JP4769505B2 - Sewing sewing machine - Google Patents

Sewing sewing machine Download PDF

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JP4769505B2
JP4769505B2 JP2005217174A JP2005217174A JP4769505B2 JP 4769505 B2 JP4769505 B2 JP 4769505B2 JP 2005217174 A JP2005217174 A JP 2005217174A JP 2005217174 A JP2005217174 A JP 2005217174A JP 4769505 B2 JP4769505 B2 JP 4769505B2
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folding
cloth
plate portion
bottom plate
sewing machine
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JP2007029435A (en
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裕 平澤
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Juki Corp
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Juki Corp
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Description

本発明は、玉縁縫いを行うための玉縁縫いミシンに関する。   The present invention relates to an edge stitch sewing machine for performing an edge stitch.

玉縁縫いミシンは、例えば、衣服の身頃生地に玉縁布を縫着すると共に身頃生地と玉縁布に所定の切目を形成して、ポケットを形成するのに好適なミシンである(例えば、特許文献1参照。)。
即ち、当該玉縁縫いミシンにおける縫製では、針板上面において、身頃生地とその上に玉縁布とを重ねて配置し、その上から底板部とその上面に垂直に立設された立板部とからなる断面逆さT字状であるバインダーを載置する。さらに、玉縁布の両端部をそれぞれバインダーの底板部の上面から立板部の各平面に沿わせるように折り返した状態で保持し、送り機構で所定方向に各布地を送りつつ、バインダーの立板部の両側で二本針により縫製を行う。そして、縫い針の上下動に同期してセンターメスを上下動させて直線状のセンター切目を形成した後、V字状に配置されたコーナーメスの上下動により当該センター切目の両端部側に連続するように二又に枝分かれする略V字状のコーナー切目を形成して縫製を行い、ポケットを形成するようになっている。
特公平1−38517号公報
The bead stitch sewing machine is a sewing machine suitable for forming a pocket by sewing a bead cloth on a garment body cloth and forming a predetermined cut in the garment cloth and the bead cloth (for example, (See Patent Document 1).
That is, in sewing with the ball stitch sewing machine, on the upper surface of the needle plate, the body cloth and the ball brim cloth are arranged so as to overlap with each other, and the bottom plate portion and the vertical plate portion erected perpendicularly to the upper surface from above. A binder having a T-shaped cross section composed of Furthermore, both ends of the ball edge cloth are held in a state of being folded back from the upper surface of the bottom plate portion of the binder along each plane of the upright plate portion, and each fabric is fed in a predetermined direction by the feed mechanism, while Sewing with two needles on both sides of the plate. Then, the center knife is moved up and down in synchronization with the vertical movement of the sewing needle to form a linear center cut, and then the corner knife arranged in a V shape is moved up and down to both ends of the center cut. In this way, a substantially V-shaped corner cut that bifurcates is formed and sewed to form a pocket.
Japanese Patent Publication No. 1-38517

しかしながら、上記特許文献1に開示されるような従来の玉縁縫いミシンに装備される玉縁布折込装置においては、図9に示すように、バインダー201の底板部201aの上面に沿わせて玉縁布を折り込む折込板202を水平に向け且つ水平に移動させる構造のため、設置高さ及び動作方向が一定となり、玉縁布の厚さが想定した厚さ以上の場合、図10に示すように生地の厚み及び剛性により、折込板202が途中で停止してしまい、折り込み動作が中断する場合があるという問題があった。
また、かかる問題に対処するために、折込板202を内蔵する大押さえ装置200の下面に貼付するゴム203を厚い玉縁布(以下、厚布という)に対応する厚さのものに貼り替え、折込板202が動作する際に当該折込板202の下面が底板部201aの上面に沿って折り込まれる厚布の上面よりも高い位置を移動するようにして厚い玉縁布を折り込む方法が取られているが、実際の玉縁縫いにおいては、玉縁布の布厚は縫製ロットごとに頻繁に変化することが多く、厚い玉縁布を折り込むためのゴム203を貼付した状態で薄い玉縁布を折り込んだ場合には、図11に示すように折込板202と玉縁布との間に余分な隙間ができてしまい、生地が弛むことにより、折り込み量が不安定になるという問題が生じていた。
そのため、玉縁布の布厚の変化への対応と折り込み量の安定化を図るためには布厚に対して適切な厚さのゴム203を選択して貼り替える必要があり、コストがかかると共に交換作業により装置の稼働率が低下するという問題があった。
However, in the bead cloth folding device provided in the conventional bead stitch sewing machine as disclosed in the above-mentioned Patent Document 1, as shown in FIG. 9, the ball is placed along the upper surface of the bottom plate portion 201 a of the binder 201. As shown in FIG. 10, when the folding plate 202 for folding the edge fabric is horizontally oriented and moved horizontally, the installation height and the operation direction are constant and the thickness of the ball edge fabric is equal to or greater than the assumed thickness. In addition, due to the thickness and rigidity of the fabric, the folding plate 202 may stop halfway and the folding operation may be interrupted.
Further, in order to cope with such a problem, the rubber 203 to be attached to the lower surface of the large presser device 200 incorporating the folding plate 202 is replaced with one having a thickness corresponding to a thick ball cloth (hereinafter referred to as a thick cloth). When the folding plate 202 is operated, a method of folding a thick ball cloth so that the lower surface of the folding plate 202 moves higher than the upper surface of the thick fabric folded along the upper surface of the bottom plate portion 201a is taken. However, in actual rim stitching, the thickness of the rim fabric often changes with each sewing lot, and a thin rim fabric with a rubber 203 for folding a thick rim fabric is applied. In the case of folding, an extra gap is formed between the folding plate 202 and the ball cloth as shown in FIG. 11, and there is a problem that the amount of folding becomes unstable due to loosening of the fabric. .
For this reason, it is necessary to select and replace the rubber 203 having an appropriate thickness with respect to the cloth thickness in order to cope with the change in the cloth thickness of the ball edge cloth and to stabilize the folding amount. There was a problem that the operating rate of the apparatus was lowered by the replacement work.

そこで、本発明は、布厚の変化によらず、玉縁布の円滑な折り込み動作を行うことができる玉縁縫いミシンを提供することをその目的とする。   Therefore, an object of the present invention is to provide an edge stitch sewing machine capable of performing a smooth folding operation of an edge cloth regardless of a change in the cloth thickness.

上記課題を解決するため、請求項1記載の発明は、底板部と当該底板部に垂直に立設された立板部とを有し、前記底板部及び立板部に身生地の上に載置された玉縁布を沿わせて縫い針の針落ち位置に案内するバインダーと、前記バインダーの立板部を挟んだ両側であって前記底板部上方に配置される一対の折込板を有し、当該各折込板が駆動手段により前記立板部に向かって接近移動し、前記各折込板の先端部が、当該底板部の左右両端から延出する玉縁布の両端部を前記底板部の上面側に折り返して玉縁布を折り込む折込装置とを備えた玉縁縫いミシンにおいて、前記折込装置は、前記各折込板の先端部が上下動可能となるように当該各折込板を個別に支持する一対の支持部材と、前記各折込板の先端部を常時下方付勢する付勢部材とを備えていることを特徴とする玉縁縫いミシンである。 In order to solve the above-mentioned problems, an invention according to claim 1 has a bottom plate portion and a standing plate portion erected perpendicularly to the bottom plate portion, and is placed on the cloth on the bottom plate portion and the standing plate portion. A binder that guides the stitched cloth along the placed ball edge cloth and a pair of folding plates disposed on both sides of the upright plate portion of the binder and above the bottom plate portion. The folding plates are moved closer to the upright plate portion by the driving means, and the end portions of the folding plates extend from both the left and right ends of the bottom plate portion to the both ends of the edge cloth. In the edge stitch sewing machine provided with a folding device that folds up to the upper surface side and folds the ball cloth, the folding device individually supports each folding plate so that the tip of each folding plate can move up and down. a pair of support members, a biasing member for biasing the always lower side the leading end of the folding plates A welting sewing machine, characterized in that it comprises.

