JP4701762B2 - Hot rolled steel sheet rolling method - Google Patents

Description

  The present invention relates to a method for rolling a hot-rolled steel sheet, in particular, a hot-rolled steel sheet suitable for schedule-free rolling in which the width of each steel sheet in a rolling cycle is rolled while being arbitrarily changed between rolling coils. It is about the method.

  In rolling hot-rolled steel sheets, since the temperature of the material to be rolled is as high as about 800 to 1050 ° C., a trapezoidal thermal expansion called a thermal crown occurs in a range in contact with the material to be rolled of the rolling roll. FIG. 9 is a diagram showing an example of the behavior of the thermal crown within the rolling cycle, and FIG. 10 is a diagram showing an example of the growth behavior of the thermal crown from the tip to the tail of the material to be rolled (rolling coil). is there. As shown in FIGS. 9 and 10, the thermal crown (the amount of thermal expansion at the center of the roll barrel) increases (expands) from the rolling start (coil tip) to the end of rolling (coil tail) of the j-th coil, Once it decreases (shrinks) until the next j + 1 coil starts rolling, it increases (expands) again when the j + 1 coil starts rolling. While repeating such increase / decrease (expansion / shrinkage), the thermal crown gradually grows within the rolling cycle.

  Moreover, in addition to the contact surface with the material to be rolled becoming high temperature, the surface pressure acting between the material to be rolled and the rolling roll and between the reinforcing rolls such as the rolling roll and the backup roll becomes very high. Roll wear also progresses sequentially.

  Therefore, in the rolling of hot-rolled steel sheets, in order to ensure the desired finishing dimensions that differ from coil to coil, in particular, the sheet crown and sheet shape, which are the sheet thickness profiles in the sheet width direction, Based on the predicted change, the setting of a plate crown / plate shape control actuator such as a work roll bender, a roll cloth, and a roll shift is performed (for example, see Patent Document 1).

  On the other hand, in the finish rolling of hot-rolled steel sheets, in recent years, from the viewpoint of productivity, rolling is performed at short intervals while sequentially changing the material and dimensions (particularly the sheet width) of the material to be rolled. Free rolling is intended.

  In recent years, the introduction of rolling rolls with excellent wear resistance, such as high-speed rolls, has been advancing in the rolling of hot-rolled steel sheets. For schedule-free rolling, in particular, the trapezoidal roll surface profile due to the development of thermal crowns. The reason for this is important, and the reason for this will be described with reference to FIGS. 11, 12, and 13. FIG.

  As shown in FIG. 11, when the narrow coil is continuously rolled, a trapezoidal thermal crown develops at the plate width position of the material to be rolled. In this state, when the next coil (j + 1 coil) wider than the previous coil (jth coil) is rolled, the thickness is steeply steep at the position outside the trapezoidal thermal crown within the plate width. Becomes thick, and as shown in FIG. 12, a plate crown profile called a reverse crown profile may be formed. Normally, the sheet crown profile of a hot-rolled steel sheet has a profile that gradually decreases from the sheet width center to the sheet width end, while the reverse crown profile has a sheet thickness that gradually decreases from the sheet width center to the sheet width end direction. It is a plate crown profile in which a plate thickness minimum value and a plate thickness maximum value are generated in the vicinity. When the reverse crown profile is generated, for example, a scratch flaw is generated at the end portion of the plate in the cold rolling process, or the plate shape is deteriorated and the plate passing property is hindered.

  The reverse crown profile may also occur when a rolled coil having the same sheet width is continuously rolled at short intervals. FIG. 13 shows the generation mechanism of the reverse crown profile in that case. Rolling coil plate crown profile includes rolling roll bending deformation and flattening deformation due to rolling load, rolling roll bending deformation using plate crown and plate shape control actuator, roll surface profile (roll wear and thermal crown). Etc.) is formed by factors such as transcription. At that time, since the region outside the width of the rolled material (non-contact portion) is usually at a low temperature, the thermal crown is formed in the region on the center side of the sheet width from a position slightly inside the sheet width end of the rolled material. . When such a thermal crown grows excessively, in FIG. 13, as shown by an arrow, a profile combining bending deformation, flattening deformation and roll wear of a rolling roll, as shown by a broken line, When a thermal crown formed in a region on the center side of the sheet width from a position slightly inside from the width end of the rolled sheet is added, a profile as shown by a solid line is obtained, and the sheet thickness is positioned slightly inside from the sheet width end of the rolled sheet. A local maximum is generated resulting in an inverse crown profile. For this reason, it is necessary to set a limit on the number of continuously rolled rolling coils of the same sheet width or the length of continuous rolling, and to form a rolling cycle, and a large change in the sheet width between the rolled coils Similarly, it is a major obstacle to schedule-free rolling.

