JP4640626B1 - Image display panel - Google Patents

Image display panel Download PDF

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JP4640626B1
JP4640626B1 JP2010161036A JP2010161036A JP4640626B1 JP 4640626 B1 JP4640626 B1 JP 4640626B1 JP 2010161036 A JP2010161036 A JP 2010161036A JP 2010161036 A JP2010161036 A JP 2010161036A JP 4640626 B1 JP4640626 B1 JP 4640626B1
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Prior art keywords
decorative layer
image display
panel substrate
back surface
panel
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JP2012022210A (en
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貴之 塩田
芳樹 小堺
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三光産業株式会社
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Priority to JP2010161036A priority Critical patent/JP4640626B1/en
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Publication of JP4640626B1 publication Critical patent/JP4640626B1/en
Priority to KR1020110070439A priority patent/KR101235577B1/en
Priority to TW100125132A priority patent/TWI396007B/en
Priority to CN2011102044301A priority patent/CN102407640A/en
Publication of JP2012022210A publication Critical patent/JP2012022210A/en
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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/35Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements being liquid crystals
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods

Abstract

【課題】電子機器等に設けられた画像表示部のパネル基板に加飾層を施し、その加飾層の上に光学両面テープを貼り付ける際、気泡や空気層が生じることがないように、パネル基板の背面部を平滑にすることによりパネル基板を歪みの無い平滑状に形成することができる画像表示パネルを提供する。
【解決手段】画像表示をなす透視可能なパネル基板の背面に加飾層を施し、パネル基板の背面における加飾層の段差の内側及び加飾層の上面に紫外線硬化樹脂を充填し、次いで硬化樹脂の上面に離型剤を塗布したセパレータフィルムを被覆した状態で該セパレータフィルムを硬化樹脂の側へ加圧すると共にUV照射を行うことによって硬化した後、セパレータフィルムを剥離する。
【選択図】図3
An object of the present invention is to provide a decorative layer on a panel substrate of an image display unit provided in an electronic device or the like, and when applying an optical double-sided tape on the decorative layer, a bubble or an air layer is not generated. Provided is an image display panel capable of forming a panel substrate in a smooth state without distortion by smoothing the back surface of the panel substrate.
An subjected to decorative layer on the back surface of the see-through panel substrate that constitutes a display image, an ultraviolet-curing resins filled to the upper surface of the inner and the decorative layer of step of the decorative layer at the back of the panel substrate and then In a state where the upper surface of the cured resin is coated with a separator film coated with a release agent, the separator film is pressurized to the cured resin side and cured by UV irradiation, and then the separator film is peeled off.
[Selection] Figure 3

Description

本発明は、携帯電話、デジタルカメラ、テレビ、コンピュータ、その他の電子機器のパネル基板に加飾を施してなる画像表示パネルに関する。 The present invention is a mobile phone, digital camera, relates TV, computers and other electronic devices of the image display panel comprising applying decorative panel substrate.

従来の電子機器等の画像表示パネルに設けられたパネル基板に加飾を施し、その上に光学両面テープを貼り付けた場合、加飾によって生じた段差の内側に空気層が発生することがある。即ち、図6(a)に示すように、画像表示をなす透視可能なパネル基板21の背面21aに加飾を施し、この加飾をなす層(以下、「加飾層」と云う)22の上面22a及びパネル基板21の背面21aに光学両面テープ23を貼り付けた場合、図6(b)に示すように、パネル基板21と加飾層22との段差24の隅部等に空気溜まりのような空気層25が生じる。   When decoration is applied to a panel substrate provided on an image display panel of a conventional electronic device or the like, and an optical double-sided tape is attached thereon, an air layer may be generated inside the step formed by the decoration. . That is, as shown in FIG. 6A, decoration is applied to the rear surface 21a of the see-through panel substrate 21 that displays an image, and a layer 22 (hereinafter referred to as a “decoration layer”) that performs the decoration is provided. When the optical double-sided tape 23 is affixed to the upper surface 22a and the back surface 21a of the panel substrate 21, as shown in FIG. 6 (b), air pockets are formed at the corners of the step 24 between the panel substrate 21 and the decorative layer 22. Such an air layer 25 is generated.

そこで、上記のようにパネル基板21と加飾層22との段差24に生じた空気層25を除去するために、次工程で、加圧脱泡装置を用いて空気層22の空気を抜く作業を行うことも可能であるが、加圧脱泡後、光学両面テープ23の復元性によって経時的に空気層25が再発するおそれがある。さらには、光学両面テープ23を平滑に貼り付けるのが困難であるという問題点もある。   Therefore, in order to remove the air layer 25 generated in the step 24 between the panel substrate 21 and the decorative layer 22 as described above, in the next step, the operation of extracting air from the air layer 22 using a pressure defoaming device. However, the air layer 25 may recur over time due to the restoring property of the optical double-sided tape 23 after defoaming under pressure. Furthermore, there is a problem that it is difficult to apply the optical double-sided tape 23 smoothly.

