JP4545708B2 - Sulfonated aromatic polyimide - Google Patents

Sulfonated aromatic polyimide Download PDF

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JP4545708B2
JP4545708B2 JP2006130479A JP2006130479A JP4545708B2 JP 4545708 B2 JP4545708 B2 JP 4545708B2 JP 2006130479 A JP2006130479 A JP 2006130479A JP 2006130479 A JP2006130479 A JP 2006130479A JP 4545708 B2 JP4545708 B2 JP 4545708B2
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polyimide
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宏遠 王
浩信 川里
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Nippon Steel and Sumikin Chemical Co Ltd
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本発明は、陽イオン交換体、特に電解質膜に有用な新規なスルホン化芳香族ポリイミドに関する。   The present invention relates to novel sulfonated aromatic polyimides useful for cation exchangers, particularly electrolyte membranes.

芳香族ジアミノ化合物は、ポリアミドやポリイミドなどの樹脂製造用の原料として用いられる。芳香族ポリイミドは、一般にオキシジアニリンのような芳香族ジアミンとピロメリット酸無水物のようなテトラカルボン酸二無水物との重縮合により得られ、ジアミン残基と酸無水物残基との間の電荷移動相互作用に基づく強い分子間相互作用のため、薄膜形成能に優れ、機械的強度、耐熱性、耐溶剤性、そして化学的安定性に優れるので、スーパエンジニアリングプラスチックス、層間絶縁材料等の電子材料あるいは中空糸気体分離膜などで利用されている。これらの優れた特性は、イオン交換膜や燃料電池用の電解質膜においても必要なものであり、特にスルホン酸基(スルホ基ともいう)やリン酸基のようなイオン交換基を有するポリイミドは良好な燃料電池用電解質膜などとして期待される。しかし、ポリイミドは、酸性水溶液中でイミド環が加水分解し易い欠点があり、スルホン化ポリフェニレンやスルホン化ポリエーテルスルホンなどのその他のスルホン化芳香族炭化水素系高分子に比べて大きな弱点であり、その解決が重大な課題である。   The aromatic diamino compound is used as a raw material for resin production such as polyamide and polyimide. Aromatic polyimide is generally obtained by polycondensation of an aromatic diamine such as oxydianiline and a tetracarboxylic dianhydride such as pyromellitic anhydride, and between the diamine residue and the acid anhydride residue. Super-engineering plastics, interlayer insulation materials, etc. because of the strong intermolecular interaction based on the charge transfer interaction of the material, and excellent thin film forming ability, mechanical strength, heat resistance, solvent resistance, and chemical stability. It is used in electronic materials or hollow fiber gas separation membranes. These excellent characteristics are also necessary for ion exchange membranes and electrolyte membranes for fuel cells, and polyimides having ion exchange groups such as sulfonic acid groups (also called sulfo groups) and phosphoric acid groups are particularly good. It is expected as an electrolyte membrane for fuel cells. However, polyimide has a drawback that the imide ring is easily hydrolyzed in an acidic aqueous solution, which is a major weakness compared to other sulfonated aromatic hydrocarbon polymers such as sulfonated polyphenylene and sulfonated polyethersulfone, The solution is a critical issue.

そこで、1,4,5,8‐ナフタレンテトラカルボン酸二無水物(NTDA)からの六員環イミド環を有するポリイミドがフタル酸無水物からの五員環イミド環より耐加水分解性に優れているとの提案がなされ(非特許文献1)、例えば、特許文献1では、NTDAと次記化学式(19)〜(21)で示されるスルホン化ジアミン及び非スルホン化ジアミン(例えば、オキシジアニリン)との共重合ポリイミド膜が燃料電池用の電解質膜として優れていると開示されている。しかし、これらのスルホン化ポリイミド膜の耐水性は十分なものではなく、特許文献2では、化学式(22)で示されるスルホン化ジアミンからのスルホン化共重合ポリイミド膜がさらに優れた耐水性を有することを開示している。これは、電子吸引性のスルホ基がアミノ基の結合しているフェニル環から離れたフェニル環に結合しているのでアミンの塩基性が高く、イミド環の耐加水分解性が増すためである(例えば、非特許文献2)と考えられる。   Therefore, a polyimide having a 6-membered ring imide ring from 1,4,5,8-naphthalenetetracarboxylic dianhydride (NTDA) is more resistant to hydrolysis than a 5-membered imide ring from phthalic anhydride. (Non-Patent Document 1), for example, in Patent Document 1, NTDA and sulfonated diamines and non-sulfonated diamines represented by the following chemical formulas (19) to (21) (for example, oxydianiline) It is disclosed that the copolymerized polyimide membrane is excellent as an electrolyte membrane for fuel cells. However, the water resistance of these sulfonated polyimide membranes is not sufficient, and in Patent Document 2, the sulfonated copolymerized polyimide membrane from the sulfonated diamine represented by the chemical formula (22) has further excellent water resistance. Is disclosed. This is because the electron-withdrawing sulfo group is bonded to the phenyl ring away from the phenyl ring to which the amino group is bonded, so that the basicity of the amine is high and the hydrolysis resistance of the imide ring is increased ( For example, it is considered Non-Patent Document 2).

Figure 0004545708
(D2はO、S、CH2又はC(CF32等、R4〜R7は水素原子又はアルキル基、Arはスルホ基を有する芳香環残基である。)
Figure 0004545708
(D 2 is O, S, CH 2 or C (CF 3) 2, etc., R 4 to R 7 is a hydrogen atom or an alkyl group, Ar is an aromatic ring residue having a sulfo group.)

上記のスルホン化ポリイミドは、いずれもスルホ基が高分子主鎖に直接結合している場合である。パーフルオロスルホン酸系高分子電解質膜では、側鎖のフルオロエーテル末端にスルホ基が結合し、親水性のスルホ基部が疎水性の主鎖部からミクロ相分離し、親水性のイオンチャンネルを形成していると考えられている。同様の効果を期待してこれまでに、芳香族炭化水素系高分子の側鎖にスルホ基を導入した側鎖型のスルホン化芳香族炭化水素系高分子膜が報告されている。例えば、化学式(23)で示される4‐(4‐スルホフェノキシ)ベンゾイル基を有するポリ‐1,4‐フェニレン(非特許文献3)、化学式(24)で示される2‐スルホベンゾイル基を有するポリスルホン(非特許文献4)、化学式(25)で示されるω‐スルホアルキルスルホニル基を有するポリスルホン(非特許文献5)、化学式(26)で示されるω‐スルホアルキル基を有するポリスルホンなどの芳香族炭化水素系ポリマー(特許文献3)が挙げられる。   All of the sulfonated polyimides described above are cases in which the sulfo group is directly bonded to the polymer main chain. In a perfluorosulfonic acid polymer electrolyte membrane, a sulfo group is bonded to the fluoroether end of the side chain, and the hydrophilic sulfo group part is microphase-separated from the hydrophobic main chain part to form a hydrophilic ion channel. It is thought that With the expectation of the same effect, a side chain type sulfonated aromatic hydrocarbon polymer film in which a sulfo group is introduced into a side chain of an aromatic hydrocarbon polymer has been reported so far. For example, poly-1,4-phenylene having a 4- (4-sulfophenoxy) benzoyl group represented by the chemical formula (23) (Non-patent Document 3), polysulfone having a 2-sulfobenzoyl group represented by the chemical formula (24) (Non-patent document 4), polysulfone having an ω-sulfoalkylsulfonyl group represented by chemical formula (25) (non-patent document 5), and polysulfone having an ω-sulfoalkyl group represented by chemical formula (26). Examples thereof include hydrogen-based polymers (Patent Document 3).

