JP4693365B2 - Polylactic acid stretched film and method for producing the same - Google Patents

Polylactic acid stretched film and method for producing the same Download PDF

Info

Publication number
JP4693365B2
JP4693365B2 JP2004146240A JP2004146240A JP4693365B2 JP 4693365 B2 JP4693365 B2 JP 4693365B2 JP 2004146240 A JP2004146240 A JP 2004146240A JP 2004146240 A JP2004146240 A JP 2004146240A JP 4693365 B2 JP4693365 B2 JP 4693365B2
Authority
JP
Japan
Prior art keywords
polylactic acid
film
stretched film
acid
stretched
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2004146240A
Other languages
Japanese (ja)
Other versions
JP2005325286A (en
Inventor
淳一 成田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsui Chemicals Tohcello Inc
Original Assignee
Mitsui Chemicals Tohcello Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsui Chemicals Tohcello Inc filed Critical Mitsui Chemicals Tohcello Inc
Priority to JP2004146240A priority Critical patent/JP4693365B2/en
Publication of JP2005325286A publication Critical patent/JP2005325286A/en
Application granted granted Critical
Publication of JP4693365B2 publication Critical patent/JP4693365B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Description

本発明はポリ−L−乳酸とポリ−D−乳酸との組成物からなる耐熱性に優れた延伸フィルム及びその製造方法に関する。   The present invention relates to a stretched film having excellent heat resistance and a method for producing the same, comprising a composition of poly-L-lactic acid and poly-D-lactic acid.

生分解可能なプラスチックとして、汎用性の高い脂肪族ポリエステルが注目されており、ポリ乳酸(PLA)、ポリブチレンサクシネート(PBS)、ポリエチレンサクシネート(PES)、ポリカプロラクトン(PCL)などが上市されている。
これら生分解性脂肪族ポリエステルの用途の一つとして包装用、農業用、食品用などのフィルム分野があり、用途に応じた高強度、耐熱性および生分解性が基本性能として要求されている。
上記脂肪族ポリエステルの中では、PLAは170℃付近に融点を持ち耐熱性を有しているが脆いことから、ニ軸延伸したPLAフィルムが多数提案されている(例えば、特許文献1、特許文献2など)。
一方、PLAの耐熱性を更に改良する方法として、ポリーL−乳酸(PLLA)とポリーD−乳酸(PDLA)とをブレンドしてステレオコンプレックスを形成させる方法が多数提案されている(例えば、特許文献3、特許文献4、非特許文献1)。
しかしながら、PLLAとPDLAを単に溶融混練して得た組成物を延伸しても容易にステレオコンプレックスを形成した延伸フィルムは得られ難く、また得られる延伸フィルムも光学特性に劣ることが分った。
As biodegradable plastics, highly versatile aliphatic polyesters are attracting attention, and polylactic acid (PLA), polybutylene succinate (PBS), polyethylene succinate (PES), polycaprolactone (PCL), etc. are marketed. ing.
One of the uses of these biodegradable aliphatic polyesters is in the field of films for packaging, agriculture, food, etc., and high strength, heat resistance and biodegradability according to the use are required as basic performance.
Among the above aliphatic polyesters, PLA has a melting point near 170 ° C. and has heat resistance, but is brittle. Therefore, many biaxially stretched PLA films have been proposed (for example, Patent Document 1, Patent Document). 2).
On the other hand, as a method for further improving the heat resistance of PLA, many methods for blending poly-L-lactic acid (PLLA) and poly-D-lactic acid (PDLA) to form a stereocomplex have been proposed (for example, Patent Documents). 3, Patent Document 4, Non-Patent Document 1).
However, it has been found that even if a composition obtained by simply melt-kneading PLLA and PDLA is stretched, a stretched film that easily forms a stereocomplex is difficult to obtain, and the stretched film obtained is also inferior in optical properties.

特開平7−207041号公報JP-A-7-207041 特開平8−198955号公報Japanese Patent Laid-Open No. 8-198955 特開平9−25400号公報Japanese Patent Laid-Open No. 9-25400 特開2000−17164号公報JP 2000-17164 A Macromoleculs,20,904(1987)Macromolecules, 20, 904 (1987)

本発明は、耐熱性、光学特性に優れたPLLAとPDLAとのポリ乳酸組成物からなる延伸フィルムを得ることを目的とする。   An object of this invention is to obtain the stretched film which consists of a polylactic acid composition of PLLA and PDLA excellent in heat resistance and optical characteristics.

本発明者は、上記目的を達成するために種々検討した結果、PLLAとPDLAとを溶融混練して得たポリ乳酸組成物を特定の条件下で少なくとも一方向に延伸した後、特定の条件下で熱処理することにより耐熱性、光学特性に優れた延伸フィルムが得られることが分り本発明に到達した。   As a result of various studies to achieve the above object, the present inventor has drawn a polylactic acid composition obtained by melt-kneading PLLA and PDLA in at least one direction under specific conditions, It was found that a stretched film having excellent heat resistance and optical characteristics can be obtained by heat treatment with the above, and the present invention has been achieved.

すなわち、本発明は、ポリ−L−乳酸70〜30重量部及びポリ−D−乳酸30〜70重量部とのポリ乳酸組成物からなり、広角X線回折による回折ピーク(2θ)が12°近辺、21°近辺及び24°近辺にあることを特徴とするポリ乳酸延伸フィルムを提供するものである。   That is, the present invention comprises a polylactic acid composition of 70 to 30 parts by weight of poly-L-lactic acid and 30 to 70 parts by weight of poly-D-lactic acid, and has a diffraction peak (2θ) by wide-angle X-ray diffraction around 12 °. The present invention provides a stretched polylactic acid film characterized by being near 21 ° and around 24 °.

また、本発明は、ポリ−L−乳酸70〜30重量部及びポリ−D−乳酸30〜70重量部とのポリ乳酸組成物からなるシートを、少なくとも一方向に延伸して得られる延伸フィルムを180〜220℃で1分以上熱処理してなることを特徴とするポリ乳酸延伸フィルムの製造方法を提供するものである。   Further, the present invention provides a stretched film obtained by stretching a sheet comprising a polylactic acid composition of 70 to 30 parts by weight of poly-L-lactic acid and 30 to 70 parts by weight of poly-D-lactic acid in at least one direction. The present invention provides a method for producing a stretched polylactic acid film characterized by being heat-treated at 180 to 220 ° C. for 1 minute or longer.

本発明のポリ乳酸延伸フィルムは、耐熱性に優れ且つ、ステレオコンプレックスを形成しても光学特性に優れている。
また本発明の方法によれば、容易に耐熱性及び光学特性に優れたステレオコンプレックスを有するポリ乳酸延伸フィルムを得ることができる。
The stretched polylactic acid film of the present invention has excellent heat resistance and excellent optical properties even when a stereo complex is formed.
Moreover, according to the method of the present invention, a stretched polylactic acid film having a stereocomplex excellent in heat resistance and optical properties can be easily obtained.

ポリ−L−乳酸
本発明に係わるポリ−L−乳酸(PLLA)は、L−乳酸を主たる構成成分、好ましくは95モル%以上を含む重合体である。L−乳酸の含有量が95モル%未満の重合体は、後述のポリ−D−乳酸と溶融混練して得られるポリ乳酸組成物を延伸して得られる延伸フィルムの耐熱性が劣る虞がある。
PLLAの分子量は後述のポリ−D−乳酸と混合したポリ乳酸組成物がフィルム形成性を有する限り、特に限定はされないが、通常、重量平均分子量(Mw)は6万〜100万、好ましくは20万〜100万の範囲にある。、重量平均分子量が6万未満のものは得られる延伸フィルムの強度が劣る虞があり、一方、100万を越えるものは溶融粘度が大きく成形加工性が劣る虞がある。
Poly-L-lactic acid Poly-L-lactic acid (PLLA) according to the present invention is a polymer containing L-lactic acid as a main constituent, preferably 95 mol% or more. A polymer having a content of L-lactic acid of less than 95 mol% may be inferior in heat resistance of a stretched film obtained by stretching a polylactic acid composition obtained by melt-kneading with poly-D-lactic acid described later. .
The molecular weight of PLLA is not particularly limited as long as the polylactic acid composition mixed with poly-D-lactic acid described later has film-forming properties. Usually, the weight average molecular weight (Mw) is 60,000 to 1,000,000, preferably 20 It is in the range of 10,000 to 1,000,000. When the weight average molecular weight is less than 60,000, the obtained stretched film may be inferior in strength. On the other hand, when the weight average molecular weight exceeds 1,000,000, the melt viscosity is large and the molding processability may be inferior.

