JP4672171B2 - Pavement surface treatment method - Google Patents

Pavement surface treatment method Download PDF

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Publication number
JP4672171B2
JP4672171B2 JP2001110618A JP2001110618A JP4672171B2 JP 4672171 B2 JP4672171 B2 JP 4672171B2 JP 2001110618 A JP2001110618 A JP 2001110618A JP 2001110618 A JP2001110618 A JP 2001110618A JP 4672171 B2 JP4672171 B2 JP 4672171B2
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JP
Japan
Prior art keywords
resin mortar
pavement
screed
sliding
base
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JP2001110618A
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Japanese (ja)
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JP2001348807A (en
Inventor
敏行 勝
昌平 佐々木
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Nippo Corp
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Nippo Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、樹脂モルタルを基盤舗装体の表面空隙に充填する舗装表面の処理方法に関する。
【0002】
【従来の技術とその課題】
近年、排水性舗装に代表される表面に空隙を有する舗装体が、急速に普及している。その理由としては、表面水の浸透による降雨時の視認性向上、タイヤ騒音の低減効果等があげられる。しかし同時に、この種の舗装は時間の経過とともに表面空隙が詰まりやすく、交差点等では骨材の飛散も起こりやすい。このような状態に達すると降雨時の視認性やタイヤ騒音低減効果は低下し、当初の機能は失われてしまう。このような問題の解決法のひとつとして、透水性樹脂モルタルを舗装体の表面空隙に充填する方法が知られている。
【0003】
しかしながら、樹脂モルタルを基盤舗装体の表面空隙に充填する方法は、今まで主として人力にて行われていた。この方法は、表面空隙に樹脂モルタルを十分充填することが難しいため効率的でなく、また表面の肌理を均一にすることは困難であった。それにもかかわらず作業が人力で行われているのは、基盤舗装体の表面空隙に樹脂モルタルを充填する適当な方法および装置がなかったことによる。
【0004】
【発明が解決しようとする課題】
本発明の目的は、表面に空隙を有する基盤舗装体が長期に亘って、その機能を維持するための舗装体表面の処理方法と好適な装置を提供することにある。
【0005】
【課題を解決するための手段】
本発明の第1は、樹脂モルタルを、表面に空隙を有する基盤舗装体の表面に薄く敷きならし、振動スクリードにより圧密させて表面空隙に充填したのち、基盤舗装体の高さを超えた部分の樹脂モルタルを選択的に掻き取る舗装表面の処理方法において、前記樹脂モルタルの敷きならしを摺動スクリードにより行うとともに、該摺動スクリードの中間に可動式の仕切り板を取り付けて施工幅を調整することを特徴とする舗装表面の処理方法である。
【0006】
【発明の実施の形態】
本発明の対象となる基盤舗装体は、表面に空隙を有する舗装体で、例えば次のようなものが含まれる。
▲1▼ 開粒度アスファルト混合物、排水性アスファルト混合物、透水性アスファルト混合物、ポーラスコンクリートなど連続空隙を有する混合物を表層材料とする舗装。
