JP4576741B2 - Piezoelectric oscillator - Google Patents

Piezoelectric oscillator Download PDF

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Publication number
JP4576741B2
JP4576741B2 JP2001119196A JP2001119196A JP4576741B2 JP 4576741 B2 JP4576741 B2 JP 4576741B2 JP 2001119196 A JP2001119196 A JP 2001119196A JP 2001119196 A JP2001119196 A JP 2001119196A JP 4576741 B2 JP4576741 B2 JP 4576741B2
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column member
wiring board
column
fixing
pillar
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JP2001119196A
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JP2002314338A5 (en
JP2002314338A (en
Inventor
和宏 四位
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Miyazaki Epson Corp
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Miyazaki Epson Corp
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Priority to JP2001119196A priority Critical patent/JP4576741B2/en
Application filed by Miyazaki Epson Corp filed Critical Miyazaki Epson Corp
Priority to DE60236790T priority patent/DE60236790D1/en
Priority to ES02764101T priority patent/ES2348024T3/en
Priority to DE60238570T priority patent/DE60238570D1/en
Priority to EP09164309A priority patent/EP2101551B1/en
Priority to US10/475,072 priority patent/US7023288B2/en
Priority to CNB028012526A priority patent/CN1295861C/en
Priority to KR1020027015725A priority patent/KR100910781B1/en
Priority to EP02764101A priority patent/EP1381151B1/en
Priority to PCT/JP2002/003809 priority patent/WO2002087070A1/en
Priority to EP09164310A priority patent/EP2101406B1/en
Priority to DE60238959T priority patent/DE60238959D1/en
Publication of JP2002314338A publication Critical patent/JP2002314338A/en
Publication of JP2002314338A5 publication Critical patent/JP2002314338A5/ja
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Description

【0001】
【発明の属する技術分野】
本発明は圧電発振器に関し、特に発振回路や温度補償回路を構成する電子部品を搭載する配線基板の上部に、柱部材を用いてパッケージ化された圧電振動子を固定した構成を備えた圧電発振器とその製造方法に関する。
【0002】
【従来の技術】
携帯電話機等の移動体通信機器の普及に伴う低価格化及び小型化の急激な進展により、これらの通信機器に使用される水晶発振器等の圧電発振器に対しても低価格化、小型化及び薄型化の要請が高まっている。
そこで、従来、チップ部品を使用してパッケージ化した圧電発振器の製造が行われており、その構造は、発振回路や温度補償回路を構成する電子部品を搭載する配線基板の上部に、柱部材を用いてパッケージ化された圧電振動子を固定する構造のものが多く、電子部品を搭載する配線基板上にあるランド上に、クリームハンダをスクリーン印刷してリフロー方式によりチップ部品を固定し、パッケージ化された圧電振動子を配線基板に固定した柱部材の上部に立体的に配置することにより専有面積の低減を図っている。
【0003】
図3は、従来の圧電発振器の一例である水晶発振器について、第一の外観構造を示す。同図は、縦断面図であり、上面のランド1上に発振回路及び温度補償回路を構成する複数の電子部品2を搭載すると共に外部電極3を備えた平板状の配線基板4と、該配線基板4の上面に固定した柱部材5を介して所定のギャップを隔てて固定された水晶振動子6とを備えた水晶発振器である。又、柱部材5の底部電極7を配線基板4の上面に形成した柱部材固定用パターン8に電気的機械的に固定し、柱部材5の上部電極9を水晶振動子6の底面電極10と電気的機械的に固定している。ここで使用されている柱部材5は、四角柱、その他の多角柱のセラミックブロックと、セラミックブロックの底部に設けた底部電極7と、セラミックブロックの上部に設けた上部電極9と、両電極間を導通する接続導体とにより構成する。
【0004】
