JP4578029B2 - Pile head structure and pile head bracket - Google Patents

Pile head structure and pile head bracket Download PDF

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Publication number
JP4578029B2
JP4578029B2 JP2001240297A JP2001240297A JP4578029B2 JP 4578029 B2 JP4578029 B2 JP 4578029B2 JP 2001240297 A JP2001240297 A JP 2001240297A JP 2001240297 A JP2001240297 A JP 2001240297A JP 4578029 B2 JP4578029 B2 JP 4578029B2
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pile
reinforcing bar
screw
pile head
deformed reinforcing
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JP2003055963A (en
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裕之 鈴木
秀樹 林
祥人 内海
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Asahi Kasei Construction Materials Corp
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Asahi Kasei Construction Materials Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、外殻鋼管付コンクリート杭や場所打ち鋼管コンクリート杭等の頭部に鋼管部分を有する杭の頭部を異形鉄筋を介して基礎コンクリートに固定する際の杭等構造と、杭の頭部に異形鉄筋を取り付けるための杭等金具に関するものである。
【0002】
【従来の技術】
基礎を構成する場合、地盤に埋設した杭と基礎コンクリートとを鉄筋を介して一体させることが行なわれる。特に、鉄筋はコンクリートの付着性を向上するために、外周面に長手方向及び周方向への突起状部分からなる節が形成された異形鉄筋が用いられるのが一般的である。この異形鉄筋の杭の頭部に対する取り付けは、現場に於ける所定の位置に杭を埋設した後行なわれる。このため、異形鉄筋の杭頭部に対する取付構造は、簡便で且つ精度を保証し得ることが必要とされ、このような構造を実現するために多くの技術が提案されている。
【0003】
例えば、特公平3−54736号公報に開示された技術(第1公知例)は「鉄筋接続具付のくい」に関するものであり、くいの頭部の外周に接続具を取り付け、この接続具に螺旋状の節を形成した鉄筋(ねじ節鉄筋)を螺合する螺孔を設けたものである。この技術では、くいの頭部に取り付けた接続具に外周に螺旋状の節を形成した鉄筋を螺合することによってくいに鉄筋を取り付け、且つ鉄筋にロックナットを締結することで該鉄筋をくいの頭部に対して強固に取り付けることが出来る。
【0004】
また特開平9−250143号公報に開示された技術(第2公知例)は「鋼管杭に異形鉄筋を接続するための接続具」に関するものであり、鋼管杭の頭部の外周に溶接された有底外套管と、外周に螺旋状の節を形成した鉄筋(ねじ節鉄筋)の下端部を螺合させるねじ孔を形成すると共に外套管に取り出し可能に挿入される継手とによって構成されるものである。この技術では、継手にねじ節鉄筋を螺合すると共に、この継手を外套管に挿入することで、鉄筋を鋼管杭の頭部に取り付けることが出来る。
【0005】
また特開2001−11871号に開示された技術(第3公知例)は「既製杭の突起式金具による杭頭端部構造」に関するものであり、既製杭の内径及び外径と略同じ円環部の外周にボルト穴もしくは雌ねじ穴を設けた突起部を一体成形し、この円環部の下部を杭頭部に溶接して固着し、前記ボルト穴,雌ねじ穴に既製杭と基礎スラブを接合する鉄筋(ねじ節鉄筋)を固定したものである。この技術では、ボルト穴或いは雌ねじ穴に取り付けたねじ節鉄筋にロックナットを締結することで、該ねじ節鉄筋を強固に取り付けることが出来る。
【0006】
上記各公知例では、杭を基礎コンクリートを接続する鉄筋として、外周に螺旋状の突起からなる節を設けたねじ節鉄筋を用いており、このねじ節鉄筋を、杭頭の外周にねじ節鉄筋を螺合させる雌ねじを設けた接続具(継手,突起部)に螺合して取り付けている。このため、地盤に埋設した杭に対する鉄筋の接続作業を容易に行なうことが出来る。
【0007】
また各公知例に用いられるねじ節鉄筋は、JIS3112に準拠して構成されており、熱間圧延による製造工程中で外周面に呼び径に応じた所定のピッチで螺旋状の節が形成されている。このねじ節鉄筋は、長手方向に沿って且つ全長にわたって二つの平面が形成されおり、従って、螺旋状のねじ節はこれらの平面によって寸断されている。
【0008】
【発明が解決しようとする課題】
上記の如く、ねじ節鉄筋は転造やダイス加工によるネジ切りされたものではなく精度は悪い。しかもねじ節のピッチは大きく、更に、対向する2つの平面によって連続性も損なわれている。このため、第1公知例に於ける接続具,第3公知例に於ける突起部に形成された雌ねじ部に螺合してもガタが大きく、ロックナットの使用が不可欠であるという問題がある。
【0009】
また第2公知例では、ねじ節鉄筋を螺合した継手を外套環に取り付けた後、ガタを防止するためにグラウトの施工が必須となり、作業が煩雑となるという問題がある。
【0010】
また第3公知例では、円環部と突起部とが一体成形されるため、杭頭部に接続するねじ節鉄筋の数や太さに対応させて多くの種類の端面金具を用意することが必要になるという問題がある。
【0011】
また各公知例共にねじ節鉄筋を雌ねじを設けた接続具等に直接螺合する形式であるため、これらの接続具等はねじ節鉄筋の径に対し非常に径が大きくなるという問題がある。更に、接続具等に対しねじ節鉄筋を直接螺合させるため、予め曲げ加工したねじ節鉄筋を使用することは出来ず、該ねじ節鉄筋の曲げ加工を行なう場合、杭頭部に固定した後の加工となり、作業性が悪いという問題や、ねじ節鉄筋の径が一定の太さ(約25mm)以上になると加工自体が困難になるという問題がある。
【0012】
本発明の目的は、鉄筋を取り付けたときのガタを少なくして簡易な構造を持つ杭頭構造と、曲げ加工された鉄筋の杭頭部に対する取り付けを実現することが出来る杭頭金具を提供することにある。
【0013】
【課題を解決するための手段】
上記課題を解決するために本発明に係る杭頭構造は、雌ネジが形成され杭頭外周に溶接されたネジ部材と、前記ネジ部材の雌ネジに螺合される中継ぎボルトが接合された異形鉄筋とを有し、地盤に埋設された杭の前記ネジ部材に中継ぎボルトを螺合した異形鉄筋を介して杭頭が基礎コンクリート内部に固定されたものである。
【0014】
上記杭頭構造では、杭頭外周に雌ネジを形成したネジ部材を溶接しておき、このネジ部材に異形鉄筋に接合された中継ぎボルトを螺合させることで、異形鉄筋を杭頭に固定することが出来る。このネジ部材に形成する雌ネジ及び中継ぎボルトは夫々ねじ節鉄筋とは異なり、高い精度を持ったネジ部を有する。このため、異形鉄筋を杭頭に溶接したネジ部材に締結したとき、高い精度を保持した接合を実現することが出来る。
【0015】
特に、異形鉄筋を杭頭外周に接続する際に、接続部位の形状をねじ節鉄筋からボルト,ナットに代表される規格ネジに変更することで、小さなトルクで所定の継手性能を得ることが出来る。このため、接続作業を実施する際に大きな力を必要とせず、容易な作業とすることが出来る。
【0016】
一般にボルトのピッチはねじ節鉄筋のピッチと比較して小さいため、中継ぎボルトを接合した異形鉄筋をネジ部材に締結する場合、該異形鉄筋の回転数を多くする必要はあるものの、ガタを少なくして取付精度を保証することが出来、更にロックナットが不要となるため、有利である。