  Furthermore, as shown in FIG. 9 and FIG. 10, the thermal crown grows several tens of μm from the tip to the tail of each rolling coil. Since the plate shape sometimes gets worse, dynamic control for compensating for the roll surface profile change from the coil tip to the tail end in the plate is also important.

  Conventionally, a roll surface profile control method has been proposed as a means for preventing the above-described problems, in particular, problems associated with thermal crown growth (see, for example, Patent Document 2).

In the method for controlling the thermal crown profile disclosed in Patent Document 2, an induction heating device is disposed in the vicinity of both ends of the rolling roll, and the plate width of the next coil is wide by comparing the plate width of the coil with the next coil. In this case, the position corresponding to the plate end portion of the next coil on the surface of the rolling roll is set so that it does not deteriorate the plate crown and plate shape, when passing the plate from the coil tip to the tail end, and the coil and the next coil. During this period, heating is performed so that necessary thermal expansion can be obtained.
JP-A-7-75812 Japanese Patent Laid-Open No. 2004-98068

  Normally, the operation amount of the plate crown / plate shape control actuator is set by predicting the rolling load at each rolling stand in consideration of the temperature drop in the plate and calculating the rolling roll based on the rolling load. Is determined in consideration of the amount of deformation. Then, once set, the operation amount of the actuator is changed at any time by dynamic control according to the rolling load fluctuation from the rolling coil tip to the tail end, visual judgment of the operator, or the like.

  However, when dynamic control is performed using the actuator operation amount determined based on the rolling conditions at the rolling coil tip as an initial condition, the roll surface due to thermal crown growing from the rolling coil tip to the tail edge or roll wear, etc. If the amount of actuator operation required during threading exceeds the operating range limit in response to profile changes, it will no longer be possible to cope with roll surface profile changes, and the plate shape will become worse from the middle of threading. An inevitable situation occurs.

  That is, in the crown profile control method using only the plate crown / plate shape control actuator disclosed in Patent Document 1, although it is not clearly described therein, it is considered to cope with the roll surface profile change in the plate. However, as described above, there is a problem that a so-called narrowing-down accident or the like in which the plate shape control breaks down during the passing plate and is locally rolled in a folded state is likely to occur.

  In addition, commonly used actuators for controlling the crown and shape of roll benders and roll cloths, such as roll benders and roll cloths, have a parabolic shape in the plate width direction with the plate width center as the maximum point. With these actuators alone, there has been a problem that a change in roll surface profile due to a sharp thermal crown or roll wear around the sheet width end portion of the material to be rolled cannot be completely compensated.

  On the other hand, in the method disclosed in Patent Document 2, the effect of changing the roll surface profile during the rolling of the rolling coil is recognized during roll cooling between the rolling coils, but only one stand of a continuous rolling mill composed of a plurality of stands. In the case of introduction into the case, there is a concern that the plate shape is abruptly disturbed. Therefore, it is presumed that application to a plurality of continuous stands is desirable at the time of introduction. In addition, if water adheres to the induction heating device due to splashing of roll cooling water, etc., the device will be destroyed due to an electrical short-circuit accident, so perfect waterproofing measures are inevitable, and it may be a very expensive facility. Inevitable. Further, since induction heating is surface high density heating, there are concerns about the risk of roll surface hardness reduction, roll cracking due to thermal stress, and occurrence of a spalling accident, and practical application is extremely difficult.

  The present invention has been made in view of the above-described circumstances, and in performing hot rolling of a steel sheet, in particular, schedule-free rolling in which the width of each steel sheet in a rolling cycle is rolled while being arbitrarily changed. An object of the present invention is to provide an economical and highly productive rolling method for hot-rolled steel sheets that can secure a target sheet crown after finish rolling while maintaining the steel sheet in a good plate shape over the entire length of the coil. It is what.

  In order to solve the above-mentioned problems, the present inventors conducted extensive studies on conditions for maintaining a good sheet crown and plate shape in hot rolling. It has been found that by optimizing the setting of the rolling schedule, it is possible to appropriately cope with the entire coil length even when hot rolling steel sheets having arbitrary finishing dimensions are sequentially rolled, that is, when schedule-free rolling is performed.

  Hereinafter, means for solving the above problems will be described in detail by taking n-pass rolling as an example.

  The sheet crown in hot rolling is generally calculated by the equation (1).