ポリ−D−乳酸
本発明に係わるポリ−D−乳酸(PDLA)は、D−乳酸を主たる構成成分、好ましくは95モル%以上を含む重合体である。D−乳酸の含有量が95モル%未満の重合体は、後述のポリ−L−乳酸と溶融混練して得られるポリ乳酸組成物を延伸して得られる延伸フィルムの耐熱性が劣る虞がある。
PDLAの分子量は前述のPLLAと混合したポリ乳酸組成物がフィルム形成性を有する限り、特に限定はされないが、通常、重量平均分子量(Mw)は6万〜100万、好ましくは20万〜100万の範囲にある。重量平均分子量が6万未満のものは得られる延伸フィルムの強度が劣る虞があり、一方、100万を越えるものは溶融粘度が大きく成形加工性が劣る虞がある。
Poly-D-lactic acid Poly-D-lactic acid (PDLA) according to the present invention is a polymer containing D-lactic acid as a main constituent, preferably 95 mol% or more. A polymer having a D-lactic acid content of less than 95 mol% may be inferior in heat resistance of a stretched film obtained by stretching a polylactic acid composition obtained by melt-kneading with poly-L-lactic acid described later. .
The molecular weight of PDLA is not particularly limited as long as the polylactic acid composition mixed with the aforementioned PLLA has film-forming properties. Usually, the weight average molecular weight (Mw) is 60,000 to 1,000,000, preferably 200,000 to 1,000,000. It is in the range. If the weight average molecular weight is less than 60,000, the strength of the obtained stretched film may be inferior. On the other hand, if it exceeds 1,000,000, the melt viscosity is large and the moldability may be inferior.

本発明に係わるPLLA及びPDLAには、本発明の目的を損なわない範囲で、少量の他の共重合成分、例えば、多価カルボン酸若しくはそのエステル、多価アルコール、ヒドロキシカルボン酸、ラクトン類等を共重合させておいてもよい。
多価カルボン酸としては、具体的には、例えば、コハク酸、グルタル酸、アジピン酸、ピメリン酸、アゼライン酸、スベリン酸、デカンジカルボン酸、ドデカンジカルボン酸、セバシン酸、ジグリコール酸、ケトピメリン酸、マロン酸及びメチルマロン酸等の脂肪族ジカルボン酸並びにテレフタル酸、イソフタル酸及び2,6−ナフタレンジカルボン酸等の芳香族ジカルボン酸等が挙げられる。
多価カルボン酸エステルとしては、具体的には、例えば、コハク酸ジメチル、コハク酸ジエチル、グルタル酸ジメチル、グルタル酸ジエチル、アジピン酸ジメチル、アジピン酸ジエチル、ピメリン酸ジメチル、アゼライン酸ジメチル、スベリン酸ジメチル、スベリン酸ジエチル、セバシン酸ジメチル、セバシン酸ジエチル、デカンジカルボン酸ジメチル、ドデカンジカルボン酸ジメチル、ジグリコール酸ジメチル、ケトピメリン酸ジメチル、マロン酸ジメチル及びメチルマロン酸ジメチル等の脂肪族ジカルボン酸ジエステル並びにテレフタル酸ジメチル及びイソフタル酸ジメチル等の芳香族ジカルボン酸ジエステルが挙げられる。
多価アルコールとしては、具体的には、例えば、エチレングリコール、1,3−プロパンジオール、1,2−プロパンジオール、1,3−ブタンジオール、2−メチル−プロパンジオール、1,4−ブタンジオール、ネオペンチルグリコール、ペンタメチレングリコール、へキサメチレングリコール、オクタメチレングリコール、デカメチレングリコール、ドデカメチレングリコール、1,4−シクロヘキサンジオール、1,4−シクロヘキサンジメタノール、ジエチレングリコール、ジプロピレングリコール、トリエチレングリコール、テトラエチレングリコール、ペンタエチレングリコール及び分子量1000以下のポリエチレングリコール等が挙げられる。
ヒドロキシカルボン酸としては、具体的には、例えば、グリコール酸、2−メチル乳酸、3−ヒドロキシ酪酸、4−ヒドロキシ酪酸、2−ヒドロキシ−n−酪酸、2−ヒドロキシ−3,3−ジメチル酪酸、2−ヒドロキシ−2−メチル酪酸、2−ヒドロキシ−3−メチル酪酸、ヒドロキシピバリン酸、ヒドロキシイソカプロン酸及びヒドロキシカプロン酸等が挙げられる。
ラクトン類としては、具体的には、例えば、β−プロピオラクトン、β−ブチロラクトン、γ−ブチロラクトン、β又はγ−バレロラクトン、δ−バレロラクトン、δ−カプロラクトン、ε−カプロラクトン、4−メチルカプロラクトン、3,5,5−トリメチルカプロラクトン、3,3,5−トリメチルカプロラクトン等の各種メチル化カプロラクトン;β−メチル−δ−バレロラクトン、エナントラクトン、ラウロラクトン等のヒドロキシカルボン酸の環状1量体エステル;グリコリド、L−ラクチド、D−ラクチド等の上記ヒドロキシカルボン酸の環状2量体エステル等が挙げられる。
また、本発明に係わるPLLA及びPDLAには、それぞれD−乳酸若しくはL−乳酸を前記範囲以下であれば少量含まれていてもよい。
In the PLLA and PDLA according to the present invention, a small amount of other copolymerization components such as polyvalent carboxylic acids or esters thereof, polyhydric alcohols, hydroxycarboxylic acids, lactones and the like are included within a range not impairing the object of the present invention. It may be copolymerized.
Specific examples of the polyvalent carboxylic acid include succinic acid, glutaric acid, adipic acid, pimelic acid, azelaic acid, suberic acid, decanedicarboxylic acid, dodecanedicarboxylic acid, sebacic acid, diglycolic acid, ketopimelic acid, Examples thereof include aliphatic dicarboxylic acids such as malonic acid and methylmalonic acid, and aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid and 2,6-naphthalenedicarboxylic acid.
Specific examples of the polyvalent carboxylic acid ester include dimethyl succinate, diethyl succinate, dimethyl glutarate, diethyl glutarate, dimethyl adipate, diethyl adipate, dimethyl pimelate, dimethyl azelate, and dimethyl suberate. , Aliphatic dicarboxylic acid diesters such as diethyl suberate, dimethyl sebacate, diethyl sebacate, dimethyl decanedicarboxylate, dimethyl dodecanedicarboxylate, dimethyl diglycolate, dimethyl ketopimelate, dimethyl malonate and dimethyl methylmalonate, and terephthalic acid And aromatic dicarboxylic acid diesters such as dimethyl and dimethyl isophthalate.
Specific examples of the polyhydric alcohol include ethylene glycol, 1,3-propanediol, 1,2-propanediol, 1,3-butanediol, 2-methyl-propanediol, and 1,4-butanediol. , Neopentyl glycol, pentamethylene glycol, hexamethylene glycol, octamethylene glycol, decamethylene glycol, dodecamethylene glycol, 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol, diethylene glycol, dipropylene glycol, triethylene glycol , Tetraethylene glycol, pentaethylene glycol, polyethylene glycol having a molecular weight of 1000 or less, and the like.
Specific examples of the hydroxycarboxylic acid include glycolic acid, 2-methyllactic acid, 3-hydroxybutyric acid, 4-hydroxybutyric acid, 2-hydroxy-n-butyric acid, 2-hydroxy-3,3-dimethylbutyric acid, Examples include 2-hydroxy-2-methylbutyric acid, 2-hydroxy-3-methylbutyric acid, hydroxypivalic acid, hydroxyisocaproic acid, and hydroxycaproic acid.
Specific examples of lactones include β-propiolactone, β-butyrolactone, γ-butyrolactone, β or γ-valerolactone, δ-valerolactone, δ-caprolactone, ε-caprolactone, and 4-methylcaprolactone. Various methylated caprolactones such as 3,5,5-trimethylcaprolactone and 3,3,5-trimethylcaprolactone; cyclic monomeric esters of hydroxycarboxylic acids such as β-methyl-δ-valerolactone, enanthlactone and laurolactone A cyclic dimer ester of the above hydroxycarboxylic acid such as glycolide, L-lactide, D-lactide and the like.
Further, PLLA and PDLA according to the present invention may each contain a small amount of D-lactic acid or L-lactic acid as long as it is within the above range.

