JP4533793B2 - Circuit board case - Google Patents

Circuit board case Download PDF

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JP4533793B2
JP4533793B2 JP2005132731A JP2005132731A JP4533793B2 JP 4533793 B2 JP4533793 B2 JP 4533793B2 JP 2005132731 A JP2005132731 A JP 2005132731A JP 2005132731 A JP2005132731 A JP 2005132731A JP 4533793 B2 JP4533793 B2 JP 4533793B2
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case
circuit board
support portion
support
board case
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JP2006310155A (en
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勝也 大竹
由彦 幸村
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NGK Spark Plug Co Ltd
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NGK Spark Plug Co Ltd
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本発明は、回路基板を収納して車両等の取付対象体に取り付けられる回路基板ケースに関するものである。   The present invention relates to a circuit board case that houses a circuit board and is attached to an attachment object such as a vehicle.

従来より、自動車などの排ガス中の特定ガス成分を検出するセンサ素子を備えたガスセンサが知られている。このガスセンサのセンサ素子は、特定のガス成分を検出して外部に出力する検出素子と、該検出素子の先端部に設けられたセンサ検出部を加熱して活性化するヒータ素子とを備え、これらの素子が積層されることによって1本のセンサ素子が構成されている。このようなガスセンサにおいて、センサ検出部によって特定ガス成分の濃度に応じて検出された電流信号は、ガスセンサの後端側から引き出されるリード線、或いは中間ハーネスを介し、センサ検出部の制御を司るセンサ制御回路に入力される。   Conventionally, a gas sensor including a sensor element that detects a specific gas component in exhaust gas of an automobile or the like is known. The sensor element of this gas sensor includes a detection element that detects a specific gas component and outputs it to the outside, and a heater element that heats and activates a sensor detection unit provided at the tip of the detection element. A single sensor element is configured by stacking these elements. In such a gas sensor, the current signal detected according to the concentration of the specific gas component by the sensor detection unit is a sensor that controls the sensor detection unit via a lead wire or an intermediate harness drawn from the rear end side of the gas sensor. Input to the control circuit.

次いで、センサ制御回路では、入力された電流信号に基づいて、特定ガス成分の濃度信号に変換され、車両側に設けられたECU(電子制御ユニット)に入力される。そして、ECUでは、その特定ガス成分の濃度信号に基づいてガス濃度ないし空燃比が算出され、その算出されたガス濃度ないし空燃比や、他のセンサ群から入力されたエンジン回転数、吸気圧、水温等のエンジンに係る運転情報に基づいて、エンジンにおける燃料の噴射量や、点火装置による点火時期のタイミングの調整が行われる。一方、ヒータ素子は、該ヒータ素子の通電量を制御するヒータ制御回路に接続され、該ヒータ制御回路も、センサ制御回路と同様にリード線を介してECUに接続されている。   Next, the sensor control circuit converts the concentration signal of the specific gas component based on the input current signal, and inputs the concentration signal to an ECU (electronic control unit) provided on the vehicle side. In the ECU, the gas concentration or air-fuel ratio is calculated based on the concentration signal of the specific gas component, the calculated gas concentration or air-fuel ratio, engine speed input from another sensor group, intake pressure, Based on the operation information related to the engine such as the water temperature, the fuel injection amount in the engine and the timing of the ignition timing by the ignition device are adjusted. On the other hand, the heater element is connected to a heater control circuit that controls the energization amount of the heater element, and the heater control circuit is also connected to the ECU via a lead wire in the same manner as the sensor control circuit.

そして、このようなセンサ制御回路及びヒータ制御回路等を備えた回路基板は、自動車の車両の床下といった取付対象体に取り付けられた回路基板ケース内に収納されるのが一般的である。この回路基板ケースは、回路基板を収納するケースと、ECU側のリード線との電気的な接続を図る接続部とを備えている。そして、例えば、この接続部をケースの側面に設け、該接続部をケースの側面の略中央から略水平に延設させたコネクタ(回路基板ケース)が知られている(例えば、特許文献1の図11参照)。このコネクタの接続部は、ECU側のリード線に接続される端子と接続されるとともに、回路基板と接続された金属端子を包囲して保護するための筒状のコネクタ外装部を備え、このコネクタ外装部がケースの側面に設けられている。   A circuit board provided with such a sensor control circuit, a heater control circuit, and the like is generally stored in a circuit board case attached to an attachment object such as an under floor of a vehicle of an automobile. The circuit board case includes a case for housing the circuit board and a connection portion for making an electrical connection with the lead wire on the ECU side. For example, a connector (circuit board case) is known in which the connection portion is provided on the side surface of the case, and the connection portion extends substantially horizontally from the approximate center of the side surface of the case (for example, Patent Document 1). FIG. 11). The connector connecting portion is connected to a terminal connected to the lead wire on the ECU side, and includes a cylindrical connector outer portion for surrounding and protecting the metal terminal connected to the circuit board. An exterior part is provided on the side surface of the case.

また、これ以外にも、ケースの天壁の外側面に、コネクタ外装部を支持する支持部を立設させ、コネクタ外装部をそのケースの天壁から所定の間隙を空けて略水平に延設させた回路基板ケースも知られている。そして、このケースと、コネクタ外装部と、支持部とをともに樹脂で一体成形することにより、回路基板ケースの製造を容易に行うことができる。
特開2002−71640号公報
In addition to this, a support part for supporting the connector exterior part is erected on the outer side surface of the top wall of the case, and the connector exterior part extends substantially horizontally from the top wall of the case with a predetermined gap. A circuit board case is also known. Then, the case, the connector exterior portion, and the support portion are integrally formed of resin, whereby the circuit board case can be easily manufactured.
JP 2002-71640 A

しかしながら、後者のようなコネクタ外装部をケースの天壁から所定の間隙を空けた状態で支持部より延設させた回路基板ケースを樹脂で一体成形すると、樹脂による一体成形後、樹脂が冷えて収縮する際に、支持部のうち、ケースの天壁近傍の肉厚となる根元部分が他の部分に比べて収縮しがちな傾向にあることが本発明者らの検討によってわかった。そのため、後者のような回路基板ケースを樹脂で一体成形すると、支持部の肉厚となる根元部分が他の部分に比べて収縮しがちであることに起因して、支持部に連結されるコネクタ外装部がケースの天壁側に倒れ込んでしまい、ケースの天壁との間に所定の空隙を確実に設けることができないことがあった。   However, when the circuit board case in which the connector exterior portion is extended from the support portion with a predetermined gap from the top wall of the case is integrally formed with resin, the resin cools after the resin is integrally formed. As a result of the study by the present inventors, it is found that the base portion of the support portion, which has a thickness near the top wall of the case, tends to contract as compared with the other portions. Therefore, when the circuit board case like the latter is integrally molded with resin, the base part that becomes the thickness of the support part tends to shrink compared to other parts, so that the connector connected to the support part In some cases, the exterior part falls to the top wall side of the case, and a predetermined gap cannot be reliably provided between the case and the top wall of the case.

本発明は、上記課題を解決するためになされたものであり、ケース、支持部及びコネクタ外装部が一体成形される回路基板ケースであって、コネクタ外装部の倒れ込みを防止できる回路基板ケースを提供することを目的とする。   The present invention has been made to solve the above problems, and provides a circuit board case in which a case, a support part, and a connector outer part are integrally formed, and can prevent the connector outer part from falling down. The purpose is to do.

