The mechanical connection pile crown of end plate recycling precast concrete pile and manufacture method thereof
Technical field
The present invention relates to a kind of precast concrete pile mechanical connection pile crown, particularly relate to mechanical connection pile crown and the manufacture method thereof of a kind of end plate recycling precast concrete pile.
Background technology
The pile tube of existing centrifugal forming, hollow square pile, after pile foundation construction, the main method that pile crown is connected with cushion cap is: scene is cleared up, chisel out the laitance layer of an endoporus, a pallet is suspended in midair at stake endoporus, the reinforcing cage that colligation is good inserts endoporus, building slightly expanded concrete to endoporus again makes endoporus fill out core completely, this construction technology is complicated, cycle is long, costly, quality control difficulty is large, it is also often not enough that endoporus fills out core bonding frictional force, especially high in groundwater table, when storm drain not in time etc. causes basement buoyancy large, endoporus institute wadding weft variation is easily separated with pile body, thus also easily there is basement floating-up, the quality accident of tilting, and the method that solid square pile pile crown is connected with cushion cap mainly: adopt broken pile crown, pull down end plate, expose reinforcing bar, curved for reinforcing bar anchor is anchored into cushion cap concreting together with cushion cap reinforcing bar binding, impact is had to cause damage to the concrete of pile crown, pile body when the shortcoming of this connected mode is broken pile crown, difficulty of construction is large, and efficiency is also very low.Pile for prestressed pipe, the offcenter squared pile of current national standard specification have end plate, but the non-dismountable recovery of pile crown end plate, and when being connected with foundation platform, pile crown end plate all anchors into cushion cap, wastes steel resources.And solid square pile end plate and reinforcing bar directly weld, impact pile crown during dismounting, and dismantle with gas cutting, end plate is easily out of shape can only regard scrap iron process.
Summary of the invention
Object of the present invention is just the mechanical connection pile crown and the manufacture method thereof that provide a kind of end plate recycling precast concrete pile in order to solve the problem.
The present invention is achieved through the following technical solutions above-mentioned purpose:
A kind of mechanical connection pile crown of end plate recycling precast concrete pile, comprise end plate, branch sleeve, reinforcing bar and pre-embedded bolt, described reinforcing bar is connected with described branch sleeve, described end plate is connected by high-strength set bolt with described branch sleeve, described end plate is provided with multiple high-strength fixed bolt hole, three pre-embedded bolt holes and three plate screwed holes, described pre-embedded bolt hole and described plate screwed hole are distributed on the concentric circles center line of end plate, described pre-embedded bolt is installed in the pre-embedded bolt hole on described end plate and with two nuts, described end plate is locked, described reinforcing bar is that head is processed into the prestressed reinforcement of Upsetting head shapes or the indented bars after being processed into screw thread, described pre-embedded bolt is common double hook bolt or screw.
If produce the preformed pile of prestressed concrete centrifugal forming, on, spraying one deck interleaving agent in lower punching block, put on branch sleeve after Steel Reinforcing Bar Material and be processed into Upsetting head at reinforcing bar head again, then reinforcing cage is worked out, reinforcing cage is put into counterdie, utilize stretch board, anchor plate and high-strength set bolt will install the end plate of pre-embedded bolt, branch sleeve is together with assembling steel reinforcement cage, then by the even feeding of concrete for preparing in counterdie, close upper punching block again, with wind big gun locking mold closing screw, carry out prestressed stretch-draw again, centrifugal forming is carried out after stretch-draw, curing pool maintenance is inserted after centrifugal forming, preformed pile carries out the demoulding after reaching demoulding strength, remove the high-strength set bolt of stretch-draw anchor, change fixed charge method end plate high-strength set bolt and at end plate counterbore internal locking.C80 preformed pile in this way, also needs through autoclave steam pressure, reaches to go out still after C80 intensity and be deposited into that final product storage is quiet stops natural curing until concrete, in high-strength fixed bolt hole and pre-embedded bolt hole, rises on plate screwed hole and embeds vinyl cover, deliver to building site piling after 3 days.If solid square pile, when reinforcing bar is prestressed reinforcement, put on branch sleeve after Steel Reinforcing Bar Material and be processed into Upsetting head at reinforcing bar head again, then reinforcing cage is worked out, reinforcing cage is put into the punching block having sprayed interleaving agent, utilize stretch board, anchor plate and high-strength set bolt by installing the end plate of pre-embedded bolt, branch sleeve together with assembling steel reinforcement cage, then carries out prestressed stretch-draw, if nonprestressed reinforcement (screw-thread steel), screw thread is processed at the head of screw-thread steel, then reinforcing cage is worked out, reinforcing cage is put into the punching block having sprayed interleaving agent, before and after utilizing, anchor plate and high-strength set bolt will install the end plate of pre-embedded bolt, branch sleeve is together with assembling steel reinforcement cage, then by the even feeding of concrete for preparing in punching block, employing vibrate or self-compaction shaping, the demoulding after demoulding strength is reached after natural curing or outer heating and moistening maintenance, remove the high-strength set bolt of anchoring, change fixed charge method end plate high-strength set bolt and at end plate counterbore internal locking, in high-strength fixed bolt hole and pre-embedded bolt hole, rise on plate screwed hole and embed vinyl cover, then proceed to that final product storage is quiet stops natural curing.After concrete precast pile piling, remove the nut of high-strength set bolt, pre-embedded bolt in counter sink on end plate, then crab bolt will be played screwed in plate screwed hole, by end plate jack-up, recyclable recycling that end plate is intact.