【0017】
また本発明に係る杭頭金具は、雌ネジが形成され杭頭外周に溶接されたネジ部材と、端部に前記ネジ部材に螺合される中継ぎボルトが一体的に接合された異形鉄筋からなるか、或いは雌ネジが形成され杭頭外周に溶接されたネジ部材と、前記ネジ部材に螺合される中継ぎボルトと、端部に前記中継ぎボルトが螺合される雌ネジを形成したカプラを一体的に接合した異形鉄筋とからなるものである。
【0018】
上記杭頭金具では、異形鉄筋に対し中継ぎボルトを直接一体的に接合するか、カプラを介して接合するかの違いがあるものの、実質的に同一であり、簡単な作業で、高い取付精度を保証して異形鉄筋を杭頭に接続することが出来る。
【0019】
上記杭頭金具に於いて、中継ぎボルトは、異形鉄筋に比較して高い強度を持つ材質によって形成され、且つ異形鉄筋と比較して小径となることが好ましく、中継ぎボルトと異形鉄筋との接合部位の断面形状が略多角形であることが好ましい。杭頭金具をこのように構成することによって、中継ぎボルトの径を異形鉄筋の径よりも細くすることが出来、該中継ぎボルトの径を細くすることに伴ってネジ部材の外径を細くすることが出来る。
【0020】
また中継ぎボルトと異形鉄筋との接合部位の断面形状を多角形とすることによって、該多角形部分にスパナやレンチを掛けることが出来る。このため、作業性が向上し、特に、中継ぎボルトをネジ部材に対し締結する際に、トルクレンチを用いて一定のトルクを作用させることが出来る。
【0021】
また中継ぎボルトは、長手方向の両端側から雄ネジが形成され中央にネジが形成されていない部分が形成されていることが好ましい。このように構成した杭頭金具では、ネジ部材に対する螺合深さとカプラに対する螺合深さを、中央のネジが形成されていない部分で制御することが出来る。
【0022】
また中継ぎボルトは、長手方向の中央に多面体が設けられ、且つ長手方向の一端側から右雄ネジが形成されると共に他端側から左雄ネジが形成されたものであることが好ましい。このように構成された杭頭金具では、中央に設けられた多面体にスパナやレンチを掛けて所定の方向に回転させることで、異形鉄筋を回転させることなく、中継ぎボルト,ネジ部材を介して杭頭部に取り付けることが出来る。
【0023】
このため、予め曲げ加工を施した異形鉄筋であっても、該異形鉄筋の端部にカプラを接合しておくことで、杭の頭部に容易に取り付けることが出来る。従って、現場作業では曲げ加工することが困難な大径の異形鉄筋であっても、予め目的の形状に曲げ加工しておくことで、取り付けることが出来る。
【0024】
【発明の実施の形態】
以下、上記杭頭構造と杭頭金具の好ましい実施形態について図を用いて説明する。図1は杭頭構造を説明する図である。図2は杭頭構造を説明する図であり図1のII−II断面図である。図3は第1実施例に係る杭頭金具の構成を説明する図である。図4は第1実施例に係る杭頭金具に於けるネジ部材,カプラの断面構成を説明する図である。図5は第2実施例に係る杭頭金具の構成を説明する図である。図6は第3実施例に係る杭頭金具の構成を説明する図である。図7は長手方向に右ネジと左ネジを形成した中継ぎボルトを用いた第4実施例に係る杭頭金具の構成を説明する図である。
【0025】
先ず、図1,2により杭頭構造について説明する。尚、本杭頭構造に用いる杭頭金具は図に示す構成にのみ限定するものではなく、後述する他の構成に係る杭頭金具を用いることが可能である。
【0026】
図に示す杭頭構造は、地盤の目的の位置に埋設された杭1と、杭1の頭部1aに溶接され雌ネジ部2aが形成された複数のネジ部材2と、各ネジ部材2の雌ネジ部2aに螺合された中継ぎボルト3と、中継ぎボルト3を螺合する雌ネジ部4aを有し異形鉄筋5の端部に一体的に接合されたカプラ4とを有しており、前記異形鉄筋5に基礎コンクリート6が付着することで、杭1と基礎コンクリート6との一体化を実現している。
【0027】
尚、基礎コンクリート6を形成するに際し、杭1の頭部1aの近傍は予め掘削されて露出しており、該頭部1aを露出させた状態で、基礎コンクリート6に対応する地面に地業を施すと共に捨てコンクリート7が打設されている。
【0028】
また杭1の構成は特に限定するものではなく、鋼管を利用した中空状の鋼管杭や、頭部に鋼管を被せたコンクリート杭等の杭を用いることが可能である。そして杭1が中空杭である場合、この中空部にもコンクリート8が打設され、これにより、杭1は中実杭として構成されている。
【0029】
上記杭頭構造を構成する場合、予め杭1の頭部1aに複数のネジ部材2を溶接しておき、この杭1を地盤に於ける目的の位置に埋設する。このとき、杭1の埋設方法は特に限定するものではないが、頭部1aに大きな衝撃が作用しないような方法を採用することが好ましい。
【0030】
そして地盤に杭1を埋設した後、地盤を掘削して杭1の頭部1aを露出させると共に周囲を掘削して基礎コンクリート6を構築すべき部位に地業を施す。その後、捨てコンクリート7を打設し、この打設と前後して杭1に異形鉄筋5を取り付ける。
【0031】
即ち、杭1の頭部1aに取り付けたネジ部材2に中継ぎボルト3を螺合すると共に異形鉄筋5と一体的に接合したカプラ4を螺合して締結する。このとき、ネジ部材2の雌ネジ部2a,カプラ4の雌ネジ部4a及び中継ぎボルト3が夫々メートル系のネジとして形成されているため、これらが螺合する際の精度は高い状態で保持され、ガタツキのない良好な締結が実現される。
【0032】
また基礎コンクリート6を構築すべき部位に型枠が設置され、該型枠の内部及び杭1の内部にコンクリートを打設することで、目的の基礎が構築される。
【0033】
上記構成に於いて、異形鉄筋5は中継ぎボルト3,ネジ部材2を介して杭1に強固に接続される。このため、打設された基礎コンクリート6は異形鉄筋5を介して杭1と良好に一体化し、信頼性の高い基礎構造を構築することが可能となる。
【0034】
特に、中継ぎボルト3は異形鉄筋5の端部に接合されてネジ部材2に螺合することにより、異形鉄筋5を杭1に接続し且つ異形鉄筋5或いは杭1に作用する力を他方に伝達する機能を有する。このため、中継ぎボルト3は前記機能を有するものであれば良く、構成や構造を限定するものではない。即ち、中継ぎボルト3は、カプラー4を介して異形鉄筋5と接合されていても良く、また異形鉄筋5の端部に直接一体的に接合されていても良い。
【0035】
次に、上記杭頭構造を構成する際に用いられる杭頭金具の実施例について説明する。
【0036】
図3,4は第1実施例に係る杭頭金具の構成を説明するものであり、前述した杭頭構造を構成する際に用いられたものである。
【0037】
図に於いて、杭1は、鋼管杭や頭部に鋼管を被せたコンクリート杭等の杭のように、頭部に溶接可能な鋼が配置されたものとして構成されている。即ち、杭1は頭部1aにネジ部材2を溶接し得るような材質を持って構成されていれば良く、本体部分が、鋼管であるかコンクリートであるかを限定するものではない。本実施例では、杭1として鋼管杭を用いている。
【0038】
杭1の頭部1aに溶接されるネジ部材2の数は特に限定するものではなく、異形鉄筋5の太さや杭1の断面積等の条件に応じて設定される。即ち、杭1が鋼管杭である場合、鋼管の許容引張力(許容引張応力×断面積)と異形鉄筋の許容引張力とが等しくなるように該異形鉄筋の断面積が設定され、設定された断面積を満足し、且つ頭部1aの外周に配置したときに極端な方向性を生じさせることのない数が設定される。
【0039】
例えば、杭1の頭部1aに配置される異形鉄筋の数が少なくなる程、ネジ部材2の溶接作業やネジ部材2に対する異形鉄筋の取付作業が簡単となるが、余り少ないと基礎に水平力が作用したとき、この力を均等に支持し得なくなる所謂方向性が生じることとなる。そして方向性を無視するには、頭部1aの外周を多数に等分した位置に夫々ネジ部材2を配置することが必要となる。このため、本実施例では、杭1の頭部1aを方向性を無視し得る最小分割数である8等分した位置に夫々ネジ部材2を溶接している。
【0040】