  Here, Cr is a plate crown, Crm is a mechanical crown, i is a pass No. , Α is a transfer rate, and β is a parameter called a genetic coefficient. In general, a plate crown is a difference between a plate thickness at the center of the plate width and a plate thickness at a quality evaluation point set within 50 mm from the plate end. The target crown on the final rolling stand delivery side gives a target to the crown at this position. The mechanical crown Crm is a plate crown when a uniform load is applied to the rolling roll in the plate width direction. The rolling load, the operation amount of the plate crown / plate shape control actuator, the initial crown of the rolling roll, and the roll wear. Using a thermal crown, for example, it can be obtained by applying a method of obtaining a roll deformation called numerical model by numerical calculation. In addition, a method is also used in which the influence of various rolling conditions on roll deformation is obtained in advance, and a formula for calculating the mechanical crown Crm from the rolling conditions is created.

  Next, the plate shape is evaluated based on whether or not the amount of change in the crown ratio (plate crown Cr / plate thickness H) before and after each rolling stand falls within a predetermined range, as represented by equation (2). Is done.

That is, the crown ratio Cr _i-1 / H _i-1 of the i-pass rolling before (after the i-1-pass rolling), the difference between the i-th crown ratio after pass rolling Cr _i / H _i is, delta ( Cr / H) _i min~Δ (if within the range of Cr / H) _i max, but a plate shape of the rolled material is _{good, Δ (Cr / H) i} min smaller when extends shaped medium is Thus, when it is larger than Δ (Cr / H) _i max, it becomes an ear wave shape. Incidentally, Δ (Cr / H) _i min and Δ (Cr / H) _i max are influenced by the plate width and thickness of the material to be rolled, and generally empirical formulas are used. Unless otherwise specified, H indicates the plate thickness at the plate width center position.

In the conventional setting method of the plate crown / plate shape control actuator, the plate crown value Cr _A at the point A (quality evaluation point) in the vicinity of the plate width end after the final rolling pass calculated by the equation (1). Is set to a desired value Cr _Aref, and the plate shape at each rolling stand is evaluated using the formula (2) at a point B (plate shape evaluation point) 50 to 200 mm from the end of the plate width. The actuator is set. For example, the operation amount Ei of the actuator at each rolling stand is set by means such as optimization calculation that minimizes the evaluation function J as shown in equation (3).

Here, u and v _i are weighting factors.

  However, as shown in FIG. 11 and FIG. 13, for the reverse crown profile generated by the growth of the thermal crown, the operation amount of each plate crown / plate shape control actuator is optimized using the equation (3). However, the reverse crown profile cannot be avoided due to the equipment limitations of the actuator. As described above, the crown control by the plate crown and plate shape control actuators such as the roll bender and the roll cloth is substantially parabolic in the plate width direction with the plate width center as the maximum point, that is, the roll surface profile is changed. This is because it is impossible to compensate for the thermal crown profile that is also trapezoidal in the convex direction because it is convex. Further, in the case of a plate crown / plate shape control actuator that can control the roll surface profile to a convex shape or a concave shape by changing the shift direction in the plate width direction of the upper and lower rolling rolls like a CVC roll, Although the application range is wide by optimizing the operation amount of the actuator according to 3), the work roll shift amount and the roll surface unevenness amount are limited, so there is a limit to the schedule-free rolling.

  As a result of intensive studies on this point, the present inventors have optimized the plate crown and plate shape control actuators, and can keep the plate crown and plate shape good by changing the plate thickness reduction schedule. I found it possible. That is, while the thermal crown becomes a trapezoidal profile in the convex direction (expansion direction), the flat deformation between the material to be rolled and the roll due to the rolling load becomes a trapezoidal profile in the concave direction (dent direction). If the sheet crown after the final rolling pass has a reverse crown profile, it is effective to review the sheet thickness reduction schedule to reduce the rolling load at the front stage stand and increase the rolling load at the rear stage stand. I found out. This is because the temperature of the material to be rolled decreases as the latter stand generally decreases, so the amount of thermal crown is small, and the effect of pushing back the thermal crown is greater by increasing the rolling load at the latter stand and giving large flat deformation. Presumed to be.

  For setting such a plate thickness reduction schedule (plate thickness at each stand), for example, the plate crown Cr and the crown ratio Δ (Cr / H) are formulated as a function of the plate thickness on the entrance and exit sides of each stand. It has been found that it is possible to obtain an evaluation function J ′ by substituting it into the evaluation function J and to obtain the evaluation function J ′ by a technique such as optimization calculation that minimizes the evaluation function J ′.

