JP4717347B2 - Weather resistant flame retardant resin composition and electric wire - Google Patents
Weather resistant flame retardant resin composition and electric wire Download PDFInfo
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- JP4717347B2 JP4717347B2 JP2003429616A JP2003429616A JP4717347B2 JP 4717347 B2 JP4717347 B2 JP 4717347B2 JP 2003429616 A JP2003429616 A JP 2003429616A JP 2003429616 A JP2003429616 A JP 2003429616A JP 4717347 B2 JP4717347 B2 JP 4717347B2
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- 239000011342 resin composition Substances 0.000 title claims description 31
- 239000003063 flame retardant Substances 0.000 title claims description 15
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- 229920005601 base polymer Polymers 0.000 claims description 13
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- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- DXGLGDHPHMLXJC-UHFFFAOYSA-N oxybenzone Chemical compound OC1=CC(OC)=CC=C1C(=O)C1=CC=CC=C1 DXGLGDHPHMLXJC-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- 235000010339 sodium tetraborate Nutrition 0.000 description 1
- PDEFQWNXOUGDJR-UHFFFAOYSA-M sodium;2,2-dichloropropanoate Chemical compound [Na+].CC(Cl)(Cl)C([O-])=O PDEFQWNXOUGDJR-UHFFFAOYSA-M 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-L succinate(2-) Chemical compound [O-]C(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-L 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- OIRRCMCATRAYJG-UHFFFAOYSA-N tris(2,2,6,6-tetramethylpiperidin-4-yl) 1H-triazine-2,4,6-tricarboxylate Chemical compound CC1(NC(CC(C1)OC(=O)N1NC(=CC(=N1)C(=O)OC1CC(NC(C1)(C)C)(C)C)C(=O)OC1CC(NC(C1)(C)C)(C)C)(C)C)C OIRRCMCATRAYJG-UHFFFAOYSA-N 0.000 description 1
- HBUNLJQRZABWAM-UHFFFAOYSA-N tris(2,2,6,6-tetramethylpiperidin-4-yl) 2-hydroxypropane-1,2,3-tricarboxylate Chemical compound C1C(C)(C)NC(C)(C)CC1OC(=O)CC(O)(C(=O)OC1CC(C)(C)NC(C)(C)C1)CC(=O)OC1CC(C)(C)NC(C)(C)C1 HBUNLJQRZABWAM-UHFFFAOYSA-N 0.000 description 1
- HAJIOQHUJLPSAL-UHFFFAOYSA-N tris(2,2,6,6-tetramethylpiperidin-4-yl) benzene-1,3,5-tricarboxylate Chemical compound C1C(C)(C)NC(C)(C)CC1OC(=O)C1=CC(C(=O)OC2CC(C)(C)NC(C)(C)C2)=CC(C(=O)OC2CC(C)(C)NC(C)(C)C2)=C1 HAJIOQHUJLPSAL-UHFFFAOYSA-N 0.000 description 1
- FDINTOZPTMFQRL-UHFFFAOYSA-N tris(2,2,6,6-tetramethylpiperidin-4-yl) butane-1,2,3-tricarboxylate Chemical compound C1C(C)(C)NC(C)(C)CC1OC(=O)C(C)C(C(=O)OC1CC(C)(C)NC(C)(C)C1)CC(=O)OC1CC(C)(C)NC(C)(C)C1 FDINTOZPTMFQRL-UHFFFAOYSA-N 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Landscapes
- Organic Insulating Materials (AREA)
- Insulated Conductors (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Description
本発明は、燃焼時にハロゲン系ガス等の有害ガスの発生が無いとともに、機械的強度、耐熱性、電気特性(耐電圧、絶縁抵抗)、難燃性及び耐候性をバランス良く兼ね備えた、例えば、屋内や屋外に設置される照明用機器のリード線の絶縁被覆材料又はシース材料などとして好適な難燃樹脂組成物と、該樹脂組成物からなる被覆を備えた電線に関する。 The present invention has no generation of harmful gases such as halogen-based gas at the time of combustion, and has a good balance of mechanical strength, heat resistance, electrical properties (withstand voltage, insulation resistance), flame retardancy and weather resistance, for example, The present invention relates to a flame retardant resin composition suitable as an insulating coating material or sheath material for lead wires of lighting equipment installed indoors and outdoors, and an electric wire provided with a coating made of the resin composition.
照明用機器内用の電線に使用されている絶縁体は、PVC(ポリ塩化ビニル)が多く使用されているが、PVCを使用した場合、焼却時には塩化水素ガスやダイオキシンを発生するといった問題や、埋め立て時には重金属や可塑剤が流出するといった問題があるため、PVCの代替として、オレフィン系ポリマーに難燃剤として金属水和物を配合する技術検討が行われている。しかしながら、ポリ塩化ビニル(PVC)と同等の難燃性を付与させるにはオレフィン系ポリマーに多量の金属水和物を混和させなければならず、これによって、耐候性が低下してしまうという欠点があった。耐候性が不充分であると、照明用機器等で用いられる電線の絶縁被覆材料又はシース材料に使用した場合、光や熱によってクラックが生じ絶縁不良を起こしてしまうため、このような照明用機器等に用いることが困難であった。そこで、従来では、オレフィン系ポリマーに金属水和物を配合した樹脂組成物に、光安定剤や紫外線吸収剤を配合して耐候性を付与するなどの対策がとられている。(特許文献1乃至特許文献5参照。) PVC (polyvinyl chloride) is often used as an insulator used in electric wires for lighting equipment, but when PVC is used, problems such as generation of hydrogen chloride gas and dioxin during incineration, Since there is a problem that heavy metals and plasticizers flow out at the time of landfilling, as a substitute for PVC, a technical study for blending a metal hydrate as a flame retardant into an olefin polymer has been conducted. However, in order to impart flame retardancy equivalent to that of polyvinyl chloride (PVC), a large amount of metal hydrate must be mixed in the olefin polymer, which causes a disadvantage that the weather resistance is lowered. there were. If the weather resistance is insufficient, when used as an insulation coating material or sheath material for electric wires used in lighting equipment, etc., cracks occur due to light or heat, resulting in poor insulation. It was difficult to use for etc. Therefore, conventionally, countermeasures such as imparting weather resistance by blending a light stabilizer or an ultraviolet absorber with a resin composition obtained by blending a metal hydrate with an olefin polymer have been taken. (See Patent Document 1 to Patent Document 5.)
尚、本願発明に関連する技術として、当該出願人より特許文献6が出願されている。 As a technique related to the present invention, Patent Document 6 has been filed by the applicant.
しかしながら、上記特許文献1乃至特許文献5によって得られた樹脂組成物を照明用機器等で用いられる電線の絶縁被覆材料又はシース材料として長期間使用した場合、樹脂組成物中に配合した光安定剤や紫外線吸収剤が次第に表面に移行して揮散してしまうため、耐候性が長期間持続しないという問題点があった。これらの文献の中には、表面に移行しにくい光安定剤を使用することも記載されているが、この場合には、初期段階における劣化防止効果が期待できないため、結果として樹脂組成物の寿命が短いものとなってしまうという問題があった。又、上記したように、難燃性を付与させるためオレフィン系ポリマーに金属水和物を配合することは必須であるが、金属水和物を多量に配合することは、耐候性の低下のみならず、機械的強度及び絶縁抵抗の低下を引き起こすことになる。そのため、機械的強度、耐熱性、電気特性(耐電圧、絶縁抵抗)、難燃性及び耐候性をバランス良く兼ね備えた樹脂組成物を得ることは非常に困難であった。 However, when the resin composition obtained by Patent Document 1 to Patent Document 5 is used as an insulating coating material or sheath material for electric wires used in lighting equipment or the like for a long period of time, the light stabilizer blended in the resin composition In addition, since the ultraviolet absorber gradually moves to the surface and volatilizes, there is a problem that the weather resistance does not last for a long time. These documents also describe the use of a light stabilizer that does not easily migrate to the surface, but in this case, the effect of preventing deterioration at the initial stage cannot be expected, and as a result, the life of the resin composition There was a problem that became short. In addition, as described above, in order to impart flame retardancy, it is essential to blend metal hydrates with olefin polymers, but blending a large amount of metal hydrates is only a decrease in weather resistance. Therefore, the mechanical strength and the insulation resistance are reduced. Therefore, it has been very difficult to obtain a resin composition having a good balance of mechanical strength, heat resistance, electrical characteristics (voltage resistance, insulation resistance), flame retardancy, and weather resistance.