また、図6(a)に示すように、加飾層22を例えば2層のインキ層22c、22dで重ね合わせた構成とすることによって加飾層22に段差22bを設けると、段差24の幅が大きくなる。この状況でパネル基板21と加飾層22の背面に光学両面テープ23を貼り合せた場合、図6(b)に示すように、光学両面テープ23が平滑にならずに段差24の近傍に折れ目29のような変形が生じる。そして、この光学両面テープ23の背面に他の部材27を貼り付けると、部材27は硬質であって変形せず、PET樹脂等によるパネル基板21が部材27側へ強制的に引っ張られて変形した状態で付着し、パネル基板21の内部が背面側へ湾曲形状31に変形する。また、このとき、図7に示すように、画像表示パネル20を前方から見たとき、上記の段差24の内側に沿って生じた光学両面テープ23の折れ目29が、加飾層22の内側近傍に沿って筋状に見えるという問題があった。   Further, as shown in FIG. 6A, when the step 22b is provided in the decorative layer 22 by superimposing the decorative layer 22 with, for example, two ink layers 22c and 22d, the width of the step 24 is obtained. Becomes larger. In this situation, when the optical double-sided tape 23 is bonded to the back surface of the panel substrate 21 and the decorative layer 22, the optical double-sided tape 23 does not become smooth but folds in the vicinity of the step 24 as shown in FIG. Deformation like the eye 29 occurs. Then, when another member 27 is attached to the back surface of the optical double-sided tape 23, the member 27 is hard and does not deform, and the panel substrate 21 made of PET resin or the like is forcibly pulled toward the member 27 and deformed. It adheres in a state, and the inside of the panel substrate 21 is deformed into a curved shape 31 toward the back side. At this time, as shown in FIG. 7, when the image display panel 20 is viewed from the front, the fold 29 of the optical double-sided tape 23 generated along the inner side of the step 24 is the inner side of the decorative layer 22. There was a problem of appearing streaks along the vicinity.

さらに、図6(a)に示すように加飾層22に抜き穴26等が形成されている場合、図6(b)に示すようにパネル基板21と加飾層22の背面に光学両面テープ23を貼り合せ、図6(c)に示すように光学両面テープ23の背面に他の部材27を押圧状態で貼り付けると、図6(d)に示すようにパネル基板21が部材27側へ強制的に引っ張られた状態で付着する。このため、抜き穴26の箇所におけるパネル基板21が背面側へ凹状に歪んだ形状となる。   Further, when a punch hole 26 or the like is formed in the decorative layer 22 as shown in FIG. 6A, an optical double-sided tape is attached to the back surface of the panel substrate 21 and the decorative layer 22 as shown in FIG. 6B. 23, and another member 27 is stuck on the back surface of the optical double-sided tape 23 as shown in FIG. 6C, the panel substrate 21 moves toward the member 27 as shown in FIG. 6D. It adheres in a state where it is forcibly pulled. For this reason, the panel board | substrate 21 in the location of the punch hole 26 becomes a shape distorted concavely toward the back side.

さらにまた、図7に示すようにパネル基板21の背面にロゴマーク等の加飾部28を施した場合、その断面形状は、図8(a)に示すようになる。この図は、パネル基板21と加飾部28の背面に光学両面テープ23を貼り付けたものであり、光学両面テープ23は加飾部28の厚さに沿って波状に形成されたものとなる。そして、図8(b)、(c)に示すように、光学両面テープ23の背面にガラス板等の他の硬質の部材27を張り合わせた場合、各加飾部28、28間の光学両面テープ23が部材27側へ引っ張られて変形し、PET樹脂等からなるパネル基板21が加飾部28ごとに前面側へ凸状の変形21bを生じる。なお、この凸条の変形21bは、図7に示すように、加飾部28ごとに例えば輪形の歪み30となって粗悪な変形を生じることとなる。   Furthermore, as shown in FIG. 7, when the decoration part 28, such as a logo mark, is given to the back surface of the panel board | substrate 21, the cross-sectional shape will become as shown to Fig.8 (a). In this figure, an optical double-sided tape 23 is attached to the back surface of the panel substrate 21 and the decorative portion 28, and the optical double-sided tape 23 is formed in a wave shape along the thickness of the decorative portion 28. . Then, as shown in FIGS. 8B and 8C, when another hard member 27 such as a glass plate is attached to the back surface of the optical double-sided tape 23, the optical double-sided tape between the decorative portions 28 and 28 is provided. 23 is pulled to the member 27 side and deformed, and the panel substrate 21 made of PET resin or the like produces a convex deformation 21b on the front side for each decorating portion 28. In addition, as shown in FIG. 7, the convex deformation 21 b becomes, for example, a ring-shaped distortion 30 for each decoration portion 28, resulting in a rough deformation.

ところで、下記の特許文献1には、従来の画像表示装置において、透明パネルと画像表示部側パネルとの間に充填した硬化樹脂に気泡が生じないようにした画像表示装置及びその製造方法が開示されている。   By the way, the following Patent Document 1 discloses an image display device in which bubbles are not generated in a cured resin filled between a transparent panel and an image display unit side panel in a conventional image display device, and a manufacturing method thereof. Has been.

しかしながら、この画像表示装置及びその製造方法は、透明パネルの周部に設けたスペーサ同士の間に切欠き部を設けたものである。また、透明パネルの上面であってスペーサの内方に充填した硬化樹脂を画像表示部側パネルの押圧によって気泡のない状態で平滑にすると共に、余剰の硬化樹脂を切欠き部から排出するようにしたものである。   However, this image display device and its manufacturing method are provided with a notch portion between spacers provided on the peripheral portion of the transparent panel. In addition, the cured resin filled in the spacer on the upper surface of the transparent panel is smoothed without bubbles by pressing the image display unit side panel, and excess cured resin is discharged from the notch. It is a thing.

