JP4690035B2 - System and method for making a loading unit - Google Patents

System and method for making a loading unit Download PDF

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JP4690035B2
JP4690035B2 JP2004507329A JP2004507329A JP4690035B2 JP 4690035 B2 JP4690035 B2 JP 4690035B2 JP 2004507329 A JP2004507329 A JP 2004507329A JP 2004507329 A JP2004507329 A JP 2004507329A JP 4690035 B2 JP4690035 B2 JP 4690035B2
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loading unit
loading
station
packages
ledge
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JP2005533723A (en
JP2005533723A5 (en
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ディックネル，アラン
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インテル イーカーエーアー システムズ ベスローテン フェンノートシャップ
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30—Arranging and feeding articles in groups
    • B65B35/50—Stacking one article, or group of articles, upon another before packaging
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30—Arranging and feeding articles in groups
    • B65B35/50—Stacking one article, or group of articles, upon another before packaging
    • B65B35/52—Stacking one article, or group of articles, upon another before packaging building-up the stack from the bottom
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D71/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
    • B65D71/02—Arrangements of flexible binders
    • B65D71/04—Arrangements of flexible binders with protecting or supporting elements arranged between binder and articles or materials, e.g. for preventing chafing of binder
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D71/00—Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
    • B65D71/06—Packaging elements holding or encircling completely or almost completely the bundle of articles, e.g. wrappers
    • B65D71/063—Wrappers formed by one or more films or the like, e.g. nets
    • B65D71/066—Wrappers formed by one or more films or the like, e.g. nets and provided with inserts

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Stacking Of Articles And Auxiliary Devices (AREA)
  • Loading Or Unloading Of Vehicles (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • Basic Packing Technique (AREA)
  • Warehouses Or Storage Devices (AREA)
  • Train Traffic Observation, Control, And Security (AREA)
  • Packages (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)
  • Packaging Of Special Articles (AREA)
  • Replacement Of Web Rolls (AREA)
  • Packaging Of Machine Parts And Wound Products (AREA)
  • Selective Calling Equipment (AREA)
  • Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
  • Pallets (AREA)
  • General Factory Administration (AREA)
  • Making Paper Articles (AREA)

Description

本発明は、載荷ユニットを作製するためのシステム、より詳しくは、載荷ユニットを形成するために使用される２つ以上のステーションに基づくシステムに関する。各載荷ユニットは１つ以上の別個のパッケージから形成される。   The present invention relates to a system for making a loading unit, and more particularly to a system based on two or more stations used to form a loading unit. Each loading unit is formed from one or more separate packages.

今日、異なる載荷ユニット用の基部として様々な形態および寸法のパレットを使用することが一般的である。しばしば、木製のいわゆるＥＵＲパレットが使用される。格納時に比較的大きな場所を占めるようなパレットは重く、取扱いが面倒な場合がある。さらに、ＥＵＲパレットは通常再利用され、このことは、ＥＵＲパレットが何の積載物を運ぶことなくしばしば戻されることを意味する。ＥＵＲパレットまたは他の形態のパレットに基づく以前に使用されたシステムに伴う不都合を回避するために、ＥＵＲパレットまたは他のパレットの代わりに、より小さな２つ以上の別個の積載部材または載荷レッジを使用し得ることが提案されている。   Today, it is common to use various forms and sizes of pallets as a base for different loading units. Often wooden so-called EUR pallets are used. Pallets that occupy a relatively large space during storage are heavy and can be cumbersome to handle. Furthermore, the EUR pallets are usually reused, which means that the EUR pallets are often returned without carrying any load. To avoid the disadvantages associated with previously used systems based on EUR pallets or other forms of pallets, use two or more smaller separate loading members or loading ledges instead of EUR pallets or other pallets It has been proposed to be able to.

載荷レッジの使用が増すにつれて、別個の載荷ユニットを作製するための適切なシステムおよび方法の必要性が意識されている。   As the use of loading ledges increases, the need for suitable systems and methods for creating separate loading units has become conscious.

