JP4633168B2 - Confectionery manufacturing equipment - Google Patents

Confectionery manufacturing equipment Download PDF

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JP4633168B2
JP4633168B2 JP2008506954A JP2008506954A JP4633168B2 JP 4633168 B2 JP4633168 B2 JP 4633168B2 JP 2008506954 A JP2008506954 A JP 2008506954A JP 2008506954 A JP2008506954 A JP 2008506954A JP 4633168 B2 JP4633168 B2 JP 4633168B2
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Prior art keywords
die plate
lower mold
confectionery
bolts
confectionery manufacturing
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JP2008536504A (en
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クノーベル,グィード
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カーエムべー プロドゥクツィオーンス アーゲー
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G1/00Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
    • A23G1/04Apparatus specially adapted for manufacture or treatment of cocoa or cocoa products
    • A23G1/20Apparatus for moulding, cutting, or dispensing chocolate
    • A23G1/21Apparatus for moulding hollow products, open shells or other articles having cavities, e.g. open cavities
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G1/00Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
    • A23G1/0003Processes of manufacture not relating to composition or compounding ingredients
    • A23G1/005Moulding, shaping, cutting, or dispensing chocolate
    • A23G1/0053Processes of shaping not covered elsewhere
    • A23G1/0063Processes in which the material is shaped at least partially in a mould, in the hollows of a surface, a drum, an endless band of by drop-by-drop casting or dispensing of the material on a surface, e.g. injection moulding, transfer moulding
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G1/00Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
    • A23G1/0003Processes of manufacture not relating to composition or compounding ingredients
    • A23G1/005Moulding, shaping, cutting, or dispensing chocolate
    • A23G1/0053Processes of shaping not covered elsewhere
    • A23G1/0063Processes in which the material is shaped at least partially in a mould, in the hollows of a surface, a drum, an endless band of by drop-by-drop casting or dispensing of the material on a surface, e.g. injection moulding, transfer moulding
    • A23G1/0069Compression moulding of paste, optionally in form of ball or rope or other preforms, or of powder or granules
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G1/00Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
    • A23G1/0003Processes of manufacture not relating to composition or compounding ingredients
    • A23G1/0076Processes for moulding hollow products, open shells or other articles having cavities, e.g. open cavities
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G1/00Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
    • A23G1/04Apparatus specially adapted for manufacture or treatment of cocoa or cocoa products
    • A23G1/20Apparatus for moulding, cutting, or dispensing chocolate
    • A23G1/201Apparatus not covered by groups A23G1/21 - A23G1/28
    • A23G1/205Apparatus in which the material is shaped at least partially in a mould, in the hollows of a surface, a drum, an endless band or by drop-by-drop casting or dispensing of the material on a surface, e.g. injection moulding, transfer moulding
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G1/00Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
    • A23G1/30Cocoa products, e.g. chocolate; Substitutes therefor
    • A23G1/50Cocoa products, e.g. chocolate; Substitutes therefor characterised by shape, structure or physical form, e.g. products with an inedible support
    • A23G1/54Composite products, e.g. layered laminated, coated, filled
    • A23G1/545Hollow products, e.g. with inedible or edible filling, fixed or movable within the cavity
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/02Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
    • A23G3/0236Shaping of liquid, paste, powder; Manufacture of moulded articles, e.g. modelling, moulding, calendering
    • A23G3/0252Apparatus in which the material is shaped at least partially in a mould, in the hollows of a surface, a drum, an endless band, or by a drop-by-drop casting or dispensing of the material on a surface, e.g. injection moulding, transfer moulding
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/02Apparatus specially adapted for manufacture or treatment of sweetmeats or confectionery; Accessories therefor
    • A23G3/0236Shaping of liquid, paste, powder; Manufacture of moulded articles, e.g. modelling, moulding, calendering
    • A23G3/0252Apparatus in which the material is shaped at least partially in a mould, in the hollows of a surface, a drum, an endless band, or by a drop-by-drop casting or dispensing of the material on a surface, e.g. injection moulding, transfer moulding
    • A23G3/0263Moulding apparatus for hollow products, e.g. opened shell

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Manufacturing & Machinery (AREA)
  • Confectionery (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Formation And Processing Of Food Products (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)

Abstract

The plate carrying the molding plungers (2), is flexibly mounted. The plunger plate (1) is supported by flexible components (6), e.g. rectangular rubber buffers, against a fixed section of the machine (5). It is hung on bolts (7) on the machine frame (8). The bolts pass through bores in a carrier (9) and have nuts on their ends.