請求項2記載の発明は、請求項1に記載の玉縁縫いミシンにおいて、前記折込装置は、前記一対の折込板が前記駆動手段により接近移動して前記玉縁布を折り込む際にそれぞれの折込板の先端部が前記底板部の左右両端の外側では、前記玉縁布が前記底板部を上下から挟むように折り返された場合の合計厚さ以上の高さに位置するように、前記折込板の高さを維持する段部を備えることを特徴とする。   According to a second aspect of the present invention, in the edge stitch sewing machine according to the first aspect, the folding device is configured to fold each of the pair of folding plates when the pair of folding plates are moved closer to each other by the driving means to fold the ball cloth. The folding plate is positioned such that the edge of the plate is outside the left and right ends of the bottom plate portion, and the bead fabric is positioned at a height equal to or higher than the total thickness when folded so as to sandwich the bottom plate portion from above and below. It is characterized by providing the step part which maintains the height of.

請求項3記載の発明は、請求項1又は請求項2記載の玉縁縫いミシンにおいて、前記折込装置は、前記一対の折込板が前記駆動手段により接近移動して前記玉縁布を折り込む際に前記先端部が前記底板部の上面に向かって斜め下方に接近移動するように構成されていることを特徴とする。   According to a third aspect of the present invention, in the bead stitch sewing machine according to the first or second aspect, the folding device is configured such that when the pair of folding plates are moved closer to each other by the driving means and the bead cloth is folded. The distal end portion is configured to move obliquely downward toward the upper surface of the bottom plate portion.

請求項4記載の発明は、請求項1から請求項3の何れか一項記載の玉縁縫いミシンにおいて、前記折込板が、前記駆動手段の可動部に連結されるとともに、前記支持部材が、回動支点を中心に、前記駆動手段を揺動可能に支持し、且つ、前記付勢部材の一端側が前記駆動手段に連結され、他端側が大押さえに連結され、前記各折込板の先端部が下方側に向けて付勢されていることを特徴とする。 According to a fourth aspect of the present invention, in the edge stitch sewing machine according to any one of the first to third aspects, the folding plate is connected to the movable portion of the driving means, and the support member is The driving means is supported so as to be swingable around a rotation fulcrum, and one end side of the urging member is connected to the driving means, the other end side is connected to a large presser, and the leading end portion of each folding plate Is biased downward .

請求項1に記載の発明によれば、立板部を挟んで両側に配置された各折込板は、支持部材により当該各折込板の先端部が上下動可能な状態で支持されると共に、付勢部材により各折込板の先端部が常時下方側に付勢された状態となる。これにより、厚い玉縁布を折り込む場合には、折込板の先端部が布厚に応じて玉縁布の上面を摺動しながら前進して折り込み動作が実行され、また、薄い玉縁布を折り込む場合であっても下方側に付勢された折込板の先端部が玉縁布の上面に当接されて摺動して折込動作が実行される。従って、折り込む玉縁布の布厚に左右されることなく円滑な折り込み動作を実現することができる。また、折込板の先端部が下方側に付勢されていることによりバインダーの上面に沿って玉縁布を引き伸ばしながら折り込むことができ、折り込む玉縁布に弛み等を生じることなく折り込み量の安定化を図ることができる。また、布厚が変わるごとに部品交換を行う必要がなく、コストの低減及び当該玉縁縫いミシンの稼働率の向上を図ることができる。   According to the first aspect of the present invention, each folding plate arranged on both sides of the upright plate portion is supported by the support member in a state in which the front end portion of each folding plate can move up and down. The leading end of each folding plate is always urged downward by the biasing member. As a result, when folding a thick ball edge cloth, the leading edge of the folding plate moves forward while sliding on the upper surface of the ball edge cloth according to the cloth thickness, and the folding operation is executed. Even in the case of folding, the tip of the folding plate urged downward is brought into contact with the upper surface of the ball cloth and slides to execute the folding operation. Therefore, it is possible to realize a smooth folding operation without being influenced by the cloth thickness of the ball cloth to be folded. In addition, since the tip of the folding plate is urged downward, it can be folded while stretching the ball cloth along the upper surface of the binder, and the folding amount can be stabilized without causing slack in the ball cloth. Can be achieved. In addition, it is not necessary to replace parts every time the fabric thickness changes, and the cost can be reduced and the operating rate of the edge stitch sewing machine can be improved.

請求項2記載の発明によれば、請求項1記載の発明と同様の効果を得ることができる他、特に、折込装置に段部を設けたことで、玉縁布が底板部を上下から挟むように折り返された場合の合計厚さよりも折込板の先端部が上方に位置するように維持された状態で、当該折込板の先端部が底板部の端縁上方に重なる位置の手前まで案内される。したがって、折込板の動作中において当該折込板の先端部が玉縁布に当接した際、玉縁布により進行方向への移動が停止されることがなく、厚い玉縁布に対しても円滑な折り込み動作を実現することができる。なお、段部により維持される高さは、玉縁布が底板部を上下から挟むように折り返された場合の合計厚さとするが、その場合の玉縁布は縫製に一般に使用される範囲で最も厚地のものを想定することが望ましい。   According to the second aspect of the present invention, the same effect as that of the first aspect of the invention can be obtained, and in particular, by providing the folding device with the stepped portion, the ball cloth sandwiches the bottom plate portion from above and below. In such a state that the front end portion of the folding plate is positioned above the total thickness when folded, the front end portion of the folding plate is guided to a position just before the position where the end portion of the bottom plate portion overlaps. The Therefore, when the tip of the folding plate comes into contact with the ball cloth during the operation of the folding plate, the movement in the traveling direction is not stopped by the ball cloth, and even the thick ball cloth is smooth. Fold-in operation can be realized. The height maintained by the stepped portion is the total thickness when the ball cloth is folded back so that the bottom plate portion is sandwiched from above and below, but the ball cloth in that case is within the range generally used for sewing. It is desirable to assume the thickest.

請求項3記載の発明によれば、請求項1又は請求項2記載の発明と同様の効果を得ることができる他、特に、折込板の先端部は底板部の上面に向かって斜め上方から下降し、折り返された玉縁布の上面に対して斜め上方から当接される。従って、折り返された玉縁布の上面には折込板の下面全体が平面的に当接されることがなく、その先端部のみが直線的に当接される。これにより、折り返された玉縁布の上面を立板部側に引き伸ばすように導くことができるため、弛みを生じることなくバインダーの上面に沿って玉縁布を折り返すことができる。その結果、効率的に折り込み量の安定化を図ることができる。また、折込板は斜め下方に接近移動するので、先端部の移動による高さ変化に応じた範囲の布厚に対応することができる。   According to the third aspect of the present invention, the same effect as that of the first or second aspect of the invention can be obtained. And it is contact | abutted from diagonally upward with respect to the upper surface of the folded beaded cloth. Accordingly, the entire lower surface of the folding plate is not brought into contact with the upper surface of the folded ball cloth, but only the tip portion thereof is brought into linear contact. As a result, the upper surface of the folded ball cloth can be guided to be stretched to the upright plate portion side, so that the ball cloth can be folded along the upper surface of the binder without causing slack. As a result, the amount of folding can be efficiently stabilized. Moreover, since the folding plate moves obliquely downward, it is possible to cope with the cloth thickness in a range corresponding to the height change due to the movement of the tip portion.

請求項4記載の発明によれば、請求項1から請求項3の何れか一項記載の発明と同様の効果を得ることができる他、特に、折込板は、当該折込板の基端側を中心に回動されるため、簡易な構造で折込板の先端部を上下動可能とすることができる。   According to the invention described in claim 4, the same effect as that of any one of the inventions described in claims 1 to 3 can be obtained, and in particular, the folding plate has a base end side of the folding plate. Since it is rotated to the center, the front end portion of the folding plate can be moved up and down with a simple structure.

(発明の実施形態の全体構成)
以下、本発明の実施の形態である玉縁縫いミシン10について、図1〜図7に基づいて説明する。
図1は、玉縁縫いミシン10の全体の概略構成を示す斜視図である。なお、本実施の形態においては、各図中に示したXYZ軸を基準にしてそれぞれの方向を定めるものとし、Z軸方向は後述するセンターメス51の上下動方向と一致し、縫製作業を行う作業平面はZ軸方向と垂直となり、当該作業平面に平行であって布送りが行われる方向をX軸方向とし、作業平面に平行であってX軸方向に直交する方向をY軸方向とする。
(Overall configuration of the embodiment of the invention)
Hereinafter, an edge stitch sewing machine 10 according to an embodiment of the present invention will be described with reference to FIGS.
FIG. 1 is a perspective view showing an overall schematic configuration of a bead stitch sewing machine 10. In the present embodiment, the respective directions are determined with reference to the XYZ axes shown in the drawings, and the Z-axis direction coincides with the vertical movement direction of the center knife 51 described later, and the sewing operation is performed. The work plane is perpendicular to the Z-axis direction, the direction parallel to the work plane and the cloth feeding is performed is the X-axis direction, and the direction parallel to the work plane and perpendicular to the X-axis direction is the Y-axis direction. .