Figure 0004545708
Figure 0004545708
Figure 0004545708
Figure 0004545708

ポリイミドにおいても化学式(27)で示されるω‐スルホアルコキシ基を有するジアミン(非特許文献6、特許文献4)及び化学式(28)で示されるスルホフェノキシ基を有するジアミン(非特許文献7、8)の合成とそのポリイミドの合成と物性が報告されている。これらの側鎖型スルホン化ポリイミド膜はミクロ相分離構造を有し、比較的優れた高温耐水性を有することが明らかにされている。   Also in polyimide, a diamine having a ω-sulfoalkoxy group represented by the chemical formula (27) (Non-patent Documents 6 and 4) and a diamine having a sulfophenoxy group represented by the chemical formula (28) (Non-patent Documents 7 and 8). The synthesis and physical properties of the polyimide have been reported. These side-chain sulfonated polyimide membranes have a microphase separation structure and have been shown to have relatively good high temperature water resistance.

Figure 0004545708
Figure 0004545708

その他に、側鎖にスルホ基を有するものとして、主鎖の芳香族環にアルキレンエーテル結合を介してスルホン化芳香族基を結合したポリイミド(特許文献5)や下記一般式(29)
‐R‐SO3H (29)
(Rは、アルキレン、ハロゲン化アルキレン、アリーレン及びハロゲン化アリーレン又はエーテル結合を含むもの)で表される側鎖にスルホン酸基を有するポリイミドが示されている(特許文献6)。これらのイオン交換体のあるものは、比較的高温下での耐久性や耐加水分解性を有しているが、更なる耐加水分解性が望まれる。
In addition, a polyimide having a sulfo group in the side chain and a sulfonated aromatic group bonded to the aromatic ring of the main chain via an alkylene ether bond (Patent Document 5) or the following general formula (29)
-R-SO 3 H (29)
A polyimide having a sulfonic acid group in the side chain represented by (R represents alkylene, halogenated alkylene, arylene, halogenated arylene, or ether bond) is shown (Patent Document 6). Some of these ion exchangers have durability and hydrolysis resistance at relatively high temperatures, but further hydrolysis resistance is desired.

特表2000‐510511号公報Special Table 2000-510511 特開2003‐64181号公報Japanese Patent Laid-Open No. 2003-64181 特開2002‐110174号公報JP 2002-110174 A 特開2004‐155998号公報Japanese Patent Laid-Open No. 2004-155998 特開2004‐35891号公報JP 2004-35891 A 特開2004‐107484号公報JP 2004-107484 A ポリマー 第42巻 5097‐5105頁(2001)Polymer vol. 42, pages 5097-5105 (2001) ジャーナル メンブラン サイエンス 第230巻 111‐120頁(2004)Journal Membrane Science Vol. 230, pp. 111-120 (2004) ソリッド ステート イオニクス 第147巻 189‐194頁(2002)Solid State Ionics, Vol. 147, 189-194 (2002) マクロモレキュラー ラピッド コミュニケーションズ 第23巻 896‐900頁(2002)Macromolecular Rapid Communications, Vol. 23, 896-900 (2002) ジャーナル メンブラン サイエンス 第230巻 61‐70頁(2004)Journal Membrane Science Vol. 230, pp. 61-70 (2004) ジャーナル マテリアルズ ケミストリー 第14巻1062‐1070頁(2004)Journal Materials Chemistry Vol. 14, pp. 1062-1070 (2004) トランザクション マテリアルズ リサーチ ソサイアティ ジャパン 第29巻 2541‐2546頁(2004)Transaction Materials Research Society Japan Vol. 29, pages 2541-2546 (2004) ポリマープレプリント、ジャパン第54巻4605−4606頁(2005)Polymer Preprint, Japan 54, 4605-4606 (2005)

ポリイミドの強い分子間相互作用に基づく、優れた特性を活かし、強靱で可橈性に富むスルホン化ポリイミド薄膜で、かつイミド環の耐加水分解性を著しく向上させ、優れた高温耐水性を有する電解質膜の開発が必要とされている。これまでに開発されたスルホン化ポリイミド膜は、長期間使用すると、イミド環の加水分解が生じ、分子量が低下するため、膜は機械的特性を失うことがある。また、高温使用中、経時的にスルホ基の脱離を生じ、イオン交換容量の低下を来たし、性能が低下するという現象が見られることがある。これらの現象は、特に100℃を超える高温で顕著になることから、100℃以上の温度下で用いても、長期耐久性と機械的強度を有し、幅広い温度領域で使用可能であり、しかも低湿度下でのプロトン伝導性低下の少ない燃料電池用の電解質膜として使用に耐え得る高分子電解質膜の開発が望まれている。本発明の他の目的は、高分子電解質膜として適するスルホン化ポリイミドを提供することである。   An electrolyte with excellent high-temperature and water-resistance that is a tough and flexible sulfonated polyimide thin film that relies on the strong intermolecular interaction of polyimide and significantly improves the hydrolysis resistance of the imide ring. There is a need to develop membranes. When sulfonated polyimide membranes developed so far are used for a long period of time, hydrolysis of the imide ring occurs and the molecular weight decreases, so the membrane may lose mechanical properties. In addition, during use at a high temperature, there may be a phenomenon that the sulfo group is eliminated over time, the ion exchange capacity is lowered and the performance is lowered. Since these phenomena become particularly noticeable at high temperatures exceeding 100 ° C, they have long-term durability and mechanical strength even when used at temperatures above 100 ° C, and can be used in a wide temperature range. Development of a polymer electrolyte membrane that can withstand use as an electrolyte membrane for a fuel cell with little decrease in proton conductivity under low humidity is desired. Another object of the present invention is to provide a sulfonated polyimide suitable as a polymer electrolyte membrane.

本発明者らは上記課題を解決するため、鋭意研究を重ねた結果、特定のジアミン化合物をモノマーとして用いて得られるスルホフェニル基を置換基に有するポリイミドが上記課題の解決に有用であることを見出し、本発明を完成するに至った。   In order to solve the above-mentioned problems, the present inventors have made extensive studies and found that a polyimide having a sulfophenyl group as a substituent obtained by using a specific diamine compound as a monomer is useful for solving the above problems. The headline and the present invention were completed.

すなわち、本発明は下記式(1)で表される構造単位を有することを特徴とするスルホン化芳香族ポリイミドである。

Figure 0004545708
(但し、Ar1は少なくとも1つの芳香環を有する4価の基であり、Ar2は下記式(a)で示される2価の基である。)
Figure 0004545708
(但し、Xは水素原子、アルカリ金属、アンモニウム又はアミンである。) That is, this invention is a sulfonated aromatic polyimide characterized by having the structural unit represented by following formula (1).
Figure 0004545708
(However, Ar 1 is a tetravalent group having at least one aromatic ring, and Ar 2 is a divalent group represented by the following formula (a).)
Figure 0004545708
(However, X is a hydrogen atom, an alkali metal, ammonium, or an amine.)

また、本発明は式(1)で表される構造単位を5〜100モル%、下記式(2)で表される構造単位を0〜95モル%有する上記のスルホン化芳香族ポリイミドである。

Figure 0004545708
(但し、Ar3は少なくとも1つの芳香環を有する4価の基であり、Ar4は少なくとも1つの芳香環を有し、−SO3Xを有しない2価の基である。) Moreover, this invention is said sulfonated aromatic polyimide which has 5-100 mol% of structural units represented by Formula (1), and 0-95 mol% of structural units represented by following formula (2).
Figure 0004545708
(However, Ar 3 is a tetravalent group having at least one aromatic ring, and Ar 4 is a divalent group having at least one aromatic ring and not —SO 3 X.)