本発明者らはこのような従来技術の問題点を解決するべく種々検討した結果、特定のベースポリマーに対し、金属水和物と分子量の異なる二種類の光安定剤と紫外線吸収剤を併用し、更にそれらを特定量配合することにより、機械的強度、耐熱性、電気特性(耐電圧、絶縁抵抗)、難燃性及び耐候性をバランス良く兼ね備えた樹脂組成物が得られることを見出し、本発明に至った。 As a result of various studies to solve such problems of the prior art, the present inventors have used a combination of two types of light stabilizers and UV absorbers having different molecular weights with respect to a specific base polymer. Furthermore, it has been found that a resin composition having a good balance of mechanical strength, heat resistance, electrical properties (voltage resistance, insulation resistance), flame retardancy and weather resistance can be obtained by blending them in specific amounts. Invented.
即ち、本発明の請求項1による耐候性難燃樹脂組成物は、酢酸ビニル含有量15〜41%のエチレン−酢酸ビニル共重合体90〜97重量%と酸で変性されたポリオレフィン3〜10重量%からなるベースポリマー100重量部に対し、金属水和物80〜150重量部と、分子量が1000を超える高分子量ヒンダードアミン系光安定剤0.2〜10重量部と、分子量が1000以下の低分子量ヒンダードアミン系光安定剤0.2〜10重量部と、紫外線吸収剤0.1〜1重量部と、を配合することを特徴とするものである。
又、請求項2による耐候性難燃樹脂組成物は、酸化防止剤1〜5重量部を更に配合することを特徴とするものである。
又、請求項3による耐候性難燃樹脂組成物は、ヒドラジン系金属不活性化剤0.2〜1.5重量部を更に配合することを特徴とするものである。
又、請求項4による電線は、請求項1乃至請求項3のいずれか1項記載の樹脂組成物からなる被覆を備えているとともに、該樹脂組成物が架橋されていることを特徴とするものである。
That is, the weather-resistant flame retardant resin composition according to claim 1 of the present invention comprises 90 to 97% by weight of an ethylene-vinyl acetate copolymer having a vinyl acetate content of 15 to 41% and 3 to 10% by weight of an polyolefin modified with an acid. % Based on 100 % by weight of base polymer, 80 to 150 parts by weight of metal hydrate, 0.2 to 10 parts by weight of high molecular weight hindered amine light stabilizer having a molecular weight of more than 1000, and low molecular weight of 1000 or less. It is characterized by blending 0.2 to 10 parts by weight of a hindered amine light stabilizer and 0.1 to 1 part by weight of an ultraviolet absorber.
The weather-resistant flame retardant resin composition according to claim 2 is further characterized by further blending 1 to 5 parts by weight of an antioxidant .
The weather-resistant flame retardant resin composition according to claim 3 is further characterized by further blending 0.2 to 1.5 parts by weight of a hydrazine-based metal deactivator.
An electric wire according to claim 4 is provided with a coating made of the resin composition according to any one of claims 1 to 3, and the resin composition is crosslinked. It is.
本発明による耐候性難燃樹脂組成物は、エチレン−酢酸ビニル共重合体を主体としたベースポリマーに金属水和物を配合し、分子量の異なる二種類の光安定剤と紫外線吸収剤とを併用し、更にそれらを特定量配合することにより、機械的強度、耐熱性、電気特性(耐電圧、絶縁抵抗)、難燃性及び耐候性をバランス良く兼ね備えた樹脂組成物を得ることができる。この組成物は、屋内や屋外に設置される照明用機器のリード線の絶縁被覆材料又はシース材料などとして好適である。 The weather resistant flame retardant resin composition according to the present invention is a combination of two types of light stabilizers and UV absorbers having different molecular weights, in which a metal hydrate is blended with a base polymer mainly composed of an ethylene-vinyl acetate copolymer. Further, by blending them in a specific amount, a resin composition having a good balance of mechanical strength, heat resistance, electrical characteristics (voltage resistance, insulation resistance), flame retardancy and weather resistance can be obtained. This composition is suitable as an insulating coating material or sheath material for lead wires of lighting equipment installed indoors or outdoors.
以下、本発明の耐候性難燃樹脂組成物を構成する各成分について説明する。 Hereinafter, each component which comprises the weather-resistant flame-retardant resin composition of this invention is demonstrated.
本発明におけるベースポリマーは、エチレン−酢酸ビニル共重合体を主体としたものであり、機械的強度向上などの必要に応じて酸で変性されたポリオレフィンを適宜配合することができる。
(a)エチレン−酢酸ビニル共重合体
本発明で使用されるエチレン−酢酸ビニル共重合体の酢酸ビニル含有量は、15〜41重量%、好ましくは28〜33重量%のものが使用される。酢酸ビニル含有量が15重量%未満であると目的とする難燃性と耐熱性のバランスがとれず、41重量%を超えると成型時の作業性、機械的特性の低下や、タック性の上昇によりブロッキングを招いてしまう。又、メルトマスフローレート(MFR)に関しては、0.5〜10g/10分の範囲が好ましく、より好ましくは、0.5〜5g/10分が使用される。メルトマスフローレートの数値が0.5g/10分よりも大きいと、押出成型時に良好な外観を得ることができ、10g/10分よりも小さいと得られる耐候性難燃樹脂組成物の機械的特性や耐熱性の低下を防止することができる。尚、エチレン−酢酸ビニル共重合体は、1種類を単独で用いても良いし、2種類以上を混合して用いても良い。
The base polymer in the present invention is mainly composed of an ethylene-vinyl acetate copolymer, and a polyolefin modified with an acid can be appropriately blended as required to improve mechanical strength.
(A) Ethylene-vinyl acetate copolymer
The ethylene-vinyl acetate copolymer used in the present invention has a vinyl acetate content of 15 to 41% by weight, preferably 28 to 33% by weight. If the vinyl acetate content is less than 15% by weight, the desired flame retardancy and heat resistance cannot be balanced. If the vinyl acetate content exceeds 41% by weight, the workability and mechanical properties during molding are reduced, and the tackiness is increased. Will cause blocking. Moreover, regarding a melt mass flow rate (MFR), the range of 0.5-10 g / 10min is preferable, More preferably, 0.5-5g / 10min is used. When the value of the melt mass flow rate is larger than 0.5 g / 10 min, a good appearance can be obtained at the time of extrusion molding, and the mechanical properties of the weather-resistant flame retardant resin composition obtained when it is smaller than 10 g / 10 min. And a decrease in heat resistance can be prevented. In addition, ethylene-vinyl acetate copolymer may be used individually by 1 type, and may mix and use 2 or more types.
(b)酸で変性されたポリオレフィン
本発明で使用される酸で変性されたポリオレフィンは、低密度ポリエチレン(LDPE)、高密度ポリエチレン(HDPE)、直鎖状ポリエチレン(LLDPE)等のポリエチレンやエチレンアクリル酸エステル共重合体(EMA)、エチレンエチルアクリレート共重合体(EEA)、エチレンブチルアクリレート共重合体(EBA)、エチレン酢酸ビニル共重合体等のエチレン系共重合体などに、酸として不飽和カルボン酸やその誘導体を反応させて変性させたものを使用することができる。不飽和カルボン酸としては、例えば、マレイン酸、イタコン酸、フマル酸などが挙げられる。不飽和カルボン酸の誘導体としては、例えば、マレイン酸モノエステル、マレイン酸ジエステル、無水マレイン酸、イタコン酸モノエステル、イタコン酸ジエステル、無水イタコン酸、フマル酸モノエステル、フマル酸ジエステル、無水フマル酸などが挙げられる。これらの中でも、好ましくは無水マレイン酸で変性されたポリオレフィンが挙げられ、更に好ましくはエチレン−アクリル酸エチル−無水マレイン酸の三元共重合体が挙げられる。酸で変性されたポリオレフィンを配合する場合は、ベースポリマー中、3重量%以上10重量%以下が配合されていることが好ましい。3重量%未満では、組成物の機械的強度を向上させる効果が充分とならず、10重量%を超えると、各種特性のバランスが悪くなる傾向にある。
(B) Polyolefin modified with acid The acid-modified polyolefin used in the present invention is polyethylene such as low density polyethylene (LDPE), high density polyethylene (HDPE), linear polyethylene (LLDPE), or ethylene acrylic. Unsaturated carboxylic acids as acids such as acid ester copolymers (EMA), ethylene ethyl acrylate copolymers (EEA), ethylene butyl acrylate copolymers (EBA), ethylene vinyl acetate copolymers, etc. What modified | denatured by reacting an acid or its derivative (s) can be used. Examples of the unsaturated carboxylic acid include maleic acid, itaconic acid, fumaric acid and the like. Examples of unsaturated carboxylic acid derivatives include maleic acid monoester, maleic acid diester, maleic anhydride, itaconic acid monoester, itaconic acid diester, itaconic anhydride, fumaric acid monoester, fumaric acid diester, fumaric anhydride, etc. Is mentioned. Among these, a polyolefin modified with maleic anhydride is preferable, and a terpolymer of ethylene-ethyl acrylate-maleic anhydride is more preferable. When blending an acid-modified polyolefin, it is preferable that 3 wt% or more and 10 wt% or less is blended in the base polymer. If it is less than 3% by weight, the effect of improving the mechanical strength of the composition is not sufficient, and if it exceeds 10% by weight, the balance of various properties tends to be poor.