▲2▼ 大粒径アスファルト混合物、スプリットマスチックアスファルト(砕石マスチック、SMA)、リーンコンクリート、転圧コンクリートなど表面の仕上がりが粗な混合物を表層材料とする舗装。
▲3▼ プレコート砕石を散布・圧入したロールドアスファルト、目つぶし材を散布・充填していないアスファルトマカダムなど表面に粗骨材が露出している舗装。
▲4▼ 人為的に表面に反復的な溝を設けた舗装。
【0007】
本発明に用いる樹脂モルタルの骨材は、人工骨材、天然骨材、弾性骨材のうちいずれか1種類、またはこれらを混合したものである。
より具体的には、人工骨材としてはセラミック系骨材、ガラスカレットなどが、天然骨材としては砕石、スクリーニングス、天然砂などが、また弾性骨材としてはゴムチップ、ウレタンチップ、コルク粒などがある。バインダーとしてはエポキシ系、ウレタン系などの樹脂を用いる。また、その他の機能を付与するため顔料や融雪剤などを含ませることもできる。基盤舗装体が排水性混合物からなる場合には、特に粒径が0〜2mmの骨材と樹脂系バインダーとの混合物を用いることが好ましい。透水性能を高めたい場合には、モルタル骨材の粒度範囲を0.5mm〜2mmにするとよい。また、硬化時間を調整するための添加剤を用いることもできる。
【0008】
本発明において、敷きならす工程では、樹脂モルタルが基盤舗装体の表面に薄く敷きならされる。本工程に使用する装置としては、摺動スクリードが最もよい。摺動スクリードの他に本工程に適した装置としては、ブレード式スクレーパ、ロータリー式ストライクオフなどがあり、材料を敷き広げるスクリュウスプレッダをこれらと組み合わせて使用してもよい。
【0009】
充填する工程では、樹脂モルタルが基盤舗装体の表面空隙に圧密・充填される。本工程に適した装置としては、振動、摺動、タンピング機能を単独もしくは組み合わせて使用するものがよいが、振動と摺動とを同時に行うのが最も好ましい。振動と摺動とを同時に行うことにより樹脂モルタルが表面空隙内部全体にわたり押し込まれ、樹脂モルタルの骨材同士および樹脂モルタルと基盤舗装体間に確実な接着が得られる。
【0010】
掻き取り工程では、仕上げ用スクレーパを用いて、基盤舗装体よりも高く仕上げられた樹脂モルタルが除去され、基盤舗装体の骨材頂部と樹脂モルタル表面の高さはほぼ同一となる。本工程に適用する装置としては、一般にブレード式スクレーパを用いるのがよい。また、この装置には必要に応じて摺動機構や振動機構を付与してもよい。仕上げ用スクレーパの前方に集積される樹脂モルタルは、基盤舗装体が排水性舗装の場合、仕上げ用スクレーパが削りとる樹脂モルタルの量は僅かでしかないため人力でこれを回収する。また、必要に応じて仕上げ用スクレーパの前方部または後方部に樹脂モルタルの集積装置を設けてもよい。通常、回収した樹脂モルタルは可使時間内にあるので、摺動スクリードの前に搬送し再度使用することができる。
【0011】
【実施例】
図をもとに、本発明を説明する。図1は本発明の実施態様を示す説明図であり、図2は樹脂モルタル充填機の平面図、図3は樹脂モルタル充填機の側面図である。図において、1は基盤舗装体である。基盤舗装体1は、前述したとおり表面に空隙を有する。
【0012】
作業車2は、荷台3に樹脂モルタル用骨材と樹脂バインダー、および樹脂モルタルを製造するミキサ4と発電機7を搭載したものである。ミキサ4には排出シュート5が接続されており、樹脂モルタルの練り上がり後、ミキサ4のゲート(図示せず)を開くと、樹脂モルタルがシュート5から基盤舗装体1上に排出される。本実施例では、作業車2にミキサ4を搭載しているが、地上にミキサを置き、製造した樹脂モルタルを充填する基盤舗装体1上に運搬する方式でもよい。
【0013】
基盤舗装体1上に荷下ろしされた樹脂モルタルは、樹脂モルタル充填機6で基盤舗装体1の表面空隙部分に充填される。樹脂モルタル充填機6は、自走式でも牽引式でもよい。7は発電機でありモルタル充填機6の各装置に電力を供給する。樹脂モルタル充填機6は、摺動スクリード9、振動スクリード10、仕上げ用スクレーパ11で構成されている。樹脂モルタル充填機6のこれらの装置は、おのおの独立に上下位置を調整できる。
【0014】
