JP4570393B2 - Polylactic acid stretched film and method for producing the same - Google Patents
Polylactic acid stretched film and method for producing the same Download PDFInfo
- Publication number
- JP4570393B2 JP4570393B2 JP2004146239A JP2004146239A JP4570393B2 JP 4570393 B2 JP4570393 B2 JP 4570393B2 JP 2004146239 A JP2004146239 A JP 2004146239A JP 2004146239 A JP2004146239 A JP 2004146239A JP 4570393 B2 JP4570393 B2 JP 4570393B2
- Authority
- JP
- Japan
- Prior art keywords
- polylactic acid
- stretched
- film
- around
- stretched film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2367/04—Polyesters derived from hydroxy carboxylic acids, e.g. lactones
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Medicinal Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Biological Depolymerization Polymers (AREA)
Description
本発明はポリ−L−乳酸とポリ−D−乳酸との組成物からなる耐熱性、靭性に優れた延伸フィルム及びその製造方法に関する。 The present invention relates to a stretched film excellent in heat resistance and toughness comprising a composition of poly-L-lactic acid and poly-D-lactic acid, and a method for producing the same.
生分解可能なプラスチックとして、汎用性の高い脂肪族ポリエステルが注目されており、ポリ乳酸(PLA)、ポリブチレンサクシネート(PBS)、ポリエチレンサクシネート(PES)、ポリカプロラクトン(PCL)などが上市されている。
これら生分解性脂肪族ポリエステルの用途の一つとして包装用、農業用、食品用などのフィルム分野があり、用途に応じた高強度、耐熱性および生分解性が基本性能として要求されている。
上記脂肪族ポリエステルの中では、PLAは170℃付近に融点を持ち耐熱性を有しているが脆いことから、二軸延伸したPLAフィルムが多数提案されている(例えば、特許文献1、特許文献2など)。
一方、PLAの耐熱性を更に改良する方法として、ポリーL−乳酸(PLLA)とポリーD−乳酸(PDLA)とをブレンドしてステレオコンプレックスを形成させる方法が多数提案されている(例えば、特許文献3、特許文献4、非特許文献1)。
しかしながら、PLLAとPDLAを単に溶融混練して得た組成物をフィルムに成形しても容易にステレオコンプレックスは形成されず、また、形成されたフィルムは、耐熱性は改良されるものの、脆く、包装用フィルム等として使い難い。
As biodegradable plastics, highly versatile aliphatic polyesters are attracting attention, and polylactic acid (PLA), polybutylene succinate (PBS), polyethylene succinate (PES), polycaprolactone (PCL), etc. are marketed. ing.
One of the uses of these biodegradable aliphatic polyesters is in the field of films for packaging, agriculture, food, etc., and high strength, heat resistance and biodegradability according to the use are required as basic performance.
Among the above-mentioned aliphatic polyesters, PLA has a melting point near 170 ° C. and has heat resistance, but is brittle. Therefore, many biaxially stretched PLA films have been proposed (for example, Patent Document 1, Patent Document). 2).
On the other hand, as a method for further improving the heat resistance of PLA, many methods for blending poly-L-lactic acid (PLLA) and poly-D-lactic acid (PDLA) to form a stereocomplex have been proposed (for example, Patent Documents). 3, Patent Document 4, Non-Patent Document 1).
However, even if a composition obtained by simply melt-kneading PLLA and PDLA is formed into a film, a stereocomplex is not easily formed, and the formed film is brittle, although its heat resistance is improved. It is difficult to use as a film.
本発明は、耐熱性、靭性に優れたPLLAとPDLAとのポリ乳酸組成物からなる延伸フィルムを得ることを目的とする。 An object of this invention is to obtain the stretched film which consists of a polylactic acid composition of PLLA and PDLA excellent in heat resistance and toughness.
本発明者は、上記目的を達成するために種々検討した結果、PLLAとPDLAとを溶融混練して得たポリ乳酸組成物を特定の条件下で少なくとも一方向に延伸することにより耐熱性、靭性に優れた延伸フィルムが得られることが分り本発明に到達した。 As a result of various studies to achieve the above object, the present inventor has obtained heat resistance and toughness by stretching a polylactic acid composition obtained by melt-kneading PLLA and PDLA in at least one direction under specific conditions. As a result, it was found that a stretched film excellent in the above could be obtained, and the present invention was achieved.
すなわち、本発明は、ポリ−L−乳酸70〜30重量部及びポリ−D−乳酸30〜70重量部とのポリ乳酸組成物からなり、広角X線回折による回折ピーク(2θ)が16°近辺にあり、且つ12°近辺、21°近辺及び24°近辺の回折ピーク(2θ)の総面積(SSC)が、16°近辺の回折ピークの面積(SPL)と(SSC)との合計量に対して10%未満であることを特徴とするポリ乳酸延伸フィルムを提供するものである。 That is, the present invention comprises a polylactic acid composition of 70 to 30 parts by weight of poly-L-lactic acid and 30 to 70 parts by weight of poly-D-lactic acid, and has a diffraction peak (2θ) by wide-angle X-ray diffraction around 16 °. And the total area (S SC ) of diffraction peaks (2θ) around 12 °, around 21 ° and around 24 ° is the sum of the areas (S PL ) and (S SC ) of diffraction peaks around 16 ° The present invention provides a stretched polylactic acid film characterized by being less than 10% based on the amount.
また、本発明は、ポリ−L−乳酸70〜30重量部及びポリ−D−乳酸30〜70重量部とのポリ乳酸組成物からなるシートを、少なくとも一方向に延伸して得られる延伸フィルムを拘束下で、140〜220℃で1秒以上熱処理してなることを特徴とするポリ乳酸延伸フィルムの製造方法を提供するものである。 Further, the present invention provides a stretched film obtained by stretching a sheet comprising a polylactic acid composition of 70 to 30 parts by weight of poly-L-lactic acid and 30 to 70 parts by weight of poly-D-lactic acid in at least one direction. The present invention provides a method for producing a stretched polylactic acid film characterized by being heat-treated at 140 to 220 ° C. for 1 second or longer under restraint.
本発明のポリ乳酸延伸フィルムは、従来のポリ乳酸延伸フィルムに比べ、耐熱性及び靭性に優れており、例えば、電子レンジ等で200℃に加熱されても十分耐え得る。
また本発明の方法によれば、容易に耐熱性及び靭性に優れたポリ乳酸延伸フィルムを得ることができる。
The stretched polylactic acid film of the present invention is superior in heat resistance and toughness as compared with a stretched polylactic acid film of the related art, and can sufficiently withstand even when heated to 200 ° C. in a microwave oven or the like.
Moreover, according to the method of the present invention, a stretched polylactic acid film having excellent heat resistance and toughness can be easily obtained.
ポリ−L−乳酸
本発明に係わるポリ−L−乳酸(PLLA)は、L−乳酸を主たる構成成分、好ましくは95モル%以上を含む重合体である。L−乳酸の含有量が95モル%未満の重合体は、後述のポリ−D−乳酸と溶融混練して得られるポリ乳酸組成物を延伸して得られる延伸フィルムの耐熱性が劣る虞がある。
PLLAの分子量は後述のポリ−D−乳酸と混合したポリ乳酸組成物がフィルム形成性を有する限り、特に限定はされないが、通常、重量平均分子量(Mw)は6万〜100万、好ましくは20万〜100万の範囲にある。重量平均分子量が6万未満のものは得られる延伸フィルムの強度が劣る虞があり、一方、100万を越えるものは溶融粘度が大きく成形加工性が劣る虞がある。
Poly-L-lactic acid Poly-L-lactic acid (PLLA) according to the present invention is a polymer containing L-lactic acid as a main constituent, preferably 95 mol% or more. A polymer having a content of L-lactic acid of less than 95 mol% may be inferior in heat resistance of a stretched film obtained by stretching a polylactic acid composition obtained by melt-kneading with poly-D-lactic acid described later. .
The molecular weight of PLLA is not particularly limited as long as the polylactic acid composition mixed with poly-D-lactic acid described later has film-forming properties. Usually, the weight average molecular weight (Mw) is 60,000 to 1,000,000, preferably 20 It is in the range of 10,000 to 1,000,000. If the weight average molecular weight is less than 60,000, the strength of the obtained stretched film may be inferior. On the other hand, if it exceeds 1,000,000, the melt viscosity is large and the moldability may be inferior.