(c)金属水和物
金属水和物としては、水酸化マグネシウム、水酸化アルミニウム、水酸化カルシウム、ハイドロタルサイト、ドーソナイト、アルミン酸カルシウム、硼酸亜鉛、硼砂、ヒドロキシ錫酸亜鉛などを使用することができる。これらは、単独ないしは2種以上を組み合わせて使用することができる。これらのうちでは、ポリマーの分解温度付近で結晶水を放出し、吸熱量の大きい水酸化マグネシウムや水酸化アルミニウムが好ましい。金属水和物の粒径としては、難燃性、混練り性、押出加工性、機械的強度及び伸びの点で、好ましくは0.1〜30μm、更に好ましくは0.3〜3μmのものが使用される。金属水和物の粒径が30μm以上では機械的強度の低下が起こやすく、0.3μm以下では溶融時の粘度が上昇し、押出加工性が悪化する恐れがある。
(C) Metal hydrate As metal hydrate, use magnesium hydroxide, aluminum hydroxide, calcium hydroxide, hydrotalcite, dosonite, calcium aluminate, zinc borate, borax, zinc hydroxytinate, etc. Can do. These can be used alone or in combination of two or more. Of these, magnesium hydroxide and aluminum hydroxide which release crystal water near the decomposition temperature of the polymer and have a large endothermic amount are preferable. The particle size of the metal hydrate is preferably 0.1 to 30 μm, more preferably 0.3 to 3 μm in terms of flame retardancy, kneadability, extrudability, mechanical strength and elongation. used. If the particle size of the metal hydrate is 30 μm or more, the mechanical strength tends to be lowered, and if it is 0.3 μm or less, the viscosity at the time of melting increases and the extrudability may be deteriorated.
これらの金属水和物は、ベースポリマー100重量部に対し、80〜150重量部配合する。金属水和物の配合量が80重量部未満では、目的とする充分な難燃性(例えば、JIS C 3005に規定される60度傾斜試験に合格するレベル)を得ることが困難となってしまい、又、150重量部を超えると、組成物の機械的強度、絶縁抵抗、耐候性の低下を招いてしまう。 These metal hydrates are blended in an amount of 80 to 150 parts by weight with respect to 100 parts by weight of the base polymer. If the blending amount of the metal hydrate is less than 80 parts by weight, it is difficult to obtain the desired sufficient flame retardancy (for example, a level that passes the 60-degree tilt test specified in JIS C 3005). On the other hand, if it exceeds 150 parts by weight, the mechanical strength, insulation resistance and weather resistance of the composition will be lowered.
これらの金属水和物は、例えば、ラウリン酸、ステアリン酸、オレイン酸などの高級脂肪酸、又はこれらのアルミニウム、マグネシウム、カルシウム塩などの高級脂肪酸金属塩、シランカップリング剤やチタネート系表面処理剤などの表面処理剤によって表面処理することができる。これら表面処理剤はベースポリマーと金属水和物の親和性及び分散性をよくし、絶縁抵抗を向上させるために好ましく使用される。これらの中でもシランカップリング剤は難燃組成物に優れた機械的強度を与え、高級脂肪酸及び高級脂肪酸塩に比べてより優れた難燃性を与える点で好ましく使用できる。これらの表面処理剤は、1種単独でも、2種以上を併用して使用しても良い。又、表面処理をする場合は、予め表面処理された金属水和物を使用しても良いし、未処理若しくは表面処理済の金属水和物とともに表面処理剤を配合し、表面処理を行っても良い。 These metal hydrates include, for example, higher fatty acids such as lauric acid, stearic acid and oleic acid, or higher fatty acid metal salts such as aluminum, magnesium and calcium salts, silane coupling agents and titanate surface treatment agents, etc. The surface treatment agent can be used for surface treatment. These surface treatment agents are preferably used for improving the affinity and dispersibility of the base polymer and the metal hydrate and improving the insulation resistance. Among these, a silane coupling agent can be preferably used in that it provides excellent mechanical strength to the flame retardant composition and more excellent flame retardancy than higher fatty acids and higher fatty acid salts. These surface treatment agents may be used alone or in combination of two or more. In addition, in the case of surface treatment, a metal hydrate that has been surface-treated in advance may be used, or a surface treatment agent may be blended together with an untreated or surface-treated metal hydrate to perform surface treatment. Also good.
本発明においては、耐候性を付与する目的で光安定剤を配合するのであるが、この際、分子量の異なる二種類の光安定剤(高分子量ヒンダードアミン系光安定剤と、低分子量ヒンダードアミン系光安定剤)、を併用する必要がある。それぞれを単独で使用した場合には、充分な耐候性を付与することができない。これは以下のような理由による。つまり、通常、太陽光や照明器具から発せられる紫外線等によって電線の絶縁被覆材料やシース材料が劣化する場合は、その表面から進行する。このため、光安定剤としては、内部から表面に移行し易いものが有効と言える。低分子量のヒンダードアミン系光安定剤は、分子の大きさが小さく移行し易いため、初期段階においては有効に劣化を防止することができるのであるが、これらは次第にブリードアウトして外部に逸散してしまうため、光安定剤の効果が損なわれて耐候性が長期間持続しなくなってしまう。一方、高分子量のヒンダードアミン系光安定剤は、移行速度が遅いため、表面劣化に対して内部からの移行による劣化防止効果は短期的にはあまり期待できないが、逸散しにくい性質を有していることから劣化防止効果が持続し、耐候性が長時間持続する。従って、これら二種類のヒンダードアミン系光安定剤をそれぞれ一定量以上配合することにより、初期においては低分子量の光安定剤が、長期においては高分子量の光安定剤がそれぞれ劣化防止効果を発揮し、少量の配合量で長期の耐候性を付与することができる。 In the present invention, a light stabilizer is blended for the purpose of imparting weather resistance. At this time, two kinds of light stabilizers having different molecular weights (a high molecular weight hindered amine light stabilizer and a low molecular weight hindered amine light stabilizer) are used. Agent). When each is used alone, sufficient weather resistance cannot be imparted. This is due to the following reasons. That is, when the insulation coating material or sheath material of the electric wire is deteriorated by sunlight or ultraviolet rays emitted from lighting equipment, the process proceeds from the surface. For this reason, it can be said that a light stabilizer that is easily transferred from the inside to the surface is effective. Low molecular weight hindered amine light stabilizers are small in size and easy to migrate, so they can effectively prevent deterioration at the initial stage, but these gradually bleed out and dissipate to the outside. Therefore, the effect of the light stabilizer is impaired and the weather resistance is not sustained for a long time. On the other hand, high-molecular-weight hindered amine light stabilizers have a slow migration rate, so the deterioration prevention effect due to migration from the inside against surface degradation cannot be expected in the short term, but it has the property of being difficult to dissipate. Therefore, the effect of preventing deterioration is sustained and the weather resistance is maintained for a long time. Therefore, by blending each of these two types of hindered amine light stabilizers in a certain amount or more, the low molecular weight light stabilizer in the initial stage, and the high molecular weight light stabilizer in the long term each exerts an effect of preventing deterioration. Long-term weather resistance can be imparted with a small amount.