この柱部材5を配線基板4上の柱部材固定用パターン8上に固定する場合には、スクリーン印刷により柱部材固定用パターン8上に塗布したクリームハンダを用いたリフロー接続を行う。このスクリーン印刷においては、ランド1に対するクリームハンダの塗布作業も同時に実施し、クリームハンダを塗布したランド1及び柱部材固定用パターン8上に夫々電子部品2及び柱部材5を戴置した上で、リフロー炉内で同時に加熱を行い、その後冷却することにより、電子部品2及び柱部材5を固定する。
水晶振動子6については、柱部材5を配線基板4上に固定した上で、柱部材5の上部電極9上に導電性接着剤等を用いて底面電極10を固定してもよいし、上部電極9と底面電極10との接続を、電子部品2等をリフロー接続する際に同時に実施してもよい。
【0005】
図4は、従来の圧電発振器の一例である水晶発振器について、第二の外観構造を示す。本従来例と図3との相違点は、配線基板と水晶振動子とを電気的機械的に固定する柱部材の材質として、本従来例では、金属製のボールを用いたことにある。そこで、図4においては、金属ボールからなる柱部材11を用いて配線基板4上の柱部材固定用パターン8と、水晶振動子6の底面電極10とを接続した例を示している。柱部材5と柱部材固定用パターン8との間の接続や、柱部材5と水晶振動子6の底面電極10との接続方法は、それぞれクリームハンダを用いたリフロー接続であってもよいし、導電性接着剤を用いた接続であってもよい。
【0006】
【発明が解決しようとする課題】
しかしながら従来の圧電発振器においては、次のような問題点が生じていた。
図3に示した水晶発振器は、角柱の柱部材5を使用しており、この柱部材5を配線基板4の柱部材固定用パターン8上に固定する場合には、スクリーン印刷により柱部材固定用パターン8上に塗布したクリームハンダを用いたリフロー接続等を行う。そこで、柱部材5を柱部材固定用パターン8のクリームハンダ上に戴置する際は、常に柱部材5の電極面が正しく柱部材固定用パターン8面に接触するよう戴置する必要があるが、従来においては、誤って柱部材5の電極面が柱部材固定用パターン8の表面に接触しない方向で戴置されるという危険性を伴う。
【0007】
図5に、従来の角型の柱部材を配線基板に取り付けた際の外観構造を示す。柱部材は、セラミック等の素材の上面及び下面に電極12を設け、上面と下面の電極間をスルーホール13等により導通したものである。この柱部材を配線基板に取り付ける際は、図の(a)に示すように柱部材は、上面、下面方向に電極12が位置する必要があり、(b)に示すように柱部材の両サイドに電極12が位置すると、水晶発振器を柱部材に取り付けた際に配線基板と水晶発振器の導通が得られないことになる。
又、柱部材の寸法について、多少なりと製造誤差が生じ、柱部材を用いて水晶振動子を固定した際に、柱部材の高さの寸法がばらついて、電気的機械的な固定に不具合が発生することがある。
【0008】
一方、図4に示した水晶発振器は、金属ボールの柱部材5を使用しており、この柱部材5を配線基板4の柱部材固定用パターン8上に固定する場合には、柱部材5と柱部材固定用パターン8との間の接続や、柱部材5と水晶振動子6の底面電極10との接続を、それぞれクリームハンダを用いたリフロー接続等により行うが、金属ボールは転がり易くクリームハンダ上に戴置した際に配線基板に設けた柱部材固定用パターン8からずれる可能性があり、作業性が低下するという問題を生ずる。
本発明は、上述したような従来の圧電発振器の製造の際に生ずる問題を解決するためになされたものであって、配線基板と圧電振動子とを電気的機械的に固定する柱部材を改良することによって、信頼性が高く作業効率の優れた圧電発振器を提供することを目的とする。
【0009】
【課題を解決するための手段】
上記目的を達成するために本発明に係わる圧電発振器は、以下の構成をとる。本発明の圧電発振器は、上面に少なくとも発振回路を構成する電子部品を搭載すると共に底面に外部電極を備えた平面状の配線基板と、圧電振動子とを、柱部材を介して導通固定した圧電発振器であって、前記柱部材は、側面に切断面と上面及び底面にそれぞれが互いに導通した金属面とを有したものであり、前記配線基板は、その上面に前記柱部材の底面側の前記金属面を導通固定する為の柱部材固定用パターンが形成されたものであり、前記圧電振動子は、パッケージの気密空所内に圧電振動素子を封止したものであってパッケージ底面には前記柱部材の上面側の前記金属面と導通固定する為の底面電極を備えたものであり、前記柱部材の上面側の前記金属面が前記圧電振動子の前記底面電極に導電性部材を介して導通固定され、前記柱部材の底面側の前記金属面が前記柱部材固定用パターンに導電性部材を介して導通固定され、前記柱部材の側面の前記切断面は、前記柱部材を前記配線基板に固定した後に切断によって形成された面であることを特徴とする。
【0012】
【発明の実施の形態】
以下、図示した実施例に基づいて本発明を詳細に説明する。
図1(a)及び(b)は、本発明に係わる圧電発振器の一例である水晶発振器について、その縦断面図、及び分解斜視図である。
同図は、上面のランド14上に発振回路及び温度補償回路を構成する複数の電子部品15を搭載すると共に外部電極16を備えた配線基板17と、該配線基板17の上面に固定した柱部材18を介して所定のギャップを隔てて固定された水晶振動子19とを備えた水晶発振器である。又、柱部材18の底部電極(底面側電極)20を配線基板17の上面に形成した柱部材固定用パターン21に電気的機械的に固定し、柱部材18の上部電極(上面側電極)22を水晶振動子19の底面電極23と電気的機械的に固定している。ここで使用されている柱部材18は、詳細を後述するが、同一のセラミック板に複数の穴を設けて加工し形成したもので、セラミック板の厚さを柱部材の高さ方向とし、配線基板17に搭載する電子部品15の最大実装高を上回る厚みを有している。柱部材18は、セラミック板の裏面に設けた底部電極20と、セラミック板の表面に設けた上部電極22と、両電極間を導通する接続導体とにより構成する。
水晶振動子19については、柱部材18を配線基板17上に固定した上で、柱部材19の上部電極22上に導電性接着剤等を用いて底面電極23を固定する。
【0013】