載荷ユニットを作製するためのシステムおよび方法は、いくつかの要求を満たすべきことが好ましい。したがって、１つの目的は、自動化レベルおよび各載荷ユニットを形成するパッケージの形態および寸法の両方に関し、システムおよび方法が異なる状態に比較的適合が容易であるべきことである。   The system and method for making the loading unit should preferably meet several requirements. Thus, one objective is that the system and method should be relatively easy to adapt to different conditions, both in terms of automation level and the form and size of the packages that form each loading unit.

別の目的は、システムおよび方法の妥当なコストによる形成、運転、および維持が可能であるべきことである。   Another objective is that the system and method should be able to be configured, operated and maintained at a reasonable cost.

さらに別の目的は、システムおよび方法が異なる運搬手段と共に機能すべきことである。   Yet another object is that the system and method should work with different transport means.

本発明によれば、載荷ユニットを作製するためのシステムが確立される。前記システムは、載荷ユニットを形成するための２つ以上のステーションを備える。前記システムを使用する方法では、１つ以上のパッケージを収集かつ配置して適切な載荷ユニットを形成するために、第１のステーションが使用される。さらに、本発明の好ましいステーションでは、載荷レッジは載荷ユニット上に配置され、また１つ以上のストラップおよび／またはストレッチ包装が載荷ユニットの周りに巻かれる。   According to the invention, a system for producing a loading unit is established. The system comprises two or more stations for forming a loading unit. In the method using the system, a first station is used to collect and place one or more packages to form a suitable loading unit. Further, in a preferred station of the present invention, the loading ledge is placed on the loading unit and one or more straps and / or stretch wraps are wound around the loading unit.

本発明のさらなる目的および利点は、本発明の好ましい実施態様の以下の詳細な説明を読めば当業者には明白であろう。   Further objects and advantages of the present invention will be apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments of the present invention.

実施例によってまた添付図を参照して、本発明について以下にさらに説明する。   The invention is further described below by way of example and with reference to the accompanying drawings.

本発明のシステムおよび方法は、載荷ユニット４を形成するために異なる寸法および形態のパッケージ１が使用される前提に基づいている。図示したパッケージ１のすべてが略長方形の形態であるとしても、当業者は、他の一般的な形態を有するパッケージの載荷ユニット４を形成することが可能であることを認識する。   The system and method of the present invention is based on the premise that different sized and shaped packages 1 are used to form the loading unit 4. Even though all of the illustrated packages 1 are substantially rectangular in shape, those skilled in the art will recognize that it is possible to form a loading unit 4 for a package having other general shapes.

本発明は、載荷ユニット４が連続形成される複数のステーション８〜１０の使用に基づく。第１のステーション８では、１つ以上のパッケージ１は、各々の所望の最終載荷ユニット４の形態で収集かつ配置される。第２のステーション９では、少なくとも１つの載荷レッジ２が載荷ユニット４の反対側の２つの下縁の各々に配置される。第３の最終ステーション１０では、ストラップ７および／またはストレッチ包装等が、載荷レッジ２を含む載荷ユニット４の周りに１巻き以上巻かれる。   The invention is based on the use of a plurality of stations 8 to 10 in which the loading units 4 are formed continuously. At the first station 8, one or more packages 1 are collected and arranged in the form of each desired final loading unit 4. In the second station 9, at least one loading ledge 2 is arranged on each of the two lower edges on the opposite side of the loading unit 4. At the third final station 10, the strap 7 and / or stretch wrapping or the like is wound around the loading unit 4 including the loading ledge 2 by one or more turns.