(d)高分子量ヒンダードアミン系光安定剤
高分子量ヒンダードアミン系光安定剤としては、分子量が1000を超えるもの、好ましくは1200〜5000程度のものであり、例えば、オリゴマー型のHALSであるポリ[6−(1,1,3,3−テトラメチルブチル)イミノ−1,3,5−トリアジン−2,4−ジイル][(2,2,6,6−テトラメチル−4−ピペリジル)イミノ]ヘキサメチレン[(2,2,6,6−テトラメチル−4−ピペリジル)イミノ]や、コハク酸ジメチル−1−(2−ヒドロキシエチル)−4−ヒドロキシ−2,2,6,6−テトラメチルピペリジン重縮合物などが挙げられる。より具体的には、キマソーブ944LD、チヌビン622LDなどの商品名で市販されているものを使用することができる。
(D) High molecular weight hindered amine light stabilizer The high molecular weight hindered amine light stabilizer has a molecular weight of more than 1000, preferably about 1200 to 5000. For example, poly [6- (1,1,3,3-tetramethylbutyl) imino-1,3,5-triazine-2,4-diyl] [(2,2,6,6-tetramethyl-4-piperidyl) imino] hexamethylene [(2,2,6,6-tetramethyl-4-piperidyl) imino] and dimethyl-1- (2-hydroxyethyl) -4-hydroxy-2,2,6,6-tetramethylpiperidine heavy succinate Examples include condensates. More specifically, commercially available products such as Kimasorb 944LD and Tinuvin 622LD can be used.
これらの高分子量ヒンダードアミン系光安定剤は、ベースポリマー100重量部に対し、0.2重量部以上10重量部以下配合する。高分子量ヒンダードアミン系光安定剤の配合量が0.2重量部未満では、目的とする充分な耐候性を得ることができず、又、10重量部を超えると、増量による耐候性向上効果が期待できないだけでなく、分散性の問題により機械的強度が低下し、更には、ブルーミングが生じてしまう。 These high molecular weight hindered amine light stabilizers are blended in an amount of 0.2 to 10 parts by weight with respect to 100 parts by weight of the base polymer. If the blending amount of the high molecular weight hindered amine light stabilizer is less than 0.2 parts by weight, the desired sufficient weather resistance cannot be obtained, and if it exceeds 10 parts by weight, an effect of improving weather resistance by increasing the amount is expected. Not only is it impossible, but the mechanical strength is lowered due to the problem of dispersibility, and further blooming occurs.
(e)低分子量ヒンダードアミン系光安定剤
低分子量ヒンダードアミン系光安定剤としては、分子量が1000以下、好ましくは600以上900以下程度のものが良い。分子量が600以下であると、移行速度が速すぎ、分子量が900以上であると、移行速度が遅すぎるため初期段階での効果が薄いためである。低分子ヒンダードアミン系の光安定剤として、例えば、トリス(2,2,6,6−テトラメチル−4−ピペリジル)ベンゼン−1,3,5−トリカルボキシレート、トリス(2,2,6,6−テトラメチル−4−ピペリジル)−2−アセトキシプロパン−1,2,3−トリカルボキシレート、トリス(2,2,6,6−テトラメチル−4−ピペリジル)−2−ヒドロキシプロパン−1,2,3−トリカルボキシレート、トリス(2,2,6,6−テトラメチル−4−ピペリジル)トリアジン−2,4,6−トリカルボキシレート、トリス(2,2,6,6−テトラメチル−4−ピペリジル)ブタン−1,2,3−トリカルボキシレート、テトラキシ(2,2,6,6−テトラメチル−4−ピペリジル)プロパン−1,1,2,3−テトラカルボキシレート、テトラキシ(2,2,6,6−テトラメチル−4−ピペリジル)1,2,3,4−ブタンテトラカルボキシレート、テトラキシ(1,2,2,6,6−ペンタメチル−4−ピペリジル)1,2,3,4−ブタンテトラカルボキシレート、2−(3,5−ジ−t−ブチル−4−ヒドロキシベンジル)−2−n−ブチルマロン酸ビス(1,2,2,6,6−ペンタメチル−4−ピペリジル)などが挙げられる。より具体的には、アデカスタブLA−57、アデカスタブLA52、チヌビン144などの商品名で市販されているものを使用することができる。
(E) Low molecular weight hindered amine light stabilizer
The low molecular weight hindered amine light stabilizer has a molecular weight of 1000 or less, preferably 600 or more and 900 or less. This is because when the molecular weight is 600 or less, the transfer rate is too high, and when the molecular weight is 900 or more, the transfer rate is too slow and the effect at the initial stage is weak. Examples of the low molecular hindered amine light stabilizer include tris (2,2,6,6-tetramethyl-4-piperidyl) benzene-1,3,5-tricarboxylate, tris (2,2,6,6). -Tetramethyl-4-piperidyl) -2-acetoxypropane-1,2,3-tricarboxylate, tris (2,2,6,6-tetramethyl-4-piperidyl) -2-hydroxypropane-1,2 , 3-tricarboxylate, tris (2,2,6,6-tetramethyl-4-piperidyl) triazine-2,4,6-tricarboxylate, tris (2,2,6,6-tetramethyl-4 -Piperidyl) butane-1,2,3-tricarboxylate, tetraxy (2,2,6,6-tetramethyl-4-piperidyl) propane-1,1,2,3-tetracar Xylates, tetraxy (2,2,6,6-tetramethyl-4-piperidyl) 1,2,3,4-butanetetracarboxylate, tetraxy (1,2,2,6,6-pentamethyl-4-piperidyl) 1,2,3,4-butanetetracarboxylate, bis (1,2,2,6,6) 2- (3,5-di-tert-butyl-4-hydroxybenzyl) -2-n-butylmalonate -Pentamethyl-4-piperidyl) and the like. More specifically, commercially available products such as ADK STAB LA-57, ADK STAB LA52, and Tinuvin 144 can be used.
これらの低分子量ヒンダードアミン系光安定剤は、ベースポリマー100重量部に対し、0.2重量部以上10重量部以下配合する。低分子量ヒンダードアミン系光安定剤の配合量が0.2重量部未満では、目的とする充分な耐候性を得ることができず、又、10重量部を超えると、増量による耐候性向上効果が期待できないだけでなく、分散性の問題により機械的強度が低下し、更には、ブルーミングが生じてしまう。 These low molecular weight hindered amine light stabilizers are blended in an amount of 0.2 to 10 parts by weight with respect to 100 parts by weight of the base polymer. If the blending amount of the low molecular weight hindered amine light stabilizer is less than 0.2 parts by weight, the desired sufficient weather resistance cannot be obtained, and if it exceeds 10 parts by weight, an effect of improving weather resistance by increasing the amount is expected. Not only is it impossible, but the mechanical strength is lowered due to the problem of dispersibility, and further blooming occurs.