図2は、本発明に係わる圧電発振器の一例である水晶発振器について、配線基板と柱部材の製造方法及び両者の接合固定方法を示す図である。
同図に示すように、配線基板用プリント板24と柱部材用セラミック板25は、夫々大面積の配線基板母材及び柱部材用母材上に区画形成された配線基板17及び柱部材ブロック26を多数設けている。
ここで柱部材ブロック26とは、柱部材用セラミック板25に穴を形成することにより区画を示す格子状部材と、この格子状部材から半島状の突起片として穴に突出する柱部材18とを一体的に形成したものである。そして各柱部材18は、配線基板17に設けた柱部材固定用パターン21の位置に合わせて配置されている。柱部材用セラミック板25は、表面と裏面がメタライズ化されており、柱部材18の所定位置には表面と裏面を導通させるためのスルーホール等が設けられており、柱部材18の底部電極と上部電極を構成する。又、柱部材用セラミック板25の厚さは、配線基板17に搭載する電子部品15の実装高に合わせて決定されている。
【0014】
そこで、水晶発振器の配線基板と柱部材の接合固定方法を説明すると、先ず、大面積の配線基板母材上に区画形成して設けた配線基板を有する配線基板用プリント板24を製造した後、電子部品15を搭載するランドにスクリーン印刷によってクリームハンダを塗布し、夫々の電子部品15を戴置した後、リフロー炉内において加熱を行い、その後冷却することにより電子部品15を固定する。次に、柱部材用母材上に所定の穴を設けることにより区画形成した柱部材ブロック26を有する柱部材用セラミック板25を製造しておき、電子部品15を搭載して固定済みである配線基板用プリント板24の夫々の配線基板ブロック26に設けた柱部材固定用パターン21に、導電性接着剤を塗布した後柱部材固定用パターン21と柱部材18の位置合わせをおこなって、配線用プリント板24と柱部材用セラミック板25とを接合し固定する。その後、配線用プリント板24の点線にて図示した位置において、ダイシング・ソー等の切断機を用いて切断し、柱部材18を固定した配線基板17を分離する。
【0015】
配線基板用プリント板24と柱部材用セラミック板25との接合手順については、先ず、最初に配線基板用プリント板24に設けた柱部材固定用パターン21と柱部材用セラミック板25に設けた柱部材18の底部電極とを導電性接着剤等を用いて固定した後、配線基板用プリント板24に設けた電子部品15を搭載するランド14にスクリーン印刷によってクリームハンダを塗布し、夫々の電子部品15を戴置した後、リフロー炉内において加熱を行い、その後冷却することにより電子部品15を固定する方法であってもよい。
【0016】
更に、配線基板用プリント板24と柱部材用セラミック板25との接合手順について、配線基板用プリント板24に設けた電子部品15を搭載するランドと、柱部材固定用パターン21とに、スクリーン印刷によってクリームハンダを塗布して夫々の電子部品15を戴置して、配線基板用プリント板24と柱部材用セラミック板25の位置を合わせして重ね、リフロー炉内において加熱を行い、その後冷却することにより電子部品15と柱部材用セラミック板25に設けた柱部材18とを固定する方法であってもよい。
【0017】
そこで、本発明による柱部材は、1枚の柱部材用セラミック板に複数の柱部材を形成して製造したものであるので、柱部材の高さは全て同一となり、圧電振動子を取り付ける際に生じる柱部材の寸法不良による取付け不具合を防ぐことができると共に、大面積の柱部材用母材上に区画形成された柱部材ブロックと、大面積の配線基板用プリント板上に区画形成された配線基板とを一括して接合可能であるので、効率のよい生産が可能となる。
【0018】
又、大面積の柱部材用母材上に区画形成された柱部材ブロックを使用することにより、柱部材を配線基板に設けた柱部材固定用パターンに個々に戴置する必要がなく、柱部材を配置する際に必要な上下の位置関係も常に同一方向であり、柱部材の取り付け誤りを防ぐことができると共に、柱部材をクリームハンダ上に戴置した際に配線基板に設けた柱部材固定用パターンからずれる可能性もなく、作業効率の向上が図られる。
次に、柱部材18を固定した配線基板17の製造が完了すると、柱部材18の上部電極22に導電性接着剤を塗布し、水晶振動子19の底面電極23に接着させることにより、水晶振動子19を配線基板17に固定して水晶発振器は完成する。
【0019】
【発明の効果】
本発明は上述したように、配線基板の上部にパッケージ化された圧電振動子を固定した構成を備えた圧電発振器において、請求項1、2、3共に、配線基板と圧電振動子を電気的機械的に固定する柱部材として、大面積の柱部材用母材上に区画形成された柱部材ブロックに設けた柱部材を使用し、この柱部材と大面積の配線基板母材に区画形成した配線基板とを一括接合するため、圧電発振器の組立を行う際に、信頼性と生産効率の向上が図られ、圧電発振器の低コスト化に著しい効果を発揮することが可能となる。
【図面の簡単な説明】
【図1】本発明に係わる圧電発振器の一例である水晶発振器について、その縦断面図(a)、及び分解斜視図(b)である。
【図2】本発明に係わる圧電発振器の一実施例である水晶発振器について、配線基板と柱部材の製造方法及び両者の接合固定方法を示す図である。
【図3】従来の圧電発振器の一例である水晶発振器について、第一の外観構造を示す。
【図4】従来の圧電発振器の一例である水晶発振器について、第二の外観構造を示す。
【図5】従来の角型の柱部材を配線基板に取り付けた際の外観構造を示す。
【符号の説明】
1・・ランド、 2・・電子部品、
3・・外部電極、 4・・配線基板、
5・・柱部材、 6・・水晶振動子、
7・・底部電極、 8・・柱部材固定用パターン、
9・・上部電極、 10・・底面電極、
11・・柱部材、 12・・電極、
13・・スルーホール、 14・・ランド、
15・・電子部品、 16・・外部電極、
17・・配線基板、 18・・柱部材、
19・・水晶振動子、 20・・底部電極、
21・・柱部材固定用パターン、 22・・上部電極、
23・・底面電極、 24・・配線基板用プリント板、
25・・柱部材用セラミック板、 26・・柱部材ブロック