ポリ−D−乳酸
本発明に係わるポリ−D−乳酸(PDLA)は、D−乳酸を主たる構成成分、好ましくは95モル%以上を含む重合体である。D−乳酸の含有量が95モル%未満の重合体は、後述のポリ−L−乳酸と溶融混練して得られるポリ乳酸組成物を延伸して得られる延伸フィルムの耐熱性が劣る虞がある。
PDLAの分子量は前述のPLLAと混合したポリ乳酸組成物がフィルム形成性を有する限り、特に限定はされないが、通常、重量平均分子量(Mw)は6万〜100万、好ましくは20万〜100万の範囲にある。重量平均分子量が6万未満のものは得られる延伸フィルムの強度が劣る虞があり、一方、100万を越えるものは溶融粘度が大きく成形加工性が劣る虞がある。
Poly-D-lactic acid Poly-D-lactic acid (PDLA) according to the present invention is a polymer containing D-lactic acid as a main constituent, preferably 95 mol% or more. A polymer having a D-lactic acid content of less than 95 mol% may be inferior in heat resistance of a stretched film obtained by stretching a polylactic acid composition obtained by melt-kneading with poly-L-lactic acid described later. .
The molecular weight of PDLA is not particularly limited as long as the polylactic acid composition mixed with the aforementioned PLLA has film-forming properties. Usually, the weight average molecular weight (Mw) is 60,000 to 1,000,000, preferably 200,000 to 1,000,000. It is in the range. If the weight average molecular weight is less than 60,000, the strength of the obtained stretched film may be inferior. On the other hand, if it exceeds 1,000,000, the melt viscosity is large and the moldability may be inferior.
本発明に係わるPLLA及びPDLAには、本発明の目的を損なわない範囲で、少量の他の共重合成分、例えば、多価カルボン酸若しくはそのエステル、多価アルコール、ヒドロキシカルボン酸、ラクトン類等を共重合させておいてもよい。
多価カルボン酸としては、具体的には、例えば、コハク酸、グルタル酸、アジピン酸、ピメリン酸、アゼライン酸、スベリン酸、デカンジカルボン酸、ドデカンジカルボン酸、セバシン酸、ジグリコール酸、ケトピメリン酸、マロン酸及びメチルマロン酸等の脂肪族ジカルボン酸並びにテレフタル酸、イソフタル酸及び2,6−ナフタレンジカルボン酸等の芳香族ジカルボン酸等が挙げられる。
多価カルボン酸エステルとしては、具体的には、例えば、コハク酸ジメチル、コハク酸ジエチル、グルタル酸ジメチル、グルタル酸ジエチル、アジピン酸ジメチル、アジピン酸ジエチル、ピメリン酸ジメチル、アゼライン酸ジメチル、スベリン酸ジメチル、スベリン酸ジエチル、セバシン酸ジメチル、セバシン酸ジエチル、デカンジカルボン酸ジメチル、ドデカンジカルボン酸ジメチル、ジグリコール酸ジメチル、ケトピメリン酸ジメチル、マロン酸ジメチル及びメチルマロン酸ジメチル等の脂肪族ジカルボン酸ジエステル並びにテレフタル酸ジメチル及びイソフタル酸ジメチル等の芳香族ジカルボン酸ジエステルが挙げられる。
多価アルコールとしては、具体的には、例えば、エチレングリコール、1,3−プロパンジオール、1,2−プロパンジオール、1,3−ブタンジオール、2−メチル−プロパンジオール、1,4−ブタンジオール、ネオペンチルグリコール、ペンタメチレングリコール、へキサメチレングリコール、オクタメチレングリコール、デカメチレングリコール、ドデカメチレングリコール、1,4−シクロヘキサンジオール、1,4−シクロヘキサンジメタノール、ジエチレングリコール、ジプロピレングリコール、トリエチレングリコール、テトラエチレングリコール、ペンタエチレングリコール及び分子量1000以下のポリエチレングリコール等が挙げられる。
ヒドロキシカルボン酸としては、具体的には、例えば、グリコール酸、2−メチル乳酸、3−ヒドロキシ酪酸、4−ヒドロキシ酪酸、2−ヒドロキシ−n−酪酸、2−ヒドロキシ−3,3−ジメチル酪酸、2−ヒドロキシ−2−メチル酪酸、2−ヒドロキシ−3−メチル酪酸、ヒドロキシピバリン酸、ヒドロキシイソカプロン酸及びヒドロキシカプロン酸等が挙げられる。
ラクトン類としては、具体的には、例えば、β−プロピオラクトン、β−ブチロラクトン、γ−ブチロラクトン、β又はγ−バレロラクトン、δ−バレロラクトン、δ−カプロラクトン、ε−カプロラクトン、4−メチルカプロラクトン、3,5,5−トリメチルカプロラクトン、3,3,5−トリメチルカプロラクトン等の各種メチル化カプロラクトン;β−メチル−δ−バレロラクトン、エナントラクトン、ラウロラクトン等のヒドロキシカルボン酸の環状1量体エステル;グリコリド、L−ラクチド、D−ラクチド等の上記ヒドロキシカルボン酸の環状2量体エステル等が挙げられる。
また、本発明に係わるPLLA及びPDLAには、それぞれD−乳酸若しくはL−乳酸を前記範囲以下であれば少量含まれていてもよい。
In the PLLA and PDLA according to the present invention, a small amount of other copolymerization components such as polyvalent carboxylic acids or esters thereof, polyhydric alcohols, hydroxycarboxylic acids, lactones and the like are included within a range not impairing the object of the present invention. It may be copolymerized.
Specific examples of the polyvalent carboxylic acid include succinic acid, glutaric acid, adipic acid, pimelic acid, azelaic acid, suberic acid, decanedicarboxylic acid, dodecanedicarboxylic acid, sebacic acid, diglycolic acid, ketopimelic acid, Examples thereof include aliphatic dicarboxylic acids such as malonic acid and methylmalonic acid, and aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid and 2,6-naphthalenedicarboxylic acid.
Specific examples of the polyvalent carboxylic acid ester include dimethyl succinate, diethyl succinate, dimethyl glutarate, diethyl glutarate, dimethyl adipate, diethyl adipate, dimethyl pimelate, dimethyl azelate, and dimethyl suberate. , Aliphatic dicarboxylic acid diesters such as diethyl suberate, dimethyl sebacate, diethyl sebacate, dimethyl decanedicarboxylate, dimethyl dodecanedicarboxylate, dimethyl diglycolate, dimethyl ketopimelate, dimethyl malonate and dimethyl methylmalonate, and terephthalic acid And aromatic dicarboxylic acid diesters such as dimethyl and dimethyl isophthalate.
Specific examples of the polyhydric alcohol include ethylene glycol, 1,3-propanediol, 1,2-propanediol, 1,3-butanediol, 2-methyl-propanediol, and 1,4-butanediol. , Neopentyl glycol, pentamethylene glycol, hexamethylene glycol, octamethylene glycol, decamethylene glycol, dodecamethylene glycol, 1,4-cyclohexanediol, 1,4-cyclohexanedimethanol, diethylene glycol, dipropylene glycol, triethylene glycol , Tetraethylene glycol, pentaethylene glycol, polyethylene glycol having a molecular weight of 1000 or less, and the like.
Specific examples of the hydroxycarboxylic acid include glycolic acid, 2-methyllactic acid, 3-hydroxybutyric acid, 4-hydroxybutyric acid, 2-hydroxy-n-butyric acid, 2-hydroxy-3,3-dimethylbutyric acid, Examples include 2-hydroxy-2-methylbutyric acid, 2-hydroxy-3-methylbutyric acid, hydroxypivalic acid, hydroxyisocaproic acid, and hydroxycaproic acid.
Specific examples of lactones include β-propiolactone, β-butyrolactone, γ-butyrolactone, β or γ-valerolactone, δ-valerolactone, δ-caprolactone, ε-caprolactone, and 4-methylcaprolactone. Various methylated caprolactones such as 3,5,5-trimethylcaprolactone and 3,3,5-trimethylcaprolactone; cyclic monomeric esters of hydroxycarboxylic acids such as β-methyl-δ-valerolactone, enanthlactone and laurolactone A cyclic dimer ester of the above hydroxycarboxylic acid such as glycolide, L-lactide, D-lactide and the like.
Further, PLLA and PDLA according to the present invention may each contain a small amount of D-lactic acid or L-lactic acid as long as it is within the above range.