(f)紫外線吸収剤
紫外線吸収剤としては、例えば、2−(2’−ヒドロキシ−3',5’−ジ−t−ブチルフェニル)ベンゾトリアゾール、2−(3,5−ジ−t−アミル−2−ヒドロキシフェニル)ベンゾトリアゾール、2−(2’−ヒドロキシ−5’−メチル−フェニル)ベンゾトリアゾール、2−(2’−ヒドロキシ−5’−t−オクチルフェニル)ベンゾトリアゾール、2−(2’−ヒドロキシ−3’,5’−ジ−t−アミルフェニル)ベンゾトリアゾール、2−〔2’−ヒドロキシ−3’−(3’’,4’’,5’’,6’’−テトラヒドロ−フタルイミドメチル)−5’−メチルフェニル〕ベンゾトリアゾール、2,2’−メチレンビス〔4−(1,1,3,3−テトラメチルブチル)−6−(2H−ベンゾトリアゾール−2−イル)フェノール〕、2−〔2−ヒドロキシ−3,5−ビス(α,α−ジメチルベンジル)フェニル〕−2H−ベンゾトリアゾール、2−(2−ヒドロキシ−4−オクチルオキシフェニル)−2H−ベンゾトリアゾール、2−(2H−ベンゾトリアゾール−2−イル)−4−メチル−6−(3,4,5,6−テトラヒドロフタルイミジルメチル)フェノールなどのベンゾトリアゾール系、2−ヒドロキシ−4−メトキシベンゾフェノン、2,4−ジヒドロキシベンゾフェノン、2,2’−ジヒドロキシ−4−メトキシベンゾフェノン、2,2’−ジヒドロキシ−4,4’−ジメトキシベンゾフェノン、2−ヒドロキシ−4−n−オクトキシベンゾフェノン、2,2’,4,4’−テトラヒドロキシベンゾフェノン、4−ドデシロキシ−2−ヒドロキシベンゾフェノン、3,5−ジ−t−ブチル−4−ヒドロキシベンゾイル酸,n−ヘクサデシルエステル、1,4−ビス(4−ベンゾイル−3−ヒドロキシフェノキシ)ブタン、1,6−ビス(4−ベンゾイル−3−ヒドロキシフェノキシ)ヘキサンなどのベンゾフェノン系、エチル−2−シアノ−3,3−ジフェニルアクリレートに代表されるシアノアクリレート系などが挙げられる。より具体的には、チヌビン320、チヌビン328、チヌビン234、アデカスタブLA31、SEESORB102、SEESORB103、SEESORB501などの商品名で市販されているものを使用することができる。
(F) Ultraviolet absorber Examples of the ultraviolet absorber include 2- (2′-hydroxy-3 ′, 5′-di-t-butylphenyl) benzotriazole and 2- (3,5-di-t-amyl). 2-hydroxyphenyl) benzotriazole, 2- (2′-hydroxy-5′-methyl-phenyl) benzotriazole, 2- (2′-hydroxy-5′-t-octylphenyl) benzotriazole, 2- (2 '-Hydroxy-3', 5'-di-t-amylphenyl) benzotriazole, 2- [2'-hydroxy-3 '-(3 ", 4", 5 ", 6" -tetrahydro- Phthalimidomethyl) -5′-methylphenyl] benzotriazole, 2,2′-methylenebis [4- (1,1,3,3-tetramethylbutyl) -6- (2H-benzotriazol-2-yl) phenol] 2- [2-hydroxy -3,5-bis (α, α-dimethylbenzyl) phenyl] -2H-benzotriazole, 2- (2-hydroxy-4-octyloxyphenyl) -2H-benzotriazole, 2- (2H-benzotriazole-2 -Yl) -4-methyl-6- (3,4,5,6-tetrahydrophthalimidylmethyl) phenol and other benzotriazoles, 2-hydroxy-4-methoxybenzophenone, 2,4-dihydroxybenzophenone, 2, 2'-dihydroxy-4-methoxybenzophenone, 2,2'-dihydroxy-4,4'-dimethoxybenzophenone, 2-hydroxy-4-n-octoxybenzophenone, 2,2 ', 4,4'-tetrahydroxybenzophenone 4-dodecyloxy-2-hydroxybenzophenone, 3,5-di-t-butyl- Benzophenone series such as 4-hydroxybenzoyl acid, n-hexadecyl ester, 1,4-bis (4-benzoyl-3-hydroxyphenoxy) butane, 1,6-bis (4-benzoyl-3-hydroxyphenoxy) hexane, Examples include cyanoacrylates represented by ethyl-2-cyano-3,3-diphenylacrylate. More specifically, those commercially available under trade names such as Tinuvin 320, Tinuvin 328, Tinuvin 234, Adeka Stub LA31, SEESORB102, SEESORB103, and SEESORB501 can be used.
これらの紫外線吸収剤は、ベースポリマー100重量部に対し、0.1重量部以上1重量部以下配合する。紫外線吸収剤の配合量が0.1重量部未満では、目的とする充分な耐候性を得ることができず、又、1重量部を超えると、紫外線吸収剤自身の色相により組成物が黄色く着色され、機械的強度や耐熱性も低下し、更には、ブルーミングが生じてしまう。 These ultraviolet absorbers are blended in an amount of 0.1 to 1 part by weight with respect to 100 parts by weight of the base polymer. If the blending amount of the UV absorber is less than 0.1 parts by weight, the desired sufficient weather resistance cannot be obtained, and if it exceeds 1 part by weight, the composition is colored yellow due to the hue of the UV absorber itself. In addition, the mechanical strength and heat resistance are lowered, and further blooming occurs.
(g)ヒドラジン系金属不活性化剤
本発明においては、上記の成分の加えて、ヒドラジン系金属不活性化剤を更に配合しても良い。ヒドラジン系金属不活性化剤を配合することにより、得られる樹脂組成物の耐候性を保持しつつ、銅害を防止することができる。ヒドラジン系金属不活性化剤としては、例えば、デカメチレンジカルボン酸ジサリチロイルヒドラジドなどが挙げられる。これらの金属不活性化剤は、ベースポリマー100重量部に対し、0.2以上1.5重量以下を配合することが好ましい。金属不活性化剤の配合量が0.2重量部未満では、銅害防止の作用が充分でなく、耐熱性を向上する作用が得られない。又、1.5重量部を超えると耐候性が低下してしまい、更には高価となってしまう。
(G) Hydrazine-based metal deactivator In the present invention, in addition to the above components, a hydrazine-based metal deactivator may be further blended. By blending a hydrazine-based metal deactivator, copper damage can be prevented while maintaining the weather resistance of the resulting resin composition. Examples of the hydrazine-based metal deactivator include decamethylene dicarboxylic acid disalicyloyl hydrazide. These metal deactivators are preferably blended in an amount of 0.2 to 1.5 parts by weight based on 100 parts by weight of the base polymer. When the compounding amount of the metal deactivator is less than 0.2 parts by weight, the effect of preventing copper damage is not sufficient, and the effect of improving heat resistance cannot be obtained. On the other hand, when the amount exceeds 1.5 parts by weight, the weather resistance is lowered and the cost is further increased.
本発明においては、上記の成分以外にも、本発明の目的を阻害しない範囲内で、従来、電線、ケーブルにおいて一般的に使用されている各種の添加剤を配合しても良い。このような添加剤としては、例えば、酸化防止剤、難燃助剤、架橋剤、架橋助剤、滑剤、軟化剤、分散剤、着色剤などが挙げられる。 In the present invention, in addition to the above components, various additives that are conventionally used in electric wires and cables may be blended within a range that does not impair the object of the present invention. Examples of such additives include antioxidants, flame retardant aids, crosslinking agents, crosslinking aids, lubricants, softeners, dispersants, colorants and the like.
酸化防止剤としては、フェノール系酸化防止剤、アミン系酸化防止剤、リン系酸化防止剤などが挙げられるが、これらの中でも、フェノール系酸化防止剤が好ましく、中でもヒンダードフェノール系酸化防止剤であれば、光や熱を長時間受けた場合でも樹脂組成物を着色することなく、耐候性、耐熱性を向上させることができる。ヒンダードフェノール系酸化防止剤としては、例えば、ペンタエリスリチル−テトラキス〔3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピネート〕、オクタデシル−3−(3,5−t−ブチル−4−ヒドロキシフェニル)プロピオネート、1,3,5−トリメチル−2,4,6−トリス−(3,5−ジ−t−ブチル−4−ヒドロキシベンジル)ベンゼン、3,9−ビス[1,1−ジ−メチル−2−{β−(3−t−ブチル−4−ヒドロキシ−5−メチルフェニル)プロピオニルオキシ}エチル]−2,4,8,10−テトラオキサスピロ[5,5]ウンデカンなどを使用することができる。 Examples of the antioxidant include phenolic antioxidants, amine antioxidants, phosphorus antioxidants, etc. Among them, phenolic antioxidants are preferable, and hindered phenolic antioxidants are particularly preferable. If it exists, even if it receives light and heat for a long time, a weather resistance and heat resistance can be improved, without coloring a resin composition. Examples of the hindered phenol antioxidant include pentaerythrityl-tetrakis [3- (3,5-di-t-butyl-4-hydroxyphenyl) propinate], octadecyl-3- (3,5-t- Butyl-4-hydroxyphenyl) propionate, 1,3,5-trimethyl-2,4,6-tris- (3,5-di-tert-butyl-4-hydroxybenzyl) benzene, 3,9-bis [1 , 1-Di-methyl-2- {β- (3-tert-butyl-4-hydroxy-5-methylphenyl) propionyloxy} ethyl] -2,4,8,10-tetraoxaspiro [5,5] Undecane etc. can be used.
これらの酸化防止剤は、ベースポリマー100重量部に対し、1重量部以上5重量部以下を配合することが好ましい。酸化防止剤の配合量が1重量部よりも少ないと耐熱性、耐候性を向上させる効果が充分でなく、5重量部を超えると機械的強度の低下を招いてしまう恐れがあるとともに、逆に耐候性の低下を招いてしまう恐れもある。 These antioxidants are preferably blended in an amount of 1 to 5 parts by weight with respect to 100 parts by weight of the base polymer. If the blending amount of the antioxidant is less than 1 part by weight, the effect of improving the heat resistance and weather resistance is not sufficient, and if it exceeds 5 parts by weight, the mechanical strength may be lowered. There is also a risk that the weather resistance will be lowered.