ネジ部材2は、中継ぎボルト3を螺合する雌ネジ部2aが形成されており、杭1の頭部1aの外周に対し該杭1の軸心と雌ネジ部2aの軸心が平行になるように配置されて溶接される。このため、ネジ部材2は鋼によって形成され、外形は杭1の頭部1aと接触して溶接される際に安定し得るように多角形であることが好ましい。
【0041】
本実施例では、図4(c)に示すように、ネジ部材2は外形が六角形のバー材を用いており、該バー材の中心に雌ネジ部2aが形成され、六角形の1面を杭1の頭部1aの外周面に当接させて溶接している。
【0042】
ネジ部材2に形成される雌ネジ部2aは、ネジ部材2を長手方向に貫通して形成されても良く、一方側の端部から所定深さまで形成した所謂盲状に形成されていても良い。ネジ部材2は杭1を製造する工場段階で該杭1の頭部1aに溶接される。このため、現場までの搬送途中或いは現場での埋設工事中には、雌ネジ部2aの開放端部に蓋をすることで、雌ネジ部2aの保護を行なうことが好ましい。
【0043】
本実施例では、雌ネジ部2aはネジ部材2の一方側から予め設定された深さを持って形成され、これにより、ネジ部材2は底部2bを有する盲ネジとして形成されている。雌ネジ部2aの深さ(ネジ部分の長さ)は予め設計段階で設定されることは当然である。
【0044】
ネジ部材2に形成される雌ネジ部2aのネジサイズは特に限定するものではなく、異形鉄筋5の太さに応じたサイズを有する中継ぎボルト3のサイズに対応して形成される。
【0045】
中継ぎボルト3は、異形鉄筋5の端部に一体的に接合されたカプラー4に形成された雌ネジ部4a及びネジ部材2に螺合することで、異形鉄筋5を杭1に接続すると共に異形鉄筋5或いは杭1に作用する力を他方に伝達する機能を有する。このため、中継ぎボルト3は、ネジ部材2に形成された雌ネジ部2aの長さとカプラ4に形成された雌ネジ部4aの長さを加えた長さよりも短い長さを有する長ボルトとして形成されている。
【0046】
中継ぎボルト3は引張強度が異形鉄筋5の引張強度よりも強い材料を用いて形成されており、これにより、中継ぎボルト3の径は異形鉄筋5の径よりも小さい径を有している。従って、ネジ部材2やカプラ4の外径を小さくすることが可能となり、頭部1aに複数のネジ部材2を溶接した杭1を保管する際に、或いは運搬する際に有利である。
【0047】
中継ぎボルト3のネジピッチは特に限定するものではなく、またネジ形状も特に限定するものではない。即ち、中継ぎボルト3に形成されるネジは、通常用いられるメートル系の並目ネジとすることが可能である。
【0048】
カプラ4は異形鉄筋5の端部に一体的に接合されるものであり、一方の端部側から所定深さにわたって中継ぎボルト3を螺合する雌ネジ部4aが形成され、他方の端部側から所定深さにわたって異形鉄筋5を嵌合する穴4bが形成されている。
【0049】
また雌ネジ部4aに対応する部分はスパナやレンチを掛けることが可能なように多面体として形成されることが好ましい。本実施例では、図4(b)に示すように雌ネジ部4aの外形は六角形4cとして形成されている。しかし、必ずしも六角形4cである必要はなく、四角形であっても良いことは当然である。
【0050】
また異形鉄筋5は、鉄筋コンクリート造の構築物に通常使用される鉄筋が用いられ、外周には長手方向及び周方向に突起した節5aが形成されている。また異形鉄筋5の長さは予め設定された基礎コンクリートの仕様に対応して設定されている。
【0051】
そしてカプラ4の穴4bに異形鉄筋5の端部を嵌合し、この状態でカプラ4の外周をかしめ加工することで、カプラ4は該異形鉄筋5の端部に一体的に接合されている。このかしめ加工は工場段階で行なわれるため、現場に搬入された異形鉄筋5にはカプラ4が一体的に接合されている。このため、カプラ4の穴4bに対応する外形は、図4(a)に示すように、かしめ加工に伴って円形4dに形成されている。尚、かしめ加工の方法については何ら限定するものではなく、例えばスエージによる冷間鍛造法やロールかしめ法等の加工方法を適宜採用することが可能である。
【0052】
上記の如く構成された第1実施例の杭頭金具では、杭1を目的の位置に埋設した後、頭部1aを露出させて各ネジ部材2の雌ネジ部2aに中継ぎボルト3を螺合し、この中継ぎボルト3に異形鉄筋5に接合したカプラ4を螺合することで、異形鉄筋5を杭1に取り付けることが可能である。
【0053】
特に、中継ぎボルト3の長手方向の中央にネジを形成しない部分を2mm〜3mm程度設けておくことで、ネジ部材2の雌ネジ部2a,カプラ4の雌ネジ部4aに螺合したときの停止位置を設定することが可能となり、中継ぎボルト3がネジ部材2,カプラ4の何れかに偏ることがなく、均等で且つ確実な螺合状態を実現することが可能である。
【0054】
次に第2実施例に係る杭頭金具の構成について図5により説明する。尚、図に於いて、前述の第1実施例と同一の部分及び同一の機能を有する部分には同一の符号を付して説明を省略する。
【0055】
第2実施例に係る杭頭金具は、基本的な構成は第1実施例と同一であるが、中継ぎボルト3の材質が異形鉄筋5の強度と等しい材質に設定されている。このため、中継ぎボルト3の径と異形鉄筋5の径が略等しくなり、これに伴って、ネジ部材2,カプラ4の外径が第1実施例に比較して大きくなっている。
【0056】
上記の如く構成された第2実施例であっても、中継ぎボルト3を介して異形鉄筋5を杭1に取り付けることが可能であるが、ネジ部材2の外径が大きくなることにより、保管時或いは運搬時に於ける取り扱いを多少注意深くすることが必要となる。
【0057】
次に第3実施例に係る杭頭金具の構成について図6により説明する。本実施例は、中継ぎボルト3の材質を異形鉄筋5の材質よりも高い強度を発揮し得るものに設定している。このため、中継ぎボルト3の径は異形鉄筋5の径よりも細くなり、これに伴ってネジ部材2の外径も小さくなっている。
【0058】
また中継ぎボルト3は、異形鉄筋5の端面に直接接合されて一体化している。中継ぎボルト3を異形鉄筋5の端面に直接接合する場合、摩擦圧接法,スタッド溶接法等の手段を選択的に採用することが可能であり、本実施例では摩擦圧接法を採用することにより、両者の接続部位に圧着部9が形成されている。
【0059】
摩擦圧接法を採用した場合、中継ぎボルト3或いは異形鉄筋5の何れかをチャックして回転させ、他方をチャックして回転側に圧接させることから、中継ぎボルト3の軸心と異形鉄筋5の軸心を確実に一致させることが可能であり、異形鉄筋5を杭1に取り付ける際にブレることがなく有利である。
【0060】
次に第4実施例に係る杭頭金具の構成について図7により説明する。本実施例では、中継ぎボルト10がターンバックルとしての機能を有しており、異形鉄筋5を回転させることなく、容易に杭1に取り付けることを可能としたものである。
この実施例では、異形鉄筋5が曲げ加工を施されたものであるような場合に有利である。
【0061】
図に於いて、ネジ部材2には右ネジからなる雌ネジ部2aが形成され、カプラ4には左ネジからなる雌ネジ部4eが形成されている。このため、中継ぎボルト10は、一端側に右ネジ10aが、他端側に左ネジ10bが形成され、長手方向の中央にはスパナやレンチを掛けるための多面体となる六角部10cが形成されている。
【0062】
従って、ネジ部材2の雌ネジ部2aに中継ぎボルト10の右ネジ10aを接触させると共に、中継ぎボルト10の左ネジ10bに異形鉄筋5に一体的に接合されたカプラ4の雌ネジ部4eを接触させて夫々押圧し、この状態を維持して中継ぎボルト10を、異形鉄筋5から見て右方向に回転させることで、中継ぎボルト10の各ネジ10a,10bを対向する雌ネジ部2a,4eに螺合させ、これにより、異形鉄筋5を回転させることなく杭1に取り付けることが可能である。
【0063】
【発明の効果】
以上詳細に説明したように本発明に係る杭頭構造では、杭頭外周に溶接したネジ部材に異形鉄筋に接合された中継ぎボルトを螺合させることで、該異形鉄筋を杭頭に固定することが出来、且つ固定された異形鉄筋はガタがなく、高い精度を保持することが出来る。特に、中継ぎボルトをネジ部材に締結したときロックナットが不要となるため有利である。
【0064】
また本発明に係る杭頭金具では、異形鉄筋に対し、中継ぎボルトを直接一体的に接合し、或いはカプラを介して接合することによって、簡単な作業で、ガタがなく、且つ高い取付精度を保証して異形鉄筋を杭頭に接続することが出来る。