使用される載荷レッジ２は、通常、ＰＣＴ／ＤＫ０１／００７４８に記述されている種類のものまたは任意の対応する積載部材である。載荷レッジ２は略Ｌ字形の断面を有する。載荷レッジ２は、各載荷レッジ２の１つの部分がパッケージの下に配置され、また１つの部分が前記パッケージの側面に沿って配置されるように、パッケージ等の下縁に配置すべきである。パッケージの下に配置すべき載荷レッジ２の部分は、リフト手段および／または運搬手段がパッケージの下で摺動することを可能にするための突出部を有する。   The loading ledge 2 used is usually of the type described in PCT / DK01 / 00748 or any corresponding loading member. The loading ledge 2 has a substantially L-shaped cross section. The loading ledge 2 should be placed on the lower edge of the package or the like so that one part of each loading ledge 2 is placed under the package and one part is placed along the side of the package. . The part of the loading ledge 2 to be placed under the package has a protrusion for allowing the lifting means and / or the conveying means to slide under the package.

例えば、載荷ユニット４が複数の小さなパッケージ１から形成される場合、別のステーションの必要があり得る。したがって、このような別のステーションは、各々に載荷レッジ２が備えられたサブユニットが形成されるステーションを含み得る。（例えば図１ｃと図１ｆを参照）。サブユニットにはストラップを備えることが可能であるが、通常不必要である。次に、いくつかのサブユニットは、最終載荷ユニット４を形成するためのステーションに送られる。ストラップ７およびストレッチ包装用の異なるステーションを有することも可能である。図１ｇと図１ｈに示したように、多数の小さなパッケージ１が載荷ユニット４を形成する場合、プレートを載荷ユニット４の底部に配置し得る。   For example, if the loading unit 4 is formed from a plurality of small packages 1, there may be a need for a separate station. Accordingly, such another station may include a station in which subunits each having a loading ledge 2 are formed. (See, eg, FIGS. 1c and 1f). The subunit can be provided with a strap, but is usually unnecessary. Next, several subunits are sent to a station for forming the final loading unit 4. It is also possible to have different stations for straps 7 and stretch wrapping. As shown in FIGS. 1 g and 1 h, when a large number of small packages 1 form the loading unit 4, the plate can be placed at the bottom of the loading unit 4.

当業者は、異なる多くの方法でパッケージ１および載荷ユニットそれぞれを前記ステーションにまたそれらの間に運搬し得ることを認識する。さらに、異なるステーションは完全にまたは部分的に手動および／または自動であり得る。本明細書に使用されているような「完全自動」という用語は、パッケージ１または載荷ユニット４の実際の取扱いがすべて機械、ロボット等によって行われ、他方、これらの機械、ロボット等は自動的に駆動されるかまたは人によって制御可能であることを意味する。   The person skilled in the art recognizes that the package 1 and the loading unit can be transported to and between the station in many different ways. Furthermore, the different stations may be fully or partially manual and / or automatic. As used herein, the term “fully automated” means that the actual handling of the package 1 or loading unit 4 is all performed by machines, robots, etc., while these machines, robots, etc. are automatically It means driven or controllable by a person.

パッケージ１は、通常、ある種類の倉庫内に格納される。第１のステーション８は、通常、倉庫等の中にまたはそれに隣接して配置される。前記第１のステーション８では、載荷ユニットを形成するために適切な数のパッケージ１が収集される。本発明の載荷ユニット４は、１つの単一のパッケージ１からまたは多くのパッケージ１によって形成し得る。完成された載荷ユニットの所望の寸法は、各々の別個の載荷ユニット４のために使用されるパッケージ１の数を左右する。   Package 1 is usually stored in some kind of warehouse. The first station 8 is usually arranged in or adjacent to a warehouse or the like. At the first station 8, an appropriate number of packages 1 are collected to form a loading unit. The loading unit 4 of the present invention can be formed from one single package 1 or by many packages 1. The desired dimensions of the completed loading unit will dictate the number of packages 1 used for each separate loading unit 4.