上記の各構成材料を適宜に配合したものを、インターナルミキサー、一軸混練機、二軸混練機等の公知の混練機を使用して充分に混練りすることによって本発明の樹脂組成物を得ることができる。 The resin composition of the present invention is obtained by kneading the above-described constituent materials appropriately with a known kneader such as an internal mixer, a uniaxial kneader, or a biaxial kneader. be able to.
このようにして得られた本発明の樹脂組成物を公知の方法によって導体周上に押出被覆し、その後、組成物の耐熱性を向上させるため適宜に架橋を施すことにより、本発明の他の態様による電線を得ることができる。この際、被覆の厚さが0.3mm以上である電線などに本発明の組成物を適用した場合には、特に本発明の組成物の有する優れた特徴が顕著に発現することになる。被覆の厚さが0.3mm未満の場合、絶縁体内部に存在する光安定剤の量が不足するため、耐候性に問題が生じてしまう可能性がある。 The resin composition of the present invention thus obtained is extrusion coated on the circumference of the conductor by a known method, and then subjected to appropriate crosslinking to improve the heat resistance of the composition. The electric wire according to the aspect can be obtained. Under the present circumstances, when the composition of this invention is applied to the electric wire etc. whose coating thickness is 0.3 mm or more, the outstanding characteristic which the composition of this invention has especially expresses notably. When the thickness of the coating is less than 0.3 mm, the amount of the light stabilizer present inside the insulator is insufficient, which may cause a problem in weather resistance.
架橋方法は特に限定されず、例えば、1,3−ビス(t−ブチルペルオキシイソプロピル)ベンゼン、1,1−ビス(t−ブチルペルオキシ)−3,3,5−トリメチルシクロヘキサン、ジクミルパーオキサイド等の有機過酸化物を架橋剤として使用した化学架橋法、X線、γ線、電子線、陽子線、重陽子線、α線、β線等の電離性放射線を使用した照射架橋法などが挙げられる。 The crosslinking method is not particularly limited. For example, 1,3-bis (t-butylperoxyisopropyl) benzene, 1,1-bis (t-butylperoxy) -3,3,5-trimethylcyclohexane, dicumyl peroxide, etc. Chemical crosslinking method using organic peroxide as a crosslinking agent, irradiation crosslinking method using ionizing radiation such as X-ray, γ-ray, electron beam, proton beam, deuteron beam, α-ray, β-ray, etc. It is done.
以下に本発明の実施例を比較例と併せて説明する。この実施例で使用した各配合材料の詳細は表4に示す通りである。 Examples of the present invention will be described below together with comparative examples. The details of each compounding material used in this example are as shown in Table 4.
表4に示した配合材料を二軸混練機で充分に混練りし、得られた組成物をペレット化した後、L/D=24の25mmφ押出機に供給して、シリンダー150℃、ヘッド160℃の温度条件にて、0.8φの錫めっき軟銅線からなる導体周上に0.8mmの肉厚で押出被覆した。その後、加速電圧650kV、照射線量100kGyの条件で電子線を照射し、仕上外径2.4mmφの架橋電線を製造した。 The compounding materials shown in Table 4 were sufficiently kneaded with a twin-screw kneader, and the resulting composition was pelletized and then supplied to a 25 mmφ extruder with L / D = 24. Under a temperature condition of 0 ° C., extrusion coating was performed with a thickness of 0.8 mm on a conductor circumference made of a tin-plated annealed copper wire of 0.8φ. Thereafter, an electron beam was irradiated under the conditions of an acceleration voltage of 650 kV and an irradiation dose of 100 kGy to produce a bridged electric wire having a finished outer diameter of 2.4 mmφ.
ここで、このようにして得られた合計23種類の架橋電線を試料として、機械的強度(引張強度、伸び)、耐熱性、難燃性、電気特性(耐電圧、絶縁抵抗)及び耐候性について、それぞれ評価を行った。併せて、ブルーミング、ブロッキングの有無についても確認を行った。結果は各配合材料の配合量とともに表1、2に併せて示した。 Here, with a total of 23 types of cross-linked electric wires thus obtained as samples, mechanical strength (tensile strength, elongation), heat resistance, flame retardancy, electrical characteristics (voltage resistance, insulation resistance) and weather resistance Each was evaluated. In addition, the presence / absence of blooming and blocking was also confirmed. The results are shown in Tables 1 and 2 together with the amount of each compounding material.
評価方法は以下の通りである。
(機械的強度)
JIS C 3005(2000)に準拠して、引張強度と伸びを測定した。各々の要求特性は、電気用品安全法の絶縁体要求特性から引用し、引張強度が10MPa以上、伸びが200%以上とした。
(耐熱性)
120℃に保持された恒温槽内に96時間放置した後取り出し、JIS C 3005(2000)に準拠して、引張強度残率、伸び残率をそれぞれ測定した。各々の要求特性は、電機用品安全法の絶縁体要求特性から引用し、引張強度残率が80%以上、伸び残率が80%以上とした。
(電気特性)
耐電圧の測定は、JIS C 3005(2000)に準拠して、水中耐電圧試験を実施した。試験の判断基準は、電気用品安全法の絶縁体要求特性から引用し、AC1.5kVで1分間保持して絶縁破壊が起きなかったものを合格(○)、絶縁破壊が起きたものを不合格(×)とした。又、絶縁抵抗の測定は、JIS C 3005(2000)に準拠して20℃水中における絶縁抵抗試験を実施した。試験の判断基準は、電気用品安全法の絶縁体要求特性から引用し、50MΩ・km以上とした。
(難燃性)
JIS C 3005(2000)に準拠して、60度難燃性試験を実施した。試験の判断基準は、60秒以内に自己消火したものを合格(○)、消火しなかったものを不合格(×)とした。
(耐候性)
回転式ギヤオーブンの中央に位置している400W透明型高圧水銀ランプ光源から240mm離れた位置に試料をセットし、120℃、1500時間放置した後取り出し、伸びを測定した。要求特性を、50%以上あるものを合格(○)、それ以下のものを不合格(×)とした。合格の中でも、伸びが100%以上あるものを特に優れたものとして(◎)とした。
(ブルーミング)
気密性を有する袋にサンプルを密閉し、雰囲気温度30℃で30日間放置後、サンプル表面にブルーミングが生じているか目視にて確認した。目視にてブルーミングが確認されないものを合格(○)、目視にてブルーミングが確認されるものを不合格(×)とした。
(ブロッキング)
電線を500m束にしたときに、ブロッキングが生じていないものを合格(○)、ブロッキングが生じているものを不合格(×)とした。
The evaluation method is as follows.
(Mechanical strength)
Tensile strength and elongation were measured according to JIS C 3005 (2000). Each required characteristic is cited from the required characteristic of an insulator in the Electrical Appliance and Material Safety Law, and the tensile strength is 10 MPa or more and the elongation is 200% or more.
(Heat-resistant)
The sample was left for 96 hours in a thermostat kept at 120 ° C. and then taken out, and the tensile strength residual ratio and the residual elongation ratio were measured in accordance with JIS C 3005 (2000). Each required characteristic was quoted from the required insulator characteristics of the Electrical Appliance and Material Safety Law, and the residual tensile strength rate was 80% or more and the residual elongation rate was 80% or more.
(Electrical characteristics)
The withstand voltage was measured by conducting an underwater withstand voltage test in accordance with JIS C 3005 (2000). The test criteria are quoted from the required electrical properties of the Electrical Appliance and Material Safety Law. Passed (○) when the insulation breakdown did not occur after holding for 1 minute at AC 1.5 kV, and rejected when the breakdown occurred. (X). Moreover, the measurement of the insulation resistance performed the insulation resistance test in 20 degreeC water based on JISC3005 (2000). The test criterion was quoted from the required electrical properties of the Electrical Appliance and Material Safety Law, and was set to 50 MΩ · km or more.
(Flame retardance)
In accordance with JIS C 3005 (2000), a 60 degree flame retardancy test was performed. The judgment criteria of the test were determined to be acceptable (O) for those that self-extinguished within 60 seconds, and unacceptable (x) for those that did not extinguish.
(Weatherability)
A sample was set at a position 240 mm away from a 400 W transparent high-pressure mercury lamp light source located in the center of the rotary gear oven, left at 120 ° C. for 1500 hours, taken out, and measured for elongation. With respect to the required characteristics, those having 50% or more were judged as acceptable (◯), and those with less than that were regarded as unacceptable (x). Among the passes, those having an elongation of 100% or more were marked as excellent (A).