  However, as described above, in addition to the thermal crown and roll wear progressing from the tip to the tail of the rolling coil, it normally compensates for the temperature drop from when the tip is caught until the tail is rolled. In order to achieve this, accelerated rolling is performed, and the rolling load of each rolling stand varies with time. In other words, the rolling load and roll surface profile, which have a great influence on the plate crown and plate shape, fluctuate from the rolling coil tip to the tail end, so that the plate crown and plate shape can be avoided to fluctuate accordingly. Absent.

Therefore, in order to suppress fluctuations in the plate crown and plate shape over the entire length of the coil, the rolling load at each rolling stand is measured at a fixed time period, and the plate crown change ΔCr due to the rolling load change ΔP _i from the rolling coil tip. _i and the amount of operation ΔE _{i of the} actuator for controlling the plate crown and plate shape to compensate for the change ΔCrp _i of the roll surface profile from the rolling coil tip obtained by calculation are calculated and dynamically controlled. ing.

  In that case, in order to secure the plate crown and plate shape over the entire length of the rolling coil, it is necessary that the operation amount of the plate crown / plate shape control actuator does not reach the operation limit value during dynamic control. 3) When performing the initial setting using the formula, the crown operation and the shape of the coil are ensured by the total coil length from the tip to the tail of the rolled coil without the actuator operation amount reaching the operation limit during dynamic control. In order to do so, it is necessary to make initial settings for the actuator operation amount and the sheet thickness reduction schedule.

  The evaluation of the plate crown and plate shape may be performed at many positions from the rolling coil tip to the tail end, but the rolling load and roll surface profile change substantially linearly from the rolling coil tip to the tail end. Therefore, the position to be evaluated can be only two points of the rolling coil tip and tail.

  In addition, since automatic sheet thickness control is usually performed from the rolling coil tip to the tail edge to ensure the desired finished sheet thickness, the sheet thickness reduction schedule is used to ensure the sheet crown and sheet shape. It is not preferable to dynamically change the value because it interferes with automatic plate thickness control.

Therefore, after considering the control amount ΔE _i of the plate crown / plate shape control actuator at each rolling stand necessary for securing the plate crown and plate shape at the tip and tail ends of the rolling coil. It is desirable to set the sheet thickness reduction schedule and the actuator operation amount based on the rolling conditions at the rolling coil tip.

For this purpose, when performing the optimization calculation of the evaluation functions J and J ′, the operation range of the plate crown / plate shape control actuator in consideration of ΔE _i is added as a constraint, and the plate thickness reduction schedule may be determined. .

  The present invention has been made based on these findings and has the following characteristics.

[1] A method for rolling a hot-rolled steel sheet by a continuous rolling mill comprising a plurality of rolling stands,
At least at the front end and the tail end of the hot-rolled steel plate, the operation amount of the plate crown / plate shape control actuator of each rolling stand provided in one or more rolling stands does not reach the operation limit value, and the desired amount In order to obtain a plate crown and a good plate shape, the setting of the sheet thickness reduction schedule of each rolling stand is performed, and in the rolling conditions of the hot rolled steel sheet in a plurality of longitudinal directions including at least the front end portion and the tail end portion, The crown ratio at the evaluation point provided in the region of 50 to 200 mm from the plate width end of the hot-rolled steel plate is substantially constant for all rolling stands, and a desired plate crown is obtained on the final rolling stand exit side. A method for rolling a hot-rolled steel sheet, comprising setting a plate crown / plate shape control actuator and a plate thickness reduction schedule .

  [2] The setting of the plate crown / plate shape control actuator and the plate thickness reduction schedule are set so that a predetermined evaluation function defined by the target plate crown and the crown ratio becomes an optimum value. The method for rolling a hot-rolled steel sheet according to [1].

[3] A method for rolling a hot-rolled steel sheet by a continuous rolling mill comprising a plurality of rolling stands,
At least at the front end and the tail end of the hot-rolled steel plate, the operation amount of the plate crown / plate shape control actuator of each rolling stand provided in one or more rolling stands does not reach the operation limit value, and the desired amount In order to obtain a plate crown and a good plate shape, we will set a plate thickness reduction schedule for each rolling stand,
Using the predicted value of the surface profile change of the rolling roll during the hot-rolled steel sheet rolling, the sheet width of the hot-rolled steel sheet based on the rolling conditions at a plurality of locations in the longitudinal direction of the hot-rolled steel sheet including at least the front end and the tail end. Plate crown and plate shape so that the crown ratio at the evaluation point provided in the region of 50 to 200 mm from the end is substantially constant for all rolling stands and a desired plate crown is obtained on the final rolling stand exit side. When setting calculation of the control actuator is performed, and as a result, the operation amount of the plate crown / plate shape control actuator reaches the operation limit value, and it is determined that it is difficult to realize a desired plate crown and a good plate shape. A method for rolling a hot-rolled steel sheet, characterized by carrying out setting calculation of a sheet thickness reduction schedule.