ポリ乳酸組成物
本発明に係わるポリ乳酸組成物は、前記PLLAが70〜30重量部、好ましくは65〜35重量部及びPDLAが30〜70重量部、好ましくは35〜65重量部(PLLA+PDLA=100重量部)からなる。PLLAの量が70重量部を越える組成物及び30重量部未満の組成物は後述の成形方法で延伸しても何れも耐熱性に優れた延伸フィルムが得られない虞がある。
Polylactic acid composition In the polylactic acid composition according to the present invention, the PLLA is 70 to 30 parts by weight, preferably 65 to 35 parts by weight and the PDLA is 30 to 70 parts by weight, preferably 35 to 65 parts by weight (PLLA + PDLA = 100 Part by weight). A composition having an amount of PLLA exceeding 70 parts by weight and a composition having less than 30 parts by weight may not yield a stretched film excellent in heat resistance even when stretched by a molding method described later.
ポリ乳酸延伸フィルム
本発明のポリ乳酸延伸フィルムは、前記ポリ乳酸組成物からなり、広角X線回折による回折ピーク(2θ)が16°近辺〔以下、かかる領域に検出されるピークを(PPL)と呼ぶ場合がある。〕にあり、且つ12°近辺、21°近辺及び24°近辺の回折ピーク(2θ)〔以下、かかる領域に検出されるピークを併せて(PSC)と呼ぶ場合がある。〕の総面積(SSC)が、16°近辺の回折ピーク(PPL)の面積(SPL)と(SSC)との合計量に対して10%未満の延伸フィルムである。かかる広角X線回折における16°近辺のピーク(PPL)はPLLA及びPDLAの結晶に基づくピークであり、12°近辺、21°近辺及び24°近辺のピークはPLLAとPDLAとが共結晶した所謂ステレオコンプレックスの結晶に基づくピーク(PSC)である。
即ち、本発明のポリ乳酸延伸フィルムが、(SSC)が10%未満であるということは、PLLAとPDLAとが混合されたポリ乳酸組成物からなる延伸フィルムであるにも拘らず、ステレオコンプレックスが形成されていない(存在しない:0%)か、形成されたとしても少量(10%未満)であることを意味する。(SPL)と(SSC)との合計量に対する(SSC)の量が10%を越える延伸フィルムは、耐熱性には優れるが、延伸方向の引張り破断点伸びが15%未満となり、また、破断エネルギーが0.05mJ未満となり靭性に劣る虞がある。
本発明における広角X線回折による回折ピーク(2θ)はX線回折装置(株式会社リガク製 自動X線回折装置RINT−2200)を用いて、シート若しくはフィルムにX線ターゲットとしてCu K―α、出力:1/40kV×40mAで照射し、回転角:4.0°/分、ステップ:0.02°、走査範囲:10〜30°で測定して検出される回折ピークの角度(°)である。また、夫々の回折ピーク面積は、(SPL)は16°近辺の回折ピーク(2θ)、(SSC)は12°、21°及び24°近辺の回折ピーク(2θ)各々の面積をチャート紙から切り出し、その重量を測定することにより算出した。但し空気中のX線散乱による面積部分は削除して求めた。
本発明のポリ乳酸延伸フィルムは、好ましくは熱機械分析による熱変形温度が180℃以上、より好ましくは200〜225℃の範囲にある。
本発明における熱変形温度は、熱分析装置(セイコーインスツルメンツ株式会社製 熱・応用・歪測定装置 TMA/SS120)を用いてフィルムから幅4mmの試験片を切り出し、チャック間5mmで試験片に荷重0.25MPaを掛け、100℃(開始温度)から5℃/分で昇温し、試験片が10%伸びた温度を熱変形温度(℃)とした。なお、試験片が10%伸びる前に破断した場合はその温度を熱変形温度(℃)とした。
本発明のポリ乳酸延伸フィルムは、延伸方向における伸び(引張り破断点伸び)が好ましくは15%以上、より好ましくは10〜100%の範囲にあり、また、延伸方向における破断エネルギーが好ましくは0.05mJ以上、より好ましくは0.1〜2mJの範囲のある。
本発明における破断エネルギー(mJ)は、引張り試験機(オリエンテック社製、テンシロン万能試験機 RTC―1225)を用いて、長さ:50mm、幅:15mmの試験片をチャック間距離20mmで、引張り速度300mm/分で測定して得た引張応力―ひずみ曲線図から、引張応力―ひずみ曲線と横軸(ひずみ)で囲まれた面積を切り取り、その重量(W−1)を測定した。次いで、引張応力(N)とひずみ(伸び)(%)で囲まれた面積を切り取りその重量(W−2)を測定し、(W−1)と(W−2)の比から破断エネルギー(mJ)を求めた。なお、破断エネルギー(mJ)を求めるために、伸び(%)を破壊に要した距離(mm)に換算した。
Polylactic acid stretched film The polylactic acid stretched film of the present invention comprises the above-mentioned polylactic acid composition, and a diffraction peak (2θ) by wide-angle X-ray diffraction is around 16 ° [hereinafter, a peak detected in such a region (P PL ) Sometimes called. ] And diffraction peaks (2θ) around 12 °, around 21 °, and around 24 ° [hereinafter, the peak detected in such a region may be collectively referred to as ( PSC ). The total area of] (S SC) is a stretched film of less than 10% relative to the total amount of surface area (S PL) and (S SC) of 16 ° around the diffraction peak (P PL). The peak around 16 ° (P PL ) in such wide-angle X-ray diffraction is a peak based on PLLA and PDLA crystals, and the peaks around 12 °, 21 ° and 24 ° are so-called co-crystals of PLLA and PDLA. This is a peak ( PSC ) based on stereocomplex crystals.
That is, in the stretched polylactic acid film of the present invention, (S SC ) is less than 10%, although it is a stretched film made of a polylactic acid composition in which PLLA and PDLA are mixed. Is not formed (not present: 0%) or, if formed, is small (less than 10%). A stretched film in which the amount of (S SC ) with respect to the total amount of (S PL ) and (S SC ) exceeds 10% is excellent in heat resistance, but the tensile elongation at break in the stretching direction is less than 15%. Further, the breaking energy is less than 0.05 mJ, and the toughness may be inferior.
In the present invention, the diffraction peak (2θ) by wide-angle X-ray diffraction is Cu K-α as an X-ray target on the sheet or film, output using an X-ray diffractometer (automatic X-ray diffractometer RINT-2200 manufactured by Rigaku Corporation). : Diffraction peak angle (°) detected by irradiation with 1/40 kV × 40 mA, rotation angle: 4.0 ° / min, step: 0.02 °, scanning range: 10-30 ° . Each diffraction peak area is the diffraction peak (2θ) near 16 ° for (S PL ), and the area of each diffraction peak (2θ) near 12 °, 21 ° and 24 ° for (S SC ) chart paper. It was calculated by cutting out and measuring its weight. However, the area portion due to X-ray scattering in the air was deleted.
The stretched polylactic acid film of the present invention preferably has a heat deformation temperature of 180 ° C. or higher, more preferably in the range of 200 to 225 ° C. by thermomechanical analysis.
The thermal deformation temperature in the present invention is obtained by cutting a test piece having a width of 4 mm from a film using a thermal analyzer (thermal / application / strain measuring device TMA / SS120 manufactured by Seiko Instruments Inc.), and applying a load of 0 to the test piece with 5 mm between chucks. .25 MPa was applied, and the temperature was raised from 100 ° C. (starting temperature) at 5 ° C./min. In addition, when the test piece broke before elongating by 10%, the temperature was defined as the heat distortion temperature (° C.).
The stretched polylactic acid film of the present invention preferably has an elongation in the stretching direction (tensile elongation at break) of 15% or more, more preferably in the range of 10 to 100%, and the breaking energy in the stretching direction is preferably 0.00. 05 mJ or more, more preferably in the range of 0.1 to 2 mJ.
The breaking energy (mJ) in the present invention is determined by using a tensile tester (Orientec Co., Ltd., Tensilon Universal Tester RTC-1225) to pull a test piece having a length of 50 mm and a width of 15 mm with a distance between chucks of 20 mm. From the tensile stress-strain curve obtained by measuring at a speed of 300 mm / min, the area surrounded by the tensile stress-strain curve and the horizontal axis (strain) was cut out and the weight (W-1) was measured. Next, the area surrounded by the tensile stress (N) and the strain (elongation) (%) is cut out, the weight (W-2) is measured, and the breaking energy (W-1) and (W-2) are calculated from the ratio of (W-1) and (W-2). mJ). In addition, in order to obtain | require breaking energy (mJ), elongation (%) was converted into the distance (mm) required for destruction.