図２の実施態様では、載荷ユニット４を形成するパッケージ１はコンベヤ６上に収集される。コンベヤ６によって、載荷ユニット４は第２のステーション９に移動される。第２のステーション９では、載荷ユニット４は機械５内に収容され、この機械において、概ね自動的に載荷レッジ２が各載荷ユニット４に備えられる。他の実施態様では、載荷レッジ２はより手動的な方法で備えられる（図示せず）。次に、載荷レッジ２を有する載荷ユニット４は、別のコンベヤ６によって機械５から運搬される。当業者は、コンベヤの形態が様々であることが可能であり、したがって、バンド、ベルト、ローラ、ホイール等を使用し得ることを認識する。さらに、当業者は、産業トラック、クレーン、トラバース等のような他の任意の適切な手段によって、載荷ユニット４を機械５にまたそこから運搬し得ることを認識する。   In the embodiment of FIG. 2, the packages 1 forming the loading unit 4 are collected on a conveyor 6. The loading unit 4 is moved to the second station 9 by the conveyor 6. In the second station 9, the loading unit 4 is accommodated in a machine 5, in which the loading ledge 2 is provided in each loading unit 4 almost automatically. In other embodiments, the loading ledge 2 is provided in a more manual manner (not shown). The loading unit 4 with the loading ledge 2 is then transported from the machine 5 by another conveyor 6. Those skilled in the art will recognize that conveyor configurations can vary, and thus bands, belts, rollers, wheels, etc. can be used. Furthermore, those skilled in the art will recognize that the loading unit 4 may be transported to and from the machine 5 by any other suitable means such as industrial trucks, cranes, traverses and the like.

載荷レッジ２を付加するための機械を備えるステーション９では、適切な数の載荷レッジ２が載荷ユニット４に付加される。図１では、パッケージ寸法、内容物の繊細さ等に応じて、各側面の載荷レッジ２の数が異なることがあり、また各載荷ユニット４の複数の異なる高さおよび幅で載荷レッジを配置し得ることが概略的に示されている。   At a station 9 comprising a machine for adding the loading ledge 2, an appropriate number of loading ledges 2 are added to the loading unit 4. In FIG. 1, the number of loading ledges 2 on each side may differ depending on the package dimensions, the delicacy of the contents, etc., and the loading ledges are arranged at a plurality of different heights and widths of each loading unit 4. It is shown schematically to obtain.

機械５により載荷レッジ２が載荷ユニット４に備えられた後、載荷ユニットは第３のステーション１０に移動される。前記ステーション１０では、載荷ユニットにはストラップ７および／またはストレッチ包装等が備えられる。通常、載荷ユニット４にストラップ７、ストレッチ包装等を備えるために、関連技術で周知の機械が使用される。しかし、さらに手動でストラップ７、ストレッチ包装等を適用することも可能である。   After the loading ledge 2 is provided in the loading unit 4 by the machine 5, the loading unit is moved to the third station 10. In the station 10, the loading unit is provided with a strap 7 and / or a stretch wrap. Typically, machines well known in the relevant art are used to provide the loading unit 4 with straps 7, stretch wraps and the like. However, it is also possible to apply the strap 7, stretch wrap, etc. manually.

載荷ユニット４が第３のステーション１０を離れると、載荷ユニット４は、任意の適切な方法の運搬態勢にある。したがって、載荷ユニット４は、コンテナ、大型トラック、トラックまたは他の任意の運搬手段に送られる。   When the loading unit 4 leaves the third station 10, the loading unit 4 is ready to be transported in any suitable manner. Thus, the loading unit 4 is sent to a container, heavy truck, truck or any other transport means.

本発明を用いることによって形成された異なる載荷ユニットの図面である。2 is a drawing of different loading units formed by using the present invention. 本発明による載荷ユニットを作製するためのシステムの部分図である。1 is a partial view of a system for producing a loading unit according to the present invention. FIG. 本発明のシステムの一実施態様の概略図である。1 is a schematic diagram of one embodiment of the system of the present invention.