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a piezoelectric oscillator, and in particular, a piezoelectric oscillator having a configuration in which a piezoelectric vibrator packaged using a pillar member is fixed on an upper part of a wiring board on which electronic components constituting an oscillation circuit and a temperature compensation circuit are mounted. It relates to the manufacturing method.
[0002]
[Prior art]
Due to the rapid progress of price reduction and miniaturization with the spread of mobile communication devices such as mobile phones, the price, size and thickness of piezoelectric oscillators such as crystal oscillators used in these communication devices are also reduced. There is a growing demand for conversion.
Therefore, conventionally, piezoelectric oscillators packaged using chip components have been manufactured, and the structure is such that a pillar member is provided on the upper part of a wiring board on which electronic components constituting an oscillation circuit and a temperature compensation circuit are mounted. There are many structures that fix the piezoelectric vibrators that are packaged using, and on the land on the wiring board on which the electronic components are mounted, cream solder is screen printed and the chip components are fixed by reflow method, and packaged The occupied area is reduced by three-dimensionally arranging the piezoelectric vibrator thus formed on the pillar member fixed to the wiring board.
[0003]
FIG. 3 shows a first external structure of a crystal oscillator which is an example of a conventional piezoelectric oscillator. This figure is a longitudinal cross-sectional view, in which a plurality of electronic components 2 constituting an oscillation circuit and a temperature compensation circuit are mounted on a land 1 on the upper surface, and a flat wiring board 4 having an external electrode 3 and the wiring A crystal oscillator including a crystal resonator 6 fixed with a predetermined gap through a pillar member 5 fixed to the upper surface of the substrate 4. Further, the bottom electrode 7 of the column member 5 is electrically and mechanically fixed to a column member fixing pattern 8 formed on the upper surface of the wiring board 4, and the upper electrode 9 of the column member 5 is connected to the bottom electrode 10 of the crystal resonator 6. It is fixed electrically and mechanically. The column member 5 used here is a rectangular column or other polygonal column ceramic block, a bottom electrode 7 provided on the bottom of the ceramic block, an upper electrode 9 provided on the top of the ceramic block, and a gap between the two electrodes. And a connecting conductor that conducts.