上記目的を達成するために、請求項1に係る発明の回路基板ケースは、底壁と側壁に囲まれた凹状をなし、回路基板を収納するケースと、当該ケースの底壁の外側面から外側に向かって延設された支持部と、金属端子の径方向周囲を包囲するとともに、前記ケースの前記底壁の外側面に対して間隙を空けた状態で前記支持部の外側面の一部から突出した筒状のコネクタ外装部とが一体成形された回路基板ケースであって、前記支持部の外側面のうちで前記コネクタ外装部が位置する側とは反対側に位置する反対側外側面の一部と、前記ケースの前記底壁の外側面との間を繋ぐように立設された第1の補強部を備え、前記第1の補強部は、前記支持部の前記反対側外側面との間に間隙を空けた状態で、前記支持部の前記反対側外側面と前記ケースの前記底壁の外側面とが交わる境界線の長手方向一端部と他端部との間を繋ぐ略帯状に形成されている。   In order to achieve the above object, a circuit board case according to a first aspect of the present invention has a concave shape surrounded by a bottom wall and a side wall, and stores a circuit board and an outer side from the outer surface of the bottom wall of the case. A portion extending from the outer surface of the support portion in a state of surrounding the radial periphery of the metal terminal and leaving a gap with respect to the outer surface of the bottom wall of the case. A circuit board case integrally formed with a protruding cylindrical connector exterior part, and of the outer side surface of the support part, on the opposite side outer surface located on the side opposite to the side where the connector exterior part is located A first reinforcing portion erected so as to connect a part of the case and an outer surface of the bottom wall of the case; and the first reinforcing portion and the opposite outer surface of the support portion With a gap between the opposite outer surface of the support and the case. It is formed in a substantially band-shaped connecting between the longitudinal end portion and the other end portion of the bottom outer surface of the wall and intersect border.

また、請求項2に係る発明の回路基板ケースは、請求項1に記載の発明の構成に加え、前記第1の補強部は略弧状に形成されている。   According to a second aspect of the circuit board case of the present invention, in addition to the configuration of the first aspect of the invention, the first reinforcing portion is formed in a substantially arc shape.

また、請求項3に係る発明の回路基板ケースは、請求項1又は2に記載の発明の構成に加え、前記第1の補強部の内面と、前記支持部の前記反対側外側面との間には第1のリブが少なくとも1つ以上設けられている。   According to a third aspect of the present invention, there is provided a circuit board case between the inner surface of the first reinforcing portion and the outer surface on the opposite side of the supporting portion. Is provided with at least one first rib.

また、請求項4に係る発明の回路基板ケースは、請求項1乃至3の何れかに記載の発明の構成に加え、前記支持部の前記ケースの前記底壁から離れる方向を上方とした時、前記第1の補強部の長手方向両端部は、前記支持部の前記反対側外側面に向かって斜め上方に傾斜するテーパ状に形成されている。   In addition to the configuration of the invention according to any one of claims 1 to 3, the circuit board case of the invention according to claim 4 is configured such that when a direction away from the bottom wall of the case of the support portion is upward, Both ends in the longitudinal direction of the first reinforcing portion are formed in a tapered shape that is inclined obliquely upward toward the opposite outer surface of the support portion.

また、請求項5に係る発明の回路基板ケースは、請求項1乃至4の何れかに記載の発明の構成に加え、前記支持部は筒状に形成され、前記支持部の内側に形成された穴部の下部には、前記ケースの内側に収納される前記回路基板に対して外部端子を接続するための接続穴を有する端子接続部が、前記ケースの前記底壁と一体成形して設けられ、前記支持部の前記ケースの前記底壁から前記ケースの外側に離れる方向を上方とした時、前記支持部の内側面のうちで、前記コネクタ外装部が位置する側の内側面の一部と、前記端子接続部の上部との間には、前記端子接続部の上部から前コネクタ外装部が位置する側の内側面に向かって斜め上方に傾斜する傾斜面を備えた第2の補強部が設けられていることを特徴とする。 In addition to the configuration of the invention according to any one of claims 1 to 4, the circuit board case of the invention according to claim 5 is formed in a cylindrical shape and is formed inside the support part. A terminal connection portion having a connection hole for connecting an external terminal to the circuit board housed inside the case is integrally formed with the bottom wall of the case at a lower portion of the hole portion. A part of the inner surface of the support portion on the side where the connector exterior portion is located, when the direction away from the bottom wall of the case of the support portion to the outside of the case is upward. the between the upper portion of the terminal connecting portion, the second reinforcing portion having an inclined surface inclined obliquely upward previous SL plug tube portion toward the inner surface of the side located from the top of the terminal connecting portion Is provided.

また、請求項6に係る発明の回路基板ケースは、請求項5に記載の発明の構成に加え、前記第2の補強部の前記傾斜面には第2のリブが少なくとも1つ以上設けられ、当該第2のリブの少なくとも一部は、前記支持部の内側面のうちで、前記コネクタ外装部が位置する側の内側面に連結していることを特徴とする。 In addition to the configuration of the invention according to claim 5, the circuit board case of the invention according to claim 6 is provided with at least one second rib on the inclined surface of the second reinforcing portion , At least a part of the second rib is connected to the inner surface of the support portion on the side where the connector exterior portion is located .

請求項1に係る発明の回路基板ケースでは、ケース、支持部及びコネクタ外装部を有する回路基板ケースの一体成形後に、コネクタ外装部が冷えて収縮しても、コネクタ外装部を支持する支持部は、第1の補強部によって、コネクタ外装部側とは反対側に引っ張られるため、支持部に連結されたコネクタ外装部がケースの底壁側に向かって倒れ込むのを防止できる。また、第1の補強部が、支持部の外側面のうちでコネクタ外装部が位置する側とは反対側に位置する反対側外側面との間に間隙を空けた状態で、支持部の反対側外側面とケースの底壁の外側面とが交わる境界線の長手方向一端部と他端部との間を繋ぐ略帯状に設けられているので、支持部をバランス良く支持することができ、且つ支持部の反対側外側面に断続的に補強部を設けた場合に比して、確実にコネクタ外装部の倒れ込みを防止することができる。   In the circuit board case of the invention according to claim 1, even if the connector exterior part is cooled and contracted after the circuit board case having the case, the support part and the connector exterior part is integrally formed, the support part for supporting the connector exterior part is Since the first reinforcing portion is pulled to the side opposite to the connector exterior portion side, the connector exterior portion connected to the support portion can be prevented from falling toward the bottom wall side of the case. The first reinforcing portion is opposite to the support portion in a state where a gap is formed between the outer surface of the support portion and the opposite outer surface located opposite to the side where the connector exterior portion is located. Since it is provided in a substantially band shape connecting between the one end and the other end in the longitudinal direction of the boundary line where the side outer surface and the outer surface of the bottom wall of the case intersect, the support portion can be supported in a balanced manner, And compared with the case where the reinforcement part is intermittently provided in the outer surface on the opposite side of the support part, the connector exterior part can be reliably prevented from falling.

また、請求項2に係る発明の回路基板ケースは、請求項1に記載の発明の効果に加え、第1の補強部は略弧状に形成されているので、コネクタ外装部がケースの底壁側に倒れ込もうとする応力を有効に緩和することができる。よって、支持部がコネクタ外装部側に強く引っ張られた場合でも、支持部をその反対側に引っ張るだけの十分な耐力が得られる。   Further, in the circuit board case of the invention according to claim 2, in addition to the effect of the invention of claim 1, since the first reinforcing part is formed in a substantially arc shape, the connector exterior part is on the bottom wall side of the case. It is possible to effectively relieve the stress that tends to fall. Therefore, even when the support portion is strongly pulled toward the connector exterior portion side, sufficient proof strength can be obtained to pull the support portion toward the opposite side.

また、請求項3に係る発明の回路基板ケースは、請求項1又は2に記載の発明の効果に加え、第1の補強部の内面と支持部の反対側外側面との間は、第1のリブによって繋っているので、支持部をより強く支持することができ、コネクタ外装部の倒れ込みをより確実に防止することができる。   In addition to the effect of the invention according to claim 1, the circuit board case of the invention according to claim 3 has a first gap between the inner surface of the first reinforcing portion and the outer surface on the opposite side of the support portion. Therefore, the support part can be supported more strongly, and the fall of the connector exterior part can be more reliably prevented.

また、請求項4に係る発明の回路基板ケースは、請求項1乃至3の何れかに記載の発明の効果に加え、第1の補強部の長手方向両端部が、支持部側に向かって徐々に厚くなっているので、第1の補強部を形成する材料の使用を抑えつつ、支持部をコネクタ外装部側とは反対側により強く引っ張ることができる。さらに、支持部と第1の補強部の両端部との境界部分の強度を向上できるので、支持部が引っ張られて、その境界部分に亀裂が入ったりするのを防止できる。   In addition to the effect of the invention according to any one of claims 1 to 3, the circuit board case of the invention according to claim 4 has both longitudinal end portions of the first reinforcing portion gradually toward the support portion side. Therefore, the support portion can be pulled more strongly on the side opposite to the connector exterior portion side while suppressing the use of the material forming the first reinforcing portion. Furthermore, since the strength of the boundary portion between the support portion and both end portions of the first reinforcing portion can be improved, it is possible to prevent the support portion from being pulled and cracked at the boundary portion.