本発明のポリ乳酸延伸フィルムは、好ましくは一方向に2倍以上、より好ましくは2〜12倍、さらに好ましくは3〜6倍延伸されてなる。延伸倍率は2倍未満の延伸フィルムは耐熱性が改良されない虞がある。一方、延伸倍率に上限は延伸し得る限り、特に限定はされないが、通常、12倍を超えるとフィルムが破断したりして、安定して延伸できない虞がある。
本発明のポリ乳酸延伸フィルムは、好ましくは縦方向に2倍以上及び横方向に2倍以上、より好ましくは縦方向に2〜7倍及び横方向に2〜7倍、さらに好ましくは縦方向に2.5〜5倍及び横方向に2.5〜5倍延伸されてなる。延伸倍率が2倍未満の延伸フィルムは耐熱性が改良されない虞がある。一方、延伸倍率に上限は延伸し得る限り、とくに限定はされないが、通常、7倍を超えるとフィルムが破断したりして、安定して延伸できない虞がある。
本発明のポリ乳酸延伸フィルムの厚さは用途により種々決め得るが、通常5〜500μm、好ましくは10〜100μmの範囲にある。
The stretched polylactic acid film of the present invention is preferably stretched twice or more in one direction, more preferably 2 to 12 times, and even more preferably 3 to 6 times. A stretched film with a draw ratio of less than 2 may not improve the heat resistance. On the other hand, the upper limit of the stretching ratio is not particularly limited as long as it can be stretched. However, if it exceeds 12 times, the film may be broken and may not be stably stretched.
The stretched polylactic acid film of the present invention is preferably 2 times or more in the longitudinal direction and 2 times or more in the transverse direction, more preferably 2 to 7 times in the longitudinal direction and 2 to 7 times in the transverse direction, further preferably in the longitudinal direction. It is stretched 2.5 to 5 times and 2.5 to 5 times in the transverse direction. A stretched film having a draw ratio of less than 2 may not improve the heat resistance. On the other hand, the upper limit of the stretching ratio is not particularly limited as long as it can be stretched. However, if it exceeds 7 times, the film may be broken and may not be stably stretched.
The thickness of the stretched polylactic acid film of the present invention can be variously determined depending on the use, but is usually in the range of 5 to 500 μm, preferably 10 to 100 μm.
本発明のポリ乳酸延伸フィルムは種々用途により、他の基材と積層してもよい。他の基材としては、例えば、ポリエチレン、ポリプロピレン、ポリブテン及びポリメチルペンテン等のポリオレフィン、ポリエチレンテレフタレート及びポリカーボネート等のポリエステル、ナイロン、ポリスチレン、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリビニルアルコール、エチレン・ビニルアルコール共重合体、ポリメチルメタクリレート、エチレン・酢酸ビニル共重合体、ポリ乳酸、脂肪族ポリエステル等の生分解性ポリエステル等の熱可塑性樹脂からなるフィルム、シート、カップ、トレー状物、あるいはその発泡体、若しくはガラス、金属、アルミニューム箔、紙等が挙げられる。熱可塑性樹脂からなるフィルムは無延伸であっても一軸あるいは二軸延伸フィルムであっても良い。勿論、基材は1層でも2層以上としても良い。 The polylactic acid stretched film of the present invention may be laminated with another substrate depending on various uses. Other substrates include, for example, polyolefins such as polyethylene, polypropylene, polybutene and polymethylpentene, polyesters such as polyethylene terephthalate and polycarbonate, nylon, polystyrene, polyvinyl chloride, polyvinylidene chloride, polyvinyl alcohol, and ethylene / vinyl alcohol. Polymer, polymethyl methacrylate, ethylene / vinyl acetate copolymer, polylactic acid, film made of thermoplastic resin such as biodegradable polyester such as aliphatic polyester, sheet, cup, tray, or foam thereof, or Examples thereof include glass, metal, aluminum foil, and paper. The film made of the thermoplastic resin may be unstretched or may be a uniaxial or biaxially stretched film. Of course, the substrate may be a single layer or two or more layers.
ポリ乳酸延伸フィルムの製造方法
本発明のポリ乳酸延伸フィルムの製造方法は、前記ポリ乳酸組成物からなるシートを、通常70〜110℃、好ましくは80〜100℃の温度で一方向に2倍以上、好ましくは3〜12倍に延伸して得られる延伸フィルムを通常140〜220℃、好ましくは150〜200℃で、1秒以上、好ましくは3秒〜60秒、より好ましくは3〜20秒熱処理してポリ乳酸延伸フィルムとする方法である。
延伸倍率が2倍未満では、耐熱性に優れた延伸フィルムが得られない虞があり、一方、延伸倍率の上限は特に限定はされないが、12倍を超えると安定して延伸できない虞がある。延伸温度が70℃未満では、安定して延伸できない虞があり、また、得られる延伸フィルムの透明性、平滑性が劣る虞がある。一方、120℃を超えるとフィルムが加熱ロールに付着し、フィルム表面が汚れ、また安定して延伸ができない虞があり、得られる延伸フィルムの靭性が劣る虞がある。熱処理時間が1秒未満では延伸フィルムに熱が伝わらず、熱処理の効果が発現されない虞があり、一方、60秒を越えると延伸フィルムの配向が緩和し過ぎて、耐熱性、機械的物性等が低下する虞がある。また、予熱時間は長くても問題はないが、工程上60秒以下が好ましい。
本発明のポリ乳酸延伸フィルム製造方法の他の態様は、前記ポリ乳酸組成物からなるシートを、通常70〜110℃、好ましくは80〜100℃の温度で、好ましくは縦方向に2倍以上及び横方向に2倍以上、より好ましくは縦方向に2〜7倍及び横方向に2〜7倍、さらに好ましくは縦方向に2.5〜5倍及び横方向に2.5〜5倍延伸して得られる延伸フィルムを、通常、拘束下で、140〜220℃、好ましくは150〜200℃で、1秒以上、好ましくは3秒〜60秒、より好ましくは3〜20秒熱処理してポリ乳酸延伸フィルムとする方法である。熱処理時間が1秒未満では延伸フィルムに熱が伝わらず、熱処理の効果が発現されない虞があり、一方、60秒を越えると延伸フィルムの配向が緩和し過ぎて、耐熱性、機械的物性等が低下する虞がある。また、予熱時間は長くても問題はないが、工程上60秒以下が好ましい。二軸延伸は、同時二軸延伸でも逐次二軸延伸でもよい。
Method for Producing Polylactic Acid Stretched Film In the method for producing a polylactic acid stretched film of the present invention, a sheet comprising the polylactic acid composition is usually at least 70 to 110 ° C., preferably 80 to 100 ° C., preferably twice or more in one direction. The stretched film obtained by stretching 3 to 12 times is usually 140 to 220 ° C., preferably 150 to 200 ° C. for 1 second or longer, preferably 3 seconds to 60 seconds, more preferably 3 to 20 seconds. In this way, a stretched polylactic acid film is obtained.
If the draw ratio is less than 2 times, a stretched film excellent in heat resistance may not be obtained. On the other hand, the upper limit of the draw ratio is not particularly limited, but if it exceeds 12 times, there is a possibility that it cannot be stably stretched. When the stretching temperature is less than 70 ° C., there is a possibility that the film cannot be stably stretched, and the obtained stretched film may be inferior in transparency and smoothness. On the other hand, when it exceeds 120 ° C., the film adheres to the heating roll, the film surface becomes dirty, and there is a possibility that the film cannot be stably stretched, and the toughness of the obtained stretched film may be inferior. If the heat treatment time is less than 1 second, heat may not be transmitted to the stretched film, and the effect of the heat treatment may not be exhibited. On the other hand, if it exceeds 60 seconds, the orientation of the stretched film is too relaxed, resulting in heat resistance, mechanical properties, etc. May decrease. Further, there is no problem even if the preheating time is long, but 60 seconds or less is preferable in the process.