玉縁縫いミシン10は、身頃生地Mに対して玉縁布N(図3参照)を縫着すると共にこれらの布地の送り方向に沿った直線状のセンター切目と当該センター切目の両端部に略V字状のコーナー切目とを形成するミシンである。
そして、当該玉縁縫いミシン10は、縫製の作業台となるミシンテーブル11と、ミシンテーブル11に配置されたミシンフレーム12と、身頃生地M及び玉縁布Nからなる布地の送りを行う布送り機構としての大押さえ送り機構20と、身頃生地Mの上側で玉縁布Nを上方から当てるバインダー30と、バインダー30の布送り方向Fにおける下流側近傍であって当該バインダー30の立板部(後述する)32の両側で針落ちを行う針上下動機構と、ミシンフレーム12に支持され、各縫い針41の布送り方向Fの下流側の各縫い針41の中間にセンターメス51を昇降させて各布地B,Mにセンター切目を形成するセンターメス機構としての動メス機構と、コーナーメス91を昇降させてセンター切目の両端となる位置に略V字状のコーナー切目を形成するコーナーメス機構とを備えている。
以下各部を説明する。
The bead stitch sewing machine 10 sews a bead fabric N (see FIG. 3) to the body fabric M, and has a linear center cut along the feed direction of these fabrics, and substantially at both ends of the center cut. A sewing machine that forms a V-shaped corner cut.
The bead-sewn sewing machine 10 includes a sewing machine table 11 serving as a sewing work table, a sewing machine frame 12 disposed on the sewing machine table 11, and a cloth feed that feeds a cloth made of a body cloth M and a bead cloth N. A large press feed mechanism 20 as a mechanism, a binder 30 that applies the ball cloth N on the upper side of the body fabric M, and a downstream portion of the binder 30 in the vicinity of the downstream side in the cloth feed direction F ( A needle up-and-down movement mechanism that performs needle dropping on both sides of 32 and a center knife 51 that is supported by the sewing machine frame 12 and that is raised between the sewing needles 41 on the downstream side in the cloth feeding direction F of the sewing needles 41. And a moving knife mechanism as a center knife mechanism for forming a center cut in each of the fabrics B and M, and a corner knife 91 is moved up and down to positions at both ends of the center cut to form a substantially V-shaped core. And a corner knife mechanism to form the over cut.
Each part will be described below.

(ミシンテーブル及びミシンフレーム)
ミシンテーブル11は、その上面がX−Y平面に平行に配置され、水平な状態で使用される。このミシンテーブル11の上面は、布の送り方向F即ちX軸方向に沿って長い長方形状に形成されている。かかるミシンテーブル11上には後述する大押さえ送り機構20とバインダー30とが配置されており、ミシンテーブル11の下側にはコーナーメス機構が配置されている。
また、ミシンテーブル11には針板13が設けられており、該針板13に形成された二つの針穴には後述するアーム部12cの先端に設けられた二本針41,41がそれぞれ針落ちを行うようになっている。各針穴の下側には図示しない水平釜がそれぞれ設けられており、各縫い針41,41に挿通された縫い糸が針板13の下側で対応する水平釜にそれぞれ捕捉され、各水平釜から繰り出される下糸に絡げられて縫製が行われるようになっている。また、針板13の二つの針穴のほぼ中間であって布送り方向Fの下流側には、センターメス51が挿入されるスリットが形成されると共にセンターメス51との協働により布地を切断する図示しない固定メスが配置されている。
(Sewing table and sewing frame)
The upper surface of the sewing machine table 11 is arranged in parallel to the XY plane and is used in a horizontal state. The upper surface of the sewing machine table 11 is formed in a long rectangular shape along the cloth feeding direction F, that is, the X-axis direction. A large press feed mechanism 20 and a binder 30 which will be described later are disposed on the sewing table 11, and a corner knife mechanism is disposed below the sewing table 11.
A needle plate 13 is provided on the sewing machine table 11. Two needles 41, 41 provided at the tip of an arm portion 12c, which will be described later, are provided in two needle holes formed in the needle plate 13, respectively. It is supposed to do a fall. A horizontal hook (not shown) is provided below each needle hole, and the sewing thread inserted into each sewing needle 41, 41 is captured by the corresponding horizontal hook below the needle plate 13, and each horizontal hook is Sewing is performed by being entangled with the lower thread that is fed out from the sewing machine. Further, a slit into which the center knife 51 is inserted is formed in the middle of the two needle holes of the needle plate 13 and downstream in the cloth feeding direction F, and the cloth is cut in cooperation with the center knife 51. A fixed knife (not shown) is arranged.

ミシンフレーム12は、ミシンテーブル11の長手方向中間位置のすぐ脇に配置されたベッド部12aと、ベッド部12aから立設された縦胴部12bと、縦胴部12bの上端部からY軸方向に沿って延設されたアーム部12cとからなり、アーム部12c内には後述する針上下動機構と動メス機構の主要構成が格納されている。また、アーム部12cの先端側下端部には二本針41,41とセンターメス51とが垂下支持されている。   The sewing machine frame 12 includes a bed portion 12a disposed immediately next to the intermediate position in the longitudinal direction of the sewing machine table 11, a vertical trunk portion 12b erected from the bed portion 12a, and an Y-axis direction from the upper end portion of the vertical trunk portion 12b. The arm portion 12c extends along the arm portion 12c, and main components of a needle up-and-down moving mechanism and a moving knife mechanism, which will be described later, are stored in the arm portion 12c. Further, two needles 41, 41 and a center knife 51 are supported in a suspended manner at the lower end on the distal end side of the arm portion 12c.

(針上下動機構)
針上下動機構は、二本針を構成する二本の縫い針41,41と、各縫い針41,41を下端部に保持する二本の針棒42,42とを備えている。また、針上下動機構は、本実施形態では図示しないが、各針棒42,42をその長手方向に沿って滑動可能に支持する支持枠、二本の針棒42を同時に保持する針棒抱き、縫い針上下動の駆動源となるミシン主軸モータ、ミシン主軸モータにより回転駆動を行うミシン主軸、ミシン主軸の一端部に固定連結され回転運動を行う回転錘、回転錘の回転中心から偏心した位置に一端部が連結されると共に他端部が針棒抱きに連結されたクランクロッド、及び、支持枠に一端部が連結されると共に図示しない回動駆動源により回動駆動力が付与される回動軸を備えている。
そして、ミシン主軸モータの駆動によりミシン主軸に全回転の回転駆動力が付与されると、回転錘及びクランクロッドを介して各針棒42,42にほぼZ軸方向に沿う移動成分が伝達され、各縫い針41,41が往復上下動を行う。また、各針棒42,42の下端部に位置する縫い針41,41は、回動軸から所定の角度範囲で回動力が付与されると縫製方向と平行に移動され、布送り方向Fと逆方向に短いストロークで縫いを行ういわゆるバックタック縫いが可能な構成となっている。
(Needle vertical movement mechanism)
The needle up-and-down moving mechanism includes two sewing needles 41 and 41 constituting two needles, and two needle bars 42 and 42 that hold the sewing needles 41 and 41 at the lower ends. Further, although not shown in the present embodiment, the needle up-and-down moving mechanism is not shown in the drawings, a support frame that supports the needle bars 42 and 42 so as to be slidable along the longitudinal direction, and a needle bar holding mechanism that simultaneously holds the two needle bars 42. The sewing machine spindle motor that is the driving source for the sewing needle vertical movement, the sewing machine spindle that is rotationally driven by the sewing machine spindle motor, a rotary weight that is fixedly connected to one end of the sewing machine spindle, and that is rotationally moved, and a position that is eccentric from the rotational center of the rotary weight And a crank rod whose one end is connected to the needle bar holder, and one end connected to the support frame and a rotation driving force applied by a rotation driving source (not shown). It has a moving shaft.
When a rotational driving force of full rotation is applied to the sewing machine main shaft by driving the sewing machine main shaft motor, a moving component along the Z-axis direction is transmitted to the needle bars 42 and 42 via the rotary weight and the crank rod, Each sewing needle 41, 41 reciprocates up and down. The sewing needles 41, 41 positioned at the lower ends of the needle bars 42, 42 are moved in parallel with the sewing direction when a turning force is applied within a predetermined angle range from the rotation shaft, The so-called back tack stitching in which sewing is performed with a short stroke in the reverse direction is possible.