また、請求項5に係る発明の回路基板ケースは、請求項1乃至4の何れかに記載の発明の効果に加え、支持部のコネクタ外装部が位置する側の内側面が、コネクタ外装部によって引っ張られても、第2の補強部によって、その内側面をコネクタ外装部側とは反対側に引っ張ることができる。これにより、コネクタ外装部がケースの底壁側に向かって倒れ込むのをより確実に防止しつつ、支持部のコネクタ外装部が位置する側の内側面が撓んで変形したりするのを防止できる。さらに、第2の補強部は、支持部のコネクタ外装部が位置する側の内側面に向かって徐々に傾斜して高くなっているので、第2の補強部を形成する材料の使用を抑えつつ、支持部のコネクタ外装部が位置する側の内側面と第2の補強部との境界部分の強度を向上できる。したがって、その境界部分に負荷がかかっても亀裂が入ったりするのを防止できる。   In addition to the effect of the invention according to any one of claims 1 to 4, the circuit board case of the invention according to claim 5 has an inner surface on the side where the connector exterior portion of the support portion is located by the connector exterior portion. Even if it is pulled, the inner surface of the second reinforcing portion can be pulled to the side opposite to the connector exterior portion side. Thereby, it is possible to prevent the inner side surface of the support portion on the side where the connector outer portion is located from being bent and deformed while more reliably preventing the connector outer portion from falling toward the bottom wall side of the case. Furthermore, since the second reinforcing portion is gradually increased toward the inner surface of the support portion on the side where the connector exterior portion is located, the use of the material forming the second reinforcing portion is suppressed. The strength of the boundary portion between the inner side surface of the support portion where the connector exterior portion is located and the second reinforcing portion can be improved. Therefore, even if a load is applied to the boundary portion, it can be prevented from cracking.

また、請求項6に係る発明の回路基板ケースは、請求項5に記載の発明の効果に加え、第2の補強部の傾斜面に設けられた第2のリブの少なくとも一部は、支持部の内側面のうちで、コネクタ外装部が位置する側の内側面に連結しているので、支持部のコネクタ外装部が位置する側の内側面を引っ張ることができる。したがって、支持部のコネクタ外装部が位置する側の内側面をバランス良く引っ張ることができ、より一層確実にコネクタ外装部がケースの底壁側に倒れ込むのを防止することができる。 According to a sixth aspect of the circuit board case of the present invention, in addition to the effect of the fifth aspect of the invention , at least a part of the second rib provided on the inclined surface of the second reinforcing portion is a support portion. Since the inner surface of the connector is connected to the inner surface on the side where the connector outer portion is located, the inner surface of the support portion on the side where the connector outer portion is located can be pulled. Therefore, the inner surface of the support portion on the side where the connector exterior portion is located can be pulled with good balance, and the connector exterior portion can be more reliably prevented from falling to the bottom wall side of the case.

以下、本発明の回路基板ケースの一実施の形態である回路基板ケース1について、図面を参照して説明する。図1は、回路基板ケース1の前側から見た斜視図であり、図2は、収納ケース2の前側から見た斜視図であり、図3は、収納ケース2の上側から見た斜視図であり、図4は、保護カバー3の前側から見た斜視図である。   Hereinafter, a circuit board case 1 which is an embodiment of a circuit board case of the present invention will be described with reference to the drawings. 1 is a perspective view seen from the front side of the circuit board case 1, FIG. 2 is a perspective view seen from the front side of the storage case 2, and FIG. 3 is a perspective view seen from the upper side of the storage case 2. FIG. 4 is a perspective view of the protective cover 3 as viewed from the front side.

なお、以下の説明において、図1の左側を回路基板ケース1の前側とし、右側を回路基板ケース1の後側、上側を回路基板ケース1の上側、下側を回路基板ケース1の下側、紙面手前側を回路基板ケース1の右側、紙面手奥行き側を回路基板ケース1の左側とする。さらに、図2に示す収納ケース2及び図4に示す保護カバー3の向きは、図1の向きにならうものとする。   In the following description, the left side of FIG. 1 is the front side of the circuit board case 1, the right side is the rear side of the circuit board case 1, the upper side is the upper side of the circuit board case 1, and the lower side is the lower side of the circuit board case 1. The front side of the paper surface is the right side of the circuit board case 1, and the deep side of the paper surface is the left side of the circuit board case 1. Furthermore, the direction of the storage case 2 shown in FIG. 2 and the protective cover 3 shown in FIG. 4 shall be the same as the direction of FIG.

本実施形態の回路基板ケース1は、ガスセンサ(図示せず)のコネクタに接続されたセンサ側リード線(図示せず)と、自動車の制御を行う電子制御ユニット(以下、「ECU」とする。)側に接続されたECU側リード線(図示せず)との間を電気的に接続するとともに、ガスセンサから特定成分のガス濃度に応じて出力される検出信号を、濃度信号に変換する回路基板(図示せず)を収納して、車両の床下等の取付対象体に取り付けるものである。なお、ガスセンサとしては、排気ガス中の酸素濃度を検出するための酸素センサや全領域空燃比センサ、或いは排気ガス中のNOx濃度を検出するためのNOxセンサが挙げられる。   The circuit board case 1 of this embodiment is a sensor-side lead wire (not shown) connected to a connector of a gas sensor (not shown) and an electronic control unit (hereinafter referred to as “ECU”) that controls the automobile. A circuit board that electrically connects the ECU-side lead wire (not shown) connected to the) side and converts a detection signal output from the gas sensor in accordance with the gas concentration of the specific component into a concentration signal. (Not shown) is accommodated and attached to an attachment object such as under the floor of the vehicle. Examples of the gas sensor include an oxygen sensor for detecting the oxygen concentration in the exhaust gas, a full-range air-fuel ratio sensor, or a NOx sensor for detecting the NOx concentration in the exhaust gas.

はじめに、回路基板ケース1の構成について説明する。図1に示すように、回路基板ケース1は、底面が開口された略直方体状に形成され、上記回路基板(図示せず)を内側に収納する樹脂製の収納ケース2(図2参照)と、該収納ケース2の上方(天壁5a側)に覆設され、収納ケース2を保護する金属製の保護カバー3(図4参照)とで構成されている。以下、回路基板ケース1の各構成部分について順に説明する。   First, the configuration of the circuit board case 1 will be described. As shown in FIG. 1, the circuit board case 1 is formed in a substantially rectangular parallelepiped shape with an open bottom, and a resin storage case 2 (see FIG. 2) that stores the circuit board (not shown) inside. , And a metal protective cover 3 (see FIG. 4) that covers the storage case 2 (on the top wall 5 a side) and protects the storage case 2. Hereinafter, each component of the circuit board case 1 will be described in order.

まず、収納ケース2について説明する。図2、図3に示すように、収納ケース2は、底面が開口され、所定の高さを有する略直方体状のケース本体5と、該ケース本体5の天壁5aの外側面の略中央部に所定の高さで立設され、後述するコネクタ外装部7を支持する角筒状の支持部6と、該支持部6の前壁6aの外側面から支持部6の前方に向かって略水平に延設され、回路基板に接続されるとともに支持部6の前壁6aの外側面から突出する複数の金属端子60を包囲して保護する筒状のコネクタ外装部7とから構成されている。そして、当該構成からなる収納ケース2は樹脂によって一体形成され、ケース本体5、支持部6及びコネクタ外装部7は互いに一体化されている。   First, the storage case 2 will be described. As shown in FIGS. 2 and 3, the storage case 2 has a substantially rectangular parallelepiped case main body 5 having a predetermined bottom and an open bottom, and a substantially central portion of the outer surface of the top wall 5 a of the case main body 5. And a rectangular tube-shaped support portion 6 that supports a connector exterior portion 7 to be described later, and is substantially horizontal from the outer surface of the front wall 6a of the support portion 6 toward the front of the support portion 6. And a cylindrical connector exterior portion 7 that surrounds and protects a plurality of metal terminals 60 that are connected to the circuit board and project from the outer surface of the front wall 6 a of the support portion 6. And the storage case 2 which consists of the said structure is integrally formed with resin, and the case main body 5, the support part 6, and the connector exterior part 7 are mutually integrated.