即ち、特許文献1の画像表示装置及びその製造方法においては、各スペーサの上面には硬化樹脂が施されず、また余剰の硬化樹脂はスペーサとスペーサとの間の切欠き部から排出させるようにしているため、透明パネルの周部に設けたスペーサを連続的に形成することができず、切欠き部毎に途切れた形状となる。   That is, in the image display device and the manufacturing method thereof in Patent Document 1, the upper surface of each spacer is not subjected to cured resin, and excess cured resin is discharged from a notch between the spacers. For this reason, the spacers provided on the peripheral portion of the transparent panel cannot be formed continuously, resulting in a cut shape at each notch.

特開2008−209510号JP 2008-209510 A

本発明は、特許文献1とは異なり、パネル基板の背面に連続的な加飾層を施すことが可能であり、この加飾層の上面に光学両面テープを貼り付けた場合に、加飾層の段差によって空気層が生じるのを解消すると共に、パネル基板に変形が生じることなく平滑に保つことができるようにしたものである。   Unlike patent document 1, this invention can give a continuous decoration layer on the back surface of a panel substrate, and when an optical double-sided tape is affixed on the upper surface of this decoration layer, a decoration layer This eliminates the formation of an air layer due to the step, and allows the panel substrate to be kept smooth without deformation.

即ち、本発明は、電子機器等に設けられた画像表示部のパネル基板に加飾層を施し、その加飾層の上に光学両面テープを貼り付ける際、気泡や空気層が生じることがないように、パネル基板の背面部を平滑にすることによりパネル基板を歪みの無い平滑状に形成することができる画像表示パネルを提供することを目的とする。 That is, according to the present invention, when a decorative layer is applied to a panel substrate of an image display unit provided in an electronic device or the like, and an optical double-sided tape is applied on the decorative layer, no bubbles or air layers are generated. as such, an object of the invention to provide an image display panel which is capable of forming a panel substrate distortion free smooth shape by smoothing the back of the panel substrate.

上記の目的を達成するために、本発明の請求項1の画像表示パネルは、画像表示をなす透視可能なパネル基板の背面に加飾層を施した画像表示パネルであって、パネル基板の背面における加飾層の段差の内側及び加飾層の上面に紫外線硬化樹脂を連続的に充填した画像表示パネルにおいて、加飾層はパネル基板の背面に単層又は複層のインキ層を形成してなり、該加飾層に形成した抜き穴と該加飾層の段差の内側と該加飾層の上面とに連続的に充填した紫外線硬化樹脂の背面を平坦状に押圧した状態でUV照射を施すことによって硬化した紫外線硬化樹脂の背面を平滑にしたことを特徴とする。 In order to achieve the above object, an image display panel according to claim 1 of the present invention is an image display panel in which a decorative layer is provided on the back surface of a transparent panel substrate that displays an image, and the back surface of the panel substrate. the ultraviolet-curable resins on the upper surface of the inner and the decorative layer of step of the decorative layer in continuously filled image display panel, the decorative layer forms the ink layer of the single layer or multiple layers on the back of the panel substrate in UV at Te becomes a state of pressing the back of the ultraviolet curing resins which was continuously filled in the flat on the upper surface of the inner and the pressurized decorative layer of step of the drain hole and the pressurized decorative layer formed on the pressurized decorative layer the cured back of the ultraviolet curing resins by applying a radiation, characterized in that the smooth.

上記の構成において、本発明の画像表示パネルによれば、透視可能なパネル基板の背面に連続的に加飾層を施すことが可能であり、パネル基板の背面における加飾層の段差の内側及び加飾層の上面に紫外線硬化樹脂を連続的に充填すると共に、この硬化樹脂の背面を平滑状に硬化してなる画像表示パネルを形成することが可能である。 In the above configuration, according to the image display panel of the present invention, it is possible to continuously apply a decorative layer on the back surface of the transparent panel substrate, and inside the step of the decorative layer on the back surface of the panel substrate and while continuously filling an ultraviolet curable resins on the upper surface of the decorative layer, it is possible to form an image display panel obtained by curing the smooth shape of the back of the cured resin.

このような画像表示パネルによれば、パネル基板の背面に設けた加飾層による段差が無くなり、しかもこの加飾層による段差の内側に気泡等の空気層が発生せず、さらには、硬化した紫外線硬化樹脂又は熱硬化樹脂の平滑な背面に光学両面テープを貼り合わせた際にも気泡が発生しない画像表示パネルを形成することが可能となる。   According to such an image display panel, there is no step due to the decorative layer provided on the back surface of the panel substrate, and no air layer such as bubbles is generated inside the step due to the decorative layer, and further, the step is cured. It is possible to form an image display panel that does not generate bubbles even when an optical double-sided tape is bonded to the smooth back surface of an ultraviolet curable resin or a thermosetting resin.

さらに、硬化した紫外線硬化樹脂又は熱硬化樹脂の平滑な背面に光学両面テープを貼り合わせた際、この光学両面テープもまた平滑状に貼り付けられる。従って、光学両面テープの他面をガラス板や他の部品等に貼り付けた際にもパネル基板に変形が発生せず、パネル基板を綺麗な平滑状に維持することができ、非常に綺麗な外観の画像表示パネルを得ることが可能となる。   Further, when the optical double-sided tape is bonded to the smooth back surface of the cured ultraviolet curable resin or thermosetting resin, the optical double-sided tape is also applied in a smooth state. Therefore, when the other side of the optical double-sided tape is affixed to a glass plate or other parts, the panel substrate is not deformed, and the panel substrate can be maintained in a clean and smooth state. An image display panel having an external appearance can be obtained.