更に、本発明は下記式(3)で表される構造単位を50モル%以下有する上記のスルホン化芳香族ポリイミドである。

Figure 0004545708
(但し、Ar5は少なくとも1つの芳香環を有する4価の基であり、Ar6は少なくとも1つの芳香環を有し、−SO3Xを有しない3価の基である。) Furthermore, this invention is said sulfonated aromatic polyimide which has 50 mol% or less of structural units represented by following formula (3).
Figure 0004545708
(However, Ar 5 is a tetravalent group having at least one aromatic ring, and Ar 6 is a trivalent group having at least one aromatic ring and not —SO 3 X.)

ここで、上記Ar1、Ar3及びAr5が下記式(4)、(5)又は(6)で示される4価の基であることが望ましい。

Figure 0004545708
(但し、Z及びYは、CO、O、CO-Ph-CO又は直接結合であり、Phはフェニレンである。) Here, the Ar 1, Ar 3 and Ar 5 is the following formula (4), it is desirable that a tetravalent group represented by (5) or (6).
Figure 0004545708
(However, Z and Y are CO, O, CO-Ph-CO, or a direct bond, and Ph is phenylene.)

更に、本発明は、下記式(7)で表されるジアミンを5モル%以上含むジアミンと芳香族テトラカルボン酸二無水物を重合反応させることを特徴とするスルホン化芳香族ポリイミドの製造方法である。

Figure 0004545708
(但し、Xは式(a)と同じである。) Furthermore, this invention is a manufacturing method of the sulfonated aromatic polyimide characterized by carrying out the polymerization reaction of the diamine and aromatic tetracarboxylic dianhydride which contain 5 mol% or more of diamine represented by following formula (7). is there.
Figure 0004545708
(However, X is the same as the formula (a).)

本発明の置換基としてスルホフェニルを有するスルホン化芳香族ポリイミドは、機械的強度が優れ、且つ主鎖を構成する芳香族環に直接スルホン酸基が結合しているポリイミド、エーテル結合を介してアルキル基又はフェニル基にスルホン酸基が結合したポリイミドなどに比べて、高温下での水溶液中など過酷な条件下で用いた場合の加水分解による高分子鎖の切断及びスルホン酸基の脱離等経時的劣化が少なく、しかも低湿度下でのプロトン伝導性低下が少なく、燃料電池電解質膜として使用した場合、燃料の水素ガス等とメタノール等の液体に対して高いバリヤー性を併せ持つ優れた電解質膜とすることができる。すなわち、本発明のポリイミドの場合、主鎖を構成する部分に親水性の基であるスルホン酸基は存在せず、親水性のスルホン酸基含有側鎖芳香環がイミド環から離れた構造になっているので、疎水性の主鎖部と親水性の側鎖基部がミクロ相分離構造をとり易い。そのため、ポリイミド主鎖部の疎水性ドメインへ水収着量は少なく、電解質膜としての利用時に主鎖が加水分解を受け難くなるのである。更に、スルホン酸基を有する側鎖芳香環が主鎖を構成するフェニル環と直接結合しており、エーテル基等を介して主鎖に結合しているポリイミドにくらべて、側鎖芳香環の加水分解による脱離が起こりにくい。   The sulfonated aromatic polyimide having sulfophenyl as a substituent of the present invention has excellent mechanical strength and is a polyimide in which a sulfonic acid group is directly bonded to an aromatic ring constituting the main chain, and an alkyl via an ether bond. Compared to polyimides with sulfonic acid groups bonded to benzene groups or phenyl groups, etc., when used under harsh conditions such as in aqueous solution at high temperature, etc. Excellent electrolyte membrane that has high barrier properties against liquids such as hydrogen gas of fuel and liquid such as methanol when used as a fuel cell electrolyte membrane. can do. That is, in the polyimide of the present invention, there is no sulfonic acid group which is a hydrophilic group in the portion constituting the main chain, and the hydrophilic sulfonic acid group-containing side chain aromatic ring is separated from the imide ring. Therefore, the hydrophobic main chain portion and the hydrophilic side chain base portion easily have a microphase separation structure. Therefore, the water sorption amount is small in the hydrophobic domain of the polyimide main chain part, and the main chain becomes difficult to undergo hydrolysis when used as an electrolyte membrane. Furthermore, the side chain aromatic ring having a sulfonic acid group is directly bonded to the phenyl ring constituting the main chain, and the side chain aromatic ring is hydrolyzed compared to the polyimide bonded to the main chain via an ether group or the like. Desorption due to decomposition hardly occurs.

本発明のスルホン化芳香族ポリイミドは、式(1)で表される構造単位を有する。本発明のスルホン化芳香族ポリイミドは、式(1)で表される構造単位以外の他の構造単位を有することができ、好ましい他の構造単位としては式(2)及び(3)で表される構造単位がある。   The sulfonated aromatic polyimide of the present invention has a structural unit represented by the formula (1). The sulfonated aromatic polyimide of the present invention can have other structural units other than the structural unit represented by the formula (1). Preferred other structural units are represented by the formulas (2) and (3). There is a structural unit.

本発明のスルホン化芳香族ポリイミドは、特定の芳香族ジアミンを含むジアミンと芳香族テトラカルボン酸類(好ましくは、芳香族テトラカルボン酸二無水物)とを反応させることにより合成することができる。この際、必要によりトリアミンや芳香族トリカルボン酸無水物等を併用することもできる。   The sulfonated aromatic polyimide of the present invention can be synthesized by reacting a diamine containing a specific aromatic diamine with an aromatic tetracarboxylic acid (preferably an aromatic tetracarboxylic dianhydride). At this time, a triamine, an aromatic tricarboxylic acid anhydride, or the like can be used in combination if necessary.

式(1)、(2)及び式(3)中、Ar1、Ar3及びAr5は、少なくとも1つの芳香環を有する4価の基であり、同一であっても異なってもよい。式(1)〜(3)において、芳香族テトラカルボン酸類はAr1、Ar3及びAr5を与え、芳香族ジアミンはAr2又はAr4を与えるので、好ましいAr1〜Ar4は以下に示す芳香族テトラカルボン酸類及びジアミン成分から理解される。また、式(3)中のAr6はトリアミンから生ずる3価の基であるので、トリアミン成分から理解される。 In the formulas (1), (2) and (3), Ar 1 , Ar 3 and Ar 5 are tetravalent groups having at least one aromatic ring and may be the same or different. In the formulas (1) to (3), aromatic tetracarboxylic acids give Ar 1 , Ar 3 and Ar 5 , and aromatic diamine gives Ar 2 or Ar 4 , so preferable Ar 1 to Ar 4 are shown below. It is understood from aromatic tetracarboxylic acids and diamine components. In addition, since Ar 6 in the formula (3) is a trivalent group derived from triamine, it is understood from the triamine component.