次に、ケース本体5について説明する。図2,図3に示すように、ケース本体5は、天壁5a、前壁5b,右側壁5c、左側壁5d及び背壁5eから構成されている。そして、このケース本体5の内側には、前記回路基板(図示せず)を設置して、樹脂の充填材が充填されるための収納領域(図示せず)が設けられている。この充填材は、ケース本体5の天壁5a、前壁5b、右側壁5c、左側壁5d及び背壁5eの内側面に接するようにケース本体5の内側に充填されており、収納領域に設置された回路基板を水密又は気密に封止するためのものである。なお、ケース本体5の天壁5aが、特許請求の範囲における「底壁」に相当し、前壁5b,右側壁5c、左側壁5d及び背壁5eが、「側壁」に相当する。   Next, the case body 5 will be described. As shown in FIGS. 2 and 3, the case main body 5 includes a top wall 5a, a front wall 5b, a right side wall 5c, a left side wall 5d, and a back wall 5e. A storage area (not shown) for installing the circuit board (not shown) and being filled with a resin filler is provided inside the case body 5. This filler is filled inside the case body 5 so as to be in contact with the inner surfaces of the top wall 5a, front wall 5b, right side wall 5c, left side wall 5d and back wall 5e of the case body 5, and is installed in the storage area. This is for sealing the circuit board thus formed in a watertight or airtight manner. The top wall 5a of the case body 5 corresponds to a “bottom wall” in the claims, and the front wall 5b, the right side wall 5c, the left side wall 5d, and the back wall 5e correspond to “side walls”.

さらに、ケース本体5の前壁5bと背壁5eを除く左右の両側面5c,5dには、ケース本体5の前側寄りに設けられた係止部10と、ケース本体5の後側寄りに設けられた係止部13とが各々設けられている(図2では、ケース本体5の右側壁5cに設けられた一対の係止部10,13のみを図示)。   Further, the left and right side surfaces 5c and 5d excluding the front wall 5b and the back wall 5e of the case body 5 are provided on the front side of the case body 5 and on the rear side of the case body 5. 2 is provided (in FIG. 2, only a pair of locking portions 10 and 13 provided on the right side wall 5c of the case body 5 is shown).

そして、係止部10は、図2,図3に示すように、ケース本体5の右側壁5cの上部から下方に向かって延設された略長方形状の平板である支持片11と、該支持片11の先端側外側面に設けられ、ケース本体5の外側に向かって凸状に突出する係合爪11aとから構成されている。さらに、支持片11の裏面側(ケース本体5の右側壁5cに対向する側の面)に対向するケース本体5の右側壁5cの部分には、支持片11をケース本体5側に収納するためにケース本体5の内側に向かって凹んだ凹部12が設けられ、該凹部12の外側面と、支持片11との間には所定の隙間が設けられている。なお、係合爪11aは、凹部12から外側に突出するように設けられている。   As shown in FIGS. 2 and 3, the locking portion 10 includes a support piece 11 that is a substantially rectangular flat plate extending downward from the upper portion of the right side wall 5 c of the case body 5, and the support piece 11. The engaging claw 11a is provided on the outer surface on the front end side of the piece 11 and protrudes in a convex shape toward the outside of the case body 5. Furthermore, the support piece 11 is accommodated on the case body 5 side in the portion of the right side wall 5c of the case body 5 that faces the back side of the support piece 11 (the surface on the side facing the right side wall 5c of the case body 5). A recess 12 that is recessed toward the inside of the case main body 5 is provided, and a predetermined gap is provided between the outer surface of the recess 12 and the support piece 11. The engaging claw 11a is provided so as to protrude outward from the recess 12.

一方、係止部13も、係止部10と同様に、ケース本体5の右側壁5cの上部から下方に向かって延設された略長方形状の平板である支持片14と、該支持片14の先端側外側面に設けられ、ケース本体5の外側に向かって凸状に突出する係合爪14aとから構成されている。さらに、支持片14の裏面側(ケース本体5の右側壁5cに対向する側の面)に対向するケース本体5の右側壁5cの部分には、支持片14をケース本体5側に収納するためにケース本体5の内側に向かって凹んだ凹部15が設けられ、該凹部15の外側面と、支持片14との間には所定の隙間が設けられている。なお、係合爪14aは、凹部15から外側に突出するように設けられている。   On the other hand, similarly to the locking portion 10, the locking portion 13 is a substantially rectangular flat plate extending downward from the upper portion of the right side wall 5 c of the case body 5, and the supporting piece 14. The engaging claw 14a is provided on the outer surface of the front end side and protrudes in a convex shape toward the outside of the case body 5. Further, the support piece 14 is accommodated on the case body 5 side in the portion of the right side wall 5c of the case body 5 that faces the back side of the support piece 14 (the surface on the side facing the right side wall 5c of the case body 5). A recess 15 that is recessed toward the inside of the case body 5 is provided, and a predetermined gap is provided between the outer surface of the recess 15 and the support piece 14. The engaging claw 14a is provided so as to protrude outward from the recess 15.

そして、これら係止部10,13は、収納ケース2に保護カバー3が取り付けられる際に、係止部10の係合爪11aと、係止部13の係合爪14aとが、後述する保護カバー3の係合孔57,58(図1,図4参照)に各々係合するようになっている。なお、このような一対の係止部10,13は、ケース本体5の左側壁5dにも設けられている。   When the protective cover 3 is attached to the storage case 2, these locking portions 10 and 13 are protected by the engagement claw 11 a of the locking portion 10 and the engagement claw 14 a of the locking portion 13, which will be described later. The cover 3 engages with the engagement holes 57 and 58 (see FIGS. 1 and 4). The pair of locking portions 10 and 13 is also provided on the left side wall 5d of the case body 5.

次に、支持部6について説明する。図2,図3に示すように、支持部6は、前壁6a、右側壁6b、左側壁6c及び背壁6dから構成された角筒状に形成され、ケース本体5の天壁5aの外側面の略中央部に所定の高さで立設されている。そして、支持部6の内側には、穴部16が設けられている。さらに、図3に示すように、その穴部16の下部には、ガスセンサのコネクタに接続された複数のセンサ側リード線に接続された端子を挿入して、回路基板に接続させるための端子接続部20が設けられている。そして、その端子接続部20には、端子接続部20の上面及び下面に直交する方向に貫通し、ケース本体5に収納された回路基板(図示せず)のスルーホール(図示せず)に接続するための複数の接続穴21が各々設けられている。さらに、支持部6の左右の内側面と、端子接続部20の左右の外側面との間には、所定の隙間からなる差込穴35,35が各々設けられている。   Next, the support part 6 will be described. As shown in FIGS. 2 and 3, the support portion 6 is formed in a rectangular tube shape including a front wall 6 a, a right side wall 6 b, a left side wall 6 c, and a back wall 6 d, and is formed outside the top wall 5 a of the case body 5. It is erected at a predetermined height at a substantially central portion of the side surface. A hole 16 is provided inside the support 6. Further, as shown in FIG. 3, a terminal connection for inserting a terminal connected to a plurality of sensor-side lead wires connected to the connector of the gas sensor into the lower portion of the hole portion 16 to connect to the circuit board. Part 20 is provided. The terminal connection portion 20 penetrates in a direction orthogonal to the upper and lower surfaces of the terminal connection portion 20 and is connected to a through hole (not shown) of a circuit board (not shown) housed in the case body 5. A plurality of connection holes 21 are provided respectively. Further, between the left and right inner surfaces of the support portion 6 and the left and right outer surfaces of the terminal connection portion 20, insertion holes 35 and 35 each having a predetermined gap are provided.

