JP4803094B2 - 圧粉磁心および磁性素子 - Google Patents
圧粉磁心および磁性素子 Download PDFInfo
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- JP4803094B2 JP4803094B2 JP2007095963A JP2007095963A JP4803094B2 JP 4803094 B2 JP4803094 B2 JP 4803094B2 JP 2007095963 A JP2007095963 A JP 2007095963A JP 2007095963 A JP2007095963 A JP 2007095963A JP 4803094 B2 JP4803094 B2 JP 4803094B2
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- Prior art keywords
- powder
- magnetic
- dust core
- soft magnetic
- binder
- Prior art date
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- 239000000843 powder Substances 0.000 title description 96
- 239000000428 dust Substances 0.000 claims description 80
- 239000006247 magnetic powder Substances 0.000 claims description 68
- 229910045601 alloy Inorganic materials 0.000 claims description 61
- 239000000956 alloy Substances 0.000 claims description 61
- 239000011230 binding agent Substances 0.000 claims description 50
- 239000002245 particle Substances 0.000 claims description 25
- 229910000976 Electrical steel Inorganic materials 0.000 claims description 9
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- 229910052759 nickel Inorganic materials 0.000 claims description 8
- 229910000889 permalloy Inorganic materials 0.000 claims description 7
- 229910052710 silicon Inorganic materials 0.000 claims description 6
- 229910002796 Si–Al Inorganic materials 0.000 claims description 4
- 229910052804 chromium Inorganic materials 0.000 claims description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 57
- 230000035699 permeability Effects 0.000 description 28
- 238000000034 method Methods 0.000 description 25
- 238000000465 moulding Methods 0.000 description 25
- 239000002904 solvent Substances 0.000 description 21
- 239000000203 mixture Substances 0.000 description 19
- 239000011651 chromium Substances 0.000 description 17
- 238000004519 manufacturing process Methods 0.000 description 16
- 230000007797 corrosion Effects 0.000 description 15
- 238000005260 corrosion Methods 0.000 description 15
- 230000004907 flux Effects 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 11
- 238000011156 evaluation Methods 0.000 description 11
- 239000000696 magnetic material Substances 0.000 description 11
- 238000005469 granulation Methods 0.000 description 9
- 230000003179 granulation Effects 0.000 description 9
- 239000011248 coating agent Substances 0.000 description 8
- 238000000576 coating method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 238000005259 measurement Methods 0.000 description 7
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 239000003822 epoxy resin Substances 0.000 description 6
- 239000010410 layer Substances 0.000 description 6
- 229920000647 polyepoxide Polymers 0.000 description 6
- 238000007493 shaping process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 239000011241 protective layer Substances 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 241000221535 Pucciniales Species 0.000 description 4
- 229910000702 sendust Inorganic materials 0.000 description 4
- 238000009692 water atomization Methods 0.000 description 4
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 3
- 230000001133 acceleration Effects 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 229910000423 chromium oxide Inorganic materials 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- 230000006866 deterioration Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000011049 filling Methods 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 239000007769 metal material Substances 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 229920001721 polyimide Polymers 0.000 description 2
- 239000009719 polyimide resin Substances 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910000599 Cr alloy Inorganic materials 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000004734 Polyphenylene sulfide Substances 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000005456 alcohol based solvent Substances 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 125000006615 aromatic heterocyclic group Chemical group 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- -1 cadmium phosphate Chemical compound 0.000 description 1
- NRGIRRZWCDKDMV-UHFFFAOYSA-H cadmium(2+);diphosphate Chemical compound [Cd+2].[Cd+2].[Cd+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O NRGIRRZWCDKDMV-UHFFFAOYSA-H 0.000 description 1