芳香族テトラカルボン酸類としては、特に限定されるものではないが、例えば、3,3',4,4'−ビフェニルテトラカルボン酸、2,3',3,4'−ビフェニルテトラカルボン酸、3,3',4,4'−ベンゾフェノンテトラカルボン酸、3,3',4,4'−ジフェニルエーテルテトラカルボン酸、ビス(3,4−ジカルボキシフェニル)メタン、2,2−ビス(3,4−ジカルボキシフェニル)プロパン、ピロメリット酸、1,4,5,8−ナフタレンテトラカルボン酸、3,4,9,10−ペリレンテトラカルボン酸、4,4'−(ヘキサフルオロイソプロピリデン)ジフタル酸、m−(ターフェニル)3,4,3",4"−テトラカルボン酸又はそれらの酸二無水物やエステル化物を挙げることができる。特に、次式(8)、(9)又は(10)で示されるナフタレン環を有し、六員環のイミドを形成し得る酸二無水物がスルホン化ポリイミドの耐水性から好適である。   Aromatic tetracarboxylic acids are not particularly limited. For example, 3,3 ′, 4,4′-biphenyltetracarboxylic acid, 2,3 ′, 3,4′-biphenyltetracarboxylic acid, 3 , 3 ′, 4,4′-benzophenone tetracarboxylic acid, 3,3 ′, 4,4′-diphenyl ether tetracarboxylic acid, bis (3,4-dicarboxyphenyl) methane, 2,2-bis (3,4 -Dicarboxyphenyl) propane, pyromellitic acid, 1,4,5,8-naphthalenetetracarboxylic acid, 3,4,9,10-perylenetetracarboxylic acid, 4,4 '-(hexafluoroisopropylidene) diphthalic acid M- (terphenyl) 3,4,3 ", 4" -tetracarboxylic acid, or their acid dianhydrides and esterified products. In particular, an acid dianhydride having a naphthalene ring represented by the following formula (8), (9) or (10) and capable of forming a six-membered imide is preferred from the water resistance of the sulfonated polyimide.

Figure 0004545708
Figure 0004545708

なお、式(9)及び(10)において、Z及びYはCO、O、CO-C64-CO又は直接結合である。CO-C64-COである場合、C64はo-、m-又はp-フェニレンであることができるが、好ましくはp-フェニレンである。Z及びYは次式によって表される。

Figure 0004545708
In the formulas (9) and (10), Z and Y are CO, O, CO—C 6 H 4 —CO or a direct bond. When CO—C 6 H 4 —CO, C 6 H 4 can be o-, m- or p-phenylene, but is preferably p-phenylene. Z and Y are represented by the following equations.
Figure 0004545708

ジアミン成分としては、式(7)で表される芳香族ジアミン又はこれを含むジアミンを使用する。式(7)で表される芳香族ジアミンは、式(1)中でAr2を与える。Ar2は、式(a)で表される。 As the diamine component, an aromatic diamine represented by the formula (7) or a diamine containing the aromatic diamine is used. The aromatic diamine represented by the formula (7) gives Ar 2 in the formula (1). Ar 2 is represented by the formula (a).

式(7)及び式(a)において、XはH、アルカリ金属(Li、Na、K、Rb、Cs等)、NH4又はアミンである。SO3X基(スルホ基という)が置換したフェニル基(スルホフェニル基という)が4,4'-ジアミノビフェニルを構成するベンゼン環に置換する位置は、3,3'-位、2,2'‐位、2,3'‐位等があるが、2,2'‐位が好ましい。スルホフェニル基は、o,m又はp-スルホフェニル基があるが、p-スルホフェニル基が好ましい。 In the formula (7) and the formula (a), X is H, an alkali metal (Li, Na, K, Rb, Cs, etc.), NH 4 or an amine. The position where the phenyl group (referred to as sulfophenyl group) substituted with SO 3 X group (referred to as sulfo group) is substituted with the benzene ring constituting 4,4′-diaminobiphenyl is the 3,3′-position, 2,2 ′ -Position, 2,3'-position, etc., with 2,2'-position being preferred. The sulfophenyl group includes an o, m or p-sulfophenyl group, and a p-sulfophenyl group is preferred.

式(2)中、Ar4はスルホ基を有さない2価の有機基であり、式(7)で表される芳香族ジアミン以外の他のジアミンから生ずる基である。このような他のジアミンとしては、公知の芳香族ジアミンを使用することができる。例えば、パラフェニレンジアミン、メタフェニレンジアミン、4,4'−オキシジアニリン、3,4'−オキシジアニリン、9,9−ビス(4−アミノフェニル)フルオレンの他、Ar4として下記の2価の有機基を与えるジアミンを好適に挙げることができる。 In the formula (2), Ar 4 is a divalent organic group having no sulfo group, and is a group generated from another diamine other than the aromatic diamine represented by the formula (7). As such other diamines, known aromatic diamines can be used. For example, in addition to paraphenylenediamine, metaphenylenediamine, 4,4′-oxydianiline, 3,4′-oxydianiline, 9,9-bis (4-aminophenyl) fluorene, Ar 4 includes the following divalent compounds: Preferred examples include diamines that give the organic group.

Figure 0004545708
Figure 0004545708

これらのジアミンの中でも、4,4'−ビス(4−アミノフェノキシ)ビフェニル(BAPB)、1,4−ビス(4−アミノフェノキシ)ベンゼン(BAPBz)が好ましい。   Among these diamines, 4,4′-bis (4-aminophenoxy) biphenyl (BAPB) and 1,4-bis (4-aminophenoxy) benzene (BAPBz) are preferable.

また、本発明では、ジアミンの他に3官能アミン(トリアミン)を使用することもできる。トリアミンを使用することで、分子中に分岐架橋構造を有するスルホン化芳香族ポリイミドとすることができる。トリアミンとしては、ポリイミドの耐熱性の観点から1,3,5‐トリス(4‐アミノフェノキシ)ベンゼン(TAPB)などの芳香族アミンが好ましい。TAPBから生じる残基(Ar6)は次式で表される。

Figure 0004545708
In the present invention, a trifunctional amine (triamine) can be used in addition to the diamine. By using triamine, it can be set as the sulfonated aromatic polyimide which has a branched crosslinked structure in a molecule | numerator. The triamine is preferably an aromatic amine such as 1,3,5-tris (4-aminophenoxy) benzene (TAPB) from the viewpoint of heat resistance of the polyimide. The residue (Ar 6 ) arising from TAPB is represented by the following formula.
Figure 0004545708

上記Ar1,Ar2,Ar3,Ar4,Ar5,Ar6を与える芳香族テトラカルボン酸類、ジアミン成分又はトリアミン成分はそれぞれ2種以上を使用してもよい。 Two or more aromatic tetracarboxylic acids, diamine components, or triamine components that give Ar 1 , Ar 2 , Ar 3 , Ar 4 , Ar 5 , Ar 6 may be used.

本発明のスルホン化芳香族ポリイミドは、式(1)で表される構造単位の他に、式(2)及び式(3)で表される構造単位の1又は2を有することができる他、本発明の効果を阻害しない範囲で少量の他の構造単位を有することができる。式(1)で表される構造単位は5〜100モル%、好ましくは50〜100モル%の範囲で含まれることがよい。式(2)で表される構造単位は0〜95モル%、好ましくは10〜70モル%の範囲で含まれることがよい。式(3)で表される構造単位は0〜50モル%、好ましくは5〜25モル%の範囲で含まれることがよい。なお、ポリイミド末端は計算から除外される。   In addition to the structural unit represented by the formula (1), the sulfonated aromatic polyimide of the present invention can have 1 or 2 of the structural unit represented by the formula (2) and the formula (3), It can have a small amount of other structural units as long as the effects of the present invention are not impaired. The structural unit represented by the formula (1) may be contained in a range of 5 to 100 mol%, preferably 50 to 100 mol%. The structural unit represented by the formula (2) may be contained in the range of 0 to 95 mol%, preferably 10 to 70 mol%. The structural unit represented by the formula (3) may be contained in the range of 0 to 50 mol%, preferably 5 to 25 mol%. In addition, the polyimide terminal is excluded from the calculation.