Description

本発明は、ダイプレートに装着された、下型内に降下可能な少なくとも1つの上型を有する、特にプラリーネなどの菓子の製造装置に関する。   The present invention relates to an apparatus for producing confectionery such as praline, which has at least one upper mold mounted on a die plate and can be lowered into the lower mold.

通常、プラリーネ又はそれに類似の菓子は下型により製造される。例えば、プラリーネの外皮をチョコレートから製造するために、下型の凹部に液状チョコレートが注入され、次いで下型の上方にあるダイプレートに備えられた1つ又は複数の冷却された上型を降下させ、上型を液状チョコレート内に潜らせることにより、チョコレートを所望の形状に形成すると同時に急速に凝固させることができる。上記の方法及び装置は特許文献1に記載されている。   Usually, pralines or similar confectionery are manufactured with a lower mold. For example, to produce a praline skin from chocolate, liquid chocolate is injected into the lower mold recess, and then one or more cooled upper molds on the die plate above the lower mold are lowered. By immersing the upper mold in the liquid chocolate, the chocolate can be formed into a desired shape and simultaneously solidified. The method and apparatus described above are described in Patent Document 1.

しかし、下型に凹凸又は下型の仕上げ面に凹凸があると問題が生ずる。大抵は樹脂製の下型を使うので、下型に加温したチョコレートを注入すると大きな温度差が生じ、下型が変形することがある。その変形により下型に凹凸が生ずることがある。次いで、ダイプレートに備えられた上型が降下するので、外皮の厚さが不均一となり、好ましいことではない。
独国特許出願公開第19732036.8号明細書
However, there is a problem if the lower die has irregularities or the finished surface of the lower mold has irregularities. Since a lower mold made of resin is usually used, a large temperature difference occurs when chocolate that has been heated is poured into the lower mold, and the lower mold may be deformed. The deformation may cause unevenness in the lower mold. Next, since the upper mold provided on the die plate is lowered, the thickness of the outer skin becomes uneven, which is not preferable.
German Patent Application Publication No. 19732036.8

本発明の課題は、菓子の製造並びにその下型を規格化し且つ簡単に製造できる方法を提供することにある。   An object of the present invention is to provide a method for producing a confectionery and standardizing its lower mold and producing it easily.

ダイプレートを可撓的に配置することにより、上記課題が解決される。   The above-mentioned problem is solved by arranging the die plate flexibly.

ダイプレートの可撓的な配置により、下型の反り又は変形が緩和されるので、従来よりも均一な製品の製造が可能となる。ダイプレートが下型の表面に当らないと凹部がゆがみ強く変形するので、ダイプレートに下型の表面に当てて下型をある範囲では均一に押圧することはある程度は好ましいことである。従って、過剰な下型の反力を緩和するように柔軟な部材が準備される。   Since the warp or deformation of the lower mold is relieved by the flexible arrangement of the die plate, a more uniform product can be manufactured than before. If the die plate does not hit the surface of the lower mold, the concave portion is distorted and strongly deformed. Therefore, it is preferable to some extent that the lower mold is pressed evenly within a certain range by contacting the die plate against the surface of the lower mold. Therefore, a flexible member is prepared so as to relieve the excessive lower mold reaction force.

ダイプレートは柔軟性のある部材を介して、装置の固定部に支持されることが好ましい。この部材は、例えば冷媒の分配部材を用いてもよい。   The die plate is preferably supported by a fixed portion of the apparatus via a flexible member. As this member, for example, a refrigerant distribution member may be used.

柔軟性のある部材としては、特に、簡単に復元し耐磨耗性のあるゴム製緩衝材が好ましい。   As the flexible member, a rubber cushioning material that is easily restored and wear resistant is particularly preferable.

従って、ダイプレートは、ゴム製緩衝材に単に連結されるのみでなく、装置の固定部にボルトを介して懸架されており、ボルトは装置の梁の孔を貫通し、その孔内を移動可能となっている。また、ボルトにはナットがネジ止めされているので、ダイプレートはボルトを介してナットに保持され梁に懸架されている。ナットはダイプレートの水平方向の位置に設けることも可能である。   Therefore, the die plate is not only connected to the rubber cushioning material, but also suspended on the fixed part of the device via the bolt, and the bolt penetrates the hole of the beam of the device and can move in the hole It has become. Moreover, since the nut is screwed to the bolt, the die plate is held by the nut via the bolt and suspended on the beam. The nut can also be provided at a position in the horizontal direction of the die plate.