【0065】
また中継ぎボルトを異形鉄筋に比較して高い強度を持つ材質によって形成し、或いは中継ぎボルトと異形鉄筋との接合部位の断面形状を略多角形とすることによって、中継ぎボルトの径を異形鉄筋の径よりも細くすることが出来、該中継ぎボルトの径を細くすることに伴ってネジ部材の外径を細くすることが出来る。また多角形部分にスパナやレンチを掛けることが出来る。このため、作業性が向上し、特に、中継ぎボルトをネジ部材に対し締結する際に、トルクレンチを用いて一定のトルクを作用させることが出来る。
【0066】
また中継ぎボルトの長手方向の中央にネジが形成されていない部分を構成することによって、中継ぎボルトのネジ部材に対する螺合深さとカプラに対する螺合深さを、ネジが形成されていない部分で制御することが出来る。
【0067】
また中継ぎボルトを長手方向の中央に多面体を設け、且つ長手方向の一端側から右雄ネジを形成すると共に他端側から左雄ネジを形成することによって、中央に設けられた多面体にスパナやレンチを掛けて所定の方向に回転させることで、異形鉄筋を回転させることなく、中継ぎボルト,ネジ部材を介して杭頭部に取り付けることが出来る。このため、予め曲げ加工を施した異形鉄筋であっても、該異形鉄筋の端部にカプラを接合しておくことで、杭の頭部に容易に取り付けることが出来る。従って、現場作業では曲げ加工することが困難な大径の異形鉄筋であっても容易に取り付けることが出来る。
【図面の簡単な説明】
【図1】杭頭構造を説明する図である。
【図2】杭頭構造を説明する図であり図1のII−II断面図である。
【図3】第1実施例に係る杭頭金具の構成を説明する図である。
【図4】第1実施例に係る杭頭金具に於けるネジ部材,カプラの断面構成を説明する図である。
【図5】第2実施例に係る杭頭金具の構成を説明する図である。
【図6】第3実施例に係る杭頭金具の構成を説明する図である。
【図7】長手方向に右ネジと左ネジを形成した中継ぎボルトを用いた第4実施例に係る杭頭金具の構成を説明する図である。
【符号の説明】
1 杭
1a 頭部
2 ネジ部材
2a 雌ネジ部
3 中継ぎネジ
4 カプラ
4a,4e 雌ネジ部
4b 穴
4c 六角形
4d 円形
5 異形鉄筋
5a 節
6 基礎コンクリート
7 捨てコンクリート
8 コンクリート
9 圧着部
10 中継ぎボルト
10a 右ネジ
10b 左ネジ
10c 六角部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a structure of a pile such as a concrete pile with a shell steel pipe or a cast-in-place steel pipe concrete pile having a steel pipe portion fixed to the foundation concrete via a deformed reinforcing bar, and a head of the pile. It is related with metal fittings, such as a pile for attaching a deformed reinforcing bar to a part.
[0002]
[Prior art]
When constructing the foundation, a pile buried in the ground and the foundation concrete are integrated through a reinforcing bar. In particular, in order to improve the adherence of concrete, it is common to use deformed reinforcing bars in which the outer peripheral surface is formed with nodes composed of protrusions in the longitudinal direction and the circumferential direction. The deformed reinforcing bar is attached to the head of the pile after the pile is buried at a predetermined position on the site. For this reason, it is necessary for the attachment structure of the deformed reinforcing bar to the pile head to be simple and ensure the accuracy, and many techniques have been proposed to realize such a structure.
[0003]
For example, the technique disclosed in Japanese Patent Publication No. 3-54736 (first known example) relates to “pile with a reinforcing bar connector”, and attaches a connector to the outer periphery of the head of the pile, A screw hole for screwing a reinforcing bar (screw knot reinforcing bar) that forms a spiral node is provided. In this technique, a reinforcing bar is attached to a rake by screwing a reinforcing bar having a spiral knot on its outer periphery to a connector attached to the head of the rake, and a lock nut is fastened to the reinforcing bar to tie the reinforcing bar. It can be firmly attached to the head of
[0004]
Moreover, the technique (2nd well-known example) disclosed by Unexamined-Japanese-Patent No. 9-250143 is related with "the connection tool for connecting a deformed reinforcing bar to a steel pipe pile", and was welded to the outer periphery of the head part of a steel pipe pile. Consists of a bottomed outer tube and a joint that is removably inserted into the outer tube while forming a screw hole for screwing the lower end of a reinforcing bar (threaded bar) with a spiral knot on the outer periphery It is. In this technique, the threaded reinforcing bar is screwed into the joint, and the joint is inserted into the outer tube so that the reinforcing bar can be attached to the head of the steel pipe pile.