また、本発明によれば、加飾層に施された抜き穴にも紫外線硬化樹脂又は熱硬化樹脂が均等な背面を有する状態で充填されるため、パネル基板に凹凸状の変形が発生しない綺麗な意匠性を有する画像表示パネルを得ることが可能となる。   Further, according to the present invention, since the ultraviolet curable resin or the thermosetting resin is filled in a state having a uniform back surface in the punched holes provided in the decorative layer, the panel substrate is not beautifully deformed. It is possible to obtain an image display panel having excellent design properties.

本発明による個品の画像表示パネルに関する平面図である。It is a top view regarding the individual image display panel by this invention. 本発明による画像表示パネルであって、1枚のシートに複数枚の画像表示パネルを形成してなる大判の部分平面図である。FIG. 3 is a large partial plan view of an image display panel according to the present invention in which a plurality of image display panels are formed on one sheet. (a)〜(d)は本発明による画像表示パネルの工程を示す平面図であり、(e)は図3(c)に対応する押圧方法を示す側面図である。(A)-(d) is a top view which shows the process of the image display panel by this invention, (e) is a side view which shows the pressing method corresponding to FIG.3 (c). (a)〜(f)は、本発明による画像表示パネルの工程を示す断面図である。(A)-(f) is sectional drawing which shows the process of the image display panel by this invention. (a)〜(f)は、本発明による画像表示パネルの他の工程を示す断面図である。(A)-(f) is sectional drawing which shows the other process of the image display panel by this invention. (a)〜(d)は、従来の画像表示パネルの工程を示す断面図である。(A)-(d) is sectional drawing which shows the process of the conventional image display panel. 従来の画像表示パネルの平面図である。It is a top view of the conventional image display panel. (a)〜(c)は、従来の画像表示パネルのロゴ等を形成する加飾部の工程を示す断面図である。(A)-(c) is sectional drawing which shows the process of the decorating part which forms the logo etc. of the conventional image display panel.

以下、本発明の実施例について図面を参照しながら説明する。   Embodiments of the present invention will be described below with reference to the drawings.

本発明による実施例は、図1〜図5に示すように、画像表示をなす透視可能なパネル基板2の背面に加飾層3を施してなる画像表示パネル1において、パネル基板2の背面における加飾層3の段差3b(図4(a)参照)の内側及び加飾層3の上面3aに、紫外線硬化樹脂又は熱硬化樹脂(以下、単に「硬化樹脂」と云う)4を連続的に充填すると共に、この硬化樹脂4の背面を平滑状に硬化してなるものである。   As shown in FIGS. 1 to 5, the embodiment according to the present invention is an image display panel 1 in which a decorative layer 3 is applied to the back surface of a transparent panel substrate 2 that displays an image. An ultraviolet curable resin or a thermosetting resin (hereinafter simply referred to as “cured resin”) 4 is continuously applied to the inside of the step 3 b (see FIG. 4A) of the decorative layer 3 and the upper surface 3 a of the decorative layer 3. In addition to filling, the back surface of the cured resin 4 is cured in a smooth state.

図1に示すものは、上記の構成を有する画像表示パネル1の実施例であり、携帯電話の表示パネルとして使用するものである。ただし、この図1に示すものは、本発明の一実施例であり、本発明は、その他の電子機器、即ち携帯電話、デジタルカメラ、テレビ、コンピュータ等の電子機器に応じた画像表示パネル1として構成可能である。   FIG. 1 shows an embodiment of the image display panel 1 having the above-described configuration, which is used as a display panel for a mobile phone. However, what is shown in FIG. 1 is one embodiment of the present invention, and the present invention is an image display panel 1 according to other electronic devices, that is, electronic devices such as a mobile phone, a digital camera, a television, and a computer. It is configurable.

なお、図1は、本発明による個品の画像表示パネル1の実施例であり、その全体形状や加飾層3の形状等は適用する電子機器に応じて決定される。また、図2に示すものは、図1の画像表示パネル1を1枚のシートに複数枚形成して、画像表示パネル1の多面数を形成してなる大判5の一例を示すものである。   FIG. 1 is an example of an individual image display panel 1 according to the present invention, and the overall shape, the shape of the decorative layer 3 and the like are determined according to the applied electronic apparatus. FIG. 2 shows an example of a large format 5 in which a plurality of image display panels 1 of FIG. 1 are formed on a single sheet to form a multi-sided image display panel 1.

また、いずれの電子機器に適用する画像表示パネル1であっても、図3(a)又は図4(a)に示すように、透明をなすPETフィルム等によるパネル基板2の背面に、シルク印刷等によって加飾層3が施されている。   Moreover, even if it is the image display panel 1 applied to any electronic device, as shown in FIG. 3 (a) or FIG. 4 (a), silk printing is carried out on the back surface of the panel board | substrate 2 by transparent PET film etc. The decoration layer 3 is given by etc.

このような構成において、パネル基板2の素材としては、上記のようにPETフィルムを使用するほか、ポリカーボネート、アクリル、ガラス又はこれ等の部材の積層フィルム等が適用可能である。また、パネル基板2に設けた加飾層3は、パネル基板の周部に設ける加飾のほかに、このパネル基板2に地色をつけたり、ロゴやマーク等を施したりする場合にも施されるものである。   In such a configuration, as a material for the panel substrate 2, in addition to using a PET film as described above, polycarbonate, acrylic, glass, or a laminated film of these members can be applied. Further, the decorative layer 3 provided on the panel substrate 2 is applied to the case where a ground color is applied to the panel substrate 2 or a logo or a mark is applied in addition to the decoration provided on the peripheral portion of the panel substrate. Is.