ポリ乳酸組成物
本発明に係わるポリ乳酸組成物は、前記PLLAが70〜30重量部、好ましくは65〜35重量部及びPDLAが30〜70重量部、好ましくは35〜65重量部(PLLA+PDLA=100重量部)からなる。PLLAの量が70重量部を越える組成物及び30重量部未満の組成物は後述の成形方法で延伸しても何れも耐熱性に優れた延伸フィルムが得られない虞がある。
Polylactic acid composition In the polylactic acid composition according to the present invention, the PLLA is 70 to 30 parts by weight, preferably 65 to 35 parts by weight and the PDLA is 30 to 70 parts by weight, preferably 35 to 65 parts by weight (PLLA + PDLA = 100 Part by weight). A composition having an amount of PLLA exceeding 70 parts by weight and a composition having less than 30 parts by weight may not yield a stretched film excellent in heat resistance even when stretched by a molding method described later.

ポリ乳酸延伸フィルム
本発明のポリ乳酸延伸フィルムは、前記ポリ乳酸組成物からなり、広角X線回折による回折ピーク(2θ)が12°近辺、21°近辺及び24°近辺〔以下、かかる領域に検出されるピークを併せて(PSC)と呼ぶ場合がある。〕にあり、好ましくは広角X線回折による16°近辺の回折ピーク(2θ)〔以下、かかる領域に検出されるピークを(PPL)と呼ぶ場合がある。〕が検出されないポリ乳酸延伸フィルムである。
かかる広角X線回折における16°近辺のピークはPLLA及びPDLAの結晶に基づくピーク(PPL)であり、12°近辺、21°近辺及び24°近辺のピークはPLLAとPDLAとが共結晶した所謂ステレオコンプレックスの結晶に基づくピーク(PSC)である。
即ち、本発明のポリ乳酸延伸フィルムが、(PSC)が検出されるということは、ステレオコンプレックスが形成されていることを表し、且つ(PPL)が検出されないということは、PLLAあるいはPDLAの結晶が形成されていないことを意味する。
本発明における広角X線回折による回折ピーク(2θ)はX線回折装置(株式会社リガク製 自動X線回折装置RINT−2200)を用いて、シート若しくはフィルムにX線ターゲットとしてCu K―α、出力:1/40kV×40mAで照射し、回転角:4.0°/分、ステップ:0.02°、走査範囲:10〜30°で測定して検出される回折ピークの角度(°)である。
本発明のポリ乳酸延伸フィルムは、好ましくは熱機械分析による熱変形温度が180℃以上、より好ましくは200〜225℃の範囲にある。
本発明における熱変形温度は、熱分析装置(セイコーインスツルメンツ株式会社製 熱・応用・歪測定装置 TMA/SS120)を用いてフィルムから幅4mmの試験片を切り出し、チャック間5mmで試験片に荷重0.25MPaを掛け、100℃(開始温度)から5℃/分で昇温し、試験片が10%伸びた温度を熱変形温度(℃)とした。なお、試験片が10%伸びる前に破断した場合はその温度を熱変形温度(℃)とした。
Polylactic acid stretched film The polylactic acid stretched film of the present invention comprises the above-mentioned polylactic acid composition, and diffraction peaks (2θ) by wide-angle X-ray diffraction are around 12 °, around 21 °, and around 24 ° [hereinafter, this region is detected. In some cases, these peaks are collectively referred to as ( PSC ). ], Preferably a diffraction peak (2θ) near 16 ° by wide-angle X-ray diffraction [hereinafter, a peak detected in such a region may be referred to as (P PL ). ] Is a stretched polylactic acid film that is not detected.
In such wide-angle X-ray diffraction, the peak around 16 ° is a peak (P PL ) based on PLLA and PDLA crystals, and the peaks around 12 °, 21 °, and 24 ° are so-called co-crystals of PLLA and PDLA. This is a peak ( PSC ) based on stereocomplex crystals.
That is, in the polylactic acid stretched film of the present invention, that (P SC ) is detected means that a stereocomplex is formed, and that (P PL ) is not detected means that PLLA or PDLA It means that no crystals are formed.
In the present invention, the diffraction peak (2θ) by wide-angle X-ray diffraction is Cu K-α as an X-ray target on the sheet or film, output using an X-ray diffractometer (automatic X-ray diffractometer RINT-2200 manufactured by Rigaku Corporation). : Diffraction peak angle (°) detected by irradiation with 1/40 kV × 40 mA, rotation angle: 4.0 ° / min, step: 0.02 °, scanning range: 10-30 ° .
The stretched polylactic acid film of the present invention preferably has a heat deformation temperature of 180 ° C. or higher, more preferably in the range of 200 to 225 ° C. by thermomechanical analysis.
The thermal deformation temperature in the present invention is obtained by cutting a test piece having a width of 4 mm from a film using a thermal analyzer (thermal / application / strain measuring device TMA / SS120 manufactured by Seiko Instruments Inc.), and applying a load of 0 to the test piece with 5 mm between chucks. .25 MPa was applied, the temperature was raised from 100 ° C. (starting temperature) at 5 ° C./min, and the temperature at which the test piece was extended by 10% was defined as the thermal deformation temperature (° C.). In addition, when the test piece broke before elongating by 10%, the temperature was defined as the heat distortion temperature (° C.).

本発明のポリ乳酸延伸フィルムは、好ましくは一方向に2倍以上、より好ましくは2〜12倍、さらに好ましくは3〜6倍延伸されてなる。延伸倍率は2倍未満の延伸フィルムは耐熱性が改良されない虞がある。一方、延伸倍率に上限は延伸し得る限り、とくに限定はされないが、通常、12倍を超えるとフィルムが破断したりして、安定して延伸できない虞がある。
本発明のポリ乳酸延伸フィルムは、好ましくは縦方向に2倍以上及び横方向に2倍以上、より好ましくは縦方向に2〜7倍及び横方向に2〜7倍、さらに好ましくは縦方向に2.5〜5倍及び横方向に2.5〜5倍延伸されてなる。延伸倍率が2倍未満の延伸フィルムは耐熱性が改良されない虞がある。一方、延伸倍率に上限は延伸し得る限り、とくに限定はされないが、通常、7倍を超えるとフィルムが破断したりして、安定して延伸できない虞がある。
本発明のポリ乳酸延伸フィルムの厚さは用途により種々決め得るが、通常5〜500μm、好ましくは10〜100μmの範囲にある。
The stretched polylactic acid film of the present invention is preferably stretched twice or more in one direction, more preferably 2 to 12 times, and even more preferably 3 to 6 times. A stretched film with a draw ratio of less than 2 may not improve the heat resistance. On the other hand, the upper limit of the stretching ratio is not particularly limited as long as it can be stretched. However, if it exceeds 12 times, the film may be broken and may not be stably stretched.
The stretched polylactic acid film of the present invention is preferably 2 times or more in the longitudinal direction and 2 times or more in the transverse direction, more preferably 2 to 7 times in the longitudinal direction and 2 to 7 times in the transverse direction, further preferably in the longitudinal direction. It is stretched 2.5 to 5 times and 2.5 to 5 times in the transverse direction. A stretched film having a draw ratio of less than 2 may not improve the heat resistance. On the other hand, the upper limit of the stretching ratio is not particularly limited as long as it can be stretched. However, if it exceeds 7 times, the film may be broken and may not be stably stretched.
The thickness of the stretched polylactic acid film of the present invention can be variously determined depending on the use, but is usually in the range of 5 to 500 μm, preferably 10 to 100 μm.