本発明のスルホン化芳香族ポリイミドとしては、次のような構造単位からなるポリイミドが好ましく挙げられる。1)式(1)で表される構造単位のみからなるポリイミド、2)式(1)で表される構造単位と式(2)で表される構造単位からなるポリイミド、3)式(1)で表される構造単位と式(3)で表される構造単位からなるポリイミド、4)式(1)で表される構造単位と式(2)で表される構造単位と構造単位と式(3)で表される構造単位からなるポリイミド。   Preferred examples of the sulfonated aromatic polyimide of the present invention include polyimides composed of the following structural units. 1) Polyimide consisting only of the structural unit represented by Formula (1), 2) Polyimide consisting of the structural unit represented by Formula (1) and the structural unit represented by Formula (2), 3) Formula (1) A polyimide composed of a structural unit represented by formula (3) and a structural unit represented by formula (3), 4) a structural unit represented by formula (1), a structural unit represented by formula (2), a structural unit and a formula ( 3) Polyimide comprising the structural unit represented by 3).

複数の構造単位を含む場合は、式(1)/[式(2)+式(3)]のモル比として、5/95〜95/5の範囲であり、好ましくは10/90〜95/5、より好ましくは50/50〜95/5、特に好ましくは70/30〜95/5である。スルホン化芳香族ポリイミドにおいて、式(1)で示される単位が全構造単位に対して5モル%未満になると、イオン交換容量やプロトン伝導性などの特徴を発現し難くなるので好ましくない。また、構造単位を複数有する場合のスルホン化芳香族ポリイミドの構造は、ランダム共重合体、ブロック共重合体又は分岐架橋構造の共重合体のいずれであってもよい。   When a plurality of structural units are included, the molar ratio of the formula (1) / [formula (2) + formula (3)] is in the range of 5/95 to 95/5, preferably 10/90 to 95 / 5, More preferably, it is 50 / 50-95 / 5, Most preferably, it is 70 / 30-95 / 5. In the sulfonated aromatic polyimide, when the unit represented by the formula (1) is less than 5 mol% with respect to the total structural unit, it is difficult to develop characteristics such as ion exchange capacity and proton conductivity, which is not preferable. Moreover, the structure of the sulfonated aromatic polyimide in the case of having a plurality of structural units may be any of a random copolymer, a block copolymer, and a branched crosslinked structure.

本発明のスルホン化芳香族ポリイミドは、その溶液粘度(35℃、0.5wt%溶液)が0.7〜20dl/g、好ましくは2.0〜10dl/gの範囲にあることがフィルム化する際の製膜性や膜の性状の点で好ましい。このスルホン化芳香族ポリイミドの用途には制限はないが、その電解質性、イオン交換性、導電性から、膜、粒子、繊維状に成形し、電気透析、拡散透析、電池隔膜等の用途に適する。膜を形成する場合は、スルホン化芳香族ポリイミド又はその前駆体(ポリアミック酸)の溶液を基材上に所定厚みに塗布し、乾燥、硬化させることにより得られる。   The sulfonated aromatic polyimide of the present invention has a solution viscosity (35 ° C., 0.5 wt% solution) of 0.7 to 20 dl / g, preferably 2.0 to 10 dl / g. It is preferable in terms of film forming properties and film properties. Although there are no restrictions on the use of this sulfonated aromatic polyimide, it is suitable for uses such as electrodialysis, diffusion dialysis, and battery diaphragm because of its electrolyte property, ion exchange property, and conductivity. . When forming a film, it is obtained by applying a sulfonated aromatic polyimide or its precursor (polyamic acid) solution on a substrate to a predetermined thickness, and drying and curing.

本発明のスルホン化芳香族ポリイミドは、上記式(7)で表されるジアミンを5モル%以上含むジアミンと芳香族テトラカルボン酸を重合反応させることにより得ることができる。この重合反応は公知のポリイミドの合成方法が採用できる。例えば、極性溶媒中で、芳香族ジアミンと芳香族テトラカルボン酸二無水物を主とする反応原料、3級アミノ化合物、共沸溶媒としてトルエン又はキシレンなどを添加し、140〜220℃に加熱し生成した水を共沸溶媒と共に除去しながら0.5〜100時間縮重合反応させることによって容易に達成できる。ここで、3級アミノ化合物としては、例えばトリメチルアミン、トリエチルアミンなどを挙げることができ、また必要ならば、安息香酸、イソキノリンなどを触媒として添加しても良い。芳香族ジアミン(トリアミンを使用する場合は、トリアミンを含む)のアミノ基と芳香族テトラカルボン酸二無水物のモル比は、0.95〜1.05の範囲が好ましく、この範囲から外れると、ポリイミドの分子量が低くなって得られる膜の強度が低下することから好ましくない。   The sulfonated aromatic polyimide of the present invention can be obtained by polymerizing a diamine containing 5 mol% or more of the diamine represented by the above formula (7) with an aromatic tetracarboxylic acid. For this polymerization reaction, a known polyimide synthesis method can be employed. For example, in a polar solvent, a reaction raw material mainly comprising an aromatic diamine and an aromatic tetracarboxylic dianhydride, a tertiary amino compound, toluene or xylene as an azeotropic solvent is added, and the mixture is heated to 140 to 220 ° C. This can be easily achieved by performing a condensation polymerization reaction for 0.5 to 100 hours while removing the produced water together with the azeotropic solvent. Here, examples of the tertiary amino compound include trimethylamine and triethylamine. If necessary, benzoic acid, isoquinoline and the like may be added as a catalyst. The molar ratio of the amino group of aromatic diamine (including triamine when triamine is used) and aromatic tetracarboxylic dianhydride is preferably in the range of 0.95 to 1.05. It is not preferable because the strength of the film obtained by lowering the molecular weight of polyimide is lowered.

実施例において用いる略語は次のとおり。
2,2'-BSPhB: 2,2'‐ビス(4‐スルホフェニル)ベンジジン
BAPB: 4,4’-ビス(4‐アミノフェノキシ)ビフェニル
TAPB: 1,3,5‐トリス(4‐アミノフェノキシ)ベンゼン
NTDA: 1,4,5,8-ナフタレンテトラカルボン酸二無水物
TEA: トリエチルアミン
Abbreviations used in the examples are as follows.
2,2'-BSPhB: 2,2'-bis (4-sulfophenyl) benzidine
BAPB: 4,4'-bis (4-aminophenoxy) biphenyl
TAPB: 1,3,5-tris (4-aminophenoxy) benzene
NTDA: 1,4,5,8-Naphthalenetetracarboxylic dianhydride
TEA: Triethylamine

合成例1
ステップ1
攪拌子入り三つ口フラスコに、3-ニトロジフェニル75g、溶媒としてエチルアルコール430mLと30重量%苛性ソーダ水溶液215mL、亜鉛粉末84gを順次加え、沸点温度で5時間反応を行った。室温に冷却後、反応液を濾過し亜鉛粉末を除去し、残渣を酢酸エチルで良く洗浄した。有機層を分取し、水で洗浄後、乾燥・濃縮し、アゾ化合物65gを回収した。
Synthesis example 1
step 1
To a three-necked flask containing a stirrer, 75 g of 3-nitrodiphenyl, 430 mL of ethyl alcohol, 215 mL of 30 wt% sodium hydroxide aqueous solution, and 84 g of zinc powder were sequentially added, and the reaction was performed at the boiling temperature for 5 hours. After cooling to room temperature, the reaction solution was filtered to remove zinc powder, and the residue was washed well with ethyl acetate. The organic layer was separated, washed with water, dried and concentrated to recover 65 g of the azo compound.