In another aspect of the method for producing a stretched polylactic acid film of the present invention, the sheet comprising the polylactic acid composition is usually at a temperature of 70 to 110 ° C., preferably 80 to 100 ° C., preferably at least twice in the longitudinal direction and It is stretched 2 times or more in the transverse direction, more preferably 2 to 7 times in the longitudinal direction and 2 to 7 times in the transverse direction, further preferably 2.5 to 5 times in the longitudinal direction and 2.5 to 5 times in the transverse direction. The stretched film obtained by heat treatment is usually subjected to heat treatment at 140 to 220 ° C., preferably 150 to 200 ° C. for 1 second or longer, preferably 3 seconds to 60 seconds, more preferably 3 to 20 seconds. This is a method of making a stretched film. If the heat treatment time is less than 1 second, heat may not be transmitted to the stretched film, and the effect of the heat treatment may not be exhibited. On the other hand, if it exceeds 60 seconds, the orientation of the stretched film is too relaxed, resulting in heat resistance, mechanical properties, etc. May decrease. Further, there is no problem even if the preheating time is long, but 60 seconds or less is preferable in the process. Biaxial stretching may be simultaneous biaxial stretching or sequential biaxial stretching.
本発明のポリ乳酸延伸フィルム製造方法は、前記ポリ乳酸組成物からなるシートとして、広角X線回折による12°近辺、21°近辺及び24°近辺には検出されない〔(PSC)が検出されない〕シートを用いることが好ましい。広角X線回折による回折ピーク(2θ)が12°近辺、21°近辺及び24°近辺に検出されるシート、即ちステレオコンプレックスが形成されたシートを用いた場合は、その形成量にもよるが、得られる延伸フィルムの透明性が劣り、又、靭性も劣る虞がある。
ポリ乳酸組成物からなるシートを広角X線回折による回折ピーク(2θ)が12°近辺、21°近辺及び24°近辺には検出されない〔(PSC)が検出されない〕状態にする方法としては、例えば、前記ポリ乳酸組成物をステレオコンプレックスの融点である220℃以上、好ましくは230〜250℃の範囲で溶融した後、冷却、好ましくは急冷してシートとする方法、あるいはPLLAとPDLAとを前記範囲で混合したポリ乳酸組成物をステレオコンプレックスの融点である220℃以上、好ましくは230〜250℃の範囲で溶融混練した後、冷却、好ましくは急冷してシートとする方法、溶融混練温度が230℃未満のポリ乳酸組成物を用いる場合は、シートを成形する際に、上記範囲にする方法を採ることにより、ステレオコンプレックスの形成を抑えることができる。
The method for producing a stretched polylactic acid film of the present invention is not detected in the vicinity of 12 °, 21 ° and 24 ° by wide-angle X-ray diffraction as a sheet made of the polylactic acid composition [( PSC ) is not detected]. It is preferable to use a sheet. When using a sheet in which a diffraction peak (2θ) by wide-angle X-ray diffraction is detected around 12 °, around 21 °, and around 24 °, that is, a sheet on which a stereo complex is formed, it depends on the amount of formation. The obtained stretched film has poor transparency and may have poor toughness.
As a method for bringing a sheet made of a polylactic acid composition into a state where a diffraction peak (2θ) by wide-angle X-ray diffraction is not detected around 12 °, around 21 ° and around 24 ° ((P SC ) is not detected), For example, the polylactic acid composition is melted at a melting point of stereo complex of 220 ° C. or higher, preferably in the range of 230 to 250 ° C., and then cooled, preferably rapidly cooled to form a sheet, or PLLA and PDLA The polylactic acid composition mixed in the range is melt-kneaded in the range of 220 ° C. or higher, preferably 230-250 ° C., which is the melting point of the stereo complex, and then cooled, preferably rapidly cooled to form a sheet. When using a polylactic acid composition having a temperature of less than 0 ° C., a stereoconformer can be obtained by adopting the above-mentioned method when forming a sheet. Formation of plexes can be suppressed.
次に実施例を挙げて本発明を更に具体的に説明するが、本発明はその要旨を越えない限りこれらの実施例に制約されるものではない。
実施例及び比較例で使用したポリ乳酸は次の通りである。
(1)ポリ−L−乳酸(PLLA−1):
D体量:2.0% Mw:122000(g/モル)、融点(Tm):163.1℃及びガラス転移温度(Tg):57.1℃。
(2)ポリ−L−乳酸(PLLA−2):
D体量:1.9% Mw:222000(g/モル)、Tm:162.9℃及びTg:58.1℃。
(3)ポリ−D−乳酸(PURAC社製:PDLA−1):
D体量:100.0% Mw:309000(g/モル)、Tm:176.9℃及びTg:57.0。
(4)ポリ−D−乳酸(PURAC社製:PDLA−2):
D体量:100.0% Mw:404000(g/モル)、Tm:178.4℃及びTg:59.2℃
EXAMPLES Next, the present invention will be described more specifically with reference to examples. However, the present invention is not limited to these examples unless it exceeds the gist.
The polylactic acid used in the examples and comparative examples is as follows.
(1) Poly-L-lactic acid (PLLA-1):
D body amount: 2.0% Mw: 122000 (g / mol), melting point (Tm): 163.1 ° C. and glass transition temperature (Tg): 57.1 ° C.
(2) Poly-L-lactic acid (PLLA-2):
D body amount: 1.9% Mw: 222000 (g / mol), Tm: 162.9 ° C and Tg: 58.1 ° C.
(3) Poly-D-lactic acid (manufactured by PURAC: PDLA-1):
D-form amount: 100.0% Mw: 309000 (g / mol), Tm: 176.9 ° C and Tg: 57.0.
(4) Poly-D-lactic acid (manufactured by PURAC: PDLA-2):
D body amount: 100.0% Mw: 404000 (g / mol), Tm: 178.4 ° C and Tg: 59.2 ° C
本発明における測定万法は以下のとおりである。
(1)重量平均分子量(Mw)
試料20mgに、GPC溶離液10mlを加え、一晩静置後、手で緩やかに攪拌した。この溶液を、両親媒性0.45μm―PTFEフィルター(ADVANTEC DISMIC―25HP045AN)でろ過し、GPC試料溶液とした。
測定装置 Shodex GPC SYSTEM−21
解析装置 データ解析プログラム:SIC480データステーションII
検出器 示差屈折検出器(RI)
カラム Shodex GPC K−G + K−806L + K−806L
カラム温度 40℃
溶離液 クロロホルム
流 速 1.0ml/分
注入量 200μL
(2)熱転移温度
示差走査熱量計(DSC)としてティー・エイ・インスツルメント社製 Q100を用い、試料約5mgを精秤し、JIS K 7121に準拠し、窒素ガス流入量:50ml/分の条件下で、0℃から加熱速度:10℃/分で250℃まで昇温して試料を一旦融解させた後、250℃に10分間維持し、冷却速度:10℃/分で0℃まで降温して結晶化させた後、再度、加熱速度:10℃/分で250℃まで昇温して熱融解曲線を得、得られた熱融解曲線から、試料の融点(Tm)及びガラス転位点(Tg)を求めた。
(3)透明性
日本電色工業社製 ヘイズメーター300Aを用いてフィルムのヘイズ(HZ)及び平行光光線透過率(PT)を測定した。
(4)表面粗さ
株式会社小坂研究所製三次元表面粗さ測定器SE−30Kを用いてフィルム表面の中心面平均粗さ(SRa)を測定した。
(5)引張り試験
フィルムからMD方向に、短冊状の試験片(長さ:50mm、幅:15mm)を採取して、引張り試験機(オリエンテック社製テンシロン万能試験機RTC-1225)を使用し、チャック間距離:20mm、クロスヘッドスピード:300mm/分(但し、ヤング率の測定は5mm/分で測定)で、引張り試験を行い、引張強さ(MPa)、伸び(%)及びヤング率(MPa)を求めた。
なお、破断エネルギー(mJ)は前記記載の方法で求めた。
(6)熱変形温度
前記記載の方法で測定した。
(7)結晶回折ピーク
前記記載の方法で結晶回折ピークを求めた。
The measurement method in the present invention is as follows.
(1) Weight average molecular weight (Mw)
To 20 mg of the sample, 10 ml of GPC eluent was added, and the mixture was allowed to stand overnight and then gently stirred by hand. This solution was filtered through an amphiphilic 0.45 μm-PTFE filter (ADVANTEC DISMIC-25HP045AN) to obtain a GPC sample solution.