Claims (7)

２以上のステーションで載荷ユニット（４）を形成するための方法であって、
第１のステーション（８）で１つ以上のパッケージ（１）が収集かつ配置されて、載荷ユニット（４）を形成され、
第２のステーション（９）で第１のステーション（８）で形成された載荷ユニット（４）に、少なくとも２つの載荷レッジ（２）が取り付けられ、
パッケージ載荷レッジ（２）はリフト手段、および／または、運搬手段がパッケージの下で摺動することを可能にするための突出部を有しており、
使用される載荷レッジ（２）は同じものとされ、その数とその配置が、載荷ユニット（４）を形成するパッケージ（１）のサイズと形状にもとづいて決められ、
前記パッケージ（１）から載荷ユニット（４）を形成する際に、載荷ユニット（４）の底部層には２つ以上のパッケージ（１）を含むようにされる、
ことを特徴とする方法。A method for forming a loading unit (4) at two or more stations, comprising:
One or more packages (1) are collected and arranged at a first station (8) to form a loading unit (4);
At least two loading ledges (2) are attached to the loading unit (4) formed at the first station (8) at the second station (9),
The package loading ledge (2) has a lift means and / or a protrusion for allowing the transport means to slide under the package;
Loading ledges to be used (2) is the same, the number and location of its is determined based on the size and shape of the package (1) to form the load units (4),
When forming the loading unit (4) from the package (1), the bottom layer of the loading unit (4) includes two or more packages (1).
A method characterized by that. 第３のステーション（１０）で、１つ以上のストラップ（７）および／またはストレッチ包装が、載荷レッジ（２）を含む載荷ユニット（４）の周りに１巻き以上巻かれる、
ことを特徴とする請求項１に記載の方法。At the third station (10), one or more straps (7) and / or stretch wrap are wound around the loading unit (4) including the loading ledge (2) one or more times,
The method according to claim 1. 完成された載荷ユニット（４）が、コンテナ、大型トラック、トラックまたは他の運搬手段に送られることを特徴とする、請求項１または２に記載の方法。  Method according to claim 1 or 2, characterized in that the finished loading unit (4) is sent to a container, heavy truck, truck or other transport means. 載荷ユニット（４）の寸法が、載荷ユニット（４）を運搬するコンテナ、トラック、大型トラック等の寸法に、適合されることを特徴とする、請求項１〜３のいずれか１項に記載の方法。  4. The size of the loading unit (4) according to any one of claims 1 to 3, characterized in that the size of the loading unit (4) is adapted to the size of a container, truck, heavy truck etc. carrying the loading unit (4). Method. 前記請求項１から４の方法に使用されるシステムであって、載荷ユニット（４）が形成される２つ以上のステーション（８〜１０）を具備するものにおいて、
１つのステーション（８）が、多数のパッケージ（１）を収集し、かつ、これらのパッケージ（１）を配置して、載荷ユニット（４）の底部の層が２つまたはそれ以上のパッケージ（１）を含むように、所望の載荷ユニット（４）を形成する手段を有し、
１つのステーション（９）が、載荷ユニット（４）の対偶配置された少なくとも２つの下縁に、２つ以上の載荷レッジ（２）を取り付けるための手段を有し、前記２つ以上の載荷レッジ（２）は同じものとされる、
ことを特徴とするシステム。A system used in the method of claims 1 to 4 comprising two or more stations (8-10) in which a loading unit (4) is formed,
One station (8) collects a number of packages (1) and places these packages (1) so that the bottom layer of the loading unit (4) has two or more packages (1 Means to form the desired loading unit (4) to include
One station (9), the even number arranged at least two of the lower edge of the load units (4), have a means for attaching the two or more loading ledges (2), said two or more loading ledges (2) is the same,
A system characterized by that. 一つのステーション（９）が、載荷ユニット（４）に載荷レッジ（２）を取り付けるための機械（５）を備えることを特徴とする、請求項５に記載のシステム。  System according to claim 5, characterized in that one station (9) comprises a machine (5) for mounting a loading ledge (2) on a loading unit (4). １つのステーション（１０）が、載荷レッジ（２）を含む載荷ユニット（４）の外側の周りに巻かれる１つ以上のストラップ（７）および／またはストレッチ包装を各載荷ユニット（４）に備えるための手段を有することを特徴とする、請求項５または６に記載のシステム。  To provide each loading unit (4) with one or more straps (7) and / or stretch wraps wound around the outside of the loading unit (4) including the loading ledge (2). The system according to claim 5 or 6, characterized by comprising:
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