本発明のポリ乳酸延伸フィルムは種々用途により、他の基材と積層してもよい。他の基材としては、例えば、ポリエチレン、ポリプロピレン、ポリブテン及びポリメチルペンテン等のポリオレフィン、ポリエチレンテレフタレート及びポリカーボネート等のポリエステル、ナイロン、ポリスチレン、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリビニルアルコール、エチレン・ビニルアルコール共重合体、ポリメチルメタクリレート、エチレン・酢酸ビニル共重合体、ポリ乳酸、脂肪族ポリエステル等の生分解性ポリエステル等の熱可塑性樹脂からなるフィルム、シート、カップ、トレー状物、あるいはその発泡体、若しくはガラス、金属、アルミニューム箔、紙等が挙げられる。熱可塑性樹脂からなるフィルムは無延伸であっても一軸あるいは二軸延伸フィルムであっても良い。勿論、基材は1層でも2層以上としても良い。   The polylactic acid stretched film of the present invention may be laminated with another substrate depending on various uses. Other base materials include, for example, polyolefins such as polyethylene, polypropylene, polybutene and polymethylpentene, polyesters such as polyethylene terephthalate and polycarbonate, nylon, polystyrene, polyvinyl chloride, polyvinylidene chloride, polyvinyl alcohol, and ethylene / vinyl alcohol. Polymer, polymethyl methacrylate, ethylene / vinyl acetate copolymer, polylactic acid, film made of thermoplastic resin such as biodegradable polyester such as aliphatic polyester, sheet, cup, tray, or foam thereof, or Examples thereof include glass, metal, aluminum foil, and paper. The film made of a thermoplastic resin may be unstretched or may be a uniaxial or biaxially stretched film. Of course, the substrate may be a single layer or two or more layers.

ポリ乳酸延伸フィルムの製造方法
本発明のポリ乳酸延伸フィルムの製造方法は、前記ポリ乳酸組成物からなるシートを、通常70〜110℃、好ましくは80〜100℃の温度で一方向に2倍以上、好ましくは3〜12倍に延伸して得られる延伸フィルムを、通常、拘束下で、140〜220℃、好ましくは150〜200℃で、1秒以上、好ましくは3秒〜1分間、より好ましくは3〜20秒間加熱処理した後、拘束下で、180〜220℃で1分以上、好ましくは200〜220℃で10分〜120分熱処理してポリ乳酸延伸フィルムとする方法である。
熱処理の条件が、180℃未満あるいは1分未満ではステレオコンプレックス構造物への変換が進まない虞があり、また220℃以上の温度ではステレオコンプレックス構造物が溶融し、冷却した際にステレオコンプレックス構造物が消失する虞がある。また120分を越えて熱処理した場合は、ポリ乳酸が酸化し、黄変あるいは分子量が低下する虞がある。
延伸倍率が2倍未満では、耐熱性に優れた延伸フィルムが得られない虞があり、一方、延伸倍率の上限は特に限定はされないが、12倍を超えると安定して延伸できない虞がある。延伸温度が70℃未満では、安定して延伸できない虞があり、また、得られる延伸フィルムの透明性、平滑性が劣る虞がある。一方、120℃を超えるとフィルムが加熱ロールに付着し、フィルム表面が汚れ、また安定して延伸ができない虞があり、得られる延伸フィルムの靭性が劣る虞がある。予熱時間は長くても問題はないが、工程上1分以下が好ましい。
本発明のポリ乳酸延伸フィルム製造方法の他の態様は、前記ポリ乳酸組成物からなるシートを、通常70〜110℃、好ましくは80〜100℃の温度で、好ましくは縦方向に2倍以上及び横方向に2倍以上、より好ましくは縦方向に2〜7倍及び横方向に2〜7倍、さらに好ましくは縦方向に2.5〜5倍及び横方向に2.5〜5倍延伸して得られる延伸フィルムを、通常、拘束下で、140〜220℃、好ましくは150〜200℃で、1秒以上、好ましくは3秒〜1分間、より好ましくは3〜20秒間加熱処理した後、拘束下で、180〜220℃で1分以上、好ましくは200〜220℃で10分〜120分熱処理してポリ乳酸延伸フィルムとする方法である。二軸延伸は、同時二軸延伸でも逐次二軸延伸でもよい。
Method for Producing Polylactic Acid Stretched Film In the method for producing a polylactic acid stretched film of the present invention, a sheet comprising the polylactic acid composition is usually at least 70 to 110 ° C., preferably 80 to 100 ° C., preferably twice or more in one direction. The stretched film obtained by preferably stretching 3 to 12 times is usually 140 to 220 ° C., preferably 150 to 200 ° C., preferably 1 second or more, preferably 3 seconds to 1 minute, under restraint. Is a method of heat-treating for 3 to 20 seconds and then heat-treating at 180 to 220 ° C. for 1 minute or more, preferably at 200 to 220 ° C. for 10 to 120 minutes to obtain a stretched polylactic acid film.
If the heat treatment conditions are less than 180 ° C. or less than 1 minute, conversion to a stereo complex structure may not proceed, and if the temperature is higher than 220 ° C., the stereo complex structure will melt and cool down when the stereo complex structure is cooled. May disappear. In addition, when the heat treatment is performed for more than 120 minutes, polylactic acid may be oxidized and yellowing or molecular weight may be reduced.
If the draw ratio is less than 2 times, a stretched film excellent in heat resistance may not be obtained. On the other hand, the upper limit of the draw ratio is not particularly limited, but if it exceeds 12 times, there is a possibility that it cannot be stably stretched. When the stretching temperature is less than 70 ° C., there is a possibility that the film cannot be stably stretched, and the obtained stretched film may have poor transparency and smoothness. On the other hand, when it exceeds 120 ° C., the film adheres to the heating roll, the film surface becomes dirty, and there is a possibility that the film cannot be stably stretched, and the toughness of the obtained stretched film may be inferior. Although there is no problem even if the preheating time is long, it is preferably 1 minute or less in view of the process.
In another aspect of the method for producing a stretched polylactic acid film of the present invention, the sheet comprising the polylactic acid composition is usually at a temperature of 70 to 110 ° C., preferably 80 to 100 ° C., preferably at least twice in the longitudinal direction and Stretched 2 times or more in the transverse direction, more preferably 2 to 7 times in the longitudinal direction and 2 to 7 times in the transverse direction, further preferably 2.5 to 5 times in the longitudinal direction and 2.5 to 5 times in the transverse direction. The stretched film obtained by heating is usually heated at 140 to 220 ° C., preferably 150 to 200 ° C. for 1 second or longer, preferably 3 seconds to 1 minute, more preferably 3 to 20 seconds. Under the constraint, it is a method of heat-treating at 180 to 220 ° C. for 1 minute or longer, preferably 200 to 220 ° C. for 10 to 120 minutes to obtain a stretched polylactic acid film. Biaxial stretching may be simultaneous biaxial stretching or sequential biaxial stretching.