図1に示すような装置は、例えば、特許文献1に記載されており、本願ではその出願を引用する。装置には、複数の上型2が装着されたダイプレート1が備えられている。ダイプレート1の降下に伴い、これらの上型2は、下型4の凹部3に潜り、下型に注入されたチョコレートが成形される。   An apparatus as shown in FIG. 1 is described in, for example, Patent Document 1, and the application is cited in this application. The apparatus includes a die plate 1 on which a plurality of upper molds 2 are mounted. As the die plate 1 descends, these upper molds 2 are submerged in the recesses 3 of the lower mold 4, and the chocolate injected into the lower molds is molded.

ダイプレート1は、装置の固定部5から離れ且つゴム製緩衝材6.1、6.2を介して固定部5に支えられている。   The die plate 1 is separated from the fixing part 5 of the apparatus and is supported by the fixing part 5 via rubber cushioning materials 6.1 and 6.2.

ダイプレート1、それぞれが梁9の不図示の孔を貫通したボルト7.1、7.2を介して装置の枠8に懸架されている。ボルト7の孔を貫通した部分にはネジが形成され、逆ネジ11にネジ止めされたナット10に係止されている。   The die plate 1 is suspended on the frame 8 of the apparatus via bolts 7.1 and 7.2 that pass through holes (not shown) of the beam 9. A screw is formed at a portion penetrating the hole of the bolt 7 and is locked to a nut 10 screwed to the reverse screw 11.

以下、本発明の作用を説明する。   Hereinafter, the operation of the present invention will be described.

下型4の凹部3内に、例えば液状のチョコレートを注入する。例えばベルトコンベヤー上の下型4は、ダイプレート1の下方に達する。チョコレートを成形するため凹部3へダイプレート1を降下させ、上型2が凹部3へと潜る。最終の状態においては、ダイプレート表面12が下型4の表面13上に位置する。下型4を配置した、ダイプレート1下方のベルトコンベヤー又は台には起伏があるか形状がゆがんでいても、ダイプレート1がゴム製緩衝材6.1、6.2により後退するので、ダイプレート1と下型4の間に傾斜が生じない。   For example, liquid chocolate is poured into the recess 3 of the lower mold 4. For example, the lower mold 4 on the belt conveyor reaches below the die plate 1. In order to mold chocolate, the die plate 1 is lowered into the recess 3, and the upper mold 2 is submerged into the recess 3. In the final state, the die plate surface 12 is located on the surface 13 of the lower mold 4. Even if the belt conveyor or the base below the die plate 1 where the lower mold 4 is arranged is undulated or distorted, the die plate 1 moves backward by the rubber cushioning materials 6.1 and 6.2. No inclination occurs between the plate 1 and the lower mold 4.

ダイプレート1を保持する役割があるボルト7.1、7.2は、単にゴム製緩衝材6.1、6.2に連結させるのみではなく、結局はこの連結を損なうことがある。ダイプレート1が後退する際に、梁9の孔内のボルト7.1及び/又は7.2は僅かに上方へと移動するので、ダイプレート1の後退を妨げることになる。装置全体が上昇し、ボルト7.1、7.2が終着点に戻り、ナット10により係止される。更に、このナット10により、下型4及び/又は台(又はコンベヤーベルト)に対してダイプレート1を調整することも可能である。   The bolts 7.1 and 7.2 that hold the die plate 1 are not only connected to the rubber cushioning materials 6.1 and 6.2, but eventually the connection may be lost. When the die plate 1 is retracted, the bolts 7.1 and / or 7.2 in the holes of the beam 9 move slightly upward, thus preventing the die plate 1 from retracting. The entire device is raised, and the bolts 7.1 and 7.2 return to the end points and are locked by the nut 10. Furthermore, it is possible to adjust the die plate 1 with respect to the lower mold 4 and / or the base (or the conveyor belt) by the nut 10.