Measuring device Shodex GPC SYSTEM-21
Analysis device Data analysis program: SIC480 data station II
Detector Differential refraction detector (RI)
Column Shodex GPC K-G + K-806L + K-806L
Column temperature 40 ° C
Eluent Chloroform Flow rate 1.0 ml / min Injection volume 200 μL
(2) Thermal transition temperature Using Q100 manufactured by TA Instruments as a differential scanning calorimeter (DSC), approximately 5 mg of a sample is precisely weighed, and in accordance with JIS K 7121, nitrogen gas inflow: 50 ml / min After the sample was melted by heating from 0 ° C. to 250 ° C. at a heating rate of 10 ° C./min under the conditions of the above, it was maintained at 250 ° C. for 10 minutes and the cooling rate: 0 ° C. at 10 ° C./min After cooling and crystallizing, the heating rate was increased to 250 ° C. at a heating rate of 10 ° C./min to obtain a thermal melting curve. From the obtained thermal melting curve, the melting point (Tm) of the sample and the glass transition point (Tg) was determined.
(3) Transparency The haze (HZ) and parallel light ray transmittance (PT) of the film were measured using a haze meter 300A manufactured by Nippon Denshoku Industries Co., Ltd.
(4) Surface roughness The center surface average roughness (SRa) of the film surface was measured using a three-dimensional surface roughness measuring instrument SE-30K manufactured by Kosaka Laboratory.
(5) Tensile test A strip-shaped test piece (length: 50 mm, width: 15 mm) is taken from the film in the MD direction, and a tensile tester (Tensilon Universal Tester RTC-1225 manufactured by Orientec Co., Ltd.) is used. The distance between chucks: 20 mm, the crosshead speed: 300 mm / min (however, the Young's modulus is measured at 5 mm / min), the tensile test is performed, the tensile strength (MPa), the elongation (%) and the Young's modulus ( MPa) was determined.
The breaking energy (mJ) was determined by the method described above.
(6) Thermal deformation temperature It was measured by the method described above.
(7) Crystal diffraction peak A crystal diffraction peak was determined by the method described above.
実施例1
<ポリ乳酸組成物の製造>
PLLA−1:PDLA−1を50:50(重量%)の比で80g計量し、東洋精機製ラボプラストミルCモデル(2軸混練機)を用いて200℃、60rpmの条件下で3分間溶融混練し、ポリ乳酸組成物(組成物−1)を得た。
<プレスシートの製造>
組成物―1を厚さ:50μmのポリイミドフィルム(宇部興産製 商品名:ユーピレックスー50S)で挟んだ後、厚さ:0.5mm及び270mm×270mmのステンレス製矩形の金枠に入れ、プレス温度:230℃、初圧:3分(圧力0)、ガス抜き:5回、プレス時間:4分(圧力100kgf)、冷却温度:18℃(水温)、冷却時間:5分(圧力20kgf)の条件でプレス成形し、プレスシート(プレスシート−1)を得た。
<二軸延伸フィルムの製造>
プレスシートー1を、パンタグラフ式バッチ二軸延伸装置(東洋精機製作所、ヘビー型)を用いて95℃×30秒のホットエアーで予熱した後、5m/分の速度で、縦横方向に3.0倍延伸(同時二軸延伸)し、延伸後に直ちに延伸フィルムを扇風機で冷却し、厚さ約50μmの二軸延伸フィルムを得た。次いで、得られた二軸延伸フィルム(250mm×250mm)を金枠にクリップで固定し、160℃のオーブン内で10秒間ヒートセット(熱処理)した後、室温で十分冷やしてポリ乳酸二軸延伸フィルムを得た。
得られたポリ乳酸二軸延伸フィルムを前記記載の方法で評価した。評価結果を表1に示す。
Example 1
<Production of polylactic acid composition>
PLLA-1: PDLA-1 was weighed at a ratio of 50:50 (% by weight) at 80 g and melted at 200 ° C. and 60 rpm for 3 minutes using a Toyo Seiki Laboplast Mill C model (biaxial kneader). The mixture was kneaded to obtain a polylactic acid composition (Composition-1).
<Manufacture of press sheets>
After sandwiching the composition-1 with a polyimide film having a thickness of 50 μm (trade name: Upilex 50S manufactured by Ube Industries), the composition-1 was put into a stainless steel rectangular metal frame having a thickness of 0.5 mm and 270 mm × 270 mm, and a press temperature: 230 ° C., initial pressure: 3 minutes (pressure 0), degassing: 5 times, press time: 4 minutes (pressure 100 kgf), cooling temperature: 18 ° C. (water temperature), cooling time: 5 minutes (pressure 20 kgf) Press molding was performed to obtain a press sheet (press sheet-1).
<Manufacture of biaxially stretched film>
Press sheet 1 was preheated with hot air at 95 ° C. for 30 seconds using a pantograph batch biaxial stretching device (Toyo Seiki Seisakusho, Heavy type), and then 3.0 mm in the vertical and horizontal directions at a speed of 5 m / min. Double-stretching (simultaneous biaxial stretching) was performed, and immediately after stretching, the stretched film was cooled with a fan to obtain a biaxially stretched film having a thickness of about 50 μm. Next, the obtained biaxially stretched film (250 mm × 250 mm) was fixed to a metal frame with a clip, heat-set (heat treated) for 10 seconds in an oven at 160 ° C., and then sufficiently cooled at room temperature to be a polylactic acid biaxially stretched film Got.
The obtained polylactic acid biaxially stretched film was evaluated by the method described above. The evaluation results are shown in Table 1.
実施例2
実施例1で用いた組成物−1に代えて、PLLA−1:PDLA−1を60:40(重量%)の混合比で得たポリ乳酸組成物(組成物−2)を用いる以外は、実施例1と同様に行った。
結果を表1に示す。
Example 2
In place of the composition-1 used in Example 1, except that a polylactic acid composition (composition-2) obtained by mixing PLLA-1: PDLA-1 with a mixing ratio of 60:40 (% by weight) was used. The same operation as in Example 1 was performed.
The results are shown in Table 1.
実施例3
実施例1で用いた組成物−1に代えて、230℃で溶融混練して得たポリ乳酸組成物(組成物−3)を用い、且つプレスシートの製造を240℃で行う以外は、実施例1と同様に行った。
結果を表1に示す。
Example 3
Implemented except that instead of the composition-1 used in Example 1, a polylactic acid composition (composition-3) obtained by melt-kneading at 230 ° C was used, and the press sheet was produced at 240 ° C. Performed as in Example 1.
The results are shown in Table 1.
実施例4
実施例3で用いた組成物−3に代えて、PLLA―1:PDLA−2を50:50(重量%)の混合比で得たポリ乳酸組成物(組成物−4)を用いる以外は、実施例3と同様に行った。
結果を表1に示す。
Example 4
In place of the composition-3 used in Example 3, except that a polylactic acid composition (composition-4) obtained by mixing PLLA-1: PDLA-2 at a mixing ratio of 50:50 (wt%) was used. The same operation as in Example 3 was performed.
The results are shown in Table 1.
実施例5
実施例3で用いた組成物−3に代えて、PLLA―2:PDLA−2を50:50(重量%)の混合比で得たポリ乳酸組成物(組成物−5)を用いる以外は、実施例3と同様に行った。
結果を表1に示す。
Example 5
In place of the composition-3 used in Example 3, except that a polylactic acid composition (composition-5) obtained by mixing PLLA-2: PDLA-2 with a mixing ratio of 50:50 (% by weight) was used. The same operation as in Example 3 was performed.
The results are shown in Table 1.
比較例1
実施例1で用いたプレスシート−1に代えて、プレス温度:220℃で製造したプレスシート(プレスシート−2)を用いる以外は、実施例1と同様に行った。
結果を表1に示す。
Comparative Example 1
It replaced with the press sheet-1 used in Example 1, and performed similarly to Example 1 except using the press sheet (press sheet-2) manufactured with the press temperature: 220 degreeC.
The results are shown in Table 1.
比較例2
実施例1で用いた組成物−1に代えて、PLLA―1単体を溶融混練せずに用い、延伸温度を80℃とする以外は、実施例1と同様に行った。
結果を表1に示す。
Comparative Example 2
It replaced with the composition-1 used in Example 1, and it carried out like Example 1 except using PLLA-1 single-piece | unit without melt-kneading and making extending | stretching temperature 80 degreeC.
The results are shown in Table 1.
比較例3
実施例1で用いた組成物−1に代えて、PLLA―1:PDLA―1を80:20(重量%)の混合比で得たポリ乳酸組成物を用いる以外は、実施例1と同様に行った。
結果を表1に示す。
Comparative Example 3
Instead of the composition-1 used in Example 1, the same procedure as in Example 1 was used except that a polylactic acid composition obtained by mixing PLLA-1: PDLA-1 with a mixing ratio of 80:20 (wt%) was used. went.