なお、図4(a)に示すように、加飾層3は例えば2層のインキ層3d、3eで重ね合わせた構成とすることができる。この場合、加飾層3の背面側の層3dを外方へ引き込ませた内周形状とすることによって段差3cを設け、パネル基板2の前方から加飾層3の背面側の層3dの内端が内方へ露呈したり、パネル基板2の前面側から見えたりすることがないようにしている。   In addition, as shown to Fig.4 (a), the decoration layer 3 can be set as the structure piled up by the two ink layers 3d and 3e, for example. In this case, a step 3c is provided by forming the inner surface of the decorative layer 3 on the back side so that the layer 3d on the back side is drawn outward, and the inside of the layer 3d on the back side of the decorative layer 3 from the front of the panel substrate 2 The end is not exposed inward or visible from the front side of the panel substrate 2.

また、本実施例においては、図4(b)に示すように、パネル基板2の背面における加飾層3の段差3bの内側及び加飾層3の上面3aに、硬化樹脂4を充填している。このとき、上記の加飾層3の段差3cにも気泡等が生じることなく硬化樹脂4が充填される。この硬化樹脂4の充填方法について詳細は後述するが、シルク印刷を用いて全面ベタ印刷によって充填する(図4(b)参照)。また、他の実施例として、ディスペンサーを用いて充填する液量を制御するようにしてもよい(図5(b)参照)。   Further, in this embodiment, as shown in FIG. 4B, the cured resin 4 is filled inside the step 3 b of the decorative layer 3 and the upper surface 3 a of the decorative layer 3 on the back surface of the panel substrate 2. Yes. At this time, the step 3c of the decorative layer 3 is filled with the cured resin 4 without generating bubbles or the like. Although the details of the filling method of the cured resin 4 will be described later, the filling is performed by solid printing using silk printing (see FIG. 4B). As another example, the amount of liquid to be filled may be controlled using a dispenser (see FIG. 5B).

いずれの充填方法であっても、充填後の硬化樹脂4の背面4aに対して、フッ素やシリコン等による離型剤7を塗布したPETフィルム等のセパレータフィルム6で被覆し、加圧状態でUV照射することによってUV硬化させる。なお、硬化樹脂4をPETフィルム等のセパレータフィルム6で被覆した場合、UV照射の際に空気中の酸素の阻害を受けることなく良好な照射条件で照射することが可能となり、これによってパネル基板2の背面2aや加飾層3に対する硬化樹脂4の粘着力が強くすることが可能となる。   In any filling method, the back surface 4a of the cured resin 4 after filling is covered with a separator film 6 such as a PET film coated with a release agent 7 such as fluorine or silicon, and UV is applied in a pressurized state. UV cure by irradiation. In addition, when the cured resin 4 is covered with a separator film 6 such as a PET film, it is possible to irradiate under favorable irradiation conditions without being obstructed by oxygen in the air during UV irradiation. The adhesive force of the cured resin 4 to the back surface 2a and the decorative layer 3 can be increased.

また、図3(d)又は図4(e)に示すように、セパレータフィルム6を剥離することによって、硬化樹脂4の背面4aが平滑面を成す画像表示パネル1が形成される。なお、硬化樹脂4の背面とセパレータフィルム6との間に離型剤7を設けたのは、上記の硬化樹脂4の硬化後にセパレータフィルム6を剥離し易くするためのものである。また、セパレータフィルム6を剥離することによって、より薄厚の画像表示パネル1を得ることが可能となる。   Further, as shown in FIG. 3D or FIG. 4E, by separating the separator film 6, the image display panel 1 in which the back surface 4a of the cured resin 4 forms a smooth surface is formed. The reason why the release agent 7 is provided between the back surface of the cured resin 4 and the separator film 6 is to facilitate separation of the separator film 6 after the curing resin 4 is cured. Further, by peeling the separator film 6, it is possible to obtain a thinner image display panel 1.

さらに、図4(f)に示すように、パネル基板2の背面2aに施した硬化樹脂4の硬化後の平滑な背面4aに光学両面テープ8を貼着すると、この光学両面テープ8の背面8aの有する粘着力で画像表示パネル1の取付箇所や他の部品に接着することが可能となる。また、このように硬化した硬化樹脂4の平滑な背面に光学両面テープ8を貼り合わせた際、この光学両面テープ8もまた平滑状に貼り付けられるため、光学両面テープ8の他面をガラス板や他の部材等に貼り付けた際にもパネル基板2に変形が発生せず、パネル基板2を綺麗な平滑状に維持することができる。   Further, as shown in FIG. 4 (f), when the optical double-sided tape 8 is attached to the smooth back surface 4 a after curing of the cured resin 4 applied to the back surface 2 a of the panel substrate 2, the back surface 8 a of the optical double-sided tape 8. It becomes possible to adhere to the mounting location of the image display panel 1 and other parts by the adhesive strength of the. Further, when the optical double-sided tape 8 is bonded to the smooth back surface of the cured resin 4 thus cured, the optical double-sided tape 8 is also applied in a smooth shape. In addition, the panel substrate 2 is not deformed even when attached to other members or the like, and the panel substrate 2 can be maintained in a clean and smooth state.