摺動スクリード9は、基盤舗装体1上に荷下ろしされた樹脂モルタルを所定の厚さに均一に敷きならすものである。敷きならし厚の調整は、操作盤8上の上下調整スイッチまたは摺動スクリード9の両端にある上下調整ネジを回し、摺動スクリード9の下面と基盤舗装体1との隙間を調整することによって行う。また、施工幅が調整できるように摺動スクリード9の中間に可動式の仕切り板が取り付けられている。敷きならしはモータ12の回転を往復運動に変換し、摺動スクリード9を樹脂モルタル充填機6の幅方向に摺動させながら行う。樹脂モルタルの粘度に合わせて摺動幅、摺動数を調整すると効率的な施工ができる。
【0015】
振動スクリード10は、摺動スクリード9により薄く敷きならされた樹脂モルタルを圧密し表面空隙に充填するとともに、樹脂モルタル骨材同士、および樹脂モルタルと基盤舗装体1の接着を確実なものとする。圧密は、振動モータ14により振動スクリード10に振動を与えることによって行う。さらに、モータ13の回転を往復運動に変換し、振動スクリード10を樹脂モルタル充填機6の幅方向に摺動させるとより効果的である。樹脂モルタルの粘度に合わせて振幅、振動数、摺動幅、摺動数を調整すると効率的な施工ができる。
【0016】
仕上げ用スクレーパ11は、基盤舗装体1の高さを超えた部分の樹脂モルタルを、基盤舗装体1の骨材頂部の高さとほぼ同一になるよう掻き取る。すなわち、基盤舗装体1の表面空隙に充填された樹脂モルタルを残して基盤舗装体1の骨材頂部を露出させようとするものである。前述の通り、仕上げ用スクレーパ11は樹脂モルタルのみを掻き取り、基盤舗装体1を削り取ることはないような材質のものであることが好ましい。したがって材質は、ゴム、軟質樹脂成型品、木材、薄い金属板を使用することが好ましい。またスクレーパは1枚でもよいが、必要に応じて2枚以上のスクレーパを使用して掻き取ってもよい。掻き取った樹脂モルタルを人力にて回収する場合は、仕上げ用スクレーパ11を、樹脂モルタル充填機6の幅方向に対して図2に示すように角度をつけ、掻き取った樹脂モルタルがスムーズに仕上げ用スクレーパ11の端部に集まるようにするとよい。
【0017】
以上の方法と装置により基盤舗装体1の頂部の骨材が露出し、表面空隙に樹脂モルタルが十分充填された舗装体が得られる。本発明の基盤舗装体1は、表面に空隙を有する舗装体であれば、供用されている舗装体、舗設が完了し供用する前の舗装体、締め固め途中の舗装体、敷きならされ未だ締め固められていない舗装体のいずれであってもよい。上記実施例では、樹脂モルタル充填機6は単体であるが、これを例えば表層混合物の敷きならし装置の後部に取り付け、基盤舗装体1の築造と樹脂モルタルの充填とを同時に行うこともできる。
【0018】
【発明の効果】
基盤舗装体1の表面空隙に樹脂モルタルを充填することにより、基盤舗装体1の表面空隙がなくなり、より平坦になることからタイヤ騒音が低減するとともに、骨材の飛散を抑制することも可能となる。また樹脂モルタルの肌理が粗であれば、路面とタイヤの接地面積が増加するため、すべり抵抗も向上する。
さらに、排水性舗装などにおいては、これらの効果の他に透水性樹脂モルタルを使用することにより排水機能が確保される。また透水性樹脂モルタルは、フィルター層としても機能するため、舗装の空隙詰まりを防止することができる。
【0019】
本発明の装置を用いることにより、一連の作業を連続して行うことができ、基盤舗装体1の機能を強化し、また基盤舗装体1が本来持っている性質を損なわない均一な路面が、迅速かつ容易に得られる。
【図面の簡単な説明】
【図1】本発明の実施態様を示す説明図
【図2】樹脂モルタル充填機の平面図
【図3】樹脂モルタル充填機の充填部の側面図
【符号の説明】
1 基盤舗装体
2 作業車
3 作業車荷台
4 モルタルミキサ
5 シュート
6 樹脂モルタル充填機
7 発電機
8 操作盤
9 摺動スクリード
10 振動スクリード
11 仕上げ用スクレーパ
12 摺動スクリードモーター
13 振動スクリードモーター
14 振動モーター
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for treating a pavement surface in which a resin mortar is filled into a surface space of a base pavement.