また、図2に示すように、支持部6の穴部16には、略コの字型に形成された保護部70が差し込まれるようになっている。この保護部70は、略コの字型の自身の開口側を下方に向けた状態で、端子接続部20(図3参照)を上から覆って保護するものである。この保護部70は、略水平に延設され、保護部70の本体となる保護片71と、該保護片71の長手方向両端部から直角に折り返されて各々延設された脚部72,72とから構成されている。そして、保護部70の一対の脚部72,72を、支持部6の穴部16の差込穴35,35(図3参照)に各々差し込むことによって、端子接続部20の上側に保護部70の保護片71を配置することができるようになっている。   Further, as shown in FIG. 2, a protective portion 70 formed in a substantially U shape is inserted into the hole portion 16 of the support portion 6. The protection unit 70 covers and protects the terminal connection unit 20 (see FIG. 3) from above with the substantially U-shaped opening side facing downward. The protective portion 70 extends substantially horizontally, and includes a protective piece 71 serving as a main body of the protective portion 70, and leg portions 72, 72 extending at right angles from both longitudinal ends of the protective piece 71. It consists of and. Then, the pair of leg portions 72 and 72 of the protection portion 70 are respectively inserted into the insertion holes 35 and 35 (see FIG. 3) of the hole portion 16 of the support portion 6, so that the protection portion 70 is disposed above the terminal connection portion 20. The protective piece 71 can be arranged.

さらに、図3に示すように、支持部6の背壁6dの上端部には、端子接続部20から穴部16の外側に向かって引き出された複数のセンサ側リード線が互いに絡まないように、支持部6の後方に向かって配索するための切込穴18が複数設けられている。   Further, as shown in FIG. 3, a plurality of sensor-side lead wires drawn out from the terminal connection portion 20 toward the outside of the hole portion 16 are not entangled with each other at the upper end portion of the back wall 6 d of the support portion 6. A plurality of cut holes 18 for routing toward the rear of the support portion 6 are provided.

一方、図2に示すように、支持部6の前壁6aの略中央部には、ケース本体5に収納された回路基板に接続された複数のL字型の金属端子60の各先端部が、支持部6の前壁6aを貫通して、支持部6の前方に向かって各々突出されている。そして、それら前壁6aの外側面から突出する複数の金属端子60は、後述するコネクタ外装部7によって囲まれて保護されている。   On the other hand, as shown in FIG. 2, at the substantially central portion of the front wall 6 a of the support portion 6, the tip portions of a plurality of L-shaped metal terminals 60 connected to the circuit board housed in the case body 5 are provided. The front part 6 penetrates the front wall 6 a of the support part 6 and protrudes toward the front of the support part 6. And the several metal terminal 60 which protrudes from the outer surface of these front walls 6a is surrounded and protected by the connector exterior part 7 mentioned later.

また、図3に示すように、支持部6の背壁6dの下部と、ケース本体5の天壁5aとの境界線9の近傍には、収納ケース2の一体成形後の樹脂の収縮時において、支持部6に連結されたコネクタ外装部7がケース本体5の天壁5a側に向かって倒れ込むのを防止するための帯状の第1補強部25が設けられている。一方、支持部6の内側の穴部16内における前壁6aの内側面には、第1補強部25と同じように、収納ケース2の樹脂成形時に、支持部6の前壁6aがコネクタ外装部7側に向かって倒れ込むのを防止する三角柱状の第2補強部30が設けられている。そして、これら第1補強部25と第2補強部30とが本発明の特徴である。なお、第1補強部25と第2補強部30との詳細については後述する。   Further, as shown in FIG. 3, in the vicinity of the boundary line 9 between the lower portion of the back wall 6 d of the support portion 6 and the top wall 5 a of the case body 5, when the resin after the housing case 2 is integrally molded is shrunk. A belt-shaped first reinforcing portion 25 is provided to prevent the connector exterior portion 7 connected to the support portion 6 from falling toward the top wall 5a side of the case body 5. On the other hand, on the inner side surface of the front wall 6a in the hole 16 inside the support portion 6, like the first reinforcing portion 25, the front wall 6a of the support portion 6 is attached to the connector exterior during resin molding of the storage case 2. A triangular pillar-shaped second reinforcing portion 30 is provided to prevent falling down toward the portion 7 side. And these 1st reinforcement parts 25 and the 2nd reinforcement part 30 are the characteristics of this invention. Details of the first reinforcing portion 25 and the second reinforcing portion 30 will be described later.

次に、コネクタ外装部7について説明する。図2,図3に示すように、筒状のコネクタ外装部7は、支持部6の前壁6aの上側寄りに設けられ、支持部6の前方に向かって略水平に延設されている。そして、コネクタ外装部7の先端側には、ECU側リード線に接続された端子(図示せず)を挿入して、金属端子60の各々と接続させるための開口部7aが設けられている。   Next, the connector exterior part 7 will be described. As shown in FIGS. 2 and 3, the cylindrical connector exterior portion 7 is provided on the upper side of the front wall 6 a of the support portion 6 and extends substantially horizontally toward the front of the support portion 6. An opening 7 a for inserting a terminal (not shown) connected to the ECU-side lead wire and connecting to each of the metal terminals 60 is provided on the distal end side of the connector exterior portion 7.

また、このコネクタ外装部7の下部と、ケース本体5の天壁5aの外側面との間には所定の隙間8が設けられている。これにより、例えば、複数のECU側リード線の端子に設けられたECU側コネクタ外装部(図示せず)を、コネクタ外装部7の先端側に被せるようにして嵌合させる。このときに、コネクタ外装部の外周縁の下部を隙間8に入り込ませることができる。したがって、ECU側リード線の端子を、コネクタ外装部7の内側に位置する金属端子60に確実に接続することができる。つまり、コネクタ外装部7に対して、ECU側リード線(図示せず)に電気的に接続された端子の径方向周囲を包囲する筒状のECU側コネクタ外装部(図示せず)が嵌め込まれることによって、ECU側リード線とセンサ側リード線とが回路基板を介して電気的に接続されることになる。   Further, a predetermined gap 8 is provided between the lower portion of the connector exterior portion 7 and the outer surface of the top wall 5 a of the case body 5. Thereby, for example, an ECU-side connector exterior portion (not shown) provided on the terminals of the plurality of ECU-side lead wires is fitted over the distal end side of the connector exterior portion 7. At this time, the lower part of the outer peripheral edge of the connector exterior portion can be inserted into the gap 8. Therefore, the terminal of the ECU-side lead wire can be reliably connected to the metal terminal 60 located inside the connector exterior portion 7. That is, a cylindrical ECU-side connector exterior portion (not shown) that surrounds the periphery in the radial direction of the terminal electrically connected to the ECU-side lead wire (not shown) is fitted into the connector exterior portion 7. Thus, the ECU side lead wire and the sensor side lead wire are electrically connected via the circuit board.

次に、保護カバー3について説明する。図4に示す保護カバー3は、収納ケース2(図1,図2参照)の上部を覆うように取り付けられ、収納ケース2を外部衝撃(例えば、石はね等)から保護するものである。この保護カバー3は、底面及び天壁50aの一部が開口され、底の浅い略直方体状のカバー本体50と、該カバー本体50の天壁50aの開口部(図示せず)に設けられ、前面及び底面が開口された箱状の屋根部51と、該屋根部51の背面及びカバー本体50の背面を上下方向に縦断し、カバー本体50の下端部から上方に向かって切り込み状に設けられ、支持部6から引き出された複数のセンサ側リード線を、保護カバー3の外側に引き出すための挿通穴(図示せず)と、該挿通穴の内周縁から、保護カバー3の後方に向かって略水平に延設され、保護カバー3の外側に引き出された複数のセンサ側リード線を覆って保護するための断面略逆U字型の配線カバー52とから構成されている。   Next, the protective cover 3 will be described. The protective cover 3 shown in FIG. 4 is attached so as to cover the upper part of the storage case 2 (see FIGS. 1 and 2), and protects the storage case 2 from external impacts (for example, stone splashes). The protective cover 3 has a bottom surface and a part of the top wall 50a opened, and is provided in a cover body 50 having a substantially rectangular parallelepiped shape with a shallow bottom, and an opening (not shown) of the top wall 50a of the cover body 50, A box-shaped roof 51 having a front surface and a bottom surface opened, and a back surface of the roof portion 51 and a back surface of the cover main body 50 are vertically cut and provided in a cut shape upward from a lower end portion of the cover main body 50. An insertion hole (not shown) for drawing out the plurality of sensor-side lead wires drawn out from the support portion 6 to the outside of the protective cover 3 and the inner periphery of the insertion hole toward the rear of the protective cover 3 The wiring cover 52 has a substantially inverted U-shaped cross section that extends substantially horizontally and covers and protects the plurality of sensor-side lead wires drawn out of the protective cover 3.