[0004]
When the pillar member 5 is fixed on the pillar member fixing pattern 8 on the wiring substrate 4, reflow connection is performed using cream solder applied on the pillar member fixing pattern 8 by screen printing. In this screen printing, cream solder is applied to the lands 1 at the same time. After placing the electronic components 2 and the column members 5 on the lands 1 and the column member fixing patterns 8 to which the cream solder is applied, The electronic component 2 and the column member 5 are fixed by simultaneously heating in the reflow furnace and then cooling.
As for the crystal unit 6, the column member 5 may be fixed on the wiring substrate 4, and the bottom electrode 10 may be fixed on the upper electrode 9 of the column member 5 using a conductive adhesive or the like. The connection between the electrode 9 and the bottom electrode 10 may be performed simultaneously with the reflow connection of the electronic component 2 or the like.
[0005]
FIG. 4 shows a second external structure of a crystal oscillator which is an example of a conventional piezoelectric oscillator. The difference between this conventional example and FIG. 3 is that a metal ball is used in this conventional example as the material of the column member that electrically and mechanically fixes the wiring board and the crystal resonator. Therefore, FIG. 4 shows an example in which the pillar member fixing pattern 8 on the wiring board 4 and the bottom electrode 10 of the crystal resonator 6 are connected using the pillar member 11 made of a metal ball. The connection between the column member 5 and the column member fixing pattern 8 and the connection method between the column member 5 and the bottom electrode 10 of the crystal resonator 6 may be reflow connection using cream solder, A connection using a conductive adhesive may also be used.
[0006]
[Problems to be solved by the invention]
However, the conventional piezoelectric oscillator has the following problems.
The crystal oscillator shown in FIG. 3 uses a prismatic column member 5, and when this column member 5 is fixed on the column member fixing pattern 8 of the wiring board 4, it is for column member fixing by screen printing. Reflow connection using cream solder applied on the pattern 8 is performed. Therefore, when placing the column member 5 on the cream solder of the column member fixing pattern 8, it is necessary to always place the column member 5 so that the electrode surface of the column member 5 is correctly in contact with the column member fixing pattern 8 surface. Conventionally, there is a risk that the electrode surface of the column member 5 is erroneously placed in a direction that does not contact the surface of the column member fixing pattern 8.
[0007]
FIG. 5 shows an external structure when a conventional square column member is attached to a wiring board. In the column member, electrodes 12 are provided on the upper and lower surfaces of a material such as ceramic, and the electrodes on the upper and lower surfaces are electrically connected by a through hole 13 or the like. When this column member is attached to the wiring board, as shown in (a) of the figure, the column member needs to have the electrodes 12 positioned on the upper surface and the lower surface, and both sides of the column member as shown in (b). If the electrode 12 is positioned on the board, the continuity between the wiring board and the crystal oscillator cannot be obtained when the crystal oscillator is attached to the column member.
In addition, there are some manufacturing errors in the dimensions of the column members, and when the crystal unit is fixed using the column members, the height dimensions of the column members vary, and there is a problem in the electromechanical fixing. May occur.
[0008]
On the other hand, the crystal oscillator shown in FIG. 4 uses a metal ball column member 5, and when this column member 5 is fixed on the column member fixing pattern 8 of the wiring board 4, The connection between the column member fixing pattern 8 and the connection between the column member 5 and the bottom electrode 10 of the crystal resonator 6 are performed by reflow connection using cream solder, respectively. When placed on the wiring board, there is a possibility that it is displaced from the column member fixing pattern 8 provided on the wiring board, which causes a problem that workability is lowered.
The present invention has been made in order to solve the problems that occur during the manufacture of the conventional piezoelectric oscillator as described above, and has improved the column member that electrically and mechanically fixes the wiring board and the piezoelectric vibrator. Accordingly, an object of the present invention is to provide a piezoelectric oscillator having high reliability and excellent work efficiency.