本発明のポリ乳酸延伸フィルム製造方法は、前記ポリ乳酸組成物からなるシートとして、広角X線回折による(PPL)及び(PSC)が検出されないシートを用いることが好ましい。特に、広角X線回折による回折ピーク(2θ)が(PSC)が検出されるシート、即ちステレオコンプレックスが形成されたシートを用いた場合は、その形成量にもよるが、得られる延伸フィルムの透明性が劣る虞がある。
ポリ乳酸組成物からなるシートを広角X線回折による(PSC)が検出されない状態にする方法としては、例えば、前記ポリ乳酸組成物をステレオコンプレックスの融点である220℃以上、好ましくは230〜250℃の範囲で溶融した後、冷却、好ましくは急冷してシートとする方法、あるいはPLLAとPDLAとを前記範囲で混合したポリ乳酸組成物をステレオコンプレックスの融点である220℃以上、好ましくは230〜250℃の範囲で溶融混練した後、冷却、好ましくは急冷してシートとする方法、溶融混練温度が230℃未満のポリ乳酸組成物を用いる場合は、シートを成形する際に、上記範囲にする方法を採ることにより、ステレオコンプレックスの形成を抑えることができる。
In the method for producing a stretched polylactic acid film of the present invention, it is preferable to use a sheet in which (P PL ) and (P SC ) by wide-angle X-ray diffraction are not detected as the sheet made of the polylactic acid composition. In particular, when a sheet in which a diffraction peak (2θ) by wide-angle X-ray diffraction is detected (P SC ), that is, a sheet on which a stereocomplex is formed is used, depending on the amount of the formed stretched film, There is a possibility that transparency is inferior.
As a method for making a sheet made of a polylactic acid composition in a state where ( PSC ) by wide-angle X-ray diffraction is not detected, for example, the polylactic acid composition is 220 ° C. or higher, preferably 230 to 250, which is the melting point of the stereocomplex. After melting in the range of ° C., cooling, preferably quenching into a sheet, or a polylactic acid composition in which PLLA and PDLA are mixed in the above range is 220 ° C. or higher, preferably 230- After melt-kneading in the range of 250 ° C., cooling, preferably quenching to form a sheet, and when using a polylactic acid composition having a melt-kneading temperature of less than 230 ° C., the above range is set when the sheet is molded. By adopting this method, formation of a stereo complex can be suppressed.

次に実施例を挙げて本発明を更に具体的に説明するが、本発明はその要旨を越えない限りこれらの実施例に制約されるものではない。
実施例及び比較例で使用したポリ乳酸は次の通りである。
(1)ポリ−L−乳酸(PLLA−1):
D体量:2.0% Mw:122000(g/モル)、Tm:163.1℃及びTg:57.1。
(2)ポリ−L−乳酸(PLLA−2):
D体量:1.9% Mw:222000(g/モル)、Tm:162.9℃及びTg:58.1。
(3)ポリ−D−乳酸(PURAC社製:PDLA−1):
D体量:100.0% Mw:309000(g/モル)、Tm:176.9℃及びTg:57.0℃。
(4)ポリ−D−乳酸(PURAC社製:PDLA−2):
D体量:100.0% Mw:404000(g/モル)、Tm:178.4℃及びTg:59.2℃
EXAMPLES Next, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to these examples unless it exceeds the gist.
The polylactic acid used in the examples and comparative examples is as follows.
(1) Poly-L-lactic acid (PLLA-1):
D body amount: 2.0% Mw: 122000 (g / mol), Tm: 163.1 ° C. and Tg: 57.1.
(2) Poly-L-lactic acid (PLLA-2):
D form amount: 1.9% Mw: 222000 (g / mol), Tm: 162.9 ° C. and Tg: 58.1.
(3) Poly-D-lactic acid (manufactured by PURAC: PDLA-1):
D body amount: 100.0% Mw: 309000 (g / mol), Tm: 176.9 ° C and Tg: 57.0 ° C.
(4) Poly-D-lactic acid (manufactured by PURAC: PDLA-2):
D body amount: 100.0% Mw: 404000 (g / mol), Tm: 178.4 ° C and Tg: 59.2 ° C

本発明における測定万法は以下のとおりである。
(1)重量平均分子量(Mw)
試料20mgに、GPC溶離液10mlを加え、一晩静置後、手で緩やかに攪拌した。この溶液を、両親媒性0.45μm―PTFEフィルター(ADVANTEC DISMIC―25HP045AN)でろ過し、GPC試料溶液とした。
測定装置 Shodex GPC SYSTEM−21
解析装置 データ解析プログラム:SIC480データステーションII
検出器 示差屈折検出器(RI)
カラム Shodex GPC K−G + K−806L + K−806L
カラム温度 40℃
溶離液 クロロホルム
流 速 1.0ml/分
注入量 200μL
(2)熱転移温度
示差走査熱量計(DSC)としてティー・エイ・インスツルメント社製 Q100を用い、試料約5mgを精秤し、JIS K 7121に準拠し、窒素ガス流入量:50ml/分の条件下で、0℃から加熱速度:10℃/分で250℃まで昇温して試料を一旦融解させた後、250℃に10分間維持し、冷却速度:10℃/分で0℃まで降温して結晶化させた後、再度、加熱速度:10℃/分で250℃まで昇温して熱融解曲線を得、得られた熱融解曲線から、試料の融点(Tm)及びガラス転位点(Tg)を求めた。
(3)透明性
日本電色工業社製 ヘイズメーター300Aを用いてフィルムのヘイズ(HZ)及び平行光光線透過率(PT)を測定した。
(4)引張り試験
フィルムからMD方向に、短冊状の試験片(長さ:50mm、幅:15mm)を採取して、引張り試験機(オリエンテック社製テンシロン万能試験機RTC-1225)を使用し、チャック間距離:20mm、クロスヘッドスピード:300mm/分(但し、ヤング率の測定は5mm/分で測定)で、引張り試験を行い、引張強さ(MPa)、伸び(%)及びヤング率(MPa)を求めた。
(5)熱変形温度
前記記載の方法で測定した。
(6)結晶回折ピーク
前記記載の方法で結晶回折ピークを求めた。
The measurement method in the present invention is as follows.
(1) Weight average molecular weight (Mw)
To 20 mg of the sample, 10 ml of GPC eluent was added, and the mixture was allowed to stand overnight and then gently stirred by hand. This solution was filtered through an amphiphilic 0.45 μm-PTFE filter (ADVANTEC DISMIC-25HP045AN) to obtain a GPC sample solution.
Measuring device Shodex GPC SYSTEM-21
Analysis device Data analysis program: SIC480 data station II
Detector Differential refraction detector (RI)
Column Shodex GPC K-G + K-806L + K-806L
Column temperature 40 ° C
Eluent Chloroform Flow rate 1.0 ml / min Injection volume 200 μL
(2) Thermal transition temperature Using Q100 manufactured by TA Instruments as a differential scanning calorimeter (DSC), approximately 5 mg of a sample is precisely weighed, and in accordance with JIS K 7121, nitrogen gas inflow: 50 ml / min After the sample was melted by heating from 0 ° C. to 250 ° C. at a heating rate of 10 ° C./min under the conditions of the above, it was maintained at 250 ° C. for 10 minutes and the cooling rate: 0 ° C. at 10 ° C./min After cooling and crystallizing, the heating rate was increased to 250 ° C. at a heating rate of 10 ° C./min to obtain a thermal melting curve. From the obtained thermal melting curve, the melting point (Tm) of the sample and the glass transition point (Tg) was determined.
(3) Transparency The haze (HZ) and parallel light ray transmittance (PT) of the film were measured using a haze meter 300A manufactured by Nippon Denshoku Industries Co., Ltd.
(4) Tensile test A strip-shaped test piece (length: 50 mm, width: 15 mm) is taken from the film in the MD direction, and a tensile tester (Orientec Tensilon Universal Tester RTC-1225) is used. The distance between chucks: 20 mm, the crosshead speed: 300 mm / min (however, the Young's modulus is measured at 5 mm / min), the tensile test is performed, the tensile strength (MPa), the elongation (%) and the Young's modulus ( MPa) was determined.
(5) Thermal deformation temperature It was measured by the method described above.
(6) Crystal diffraction peak A crystal diffraction peak was determined by the method described above.

