく、より好ましくは20℃以上、80℃以下の範囲である。アクリルシリコン樹脂のガラス転移温度が20℃未満であると、粘着性が発現し固まりやすく、言い換えれば、ブロッキングし易くなり、80℃を越えると鏡端縁に縁塗り液を塗布し乾燥硬化させてなる被膜4に、クラックが発生し易くなる。 In the aqueous mirror rim coating liquid of the present invention, the glass transition temperature (hereinafter abbreviated as Tg) of the acrylic silicone resin used as an emulsion by dispersing in water is preferably 0 ° C. or higher and 80 ° C. or lower, More preferably, it is the range of 20 degreeC or more and 80 degrees C or less. When the glass transition temperature of the acrylic silicone resin is less than 20 ° C., the tackiness tends to develop and harden, in other words, it becomes easy to block, and when it exceeds 80 ° C., the edge coating liquid is applied to the mirror edge and dried and cured. Cracks are likely to occur in the coating 4.
本発明の鏡用縁塗り液において、アクリルシリコン樹脂は水に分散させた際の数平均粒子径が30nm以上、800nm以下、好ましくは50nm以上、400nm以下のものが好適に使用されるである。水に分散させた際の数平均粒子径が30nm未満では、鏡用縁塗り液の粘度が高すぎて平滑な被膜4が得られない。数平均粒子径が800nmを超えると鏡用縁塗り液を塗布後、被膜4とする際の速乾性に劣り、乾燥硬化が遅い。 In the mirror edge coating liquid of the present invention, an acrylic silicon resin having a number average particle diameter of 30 nm or more and 800 nm or less, preferably 50 nm or more and 400 nm or less when dispersed in water is suitably used. When the number average particle diameter when dispersed in water is less than 30 nm, the viscosity of the mirror coating liquid is too high, and the smooth coating 4 cannot be obtained. When the number average particle diameter exceeds 800 nm, the coating film 4 is coated with a mirror rim coating liquid, and then the quick-drying property of the coating film 4 is inferior and the drying and curing are slow.
本発明の水性の鏡用縁塗り液には水溶性樹脂に水を適宜添加し、また塗布時の作業性、塗布後の仕上がり外観を向上させるため消泡剤、増粘剤、防黴剤、防腐剤、抗菌剤、紫外線吸収剤、光安定剤、レベリング剤、スリップ剤、たれ防止剤、酸化防止剤および熱安定剤等の通常水性塗料で使用される添加剤を配合しても良い。 In the aqueous mirror rim coating liquid of the present invention, water is appropriately added to the water-soluble resin, and in order to improve the workability at the time of coating and the finished appearance after coating, a defoaming agent, a thickener, an antifungal agent, Additives usually used in water-based paints such as antiseptics, antibacterial agents, ultraviolet absorbers, light stabilizers, leveling agents, slip agents, anti-sagging agents, antioxidants and heat stabilizers may be blended.
アクリルシリコン樹脂エマルジョンに水、造膜助剤、レベリング剤、消泡剤を適宜添加して得られた本発明の鏡用縁塗り液は面取り加工された鏡裏面の端縁の傾斜部5へロールコーター、刷毛塗り等で乾燥膜厚10μm以上、250μm以下になるように塗布する。さらにこれを80℃以下で促進乾燥、好ましくは常温乾燥させて被膜4を形成し、鏡の端縁を被覆して被膜4として防食鏡を完成させる。 The mirror edge coating liquid of the present invention obtained by appropriately adding water, a film-forming aid, a leveling agent, and an antifoaming agent to the acrylic silicon resin emulsion is rolled onto the inclined portion 5 at the edge of the mirror back surface that has been chamfered. It is applied by a coater, brush coating or the like so that the dry film thickness is 10 μm or more and 250 μm or less. Further, this is accelerated dried at 80 ° C. or lower, preferably dried at room temperature, to form a film 4, and the mirror edge is coated to complete the anticorrosion mirror.
公知の手段で図1に示すように、ガラス基板Gの片面に銀鏡膜1、金属保護膜2としての銅膜、裏止め塗膜3を順次積層して、厚み5mmの大きなサイズの鏡を形成し、これを200mm角に切断し、その端縁部をシーミング加工したうえで、銀鏡膜1、銅膜2が露呈した傾斜部5に、本出願人による前記特許文献1に記載された塗布する部分がフエルト製の公知のペン型縁塗り器を用い、手操作で水性の鏡用縁塗り液を塗布した。塗布した水性の鏡用塗り液の組成を表1に示す。 As shown in FIG. 1, a large mirror having a thickness of 5 mm is formed by sequentially laminating a silver mirror film 1, a copper film as a metal protective film 2, and a back coating film 3 on one side of a glass substrate G by known means. Then, after cutting this into 200 mm square and seaming the edge, the coating described in Patent Document 1 by the present applicant is applied to the inclined portion 5 where the silver mirror film 1 and the copper film 2 are exposed. Using a known pen-type rim coater made of felt, an aqueous mirror rim coating liquid was applied manually. Table 1 shows the composition of the applied aqueous mirror coating liquid.