(動メス機構)
動メス機構は、センター切目を形成するセンターメス51、該センターメス51を下端部に備えると共にアーム部12c内でZ軸方向に沿って滑動可能に支持された図示しないメス棒、センターメス51の上下動の駆動源となるステッピングモータであるメスモータ(図示略)、及びセンターメス51の切断可能状態と切断規制状態との切り替え動作の駆動源となるエアシリンダ(図示略)等を備えている。
そして、動メス機構は、エアシリンダの前進位置と後退位置とを切り替えることで、メスモータの回転駆動力をセンターメスに伝達しない切断規制状態と、メスモータの回転駆動力をセンターメス51の上下の往復動作に変換して伝達する切断可能状態との切り替えを行い、所望の長さのセンター切目を形成するようになっている。
(Moving knife mechanism)
The moving knife mechanism includes a center knife 51 that forms a center cut, a female knife (not shown) that is provided with the center knife 51 at the lower end and is slidably supported along the Z-axis direction in the arm portion 12c. A female motor (not shown), which is a stepping motor serving as a drive source for vertical movement, and an air cylinder (not shown) serving as a drive source for switching the cutting state of the center knife 51 between a cutable state and a cutting restricted state are provided.
The moving knife mechanism switches between the forward position and the backward position of the air cylinder, so that the cutting restriction state in which the rotational driving force of the knife motor is not transmitted to the center knife and the rotational driving force of the knife motor are reciprocated up and down the center knife 51. The center cut is formed in a desired length by switching to a cuttable state in which it is converted into an operation and transmitted.

(コーナーメス機構)
コーナーメス機構は、図1に示すように、ミシンテーブル11の下方であって大押さえ送り機構20による大押さえ21,21の通過経路に配置されており、大押さえ送り機構20により搬送されてきた玉縁布N及び身頃生地Mに下方からコーナーメス91を差し込むことでセンター切目の両端となる位置に略V字状のコーナー切目を形成する。
かかるコーナーメス機構は、布送り方向Fに沿って間隔をあけて配置された二つのコーナーメス91、91と、各コーナーメス91をその先端部側から被覆するカバー部材(図示略)と、各コーナーメス91及びカバー部材を所定の動力伝達機構を介してそれぞれ上下動させる上下動用モータ(図示略)とを備えている。
(Corner knife mechanism)
As shown in FIG. 1, the corner knife mechanism is disposed below the sewing machine table 11 and in the passage of the large pressers 21 and 21 by the large press feed mechanism 20, and has been conveyed by the large press feed mechanism 20. By inserting a corner knife 91 from below into the ball edge cloth N and the body cloth M, a substantially V-shaped corner cut is formed at the positions corresponding to both ends of the center cut.
Such a corner knife mechanism includes two corner knives 91, 91 arranged at intervals along the cloth feeding direction F, a cover member (not shown) that covers each corner knife 91 from the tip side, A vertical movement motor (not shown) that moves the corner knife 91 and the cover member up and down via a predetermined power transmission mechanism is provided.

(バインダー)
次に、バインダー30について説明する。
バインダー30は、図1に示すように、縫い針41,41の手前に配置され、長尺状平板である底板部31と、底板部31の長手方向に沿ってその上面に垂直に立設された立板部32とを備えている。
このバインダー30は、エアシリンダを備える図示しない支持機構に支持されており、非使用時には図1に示すように二本針41,41の針下の位置から離れて待避されている。そして、使用時には、エアシリンダの駆動により下降して針板位置にセットされるようになっている。
底板部31は、長方形状に形成され、使用時において、その長手方向がX軸方向に平行になるように且つ、その底面がミシンテーブル11の上面に正対して載置されるように支持されている。
立板部32は、その全体が長方形状の平板であり、底板部31の上面において、当該底板部31の幅方向(Y軸方向)の中間位置に、底板部31と長手方向を揃えた状態で、垂直に立設されている。即ち、バインダー30は、底板部31と立板部32とがその長手方向から見て逆さT字状となるように一体形成されている。
(binder)
Next, the binder 30 will be described.
As shown in FIG. 1, the binder 30 is disposed in front of the sewing needles 41, 41, and is erected vertically on the upper surface along the longitudinal direction of the bottom plate portion 31 that is a long flat plate and the bottom plate portion 31. And a standing plate portion 32.
The binder 30 is supported by a support mechanism (not shown) including an air cylinder, and is retracted away from the position below the needles 41 and 41 when not in use, as shown in FIG. In use, the air cylinder is lowered by driving to set the needle plate position.
The bottom plate portion 31 is formed in a rectangular shape, and is supported so that, when in use, the longitudinal direction thereof is parallel to the X-axis direction and the bottom surface thereof is placed facing the upper surface of the sewing machine table 11. ing.
The standing plate portion 32 is a rectangular flat plate as a whole, and is aligned with the bottom plate portion 31 in the longitudinal direction at the intermediate position in the width direction (Y-axis direction) of the bottom plate portion 31 on the upper surface of the bottom plate portion 31. And it is erected vertically. That is, the binder 30 is integrally formed so that the bottom plate portion 31 and the upright plate portion 32 have an inverted T shape when viewed from the longitudinal direction.

ここで、バインダー30は、針板13上において大押さえ21,21に押さえられた身頃生地Mの上側に玉縁布Nが重ねてセットされると、当該玉縁布Nの上方から載置され、底板分31の左右両端から延出する玉縁布Nの幅方向(図1におけるY軸方向)の両端部を折り返して底板部31の幅方向両端部から上方に立ち上げ、さらに、玉縁布Nの幅方向両端部をそれぞれ立板部32の両側の側面にそれぞれ沿わせるようにして、後述する折込板61,61により保持される(図3参照)。即ち、立板部32の一方の側面から底板部31を介して他方の側面まで玉縁布Nを沿わせた状態とする。このように、バインダー30に玉縁布Nを巻き付けるようにセットした状態で、玉縁布N及び身頃生地Mを送りつつ、立板部32の両側で二本針41,41により縫製が行われる。このとき、センターメス51の上下動によりセンター切目が形成されるようになっている。   Here, when the ball cloth N is set on the upper side of the body cloth M pressed by the large pressers 21 and 21 on the needle plate 13, the binder 30 is placed from above the ball cloth N. The both ends in the width direction (Y-axis direction in FIG. 1) of the edge cloth N extending from the left and right ends of the bottom plate portion 31 are folded back and raised upward from the width direction both ends of the bottom plate portion 31. Both ends of the cloth N in the width direction are respectively held by folding plates 61 and 61 described later (see FIG. 3) so as to be along the side surfaces on both sides of the upright plate portion 32, respectively. That is, it is set as the state where the ball cloth N was put along from the one side surface of the standing plate part 32 to the other side surface through the bottom plate part 31. In this manner, while the ball edge cloth N and the body cloth M are being set around the binder 30, sewing is performed by the two needles 41 and 41 on both sides of the standing plate portion 32. . At this time, a center cut is formed by the vertical movement of the center knife 51.

(大押さえ送り機構)
次に、大押さえ送り機構20について説明する。
大押さえ送り機構20は、図1、図2に示すように、バインダー30にセットされた玉縁布Nと身頃生地Mとを搬送する左右一対の大押さえ21,21と、これらの大押さえ21,21を支持する支持体22と、支持体22を介して大押さえ21,21を上下に移動させる図示しないエアシリンダと、大押さえ21,21により押さえた玉縁布N及び身頃生地Mを支持体22を介して布送り方向Fに移動させる図示しない押さえモータと、玉縁布Nを、バインダー30の底板部31の上面側に折り返す折込装置60とを備えている。
(Large press feed mechanism)
Next, the large presser feed mechanism 20 will be described.
As shown in FIG. 1 and FIG. 2, the large presser feed mechanism 20 includes a pair of left and right large pressers 21 and 21 that convey a ball edge cloth N and a body cloth M set in a binder 30, and these large pressers 21. , 21, the air cylinder (not shown) for moving the large pressers 21, 21 up and down via the support 22, and the garment cloth N and the body cloth M pressed by the large pressers 21, 21 are supported. A pressing motor (not shown) that moves in the cloth feeding direction F through the body 22 and a folding device 60 that folds the ball cloth N to the upper surface side of the bottom plate portion 31 of the binder 30 are provided.