[0002]
[Prior art and its problems]
In recent years, paving bodies having voids on the surface typified by drainage pavement are rapidly spreading. The reasons for this include the improvement of visibility during rainfall due to the penetration of surface water, the effect of reducing tire noise, and the like. At the same time, however, this type of pavement tends to clog surface gaps over time, and aggregates are likely to scatter at intersections. When such a state is reached, the visibility during raining and the tire noise reduction effect are reduced, and the original function is lost. As one of solutions to such a problem, a method is known in which a water-permeable resin mortar is filled in a surface space of a pavement.
[0003]
However, the method of filling resin mortar into the surface gap of the base pavement has been mainly performed manually until now. This method is not efficient because it is difficult to sufficiently fill the surface voids with resin mortar, and it is difficult to make the surface texture uniform. Nevertheless, the work is being done manually because there was no suitable method and apparatus for filling the surface voids of the base pavement with resin mortar.
[0004]
[Problems to be solved by the invention]
The objective of this invention is providing the processing method and suitable apparatus of the pavement body surface for the basement pavement which has a space | gap on the surface to maintain the function over a long period of time.
[0005]
[Means for Solving the Problems]
In the first aspect of the present invention, the resin mortar is thinly laid on the surface of the base pavement having a gap on the surface, and the surface gap is filled by compacting with a vibration screed, and then the portion exceeding the height of the base pavement. In the pavement surface treatment method that selectively scrapes off the resin mortar, the resin mortar is laid out with a sliding screed, and a movable partition plate is attached in the middle of the sliding screed to adjust the construction width. It is the processing method of the pavement surface characterized by doing.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
The base pavement subject to the present invention is a pavement having a void on the surface, and includes, for example, the following.
(1) Pavement using as a surface layer a mixture having continuous voids such as an open-graded asphalt mixture, drainage asphalt mixture, water-permeable asphalt mixture, porous concrete and the like.
(2) Pavement with a surface material made of a mixture with a rough finish such as large particle size asphalt mixture, split mastic asphalt (crushed stone mastic, SMA), lean concrete, compacted concrete.
(3) Pavement with coarse aggregate exposed on the surface, such as roll door asphalt sprayed with pre-coated crushed stones and asphalt macadam without sprayed or filled with crushing material.
(4) Pavement with artificially repetitive grooves on the surface.
[0007]
The resin mortar aggregate used in the present invention is one of artificial aggregate, natural aggregate, and elastic aggregate, or a mixture thereof.
More specifically, artificial aggregates include ceramic aggregates, glass cullet, natural aggregates include crushed stones, screenings, natural sand, etc., and elastic aggregates include rubber chips, urethane chips, cork grains, etc. There is. As the binder, an epoxy resin or a urethane resin is used. In addition, a pigment, a snow melting agent, or the like can be included to provide other functions. When the base pavement is made of a drainable mixture, it is particularly preferable to use a mixture of an aggregate having a particle size of 0 to 2 mm and a resin binder. When it is desired to improve water permeability, the particle size range of the mortar aggregate is preferably 0.5 mm to 2 mm. Moreover, the additive for adjusting hardening time can also be used.
[0008]
In the present invention, in the spreading step, the resin mortar is spread thinly on the surface of the base pavement. As an apparatus used for this process, a sliding screed is the best. In addition to the sliding screed, devices suitable for this step include a blade-type scraper and a rotary strike-off, and a screw spreader that spreads the material may be used in combination therewith.
[0009]
In the filling step, the resin mortar is consolidated and filled into the surface gap of the base pavement. An apparatus suitable for this step is preferably one that uses vibration, sliding, and tamping functions alone or in combination, but it is most preferable to perform vibration and sliding simultaneously. By simultaneously performing vibration and sliding, the resin mortar is pushed over the entire inside of the surface gap, and reliable adhesion is obtained between the aggregates of the resin mortar and between the resin mortar and the base pavement.