- 229910000389 calcium phosphate Inorganic materials 0.000 description 1
- 239000001506 calcium phosphate Substances 0.000 description 1
- 235000011010 calcium phosphates Nutrition 0.000 description 1
- QGJOPFRUJISHPQ-NJFSPNSNSA-N carbon disulfide-14c Chemical compound S=[14C]=S QGJOPFRUJISHPQ-NJFSPNSNSA-N 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000004210 ether based solvent Substances 0.000 description 1
- JBTWLSYIZRCDFO-UHFFFAOYSA-N ethyl methyl carbonate Chemical compound CCOC(=O)OC JBTWLSYIZRCDFO-UHFFFAOYSA-N 0.000 description 1
- 238000009689 gas atomisation Methods 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 150000002366 halogen compounds Chemical class 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- CPSYWNLKRDURMG-UHFFFAOYSA-L hydron;manganese(2+);phosphate Chemical compound [Mn+2].OP([O-])([O-])=O CPSYWNLKRDURMG-UHFFFAOYSA-L 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 229910001867 inorganic solvent Inorganic materials 0.000 description 1
- 239000003049 inorganic solvent Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000005453 ketone based solvent Substances 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920000069 polyphenylene sulfide Polymers 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- LRXTYHSAJDENHV-UHFFFAOYSA-H zinc phosphate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LRXTYHSAJDENHV-UHFFFAOYSA-H 0.000 description 1
- 229910000165 zinc phosphate Inorganic materials 0.000 description 1
Images
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- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
- Powder Metallurgy (AREA)
- Soft Magnetic Materials (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007095963A JP4803094B2 (ja) | 2007-04-02 | 2007-04-02 | 圧粉磁心および磁性素子 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2007095963A JP4803094B2 (ja) | 2007-04-02 | 2007-04-02 | 圧粉磁心および磁性素子 |
Publications (3)
Publication Number | Publication Date |
---|---|
JP2008258234A JP2008258234A (ja) | 2008-10-23 |
JP2008258234A5 JP2008258234A5 (enrdf_load_stackoverflow) | 2010-05-20 |
JP4803094B2 true JP4803094B2 (ja) | 2011-10-26 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2007095963A Active JP4803094B2 (ja) | 2007-04-02 | 2007-04-02 | 圧粉磁心および磁性素子 |
Country Status (1)
Country | Link |
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JP (1) | JP4803094B2 (enrdf_load_stackoverflow) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5867674B2 (ja) * | 2011-04-25 | 2016-02-24 | 日立化成株式会社 | 圧粉磁心およびその製造方法 |
JP5994124B2 (ja) * | 2012-08-01 | 2016-09-21 | アルプス・グリーンデバイス株式会社 | 複合磁性粉末及び前記複合磁性粉末を用いた圧粉磁心 |
JP5994140B2 (ja) * | 2012-08-30 | 2016-09-21 | アルプス・グリーンデバイス株式会社 | インダクタ及びその製造方法 |
JP6405609B2 (ja) * | 2012-10-03 | 2018-10-17 | Tdk株式会社 | インダクタ素子およびその製造方法 |
JP6322886B2 (ja) | 2012-11-20 | 2018-05-16 | セイコーエプソン株式会社 | 複合粒子、複合粒子の製造方法、圧粉磁心、磁性素子および携帯型電子機器 |
WO2017188102A1 (ja) | 2016-04-27 | 2017-11-02 | パナソニックIpマネジメント株式会社 | インダクタ部品およびその製造方法 |
US11854727B2 (en) * | 2017-03-24 | 2023-12-26 | Proterial, Ltd. | Powder magnetic core with terminal and method for manufacturing the same |
JP7087558B2 (ja) | 2018-03-29 | 2022-06-21 | セイコーエプソン株式会社 | 軟磁性粉末および焼結体の製造方法 |
KR102737887B1 (ko) * | 2020-12-04 | 2024-12-05 | 헹디안 그룹 디엠이지씨 마그네틱스 컴퍼니 리미티드 | 일체형 동시소성 인덕터 및 그 제조방법 |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS58140613U (ja) * | 1982-03-15 | 1983-09-21 | ティーディーケイ株式会社 | インダクタ−用磁心 |
JPH0478111A (ja) * | 1990-07-20 | 1992-03-12 | Toshiba Corp | 複合磁心 |
JP3353915B2 (ja) * | 1992-06-26 | 2002-12-09 | 株式会社リコー | 複合化フェライトコア |
JP3796290B2 (ja) * | 1996-05-15 | 2006-07-12 | Necトーキン株式会社 | 電子部品及びその製造方法 |
JPH1083910A (ja) * | 1996-09-09 | 1998-03-31 | Daido Steel Co Ltd | 磁心とこれに用いる粉末 |
JP2001178028A (ja) * | 1999-12-16 | 2001-06-29 | Yaskawa Electric Corp | 磁性粉末を用いた電動機 |
JP2004270016A (ja) * | 2003-03-12 | 2004-09-30 | Sanyo Special Steel Co Ltd | 圧粉コア用粉末 |
JP2007035826A (ja) * | 2005-07-26 | 2007-02-08 | Nec Tokin Corp | 複合磁性材料とそれを用いた圧粉磁心および磁性素子 |
-
2007
- 2007-04-02 JP JP2007095963A patent/JP4803094B2/ja active Active
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Publication number | Publication date |
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JP2008258234A (ja) | 2008-10-23 |
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