各大押さえ21,21は、上方からみて長方形状であり、各々が長手方向をX軸方向に沿わせた状態で支持体22に支持されている。また、各大押さえ21,21はその下面がX−Y平面に平行となるように支持されており、その上面は互いの対向する縁部側が低く形成され、X軸方向から見て楔型を呈する形状となっている(図2乃至図7参照)。そして、各大押さえ21,21の上面には後述する折込装置60の折込板61がそれぞれ載置され、且つ、各大押さえ21,21の傾斜した上面に沿ってバインダー30側に向かって各折込板61,61が滑動するようになっている。
また大押さえ21は、エアシリンダの駆動により上下の二位置に切替可能であり、上位置の時にはミシンテーブル11の上面から離間し、下位置でミシンテーブル11の上面高さとなる。また、各大押さえ21,21は、互いの間に、少なくともバインダー30の立板部32を通すことができるように離間した状態で支持されている。
Each of the large pressers 21 and 21 has a rectangular shape when viewed from above, and each of the large pressers 21 and 21 is supported by the support body 22 with its longitudinal direction being along the X-axis direction. Each of the large pressers 21 and 21 is supported so that the lower surface thereof is parallel to the XY plane, and the upper surface of the large pressers 21 and 21 is formed to be low on the opposite edge side, and has a wedge shape when viewed from the X-axis direction. It has a shape to be exhibited (see FIGS. 2 to 7). And the folding plate 61 of the folding device 60 mentioned later is each mounted on the upper surface of each large presser 21,21, and each folding is carried out toward the binder 30 side along the inclined upper surface of each large presser 21,21. The plates 61, 61 are slidable.
The large presser 21 can be switched between two positions, upper and lower, by driving the air cylinder. The upper presser 21 is separated from the upper surface of the sewing machine table 11 when in the upper position, and the upper surface height of the sewing machine table 11 at the lower position. The large pressers 21 and 21 are supported in a separated state so that at least the standing plate portion 32 of the binder 30 can be passed between them.

支持体22は、図示しないボールネジ機構を介して図示しない押さえモータによって駆動され、ミシンテーブル11上においてX軸方向に沿って移動可能に支持されている。かかる支持体22には、先端が二股に形成された大押さえ腕23を介して各大押さえ21,21が連結されており、これら大押さえ21,21が二本針41,41の上下動経路の両側を通過するように配置されている。   The support 22 is driven by a pressing motor (not shown) via a ball screw mechanism (not shown), and is supported on the sewing machine table 11 so as to be movable along the X-axis direction. The large pressers 21 and 21 are connected to the support body 22 via a large presser arm 23 having a bifurcated tip, and the large pressers 21 and 21 are moved up and down the two needles 41 and 41. It is arranged to pass through both sides.

ここで、本実施形態たる玉縁縫いミシン10に搭載される折込装置60について詳しく説明する。
折込装置60は、バインダー30の立板部32を挟んだ左右両側であって底板部31の上方に配置される一対の折込板61,61と、各折込板61,61を立板部32に対して離接移動することで玉縁布Nを底板部31の上面に沿って折り込むための駆動手段である折込シリンダ62,62と、該折込シリンダ62,62を介して各折込板61,61をその先端部が上下に揺動可能となるように支持する一対の支持部材63,63と、各折込板61,61の先端部を下方に押圧する付勢部材であるコイルばね64,64とを備えている。
Here, the folding device 60 mounted on the edge stitch sewing machine 10 as the present embodiment will be described in detail.
The folding device 60 includes a pair of folding plates 61 and 61 disposed on the left and right sides of the binder 30 and above the bottom plate portion 31, and the folding plates 61 and 61 as the standing plate portion 32. The folding cylinders 62 and 62, which are driving means for folding the ball cloth N along the upper surface of the bottom plate portion 31 by moving separately from each other, and the folding plates 61 and 61 via the folding cylinders 62 and 62, respectively. And a pair of support members 63, 63 that support the tip portions of the folding plates 61, 61 downward, and coil springs 64, 64 that are biasing members that press the tip portions of the folding plates 61, 61 downward. It has.

折込板61は、略長方形状の板状部材であって、その長手方向がX軸方向に沿って配置され、待機状態において大押さえ21,21の上面に正対して載置されるようになっている(図2、図3参照)。各折込板61,61は、その長手方向の中間で連結部材を介してそれぞれ折込シリンダ62,62の可動部Pに連結されている。   The folding plate 61 is a substantially rectangular plate-like member, the longitudinal direction of which is arranged along the X-axis direction, and is placed facing the upper surfaces of the large pressers 21 and 21 in a standby state. (See FIGS. 2 and 3). Each folding plate 61, 61 is connected to the movable part P of the folding cylinder 62, 62 via a connecting member in the middle in the longitudinal direction.

各折込シリンダ62,62は、それぞれ単動式のエアシリンダであり、図2に示すように、互いの可動部Pがバインダー30側であって、先端が下方に向けられて配置されている。この折込シリンダ62は、可動部Pが駆動自在の状態で支持部材63に固定支持されている。また、折込シリンダ62は、その進退方向が折込板61の幅方向(長手方向に直交する方向)に平行となるように折込板61を保持している。   Each of the folding cylinders 62 and 62 is a single-acting air cylinder, and as shown in FIG. 2, the movable part P is disposed on the binder 30 side, and the tip is directed downward. The folding cylinder 62 is fixedly supported by the support member 63 in a state where the movable portion P can be driven. Further, the folding cylinder 62 holds the folding plate 61 so that its advancing / retreating direction is parallel to the width direction of the folding plate 61 (a direction perpendicular to the longitudinal direction).

支持部材63は、その上部において略Y軸方向に沿って折込シリンダ62を保持するとともに、その下部に設けられた回動支点63aにおいてX軸方向に沿う軸を中心に回動自在となって大押さえ腕23に連結されている。
つまり、支持部材63は、回動支点63aを中心にして上記折込シリンダ62を図2に示す矢印A又はBの方向に揺動可能に支持することで、該折込シリンダ62の可動部Pに連結された折込板61の先端部を図2に示す矢印A又はBの方向に上下動可能に支持する機能を備えている。
The support member 63 holds the folding cylinder 62 substantially along the Y-axis direction at the upper part thereof, and can be rotated around an axis along the X-axis direction at a rotation fulcrum 63a provided at the lower part thereof. The presser arm 23 is connected.
That is, the support member 63 is connected to the movable portion P of the folding cylinder 62 by supporting the folding cylinder 62 so as to be swingable in the direction of the arrow A or B shown in FIG. 2 has a function of supporting the front end portion of the folded plate 61 so as to be movable up and down in the direction of the arrow A or B shown in FIG.