(Blooming)
The sample was sealed in an airtight bag and allowed to stand at an atmospheric temperature of 30 ° C. for 30 days, and then it was visually confirmed whether blooming had occurred on the sample surface. Those in which blooming was not confirmed by visual inspection were accepted (◯), and those in which blooming was confirmed by visual observation were rejected (×).
(blocking)
When the electric wire was bundled in a length of 500 m, the case where blocking did not occur was judged as acceptable (O), and the case where blocking was caused was regarded as unacceptable (X).
実施例1〜4及び比較例1、2
エチレン−酢酸ビニル共重合体の酢酸ビニル含有量が、本発明の範囲内に入っている実施例1〜4は、諸特性を満足していることが確認された。中でも実施例2、3は、本発明の好ましい範囲である酢酸ビニル含有量28〜33%の範囲内であり、実施例1と比較すると機械的強度(伸び)と耐候性に優れ、実施例4と比較すると機械的強度(引張強度、伸び)と絶縁抵抗に優れており、最もバランスの取れた樹脂組成物であることが確認された。これに対し、比較例1は、エチレン−酢酸ビニル共重合体の酢酸ビニル含有量が5重量%と本発明の下限値である15重量%を下回るため、機械的強度(伸び)、難燃性、耐候性が不合格となることが確認された。又、比較例2は、エチレン−酢酸ビニル共重合体の酢酸ビニル含有量が45重量部と本発明の上限値である41重量%を超えているため、機械的強度(引張強度)が不合格となり、ブロッキングも発生していることが確認された。
Examples 1 to 4 and Comparative Examples 1 and 2
It was confirmed that Examples 1-4 in which the vinyl acetate content of the ethylene-vinyl acetate copolymer is within the scope of the present invention satisfy various characteristics. Among them, Examples 2 and 3 are in the range of 28 to 33% of vinyl acetate content, which is a preferred range of the present invention. Compared with Example 1, the mechanical strength (elongation) and weather resistance are excellent. It was confirmed that the resin composition was excellent in mechanical strength (tensile strength, elongation) and insulation resistance, and was the most balanced resin composition. On the other hand, in Comparative Example 1, since the vinyl acetate content of the ethylene-vinyl acetate copolymer is less than 5% by weight and 15% by weight which is the lower limit of the present invention, the mechanical strength (elongation) and flame retardancy are reduced. It was confirmed that the weather resistance was rejected. In Comparative Example 2, since the vinyl acetate content of the ethylene-vinyl acetate copolymer exceeds 45 parts by weight and the upper limit of 41% by weight of the present invention, the mechanical strength (tensile strength) fails. It was confirmed that blocking occurred.
実施例6、7及び比較例11、12
酸で変性されたポリオレフィンの添加量が、本発明の好ましい範囲である3〜10重量%に入っている実施例6、7は、諸特性を満足していることが確認された。比較例11は、酸で変性されたポリオレフィンを配合していないことから、実使用上問題のない程度ではあるが、実施例6、7と比べて機械的強度(引張強度)がやや劣っていた。又、比較例12は、酸で変性されたポリオレフィンの配合量が15重量%と本発明の好ましい範囲である10重量%を超えているため、実使用上問題のない程度ではあるが、実施例6、7と比べて機械的強度(伸び)と耐候性がやや劣っていた。
Examples 6 and 7 and Comparative Examples 11 and 12
It was confirmed that Examples 6 and 7 in which the addition amount of the acid-modified polyolefin is within the range of 3 to 10% by weight, which is the preferred range of the present invention, satisfy various characteristics. Since Comparative Example 11 did not contain an acid-modified polyolefin, the mechanical strength (tensile strength) was slightly inferior to Examples 6 and 7, although there was no problem in practical use. . Further, in Comparative Example 12 , since the blending amount of the acid-modified polyolefin exceeds 15% by weight and 10% by weight which is the preferred range of the present invention, there is no problem in practical use. Compared with 6 and 7, mechanical strength (elongation) and weather resistance were slightly inferior.
実施例9、10及び比較例3、4
金属水和物の配合量が、本発明の範囲内に入っている実施例9、10は、諸特性を満足していることが確認された。これに対し、比較例3は、金属水和物の配合量が60重量部と本発明の下限値である80重量部を下回るため、難燃性が不合格となることが確認された。又、比較例4は、金属水和物の配合量が180重量部と本発明の上限値である150重量部を超えているため、機械的強度(伸び)と絶縁抵抗が不合格となることが確認された。
Examples 9 and 10 and Comparative Examples 3 and 4
It was confirmed that Examples 9 and 10 in which the compounding amount of the metal hydrate was within the scope of the present invention satisfied various characteristics. On the other hand, since the compounding quantity of the metal hydrate was less than 60 weight part and 80 weight part which is the lower limit of this invention in the comparative example 3, it was confirmed that a flame retardance becomes disqualified. Moreover, since the compounding quantity of the metal hydrate exceeds 150 weight part which is the upper limit of the present invention in Comparative Example 4, mechanical strength (elongation) and insulation resistance are rejected. Was confirmed.
実施例11、12及び比較例5、6
高分子量ヒンダードアミン系光安定剤の配合量が、本発明の範囲内に入っている実施例11,12は、諸特性を満足していることが確認された。これに対し、比較例5は、高分子量ヒンダードアミン系光安定剤を配合していないため、耐候性が不合格となることが確認された。又、比較例6は、高分子量ヒンダードアミン系光安定剤の配合量が20重量部と本発明の上限値である10重量部を超えているため、機械的強度(引張強度、伸び)が不合格となり、ブルーミングも発生していることが確認された。
Examples 11 and 12 and Comparative Examples 5 and 6
It was confirmed that Examples 11 and 12 in which the blending amount of the high molecular weight hindered amine light stabilizer was within the scope of the present invention satisfied various characteristics. On the other hand, since the comparative example 5 did not mix | blend the high molecular weight hindered amine type light stabilizer, it was confirmed that a weather resistance is disqualified. In Comparative Example 6, since the blending amount of the high molecular weight hindered amine light stabilizer exceeds 20 parts by weight and 10 parts by weight which is the upper limit of the present invention, the mechanical strength (tensile strength, elongation) is rejected. It was confirmed that blooming occurred.
実施例13及び比較例7、8
低分子量ヒンダードアミン系光安定剤の配合量が、本発明の範囲内に入っている実施例13は、諸特性を満足していることが確認された。これに対し、比較例7は、低分子量ヒンダードアミン系光安定剤を配合していないため、耐候性が不合格となることが確認された。又、比較例8は、低分子量ヒンダードアミン系光安定剤の配合量が20重量部と本発明の上限値である10重量部を超えているため、機械的強度(伸び)が不合格となり、ブルーミングも発生していることが確認された。
Example 13 and Comparative Examples 7 and 8
It was confirmed that Example 13 in which the blending amount of the low molecular weight hindered amine light stabilizer is within the scope of the present invention satisfies the various characteristics. On the other hand, since the comparative example 7 did not mix | blend the low molecular weight hindered amine light stabilizer, it was confirmed that a weather resistance becomes disqualified. In Comparative Example 8, the blending amount of the low molecular weight hindered amine light stabilizer exceeds 20 parts by weight and 10 parts by weight, which is the upper limit of the present invention. Has also been confirmed.
実施例14及び比較例9、10
紫外線吸収剤の配合量が、本発明の範囲内に入っている実施例14は諸特性を満足していることが確認された。これに対し、比較例9は紫外線吸収剤を配合していないため、耐候性が不合格となることが確認された。又、比較例10は、紫外線吸収剤の配合量が5重量部と本発明の上限値である1重量部を超えているため、機械的強度(伸び)及び耐熱性(伸び残率)が不合格となり、ブルーミングも発生していることが確認された。
Example 14 and Comparative Examples 9, 10
It was confirmed that Example 14 in which the blending amount of the ultraviolet absorber was within the scope of the present invention satisfied various properties. On the other hand, since the comparative example 9 did not mix | blend an ultraviolet absorber, it was confirmed that a weather resistance is disqualified. Further, in Comparative Example 10, the blending amount of the ultraviolet absorber exceeds 5 parts by weight and 1 part by weight which is the upper limit of the present invention, so that the mechanical strength (elongation) and the heat resistance (elongation residual ratio) are unsatisfactory. It was confirmed that blooming was occurring.