[0009]
[Means for Solving the Problems]
In order to achieve the above object, a piezoelectric oscillator according to the present invention has the following configuration. The piezoelectric oscillator according to the present invention is a piezoelectric device in which at least an electronic component constituting an oscillation circuit is mounted on a top surface and a planar wiring board having an external electrode on the bottom surface and a piezoelectric vibrator are conductively fixed via a column member. In the oscillator, the pillar member has a cut surface on a side surface and a metal surface electrically connected to each other on a top surface and a bottom surface, and the wiring board has the top surface on the bottom surface side of the pillar member. A pillar member fixing pattern for electrically fixing a metal surface is formed, and the piezoelectric vibrator is formed by sealing a piezoelectric vibration element in an airtight space of a package, and the pillar is provided on a bottom surface of the package. A bottom electrode for electrically connecting and fixing the metal surface on the upper surface side of the member is provided, and the metal surface on the upper surface side of the column member is electrically connected to the bottom electrode of the piezoelectric vibrator via a conductive member. Fixed and said pillar The metal surface on the bottom side of the material is conductively fixed to the column member fixing pattern through a conductive member, and the cut surface of the side surface of the column member is cut by fixing the column member to the wiring board. It is a formed surface .
[0012]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail based on illustrated embodiments.
1A and 1B are a longitudinal sectional view and an exploded perspective view of a crystal oscillator which is an example of a piezoelectric oscillator according to the present invention.
In the figure, a plurality of electronic components 15 constituting an oscillation circuit and a temperature compensation circuit are mounted on a land 14 on the upper surface, and a wiring board 17 provided with external electrodes 16 and a column member fixed to the upper surface of the wiring board 17. The crystal oscillator includes a crystal unit 19 fixed with a predetermined gap through 18. Further, the bottom electrode (bottom side electrode) 20 of the column member 18 is electrically and mechanically fixed to the column member fixing pattern 21 formed on the upper surface of the wiring board 17, and the upper electrode (upper surface side electrode) 22 of the column member 18. Is electrically and mechanically fixed to the bottom electrode 23 of the crystal unit 19. The column member 18 used here will be described in detail later, but is formed by forming a plurality of holes in the same ceramic plate, the thickness of the ceramic plate being the height direction of the column member, and wiring The thickness exceeds the maximum mounting height of the electronic component 15 mounted on the substrate 17. The column member 18 includes a bottom electrode 20 provided on the back surface of the ceramic plate, an upper electrode 22 provided on the surface of the ceramic plate, and a connection conductor that conducts between the electrodes.
For the crystal resonator 19, the column member 18 is fixed on the wiring substrate 17, and the bottom electrode 23 is fixed on the upper electrode 22 of the column member 19 using a conductive adhesive or the like.
[0013]
FIG. 2 is a diagram showing a method for manufacturing a wiring board and a column member and a method for joining and fixing the crystal oscillator as an example of the piezoelectric oscillator according to the present invention.
As shown in the figure, the printed circuit board 24 for the wiring board and the ceramic board 25 for the pillar member are divided into the wiring board 17 and the pillar member block 26 which are partitioned and formed on the large-area wiring board base material and the pillar member base material, respectively. Many are provided.
Here, the column member block 26 includes a lattice-shaped member that indicates a partition by forming a hole in the ceramic plate 25 for the column member, and a column member 18 that protrudes from the lattice-shaped member into a hole as a peninsular projection piece. It is formed integrally. Each column member 18 is arranged in accordance with the position of the column member fixing pattern 21 provided on the wiring board 17. The ceramic plate 25 for column members is metallized on the front and back surfaces, and a through hole or the like is provided at a predetermined position of the column member 18 to connect the front and back surfaces. An upper electrode is formed. Further, the thickness of the pillar member ceramic plate 25 is determined in accordance with the mounting height of the electronic component 15 mounted on the wiring board 17.
[0014]
Therefore, a description will be given of a method for bonding and fixing a wiring board and a pillar member of a crystal oscillator. First, after manufacturing a printed circuit board 24 for a wiring board having a wiring board formed by partitioning on a large-area wiring board base material, After soldering cream solder on the lands on which the electronic components 15 are mounted by screen printing and placing each electronic component 15, the electronic component 15 is fixed by heating in a reflow furnace and then cooling. Next, the pillar member ceramic plate 25 having the pillar member blocks 26 partitioned by providing predetermined holes on the pillar member base material is manufactured, and the electronic component 15 is mounted and fixed on the wiring. After the conductive adhesive is applied to the column member fixing patterns 21 provided on the respective wiring board blocks 26 of the printed circuit board 24 for the substrate, the column member fixing patterns 21 and the column members 18 are aligned, and wiring is performed. The printed board 24 and the pillar member ceramic board 25 are joined and fixed. Thereafter, the wiring board 17 to which the column member 18 is fixed is separated by cutting with a cutting machine such as a dicing saw at a position illustrated by a dotted line on the printed wiring board 24.