[0010]
In the scraping step, the resin mortar finished higher than the base pavement is removed using a finishing scraper, and the height of the aggregate top of the base pavement and the surface of the resin mortar are substantially the same. As a device applied to this step, it is generally preferable to use a blade-type scraper. Moreover, you may provide a sliding mechanism and a vibration mechanism as needed to this apparatus. The resin mortar accumulated in front of the finishing scraper is manually recovered because the amount of the resin mortar scraped off by the finishing scraper is very small when the base pavement is drainage pavement. Further, if necessary, a resin mortar accumulating device may be provided in the front part or rear part of the finishing scraper. Usually, since the recovered resin mortar is within the pot life, it can be transported and used again before the sliding screed.
[0011]
【Example】
The present invention will be described with reference to the drawings. FIG. 1 is an explanatory view showing an embodiment of the present invention, FIG. 2 is a plan view of a resin mortar filling machine, and FIG. 3 is a side view of the resin mortar filling machine. In the figure, 1 is a base pavement. The base pavement 1 has a void on the surface as described above.
[0012]
The work vehicle 2 includes a loading platform 3 on which an aggregate for resin mortar, a resin binder, a mixer 4 for producing resin mortar, and a generator 7 are mounted. A discharge chute 5 is connected to the mixer 4. When the gate (not shown) of the mixer 4 is opened after the resin mortar is kneaded, the resin mortar is discharged from the chute 5 onto the base pavement 1. In the present embodiment, the mixer 4 is mounted on the work vehicle 2, but a system in which the mixer is placed on the ground and transported onto the base pavement 1 filled with the manufactured resin mortar may be used.
[0013]
The resin mortar unloaded onto the base pavement 1 is filled into the surface gap portion of the base pavement 1 by the resin mortar filling machine 6. The resin mortar filling machine 6 may be self-propelled or towed. A generator 7 supplies power to each device of the mortar filling machine 6. The resin mortar filling machine 6 includes a sliding screed 9, a vibrating screed 10, and a finishing scraper 11. These apparatuses of the resin mortar filling machine 6 can adjust the vertical position independently.
[0014]
The sliding screed 9 spreads the resin mortar unloaded on the base pavement 1 uniformly to a predetermined thickness. The leveling thickness is adjusted by turning the vertical adjustment switch on the operation panel 8 or the vertical adjustment screws on both ends of the sliding screed 9 to adjust the clearance between the lower surface of the sliding screed 9 and the base pavement 1. Do. In addition, a movable partition plate is attached in the middle of the sliding screed 9 so that the construction width can be adjusted. Spreading is performed by converting the rotation of the motor 12 into a reciprocating motion and sliding the sliding screed 9 in the width direction of the resin mortar filling machine 6. Efficient construction can be achieved by adjusting the sliding width and number of sliding according to the viscosity of the resin mortar.
[0015]
The vibration screed 10 compacts the resin mortar laid thinly by the sliding screed 9 and fills the surface gaps, and ensures the adhesion between the resin mortar aggregates and between the resin mortar and the base pavement 1. Consolidation is performed by applying vibration to the vibration screed 10 by the vibration motor 14. Furthermore, it is more effective if the rotation of the motor 13 is converted into a reciprocating motion and the vibrating screed 10 is slid in the width direction of the resin mortar filling machine 6. Efficient construction can be achieved by adjusting the amplitude, vibration frequency, sliding width and sliding number according to the viscosity of the resin mortar.
[0016]
The scraper 11 for finishing scrapes off a portion of the resin mortar that exceeds the height of the base pavement 1 so as to be substantially the same as the height of the top of the aggregate of the base pavement 1. That is, the top of the aggregate of the base pavement 1 is exposed while leaving the resin mortar filled in the surface gap of the base pavement 1. As described above, the finishing scraper 11 is preferably made of a material that scrapes only the resin mortar and does not scrape the base pavement 1. Therefore, it is preferable to use rubber, a soft resin molded product, wood, or a thin metal plate. One scraper may be used, but if necessary, two or more scrapers may be scraped off. When the scraped resin mortar is collected manually, the finishing scraper 11 is angled with respect to the width direction of the resin mortar filling machine 6 as shown in FIG. 2 to smoothly finish the scraped resin mortar. It is preferable to gather at the end of the scraper 11 for use.