[4] The setting of the plate crown / plate shape control actuator and the plate thickness reduction schedule are set so that a predetermined evaluation function defined by the target plate crown and the crown ratio becomes an optimum value. The method for rolling a hot-rolled steel sheet according to [3].
[5] Using the predicted value of the surface profile change of the rolling roll during rolling of the hot-rolled steel sheet, the hot-rolled steel sheet is based on rolling conditions at a plurality of locations in the longitudinal direction of the hot-rolled steel sheet including at least the front end and the tail end. So that the crown ratio at the evaluation point provided in the region of 50 to 200 mm from the end portion of the plate width is substantially constant for all rolling stands, and a desired plate crown is obtained on the final rolling stand exit side.・ Setting calculation of the plate shape control actuator was performed, and as a result, the operation amount of the plate crown and plate shape control actuator reached the operation limit value, and it was determined that it was difficult to achieve the desired plate crown and good plate shape. In the case, the hot rolling steel sheet rolling method according to the above [1] or [2] , wherein the setting calculation of the sheet thickness reduction schedule is performed.

  According to the present invention, even for schedule-free rolling in which hot rolling of a steel plate, in particular, rolling of a hot-rolled steel plate having an arbitrary finishing dimension is sequentially performed, no new equipment is added, and an existing plate crown / plate shape is added. To secure the target plate crown after finish rolling while maintaining a good plate shape over the entire length of the rolling coil by soft measures such as setting the control actuator and optimizing the plate thickness reduction schedule Therefore, it is possible to provide an economical and highly productive method for rolling hot-rolled steel sheets.

  Hereinafter, embodiments of the present invention will be described with reference to FIGS. 1 and 2.

  FIG. 1 shows a setting procedure of a plate crown / plate shape control actuator and a plate thickness reduction schedule in an embodiment of the present invention. As shown in FIG. 1, the setting procedure of the plate crown / plate shape control actuator and the plate thickness reduction schedule in this embodiment is as follows.

(Step S1) Finished target crown Cr _{nA at} point A in the vicinity of the end of the plate width, initial values of input and output side plate thicknesses H _i-1 and H _i at each rolling stand, and operation amount of the plate crown / plate shape control actuator Enter the initial value of E _i and other various rolling conditions. Note that the point A is usually selected as a quality evaluation point within 50 mm from the end of the plate width as shown in FIG.

Here, the target crown value Cr _nA is determined in consideration of designation from a customer or plate passing property in the next process, and is usually about 20 to 70 μm.

In addition, the sheet thickness reduction schedule, that is, the initial values of the input and output side sheet thicknesses H _i-1 and H _i of each stand are determined in consideration of the rolling load ratio and the reduction ratio balance at each rolling stand. For example, it is set by managing by a table according to the steel type of the material to be rolled and the finishing dimensions, or is set by the experience of the operator.

The initial value of the operation amount E _i of the plate crown / plate shape control actuator is a parameter that optimizes the operation amount E _i of the plate crown / plate shape control actuator itself. Although there is a slight influence on the convergence behavior of, it does not become a big problem, so an arbitrary value may be set within the range of equipment specifications. Moreover, in the optimization calculation performed below, if an equipment specification is added with the load resistance of each rolling stand as a constraint, it is possible to avoid an unrealistic solution.

  Further, the other various rolling conditions are, for example, rolling roll dimensions, rolling speed, rolling temperature, etc., and the rolling roll dimensions may be entered by inputting actual roll dimensions, such as rolling speed, rolling temperature, etc. The value is separately set and calculated so as to obtain a desired finishing temperature and productivity.

(Step S2) Based on the input initial conditions, the rolling temperature and rolling load at each rolling stand at the rolling coil tip and tail are calculated, and the plate at the quality evaluation point A based on the rolling load change ΔP _i is calculated. A crown fluctuation amount ΔCrp _i and a roll surface profile ΔCroll _i are calculated.

(Step S3) An actuator operation amount ΔE _i necessary to compensate for the plate crown fluctuation amount ΔCr _i = ΔCrp _i + ΔCroll _i at the rolling coil tip and tail ends is calculated.

(Step S4) An operation amount range of the plate crown / plate shape control actuator is set as a constraint when the evaluation function is optimized. At this time, if the above-mentioned compensation actuator operation amount ΔE _i is negative with respect to the maximum value E _I max and minimum value E _i min in the equipment specifications of the actuator, the minimum operation amount in the constraint condition is set to E _i. Min + | ΔE _i | is changed, and when ΔE _i is positive, the maximum manipulated variable in the constraint condition is changed to E _i max− | ΔE _i |.