[0005]
Moreover, the technique (3rd well-known example) disclosed by Unexamined-Japanese-Patent No. 2001-11871 is related with "the pile head end part structure by the protrusion type metal fitting of a ready-made pile", and the substantially same ring as the internal diameter and outer diameter of a ready-made pile. Protrusions with bolt holes or female screw holes on the outer periphery of the part are integrally formed, and the lower part of this ring part is welded and fixed to the pile head, and ready-made piles and foundation slabs are joined to the bolt holes and female screw holes. This is a fixed rebar (screw joint rebar). In this technique, a screw nut can be firmly attached by fastening a lock nut to a screw joint reinforcing bar attached to a bolt hole or a female screw hole.
[0006]
In each of the above-mentioned known examples, a threaded reinforcing bar with a spiral protrusion formed on the outer periphery is used as a reinforcing bar that connects the pile to the foundation concrete, and this threaded reinforcing bar is connected to the outer periphery of the pile head. Are screwed onto a connector (joint, protrusion) provided with a female screw for screwing. For this reason, the connection operation | work of the reinforcing bar with respect to the pile embed | buried under the ground can be performed easily.
[0007]
Moreover, the screw joint reinforcing bar used in each known example is configured in accordance with JIS 3112, and a spiral node is formed on the outer peripheral surface at a predetermined pitch according to the nominal diameter during the manufacturing process by hot rolling. Yes. The threaded bar has two planes formed along the longitudinal direction and over the entire length, and therefore, the spiral threaded section is cut by these planes.
[0008]
[Problems to be solved by the invention]
As described above, the threaded joint reinforcing bar is not threaded by rolling or die machining, and its accuracy is poor. Moreover, the pitch of the screw nodes is large, and the continuity is also impaired by the two opposing planes. For this reason, there is a problem that the backlash is large even when screwed into the connecting tool in the first known example and the female thread portion formed on the protrusion in the third known example, and the use of a lock nut is indispensable. .
[0009]
Further, in the second known example, there is a problem that the construction of the grout is indispensable in order to prevent backlash after attaching the joint screwed with the threaded reinforcing bar to the mantle ring.
[0010]
Further, in the third known example, since the annular portion and the protruding portion are integrally formed, it is possible to prepare many types of end face fittings corresponding to the number and thickness of the screw joint reinforcing bars connected to the pile head. There is a problem that it becomes necessary.
[0011]
In each of the known examples, the screw joint reinforcing bar is directly screwed into a connecting tool provided with a female screw. Therefore, these connecting tools have a problem that the diameter of the screw connecting bar becomes very large with respect to the diameter of the screw connecting bar. Furthermore, in order to screw the threaded joint reinforcing bar directly into the connector, etc., it is not possible to use a pre-bent threaded joint, and when bending the threaded joint, after fixing it to the pile head There is a problem that workability is poor, and there is a problem that the machining itself becomes difficult when the diameter of the threaded reinforcing bar exceeds a certain thickness (about 25 mm).
[0012]
An object of the present invention is to provide a pile head structure having a simple structure with less play when a reinforcing bar is attached, and a pile head fitting capable of realizing the attachment of a bent reinforcing bar to the pile head. There is.
[0013]
[Means for Solving the Problems]
In order to solve the above-mentioned problem, the pile head structure according to the present invention has a deformed shape in which a screw member formed with a female screw and welded to the outer periphery of the pile head and a joint bolt to be screwed into the female screw of the screw member are joined. The pile head is fixed inside the foundation concrete via a deformed reinforcing bar having a reinforcing bar and screwed with a joint bolt to the screw member of the pile embedded in the ground.
[0014]
In the above-mentioned pile head structure, a screw member having a female screw formed on the outer periphery of the pile head is welded, and the deformed reinforcing bar is fixed to the pile head by screwing a joint bolt joined to the deformed reinforcing bar to this screw member. I can do it. Unlike the threaded reinforcing bar, each of the female screw and the intermediate bolt formed on the screw member has a highly accurate threaded portion. For this reason, when the deformed reinforcing bar is fastened to the screw member welded to the head of the pile, it is possible to realize joining with high accuracy.
[0015]
In particular, when connecting deformed bars to the outer periphery of the pile head, by changing the shape of the connection part from screw joints to standard screws represented by bolts and nuts, it is possible to obtain predetermined joint performance with small torque . For this reason, a large force is not required when performing the connection work, and the work can be easily performed.
[0016]
In general, the pitch of the bolt is small compared to the pitch of the threaded reinforcing bar. Therefore, when fastening a deformed rebar with a joint bolt to a screw member, it is necessary to increase the number of rotations of the deformed rebar, but to reduce backlash. This is advantageous because the mounting accuracy can be guaranteed and a lock nut is unnecessary.
[0017]
Further, the pile head metal fitting according to the present invention comprises a deformed reinforcing bar in which a female screw is formed and welded to the outer periphery of the pile head, and a joint bolt that is screwed to the screw member is integrally joined to an end portion. Alternatively, a screw member formed with a female screw and welded to the outer periphery of the pile head, a joint bolt that is screwed to the screw member, and a coupler that forms a female screw that is screwed to the joint bolt at the end are integrated. It consists of deformed reinforcing bars joined together.
[0018]
In the above pile head metal fittings, there is a difference between joining the joint bolt directly to the deformed reinforcing bar or via a coupler, but it is substantially the same, and high installation accuracy is achieved with simple work. It is possible to guarantee that the deformed reinforcing bar can be connected to the pile head.
[0019]
In the above-mentioned pile head metal fitting, the intermediate bolt is preferably made of a material having high strength compared to the deformed reinforcing bar and has a small diameter compared to the deformed reinforcing bar, and the joint portion between the intermediate bolt and the deformed reinforcing bar It is preferable that the cross-sectional shape of this is a substantially polygon. By constructing the pile head metal fitting in this way, the diameter of the joint bolt can be made smaller than the diameter of the deformed reinforcing bar, and the outer diameter of the screw member can be made smaller as the diameter of the joint bolt is made smaller. I can do it.
[0020]
Moreover, a spanner or a wrench can be hung on this polygonal part by making the cross-sectional shape of the junction part of a joining bolt and a deformed reinforcing bar into a polygon. For this reason, workability | operativity improves and a fixed torque can be made to act using a torque wrench especially when fastening a joint bolt with a screw member.
[0021]
Further, it is preferable that the intermediate bolt is formed with a male screw from both ends in the longitudinal direction and a portion where no screw is formed at the center. In the thus constructed pile head metal fitting, the screwing depth with respect to the screw member and the screwing depth with respect to the coupler can be controlled at the portion where the central screw is not formed.
[0022]
Further, it is preferable that the intermediate bolt is provided with a polyhedron at the center in the longitudinal direction, a right male screw formed from one end side in the longitudinal direction, and a left male screw formed from the other end side. In a pile head bracket constructed in this way, a polyhedron provided in the center is hung with a spanner or wrench and rotated in a predetermined direction, so that the pile is connected via a joint bolt and screw member without rotating the deformed rebar. Can be attached to the head.
[0023]
For this reason, even if it is a deformed reinforcing bar previously bent, it can be easily attached to the head of the pile by joining a coupler to the end of the deformed reinforcing bar. Therefore, even a deformed reinforcing bar having a large diameter that is difficult to be bent by field work can be attached by bending it into a desired shape in advance.
[0024]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, preferred embodiments of the pile head structure and the pile head metal fitting will be described with reference to the drawings. FIG. 1 is a diagram illustrating a pile head structure. FIG. 2 is a view for explaining the pile head structure and is a cross-sectional view taken along the line II-II in FIG. FIG. 3 is a diagram for explaining the configuration of the pile head bracket according to the first embodiment. FIG. 4 is a view for explaining a cross-sectional configuration of a screw member and a coupler in the pile head fitting according to the first embodiment. FIG. 5 is a diagram for explaining the configuration of a pile head metal fitting according to the second embodiment. FIG. 6 is a diagram for explaining the configuration of a pile head metal fitting according to the third embodiment. FIG. 7 is a view for explaining the configuration of a pile head metal fitting according to a fourth embodiment using a joint bolt in which a right screw and a left screw are formed in the longitudinal direction.