ステップ2
攪拌子入り三つ口フラスコに、ステップ1で得られたアゾ化合物60g、溶媒エチルアルコール196mLに溶解した。その後、反応容器に飽和塩化アンモニウム水溶液、亜鉛粉末を順次加え、1時間還流した。反応液を室温まで冷却後、濾過して亜鉛粉末及び生成物の白色固体を濾取し、水で良く洗浄した。次に、濾残を酢酸エチルで洗浄して生成物を溶解させ亜鉛粉末を分離した。濾液を乾燥・濃縮し、目的とする白色ヒドラゾ化合物を40g得た。
Step 2
In a three-necked flask containing a stir bar, 60 g of the azo compound obtained in Step 1 and 196 mL of solvent ethyl alcohol were dissolved. Thereafter, a saturated aqueous ammonium chloride solution and zinc powder were sequentially added to the reaction vessel and refluxed for 1 hour. The reaction solution was cooled to room temperature, filtered, and zinc powder and white solid product were collected by filtration and washed well with water. Next, the filter residue was washed with ethyl acetate to dissolve the product, and the zinc powder was separated. The filtrate was dried and concentrated to obtain 40 g of the desired white hydrazo compound.

ステップ3
攪拌子入り三つ口フラスコに、ステップ3で得られたヒドラゾ化合物30g、溶媒としてTHF500mLに溶解した。5N塩酸を滴下し加え、0℃〜室温で攪拌して反応を行った。反応液に氷冷可水酸化ナトリウム水溶液を加えて中和、分液し、THF層を回収した。水層をトルエンで3回抽出し、乾燥後濃縮・精製し、白色粉末の2,2'-ビスフェニルベンジジン(2,2'-BPhB)15gを得た。融点152℃。
Step 3
In a three-necked flask containing a stir bar, 30 g of the hydrazo compound obtained in Step 3 was dissolved in 500 mL of THF as a solvent. 5N hydrochloric acid was added dropwise, and the reaction was carried out by stirring at 0 ° C. to room temperature. An ice-cold aqueous sodium hydroxide solution was added to the reaction solution for neutralization and liquid separation, and the THF layer was recovered. The aqueous layer was extracted three times with toluene, dried, concentrated and purified to obtain 15 g of 2,2′-bisphenylbenzidine (2,2′-BPhB) as a white powder. Melting point 152 ° C.

ステップ4
100ml三つ口フラスコに6.72g(20.0ミリモル)の2,2'-BPhBを入れ、アイスバスで冷却した後、10mlの濃硫酸を攪拌しながらゆっくりと添加した。2,2'-BPhBを完全に溶解させた後、5mlの発煙硫酸(SO3:60%)をゆっくりと添加した。発煙硫酸を完全に添加した後、該混合物を攪拌しつつ0℃で0.5時間保持した。次いでゆっくりと60℃まで加温し、60℃で2時間保った。その後室温まで冷却した後、混合物を200mlのメタノール中に注ぎ、白色固体を析出させた。固体を濾別後、水で再結晶し、8.63gの固体生成物を得た(収率87%)。
Step 4
6.72 g (20.0 mmol) of 2,2′-BPhB was placed in a 100 ml three-necked flask, cooled in an ice bath, and 10 ml of concentrated sulfuric acid was slowly added with stirring. After 2,2′-BPhB was completely dissolved, 5 ml of fuming sulfuric acid (SO 3 : 60%) was slowly added. After complete addition of fuming sulfuric acid, the mixture was held at 0 ° C. with stirring for 0.5 hours. Then slowly warmed to 60 ° C. and kept at 60 ° C. for 2 hours. After cooling to room temperature, the mixture was poured into 200 ml of methanol to precipitate a white solid. The solid was filtered off and recrystallized from water to obtain 8.63 g of a solid product (yield 87%).

得られた固体生成物を、溶媒として重水素化ジメチルスルホキシド(DMSO-d6)を用いて、日本電子JEOL EX-270により1HNMR測定に付した。1HNMR(270MHz,DMSO‐d6)により、δ: 6.34‐6.40 (2H, S), 6.40‐6.49 (2H, D), 6.62‐6.78 (6H, M),7.24‐7.34 (4H,D)のピークを示し、下式で表される2,2'-BSPhBであることが確認された。融点は300℃以上。 The obtained solid product was subjected to 1 HNMR measurement by JEOL JEOL EX-270 using deuterated dimethyl sulfoxide (DMSO-d 6 ) as a solvent. According to 1 HNMR (270 MHz, DMSO-d 6 ), δ: 6.34-6.40 (2H, S), 6.40-6.49 (2H, D), 6.62-6.78 (6H, M), 7.24-7.34 (4H, D) It showed a peak and was confirmed to be 2,2′-BSPhB represented by the following formula. Melting point is 300 ° C or higher.

Figure 0004545708
Figure 0004545708

実施例1
乾燥した100mlの四口フラスコ中で2.480g(5.0ミリモル)の2,2'-BSPhBと1.7mlのTEAを22mlのm-クレゾールに加えて溶かし、次いで、1.340g(5.0ミリモル)のNTDA及び0.85gの安息香酸を加え、窒素ガス雰囲気下で混合物を80℃で4時間そして180℃で20時間攪拌した。重合反応液を80℃まで冷却後、30mlのm-クレゾールを加え希釈後、多量のアセトンに投入し、析出した固体を濾別し、アセトン洗浄後乾燥した。得られた生成物の還元粘度ηSP/c(溶媒:m‐クレゾール;0.5wt%;35℃、以下同じ)は3.8dl/gであった。
Example 1
In a dry 100 ml four-necked flask, 2.480 g (5.0 mmol) 2,2′-BSPhB and 1.7 ml TEA were dissolved in 22 ml m-cresol, then 1.340 g (5.0 mmol) NTDA and 0.85 g of benzoic acid was added and the mixture was stirred at 80 ° C. for 4 hours and at 180 ° C. for 20 hours under a nitrogen gas atmosphere. The polymerization reaction solution was cooled to 80 ° C., diluted with 30 ml of m-cresol, poured into a large amount of acetone, the precipitated solid was filtered off, washed with acetone and dried. The resulting product had a reduced viscosity η SP / c (solvent: m-cresol; 0.5 wt%; 35 ° C., the same shall apply hereinafter) of 3.8 dl / g.

生成物をm-クレゾールに溶解し、ガラス板上に流延し、100℃で1時間そして120℃で10時間乾燥して、TEA塩型のスルホン化ポリイミド膜を得た。これをメタノールに1日間浸漬し、次いで0.5M硫酸溶液に3日間浸漬しプロトン交換した後、水洗し150℃で10時間真空乾燥して下式で表されるプロトン型のスルホン化ポリイミドNTDA-2,2'-BSPhB膜を得た。   The product was dissolved in m-cresol, cast onto a glass plate, and dried at 100 ° C. for 1 hour and 120 ° C. for 10 hours to obtain a TEA salt type sulfonated polyimide membrane. This was immersed in methanol for 1 day, then immersed in a 0.5 M sulfuric acid solution for 3 days to exchange protons, washed with water, and vacuum dried at 150 ° C. for 10 hours to obtain a proton type sulfonated polyimide NTDA-2 represented by the following formula: Therefore, 2'-BSPhB membrane was obtained.