(Step S5) The crown Cr _n at the quality evaluation point A at the coil tip becomes the target crown Cr _nA , and the crown ratio (Cr / H) _i at the shape evaluation point B in each rolling stand is constant in all rolling stands. Thus, the operation amount E _i of the plate crown / plate shape control actuator of each rolling stand is calculated in consideration of the constraint conditions. Here, the shape evaluation point B is usually a point selected within an area of 50 to 200 mm from the end of the plate width, and a plurality of shape evaluation points may be selected. In this case as well, (3) It is easy to incorporate it into the evaluation function J 'of the formula or the evaluation function J' that is the target for optimizing the sheet thickness reduction schedule.

Then, based on the calculated actuator operation amount E _i , the crown ratio (Cr _i / H _i ) _B at the shape evaluation point B and the crown Cr _n at the quality evaluation point A are calculated, and the calculated values are used. Then, the evaluation function J ′ of equation (3) is calculated.

(Step S6) The calculation in step S3 is repeated several times, and the operation amount E _i of the plate crown / plate shape control actuator having the smallest evaluation function J is output as a temporary solution.

  In the above optimization calculation, for example, if nonlinear programming or the like is used, an optimal value can be obtained by several iterations. What is necessary is just to set.

(Step S7) In the above procedure, the plate crown profile is calculated by using the operation amount E _i of the plate crown / plate shape control actuator output as a provisional solution, and the desired plate crown CR _nA is obtained. It is determined whether or not the plate shape at each rolling stand is not disturbed. Normally, the amount of plate crown is specified by the customer, or a tolerance value is set from experience, and if the final plate crown value is within the tolerance, it is accepted. Further, as a judgment of the plate shape on the rolling stand exit side, if the crown ratio change is Δ (Cr / H) _i min <Δ (Cr / H) _i <Δ (Cr / H) _i max, it is determined as acceptable. When both the plate crown and the plate shape are determined to be acceptable, the setting calculation ends and the process proceeds to step S8. If any of the plate crown and the plate shape is determined to be unacceptable, the process proceeds to step S9.

(Step S8) The provisional solution of the operation amount E _i of the plate crown / plate shape control actuator obtained in step S6 is determined as the final solution.

As a result, the operation amount E _i of the plate crown / plate shape control actuator and the input / output side plate thickness H _i-1 , H _{i of} each rolling stand can be determined. Schedule setting can be completed.

(Step S9) On the other hand, if it is determined in Step S7 that the test is rejected, the crown Cr _n at the quality evaluation point A at the coil tip becomes the target crown Cr _nA and the shape evaluation point B at each rolling stand. as the crown ratio (Cr / H) _i of constant in all rolling stands, the input and side thickness H _i-1, H _i of each rolling stand, the operation of the strip crown and strip shape control actuator for each rolling stand The quantity E _i is calculated.

Then, an evaluation function J ′ derived from the evaluation function J of equation (3) is calculated based on the calculated thicknesses H _i−1 and H _{i of} each rolling stand and the operation amount E _{i of the} actuator. .

  At the same time, as shown in step S7, a pass / fail determination is made between the plate crown and the plate shape.

(Step S10) The calculation in step S9 is repeated several times. When there is no problem with the plate crown and the plate shape and the evaluation function J ′ is minimized, the optimization calculation is terminated. Then, the output side plate thickness H _i of each rolling stand and the operation amount E _{i of the} actuator when the evaluation function J ′ is minimized are output as final solutions, and the process proceeds to step S12.

Here, in the optimization calculation of the evaluation function J ′, the actuator operation amount E _i obtained by the optimization calculation of the evaluation function J may be used as a fixed value, or the input / output side plate of each rolling stand The optimization calculation may be performed using the actuator operation amount E _i as a variable together with the thicknesses H _i-1 and H _i . When the actuator operation amount E _i is used as a variable, the plate crown and plate shape over the entire length of the coil can be secured by adding the constraint condition set in step S4 and performing the optimization calculation.

  In addition, in the optimization calculation of the evaluation function J ′, if the rolling load range at each rolling stand is added as a constraint, it is possible to avoid calculating an unrealistic sheet thickness reduction schedule.

  For the optimization calculation of the evaluation function J ′, as in the optimization calculation of the evaluation function J, for example, if nonlinear programming or the like is used, an optimum value can be obtained by several iterations. The number of times may be arbitrarily set in consideration of the time that can be spent on the set calculation time.