本発明による菓子製造装置の模式側面図Schematic side view of a confectionery manufacturing apparatus according to the present invention

符号の説明Explanation of symbols

1 ダイプレート
2 上型
3 凹部
4 下型
5 (装置の)固定部
6 ゴム製緩衝材
7 ボルト
8 (装置の)枠
9 梁
10 ナット
11 逆ネジ
12 ダイプレート表面
13 下型表面
DESCRIPTION OF SYMBOLS 1 Die plate 2 Upper mold | type 3 Recessed part 4 Lower mold | type 5 (Device) fixing part 6 Rubber cushioning material 7 Bolt 8 (Device) frame 9 Beam 10 Nut 11 Reverse screw 12 Die plate surface 13 Lower mold surface

Claims (6)

ダイプレート(1)に装着された、下型(4)内に降下可能な少なくとも1つの上型(2)を有する菓子の製造装置であって、
ダイプレート(1)は、ダイプレート表面(12)が下型(4)の表面(13)に適合されるように可撓的に配置されていることを特徴とする菓子製造装置。
It mounted on the die plate (1), an apparatus for producing a confectionery that have a least one of the upper mold can be lowered into the lower mold (4) in (2),
The die plate (1) is arranged flexibly so that the die plate surface (12) is adapted to the surface (13) of the lower mold (4) .
ダイプレート(1)は、少なくとも1つの柔軟性のある部材(6.1、6.2)を介して装置の固定部(5)に支えられていることを特徴とする請求項1に記載の菓子製造装置。  2. The die plate (1) is supported on a fixed part (5) of the device via at least one flexible member (6.1, 6.2). Confectionery manufacturing equipment. 前記柔軟性のある部材はゴム製の緩衝材(6.1、6.2)であることを特徴とする請求項2に記載の菓子製造装置。  The confectionery manufacturing apparatus according to claim 2, wherein the flexible member is a rubber cushioning material (6.1, 6.2). 少なくとも4つのゴム製緩衝材(6.1、6.2)が長方形状に備えられていることを特徴とする請求項3に記載の菓子製造装置。  The confectionery manufacturing apparatus according to claim 3, wherein at least four rubber cushioning materials (6.1, 6.2) are provided in a rectangular shape. 前記ダイプレートは、ボルト(7.1、7.2)を介して装置の枠(8)に懸架されていることを特徴とする請求項1ないし請求項4のいずれか1項に記載の菓子製造装置。  The confectionery according to any one of claims 1 to 4, characterized in that the die plate is suspended on the frame (8) of the device via bolts (7.1, 7.2). Manufacturing equipment. ボルト(7.1、7.2)は梁(9)の孔を貫通し、前記ボルトの端部にはナット(10)が装着されていることを特徴とする請求項5に記載の菓子製造装置。  6. Confectionery manufacturing according to claim 5, characterized in that the bolts (7.1, 7.2) pass through the holes of the beam (9), and the nuts (10) are mounted on the ends of the bolts. apparatus.
JP2008506954A 2005-04-21 2006-03-27 Confectionery manufacturing equipment Expired - Fee Related JP4633168B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE200520006443 DE202005006443U1 (en) 2005-04-21 2005-04-21 Machine molding confectionery, especially pralines, has plate carrying molding plungers which is flexibly-mounted
PCT/EP2006/002770 WO2006111244A1 (en) 2005-04-21 2006-03-27 Device for the production of confectionery

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Publication Number Publication Date
JP2008536504A JP2008536504A (en) 2008-09-11
JP4633168B2 true JP4633168B2 (en) 2011-02-16

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US (1) US7922476B2 (en)
EP (1) EP1883310B1 (en)
JP (1) JP4633168B2 (en)
CN (1) CN101198257A (en)
AT (1) ATE508643T1 (en)
BR (1) BRPI0610502A2 (en)
CA (1) CA2605713C (en)
DE (1) DE202005006443U1 (en)
DK (1) DK1883310T3 (en)
ES (1) ES2366222T3 (en)
WO (1) WO2006111244A1 (en)

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WO2016070343A1 (en) * 2014-11-05 2016-05-12 陈红兵 Liqueur-filled chocolate preparation process and dedicated mold thereof, pipeline heating device and demolding tool
CN112352862B (en) * 2020-11-09 2021-07-06 广东雅太郎实业有限公司 Finished product machine for making ginger candy

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JP2008536504A (en) 2008-09-11
EP1883310A1 (en) 2008-02-06
CN101198257A (en) 2008-06-11
WO2006111244A1 (en) 2006-10-26
CA2605713A1 (en) 2006-10-26
CA2605713C (en) 2013-09-17
US20080171099A1 (en) 2008-07-17
EP1883310B1 (en) 2011-05-11
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