さらに、本実施形態における折込装置60にはコイルばね64が設けられている。
コイルばね64は、その一端が折込シリンダ62の長手方向のほぼ中央に連結されており、該コイルばね64の他端は上述した大押さえ21の上端部に連結されている(図2参照)。
このコイルばね64は引っ張りばねであり、折込シリンダ62の可動部Pとは逆側の端部を常時上方側すなわち図2における矢印A方向に付勢するようになっている。つまり、当該コイルばね64によって上記支持部材63と一体的に固定された折込シリンダ62に対してかかる付勢力を作用させることで、折込シリンダ62は支持部材63の回動支点63aを中心に図2における反時計周り方向即ち矢印A方向に付勢され、これに伴い、折込シリンダ62の可動部Pの先端に連結された折込板61は、その先端が常時下方側即ち図2における矢印A方向に付勢される。
このように、折込装置60は、各折込板61,61が折込エアシリンダ62により駆動されて底板部31の上面に向かって斜め下方に接近移動すると共に立板部32に接近移動し、各折込板61,61の先端部が底板部31の下面の左右両側から延出する玉縁布Nの両端部に当接することで該玉縁布Nを底板部31の上面側に折り返して折り込むようになっている。
Furthermore, the folding device 60 in the present embodiment is provided with a coil spring 64.
One end of the coil spring 64 is connected to substantially the center in the longitudinal direction of the folding cylinder 62, and the other end of the coil spring 64 is connected to the upper end portion of the large presser 21 described above (see FIG. 2).
The coil spring 64 is a tension spring, and always urges the end of the folding cylinder 62 opposite to the movable portion P in the upward direction, that is, in the direction of arrow A in FIG. That is, the urging force is applied to the folding cylinder 62 fixed integrally with the support member 63 by the coil spring 64, so that the folding cylinder 62 is centered on the rotation fulcrum 63a of the support member 63 in FIG. Accordingly, the folding plate 61 connected to the tip of the movable part P of the folding cylinder 62 is always at the lower side, that is, in the direction of arrow A in FIG. Be energized.
As described above, the folding device 60 is driven by the folding air cylinder 62 so that the folding plates 61 and 61 move obliquely downward toward the upper surface of the bottom plate portion 31 and move closer to the standing plate portion 32, The front ends of the plates 61, 61 are brought into contact with both ends of the ball cloth N extending from the left and right sides of the bottom surface of the bottom plate 31, so that the ball cloth N is folded back and folded on the upper surface of the bottom plate 31. It has become.

そして、本実施形態における大押さえ21,21の下面には、玉縁布Nが底板部31を上下から挟むように折り返された場合の合計厚さd以上の高さに位置するように、底板部31の左右両端外側に対する折込板61の高さを維持する段部としてのゴム板24が貼り付けられている。
ゴム板24は、張替え可能となって大押さえ21,21の長手方向に沿ってその下面に貼り付けられている。
本実施形態では、折込板61の先端部が玉縁布Nに当接される際の初期高さすなわちゴム板24(段部)により維持される高さGは、玉縁布Nが底板部31を上下から挟むように折り返された場合の合計厚さdと比較して同等以上、つまり、G≧d(図5参照)となっている。例えば、厚布を折り返した場合の合計厚さdが3.2mm程度となる場合の布厚に対応する高さとなっている。
また、上記各大押さえ21,21の上面の傾斜は、当該大押さえ21,21の上面に滑動可能に載置される後述する折込板61,61が薄い玉縁布Nを折込む際に、その先端の移動方向の延長(図3に示す破線S)が、バインダー30の底板部31と立板部32との境界よりも底板部31側となるように形成されている。なお、符号25,25は、フラップを載置するためのフラップベースであり、図3,図5及び図7においては、図を簡略化するために図示を省略している。
And on the lower surfaces of the large pressers 21 and 21 in the present embodiment, the bottom plate is positioned so as to be positioned at a height equal to or greater than the total thickness d when the ball cloth N is folded back so as to sandwich the bottom plate portion 31 from above and below. A rubber plate 24 is attached as a stepped portion that maintains the height of the folding plate 61 with respect to the outer sides of the left and right ends of the portion 31.
The rubber plate 24 can be re-stretched and is attached to the lower surface along the longitudinal direction of the large pressers 21 and 21.
In the present embodiment, the initial height when the front end portion of the folding plate 61 is brought into contact with the ball cloth N, that is, the height G maintained by the rubber plate 24 (step portion) is such that the ball cloth N is the bottom plate portion. Compared with the total thickness d when 31 is folded back from above and below, it is equal to or greater than G, that is, G ≧ d (see FIG. 5). For example, the height corresponds to the fabric thickness when the total thickness d when the thick fabric is folded is about 3.2 mm.
Further, the inclination of the upper surface of each of the large pressers 21 and 21 is such that when folding plates 61 and 61 (described later) that are slidably placed on the upper surfaces of the large pressers 21 and 21 fold the thin ball cloth N, The extension in the moving direction of the tip (broken line S shown in FIG. 3) is formed so as to be closer to the bottom plate portion 31 than the boundary between the bottom plate portion 31 and the standing plate portion 32 of the binder 30. Reference numerals 25 and 25 are flap bases on which the flaps are placed, and are not shown in FIGS. 3, 5 and 7 for the sake of simplicity.

(玉縁縫いミシンの縫製動作)
次に、玉縁縫いミシン10における玉縁布の折込動作について、図3から図7を参照して詳しく説明する。
なお、玉縁布Nの折込動作に先立ち、ミシンテーブル11上に載置された身頃生地Mの上には大押さえ21がセットされ、次いで大押さえ21,21の間から身頃生地Mの上に玉縁布Nがセットされ、玉縁布Nの上からバインダー30がセットされる(図3参照)。これにより、玉縁布Nの両端部は、ゴム板24とバインダー30の底板部31の端部との間で上方に折り曲げられる。また、この段階で折込シリンダ62はOFFの状態であり、折込板61は、各大押さえ21,21の左右両側すなわち各大押さえ21,21の斜面の高い位置側に配置され、且つ、その下面全体が大押さえ21,21の上面に正対して面接触され、該折込板61の先端側が下方側に付勢された状態である。
(Sewing operation of the edge stitch sewing machine)
Next, the operation for folding the ball edge cloth in the ball edge sewing machine 10 will be described in detail with reference to FIGS.
Prior to the folding operation of the ball edge cloth N, the large presser 21 is set on the body cloth M placed on the sewing machine table 11, and then on the body cloth M from between the large pressers 21 and 21. The ball edge fabric N is set, and the binder 30 is set on the ball edge fabric N (see FIG. 3). Thereby, both ends of the ball edge cloth N are bent upward between the rubber plate 24 and the end of the bottom plate 31 of the binder 30. Further, at this stage, the folding cylinder 62 is in an OFF state, and the folding plate 61 is disposed on both the left and right sides of each large presser 21, 21, that is, on the high position side of the slope of each large presser 21, 21 and its lower surface. The whole is in a state of being in surface contact with the upper surfaces of the large pressers 21 and 21, and the front end side of the folding plate 61 is urged downward.

まず、薄い玉縁布Nを折り込む場合の折込動作について説明する。
各折込シリンダ62,62をONにすると折込動作が開始され、該折込シリンダ62の可動部Pが前方(駆動時における折込シリンダ62の移動方向をいう)に移動する。これに伴い、当該折込シリンダ62の可動部Pに連結された各折込板61,61は、大押さえ21,21の上面を斜め下方に下降し、立板部32に向かって各大押さえ21,21の上面を滑るように接近移動する(図4参照)。
各折込板61,61は、それぞれの先端部が各大押さえ21,21の端縁を通過する際玉縁布Nに当接され、バインダー30の底板部31の左右両端から延出された玉縁布Nの左右両端を底板部31の上面側に折り返して案内する。
本実施形態における玉縁縫いミシン10では、上述したように、ゴム板24の厚さ(高さ)が一般に玉縁縫いで使用される玉縁布の中でも十分に厚い玉縁布を折り返した際の厚さを想定しているため、薄い玉縁布Nを折り込む場合は、折込板61の先端に押されて折り返された玉縁布Nが底板部31の上面に密着するまでは折込シリンダ62による当初の移動方向すなわち大押さえ21の上面を下降する方向に移動される(図5参照)。そして、折込板61の先端部が折り返した薄い玉布の上面に到達すると、折込板61は当該折込板61に常時作用する下方への付勢力によりその先端部が玉縁布Nを底板部31側に押圧しながら玉縁布Nの上面を摺動して立板部32まで前進する。つまり、折込板61は、折込シリンダ62を介してコイルばね64により常時下方側に付勢されているため、該折込板61の先端部は、底板部31に沿って折り返された玉縁布Nの上面を下方に付勢しながら引き伸ばすように移動して立板部32の基端部まで玉縁布Nを導く。従って、玉縁布Nは底板部31に沿って弛みを生ずることなく好適に折り込まれる。
First, the folding operation when folding the thin ball edge fabric N will be described.
When each folding cylinder 62, 62 is turned ON, a folding operation is started, and the movable portion P of the folding cylinder 62 moves forward (refers to the moving direction of the folding cylinder 62 during driving). Along with this, the folding plates 61, 61 connected to the movable part P of the folding cylinder 62 descend obliquely downward from the upper surfaces of the large pressers 21, 21, and each large presser 21, It moves close to the upper surface of 21 (see FIG. 4).
Each of the folding plates 61, 61 is a ball that is brought into contact with the rim cloth N when the tip portion thereof passes through the edge of each of the large pressers 21, 21, and extends from the left and right ends of the bottom plate portion 31 of the binder 30. The left and right ends of the edge cloth N are folded and guided to the upper surface side of the bottom plate portion 31.
In the edge stitch sewing machine 10 according to the present embodiment, as described above, the thickness (height) of the rubber plate 24 is generally sufficiently thick among the edge fabrics used for the ball stitching. Therefore, when the thin ball cloth N is folded, the folding cylinder 62 is pressed until the ball cloth N pushed back by the front end of the folding plate 61 comes into close contact with the upper surface of the bottom plate portion 31. Is moved in the direction in which the upper surface of the large presser 21 is lowered (see FIG. 5). Then, when the tip of the folding plate 61 reaches the upper surface of the thin wrapping cloth, the folding plate 61 causes the bottom cloth 31 to bend the ball cloth N by the downward biasing force that always acts on the folding plate 61. The upper surface of the rim cloth N is slid while being pressed to the side, and is advanced to the standing plate portion 32. That is, since the folding plate 61 is always urged downward by the coil spring 64 via the folding cylinder 62, the front end portion of the folding plate 61 is folded around the bottom plate portion 31. It moves so that it may be stretched while urging the upper surface of the upper part of the upper side of the rim, and guides the ball cloth N to the base end part of the standing plate part 32. Accordingly, the ball edge fabric N is suitably folded along the bottom plate portion 31 without causing slack.