The results are shown in Table 1.
参考例1
実施例1で用いたプレスシート―1を延伸せずに前記記載の方法で評価した。
評価結果を表1に示す。
Reference example 1
The press sheet-1 used in Example 1 was evaluated by the method described above without stretching.
The evaluation results are shown in Table 1.
参考例2
実施例1で得られたポリ乳酸二軸延伸フィルムを200℃に加熱したオーブン内で1時間熱処理した。
評価結果を表1に示す。
Reference example 2
The polylactic acid biaxially stretched film obtained in Example 1 was heat-treated in an oven heated to 200 ° C. for 1 hour.
The evaluation results are shown in Table 1.
表1から明らかなように、(PSC)が検出されない、即ち、ステレオコンプレックスが形成されないプレスシートを延伸して得られるポリ乳酸二軸延伸フィルムは、PLLAとPDLAとのポリ乳酸組成物からなるポリ乳酸二軸延伸フィルムであっても(PPL)は検出される、即ち、PLLAとPDLAに基づく結晶は形成されているが、(PSC)が検出されない、即ち、ステレオコンプレックス(に基づく結晶)が形成されないか、形成されても(SSC)が10%未満のポリ乳酸二軸延伸フィルムは、伸びが何れも15%以上(実施例においては19%以上)であり、また、破断エネルギーも0.1mJ以上(実施例においては0.17mJ以上)と靭性を有しながら、熱変形温度が200℃以上と耐熱性にも優れている(実施例1〜5)。
また分子量が夫々200000を越えるPLLA―2及びPDLA−2から得られポリ乳酸二軸延伸フィルム(実施例5)は、より透明性に優れ(ヘイズが低い)、表面粗さも小さく、外観の優れた延伸フィルムである。
それに対し、(PSC)が検出されたプレスシートを延伸して得られるポリ乳酸二軸延伸フィルム(比較例1)は、ポリ乳酸二軸延伸フィルムに(PSC)存在し、且つ(SSC)の量が10%であり、ヘイズが100%、平行光光線透過率も0%と光学特性に劣り、また伸びが9%、破断エネルギーも0.04mJと靭性に劣ったフィルムとなることが分る。
一方、PLLAが100重量%及びPLLAが80重量%のポリ乳酸組成物から得られるプレスシート延伸して得られるポリ乳酸二軸延伸フィルムは、何れも熱変形温度が180℃にも未たず耐熱性に劣ったフィルムである(比較例2及び3)。
また、参考例に示したように、プレスシートそのものは耐熱性がなく(参考例1)、実施例1で得られたポリ乳酸二軸延伸フィルムを200℃に加熱したオーブン内で1時間熱処理して、ステレオコンプレックスのみを形成させたポリ乳酸二軸延伸フィルムは、耐熱性は僅か良くなるが、伸びが2%及び破断エネルギーが0.01mJと靭性に劣るフィルム(参考例2)となることが明らかである。
As is apparent from Table 1, a polylactic acid biaxially stretched film obtained by stretching a press sheet in which ( PSC ) is not detected, that is, a stereocomplex is not formed, comprises a polylactic acid composition of PLLA and PDLA. Even in a polylactic acid biaxially stretched film, (P PL ) is detected, that is, crystals based on PLLA and PDLA are formed, but (P SC ) is not detected, that is, crystals based on stereo complex ( ), Or even when formed, the polylactic acid biaxially stretched film having an (S SC ) of less than 10% has an elongation of 15% or more (19% or more in the examples), and the breaking energy. Is also excellent in heat resistance with a heat distortion temperature of 200 ° C. or more while having toughness of 0.1 mJ or more (0.17 mJ or more in the examples) (施例 1-5).
In addition, the polylactic acid biaxially stretched film (Example 5) obtained from PLLA-2 and PDLA-2 having molecular weights exceeding 200,000, respectively, was superior in transparency (low haze), small in surface roughness, and excellent in appearance. It is a stretched film.
In contrast, (P SC) polylactic acid biaxially stretched film obtained by stretching a pressed sheet detected (Comparative Example 1), the biaxially stretched polylactic acid film (P SC) exists and (S SC ) Is 10%, the haze is 100%, the parallel light beam transmittance is 0%, which is inferior in optical properties, the elongation is 9%, the breaking energy is 0.04 mJ, and the film is inferior in toughness. I understand.
On the other hand, the polylactic acid biaxially stretched film obtained by stretching a press sheet obtained from a polylactic acid composition containing 100% by weight of PLLA and 80% by weight of PLLA has a heat deformation temperature of 180 ° C. and is heat resistant. It is a film inferior in property (Comparative Examples 2 and 3).
Further, as shown in the reference example, the press sheet itself has no heat resistance (Reference Example 1), and the polylactic acid biaxially stretched film obtained in Example 1 was heat-treated in an oven heated to 200 ° C. for 1 hour. Thus, the polylactic acid biaxially stretched film in which only the stereocomplex is formed is slightly improved in heat resistance, but may become a film (reference example 2) inferior in toughness with an elongation of 2% and a breaking energy of 0.01 mJ. it is obvious.
実施例6
実施例1で得られたプレスシート−1をパンタグラフ式バッチ二軸延伸装置(東洋精機製作所、ヘビー型)を用いて95℃×30秒のホットエアーで予熱した後、5m/分の速度で、縦方向に4.0倍延伸(一軸延伸)し、延伸後に直ちに延伸フィルムを扇風機で冷却し、厚さ約120μmの一軸延伸フィルムを得た。次いで、得られた一軸延伸フィルム(90mm×330mm)を金枠にクリップで固定し、160℃のオーブン内で10秒間ヒートセット(熱処理)した後、室温で十分冷やしてポリ乳酸一軸延伸フィルムを得た。
得られたポリ乳酸一軸延伸フィルムを前記記載の方法で評価した。評価結果を表2に示す。
Example 6
After preheating the press sheet-1 obtained in Example 1 with hot air of 95 ° C. × 30 seconds using a pantograph batch biaxial stretching apparatus (Toyo Seiki Seisakusho, Heavy type), at a speed of 5 m / min, The film was stretched 4.0 times in the machine direction (uniaxial stretching), and immediately after stretching, the stretched film was cooled with a fan to obtain a uniaxially stretched film having a thickness of about 120 μm. Next, the obtained uniaxially stretched film (90 mm × 330 mm) was fixed to a metal frame with a clip, heat-set (heat treated) for 10 seconds in an oven at 160 ° C., and then sufficiently cooled at room temperature to obtain a polylactic acid uniaxially stretched film. It was.
The obtained polylactic acid uniaxially stretched film was evaluated by the method described above. The evaluation results are shown in Table 2.
実施例7
実施例6で用いたプレスシート−1に代えて、実施例4で用いたプレスシートを用いる以外は実施例6と同様に行った。
結果を表2に示す。
Example 7
It replaced with the press sheet-1 used in Example 6, and performed similarly to Example 6 except using the press sheet used in Example 4. FIG.
The results are shown in Table 2.
実施例8
実施例6で用いたプレスシート−1に代えて、実施例5で用いたプレスシートを用いる以外は実施例6と同様に行った。
結果を表2に示す。
Example 8
It replaced with the press sheet-1 used in Example 6, and performed similarly to Example 6 except using the press sheet used in Example 5.
The results are shown in Table 2.
比較例4
実施例6で用いたプレスシート−1に代えて、比較例2で用いたプレスシートを用いる以外は実施例6と同様に行った。
結果を表2に示す。
Comparative Example 4
The same procedure as in Example 6 was performed except that the press sheet used in Comparative Example 2 was used instead of the press sheet-1 used in Example 6.
The results are shown in Table 2.