[0015]
As for the joining procedure of the printed circuit board 24 for the wiring board and the ceramic board 25 for the pillar member, first, the pillar member fixing pattern 21 first provided on the printed wiring board 24 for the wiring board and the pillar provided on the ceramic board 25 for the pillar member. After fixing the bottom electrode of the member 18 with a conductive adhesive or the like, cream solder is applied by screen printing to the lands 14 on which the electronic components 15 provided on the printed circuit board 24 are mounted. After placing 15, the electronic component 15 may be fixed by heating in a reflow furnace and then cooling.
[0016]
Further, regarding the joining procedure of the printed circuit board 24 for the wiring board and the ceramic board 25 for the pillar member, screen printing is performed on the land on which the electronic component 15 provided on the printed board 24 for the wiring board is mounted and the pattern 21 for fixing the pillar member. By applying cream solder and placing each electronic component 15, the printed circuit board 24 for the wiring board and the ceramic board 25 for the pillar member are aligned, heated in a reflow furnace, and then cooled. Thus, the electronic component 15 and the column member 18 provided on the column member ceramic plate 25 may be fixed.
[0017]
Therefore, since the pillar member according to the present invention is manufactured by forming a plurality of pillar members on one pillar member ceramic plate, the height of the pillar members is all the same, and when the piezoelectric vibrator is attached, It is possible to prevent a mounting failure due to a defective dimension of the pillar member, and a pillar member block that is partitioned on a large-area column member base material and a wiring that is partitioned and formed on a printed board for a large-area wiring board Since the substrates can be bonded together, efficient production becomes possible.
[0018]
In addition, by using the pillar member block formed on the base material for the pillar member having a large area, it is not necessary to individually place the pillar member on the pillar member fixing pattern provided on the wiring board. The vertical positional relationship required when placing the pole is always in the same direction, preventing incorrect mounting of the pillar member, and fixing the pillar member provided on the wiring board when the pillar member is placed on the cream solder There is no possibility of deviating from the work pattern, and work efficiency is improved.
Next, when the manufacture of the wiring board 17 to which the column member 18 is fixed is completed, a conductive adhesive is applied to the upper electrode 22 of the column member 18 and adhered to the bottom electrode 23 of the crystal resonator 19, thereby crystal oscillation. The quartz oscillator is completed by fixing the child 19 to the wiring board 17.
[0019]
【The invention's effect】
As described above, the present invention provides a piezoelectric oscillator having a configuration in which a packaged piezoelectric vibrator is fixed on an upper part of a wiring board. As a pillar member to be fixed, a pillar member provided on a pillar member block partitioned on a large-area pillar member base material is used, and wiring formed by partitioning the pillar member and a large-area wiring board base material Since the substrates are bonded together, reliability and production efficiency are improved when assembling the piezoelectric oscillator, and a significant effect can be achieved in reducing the cost of the piezoelectric oscillator.
[Brief description of the drawings]
FIG. 1 is a longitudinal sectional view (a) and an exploded perspective view (b) of a crystal oscillator which is an example of a piezoelectric oscillator according to the present invention.
FIG. 2 is a diagram showing a method for manufacturing a wiring board and a column member and a method for joining and fixing the crystal oscillator as an embodiment of the piezoelectric oscillator according to the present invention.
FIG. 3 shows a first external structure of a crystal oscillator which is an example of a conventional piezoelectric oscillator.
FIG. 4 shows a second external structure of a crystal oscillator which is an example of a conventional piezoelectric oscillator.
FIG. 5 shows an external structure when a conventional square column member is attached to a wiring board.