以下、本発明による画像表示パネルの製造方法の一実施例について説明する。この実施例は、パネル基板2に施した加飾層3による段差3bを硬化樹脂4で充填する際、硬化樹脂4を全面ベタ印刷で充填する方法に関するものである。この実施例の図面としては、図3(a)〜(e)及び図4(a)〜(f)が相当する。なお、図3(a)〜(e)は1枚のシートで複数の画像表示パネル1を製造可能とした大判5の平面図であり、図4(a)〜(f)は個品の画像表示パネル1の断面を示すものである。   Hereinafter, an embodiment of a method for manufacturing an image display panel according to the present invention will be described. This embodiment relates to a method of filling the cured resin 4 by solid printing when filling the step 3b formed by the decorative layer 3 applied to the panel substrate 2 with the cured resin 4. 3A to 3E and FIGS. 4A to 4F correspond to the drawings of this embodiment. 3A to 3E are plan views of a large format 5 in which a plurality of image display panels 1 can be manufactured with one sheet, and FIGS. 4A to 4F are individual images. 1 shows a cross section of a display panel 1.

まず、図3(a)又は図4(a)に示すように、画像表示をなす透視可能なパネル基板2の背面2aに加飾層3を施す。この工程において、パネル基板2としては、透明のPETフィルムの他に、ポリカーボネート、アクリル、ガラス又はこれ等の部材の積層フィルム等を適用することが可能である。   First, as shown in FIG. 3A or FIG. 4A, a decorative layer 3 is applied to the back surface 2a of the transparent panel substrate 2 that displays an image. In this step, as the panel substrate 2, polycarbonate, acrylic, glass, or a laminated film of these members can be applied in addition to the transparent PET film.

また、パネル基板2の背面2aに施した加飾層3は、シルク印刷により電子機器に応じた所定の加飾形状に形成する。ただし、加飾層3の他の成形方法として、グラビア転写箔を施すことにより、所定の加飾層を形成するようにしてもよい。このような加飾層3を設けたことによってパネル基板2の背面に加飾層3による段差3bが生じる。   Moreover, the decoration layer 3 given to the back surface 2a of the panel board | substrate 2 is formed in the predetermined | prescribed decoration shape according to an electronic device by silk printing. However, as another forming method of the decorative layer 3, a predetermined decorative layer may be formed by applying a gravure transfer foil. By providing such a decoration layer 3, a step 3 b due to the decoration layer 3 is generated on the back surface of the panel substrate 2.

なお、図4(a)に示す右方の加飾層3には抜き穴9が形成された部位を断面として示している。この抜き穴9は本実施例による画像表示パネル1を取付けた際の電子機器のフラッシュ、照度センサ等の光を透過するため、又はガラスレンズの視野を確保するために設けられたものであり、図2の平面に示すように、本実施例による画像表示パネル1を取り付ける電子機器の構造に応じて形成されるものである。   In addition, the site | part in which the punched hole 9 was formed is shown as a cross section in the decoration layer 3 of the right side shown to Fig.4 (a). This punched hole 9 is provided in order to transmit light from a flash of an electronic device, an illuminance sensor, or the like when the image display panel 1 according to the present embodiment is mounted, or to secure a visual field of a glass lens. As shown in the plane of FIG. 2, it is formed according to the structure of the electronic device to which the image display panel 1 according to this embodiment is attached.

次に、図4(b)に示すように、パネル基板2の背面2aに施した加飾層3の段差3bの内側及び加飾層3の上面3aに上記の硬化樹脂4を連続的に充填することによって、加飾層3の段差3cにも気泡等が生じることなく硬化樹脂4が充填される。さらに、加飾層3の抜き穴9にも硬化樹脂4が均等な背面4aを有する状態で充填される。   Next, as shown in FIG. 4B, the above-described cured resin 4 is continuously filled into the inner side of the step 3 b of the decorative layer 3 applied to the back surface 2 a of the panel substrate 2 and the upper surface 3 a of the decorative layer 3. By doing so, the stepped resin 3 is filled with the cured resin 4 without generating bubbles or the like. Furthermore, the hole 9 of the decoration layer 3 is also filled with the cured resin 4 having a uniform back surface 4a.

また、図4(b)に示す工程において、本実施例では、硬化樹脂4の充填方法として、紫外線硬化樹脂又は熱硬化樹脂等の硬化樹脂4をシルク印刷等による全面ベタ印刷によって充填する方法を採用している。このような充填方法において、硬化樹脂4の粘性は、加飾層3による段差3bの内方や隅部に気泡や空気層が生じたりしないように、段差3bや抜き穴9の内部の隅部まで十分に回り込むことが可能な粘性とする必要がある。   In the step shown in FIG. 4B, in this embodiment, as a filling method of the cured resin 4, a method of filling the cured resin 4 such as an ultraviolet curable resin or a thermosetting resin by full surface printing by silk printing or the like. Adopted. In such a filling method, the viscosity of the cured resin 4 is such that the inside of the step 3b or the corner of the step 3b by the decorative layer 3 does not generate a bubble or an air layer at the corner inside the step 3b or the punched hole 9. It is necessary to have a viscosity that can sufficiently wrap around.

なお、図4(b)に示す硬化樹脂4の充填方法は、図3(b)に相当するものであり、このように硬化樹脂4をシルク印刷等による全面ベタ印刷によって充填する方法は、1枚のシート状のパネル基板2に複数の画像表示パネル1を形成してなる大判5の場合に好適するものであり、画像表示パネル1の量産に好適する。   The filling method of the cured resin 4 shown in FIG. 4 (b) corresponds to FIG. 3 (b), and the method of filling the cured resin 4 by solid printing by silk printing or the like in this way is 1 This is suitable for a large format 5 in which a plurality of image display panels 1 are formed on a sheet-like panel substrate 2, and is suitable for mass production of the image display panel 1.