Figure 0004545708
Figure 0004545708

実施例2
スルホン化ジアミンとして2,2'-BSPhBを用い、非スルホン酸ジアミンとしてBAPBを用いた。乾燥した100mlの四つ口フラスコ中で2.976g(6.0ミリモル)の2,2'-BSPhBと2.10mlのTEAを35mlのm-クレゾールに加えて溶かし、次いで、1.104g(3.0ミリモル)のBAPBを添加して溶かした後、2.412g(9.0ミリモル)のNTDA及び1.53gの安息香酸を加え、窒素ガス雰囲気下で混合物を80℃で4時間そして180℃で20時間攪拌した。重合反応液を80℃まで冷却後、35mlのm-クレゾールを加え希釈後、多量のアセトンに投入し、析出した固体を濾別し、アセトン洗浄後乾燥した。得られた生成物の溶液粘度ηSP/cは3.0dl/gであった。生成物をm-クレゾールに溶解し、ガラス板上に流延し、100℃で1時間そして120℃で10時間乾燥して、TEA塩型の共重合スルホン化ポリイミド膜を得た。これをメタノールに1日間浸漬し、次いで0.5M硫酸溶液に3日間浸漬しプロトン交換した後、水洗し150℃で10時間真空乾燥してプロトン型のランダム共重合スルホン化ポリイミドNTDA-2,2'-BSPhB/BAPB (2/1)-r膜を得た。この膜のFTIRスペクトルを図1に示す。この膜をDMSO-d6に溶かし測定した1HNMRスペクトルを図2に示す。その帰属と積分強度から生成物が下記式で表されるNTDA-2,2'-BSPhB/BAPB(2/1)であることが確認された。
Example 2
2,2′-BSPhB was used as the sulfonated diamine, and BAPB was used as the non-sulfonate diamine. In a dry 100 ml four-necked flask, 2.976 g (6.0 mmol) 2,2'-BSPhB and 2.10 ml TEA were dissolved in 35 ml m-cresol and then 1.104 g (3.0 mmol) BAPB was dissolved. After addition and dissolution, 2.412 g (9.0 mmol) NTDA and 1.53 g benzoic acid were added and the mixture was stirred at 80 ° C. for 4 hours and 180 ° C. for 20 hours under a nitrogen gas atmosphere. The polymerization reaction solution was cooled to 80 ° C., diluted with 35 ml of m-cresol, poured into a large amount of acetone, the precipitated solid was filtered off, washed with acetone and dried. The solution viscosity η SP / c of the obtained product was 3.0 dl / g. The product was dissolved in m-cresol, cast on a glass plate, and dried at 100 ° C. for 1 hour and 120 ° C. for 10 hours to obtain a TEA salt type copolymer sulfonated polyimide membrane. This was immersed in methanol for 1 day, then immersed in 0.5 M sulfuric acid solution for 3 days to exchange protons, washed with water, and vacuum dried at 150 ° C. for 10 hours to obtain proton type random copolymer sulfonated polyimide NTDA-2,2 ′ A BSPhB / BAPB (2/1) -r membrane was obtained. The FTIR spectrum of this film is shown in FIG. FIG. 2 shows a 1 HNMR spectrum obtained by dissolving this film in DMSO-d 6 . From the assignment and integral intensity, it was confirmed that the product was NTDA-2,2′-BSPhB / BAPB (2/1) represented by the following formula.

Figure 0004545708
Figure 0004545708

実施例3
2,2'-BSPhBとBAPBの仕込みモル比を3/2にした他は、実施例2と同様にしてポリイミドを合成した。得られた生成物の還元粘度ηSP/cは2.8dl/gであった。生成物をm-クレゾールに溶解し、実施例2と同様にキャスト製膜・処理して、下記式で表されるプロトン型のランダム共重合スルホン化ポリイミドNTDA-2,2'-BSPhB/BAPB(3/2)-r膜を得た。
Example 3
A polyimide was synthesized in the same manner as in Example 2 except that the molar ratio of 2,2′-BSPhB and BAPB was changed to 3/2. The product obtained had a reduced viscosity η SP / c of 2.8 dl / g. The product was dissolved in m-cresol, cast into a film and treated in the same manner as in Example 2, and the proton type random copolymer sulfonated polyimide NTDA-2,2'-BSPhB / BAPB ( A 3/2) -r film was obtained.

Figure 0004545708
Figure 0004545708

実施例4
乾燥した100mlの四つ口フラスコ中で1.488g(3.0ミリモル)の2,2'-BSPhBと1.05mlのTEAを15mlのm-クレゾールに加えて溶かし、次いで、1.340g(5.0ミリモル)のNTDA及び0.85gの安息香酸を加え、窒素ガス雰囲気下で混合物を80℃で4時間そして180℃で10時間攪拌した。反応液を室温まで冷却後、5mlのm-クレゾールと0.736g(2.0ミリモル)のBAPBを添加し、窒素ガス雰囲気下で混合物を80℃で4時間そして180℃で10時間攪拌し、重合反応液を80℃まで冷却後、30mlのm-クレゾールを加え希釈後、多量のアセトンに投入し、析出した固体を濾別し、アセトン洗浄後乾燥した。得られた生成物の還元粘度ηSP/cは3.3dl/gであった。生成物をm-クレゾールに溶解し、実施例2と同様にキャスト製膜・処理して、下記式で表されるプロトン型のシークエンス化共重合スルホン化ポリイミドNTDA-2,2'-BSPhB/BAPB(3/2)-s膜を得た。
Example 4
1.488 g (3.0 mmol) 2,2'-BSPhB and 1.05 ml TEA are dissolved in 15 ml m-cresol in a dry 100 ml four-necked flask, then 1.340 g (5.0 mmol) NTDA and 0.85 g of benzoic acid was added and the mixture was stirred at 80 ° C. for 4 hours and at 180 ° C. for 10 hours under a nitrogen gas atmosphere. After cooling the reaction solution to room temperature, 5 ml of m-cresol and 0.736 g (2.0 mmol) of BAPB were added, and the mixture was stirred at 80 ° C. for 4 hours and 180 ° C. for 10 hours under a nitrogen gas atmosphere. The solution was cooled to 80 ° C., diluted with 30 ml of m-cresol, poured into a large amount of acetone, the precipitated solid was filtered off, washed with acetone and dried. The product obtained had a reduced viscosity η SP / c of 3.3 dl / g. The product was dissolved in m-cresol, cast into a film and treated in the same manner as in Example 2, and the proton type sequenced copolymer sulfonated polyimide NTDA-2,2'-BSPhB / BAPB represented by the following formula A (3/2) -s film was obtained.

Figure 0004545708
Figure 0004545708

実施例5
乾燥した100mlの四つ口フラスコ1中で1.488g(3.0ミリモル)の2,2'-BSPhBと1.05mlのTEAを10mlのm-クレゾールに加えて溶かし、次いで、0.7236g(2.7ミリモル)のNTDA及び0.46gの安息香酸を加え、窒素ガス雰囲気下で混合物を80℃で4時間そして180℃で10時間攪拌した。乾燥した100mlの四つ口フラスコ2中で0.736g(2.0ミリモル)のBAPBと7mlのm-クレゾールを添加し、次いで、0.6164g(2.3ミリモル)のNTDA及び0.39gの安息香酸を加え、窒素ガス雰囲気下で混合物を80℃で4時間そして180℃で10時間攪拌した。反応液を室温まで冷却後、窒素ガス雰囲気下でフラスコ2中の反応溶液をフラスコ1中に入れ、フラスコ2を1mlのm-クレゾールで3回づつ洗って、その溶液もフラスコ1中に入れ、混合溶液を80℃で10時間そして180℃で48時間攪拌した。重合反応液を80℃まで冷却後、30mlのm-クレゾールを加え希釈後、多量のアセトンに投入し、析出した固体を濾別し、アセトン洗浄後乾燥した。得られた生成物の還元粘度ηSP/cは3.0dl/gであった。生成物をm-クレゾールに溶解し、実施例2と同様にキャスト製膜・処理して、下記式で表されるプロトン型のブロック/ブロック共重合スルホン化ポリイミドNTDA-2,2'-BSPhB/BAPB(3/2)-b膜を得た。
Example 5
In a dry 100 ml four-necked flask 1, 1.488 g (3.0 mmol) 2,2'-BSPhB and 1.05 ml TEA are dissolved in 10 ml m-cresol and then 0.7236 g (2.7 mmol) NTDA. And 0.46 g of benzoic acid were added and the mixture was stirred at 80 ° C. for 4 hours and at 180 ° C. for 10 hours under a nitrogen gas atmosphere. In a dry 100 ml four-necked flask 2, 0.736 g (2.0 mmol) BAPB and 7 ml m-cresol are added, then 0.6164 g (2.3 mmol) NTDA and 0.39 g benzoic acid are added, and nitrogen gas is added. Under atmosphere, the mixture was stirred at 80 ° C. for 4 hours and at 180 ° C. for 10 hours. After cooling the reaction solution to room temperature, put the reaction solution in Flask 2 into Flask 1 under a nitrogen gas atmosphere, wash Flask 2 3 times with 1 ml of m-cresol, and put the solution into Flask 1 as well. The mixed solution was stirred at 80 ° C. for 10 hours and at 180 ° C. for 48 hours. The polymerization reaction solution was cooled to 80 ° C., diluted with 30 ml of m-cresol, poured into a large amount of acetone, the precipitated solid was filtered off, washed with acetone and dried. The product obtained had a reduced viscosity η SP / c of 3.0 dl / g. The product was dissolved in m-cresol, cast into a film and treated in the same manner as in Example 2, and the proton type block / block copolymer sulfonated polyimide NTDA-2,2′-BSPhB / A BAPB (3/2) -b film was obtained.