When the calculation in step S9 is repeated, the rolling temperature and the rolling load at each rolling stand change due to the change of the entry and exit side thicknesses H _i-1 and H _i of each rolling stand. Then, the rolling temperature and rolling load are recalculated (step S11).

(Step S12) Based on the final solution obtained in step S10, the exit side plate thickness H _i of each rolling stand and the operation amount E _{i of the} actuator are determined.

  Thereby, the setting of the plate crown / plate shape control actuator and the plate thickness reduction schedule can be completed.

  In the above setting procedure, when each rolling stand is provided with a plurality of plate crown / plate shape control actuators, the operation amount of each actuator can be used as a variable.

  Further, when there is a rolling stand not provided with a plate crown / plate shape control actuator, the operation amount of the actuator at the rolling stand may be set to zero.

When steep acceleration / deceleration control is performed from the coil tip to tail, in step S3 of the above setting procedure, the plate crown is formed at a plurality of positions in the coil longitudinal direction including the acceleration end position and the deceleration start position. calculating a fluctuation amount _{ΔCr i = ΔCrp i + ΔCroll i} , may be calculated actuator manipulated variable Delta] E _i needed to compensate for [Delta] CR _i.

  Furthermore, the rolling method of the hot rolled steel sheet of the present invention can be applied to a general rolling cycle, that is, a rolling cycle assembled so that the sheet width of the material to be rolled is gradually reduced. It is particularly effective when applied to schedule-free rolling where it is difficult to obtain the desired plate crown and plate shape.

  Examples of the present invention will be described below.

  21 rolling coils with the same finishing dimensions (2.8 mm thickness x 1000 mm width) in the middle of a rolling cycle by a 7-stand continuous rolling mill with only a work roll bender as a plate crown / plate shape control actuator in each rolling stand The rolling method for hot-rolled steel sheets according to the present invention was carried out for a cycle including rolling, and the sheet crown profile and the sheet shape were investigated. The quality evaluation point was selected at a position 25 mm from the end of the plate width, the target plate crown was set to 20 μm, and 75 mm from the plate end of the plate width end was selected as the plate shape evaluation point.

  At that time, in order to see the effect of the method of setting the plate thickness reduction schedule and the plate crown / plate shape control actuator according to the present invention, the plate thickness reduction schedule is the table value that is the conventional method for the 20th same-size coil. Using the rolling load at the tip of the rolling coil and the predicted value of the roll surface profile, the bender force of the work roll bender at each rolling stand was set by minimizing the evaluation function J. And in the 21st same dimension coil, the setting method of the sheet thickness reduction schedule and the bender force according to the present invention, that is, the rolling load and the predicted value of the roll surface profile at both positions of the rolling coil tip and tail ends are used. Vendor operation amount ΔEi necessary to prevent the plate crown and plate shape from being disturbed from the tip to the tail end is calculated, and the vendor operation amount ΔEi is added to the constraint condition for bender force optimization, and evaluation functions J and J By minimizing ', the thickness reduction schedule at each rolling stand and the bender power of work roll bender were set.

  Therefore, the 20th coil is a conventional example, and the 21st coil is an example of the present invention. In each case, dynamic bender control was performed to compensate for changes in rolling load and roll surface profile from the rolling coil tip to tail.

  2 to 4 show the finish delivery side crown profile (final plate crown), crown ratio change (plate shape) and bender force in each rolling stand, and FIGS. 5 to 7 show conventional examples. 3 shows the finish-side crown profile (final plate crown), the crown ratio change (plate shape) at each rolling stand, and the bender force. FIG. 8 compares the sheet thickness reduction schedules in both cases.

  In the conventional example, as shown in FIG. 7, the vendor force obtained by minimizing the evaluation function J for a given sheet thickness reduction schedule is No. No. 1 stand and No. 7 stand are the lower limit of the equipment specifications. 5 and No. 6 stands also reached the lower limit. As a result, as shown in FIG. 5, the plate profile at the tail end becomes a reverse crown profile, and as shown in FIG. The plate shape on the 7 stand exit side has become a middle stretched shape.

  On the other hand, in the present invention example, the amount of bender force change necessary to suppress fluctuations in the plate crown and plate shape from the rolling coil tip to the tail end based on the conventional sheet thickness reduction schedule given first. When the optimization calculation of the evaluation function J was performed in consideration of this, no. 7 It is estimated that the plate shape on the exit side of the stand will be a medium stretch shape, so the bender force at each rolling stand calculated in the optimization calculation of the evaluation function J is a fixed value, and the optimization calculation of the evaluation function J ′ And changed to the reduction schedule shown in FIG. As a result, as shown in FIG. 4, even if dynamic bender control is performed, the bender force is within the equipment specifications, and as shown in FIG. 3, the plate shape extends from the rolling coil tip to the tail end. There is no disturbance, and a desired plate crown profile is obtained as shown in FIG.