[0017]
By the above method and apparatus, the aggregate at the top of the base pavement 1 is exposed, and a pavement in which the surface gap is sufficiently filled with the resin mortar is obtained. If the base pavement 1 of the present invention is a pavement having a void on the surface, the pavement in use, the pavement before the pavement is completed and put into service, the pavement in the middle of compaction, and laid and tightened Any pavement that is not hardened may be used. In the said Example, although the resin mortar filling machine 6 is a single-piece | unit, this can be attached to the rear part of the spreading | laying apparatus of a surface layer mixture, for example, and the construction of the base pavement 1 and the filling of resin mortar can also be performed simultaneously.
[0018]
【The invention's effect】
Filling the surface gap of the base pavement 1 with resin mortar eliminates the surface gap of the base pavement 1 and makes it flatter, thereby reducing tire noise and suppressing the scattering of aggregates. Become. In addition, if the texture of the resin mortar is rough, the contact area between the road surface and the tire increases, so that the slip resistance is also improved.
Furthermore, in drainage pavement and the like, a drainage function is secured by using a water-permeable resin mortar in addition to these effects. Moreover, since the water-permeable resin mortar also functions as a filter layer, it is possible to prevent clogging of the pavement.
[0019]
By using the apparatus of the present invention, a series of operations can be performed continuously, the function of the base pavement 1 is strengthened, and a uniform road surface that does not impair the properties inherent to the base pavement 1 is obtained. Obtained quickly and easily.
[Brief description of the drawings]
FIG. 1 is an explanatory view showing an embodiment of the present invention. FIG. 2 is a plan view of a resin mortar filling machine. FIG. 3 is a side view of a filling portion of the resin mortar filling machine.
DESCRIPTION OF SYMBOLS 1 Base paving body 2 Work vehicle 3 Work vehicle loading platform 4 Mortar mixer 5 Chute 6 Resin mortar filling machine 7 Generator 8 Operation panel 9 Sliding screed 10 Vibrating screed 11 Finishing scraper 12 Sliding screed motor 13 Vibrating screed motor 14 Vibrating motor

Claims (5)

樹脂モルタルを、表面に空隙を有する基盤舗装体の表面に薄く敷きならし、振動スクリードにより圧密させて表面空隙に充填したのち、基盤舗装体の高さを超えた部分の樹脂モルタルを選択的に掻き取る舗装表面の処理方法において、前記樹脂モルタルの敷きならしを摺動スクリードにより行うとともに、該摺動スクリードの中間に可動式の仕切り板を取り付けて施工幅を調整することを特徴とする舗装表面の処理方法。After spreading the resin mortar thinly on the surface of the base pavement with a gap on the surface, and compacting it with vibration screed and filling the surface gap, select the resin mortar in the part beyond the height of the base pavement. In the method of treating a pavement surface to be scraped off , the resin mortar is spread by a sliding screed, and a movable partition plate is attached in the middle of the sliding screed to adjust the construction width. Surface treatment method. 振動スクリードを摺動させて樹脂モルタルの充填を行うことを特徴とする請求項1記載の方法。  2. The method according to claim 1, wherein the resin mortar is filled by sliding the vibrating screed. 樹脂モルタルの掻き取りを仕上げ用スクレーパにより行うことを特徴とする請求項1または2項記載の方法。 3. The method according to claim 1, wherein the resin mortar is scraped off by a finishing scraper. 請求項記載の摺動スクリード、請求項1または2記載の振動スクリード、および請求項記載の仕上げ用スクレーパが1つのユニットとして構成される樹脂モルタルの充填装置。Claim 1 sliding according screed according to claim 1 or 2, vibration according screed, and claim 3 filling apparatus constructed resin mortar finishing scraper as a unit of description. 掻き取った樹脂モルタルを請求項記載の摺動スクリードの前へ搬送する装置を装備した請求項記載の装置。The apparatus of claim 4, wherein equipped with a device for conveying to the previous slide screed scraped resin mortar according to claim 1, wherein.
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