[0025]
First, the pile head structure will be described with reference to FIGS. In addition, the pile head metal fitting used for this pile head structure is not limited only to the structure shown to a figure, It is possible to use the pile head metal fitting concerning the other structure mentioned later.
[0026]
The pile head structure shown in the figure includes a pile 1 embedded in a target position of the ground, a plurality of screw members 2 welded to the head 1a of the pile 1 and formed with female screw portions 2a, and each screw member 2. A joint bolt 3 screwed to the female screw portion 2a, and a coupler 4 having a female screw portion 4a for screwing the joint bolt 3 and integrally joined to the end of the deformed reinforcing bar 5. The foundation concrete 6 adheres to the deformed reinforcing bar 5 so that the pile 1 and the foundation concrete 6 are integrated.
[0027]
In addition, when forming the foundation concrete 6, the vicinity of the head 1a of the pile 1 is excavated and exposed in advance, and the ground work corresponding to the foundation concrete 6 is performed with the head 1a exposed. Abandoned concrete 7 is cast as it is applied.
[0028]
Moreover, the structure of the pile 1 is not specifically limited, It is possible to use piles, such as a hollow steel pipe pile using a steel pipe, and a concrete pile which covered the steel pipe on the head. And when the pile 1 is a hollow pile, the concrete 8 is cast also by this hollow part, and, thereby, the pile 1 is comprised as a solid pile.
[0029]
When the pile head structure is configured, a plurality of screw members 2 are welded to the head 1a of the pile 1 in advance, and the pile 1 is embedded at a target position in the ground. At this time, the method for burying the pile 1 is not particularly limited, but it is preferable to adopt a method in which a large impact does not act on the head 1a.
[0030]
Then, after the pile 1 is buried in the ground, the ground is excavated to expose the head 1a of the pile 1 and the surroundings are excavated to apply the ground work to the site where the foundation concrete 6 is to be constructed. Thereafter, the discarded concrete 7 is cast, and the deformed reinforcing bar 5 is attached to the pile 1 before and after the casting.
[0031]
That is, the joint bolt 3 is screwed to the screw member 2 attached to the head 1a of the pile 1 and the coupler 4 integrally joined to the deformed reinforcing bar 5 is screwed and fastened. At this time, since the female screw portion 2a of the screw member 2, the female screw portion 4a of the coupler 4, and the intermediate bolt 3 are formed as metric screws, the accuracy when they are screwed is maintained at a high level. Good fastening without backlash is achieved.
[0032]
Moreover, a formwork is installed in the site | part which should build the foundation concrete 6, and the target foundation is constructed | assembled by placing concrete into the inside of this formwork and the inside of the pile 1. FIG.
[0033]
In the above configuration, the deformed reinforcing bar 5 is firmly connected to the pile 1 through the intermediate bolt 3 and the screw member 2. For this reason, it is possible to satisfactorily integrate the placed concrete foundation 6 with the pile 1 via the deformed reinforcing bar 5 and construct a highly reliable foundation structure.
[0034]
In particular, the intermediate bolt 3 is joined to the end of the deformed reinforcing bar 5 and screwed into the screw member 2 to connect the deformed reinforcing bar 5 to the pile 1 and transmit the force acting on the deformed reinforcing bar 5 or the pile 1 to the other. It has the function to do. For this reason, the intermediate | middle bolt 3 should just have the said function, and does not limit a structure or a structure. That is, the intermediate bolt 3 may be joined to the deformed reinforcing bar 5 via the coupler 4, or may be directly joined to the end of the deformed reinforcing bar 5.
[0035]
Next, an example of a pile head metal fitting used when configuring the above pile head structure will be described.
[0036]
3 and 4 illustrate the configuration of the pile head metal fitting according to the first embodiment, which is used when the above-described pile head structure is configured.
[0037]
In the drawing, the pile 1 is configured as a steel pipe pile or a pile such as a concrete pile with a steel pipe covered on the head, in which weldable steel is disposed on the head. That is, the pile 1 only needs to be configured to have a material capable of welding the screw member 2 to the head 1a, and does not limit whether the main body portion is a steel pipe or concrete. In this embodiment, a steel pipe pile is used as the pile 1.
[0038]
The number of the screw members 2 welded to the head 1 a of the pile 1 is not particularly limited, and is set according to conditions such as the thickness of the deformed reinforcing bar 5 and the cross-sectional area of the pile 1. That is, when the pile 1 is a steel pipe pile, the cross-sectional area of the deformed reinforcing bar is set and set so that the allowable tensile force (allowable tensile stress x cross-sectional area) of the steel pipe is equal to the allowable tensile force of the deformed reinforcing bar. A number that satisfies the cross-sectional area and does not cause extreme directivity when arranged on the outer periphery of the head 1a is set.
[0039]
For example, the smaller the number of deformed reinforcing bars placed on the head 1a of the pile 1, the easier the welding operation of the screw member 2 and the attaching operation of the deformed reinforcing bar to the screw member 2. When this occurs, a so-called directionality in which this force cannot be supported evenly occurs. In order to ignore the directionality, it is necessary to arrange the screw members 2 at positions where the outer periphery of the head 1a is equally divided into a large number. For this reason, in the present Example, the screw member 2 is welded to the position which divided | segmented the head 1a of the pile 1 into 8 parts which is the minimum division | segmentation number which can disregard directionality, respectively.
[0040]
The screw member 2 is formed with a female screw portion 2a into which the joint bolt 3 is screwed, and the axis of the pile 1 and the axis of the female screw portion 2a are parallel to the outer periphery of the head 1a of the pile 1. Arranged and welded. For this reason, it is preferable that the screw member 2 is formed of steel, and the outer shape is polygonal so that the outer shape can be stabilized when being contacted with the head 1a of the pile 1 and being welded.
[0041]
In this embodiment, as shown in FIG. 4 (c), the screw member 2 uses a hexagonal bar material, and a female screw portion 2a is formed at the center of the bar material so that one side of the hexagonal surface is formed. Are brought into contact with the outer peripheral surface of the head 1a of the pile 1 and welded.
[0042]
The female screw portion 2a formed on the screw member 2 may be formed so as to penetrate the screw member 2 in the longitudinal direction, or may be formed in a so-called blind shape formed from one end portion to a predetermined depth. . The screw member 2 is welded to the head 1a of the pile 1 at the factory stage where the pile 1 is manufactured. For this reason, it is preferable to protect the female screw portion 2a by covering the open end portion of the female screw portion 2a during transfer to the site or during burial work on the site.
[0043]
In this embodiment, the female screw portion 2a is formed with a preset depth from one side of the screw member 2, whereby the screw member 2 is formed as a blind screw having a bottom portion 2b. Of course, the depth of the female screw portion 2a (the length of the screw portion) is set in advance at the design stage.
[0044]
The screw size of the female screw portion 2 a formed on the screw member 2 is not particularly limited, and is formed corresponding to the size of the intermediate bolt 3 having a size corresponding to the thickness of the deformed reinforcing bar 5.