Figure 0004545708
Figure 0004545708

実施例6
使用したTAPBは、1,3,5‐トリヒドロキシベンゼンと4‐フルオロニトロベンゼンを反応させ、次いで、還元して合成した。
乾燥した100mlの四口フラスコ中で1.984 g(4.0ミリモル)の2,2'-BSPhBと1.4mlのTEAを20mlのm-クレゾールに加えて溶かし、次いで1.34g(5.0ミリモル)のNTDA及び0.85gの安息香酸を加え、窒素ガス雰囲気下で混合物を80℃で4時間そして180℃で20時間攪拌した。溶液を室温まで冷却し、0.340g(0.67ミリモル)のTAPBと20mlのm-クレゾールを加え、60℃で4時間攪拌した。得られた溶液をガラス板上に流延し、80℃、95℃、110℃でそれぞれ1時間、130℃で8時間、さらに200℃で10時間加熱乾燥して、TEA塩型の分岐架橋スルホン化ポリイミド膜を得た。これをメタノールに2日間浸漬し、次いで0.5M硫酸溶液に3日間浸漬しプロトン交換した後、水洗し150℃で10時間真空乾燥して下記式で表されるプロトン型の分岐架橋スルホン化ポリイミドNTDA-2,2'-BSPhB/TAPB(5/4)膜を得た。
Example 6
The TABP used was synthesized by reacting 1,3,5-trihydroxybenzene and 4-fluoronitrobenzene and then reducing.
In a dry 100 ml four-necked flask, 1.984 g (4.0 mmol) 2,2'-BSPhB and 1.4 ml TEA are dissolved in 20 ml m-cresol and then 1.34 g (5.0 mmol) NTDA and 0.85 g Of benzoic acid was added and the mixture was stirred at 80 ° C. for 4 hours and at 180 ° C. for 20 hours under a nitrogen gas atmosphere. The solution was cooled to room temperature, 0.340 g (0.67 mmol) TABP and 20 ml m-cresol were added, and the mixture was stirred at 60 ° C. for 4 hours. The obtained solution was cast on a glass plate and dried by heating at 80 ° C, 95 ° C and 110 ° C for 1 hour, 130 ° C for 8 hours and further at 200 ° C for 10 hours, respectively. A polyimide film was obtained. This is immersed in methanol for 2 days, then immersed in a 0.5M sulfuric acid solution for 3 days to exchange protons, washed with water and vacuum dried at 150 ° C. for 10 hours, and then a proton-type branched cross-linked sulfonated polyimide NTDA represented by the following formula: A -2,2'-BSPhB / TAPB (5/4) film was obtained.

Figure 0004545708
Figure 0004545708

実施例2で得られたポリイミドのIRスペクトルIR spectrum of the polyimide obtained in Example 2 実施例2で得られたポリイミドの1HNMRスペクトル 1 HNMR spectrum of the polyimide obtained in Example 2

Claims (5)

下記式(1)で表される構造単位を有することを特徴とするスルホン化芳香族ポリイミド。
Figure 0004545708
(但し、Ar1は少なくとも1つの芳香環を有する4価の基であり、Ar2は下記式(a)で示される2価の基である。)
Figure 0004545708
(但し、Xは水素原子、アルカリ金属、アンモニウム又はアミンである。)
A sulfonated aromatic polyimide having a structural unit represented by the following formula (1):
Figure 0004545708
(However, Ar 1 is a tetravalent group having at least one aromatic ring, and Ar 2 is a divalent group represented by the following formula (a).)
Figure 0004545708
(However, X is a hydrogen atom, an alkali metal, ammonium, or an amine.)
式(1)で表される構造単位を5〜100モル%、下記式(2)で表される構造単位を0〜95モル%有する請求項1記載のスルホン化芳香族ポリイミド。
Figure 0004545708
(但し、Ar3は少なくとも1つの芳香環を有する4価の基であり、Ar4は少なくとも1つの芳香環を有し、−SO3Xを有しない2価の基である。)
2. The sulfonated aromatic polyimide according to claim 1, comprising 5 to 100 mol% of a structural unit represented by the formula (1) and 0 to 95 mol% of a structural unit represented by the following formula (2).
Figure 0004545708
(However, Ar 3 is a tetravalent group having at least one aromatic ring, and Ar 4 is a divalent group having at least one aromatic ring and not —SO 3 X.)
下記式(3)で表される構造単位を50モル%以下有する請求項1又は2記載のスルホン化芳香族ポリイミド。
Figure 0004545708
(但し、Ar5は少なくとも1つの芳香環を有する4価の基であり、Ar6は少なくとも1つの芳香環を有し、−SO3Xを有しない3価の基である。)
The sulfonated aromatic polyimide according to claim 1 or 2 having 50 mol% or less of a structural unit represented by the following formula (3).
Figure 0004545708
(However, Ar 5 is a tetravalent group having at least one aromatic ring, and Ar 6 is a trivalent group having at least one aromatic ring and not —SO 3 X.)
Ar1、Ar3及びAr5が、下記式(4)、(5)又は(6)で示される4価の基である請求項1〜3のいずれかに記載のスルホン化芳香族ポリイミド。
Figure 0004545708
(但し、Z及びYは、CO、O、CO-C64-CO又は直接結合である。)
Ar 1 , Ar 3, and Ar 5 are tetravalent groups represented by the following formula (4), (5), or (6): The sulfonated aromatic polyimide according to claim 1.
Figure 0004545708
(However, Z and Y are, CO, O, a CO-C 6 H 4 -CO or a direct bond.)
下記式(7)で表されるジアミンを5モル%以上含むジアミンと芳香族テトラカルボン酸二無水物を重合反応させることを特徴とするスルホン化芳香族ポリイミドの製造方法。
Figure 0004545708
(但し、Xは水素原子、アルカリ金属、アンモニウム又はアミンである。)
The manufacturing method of the sulfonated aromatic polyimide characterized by carrying out the polymerization reaction of the diamine and aromatic tetracarboxylic dianhydride which contain 5 mol% or more of diamine represented by following formula (7).
Figure 0004545708
(However, X is a hydrogen atom, an alkali metal, ammonium, or an amine.)
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