実施例1
<ポリ乳酸組成物の製造>
PLLA−1:PDLA−1を50:50(重量%)の比で80g計量し、東洋精機製ラボプラストミルCモデル(2軸混練機)を用いて200℃、60rpmの条件下で3分間溶融混練し、ポリ乳酸組成物(組成物−1)を得た。
<プレスシートの製造>
組成物―1を厚さ:50μmのポリイミドフィルム(宇部興産製 商品名:ユーピレックスー50S)で挟んだ後、厚さ:0.5mm及び270mm×270mmのステンレス製矩形の金枠に入れ、プレス温度:230℃、初圧:3分(圧力0)、ガス抜き:5回、プレス時間:4分(圧力100kgf)、冷却温度:18℃(水温)、冷却時間:5分(圧力20kgf)の条件でプレス成形し、プレスシート(プレスシート−1)を得た。
<二軸延伸フィルムの製造>
プレスシート−1を、パンタグラフ式バッチ二軸延伸装置(東洋精機製作所、ヘビー型)を用いて95℃×30秒のホットエアーで予熱した後、5m/分の速度で、縦横方向に3.0倍延伸(同時二軸延伸)し、延伸後に直ちに延伸フィルムを扇風機で冷却し、厚さ約50μmの二軸延伸フィルムを得た。次いで、得られた二軸延伸フィルム(250mm×250mm)を金枠にクリップで固定し、160℃のオーブン内で10秒間ヒートセット(熱処理)した後、室温で十分冷やして二軸延伸フィルムを得た。次いで、得られた二軸延伸フィルムを再度、金枠にクリップで固定した状態で、200℃で60分間熱処理してポリ乳酸二軸延伸フィルムを得た。
得られたポリ乳酸二軸延伸フィルムを前記記載の方法で評価した。評価結果を表1に示す。
Example 1
<Production of polylactic acid composition>
PLLA-1: PDLA-1 was weighed at a ratio of 50:50 (% by weight) at 80 g and melted at 200 ° C. and 60 rpm for 3 minutes using a Toyo Seiki Laboplast Mill C model (biaxial kneader). The mixture was kneaded to obtain a polylactic acid composition (Composition-1).
<Manufacture of press sheets>
After sandwiching the composition-1 with a polyimide film having a thickness of 50 μm (trade name: Upilex 50S manufactured by Ube Industries), the composition-1 was put into a stainless steel rectangular metal frame having a thickness of 0.5 mm and 270 mm × 270 mm, and a press temperature: 230 ° C., initial pressure: 3 minutes (pressure 0), degassing: 5 times, press time: 4 minutes (pressure 100 kgf), cooling temperature: 18 ° C. (water temperature), cooling time: 5 minutes (pressure 20 kgf) Press molding was performed to obtain a press sheet (press sheet-1).
<Manufacture of biaxially stretched film>
Press sheet-1 was preheated with hot air at 95 ° C. for 30 seconds using a pantograph batch biaxial stretching device (Toyo Seiki Seisakusho, Heavy type), and then 3.0 mm vertically and horizontally at a speed of 5 m / min. Double-stretching (simultaneous biaxial stretching) was performed, and immediately after stretching, the stretched film was cooled with a fan to obtain a biaxially stretched film having a thickness of about 50 μm. Next, the obtained biaxially stretched film (250 mm × 250 mm) was fixed to a metal frame with a clip, heat-set (heat treated) for 10 seconds in an oven at 160 ° C., and then sufficiently cooled at room temperature to obtain a biaxially stretched film. It was. Next, the obtained biaxially stretched film was again heat-treated at 200 ° C. for 60 minutes in a state of being fixed to the metal frame with a clip, to obtain a polylactic acid biaxially stretched film.
The obtained polylactic acid biaxially stretched film was evaluated by the method described above. The evaluation results are shown in Table 1.

実施例2
実施例1で用いた組成物−1に代えて、PLLA−1:PDLA−1を60:40(重量%)の混合比で得たポリ乳酸組成物(組成物−2)を用いる以外は、実施例1と同様に行った。
結果を表1に示す。
Example 2
In place of the composition-1 used in Example 1, except that a polylactic acid composition (composition-2) obtained by mixing PLLA-1: PDLA-1 with a mixing ratio of 60:40 (% by weight) was used. The same operation as in Example 1 was performed.
The results are shown in Table 1.

実施例3
実施例1で用いた組成物−1に代えて、230℃で溶融混練して得たポリ乳酸組成物(組成物−3)を用い、且つプレスシートの製造を240℃で行う以外は、実施例1と同様に行った。
結果を表1に示す。
Example 3
Implemented except that instead of the composition-1 used in Example 1, a polylactic acid composition (composition-3) obtained by melt-kneading at 230 ° C was used, and the press sheet was produced at 240 ° C. Performed as in Example 1.
The results are shown in Table 1.

実施例4
実施例3で用いた組成物−3に代えて、PLLA−1:PDLA−2を50:50(重量%)の混合比で得たポリ乳酸組成物(組成物−4)を用いる以外は、実施例3と同様に行った。
結果を表1に示す。
Example 4
In place of the composition-3 used in Example 3, except that a polylactic acid composition (composition-4) obtained by mixing PLLA-1: PDLA-2 at a mixing ratio of 50:50 (% by weight) was used. The same operation as in Example 3 was performed.
The results are shown in Table 1.

実施例5
実施例3で用いた組成物−3に代えて、PLLA−2:PDLA−2を50:50(重量%)の混合比で得たポリ乳酸組成物(組成物−5)を用いる以外は、実施例3と同様に行った。
結果を表1に示す。
Example 5
In place of the composition-3 used in Example 3, except that a polylactic acid composition (composition-5) obtained by mixing PLLA-2: PDLA-2 at a mixing ratio of 50:50 (% by weight) was used. The same operation as in Example 3 was performed.
The results are shown in Table 1.

参考例3
実施例1で用いたプレスシート−1に代えて、プレス温度:220℃で製造したプレスシート(プレスシート−2)を用いる以外は、実施例1と同様に行った。
結果を表1に示す。
Reference example 3
It replaced with the press sheet-1 used in Example 1, and performed similarly to Example 1 except using the press sheet (press sheet-2) manufactured with the press temperature: 220 degreeC.
The results are shown in Table 1.

比較例1
実施例1で用いた組成物−1に代えて、PLLA−1単体を溶融混練せずに用い、延伸温度を80℃とする以外は、実施例1と同様に行った。しかしながら、得られた二軸延伸フィルムを200℃で60分間熱処理している間に、二軸延伸フィルムが軟化溶融してしまい、ポリ乳酸二軸延伸フィルムが得られなかった。
結果を表1に示す。
Comparative Example 1
It replaced with the composition-1 used in Example 1, and it carried out like Example 1 except using PLLA-1 single-piece | unit without melt-kneading and making extending | stretching temperature 80 degreeC. However, while the obtained biaxially stretched film was heat treated at 200 ° C. for 60 minutes, the biaxially stretched film was softened and melted, and a polylactic acid biaxially stretched film could not be obtained.
The results are shown in Table 1.

比較例2
実施例1で用いた組成物−1に代えて、PLLA−1:PDLA−1を80:20(重量%)の混合比で得たポリ乳酸組成物を用いる以外は、実施例1と同様に行った。しかしながら、得られた二軸延伸フィルムを200℃で60分間熱処理している間に、二軸延伸フィルムが軟化溶融してしまい、ポリ乳酸二軸延伸フィルムが得られなかった。
結果を表1に示す。
Comparative Example 2
It replaces with the composition-1 used in Example 1, and uses the polylactic acid composition which obtained PLLA-1: PDLA-1 by the mixing ratio of 80:20 (weight%) similarly to Example 1 went. However, while the obtained biaxially stretched film was heat treated at 200 ° C. for 60 minutes, the biaxially stretched film was softened and melted, and a polylactic acid biaxially stretched film could not be obtained.
The results are shown in Table 1.

参考例1
実施例1で用いたプレスシート−1を延伸せずに前記記載の方法で評価した。
評価結果を表1に示す。
Reference example 1
The press sheet-1 used in Example 1 was evaluated by the method described above without stretching.
The evaluation results are shown in Table 1.