[0045]
The connecting bolt 3 is connected to the pile 1 by connecting the deformed reinforcing bar 5 to the pile 1 by screwing into the female screw portion 4a formed on the coupler 4 integrally joined to the end of the deformed reinforcing bar 5 and the screw member 2. It has a function of transmitting the force acting on the reinforcing bar 5 or the pile 1 to the other. Therefore, the intermediate bolt 3 is formed as a long bolt having a length shorter than the sum of the length of the female screw portion 2a formed on the screw member 2 and the length of the female screw portion 4a formed on the coupler 4. Has been.
[0046]
The intermediate bolt 3 is formed using a material whose tensile strength is stronger than the tensile strength of the deformed reinforcing bar 5, so that the diameter of the intermediate bolt 3 is smaller than the diameter of the deformed reinforcing bar 5. Therefore, the outer diameter of the screw member 2 and the coupler 4 can be reduced, which is advantageous when storing or transporting the pile 1 in which the plurality of screw members 2 are welded to the head 1a.
[0047]
The thread pitch of the intermediate bolt 3 is not particularly limited, and the thread shape is not particularly limited. That is, the screw formed on the joint bolt 3 can be a commonly used metric coarse screw.
[0048]
The coupler 4 is integrally joined to the end portion of the deformed reinforcing bar 5 and is formed with a female screw portion 4a for screwing the joint bolt 3 over a predetermined depth from one end portion side. A hole 4b for fitting the deformed reinforcing bar 5 is formed over a predetermined depth.
[0049]
Further, the portion corresponding to the female screw portion 4a is preferably formed as a polyhedron so that a spanner or a wrench can be hung. In the present embodiment, as shown in FIG. 4B, the external shape of the female screw portion 4a is formed as a hexagon 4c. However, it does not necessarily have to be the hexagon 4c, and may be a quadrangle.
[0050]
The deformed reinforcing bar 5 is a reinforcing bar that is usually used for a reinforced concrete structure, and the outer periphery is formed with a node 5a protruding in the longitudinal direction and the circumferential direction. The length of the deformed reinforcing bar 5 is set in accordance with the specifications of the foundation concrete set in advance.
[0051]
Then, the end of the deformed reinforcing bar 5 is fitted into the hole 4b of the coupler 4, and the coupler 4 is integrally joined to the end of the deformed reinforcing bar 5 by caulking the outer periphery of the coupler 4 in this state. . Since this caulking is performed at the factory stage, the coupler 4 is integrally joined to the deformed reinforcing bar 5 carried into the site. For this reason, the outer shape corresponding to the hole 4b of the coupler 4 is formed in a circular shape 4d with caulking, as shown in FIG. The caulking method is not particularly limited, and for example, a cold forging method using a swage, a roll caulking method, or the like can be appropriately employed.
[0052]
In the pile head metal fitting of the first embodiment configured as described above, after the pile 1 is embedded at a target position, the head 1a is exposed and the joint bolt 3 is screwed to the female screw portion 2a of each screw member 2. Then, the deformed reinforcing bar 5 can be attached to the pile 1 by screwing the coupler 4 joined to the deformed reinforcing bar 5 to the intermediate bolt 3.
[0053]
In particular, by providing a portion where the screw is not formed at the center of the longitudinal direction of the intermediate bolt 3 in the range of 2 mm to 3 mm, the stop when the screw 2 is engaged with the female screw 2a of the screw member 2 and the female screw 4a of the coupler 4 is stopped. The position can be set, and the intermediate bolt 3 is not biased to either the screw member 2 or the coupler 4, and an even and reliable screwed state can be realized.
[0054]
Next, the structure of the pile head metal fitting according to the second embodiment will be described with reference to FIG. In the figure, the same parts as those in the first embodiment and the parts having the same functions are denoted by the same reference numerals and the description thereof is omitted.
[0055]
The basic structure of the pile head metal fitting according to the second embodiment is the same as that of the first embodiment, but the material of the intermediate bolt 3 is set to be equal to the strength of the deformed reinforcing bar 5. For this reason, the diameter of the intermediate bolt 3 and the diameter of the deformed reinforcing bar 5 are substantially equal, and accordingly, the outer diameters of the screw member 2 and the coupler 4 are larger than those of the first embodiment.
[0056]
Even in the second embodiment configured as described above, it is possible to attach the deformed reinforcing bar 5 to the pile 1 via the intermediate bolt 3. However, since the outer diameter of the screw member 2 increases, Alternatively, it is necessary to be somewhat careful in handling during transportation.
[0057]
Next, the structure of the pile head metal fitting according to the third embodiment will be described with reference to FIG. In this embodiment, the material of the intermediate bolt 3 is set to be able to exhibit higher strength than the material of the deformed reinforcing bar 5. For this reason, the diameter of the intermediate bolt 3 is smaller than the diameter of the deformed reinforcing bar 5, and accordingly, the outer diameter of the screw member 2 is also reduced.
[0058]
The intermediate bolt 3 is directly joined to the end face of the deformed reinforcing bar 5 and integrated. When the intermediate bolt 3 is directly joined to the end face of the deformed reinforcing bar 5, means such as a friction welding method and a stud welding method can be selectively employed. In this embodiment, by employing the friction welding method, A crimping portion 9 is formed at the connection site between the two.
[0059]
When the friction welding method is adopted, either the intermediate bolt 3 or the deformed rebar 5 is chucked and rotated, and the other is chucked and pressed to the rotating side. It is possible to reliably match the hearts, and it is advantageous that the deformed rebar 5 is not shaken when attached to the pile 1.
[0060]
Next, the structure of the pile head metal fitting according to the fourth embodiment will be described with reference to FIG. In this embodiment, the relay bolt 10 has a function as a turnbuckle, and can be easily attached to the pile 1 without rotating the deformed reinforcing bar 5.
This embodiment is advantageous when the deformed reinforcing bar 5 is bent.
[0061]
In the figure, the screw member 2 is formed with a female screw portion 2a formed of a right screw, and the coupler 4 is formed with a female screw portion 4e formed of a left screw. Therefore, the connecting bolt 10 has a right screw 10a on one end side and a left screw 10b on the other end side, and a hexagonal portion 10c that forms a polyhedron for hanging a spanner or a wrench at the center in the longitudinal direction. Yes.
[0062]
Accordingly, the right screw 10a of the intermediate bolt 10 is brought into contact with the female screw portion 2a of the screw member 2, and the female screw portion 4e of the coupler 4 integrally joined to the deformed reinforcing bar 5 is brought into contact with the left screw 10b of the intermediate bolt 10. Each of the screws 10a and 10b of the intermediate bolt 10 is turned to the opposite female screw portions 2a and 4e by rotating the intermediate bolt 10 in the right direction as viewed from the deformed reinforcing bar 5 while maintaining this state. By screwing, it is possible to attach the deformed reinforcing bar 5 to the pile 1 without rotating it.
[0063]
【The invention's effect】
As described in detail above, in the pile head structure according to the present invention, the deformed reinforcing bar is fixed to the pile head by screwing the joint bolt joined to the deformed reinforcing bar to the screw member welded to the outer periphery of the pile head. And the fixed deformed reinforcing bar has no play and can maintain high accuracy. In particular, when the intermediate bolt is fastened to the screw member, a lock nut is unnecessary, which is advantageous.
[0064]
Moreover, in the pile head metal fitting according to the present invention, the joint bolt is directly joined to the deformed reinforcing bar directly or via the coupler, so that there is no looseness and high mounting accuracy is guaranteed. And deformed bars can be connected to the pile head.