なお、硬化樹脂4として使用する紫外線硬化樹脂としては、本発明において、特に限定するものではないが、汎用性、価格などの面で、ウレタンアクリレート系紫外線硬化樹脂が好ましい。このウレタンアクリレート系紫外線硬化樹脂としては、ポリエステルウレタン(メタ)アクリレート、ポリエーテル(メタ)アクリレート、ポリカーボネート(メタ)ウレタンアクリレートがある。   The ultraviolet curable resin used as the curable resin 4 is not particularly limited in the present invention, but a urethane acrylate ultraviolet curable resin is preferable in terms of versatility and cost. Examples of the urethane acrylate ultraviolet curable resin include polyester urethane (meth) acrylate, polyether (meth) acrylate, and polycarbonate (meth) urethane acrylate.

また、硬化樹脂4として使用する熱硬化樹脂としては、本発明において、特に限定するものではないが、シリコン系熱硬化樹脂、ウレタン系熱硬化樹脂、ポリエステル系熱硬化樹脂、ポリイミドなどが適する。   In addition, the thermosetting resin used as the curable resin 4 is not particularly limited in the present invention, but silicon-based thermosetting resin, urethane-based thermosetting resin, polyester-based thermosetting resin, polyimide, and the like are suitable.

次いで、図4(c)に示すように、上記の硬化樹脂4の上面にフッ素やシリコン等による離型剤7を塗布したセパレータフィルム6を被覆した状態で該セパレータフィルム6を硬化樹脂4の側へ加圧すると共に、UV照射装置10によってUV照射を行う。   Next, as shown in FIG. 4 (c), the separator film 6 is placed on the side of the cured resin 4 in a state where the upper surface of the cured resin 4 is coated with the separator film 6 coated with a release agent 7 such as fluorine or silicon. And UV irradiation is performed by the UV irradiation apparatus 10.

このような加圧及びUV照射を大判5の製造に適用する場合、図3(c)に示すように、上記の硬化樹脂4の上面に離型剤7を介してセパレータフィルム6を被覆した状態にする。   When such pressurization and UV irradiation are applied to the production of a large format 5, as shown in FIG. 3 (c), the upper surface of the cured resin 4 is covered with a separator film 6 with a release agent 7 interposed therebetween. To.

その具体的方法として、図3(e)に示すように、パネル基板2に施した加飾層3の段差3bの内側及び上面に硬化樹脂4を充填した状態で上下のローラ11a、11b間を通過させながら、硬化樹脂4の背面側にセパレータフィルム6を巻き込むことによって、硬化樹脂4の背面をセパレータフィルム6で押圧する。同時に、上下のローラ11a、11bの出口付近に設けられたUV照射装置10から照射されるUV光線を当てることによって、押圧直後の硬化樹脂4をUV硬化させることができる。このような工程によって、パネル基板2の背面に設けられた加飾層3の段差3bを埋めた硬化樹脂4の背面4aが平滑に均された状態で硬化する。   As a specific method, as shown in FIG. 3 (e), between the upper and lower rollers 11a and 11b in a state where the inner side and upper surface of the step 3b of the decorative layer 3 applied to the panel substrate 2 are filled with the cured resin 4. The separator film 6 is pressed against the back surface of the cured resin 4 by winding the separator film 6 around the back surface of the cured resin 4 while passing through. At the same time, the cured resin 4 immediately after pressing can be UV-cured by applying UV light irradiated from the UV irradiation device 10 provided in the vicinity of the exits of the upper and lower rollers 11a and 11b. By such a process, the back surface 4a of the cured resin 4 filling the step 3b of the decorative layer 3 provided on the back surface of the panel substrate 2 is cured in a smooth and even state.

なお、このような工程においては、図4(d)に示すように、加圧された硬化樹脂4が平面方向へ伸展してパネル基板2及び加飾層3の外形から外方へはみ出した余剰部4cとして形成される。   In addition, in such a process, as shown in FIG.4 (d), the excess of the pressurized cured resin 4 extended in the plane direction, and protruded outward from the external shape of the panel substrate 2 and the decoration layer 3 Formed as part 4c.

次いで、図3(d)又は図4(e)に示すように、セパレータフィルム6を剥離する。このとき、セパレータフィルム6には上記のように離型剤7が介在されているため、硬化した硬化樹脂4から容易に剥離することが可能となる。   Next, as shown in FIG. 3D or FIG. 4E, the separator film 6 is peeled off. At this time, since the release agent 7 is interposed in the separator film 6 as described above, the separator film 6 can be easily peeled off from the cured resin 4.

さらに、図4(e)に示すように、硬化樹脂4の外形の余剰部4cを所定形状にカットして、パネル基板2及び加飾層3の外形と同様の外形にする。   Further, as shown in FIG. 4 (e), the excess portion 4 c of the outer shape of the cured resin 4 is cut into a predetermined shape so as to have the same outer shape as that of the panel substrate 2 and the decorative layer 3.

また、図4(f)に示すように、パネル基板2の背面に施した硬化樹脂4の背面4aに形成された平滑面に光学両面テープ9を貼着した製品にすると、光学両面テープ9の背面の粘着面で画像表示パネル1の取付箇所や他の部品に接着することが可能となる。   Further, as shown in FIG. 4 (f), when the optical double-sided tape 9 is attached to the smooth surface formed on the back surface 4 a of the cured resin 4 applied to the back surface of the panel substrate 2, The adhesive surface on the back can be adhered to the attachment location of the image display panel 1 and other parts.