実施例15〜18
酸化防止剤の配合量が、本発明の好ましい範囲内に入っている実施例15、16は諸特性を満足していることが確認された。これに対し、実施例17は酸化防止剤の配合量が0.2重量部と本発明の好ましい範囲を下回っているため、諸特性を満足しているものの、耐熱性(伸び残率)、耐候性については、要求特性を僅かに上回る程度の値しか得られなかった。又、実施例18は酸化防止剤の配合量が10重量部と本発明の好ましい範囲を越えているため、諸特性を満足しているものの、耐候性については、要求特性を僅かに上回る程度の値しか得られなかった。
Examples 15-18
It was confirmed that Examples 15 and 16 in which the blending amount of the antioxidant was within the preferable range of the present invention satisfied various characteristics. On the other hand, in Example 17 , the blending amount of the antioxidant is 0.2 parts by weight, which is less than the preferred range of the present invention. Therefore, although various characteristics are satisfied, heat resistance (elongation residual ratio), weather resistance As for the property, only a value slightly exceeding the required characteristics was obtained. In Example 18, the amount of the antioxidant was 10 parts by weight, which exceeded the preferred range of the present invention, so that various characteristics were satisfied, but the weather resistance was slightly higher than the required characteristics. Only the value was obtained.
次いで、配合材料として、更に金属不活性剤を加えて得られた合計7種類の架橋電線を試料として、機械的強度(引張強度、伸び)、耐熱性、難燃性、電気特性(耐電圧、絶縁抵抗)、耐候性に加え、耐銅害性について、それぞれ評価を行った。結果は表3に示した。 Next, as a compounding material, a total of seven types of cross-linked electric wires obtained by adding a metal deactivator were used as samples, mechanical strength (tensile strength, elongation), heat resistance, flame resistance, electrical characteristics (voltage resistance, In addition to insulation resistance and weather resistance, copper damage resistance was evaluated. The results are shown in Table 3.
耐銅害性の評価方法は以下の通りである。
(耐銅害性)
導体を取り出したチューブ状サンプルの表面に銅粉末を塗した状態で、180℃の恒温槽内に168時間放置した後取り出し、伸びを測定した。試験の判断基準は、伸びが100%以上あるものを合格(○)、それ以下のものを不合格(×)とした。
The copper damage resistance evaluation method is as follows.
(Copper damage resistance)
With the copper powder coated on the surface of the tubular sample from which the conductor was taken out, it was left in a constant temperature bath at 180 ° C. for 168 hours and then taken out to measure elongation. The test criteria were determined to be acceptable (◯) when the elongation was 100% or more, and unacceptable (X) when the elongation was 100% or more.
実施例2、19、20及び参考例1〜4
ヒドラジン系金属不活性化剤を本発明の好ましい範囲内で配合した実施例19、20は、諸特性を満足し、更に、実施例2と比べて耐銅害性が上昇していることが確認された。これに対し、参考例1は、ヒドラジン系金属不活性化剤の配合量が5重量部と本発明の上限値である1.5重量部を超えているため、耐候性が不合格となることが確認された。又、参考例2〜参考例4では、ヒドラジン系以外の金属不活性化剤を使用しているため、耐候性が不合格となり、さらに耐銅害性も不十分であることが確認された。
Examples 2, 19, 20 and Reference Examples 1-4
In Examples 19 and 20 in which a hydrazine-based metal deactivator was blended within the preferred range of the present invention, it was confirmed that various properties were satisfied and that copper damage resistance was increased as compared with Example 2. It was done. On the other hand, in Reference Example 1 , since the blending amount of the hydrazine-based metal deactivator exceeds 5 parts by weight and 1.5 parts by weight which is the upper limit of the present invention, the weather resistance is rejected. Was confirmed. Further, in Reference Examples 2 to 4 , since a metal deactivator other than hydrazine was used, it was confirmed that the weather resistance was rejected and the copper damage resistance was insufficient.
以上詳述したように本発明によれば、特定の酢酸ビニル含有量をもつエチレン酢酸ビニル共重合体に金属水和物を配合した難燃樹脂組成物に、分子量の異なる二種類の光安定剤と紫外線吸収剤とを併用し、更にそれらを特定量配合することにより、機械的強度、耐熱性、電気特性、難燃性及び耐候性をバランス良く兼ね備えた樹脂組成物を得ることができた。そのためこの組成物は、屋内や屋外に設置される照明用機器のリード線の絶縁被覆材料又はシース材料などとして好適である。又、使用用途としてはこれらに限定されることはなく、例えば、コード状ヒータの絶縁被覆材料、チューブの構成材料などとしても使用可能である。 As described above in detail, according to the present invention, two types of light stabilizers having different molecular weights are added to a flame retardant resin composition in which a metal hydrate is blended with an ethylene vinyl acetate copolymer having a specific vinyl acetate content. In combination with a UV absorber and a specific amount thereof, a resin composition having a good balance of mechanical strength, heat resistance, electrical properties, flame retardancy and weather resistance could be obtained. Therefore, this composition is suitable as an insulating coating material or sheath material for lead wires of lighting equipment installed indoors or outdoors. Further, the usage is not limited to these, and for example, it can be used as an insulating coating material for a cord-shaped heater, a constituent material for a tube, and the like.
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JP2010254966A (en) | 2009-03-31 | 2010-11-11 | Jsr Corp | Radiation-curable resin composition for coating electric wire |
EP2432092B1 (en) | 2009-05-13 | 2016-05-04 | JSR Corporation | Kit for electrical wire water-sealing material, electrical wire water-sealing material, water-sealing member, water-sealed electrical wire, and water-sealing method |
JP2012038500A (en) | 2010-08-05 | 2012-02-23 | Jsr Corp | Radiation curable resin composition for wire coating layer formation |
JP2012087184A (en) * | 2010-10-18 | 2012-05-10 | Fujikura Ltd | Resin composition, and electric wire and cable |
CA2922839C (en) | 2013-09-13 | 2021-10-26 | Dow Global Technologies Llc | Peroxide-crosslinkable compositions and processes for their manufacture |
JP6274598B2 (en) * | 2013-12-12 | 2018-02-07 | 住友電気工業株式会社 | Weather resistant flame retardant resin composition, electric wire and optical fiber cable |
JP6497696B2 (en) * | 2014-12-02 | 2019-04-10 | 株式会社Nuc | Crosslinkable resin composition and electric wire / cable |
JP2016160402A (en) * | 2015-03-05 | 2016-09-05 | 株式会社Nuc | Crosslinkable resin composition and wire and cable |
JP6239081B1 (en) * | 2016-11-22 | 2017-11-29 | 株式会社フジクラ | Flame retardant resin composition, insulated wire, metal cable, optical fiber cable and molded product using the same |
KR102132998B1 (en) * | 2019-01-10 | 2020-07-14 | 주식회사 에이치엔티 | Composition of insulated wire and cable for switchboard |
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JPS5879033A (en) * | 1981-10-16 | 1983-05-12 | チバ−ガイギ−・アクチエンゲゼルシヤフト | Polyalkylpiperidine stabilizer composition and organic polymer containing same |
JPH051180A (en) * | 1991-06-26 | 1993-01-08 | Sumitomo Chem Co Ltd | Polyolefinic resin composition |
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JP2004067974A (en) * | 2002-08-09 | 2004-03-04 | Kurabe Ind Co Ltd | Weather-resistant flame-retardant resin composition and electric wire |
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JP2000327865A (en) * | 1999-05-24 | 2000-11-28 | Sumitomo Bakelite Co Ltd | Flame-retardant composition |
JP4875264B2 (en) * | 2001-09-14 | 2012-02-15 | 古河電気工業株式会社 | Insulating resin composition and insulated wire excellent in heat resistance and weather resistance |
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JPS5879033A (en) * | 1981-10-16 | 1983-05-12 | チバ−ガイギ−・アクチエンゲゼルシヤフト | Polyalkylpiperidine stabilizer composition and organic polymer containing same |
JPH051180A (en) * | 1991-06-26 | 1993-01-08 | Sumitomo Chem Co Ltd | Polyolefinic resin composition |
JPH08239524A (en) * | 1995-03-01 | 1996-09-17 | Toyoda Gosei Co Ltd | Highly weather resistant resin composition and resin molding |
JP2001312925A (en) * | 2000-02-22 | 2001-11-09 | Kyowa Chem Ind Co Ltd | Insulated electrical wire and cable having resistance to heat deterioration, properties for water resistance and insulation, and fire retardance |
JP2001261904A (en) * | 2000-03-22 | 2001-09-26 | Du Pont Mitsui Polychem Co Ltd | Ethylene copolymer composition |
JP2004067974A (en) * | 2002-08-09 | 2004-03-04 | Kurabe Ind Co Ltd | Weather-resistant flame-retardant resin composition and electric wire |
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