[0065]
In addition, the joint bolt is made of a material having a higher strength than that of the deformed reinforcing bar, or the cross-sectional shape of the joint portion between the deforming reinforcing bar and the deformed reinforcing bar is made into a substantially polygonal shape, so that the diameter of the connecting bolt is made the diameter of the deformed reinforcing bar. The outer diameter of the screw member can be reduced as the diameter of the intermediate bolt is reduced. You can also hang a spanner or wrench on the polygon. For this reason, workability | operativity improves and a fixed torque can be made to act using a torque wrench especially when fastening a joint bolt with a screw member.
[0066]
Further, by forming a portion in which the screw is not formed at the center in the longitudinal direction of the intermediate bolt, the screwing depth of the relay bolt to the screw member and the screwing depth to the coupler are controlled by the portion where the screw is not formed. I can do it.
[0067]
In addition, a polyhedron is provided in the center in the longitudinal direction of the intermediate bolt, and a right male screw is formed from one end side in the longitudinal direction and a left male screw is formed from the other end side. It can attach to a pile head via an intermediate bolt and a screw member, without rotating a deformed reinforcing bar by applying and rotating in a predetermined direction. For this reason, even if it is a deformed reinforcing bar previously bent, it can be easily attached to the head of the pile by joining a coupler to the end of the deformed reinforcing bar. Therefore, even a deformed reinforcing bar having a large diameter, which is difficult to be bent by field work, can be easily attached.
[Brief description of the drawings]
FIG. 1 is a diagram illustrating a pile head structure.
FIG. 2 is a diagram for explaining a pile head structure and a cross-sectional view taken along the line II-II in FIG.
FIG. 3 is a diagram for explaining the configuration of a pile head metal fitting according to the first embodiment.
FIG. 4 is a diagram illustrating a cross-sectional configuration of a screw member and a coupler in a pile head metal fitting according to a first embodiment.
FIG. 5 is a diagram for explaining the configuration of a pile head metal fitting according to a second embodiment.
FIG. 6 is a diagram for explaining a configuration of a pile head metal fitting according to a third embodiment.
FIG. 7 is a diagram for explaining a configuration of a pile head bracket according to a fourth embodiment using a joint bolt in which a right screw and a left screw are formed in a longitudinal direction.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Pile 1a Head 2 Screw member 2a Female thread part 3 Joint screw 4 Coupler 4a, 4e Female thread part 4b Hole 4c Hexagon 4d Circle 5 Deformed bar 5a Node 6 Foundation concrete 7 Discard concrete 8 Concrete 9 Crimp part
10 Joint bolt
10a right hand thread
10b Left-hand thread
10c Hexagon

Claims (7)

雌ネジが形成され杭頭外周に溶接されたネジ部材と、前記ネジ部材の雌ネジに螺合される中継ぎボルトが接合された異形鉄筋とを有し、地盤に埋設された杭の前記ネジ部材に中継ぎボルトを螺合した異形鉄筋を介して杭頭が基礎コンクリート内部に固定されていることを特徴とする杭頭構造。The screw member of the pile embedded in the ground, including a screw member formed with a female screw and welded to the outer periphery of the pile head, and a deformed reinforcing bar joined with a joint bolt to be screwed into the female screw of the screw member A pile head structure characterized in that the pile head is fixed to the inside of the foundation concrete through deformed reinforcing bars screwed with a joint bolt. 雌ネジが形成され杭頭外周に溶接されたネジ部材と、端部に前記ネジ部材に螺合される中継ぎボルトが一体的に接合された異形鉄筋からなることを特徴とする杭頭金具。A pile head bracket comprising: a screw member formed with a female screw and welded to the outer periphery of the pile head; and a deformed reinforcing bar integrally joined with a joint bolt screwed to the screw member at an end portion. 雌ネジが形成され杭頭外周に溶接されたネジ部材と、前記ネジ部材に螺合される中継ぎボルトと、端部に前記中継ぎボルトが螺合される雌ネジを形成したカプラを一体的に接合した異形鉄筋と、からなることを特徴とする杭頭金具。A screw member formed with a female screw and welded to the outer periphery of the pile head, a joint bolt that is screwed to the screw member, and a coupler that forms a female screw that is screwed to the joint bolt at the end are integrally joined. A pile head bracket characterized by comprising deformed reinforcing bars. 前記中継ぎボルトは、異形鉄筋に比較して高い強度を持つ材質によって形成され、且つ異形鉄筋と比較して小径となる請求項2又は3に記載した杭頭金具。The pile head bracket according to claim 2 or 3, wherein the intermediate bolt is formed of a material having a higher strength than that of the deformed reinforcing bar and has a smaller diameter than that of the deformed reinforcing bar. 前記中継ぎボルトと異形鉄筋との接合部位の断面形状が略多角形であることを特徴とする請求項2乃至4の何れかに記載した杭頭金具。The pile head bracket according to any one of claims 2 to 4, wherein a cross-sectional shape of a joint portion between the intermediate bolt and the deformed reinforcing bar is a substantially polygonal shape. 前記中継ぎボルトは、長手方向の両端側から雄ネジが形成され中央にネジが形成されていない部分が形成されていることを特徴とする請求項3に記載した杭頭金具。4. The pile head bracket according to claim 3, wherein the intermediate bolt is formed with a male screw formed from both ends in the longitudinal direction and a portion where no screw is formed in the center. 前記中継ぎボルトは、長手方向の中央に多面体が設けられ、且つ長手方向の一端側から右雄ネジが形成されると共に他端側から左雄ネジが形成されたものであることを特徴とする請求項3に記載した杭頭金具。The relay bolt is characterized in that a polyhedron is provided at the center in the longitudinal direction, a right male screw is formed from one end side in the longitudinal direction, and a left male screw is formed from the other end side. Item 3. The pile head bracket described in item 3.
JP2001240297A 2001-08-08 2001-08-08 Pile head structure and pile head bracket Expired - Lifetime JP4578029B2 (en)

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JP5008532B2 (en) * 2007-11-06 2012-08-22 岡部株式会社 Pile head rebar fittings
JP5281840B2 (en) * 2008-07-25 2013-09-04 大成建設株式会社 Screw fastening mechanism
JP6381070B2 (en) * 2013-07-09 2018-08-29 センクシア株式会社 Pile head joint structure
CN103866761B (en) * 2014-03-21 2016-04-06 李全民 The mechanical connection pile crown of end plate recycling precast concrete pile and manufacture method thereof
JP6682062B2 (en) * 2015-07-16 2020-04-15 システム計測株式会社 Pile head joint structure

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JP2002256570A (en) * 2001-03-05 2002-09-11 Nippon Steel Corp Position adjustable joining structure of steel pipe pile and anchor reinforcement
JP2002256552A (en) * 2001-03-05 2002-09-11 Nippon Steel Corp Position adjustable joining structure of steel pipe pile and anchor reinforcement

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JPS62153418A (en) * 1985-12-26 1987-07-08 Noguchi Kenchiku Jimusho:Kk Pile with connector for reinforcing bar
JP2824496B2 (en) * 1990-03-19 1998-11-11 清水建設株式会社 Method of arranging reinforcing bars and jig for mechanical joint used therefor
JP3658443B2 (en) * 1996-03-18 2005-06-08 株式会社トーテック Connecting tool for connecting deformed bars to steel pipe piles

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JP2002256570A (en) * 2001-03-05 2002-09-11 Nippon Steel Corp Position adjustable joining structure of steel pipe pile and anchor reinforcement
JP2002256552A (en) * 2001-03-05 2002-09-11 Nippon Steel Corp Position adjustable joining structure of steel pipe pile and anchor reinforcement

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