  Thereby, the effectiveness of the present invention could be confirmed.

It is a figure which shows the setting procedure of the actuator for board crown and board shape control and board thickness reduction schedule in one Embodiment of this invention. It is a figure which shows the last board crown in the example of this invention. It is a figure which shows the plate shape in each rolling stand in the example of this invention. It is a figure which shows the vendor power in each rolling stand in the example of this invention. It is a figure which shows the last board crown in a prior art example. It is a figure which shows the plate shape in each rolling stand in a prior art example. It is a figure which shows the vendor power in each rolling stand in a prior art example. It is the figure which compared the board thickness reduction schedule in the example of this invention, and a prior art example. It is a figure which shows an example of the behavior of the thermal crown within a rolling cycle. It is a figure which shows an example of the growth behavior of the thermal crown from the rolling coil front-end | tip to a tail end. It is a figure which shows the relationship between a thermal crown and plate | board width. It is a schematic diagram which shows a reverse crown profile. It is a figure which shows the generation | occurrence | production mechanism of a reverse crown profile.

Claims (5)

A method for rolling hot-rolled steel sheets by a continuous rolling mill comprising a plurality of rolling stands,
At least at the front end and the tail end of the hot-rolled steel plate, the operation amount of the plate crown / plate shape control actuator of each rolling stand provided in one or more rolling stands does not reach the operation limit value, and the desired amount In order to obtain a plate crown and a good plate shape, we will set a plate thickness reduction schedule for each rolling stand ,
In the rolling conditions at a plurality of locations in the longitudinal direction of the hot-rolled steel sheet including at least the tip part and the tail-end part, the crown ratio at the evaluation point provided in the region of 50 to 200 mm from the sheet width end part of the hot-rolled steel sheet The sheet crown and sheet shape control actuator and the sheet thickness reduction schedule are set so that a desired sheet crown can be obtained on the exit side of the final rolling stand. Rolling method.   The setting of the plate crown / plate shape control actuator and the setting of the plate thickness reduction schedule are set so that a predetermined evaluation function defined by the target plate crown and the crown ratio becomes an optimum value. The rolling method of the hot-rolled steel sheet as described. A method for rolling hot-rolled steel sheets by a continuous rolling mill comprising a plurality of rolling stands,
At least at the front end and the tail end of the hot-rolled steel plate, the operation amount of the plate crown / plate shape control actuator of each rolling stand provided in one or more rolling stands does not reach the operation limit value, and the desired amount In order to obtain a plate crown and a good plate shape, we will set a plate thickness reduction schedule for each rolling stand,
Using the predicted value of the surface profile change of the rolling roll during the hot-rolled steel sheet rolling, the sheet width of the hot-rolled steel sheet based on the rolling conditions at a plurality of locations in the longitudinal direction of the hot-rolled steel sheet including at least the front end and the tail end. Plate crown and plate shape so that the crown ratio at the evaluation point provided in the region of 50 to 200 mm from the end is substantially constant for all rolling stands and a desired plate crown is obtained on the final rolling stand exit side. When setting calculation of the control actuator is performed, and as a result, the operation amount of the plate crown / plate shape control actuator reaches the operation limit value, and it is determined that it is difficult to realize a desired plate crown and a good plate shape. A method for rolling a hot-rolled steel sheet, characterized by carrying out setting calculation of a sheet thickness reduction schedule.   4. The setting of the plate crown / plate shape control actuator and the setting of the plate thickness reduction schedule are set so that a predetermined evaluation function defined by the target plate crown and the crown ratio becomes an optimum value. The rolling method of the hot-rolled steel sheet as described.   Using the predicted value of the surface profile change of the rolling roll during the hot-rolled steel sheet rolling, the sheet width of the hot-rolled steel sheet based on the rolling conditions at a plurality of locations in the longitudinal direction of the hot-rolled steel sheet including at least the front end and the tail end. Plate crown and plate shape so that the crown ratio at the evaluation point provided in the region of 50 to 200 mm from the end is substantially constant for all rolling stands and a desired plate crown is obtained on the final rolling stand exit side. When setting calculation of the control actuator is performed, and as a result, the operation amount of the plate crown / plate shape control actuator reaches the operation limit value, and it is determined that it is difficult to realize a desired plate crown and a good plate shape. 3. The method for rolling a hot-rolled steel sheet according to claim 1 or 2, wherein a setting calculation of a sheet thickness reduction schedule is performed.

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