Particularly, described end plate is divided into hexagon socket head cap screw nose end plate and interior hexagonal flower pattern sunk screw end plate according to the different of the connected mode from described branch sleeve.
Particularly, described hexagon socket head cap screw nose end buttress is divided into the boss end plate of band punching press boss and the platform end plate not with punching press boss according to structure difference, and the inner plane side of described boss end plate is provided with cylindrical boss along the position of described high-strength fixed bolt hole.
Particularly, described branch sleeve is divided into prestressing force sleeve and non-prestressed sleeve, described prestressing force sleeve is connected with described end plate and described high-strength set bolt by PC rod iron, and described non-prestressed sleeve is connected by described high-strength set bolt with described end plate by screw-thread steel.
Particularly, described prestressing force sleeve is circular or polygonal nut sleeve, and an endoporus part for described prestressing force sleeve is the counterbore of prestressed reinforcing bar pier nose, and another part is the screwed hole connecting cushion cap reinforcing bar; Described non-prestressed sleeve is circular or polygonal nut sleeve, and a part for the endoporus of described non-prestressed sleeve is install the screwed hole of described screw-thread steel, and another part is the screwed hole connecting cushion cap reinforcing bar.
Particularly, the outside of the outside in described pre-embedded bolt hole and the interior outside of described plate screwed hole and high-strength fixed bolt hole is provided with vinyl cover.When this structure is used for preventing concrete, foreign material etc. in production or constructing in access aperture.
Particularly, the head of described reinforcing bar is processed into Upsetting head or is provided with screw thread.
A manufacture method for the mechanical connection pile crown of end plate recycling precast concrete pile, comprises the following steps:
(1) anchor plate and connecting bolt is utilized by the end plate 1 of special construction, branch sleeve together with assembling steel reinforcement cage, again the reinforcing cage assembled is put into counterdie, assemble in counterdie together with stretch board, anchor plate, then by the even feeding of concrete that configures in counterdie, through completing concrete pile after a period of time, after concrete pile is driven piles, remove the nut of connecting bolt on end plate 1, to play crab bolt has again screwed in plate screwed hole 4, by end plate 1 jack-up, recyclable recycling that end plate 1 is intact.
(2) Pretensioned spun concrete piles or offcenter squared pile, brushing interleaving agent after counterdie cleaning; By automatic steel bar shears fixed length to prestressed steel bar blanking, with the branch sleeve of heavy sky on the cover of prestressed steel bar Upsetting head front; Recycling anchor plate and connecting bolt by the end plate 1 of special construction, branch sleeve together with assembling steel reinforcement cage; The end plate 1 of special construction also has pre-embedded bolt hole 3, play plate screwed hole 4, pre-buried stud in the inner part, with nut check in the heavy sky of end plate 1, wrapped up pre-buried when concreting, the reinforcing cage assembled is put into counterdie, assembles in counterdie together with stretch board, anchor plate, by the even feeding of concrete that configures in counterdie, then close patrix, locking die bolt.
(3) punching block is put on centrifuge and carry out centrifugal forming by centrifuging process system, after centrifugal end, concrete can separate out cement paste, punching block one end is raised more than one meter, the other end embeds rubber stopper, quiet stop 2 hours after the cement paste of endoporus just focus on this end and play endoporus concrete and fill out core effect, the effect of additional reinforcement pile crown; The stake of gang mould band adopts atmospheric steam curing after being placed on and stopping 2 hours by process stipulation is quiet in curing pool.