表2から明らかなように、前述のポリ乳酸二軸延伸フィルムと同様に、ポリ乳酸一軸延伸フィルムも、(PSC)が検出されない、即ち、ステレオコンプレックスが形成されないプレスシートを縦延伸して得られるポリ乳酸一軸延伸フィルムは、PLLAとPDLAとのポリ乳酸組成物からなるポリ乳酸一軸延伸フィルムであっても(PPL)は検出される、即ち、PLLAとPDLAに基づく結晶は形成されているが、(PSC)が検出されない、即ち、ステレオコンプレックス(に基づく結晶)が形成されないか、形成されても(SSC)が10%未満のポリ乳酸一軸延伸フィルムは、縦延伸方向の伸びが何れも15%以上(実施例においては18%以上)であり、また、破断エネルギーも0.1mJ以上(実施例においては0.11mJ以上)と靭性を有しながら、熱変形温度が200℃以上と耐熱性にも優れている(実施例6〜8)。 As is clear from Table 2, similarly to the above-mentioned polylactic acid biaxially stretched film, the polylactic acid uniaxially stretched film is obtained by longitudinally stretching a press sheet in which ( PSC ) is not detected, that is, a stereocomplex is not formed. Even if the polylactic acid uniaxially stretched film is a polylactic acid uniaxially stretched film made of a polylactic acid composition of PLLA and PDLA, (P PL ) is detected, that is, crystals based on PLLA and PDLA are formed. However, a polylactic acid uniaxially stretched film in which ( PSC ) is not detected, i.e., a stereocomplex (crystal based on) is not formed or ( SSC ) is less than 10% is not stretched in the machine direction. In either case, the breaking energy is 15% or more (18% or more in the example), and the breaking energy is 0.1 mJ or more (in the example, 0. While having 1mJ higher) and toughness, heat distortion temperature is superior to 200 ° C. or higher and heat resistance (Examples 6-8).
本発明のポリ乳酸延伸フィルムは、従来のポリ乳酸延伸フィルムに比べ、耐熱性及び靭性に優れており、例えば、単独でも、あるいはポリ乳酸延伸フィルムと紙とを積層してなる積層フィルムをトレー等の容器を電子レンジ等で200℃に加熱しても十分耐え得る。
また本発明の方法によれば、容易に耐熱性及び靭性に優れたポリ乳酸延伸フィルムを得ることができる。
The stretched polylactic acid film of the present invention is superior in heat resistance and toughness as compared to a conventional stretched polylactic acid film. For example, a single layer or a laminated film formed by laminating a stretched polylactic acid film and paper is used as a tray or the like. Even if the container is heated to 200 ° C. with a microwave oven or the like, it can be sufficiently tolerated.
Moreover, according to the method of the present invention, a stretched polylactic acid film having excellent heat resistance and toughness can be easily obtained.
Claims (11)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2004146239A JP4570393B2 (en) | 2004-05-17 | 2004-05-17 | Polylactic acid stretched film and method for producing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2004146239A JP4570393B2 (en) | 2004-05-17 | 2004-05-17 | Polylactic acid stretched film and method for producing the same |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2005325285A JP2005325285A (en) | 2005-11-24 |
JP4570393B2 true JP4570393B2 (en) | 2010-10-27 |
Family
ID=35471877
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2004146239A Expired - Fee Related JP4570393B2 (en) | 2004-05-17 | 2004-05-17 | Polylactic acid stretched film and method for producing the same |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP4570393B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPWO2006095923A1 (en) * | 2005-03-10 | 2008-08-21 | 東セロ株式会社 | Polylactic acid composition and molded product comprising the composition |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP4804179B2 (en) * | 2005-03-10 | 2011-11-02 | 三井化学東セロ株式会社 | Polylactic acid composition and molded product comprising the composition |
JP5127951B2 (en) * | 2006-07-25 | 2013-01-23 | 三井化学東セロ株式会社 | Polylactic acid-based stretched film |
EP2048186A4 (en) * | 2006-07-25 | 2014-08-27 | Tohcello Co Ltd | Polylactic acid stretched film |
JP2008062984A (en) * | 2006-09-09 | 2008-03-21 | Tohcello Co Ltd | Packaging bag made of oriented polylactic acid-based film |
GB2445747B (en) * | 2007-01-22 | 2012-08-08 | Tate & Lyle Plc | New lactic acid polymers |
GB0703761D0 (en) * | 2007-02-27 | 2007-04-04 | Tate & Lyle Plc | Polylactic acid stereocomplex |
KR101241014B1 (en) | 2011-07-29 | 2013-03-11 | 한국기술교육대학교 산학협력단 | Manufacturing Method of Poly Lactic Acid Stereocomplex using Solvent Casting Method |
EP3581608A1 (en) * | 2018-06-14 | 2019-12-18 | Stichting Wageningen Research | Polymeric products |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0623836A (en) * | 1992-07-09 | 1994-02-01 | Shimadzu Corp | Production of stretched film of polylactic acid |
JP2000017163A (en) * | 1998-06-30 | 2000-01-18 | Shimadzu Corp | Polylactic acid stereocomplex polymer composition |
JP2001059029A (en) * | 1999-08-23 | 2001-03-06 | Mitsubishi Plastics Ind Ltd | Biaxially oriented aliphatic polyester-based film and its production |
JP2002030208A (en) * | 2000-07-14 | 2002-01-31 | Toray Ind Inc | Polylactic acid resin composition and molded article |
-
2004
- 2004-05-17 JP JP2004146239A patent/JP4570393B2/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0623836A (en) * | 1992-07-09 | 1994-02-01 | Shimadzu Corp | Production of stretched film of polylactic acid |
JP2000017163A (en) * | 1998-06-30 | 2000-01-18 | Shimadzu Corp | Polylactic acid stereocomplex polymer composition |
JP2001059029A (en) * | 1999-08-23 | 2001-03-06 | Mitsubishi Plastics Ind Ltd | Biaxially oriented aliphatic polyester-based film and its production |
JP2002030208A (en) * | 2000-07-14 | 2002-01-31 | Toray Ind Inc | Polylactic acid resin composition and molded article |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPWO2006095923A1 (en) * | 2005-03-10 | 2008-08-21 | 東セロ株式会社 | Polylactic acid composition and molded product comprising the composition |
Also Published As
Publication number | Publication date |
---|---|
JP2005325285A (en) | 2005-11-24 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP4693365B2 (en) | Polylactic acid stretched film and method for producing the same | |
JP5465877B2 (en) | Polylactic acid-based stretched film | |
JP4804179B2 (en) | Polylactic acid composition and molded product comprising the composition | |
US8362157B2 (en) | Polylactic acid composition and molding comprising the composition | |
JP2008088402A (en) | Polylactic acid-based stretched film | |
JPWO2007139236A1 (en) | Molded article made of polylactic acid-based composition | |
JP2008062591A (en) | Polylactic acid based multilayer film | |
JP4570393B2 (en) | Polylactic acid stretched film and method for producing the same | |
JP2008062588A (en) | Polylactic acid laminate | |
JP2008062984A (en) | Packaging bag made of oriented polylactic acid-based film | |
JP2014218576A (en) | Method of manufacturing stereo complex polylactic acid stretched film | |
JP2008062589A (en) | Polylactic acid release film | |
JP2008063506A (en) | Polylactic acid-based oriented film | |
JP2008062586A (en) | Polylactic acid type gas barrier film | |
JP2008062590A (en) | Polylactic acid film for shrink wrap | |
JP2014227472A (en) | Method for producing matte stretched film of stereo complex polylactic acid | |
JP5323241B2 (en) | Polylactic acid-based stretched film | |
JP2013060532A (en) | Stretched film composed of polylactic aid-based composition | |
JP2010260900A (en) | Polylactic acid film and method for manufacturing the same | |
JP2008063502A (en) | Polylactic acid based thermoformed product | |
JP2008063504A (en) | Polylactic acid-based oriented film | |
JP2008063505A (en) | Polylactic acid-based oriented film | |
JP2008063507A (en) | Polylactic acid-based oriented tape | |
JP2008062587A (en) | Polylactic acid type laminated film | |
JP6160276B2 (en) | Polylactic acid resin sheet |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20070507 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20100201 |
|
RD02 | Notification of acceptance of power of attorney |
Free format text: JAPANESE INTERMEDIATE CODE: A7422 Effective date: 20100330 |
|
RD03 | Notification of appointment of power of attorney |
Free format text: JAPANESE INTERMEDIATE CODE: A7423 Effective date: 20100330 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20100713 |
|
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20100810 |
|
FPAY | Renewal fee payment (event date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20130820 Year of fee payment: 3 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 4570393 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
S111 | Request for change of ownership or part of ownership |
Free format text: JAPANESE INTERMEDIATE CODE: R313113 |
|
S531 | Written request for registration of change of domicile |
Free format text: JAPANESE INTERMEDIATE CODE: R313531 |
|
S533 | Written request for registration of change of name |
Free format text: JAPANESE INTERMEDIATE CODE: R313533 |
|
R350 | Written notification of registration of transfer |
Free format text: JAPANESE INTERMEDIATE CODE: R350 |
|
LAPS | Cancellation because of no payment of annual fees |