次に、厚い玉縁布Nを折り込む際の折込動作について説明する。
まず、折込シリンダ62の駆動により折込板61が立板部32に接近移動する動作については上述した薄い玉縁布Nを折り込む場合と同様である。
そして、本実施形態における玉縁縫いミシン10の折込装置60では、上述したように、厚い玉縁布N(以下、厚布Nとする)を折り込む際にも対応するようにゴム板24の厚さが十分厚く確保されているため、折込板61が厚布Nに当接される際には折込板61の先端部が当該折り返された厚布Nの上面に対して斜め上方から当接される(図6、図7参照)。
さらに、厚布Nを折り込んでいくにつれて、折込板61はその先端部が厚布Nの上面に沿って移動するように案内される。すなわち、折込板61は、厚布Nを折り込む際には折込シリンダ62の駆動に伴い、先端部で厚布Nを下方に押圧しながら折込動作を継続する。
つまり、本実施形態たる玉縁縫いミシン10では、折込シリンダ62が支持部材63の回動支点63aを中心に揺動自在に支持されていることによって折込板61が上下動可能となっており、布厚が厚い玉縁布Nを折り込む場合であっても、布厚に応じて先端部が玉縁布Nの上面を自在に摺動して前進し、底板部31の上面に布を確実に折り込むことができる。従って、薄布のみならず厚布を折り込む場合であっても中断されることなく折込動作が実行される。
そして、折込板61は、縫製すなわち針落ちの開始に先立って玉縁布Nを好適に折込んで保持した後は、縫い始めから縫い終わりまで前進位置(押え位置)に維持され、玉縁布を折込んだ状態で保持し続ける。
Next, a folding operation when folding the thick ball edge fabric N will be described.
First, the operation in which the folding plate 61 moves closer to the upright plate portion 32 by the driving of the folding cylinder 62 is the same as the case where the thin bead fabric N is folded.
In the folding device 60 of the edge stitch sewing machine 10 in the present embodiment, as described above, the thickness of the rubber plate 24 is also adapted to cope with folding a thick ball edge fabric N (hereinafter referred to as a thick fabric N). Therefore, when the folding plate 61 is brought into contact with the thick fabric N, the leading end of the folding plate 61 is brought into contact with the upper surface of the folded thick fabric N from obliquely above. (See FIGS. 6 and 7).
Further, as the thick fabric N is folded, the folding plate 61 is guided such that the tip end portion thereof moves along the upper surface of the thick fabric N. That is, when folding the thick cloth N, the folding plate 61 continues the folding operation while pressing the thick cloth N downward at the front end portion as the folding cylinder 62 is driven.
In other words, in the edge stitch sewing machine 10 according to the present embodiment, the folding plate 62 can be moved up and down by the folding cylinder 62 being supported so as to be swingable around the rotation fulcrum 63a of the support member 63. Even when the thick cloth N is folded, the front end freely slides on the upper surface of the ball cloth N according to the cloth thickness, and the cloth is securely attached to the upper surface of the bottom plate 31. Can be folded. Accordingly, the folding operation is executed without interruption even when folding not only the thin fabric but also the thick fabric.
Then, the folding plate 61 is maintained in the forward position (pressing position) from the start of sewing to the end of sewing after the bead cloth N is suitably folded and held prior to the start of sewing, that is, the needle drop. Keep holding in the folded state.

(実施形態の効果)
以上のように、本実施形態たる玉縁縫いミシン10によれば、布厚の違いによって折込動作が停止することがなく、折り込む玉縁布Nの布厚に左右されることなく円滑な折り込み動作を実現することができる。また、折込板61の先端部が下方側に付勢されていることによりバインダー30(特に、底板部31)の上面に沿って玉縁布Nを引き伸ばしながら折り込むことができ、折り込む玉縁布Nに弛み等を生じることなく折り込み量の安定化を図ることができる。また、布厚が変わるごとに部品交換を行う必要がなく、コストの低減及び当該玉縁縫いミシン10の稼働率の向上を図ることができる。
また、折込板61の動作中において当該折込板61の先端部が玉縁布Nに当接した際、玉縁布Nにより進行方向への移動が停止されることがなく、厚い玉縁布Nに対しても円滑な折り込み動作を実現することができる。
また、折込板61は斜め下方に接近移動するので、先端部の移動による高さ変化に応じた範囲の布厚に対応することができる。また、折込板61は当該折込板61の基端側を中心に回動されるため、簡易な構造で折込板61の先端部を上下動可能とすることができる。
(Effect of embodiment)
As described above, according to the edge stitch sewing machine 10 according to the present embodiment, the folding operation does not stop due to the difference in the fabric thickness, and the smooth folding operation does not depend on the thickness of the ball margin fabric N to be folded. Can be realized. Moreover, since the front-end | tip part of the folding plate 61 is urged | biased below, it can fold while extending the ball cloth N along the upper surface of the binder 30 (especially bottom-plate part 31), The ball cloth N to be folded in Therefore, the amount of folding can be stabilized without causing slack or the like. Moreover, it is not necessary to replace parts every time the cloth thickness changes, and the cost can be reduced and the operating rate of the edge stitch sewing machine 10 can be improved.
Moreover, when the front end of the folding plate 61 abuts on the ball cloth N during the operation of the folding plate 61, the movement in the traveling direction is not stopped by the ball cloth N, and the thick ball cloth N Therefore, a smooth folding operation can be realized.
Moreover, since the folding plate 61 moves obliquely downward, it can respond to the cloth thickness in a range corresponding to the height change due to the movement of the tip. Moreover, since the folding plate 61 is rotated centering on the base end side of the folding plate 61, the front-end | tip part of the folding plate 61 can be moved up and down with a simple structure.

(その他)
なお、本実施形態において折込板61は、折込シリンダ62及び支持部材63を介して支持されることでその基端側を中心に先端部が揺動可能な構成としたが、例えば、コイルバネ等のバネ部材やゴム等の弾性体を介して折込板61を、上下に平行移動可能に支持することで先端部が上下に移動可能な構成としても良い。
さらに、折込板61は、その先端部を上方に反り返る形状とするか、先端側の下部に丸みを付けることで、厚い玉縁布を折り込む際には上方に回避する構成としてもよい(図8(a)及び(b)参照)。
また、折込板61を駆動する折込シリンダ62は、単動式のみならず復動式シリンダであってもよい。
また、ゴム板24(段部)により維持される高さGは、玉縁布Nが底板部31を上下から挟むように折り返された場合の合計厚さdと比較して同等以上(G≧d)とするが、その場合の玉縁布Nは縫製に一般に使用される範囲で最も厚地のものを想定することが望ましい。
(Other)
In the present embodiment, the folding plate 61 is supported by the folding cylinder 62 and the support member 63 so that the distal end portion can swing around the base end side. It is good also as a structure which can move a front-end | tip part up and down by supporting the folding plate 61 through an elastic body, such as a spring member and rubber | gum, so that a parallel movement is possible up and down.
Furthermore, the folding plate 61 may have a configuration in which the front end portion is bent upward or the lower portion on the front end side is rounded so as to avoid upward when folding a thick beaded fabric (FIG. 8). (See (a) and (b)).
Further, the folding cylinder 62 that drives the folding plate 61 may be not only a single acting type but also a backward acting type cylinder.
Further, the height G maintained by the rubber plate 24 (stepped portion) is equal to or greater than the total thickness d when the ball cloth N is folded back so as to sandwich the bottom plate portion 31 from above and below (G ≧ In this case, it is desirable that the ball edge fabric N is assumed to be the thickest in the range generally used for sewing.