参考例2
実施例1で得られた200℃で60分間熱処理する前の二軸延伸フィルムを前記記載の方法で評価した。
評価結果を表1に示す。
Reference example 2
The biaxially stretched film before heat treatment at 200 ° C. obtained in Example 1 for 60 minutes was evaluated by the method described above.
The evaluation results are shown in Table 1.

Figure 0004693365
Figure 0004693365

表1から明らかなように、ステレオコンプレックスが形成された、即ち、広角X線回折による(PSC)が検出され、(PPL)が検出されない、即ち、PLLAあるいはPDLAの結晶が形成されていないポリ乳酸二軸延伸フィルムは、熱変形温度が200℃以上と耐熱性に優れたフィルムである(実施例1〜)。
また、二軸延伸ポリ乳酸フィルムを成形する前のシート(プレスシート)として(PSC)が検出さたシートを用いて得られる二軸延伸ポリ乳酸フィルムはヘイズが100%及び平行光線透過率が0%(参考例3)と、(PSC)が検出されないシートを用いて得られる二軸延伸ポリ乳酸フィルム(実施例1〜3:ヘイズが61〜93%及び平行光線透過率が7〜57%)に比べると、光学特性が低下した二軸延伸ポリ乳酸フィルムとなることが明らかである。
また、参考例1に示すように、二軸延伸しないプレスシートは(PSC)及び(PPL)の何れも検出されず、参考例2に示すように、200℃で60分間熱処理する前の二軸延伸フィルムには(PPL)は検出されるが、(PSC)は検出されず、ステレオコンプレックスが形成された二軸延伸フィルムを得るには、二軸延伸フィルムを一定の条件下で熱処理することが必要であることが明らかである。
As is apparent from Table 1, a stereocomplex was formed, that is, ( PSC ) was detected by wide-angle X-ray diffraction, and ( PPL ) was not detected, that is, no PLLA or PDLA crystal was formed. A polylactic acid biaxially stretched film is a film having a heat distortion temperature of 200 ° C. or more and excellent heat resistance (Examples 1 to 5 ).
Moreover, the biaxially stretched polylactic acid film obtained by using a sheet in which ( PSC ) is detected as a sheet (press sheet) before forming the biaxially stretched polylactic acid film has a haze of 100% and parallel light transmittance. and There 0% (reference example 3), (P SC) biaxially oriented polylactic acid film is obtained by using a sheet is not detected (examples 1-3: haze is 61-93% and the parallel light transmittance of 7 57%), it is clear that the resulting biaxially stretched polylactic acid film has reduced optical properties.
Further, as shown in Reference Example 1, neither (P SC ) nor (P PL ) was detected in the press sheet that was not biaxially stretched, and as shown in Reference Example 2, before being heat-treated at 200 ° C. for 60 minutes. (P PL ) is detected in the biaxially stretched film, but (P SC ) is not detected. In order to obtain a biaxially stretched film in which a stereocomplex is formed, the biaxially stretched film is subjected to certain conditions. It is clear that a heat treatment is necessary.

実施例7
実施例1で得られたプレスシート−1をパンタグラフ式バッチ二軸延伸装置(東洋精機製作所、ヘビー型)を用いて95℃×30秒のホットエアーで予熱した後、5m/分の速度で、縦方向に4.0倍延伸(一軸延伸)し、延伸後に直ちに延伸フィルムを扇風機で冷却し、厚さ約120μmの一軸延伸フィルムを得た。次いで、得られた一軸延伸フィルム(90mm×330mm)を金枠にクリップで固定し、160℃のオーブン内で10秒間ヒートセット(熱処理)した後、再度、金枠にクリップで固定した状態で、200℃で60分間熱処理した後、室温で十分冷やしてポリ乳酸一軸延伸フィルムを得た。
得られたポリ乳酸一軸延伸フィルムを前記記載の方法で評価した。評価結果を表2に示す。
Example 7
After preheating the press sheet-1 obtained in Example 1 with hot air of 95 ° C. × 30 seconds using a pantograph batch biaxial stretching apparatus (Toyo Seiki Seisakusho, Heavy type), at a speed of 5 m / min, The film was stretched 4.0 times in the machine direction (uniaxial stretching), and immediately after stretching, the stretched film was cooled with a fan to obtain a uniaxially stretched film having a thickness of about 120 μm. Next, the obtained uniaxially stretched film (90 mm × 330 mm) was fixed to a metal frame with a clip, heat set (heat treatment) for 10 seconds in an oven at 160 ° C., and then again fixed to the metal frame with a clip, After heat treatment at 200 ° C. for 60 minutes, it was sufficiently cooled at room temperature to obtain a polylactic acid uniaxially stretched film.
The obtained polylactic acid uniaxially stretched film was evaluated by the method described above. The evaluation results are shown in Table 2.

実施例8
実施例7で用いたプレスシート−1に代えて、実施例4で用いたプレスシートを用いる以外は実施例7と同様に行った。
結果を表2に示す。
Example 8
The same procedure as in Example 7 was performed except that the press sheet used in Example 4 was used instead of the press sheet-1 used in Example 7.
The results are shown in Table 2.

実施例9
実施例7で用いたプレスシート−1に代えて、実施例5で用いたプレスシートを用いる以外は実施例7と同様に行った。
結果を表2に示す。
Example 9
It carried out similarly to Example 7 except having used the press sheet used in Example 5 instead of the press sheet-1 used in Example 7.
The results are shown in Table 2.

比較例3
実施例7で用いたプレスシート−1に代えて、比較例1で用いたプレスシートを用いる以外は実施例7と同様に行った。しかしながら、得られた一軸延伸フィルムを200℃で60分間熱処理している間に、一軸延伸フィルムが軟化溶融してしまい、ポリ乳酸一軸延伸フィルムが得られなかった。
結果を表2に示す。
Comparative Example 3
The same procedure as in Example 7 was performed except that the press sheet used in Comparative Example 1 was used instead of the press sheet-1 used in Example 7. However, while the obtained uniaxially stretched film was heat-treated at 200 ° C. for 60 minutes, the uniaxially stretched film was softened and melted, and a polylactic acid uniaxially stretched film could not be obtained.
The results are shown in Table 2.

Figure 0004693365
Figure 0004693365

表2から明らかなように、ポリ乳酸一軸延伸フィルムも前述のポリ乳酸二軸延伸フィルムと同様に、ステレオコンプレックスが形成された、即ち、広角X線回折による(PSC)が検出され、(PPL)が検出されない、即ち、PLLAあるいはPDLAの結晶が形成されていないポリ乳酸一軸延伸フィルムは、熱変形温度が200℃以上と耐熱性に優れたフィルムである(実施例7〜9)。 As is clear from Table 2, the polylactic acid uniaxially stretched film was also formed with a stereo complex, that is, (P SC ) by wide-angle X-ray diffraction was detected in the same manner as the polylactic acid biaxially stretched film. PL ) is not detected, that is, a polylactic acid uniaxially stretched film in which PLLA or PDLA crystals are not formed is a film having a heat distortion temperature of 200 ° C. or more and excellent in heat resistance (Examples 7 to 9).

本発明のポリ乳酸延伸フィルムは、従来のポリ乳酸延伸フィルムに比べ、耐熱性及び靭性に優れており、例えば、単独でも、あるいはポリ乳酸延伸フィルムと紙とを積層してなる積層フィルムをトレー等の容器を電子レンジ等で200℃に加熱しても十分耐え得る。
また本発明の方法によれば、容易に耐熱性及び靭性に優れたポリ乳酸延伸フィルムを得ることができる。
The stretched polylactic acid film of the present invention is superior in heat resistance and toughness as compared to a conventional stretched polylactic acid film. For example, a single layer or a laminated film formed by laminating a stretched polylactic acid film and paper is used as a tray or the like. Even if the container is heated to 200 ° C. with a microwave oven or the like, it can be sufficiently tolerated.
Moreover, according to the method of the present invention, a stretched polylactic acid film having excellent heat resistance and toughness can be easily obtained.