尚、表1の数値は重量%で表しており、合計すると100.0重量%となるように、水性の各鏡用塗り液を調製した。 In addition, the numerical value of Table 1 was represented by weight%, and each aqueous coating liquid for mirrors was prepared so that it might become 100.0 weight% in total.
実施例1の水性の鏡用塗り液は、TG、20℃のアクリルシリコン樹脂エマルジョン(旭化成ケミカルズ株式会社製、商品名、ポリデュレックスG623、不揮発分を46.0重量%に水で調製)を用い、水性の鏡用塗り液の全重量に対して、70.0重量%になるように調製した。実施例2の水性の鏡用塗り液は、TG、50℃のアクリルシリコン樹脂エマルジョン(東亜合成化学株式会社製、商品名、シーラスPC100、不揮発分を46.0重量%に調製)を用い、水性の鏡用塗り液の全重量に対して、70.0重量%になるように調製した。実施例3の水性の鏡用塗り液は、TG、20℃のアクリルシリコン樹脂エマルジョン(旭化成ケミカルズ株式会社製、商品名、ポリデュレックスG620、不揮発分を46.0重量%に調製)にシランモノマー(東レ・ダウコーニング・シリコン株式会社製、商品名、SH6040)20重量%を加えたものを用い、水性の鏡用縁塗り液全重量に対して、70.0重量%となるように調製した。実施例1、実施例2に示した水性の鏡用縁塗り液におけるアクリルシリコン樹脂の濃度は、水性の鏡用縁塗り液の全重量を100%基準として、ともに32.2%である。実施例3に示したアクリルシリコン樹脂の濃度は、水性の鏡用縁塗り液の全重量を100%基準として、25.8%である。 As the aqueous mirror coating liquid of Example 1, TG, 20 ° C. acrylic silicone resin emulsion (manufactured by Asahi Kasei Chemicals Co., Ltd., trade name, Polydurex G623, nonvolatile content prepared with water to 46.0% by weight) is used. The total amount of the aqueous mirror coating solution was 70.0% by weight. The aqueous mirror coating liquid of Example 2 uses TG, 50 ° C. acrylic silicone resin emulsion (manufactured by Toa Gosei Chemical Co., Ltd., trade name, Cirrus PC100, non-volatile content adjusted to 46.0% by weight), water-based It was prepared to be 70.0% by weight with respect to the total weight of the mirror coating liquid. The aqueous mirror coating liquid of Example 3 is TG, 20 ° C. acrylic silicone resin emulsion (manufactured by Asahi Kasei Chemicals Corporation, trade name, Polydurex G620, non-volatile content adjusted to 46.0 wt%) and silane monomer ( Toray Dow Corning Silicon Co., Ltd., trade name, SH6040) was added so as to be 70.0% by weight based on the total weight of the aqueous mirror coating liquid. The concentration of the acrylic silicone resin in the aqueous mirror rim coating liquid shown in Example 1 and Example 2 is 32.2% based on the total weight of the aqueous mirror rim coating liquid as 100%. The concentration of the acrylic silicone resin shown in Example 3 is 25.8% based on 100% of the total weight of the aqueous mirror edge coating liquid.
それに対して、比較例1の水性の鏡用塗り液は、アクリル樹脂エマルジョン(三井化学株式会社製、商品名、アルマテックスE293、不揮発分を43.0重量%に調製)を用い、水性の鏡用縁塗り液全重量に対して、80.0重量%となるように調製した。比較例2の水性の鏡用塗り液は、ウレタン樹脂エマルジョン(大日本インキ化学工業株式会社製、商品名、ボンコートCG5060、不揮発分を46.0重量%に調製)を用い、水性の鏡用縁塗り液全重量に対して、80.0重量%となるように調製した。比較例3の水性の鏡用塗り液は、エチレン・酢酸ビニル樹脂エマルジョン(大日本インキ化学工業株式会社製、商品名、エバディックEV−15、不揮発分を50重量%に調製)を用い、水性の鏡用縁塗り液全重量に対して、70.0重量%となるように調製した。表1に示すように、以上の各エマルジョンに水を14.0重量%〜25.0重量%を加えたものと、造膜助剤(イーストマン株式会社製、商品名、テキサノール)とレベリング剤に水を加えた物を混合して水性の鏡用塗り液を調製した。 In contrast, the aqueous mirror coating liquid of Comparative Example 1 uses an acrylic resin emulsion (manufactured by Mitsui Chemicals, trade name, Armatex E293, non-volatile content adjusted to 43.0% by weight) and an aqueous mirror. It prepared so that it might become 80.0 weight% with respect to the edge coating liquid total weight. The aqueous mirror coating liquid of Comparative Example 2 uses a urethane resin emulsion (manufactured by Dainippon Ink & Chemicals, Inc., trade name, Boncoat CG5060, non-volatile content adjusted to 46.0% by weight). It was prepared to be 80.0% by weight with respect to the total weight of the coating liquid. As the aqueous mirror coating liquid of Comparative Example 3, an ethylene / vinyl acetate resin emulsion (manufactured by Dainippon Ink & Chemicals, Inc., trade name, Evadic EV-15, non-volatile content adjusted to 50% by weight) is used. It was prepared to be 70.0% by weight based on the total weight of the mirror edge coating liquid. As shown in Table 1, 14.0 wt% to 25.0 wt% of water added to each of the above emulsions, a film-forming aid (trade name, Texanol manufactured by Eastman Co., Ltd.) and a leveling agent An aqueous mirror coating solution was prepared by mixing the product with water.