また、カバー本体50の前面下端部の右側よりには、収納ケース2を取り付けた状態で、保護カバー3を車両の床下に取り付けるための平面視略長方形状のブラケット54が、カバー本体50の前面の下端部から、保護カバー3の前方に向かって略水平に延設され、該ブラケット54の略中央には取付ボルトを挿通するための取付穴55が穿設されている。一方、カバー本体50の背面下端部の左側(カバー本体50の背面に向かって右側)にも、ブラケット54と同様のブラケット(図示せず)が設けられている。   Further, a bracket 54 having a substantially rectangular shape in plan view for attaching the protective cover 3 under the floor of the vehicle with the storage case 2 attached is provided on the front side of the cover main body 50 from the right side of the front lower end portion of the cover main body 50. A mounting hole 55 is formed in the substantially center of the bracket 54 through which a mounting bolt is inserted. On the other hand, a bracket (not shown) similar to the bracket 54 is also provided on the left side of the lower end of the back surface of the cover body 50 (right side toward the back surface of the cover body 50).

さらに、カバー本体50の右側面及び左側面には、2つの正面視矩形状の一対の係合孔57,58が設けられている。これら係合孔57,58には、収納ケース2に保護カバー3が覆設する際に、上記した収納ケース2のケース本体5に設けられた係止部10,13の係合爪11a,14aが各々係止するようになっている。   Furthermore, a pair of engagement holes 57 and 58 having two rectangular shapes in front view are provided on the right side surface and the left side surface of the cover main body 50. When the protective cover 3 covers the storage case 2, the engagement holes 57 and 58 engage with the engagement claws 11 a and 14 a of the locking portions 10 and 13 provided in the case body 5 of the storage case 2. Are each locked.

なお、屋根部51は、収納ケース2に保護カバー3が覆設した際に、収納ケース2の支持部6を保護するためのものであり、屋根部51の前面の開口部51aには、収納ケース2のコネクタ外装部7に挿入して固定されたECU側コネクタ外装部(図示せず)に繋がれた複数のECU側リード線(図示せず)を、保護カバー3の外側に配索させるようになっている。この屋根部51は、回路基板ケース1の取付場所によっては、保護カバー3から省いてもよい。   The roof portion 51 is for protecting the support portion 6 of the storage case 2 when the protective cover 3 covers the storage case 2, and the opening 51 a on the front surface of the roof portion 51 is stored in the storage portion 2. A plurality of ECU-side lead wires (not shown) connected to an ECU-side connector exterior portion (not shown) inserted and fixed in the connector exterior portion 7 of the case 2 are routed outside the protective cover 3. It is like that. The roof 51 may be omitted from the protective cover 3 depending on the mounting location of the circuit board case 1.

こうして、以上の構成からなる収納ケース2と、保護カバー3とを互いに上下に配置させ、収納ケース2の上方から保護カバー3を被せて取り付けることによって、図1に示すような回路基板ケース1が構成される。そして、図1に示す回路基板ケース1の下側を、車両の床下側に対向させ、保護カバー3の2つのブラケット54で車両の床下にボルト止めにより取り付けることによって、収納ケース2を保護した状態で、車両側に取り付けることができる。   Thus, the circuit board case 1 as shown in FIG. 1 can be obtained by arranging the storage case 2 and the protective cover 3 having the above-described configuration one above the other and attaching the protective cover 3 from above the storage case 2. Composed. And the storage case 2 is protected by attaching the lower side of the circuit board case 1 shown in FIG. 1 to the lower floor of the vehicle and attaching the two brackets 54 of the protective cover 3 to the lower floor of the vehicle by bolting. Thus, it can be attached to the vehicle side.

次に、本発明の特徴である収納ケース2の第1補強部25と、第2補強部30とについて説明する。まず、第1補強部25について説明する。図3に示すように、第1補強部25は、ケース本体5の天壁5aの外側面上に設けられ、ケース本体5の天壁5aと、支持部6の背壁6dとの境界である境界線9の長手方向一端部と他端部とを繋ぐ帯状に形成されている。そして、第1補強部25は、支持部6の背壁6dと所定の間隔を空けて、背壁6dの外側面に対して平行に延設されたストレート部26と、該ストレート部26の長手方向両端部から内側に弧を描きながら境界線9の両端部に各々延設され、支持部6の背壁6dに向かって斜め上方に傾斜するテーパ部27,27とで構成されている。   Next, the 1st reinforcement part 25 and the 2nd reinforcement part 30 of the storage case 2 which are the characteristics of this invention are demonstrated. First, the 1st reinforcement part 25 is demonstrated. As shown in FIG. 3, the first reinforcing portion 25 is provided on the outer surface of the top wall 5 a of the case body 5, and is a boundary between the top wall 5 a of the case body 5 and the back wall 6 d of the support portion 6. The boundary line 9 is formed in a strip shape that connects one end portion and the other end portion in the longitudinal direction. The first reinforcing portion 25 includes a straight portion 26 extending in parallel to the outer surface of the back wall 6d at a predetermined interval from the back wall 6d of the support portion 6, and a longitudinal length of the straight portion 26. It is composed of taper portions 27 and 27 that extend from both ends of the direction inward to both ends of the boundary line 9 while drawing an arc, and incline obliquely upward toward the back wall 6 d of the support portion 6.

そして、これらテーパ部27,27は、支持部6の背壁6dに向かって徐々に厚みが増す形状となっており、テーパ部27,27の最上部は、背壁6dの中段よりもやや上側寄りに連結されている。そして、上記形状からなる第1補強部25は、収納ケース2と一体成形され、支持部6の背壁6dと、ケース本体5の天壁5aとに連結している。   And these taper parts 27 and 27 become a shape where thickness increases gradually toward the back wall 6d of the support part 6, and the uppermost part of the taper parts 27 and 27 is a little above the middle step of the back wall 6d. It is connected to the side. The first reinforcing portion 25 having the above shape is integrally formed with the storage case 2 and is connected to the back wall 6 d of the support portion 6 and the top wall 5 a of the case body 5.

また、第1補強部25のストレート部26と、支持部6の背壁6dとの間には、3本の側面視略直角三角形状のリブ28,28,28が、自身の斜辺側を支持部6の後方に向けた状態で互いに略等間隔の隙間を空けて設けられている。これらリブ28,28,28も、収納ケース2と一体成形されており、支持部6の背壁6d及びケース本体5の天壁5a、第1補強部25(詳細には、第1補強部25のストレート部26)とに連結している。なお、上記構成からなる第1補強部25の作用と効果については後述する。   Further, between the straight portion 26 of the first reinforcing portion 25 and the back wall 6d of the support portion 6, three ribs 28, 28, 28 having a substantially right-angled triangular shape in side view support their hypotenuse side. In a state of being directed toward the rear of the part 6, the gaps are provided at substantially equal intervals. These ribs 28, 28, 28 are also integrally formed with the storage case 2, and the back wall 6 d of the support portion 6, the top wall 5 a of the case body 5, the first reinforcing portion 25 (specifically, the first reinforcing portion 25). To the straight part 26). In addition, the effect | action and effect of the 1st reinforcement part 25 which consists of the said structure are mentioned later.

次に、第2補強部30について説明する。図3に示すように、略三角柱状の第2補強部30は、支持部6の内側に設けられ、前壁6aと、支持部6の底部の前方側部分との間に設けられている。この第2補強部30は、支持部6の底部の前方側部分から前壁6aの内側面に向かって斜め上方に傾斜する傾斜面31を備えている。そして、上記形状からなる第2補強部30は、収納ケース2(支持部6)と一体成形され、支持部6の前壁6a及び支持部6の底部に連結している。   Next, the 2nd reinforcement part 30 is demonstrated. As shown in FIG. 3, the substantially triangular prism-shaped second reinforcing portion 30 is provided inside the support portion 6, and is provided between the front wall 6 a and the front side portion of the bottom portion of the support portion 6. The second reinforcing portion 30 includes an inclined surface 31 that is inclined obliquely upward from the front side portion of the bottom portion of the support portion 6 toward the inner surface of the front wall 6a. And the 2nd reinforcement part 30 which consists of the said shape is integrally molded with the storage case 2 (support part 6), and is connected with the front wall 6a of the support part 6, and the bottom part of the support part 6. FIG.