[Explanation of symbols]
1 .... Land, 2 .... Electronic parts,
3 .... external electrode, 4 .... wiring board,
5 .... Pillar member, 6 .... Quartz crystal,
7 .... Bottom electrode, 8 .... Pattern fixing pattern,
9 .... Upper electrode, 10 .... Bottom electrode,
11 .. Column member, 12 .... Electrode,
13 · Through hole, 14 · Land,
15 .... Electronic parts, 16 .... External electrode,
17 .... Wiring board, 18 .... Pillar member,
19 .. Quartz crystal, 20 .. Bottom electrode,
21 .... Pattern fixing pattern, 22 .... Upper electrode,
23 .. Bottom electrode 24 .. Printed circuit board for wiring board,
25. ・ Ceramic plate for pillar member, 26 ・ ・ Column member block

Claims (1)

上面に少なくとも発振回路を構成する電子部品を搭載すると共に底面に外部電極を備えた平面状の配線基板と、圧電振動子とを、柱部材を介して導通固定した圧電発振器であって、
前記柱部材は、側面に切断面と上面及び底面にそれぞれが互いに導通した金属面とを有したものであり、
前記配線基板は、その上面に前記柱部材の底面側の前記金属面を導通固定する為の柱部材固定用パターンが形成されたものであり、
前記圧電振動子は、パッケージの気密空所内に圧電振動素子を封止したものであってパッケージ底面には前記柱部材の上面側の前記金属面と導通固定する為の底面電極を備えたものであり、
前記柱部材の上面側の前記金属面が前記圧電振動子の前記底面電極に導電性部材を介して導通固定され、
前記柱部材の底面側の前記金属面が前記柱部材固定用パターンに導電性部材を介して導通固定され、
前記柱部材の側面の前記切断面は、前記柱部材を前記配線基板に固定した後に切断によって形成された面であることを特徴とする圧電発振器。
A piezoelectric oscillator in which at least an electronic component constituting an oscillation circuit is mounted on a top surface and a planar wiring board having an external electrode on a bottom surface and a piezoelectric vibrator are conductively fixed via a pillar member,
The column member has a cut surface on the side surface and a metal surface that is electrically connected to each other on the top surface and the bottom surface,
The wiring board is formed with a column member fixing pattern for conductively fixing the metal surface on the bottom side of the column member on the upper surface thereof,
The piezoelectric vibrator is obtained by sealing a piezoelectric vibration element in an airtight space of a package, and has a bottom electrode for conductively fixing the metal surface on the upper surface side of the pillar member on the bottom surface of the package. Yes,
The metal surface on the upper surface side of the column member is conductively fixed to the bottom electrode of the piezoelectric vibrator via a conductive member,
The metal surface on the bottom side of the column member is conductively fixed to the column member fixing pattern via a conductive member,
The piezoelectric oscillator according to claim 1, wherein the cut surface of the side surface of the column member is a surface formed by cutting after fixing the column member to the wiring board .
JP2001119196A 2001-04-18 2001-04-18 Piezoelectric oscillator Expired - Fee Related JP4576741B2 (en)

Priority Applications (12)

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JP2001119196A JP4576741B2 (en) 2001-04-18 2001-04-18 Piezoelectric oscillator
EP09164310A EP2101406B1 (en) 2001-04-18 2002-04-17 Piezoelectric Oscillator and a method of manufacturing the same
DE60238570T DE60238570D1 (en) 2001-04-18 2002-04-17 Piezoelectric oscillator and method for its production
EP09164309A EP2101551B1 (en) 2001-04-18 2002-04-17 Piezoelectric Oscillator and a method of manufacturing the same
US10/475,072 US7023288B2 (en) 2001-04-18 2002-04-17 Piezoelectric oscillator and its manufacturing method
CNB028012526A CN1295861C (en) 2001-04-18 2002-04-17 Piezoelectric oscillator and its mfg. method
DE60236790T DE60236790D1 (en) 2001-04-18 2002-04-17 PIEZOELECTRIC OSCILLATOR AND METHOD FOR THE PRODUCTION THEREOF
EP02764101A EP1381151B1 (en) 2001-04-18 2002-04-17 Piezoelectric oscillator and its manufacturing method
PCT/JP2002/003809 WO2002087070A1 (en) 2001-04-18 2002-04-17 Piezoelectric oscillator and its manufacturing method
ES02764101T ES2348024T3 (en) 2001-04-18 2002-04-17 OSCILLATOR PIEZOÉLÉCTRICO AND ITS MANUFACTURING METHOD.
DE60238959T DE60238959D1 (en) 2001-04-18 2002-04-17 Piezoelectric oscillator and method for its production
KR1020027015725A KR100910781B1 (en) 2001-04-18 2002-04-17 Piezoelectric oscillator and its manufacturing method

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JP2003110396A (en) * 2001-09-27 2003-04-11 Hokuriku Electric Ind Co Ltd Oscillator element unit
JP2007274455A (en) * 2006-03-31 2007-10-18 Nippon Dempa Kogyo Co Ltd Surface mount crystal oscillator
JP2007288743A (en) * 2006-04-20 2007-11-01 Hokuriku Electric Ind Co Ltd Crystal oscillator
JP5075417B2 (en) * 2007-01-31 2012-11-21 京セラクリスタルデバイス株式会社 Method for manufacturing piezoelectric oscillator
JP5075448B2 (en) * 2007-03-30 2012-11-21 京セラクリスタルデバイス株式会社 Method for manufacturing piezoelectric oscillator
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JPH0574013U (en) * 1992-03-03 1993-10-08 株式会社富士通ゼネラル Clock oscillator
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