本発明が適用された玉縁縫いミシンの全体の概略構成を示す斜視図である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view showing an overall schematic configuration of a ball stitch sewing machine to which the present invention is applied. 図1におけるD−D方向矢視であって折込動作前の状態を示す正面図である。FIG. 2 is a front view showing a state before a folding operation as seen in a DD direction in FIG. 1. 図2の要部拡大図である。FIG. 3 is an enlarged view of a main part of FIG. 2. 本実施形態たる玉縁縫いミシンによる薄布の折込動作を示す正面図である。It is a front view which shows the folding operation | movement of the thin cloth by the edge stitch sewing machine which is this embodiment. 図4の要部拡大図である。It is a principal part enlarged view of FIG. 本実施形態たる玉縁縫いミシンによる厚布の折込動作を示す正面図である。It is a front view which shows the folding operation | movement of the thick cloth by the ball stitch sewing machine which is this embodiment. 図6の要部拡大図である。It is a principal part enlarged view of FIG. 本実施形態として適用可能な折込板の先端部形状を示す説明図である。It is explanatory drawing which shows the front-end | tip part shape of the folding plate applicable as this embodiment. 従来の玉縁縫いミシンによる折込動作を示す説明図である。It is explanatory drawing which shows the folding operation | movement by the conventional bead stitch sewing machine. 従来の玉縁縫いミシンによる折込動作を示す説明図である。It is explanatory drawing which shows the folding operation | movement by the conventional bead stitch sewing machine. 従来の玉縁縫いミシンによる折込動作を示す説明図である。It is explanatory drawing which shows the folding operation | movement by the conventional bead stitch sewing machine.

符号の説明Explanation of symbols

10 玉縁縫いミシン
11 ミシンテーブル
20 大押さえ送り機構(布送り機構)
21 大押さえ
22 支持体
23 大押さえ腕
24 ゴム板
25 フラップベース
30 バインダー
31 底板部
32 立板部
41 縫い針
42 針棒
51 センターメス
51b 切刃部
60 折込装置
61 折込板
62 折込シリンダ(駆動手段)
63 支持部材
63a 回動支点
64 コイルばね(付勢部材)
91 コーナーメス
N 玉縁布
M 身頃生地
F 布送り方向
P 可動部
10 Sewing machine 11 Sewing machine table 20 Large presser feed mechanism (cloth feed mechanism)
21 Large presser 22 Support body 23 Large presser arm 24 Rubber plate 25 Flap base 30 Binder 31 Bottom plate portion 32 Standing plate portion 41 Sewing needle 42 Needle bar 51 Center knife 51b Cutting blade portion 60 Folding device 61 Folding plate 62 Folding cylinder (drive means) )
63 Support member 63a Rotation fulcrum 64 Coil spring (biasing member)
91 Corner knife N Ball edge cloth M Body cloth F Cloth feed direction P Movable part

Claims (4)

底板部と当該底板部に垂直に立設された立板部とを有し、前記底板部及び立板部に身生地の上に載置された玉縁布を沿わせて縫い針の針落ち位置に案内するバインダーと、
前記バインダーの立板部を挟んだ両側であって前記底板部上方に配置される一対の折込板を有し、当該各折込板が駆動手段により前記立板部に向かって接近移動し、前記各折込板の先端部が、当該底板部の左右両端から延出する玉縁布の両端部を前記底板部の上面側に折り返して玉縁布を折り込む折込装置とを備えた玉縁縫いミシンにおいて、
前記折込装置は、前記各折込板の先端部が上下動可能となるように当該各折込板を個別に支持する一対の支持部材と、前記各折込板の先端部を常時下方付勢する付勢部材とを備えていることを特徴とする玉縁縫いミシン。
There is a bottom plate portion and a vertical plate portion erected perpendicularly to the bottom plate portion, and a needle drop of a sewing needle is placed along the bottom plate portion and the bead cloth placed on the body cloth on the vertical plate portion. A binder to guide the position;
It has a pair of folding plates disposed on both sides of the binder standing plate portion and above the bottom plate portion, and each folding plate moves toward the standing plate portion by driving means, In the edge stitch sewing machine provided with a folding device that folds the edge cloth by folding both ends of the edge cloth extending from the left and right ends of the bottom plate part to the upper surface side of the bottom plate part.
The folding device, the tip portions of the respective folding plate to urge a pair of support members for supporting individually the respective folding plates so as to allow vertical movement, the distal end portion of the respective folding plates always lower side An edge stitch sewing machine comprising an urging member.
前記折込装置は、前記一対の折込板が前記駆動手段により接近移動して前記玉縁布を折り込む際にそれぞれの折込板の先端部が前記底板部の左右両端の外側では、前記玉縁布が前記底板部を上下から挟むように折り返された場合の合計厚さ以上の高さに位置するように、前記折込板の高さを維持する段部を備えることを特徴とする請求項1記載の玉縁縫いミシン。   The folding device is configured such that when the pair of folding plates are moved closer to each other by the driving means to fold the ball cloth, the front edge portion of each folding plate is outside the left and right ends of the bottom plate portion. The step part which maintains the height of the said folding plate is provided so that it may be located in the height more than the total thickness at the time of being folded back so that the said baseplate part may be pinched | interposed from the upper and lower sides. A perforated sewing machine. 前記折込装置は、前記一対の折込板が前記駆動手段により接近移動して前記玉縁布を折り込む際に前記先端部が前記底板部の上面に向かって斜め下方に接近移動するように構成されていること特徴とする請求項1又は請求項2記載の玉縁縫いミシン。   The folding device is configured such that when the pair of folding plates are moved closer to each other by the driving means and the bead cloth is folded, the front end portion moves obliquely downward toward the upper surface of the bottom plate portion. The edge stitch sewing machine according to claim 1 or 2, wherein 前記折込板が、前記駆動手段の可動部に連結されるとともに、
前記支持部材が、回動支点を中心に、前記駆動手段を揺動可能に支持し、
且つ、前記付勢部材の一端側が前記駆動手段に連結され、他端側が大押さえに連結され、前記各折込板の先端部が下方側に向けて付勢されていることを特徴とする請求項1から請求項3の何れか一項記載の玉縁縫いミシン。
The folding plate is connected to the movable part of the driving means,
The support member supports the drive means so as to be swingable around a rotation fulcrum,
The one end side of the urging member is connected to the driving means, the other end side is connected to a large presser, and the front end portion of each folding plate is urged downward. The edge stitch sewing machine according to any one of claims 1 to 3.
JP2005217174A 2005-07-27 2005-07-27 Sewing sewing machine Active JP4769505B2 (en)

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CZ2006-481A CZ306649B6 (en) 2005-07-27 2006-07-25 A hemming sewing machine

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JP2009279234A (en) * 2008-05-23 2009-12-03 Juki Corp Piping sewing machine
JP4643691B2 (en) * 2008-07-31 2011-03-02 株式会社日立製作所 Semiconductor integrated circuit device
CN102146620B (en) * 2010-02-04 2013-01-02 上海贵衣缝纫设备有限公司 Non-ironing edge folding transmission mechanism of automatic patch pocket machine
CN102146621B (en) * 2010-02-04 2013-01-02 上海贵衣缝纫设备有限公司 Non-ironing hemming device for automatic pocket patching machine
CN102146619B (en) * 2010-02-04 2012-11-28 上海贵衣缝纫设备有限公司 Feeding device of automatic patch pocket machine
JP6913846B2 (en) * 2016-07-25 2021-08-04 ヤマトミシン製造株式会社 Sewing machine for sewing long strips

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JP2571035Y2 (en) * 1992-09-30 1998-05-13 ヤマトミシン製造株式会社 Marking device for automatic bead sewing machine
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