上記の実施例の他の実施例として、本発明の画像処理装置は、図5(a)〜(f)に示す工程によって製造することも可能である。ただし、この工程が上記の図4(a)〜(f)と相違する点は、図5(b)で示す工程のみであって、他の工程の内容は同様である。   As another embodiment of the above embodiment, the image processing apparatus of the present invention can be manufactured by the steps shown in FIGS. However, this process differs from the above-described FIGS. 4A to 4F only in the process shown in FIG. 5B, and the contents of the other processes are the same.

即ち、図5(b)に示す工程は、硬化樹脂4を上方から垂らして充填する方法であり、これによってパネル基板2の加飾層3の段差3bの内側及び加飾層3の上面3aに硬化樹脂4を連続的に充填することが可能となる。   That is, the process shown in FIG. 5B is a method in which the cured resin 4 is dripped and filled from above, whereby the inside of the step 3b of the decorative layer 3 of the panel substrate 2 and the upper surface 3a of the decorative layer 3 are filled. It becomes possible to continuously fill the cured resin 4.

また、本実施例の画像表示パネル1を量産する場合、不図示のディスペンサーを用いることによって硬化樹脂4の充填量を制御し、これによって硬化樹脂4の無駄を省くようにしてもよい。   Moreover, when mass-producing the image display panel 1 of the present embodiment, the filling amount of the cured resin 4 may be controlled by using a dispenser (not shown), thereby eliminating waste of the cured resin 4.

また、図5(c)において、セパレータフィルム6を介して硬化樹脂4を押圧する方法としては、上記のローラを使用するほかに、周知のラミネート機を用いることも可能である。この工程においても、上記のように加圧された硬化樹脂4が平面方向へ伸展してパネル基板2及び加飾層3の外形から外方へはみ出した余剰部4cが形成される。そして、図5(e)に示す工程で外形の余剰部4cをカットすることによって、所定形状の製品を得ることが可能となる。   In addition, in FIG. 5C, as a method of pressing the cured resin 4 through the separator film 6, a known laminating machine can be used in addition to the above roller. Also in this process, the cured resin 4 pressurized as described above extends in the plane direction, and the surplus portion 4c that protrudes outward from the outer shape of the panel substrate 2 and the decorative layer 3 is formed. And it becomes possible to obtain the product of a predetermined shape by cutting the excess part 4c of an external shape in the process shown in FIG.5 (e).

本発明の画像表示パネルは、電子機器等に設けられた画像表示部のパネル基板に加飾層を施し、その加飾層の上に光学両面テープを貼り付ける際、気泡や空気層が生じることがないように、パネル基板の背面部を平滑にすることによりパネル基板を歪みの無い平滑状に形成することができる画像表示パネルとして利用可能である。 The image display panel of the present invention performs a decorative layer to a panel substrate of the image display unit provided in the electronic device or the like, when pasting the optical double-sided tape, bubble or the air layer is generated over the decorative layer to be no, available panel substrate by the rear portion of the panel board to smooth as the image display panel which may be formed on the strain-free smooth shape.

1 画像表示パネル
2 パネル基板
2a パネル基板の背面
3 加飾層
3a 加飾層の上面
3b 段差
4 硬化樹脂
4a 硬化樹脂の背面
3b 段差
4c 余剰部
5 大判
6 セパレータフィルム
7 離型剤
8 光学両面テープ
8a 光学両面テープの背面
9 抜き穴
10 UV照射装置
11a、11b ローラ
DESCRIPTION OF SYMBOLS 1 Image display panel 2 Panel board | substrate 2a The back surface 3 of a panel board | substrate 3 Decorating layer 3a The upper surface 3b of a decorating layer 4 Level difference 4 Cured resin 4a The back surface 3b of the cured resin 8a Back surface of optical double-sided tape 9 Punch hole 10 UV irradiation device 11a, 11b Roller

Claims (1)

画像表示をなす透視可能なパネル基板の背面に加飾層を施した画像表示パネルであって、パネル基板の背面における加飾層の段差の内側及び加飾層の上面に紫外線硬化樹脂を連続的に充填した画像表示パネルにおいて、
加飾層はパネル基板の背面に単層又は複層のインキ層を形成してなり、該加飾層に形成した抜き穴と該加飾層の段差の内側と該加飾層の上面とに連続的に充填した紫外線硬化樹脂の背面を平坦状に押圧した状態でUV照射を施すことによって硬化した紫外線硬化樹脂の背面を平滑にしたことを特徴とする画像表示パネル。
An image display panel which has been subjected to decorative layer on the back surface of the see-through panel substrate that constitutes a display image, a continuous ultraviolet curing resins on the upper surface of the inner and the decorative layer of step of the decorative layer at the back of the panel substrate In an image display panel filled with
The decorative layer is formed by forming a single-layer or multi-layer ink layer on the back surface of the panel substrate, and a hole formed in the decorative layer, an inner side of a step of the decorative layer, and an upper surface of the decorative layer. image display panel, characterized in that to smooth the back surface of the cured ultraviolet curing resins by continuously filled back of the ultraviolet-curable resins in a state of pressing the flat subjected to UV irradiation.
JP2010161036A 2010-07-15 2010-07-15 Image display panel Expired - Fee Related JP4640626B1 (en)

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