さらに、この第2補強部30の傾斜面31と、支持部6の前壁6aの内側面との間には、3本の側面視略直角三角形状のリブ32,32,32が、斜辺側を後方に向けた状態で互いに略等間隔の隙間を空けて設けられている。これらリブ32,32,32も、収納ケース2(支持部6)と一体成形されており、支持部6の前壁6a及び第2補強部30に連結している。なお、上記第2補強部25の作用と効果については後述する。   Further, between the inclined surface 31 of the second reinforcing portion 30 and the inner side surface of the front wall 6a of the support portion 6, three ribs 32, 32, 32 having a substantially right-angled triangular shape in side view are on the oblique side. Are spaced apart from each other at substantially equal intervals. These ribs 32, 32, 32 are also integrally formed with the storage case 2 (support portion 6), and are connected to the front wall 6 a of the support portion 6 and the second reinforcing portion 30. The operation and effect of the second reinforcing portion 25 will be described later.

次に、収納ケース2の樹脂成形時における第1補強部25の作用と効果について説明する。図3に示すように、収納ケース2は、金型に樹脂を流し込み固化させることにより、上記説明したケース本体5、支持部6及びコネクタ外装部7が互いに一体となって、一個の収納ケース2が複数の金属端子60とともにインサート成形される。そして、金型から抜かれた成形直後の収納ケース2は、徐々に冷めることによって樹脂の収縮が起こる。このとき、支持部6のうち、ケース本体5の天壁5a近傍の根元部分は容積が他の部分に比して大きいが故に収縮の度合が大きい傾向にあり、それに起因してコネクタ外装部7がケース本体5の天壁5a側に倒れ込もうとする応力が生じる。   Next, the operation and effect of the first reinforcing portion 25 during resin molding of the storage case 2 will be described. As shown in FIG. 3, the storage case 2 is made by pouring resin into a mold and solidifying it, so that the case main body 5, the support portion 6 and the connector exterior portion 7 described above are integrated with each other to form a single storage case 2. Is insert-molded together with a plurality of metal terminals 60. Then, the storage case 2 immediately after molding, which is pulled out from the mold, is gradually cooled to cause resin shrinkage. At this time, the base portion in the vicinity of the top wall 5a of the case body 5 in the support portion 6 tends to have a large degree of contraction because the volume thereof is larger than that of the other portions. However, there is a stress that tends to fall into the top wall 5 a side of the case body 5.

しかし、本実施の形態の回路基板ケース1では、支持部6の背壁6d側に第1補強部25を設けているので、コネクタ外装部7が倒れ込もうとして支持部6がコネクタ外装部7側に引っ張られた際に、この第1補強部25のテーパ部27,27が支持部6側に引っ張られ、第1補強部25が引っ張られることになる。この時、第1補強部25が、ケース本体5の天壁5aと一体になっているため、第1補強部25は、支持部6が引っ張られる方向と反対側に向かって支持部6を引っ張ることができる。さらに、本実施の形態では、第1補強部25が、テーパ部27,27とストレート部26とを有しており、支持部6の背壁6dと略帯状に繋がっているので、バランス良く、且つ強固に支持部6を支持することができる。これにより、支持部6がコネクタ外装部7側に引っ張られるのを抑制することができ、ひいてはコネクタ外装部7のケース本体5の天壁5a側への倒れ込みを防止することができる。   However, in the circuit board case 1 of the present embodiment, since the first reinforcing portion 25 is provided on the back wall 6d side of the support portion 6, the support portion 6 is connected to the connector exterior portion 7 in an attempt to fall down. When pulled to the side, the tapered portions 27 of the first reinforcing portion 25 are pulled to the support portion 6 side, and the first reinforcing portion 25 is pulled. Since the 1st reinforcement part 25 is united with the top wall 5a of the case main body 5 at this time, the 1st reinforcement part 25 pulls the support part 6 toward the opposite side to the direction where the support part 6 is pulled. be able to. Furthermore, in the present embodiment, the first reinforcing portion 25 has the taper portions 27, 27 and the straight portion 26, and is connected to the back wall 6d of the support portion 6 in a substantially band shape. And the support part 6 can be supported firmly. Thereby, it can suppress that the support part 6 is pulled by the connector exterior part 7 side, and can prevent the fall of the connector exterior part 7 to the top wall 5a side of the case main body 5 by extension.

また、ストレート部26と、テーパ部27,27との連結部分は弧状に各々湾曲しているので、支持部6がコネクタ外装部7側に引っ張られた場合に、第1補強部25全体に応力を分散し緩和することができ、第1補強部25全体で支持部6を引っ張るだけの耐力が十分に得られる。また、支持部6がコネクタ外装部7側にさらに強く引っ張られた場合でも、3本のリブ28,28,28を介して、第1補強部25全体で支持部6を引っ張ることができるので、支持部6全体をバランス良く、より強い力で引っ張る(支える)ことができる。また、樹脂成形後の収縮時において、支持部6と第1補強部25との2箇所の連結部分には大きな負荷がかかるが、それら連結部分には、背壁6dに向かって徐々に厚くなるテーパ部27,27が各々設けられているので、それら連結部分に亀裂が入るのを防止できる。   Moreover, since the connection part of the straight part 26 and the taper parts 27 and 27 is each curving in an arc shape, when the support part 6 is pulled by the connector exterior part 7 side, it is stressed to the 1st reinforcement part 25 whole. Can be dispersed and relaxed, and a sufficient proof strength for pulling the support portion 6 with the entire first reinforcing portion 25 can be sufficiently obtained. Further, even when the support portion 6 is pulled more strongly toward the connector exterior portion 7 side, the support portion 6 can be pulled with the entire first reinforcing portion 25 through the three ribs 28, 28, 28. The entire support portion 6 can be pulled (supported) with a stronger force in a balanced manner. Further, at the time of contraction after resin molding, a large load is applied to the two connecting portions of the support portion 6 and the first reinforcing portion 25, but these connecting portions gradually become thicker toward the back wall 6d. Since the taper portions 27 and 27 are provided, it is possible to prevent cracks from occurring in the connecting portions.

次に、収納ケース2の樹脂成形時における第2補強部25の作用と効果について説明する。図3に示すように、同じく、収納ケース2の樹脂成形後の収縮により、コネクタ外装部7がケース本体5の天壁5a側に倒れ込もうとする応力が生じる。   Next, the operation and effect of the second reinforcing portion 25 at the time of resin molding of the storage case 2 will be described. As shown in FIG. 3, similarly, due to the shrinkage of the storage case 2 after the resin molding, a stress that causes the connector exterior portion 7 to fall on the top wall 5 a side of the case body 5 occurs.

すると、支持部6の前壁6aに設けられた第2補強部30が、前壁6aを介して、コネクタ外装部7側に引っ張られる。この時、第2補強部30は、支持部6の底部と一体になっているため、第2補強部30は、支持部6が引っ張られる方向と反対側に向かって支持部6の前壁6aを引っ張ることができる。また、支持部6の前壁6aの上部がコネクタ外装部7側に強く引っ張られた場合でも、第2補強部30の傾斜面31にそれぞれ繋った3本のリブ32,32,32によって、支持部6の前壁6aを後方に向かって引っ張ることができる。したがって、支持部6の前壁6a全体をバランス良く引っ張ることができ、より強い耐力で支持部6の前壁6aを支持することができる。   Then, the 2nd reinforcement part 30 provided in the front wall 6a of the support part 6 is pulled by the connector exterior part 7 side via the front wall 6a. At this time, since the second reinforcing portion 30 is integrated with the bottom portion of the support portion 6, the second reinforcing portion 30 faces the front wall 6a of the support portion 6 toward the opposite side to the direction in which the support portion 6 is pulled. Can pull. Even when the upper portion of the front wall 6a of the support portion 6 is strongly pulled toward the connector exterior portion 7, the three ribs 32, 32, 32 respectively connected to the inclined surface 31 of the second reinforcing portion 30 The front wall 6a of the support portion 6 can be pulled rearward. Therefore, the entire front wall 6a of the support portion 6 can be pulled in a well-balanced manner, and the front wall 6a of the support portion 6 can be supported with a stronger proof stress.