(4) after reaching demoulding strength, stake is put, the demoulding, change the interior hexagonal dormant bolt of fixed charge method end plate 1 or the fastening end plate 1 of hexagon socket countersunk flat cap head screw after pulling down stretching screw to fit pile crown concrete end face, and embed vinyl cover, so that end plate 1 is not loosening, shock-resistant when driving piles, bolt hole is not obstructed with soil is convenient to cleaning;
(5) after piling, after excavation pile crown, the foreign material such as vinyl cover, earth in around cleaning pile crown and dormant bolt hole, craft thread sky; Remove the nut of dormant bolt, sunk screw and fixing pre-buried stud, crab bolt will be played symmetrically and evenly and screwed in plate screwed hole 4, by end plate 1 jack-up, recyclable recycling that end plate 1 is intact.
Beneficial effect of the present invention is:
The mechanical connection pile crown of end plate recycling precast concrete pile of the present invention adopts pre-buried branch sleeve and dismountable tip plate configurations, after piling, end plate recovery can be pulled down again utilize, branch sleeve internal thread hole is screwed in cushion cap reinforcing bar, the Quick mechanical of pile crown with cushion cap reinforcing bar is realized to be connected, the dismountable end plate of pile crown band adopted, end plate intensity, toughness are far above concrete, during construction, end plate can uniform force, more shock-resistant, and the recovery of end plate, the mechanical connection of pile crown are all conducive to reducing costs, raising efficiency, raising quality.
Accompanying drawing explanation
Fig. 1 is the structural representation of the end plate of the mechanical connection pile crown of end plate of the present invention recycling precast concrete pile;
Fig. 2 is the schematic diagram of boss end plate of the present invention;
Fig. 3 is the schematic diagram of platform end plate of the present invention;
Fig. 4 is the schematic diagram of interior hexagonal flower pattern sunk screw end plate of the present invention;
Fig. 5 is the schematic diagram in pre-embedded bolt hole of the present invention;
Fig. 6 is the schematic diagram of of the present invention plate screwed hole;
Fig. 7 is the schematic diagram of prestressing force sleeve of the present invention;
Fig. 8 is the schematic diagram of non-prestressed sleeve of the present invention;
Fig. 9 is the schematic diagram of PC rod iron of the present invention;
Figure 10 is the schematic diagram that nonprestressed reinforcement of the present invention connects described end plate.
Figure 11 is the schematic diagram that prestressed reinforcement of the present invention connects described end plate.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described:
As Fig. 1, Fig. 5, Fig. 6, shown in Figure 10 and Figure 11, end plate 1 of the present invention reuses the mechanical connection pile crown of precast concrete pile, comprise end plate 1, branch sleeve (is made up of prestressing force sleeve 5 and non-prestressed sleeve 6, unmarked in figure), reinforcing bar 9 and pre-embedded bolt 11, reinforcing bar 9 is connected with branch sleeve, end plate 1 is connected by high-strength set bolt 10 with branch sleeve, end plate 1 is provided with multiple high-strength fixed bolt hole 2, three pre-embedded bolt holes 3 and three plate screwed holes 4, pre-embedded bolt hole 3 and a plate screwed hole 4 are distributed on the concentric circles center line of end plate 1, pre-embedded bolt 11 is installed in the pre-embedded bolt hole 3 on end plate 1 and with two nuts, end plate 1 is locked, reinforcing bar 9 is processed into the prestressed reinforcement of Upsetting head shapes for head or is processed into the indented bars after screw thread, the inner side of pre-embedded bolt hole 3 and a plate screwed hole 4 is provided with vinyl cover.
As shown in Figure 2, Figure 3 and Figure 4, end plate 1 is divided into hexagon socket head cap screw nose end plate 2-2 and interior hexagonal flower pattern sunk screw end plate 2-3 according to the different of the connected mode from branch sleeve, hexagon socket head cap screw nose end buttress is divided into the boss end plate 2-1 of band punching press boss and the platform end plate 2-2 not with punching press boss according to structure difference, and the inner plane side of boss end plate 2-1 is provided with cylindrical boss along the position of high-strength fixed bolt hole 2.
As shown in Figure 7, Figure 8 and Figure 9, branch sleeve is divided into prestressing force sleeve 5 and non-prestressed sleeve 6, prestressing force sleeve 5 is connected with end plate 1 and high-strength set bolt 10 by PC rod iron 7, non-prestressed sleeve 6 is connected by high-strength set bolt 10 with end plate 1 by screw-thread steel, prestressing force sleeve 5 is circular or polygonal nut sleeve, an endoporus part for prestressing force sleeve 5 is the counterbore of prestressed reinforcing bar Upsetting head, and another part is the screwed hole connecting cushion cap reinforcing bar; Non-prestressed sleeve is circular or polygonal nut sleeve, and a part for the endoporus of non-prestressed sleeve 6 is install the screwed hole 6-1 of screw-thread steel, and another part is the screwed hole 6-2 connecting cushion cap reinforcing bar.