次いで、実施例1〜3、比較例1〜3組成の水性の鏡用縁塗り液を塗布した200mm角の各々の鏡を乾燥炉内で180℃、5分間加熱し各々乾燥させ、傾斜部5に被膜4を得た。 Next, each 200 mm square mirror coated with the aqueous mirror edge coating liquid of the compositions of Examples 1 to 3 and Comparative Examples 1 to 3 was heated in a drying oven at 180 ° C. for 5 minutes to dry each, and the inclined portion 5 A coating 4 was obtained.
次いで、表2に示す試験方法および評価基準の鉛筆硬度試験、密着性試験、耐酸性試験、耐アルカリ性試験、耐温水性試験、キャス試験および乾燥性試験を行った。 Next, a pencil hardness test, an adhesion test, an acid resistance test, an alkali resistance test, a warm water resistance test, a cast test and a drying test, which are the test methods and evaluation criteria shown in Table 2, were performed.
評価基準に合格を〇、不合格を×とし、実施例1〜3、比較例1〜3に示した組成の鏡用縁塗り液を塗布し傾斜部5に被膜4を形成した鏡の評価結果を表3に示す。
Evaluation results of mirrors in which the evaluation criteria are ◯ and the rejection is ×, and the mirror edge coating liquid having the composition shown in Examples 1 to 3 and Comparative Examples 1 to 3 is applied to form the coating film 4 on the inclined portion 5. Is shown in Table 3.
本発明のアクリルシリコン樹脂エマルジョンを組成物としてなる水性の鏡用縁塗り液を使用した実施例1〜3の鏡は全ての試験に合格し優れていたが、本発明の組成比の範囲から外れた鏡用縁塗り液を使用した比較例1〜3の鏡は合格しない試験があり劣る。
The mirrors of Examples 1 to 3 using an aqueous mirror rim coating liquid comprising the acrylic silicone resin emulsion of the present invention as a composition passed all tests and were excellent, but deviated from the composition ratio range of the present invention. The mirrors of Comparative Examples 1 to 3 using the mirror edge coating liquid are inferior because there are tests that do not pass.
以上、実施例により、本発明のアクリルシリコン樹脂を水に分散させてなるアクリルシリコン樹脂エマルジョンを含有することを特徴とする水性の鏡用縁塗り液、特に、前記アクリルシリコン樹脂がケイ素含有アクリル系単量体のみを乳化重合することにより得られるアクリルシリコン樹脂エマルジョン、またはケイ素含有アクリル系単量体とケイ素を含有しない単量体とを乳化重合することにより得られるアクリルシリコン樹脂エマルジョンであることを特徴とする水性の鏡用縁塗り液を用いて、鏡の端縁を被覆する被膜形成したした鏡は、銀鏡膜1、金属保護膜2としての銅膜、裏面保護膜3へ強固に付着し、耐食性に優れ長期にわたり優れた防食効果を有することが確認された。 As described above, according to the embodiment, an aqueous mirror rim coating liquid containing an acrylic silicone resin emulsion obtained by dispersing the acrylic silicone resin of the present invention in water, particularly, the acrylic silicone resin is a silicon-containing acrylic series. It is an acrylic silicon resin emulsion obtained by emulsion polymerization of only a monomer, or an acrylic silicon resin emulsion obtained by emulsion polymerization of a silicon-containing acrylic monomer and a monomer not containing silicon. The mirror formed by coating the edge of the mirror with the water-based mirror edge coating liquid is firmly attached to the silver mirror film 1, the copper film as the metal protective film 2, and the back surface protective film 3. It has been confirmed that it has excellent corrosion resistance and has an excellent anticorrosive effect over a long period.
G ガラス基板
1 銀鏡膜
2 金属保護膜
3 裏止塗膜
4 被覆
5 傾斜部
G Glass substrate 1 Silver mirror film 2 Metal protective film 3 Back coating film 4 Coating 5 Inclined part
Claims (4)
前記縁塗り液は、アクリルシリコン樹脂を水に分散させてなるアクリルシリコン樹脂エマルジョンからなり、
前記縁塗り液の全重量を100%基準として、前記アクリルシリコン樹脂の重量%が、10重量%以上、45重量%以下であることを特徴とする水性の鏡用縁塗り液。 On the glass substrate, a silver mirror film, a metal protective film, a back coating film are sequentially laminated, and an edge coating liquid for covering the edge of the mirror where the metal protective film is exposed,
The edge coating liquid is an acrylic silicon resin emulsion in which an acrylic silicon resin is dispersed in water ,
A water-based mirror edge coating liquid , wherein the weight percentage of the acrylic silicone resin is 10% by weight or more and 45% by weight or less, based on the total weight of the edge coating liquid as 100% .
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