Claims (1)

ポリ−L−乳酸70〜30重量部及びポリ−D−乳酸30〜70重量部とのポリ乳酸組成物からなるシートであって、230℃以上に加熱溶融された後冷却することにより、広角X線回折による回折ピークが12°近辺、21°近辺及び24°近辺に検出されないシートを、一方向に2倍以上延伸または縦方向に2倍以上及び横方向に2倍以上延伸して得られる延伸フィルムを、フィルムを拘束した状態で、140〜220℃で1〜60秒加熱処理した後、180〜220℃で1分以上熱処理してなることを特徴とするポリ乳酸延伸フィルムの製造方法。   A sheet comprising a polylactic acid composition of 70 to 30 parts by weight of poly-L-lactic acid and 30 to 70 parts by weight of poly-D-lactic acid, which is heated and melted to 230 ° C. or higher, and then cooled to wide-angle X Stretching obtained by stretching a sheet whose diffraction peak due to line diffraction is not detected at around 12 °, around 21 ° and around 24 °, by stretching it twice or more in one direction, or stretching twice or more in the longitudinal direction and twice or more in the transverse direction. A method for producing a stretched polylactic acid film, comprising heat-treating a film at 140 to 220 ° C for 1 to 60 seconds in a state where the film is constrained, and then heat-treating at 180 to 220 ° C for 1 minute or more.
JP2004146240A 2004-05-17 2004-05-17 Polylactic acid stretched film and method for producing the same Expired - Fee Related JP4693365B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2004146240A JP4693365B2 (en) 2004-05-17 2004-05-17 Polylactic acid stretched film and method for producing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2004146240A JP4693365B2 (en) 2004-05-17 2004-05-17 Polylactic acid stretched film and method for producing the same

Publications (2)

Publication Number Publication Date
JP2005325286A JP2005325286A (en) 2005-11-24
JP4693365B2 true JP4693365B2 (en) 2011-06-01

Family

ID=35471878

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2004146240A Expired - Fee Related JP4693365B2 (en) 2004-05-17 2004-05-17 Polylactic acid stretched film and method for producing the same

Country Status (1)

Country Link
JP (1) JP4693365B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPWO2006095923A1 (en) * 2005-03-10 2008-08-21 東セロ株式会社 Polylactic acid composition and molded product comprising the composition

Families Citing this family (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4804179B2 (en) * 2005-03-10 2011-11-02 三井化学東セロ株式会社 Polylactic acid composition and molded product comprising the composition
JP5376749B2 (en) * 2005-10-26 2013-12-25 帝人株式会社 Polylactic acid film
JP2007191551A (en) * 2006-01-18 2007-08-02 Teijin Chem Ltd Thermoformed article
EP1983030B1 (en) 2006-01-18 2014-10-15 Teijin Chemicals, Ltd. Resin composition, molded article and their production methods
WO2008013295A1 (en) * 2006-07-25 2008-01-31 Tohcello Co., Ltd. Polylactic acid stretched film
JP5127951B2 (en) * 2006-07-25 2013-01-23 三井化学東セロ株式会社 Polylactic acid-based stretched film
JP2008063356A (en) * 2006-09-04 2008-03-21 Teijin Ltd Method for producing resin composition
JP2008062589A (en) * 2006-09-09 2008-03-21 Tohcello Co Ltd Polylactic acid release film
JP2008062591A (en) * 2006-09-09 2008-03-21 Tohcello Co Ltd Polylactic acid based multilayer film
JP2008063506A (en) * 2006-09-09 2008-03-21 Tohcello Co Ltd Polylactic acid-based oriented film
JP2008063503A (en) * 2006-09-09 2008-03-21 Tohcello Co Ltd Polylactic acid based tacky film
JP2008063507A (en) * 2006-09-09 2008-03-21 Tohcello Co Ltd Polylactic acid-based oriented tape
JP2008062588A (en) * 2006-09-09 2008-03-21 Tohcello Co Ltd Polylactic acid laminate
JP2008063505A (en) * 2006-09-09 2008-03-21 Tohcello Co Ltd Polylactic acid-based oriented film
JP2008062586A (en) * 2006-09-09 2008-03-21 Tohcello Co Ltd Polylactic acid type gas barrier film
JP2008062587A (en) * 2006-09-09 2008-03-21 Tohcello Co Ltd Polylactic acid type laminated film
JP2008062590A (en) * 2006-09-09 2008-03-21 Tohcello Co Ltd Polylactic acid film for shrink wrap
JP2008163111A (en) * 2006-12-27 2008-07-17 Unitika Ltd Polylactic acid stereocomplex molded item and its manufacturing method
GB2445747B (en) 2007-01-22 2012-08-08 Tate & Lyle Plc New lactic acid polymers
JP5123547B2 (en) * 2007-03-30 2013-01-23 帝人株式会社 Stereo complex polylactic acid film
CN105401259B (en) * 2015-12-28 2018-01-19 上海新宁生物材料有限公司 Vertical structure rate polylactic acid stereoscopic composite of height and preparation method thereof
CN111440426B (en) * 2020-05-12 2023-05-05 中国科学院长春应用化学研究所 Unidirectional stretching polylactic acid stereocomplex and preparation method thereof

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002030208A (en) * 2000-07-14 2002-01-31 Toray Ind Inc Polylactic acid resin composition and molded article

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002030208A (en) * 2000-07-14 2002-01-31 Toray Ind Inc Polylactic acid resin composition and molded article

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPWO2006095923A1 (en) * 2005-03-10 2008-08-21 東セロ株式会社 Polylactic acid composition and molded product comprising the composition

Also Published As

Publication number Publication date
JP2005325286A (en) 2005-11-24

Similar Documents

Publication Publication Date Title
JP4693365B2 (en) Polylactic acid stretched film and method for producing the same
JP5465877B2 (en) Polylactic acid-based stretched film
JP4804179B2 (en) Polylactic acid composition and molded product comprising the composition
JPWO2006095923A1 (en) Polylactic acid composition and molded product comprising the composition
JP2008088402A (en) Polylactic acid-based stretched film
JPWO2007139236A1 (en) Molded article made of polylactic acid-based composition
JP2008062591A (en) Polylactic acid based multilayer film
JP4570393B2 (en) Polylactic acid stretched film and method for producing the same
JP2008062588A (en) Polylactic acid laminate
JP2008062984A (en) Packaging bag made of oriented polylactic acid-based film
JP2008062589A (en) Polylactic acid release film
JP2014218576A (en) Method of manufacturing stereo complex polylactic acid stretched film
JP2008063506A (en) Polylactic acid-based oriented film
JP2008062590A (en) Polylactic acid film for shrink wrap
JP2008062586A (en) Polylactic acid type gas barrier film
JP2007284595A (en) Aliphatic polyester film
JP2014227472A (en) Method for producing matte stretched film of stereo complex polylactic acid
JP5323241B2 (en) Polylactic acid-based stretched film
JP2010260900A (en) Polylactic acid film and method for manufacturing the same
JP2013060532A (en) Stretched film composed of polylactic aid-based composition
JP2008063502A (en) Polylactic acid based thermoformed product
JP2008063504A (en) Polylactic acid-based oriented film
JP2001055497A (en) Polyester resin composition, and production method and use thereof
JP2008063505A (en) Polylactic acid-based oriented film
JP2008063507A (en) Polylactic acid-based oriented tape

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20070507

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20091222

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20091228

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20100225

RD02 Notification of acceptance of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7422

Effective date: 20100330

RD03 Notification of appointment of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7423

Effective date: 20100330

A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20101005

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20101217

A911 Transfer to examiner for re-examination before appeal (zenchi)

Free format text: JAPANESE INTERMEDIATE CODE: A911

Effective date: 20110106

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20110125

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20110222

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140304

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Ref document number: 4693365

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313113

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

LAPS Cancellation because of no payment of annual fees