A manufacture method for the mechanical connection pile crown of end plate recycling precast concrete pile, comprises the following steps:
(1) anchor plate and connecting bolt is utilized by the end plate 1 of special construction, branch sleeve together with assembling steel reinforcement cage, again the reinforcing cage assembled is put into counterdie, assemble in counterdie together with stretch board, anchor plate, then by the even feeding of concrete that configures in counterdie, through completing concrete pile after a period of time, after concrete pile is driven piles, remove the nut of connecting bolt on end plate 1, to play crab bolt has again screwed in plate screwed hole 4, by end plate 1 jack-up, recyclable recycling that end plate 1 is intact.
(2) Pretensioned spun concrete piles or offcenter squared pile, brushing interleaving agent after counterdie cleaning; By automatic steel bar shears fixed length to prestressed steel bar blanking, with the branch sleeve of heavy sky on the cover of prestressed steel bar Upsetting head front; Recycling anchor plate and connecting bolt by the end plate 1 of special construction, branch sleeve together with assembling steel reinforcement cage; The end plate 1 of special construction also has pre-embedded bolt hole 3, play plate screwed hole 4, pre-buried stud in the inner part, with nut check in the heavy sky of end plate 1, wrapped up pre-buried when concreting, the reinforcing cage assembled is put into counterdie, assembles in counterdie together with stretch board, anchor plate, by the even feeding of concrete that configures in counterdie, then close patrix, locking die bolt.
(3) punching block is put on centrifuge and carry out centrifugal forming by centrifuging process system, after centrifugal end, concrete can separate out cement paste, punching block one end is raised more than one meter, the other end embeds rubber stopper, quiet stop 2 hours after the cement paste of endoporus just focus on this end and play endoporus concrete and fill out core effect, the effect of additional reinforcement pile crown; The stake of gang mould band adopts atmospheric steam curing after being placed on and stopping 2 hours by process stipulation is quiet in curing pool.
(4) after reaching demoulding strength, stake is put, the demoulding, change the interior hexagonal dormant bolt of fixed charge method end plate 1 or the fastening end plate 1 of hexagon socket countersunk flat cap head screw after pulling down stretching screw to fit pile crown concrete end face, and embed vinyl cover, so that end plate 1 is not loosening, shock-resistant when driving piles, bolt hole is not obstructed with soil is convenient to cleaning;
(5) after piling, after excavation pile crown, the foreign material such as vinyl cover, earth in around cleaning pile crown and dormant bolt hole, craft thread sky; Remove the nut of dormant bolt, sunk screw and fixing pre-buried stud, crab bolt will be played symmetrically and evenly and screwed in plate screwed hole 4, by end plate 1 jack-up, recyclable recycling that end plate 1 is intact;
For solid square pile, generally non-prestressed, the main muscle of reinforcing cage is screw-thread steel, also be threaded in branch sleeve nut in advance by main muscle end plate 1, pass through countersunk head connecting bolt again by end plate 1, branch sleeve, be anchored on punching block, treat concreting, maintenance reaches after demoulding strength just can the demoulding, dormant bolt is removed after solid square pile construction, the nut of fixing stud, rotate crab bolt end plate 1 is disassembled, this end plate 1 can recycle and reuse next group product equally, solid square pile cushion cap reinforcing bar same with the connection of cushion cap upper end is threaded into branch sleeve, reach fast and reliable mechanical connection, low-cost high-efficiency.
For solid square pile, if prestressed concrete member, manufacture method except concrete be not centrifugal forming, other manufacturing process is substantially identical.Solid square pile major part is non-prestressed concrete member, the main muscle of reinforcing cage 12 is screw-thread steel 9, also be threaded in branch sleeve screwed hole in advance by main muscle 9 head, by connecting bolt, end plate 1, reinforcing cage 9, branch sleeve are anchored on punching block with anchor plate again, just can the demoulding after concreting, maintenance reach demoulding strength, in the high-strength set bolt one changing fixed charge method end plate 1 after pulling down connecting bolt, hexagonal dormant bolt or the fastening end plate 1 of sunk screw are fitted pile crown concrete end face, and embed vinyl cover.Remove after solid square pile construction dormant bolt on pile crown end plate 1, pre-embedded bolt outboard nut, rotated crab bolt end plate 1 disassembled, this end plate 1 can recycle and reuse next group product equally, solid square pile cushion cap reinforcing bar same with the connection of cushion cap upper end is threaded in branch sleeve internal thread hole, reach fast and reliable mechanical connection, low-cost high-efficiency.