以上説明したように、本実施形態の回路基板ケース1では、収納ケース2において、支持部6の背壁6dと、ケース本体5の天壁5aとの境界線9の長手方向一端部と他端部との間を繋ぐ略帯状の第1補強部25を設けている。この第1補強部25は弧状に湾曲する帯状に形成され、収納ケース2の樹脂成形を行った際に、コネクタ外装部7がケース本体5の天壁5a側に向かって倒れ込むのを防止することができる。一方、支持部6の内側における前壁6aの内側面と支持部6の底部との間に第2補強部30を設けている。この第2補強部30は、収納ケース2の樹脂成形を行った際に、支持部6の前壁6aがコネクタ外装部7側に向かって倒れ込むのを防止するとともに、コネクタ外装部7がケース本体5の天壁5a側に倒れ込むのを防止することができる。   As described above, in the circuit board case 1 of the present embodiment, in the storage case 2, one end and the other end in the longitudinal direction of the boundary line 9 between the back wall 6 d of the support portion 6 and the top wall 5 a of the case body 5. The substantially 1st reinforcement part 25 of the substantially strip | belt shape which connects between parts is provided. The first reinforcing portion 25 is formed in a belt shape that is curved in an arc shape, and prevents the connector exterior portion 7 from falling toward the top wall 5a side of the case body 5 when the housing case 2 is resin-molded. Can do. On the other hand, the second reinforcing portion 30 is provided between the inner surface of the front wall 6 a inside the support portion 6 and the bottom portion of the support portion 6. The second reinforcing portion 30 prevents the front wall 6a of the support portion 6 from falling toward the connector exterior portion 7 when the housing case 2 is molded with resin, and the connector exterior portion 7 is connected to the case body. 5 can be prevented from falling to the top wall 5a side.

なお、本発明の回路基板ケースは、上記実施形態に限らず、各種変更が可能なことはいうまでもない。例えば、上記実施形態における第1補強部25のリブ28の数は3本であるが、これに限らず、3本より多くても少なくてもよい。好ましくは複数設けるのがよい。さらに、第2補強部30のリブ32の数も同様である。また、本実施の形態では、ケース本体5の内部に充填した充填材が外部に露出した状態であるが、充填材は外部に露出した状態に限られず、別途に準備した板状の蓋部を用いて充填材を覆うようにして当該蓋部をケース本体5の天壁5aの反対側に位置するよう固着させてもよい。なお、このように蓋部をケース本体5に固着する構成を採用する場合には、充填材を用いずにケース本体5に蓋部を固着させることで、回路基板をケース本体5内に水密または気密に封止させるようにしてもよい。   Needless to say, the circuit board case of the present invention is not limited to the above-described embodiment, and various modifications can be made. For example, the number of the ribs 28 of the first reinforcing portion 25 in the above embodiment is three, but is not limited thereto, and may be more or less than three. A plurality of them are preferably provided. Further, the number of ribs 32 of the second reinforcing portion 30 is the same. Further, in the present embodiment, the filler filled inside the case body 5 is exposed to the outside, but the filler is not limited to the outside exposed, and a separately prepared plate-like lid is used. The lid may be fixed so as to be located on the opposite side of the top wall 5a of the case body 5 so as to cover the filler. In addition, when employ | adopting the structure which adheres a cover part to the case main body 5 in this way, a circuit board is watertight in the case main body 5 by fixing a cover part to the case main body 5 without using a filler. You may make it seal airtightly.

さらに、本実施形態では、支持部6の内側に、センサ側リード線に接続される端子を接続するための端子接続部20を設けたが、ケース本体5の側面、支持部6の側面あるいはケース本体5の天壁5aの所定位置に穴を設け、その穴にセンサ側リード線を配索させて回路基板と電気的な接続を図る形態にしてもよい。   Furthermore, in this embodiment, the terminal connection part 20 for connecting the terminal connected to the sensor side lead wire is provided inside the support part 6, but the side surface of the case body 5, the side surface of the support part 6, or the case A hole may be provided at a predetermined position of the top wall 5a of the main body 5, and a sensor-side lead wire may be routed through the hole so as to be electrically connected to the circuit board.

センサ制御回路やヒータ制御回路といった制御回路を搭載した回路基板を収納する回路基板ケースに適用できる。   The present invention can be applied to a circuit board case that houses a circuit board on which a control circuit such as a sensor control circuit or a heater control circuit is mounted.

回路基板ケース1の前側から見た斜視図である。2 is a perspective view of the circuit board case 1 as viewed from the front side. FIG. 収納ケース2の前側から見た斜視図である。3 is a perspective view of the storage case 2 as viewed from the front side. FIG. 収納ケース2の上側から見た斜視図である。FIG. 4 is a perspective view seen from the upper side of the storage case 2. 保護カバー3の前側から見た斜視図である。FIG. 4 is a perspective view of the protective cover 3 as viewed from the front side.

1 回路基板ケース
2 収納ケース
6 支持部
7 コネクタ外装部
8 隙間
9 境界線
20 端子接続部
25 第1補強部
27 テーパ部
28 リブ
30 第2補強部
31 傾斜面
32 リブ
60 金属端子
DESCRIPTION OF SYMBOLS 1 Circuit board case 2 Storage case 6 Support part 7 Connector exterior part 8 Gap 9 Boundary line 20 Terminal connection part 25 1st reinforcement part 27 Tapered part 28 Rib 30 2nd reinforcement part 31 Inclined surface 32 Rib 60 Metal terminal

Claims (6)

底壁と側壁に囲まれた凹状をなし、回路基板を収納するケースと、
当該ケースの底壁の外側面から外側に向かって延設された支持部と、
金属端子の径方向周囲を包囲するとともに、前記ケースの前記底壁の外側面に対して間隙を空けた状態で前記支持部の外側面の一部から突出した筒状のコネクタ外装部とが一体成形された回路基板ケースであって、
前記支持部の外側面のうちで前記コネクタ外装部が位置する側とは反対側に位置する反対側外側面の一部と、前記ケースの前記底壁の外側面との間を繋ぐように立設された第1の補強部を備え、
前記第1の補強部は、前記支持部の前記反対側外側面との間に間隙を空けた状態で、前記支持部の前記反対側外側面と前記ケースの前記底壁の外側面とが交わる境界線の長手方向一端部と他端部との間を繋ぐ略帯状に形成されていることを特徴とする回路基板ケース。
A concave shape surrounded by the bottom wall and the side wall, and a case for storing the circuit board,
A support portion extending outward from the outer surface of the bottom wall of the case;
A cylindrical connector exterior portion that surrounds the periphery of the metal terminal in the radial direction and that protrudes from a part of the outer surface of the support portion with a gap from the outer surface of the bottom wall of the case. A molded circuit board case,
A portion of the outer side surface of the support portion that is opposite to the side on which the connector exterior portion is positioned is connected to the outer side surface of the bottom wall of the case. A first reinforcing portion provided,
The first reinforcing portion intersects the opposite outer surface of the support portion and the outer surface of the bottom wall of the case with a gap between the opposite outer surface of the support portion. A circuit board case characterized by being formed in a substantially band shape connecting between one end and the other end in the longitudinal direction of the boundary line.
前記第1の補強部は略弧状に形成されていることを特徴とする請求項1に記載の回路基板ケース。   The circuit board case according to claim 1, wherein the first reinforcing portion is formed in a substantially arc shape. 前記第1の補強部の内面と、前記支持部の前記反対側外側面との間には第1のリブが少なくとも1つ以上設けられていることを特徴とする請求項1又は2に記載の回路基板ケース。   The at least 1 or more 1st rib is provided between the inner surface of the said 1st reinforcement part, and the said other side outer surface of the said support part, The Claim 1 or 2 characterized by the above-mentioned. Circuit board case. 前記支持部の前記ケースの前記底壁から離れる方向を上方とした時、前記第1の補強部の長手方向両端部は、前記支持部の前記反対側外側面に向かって斜め上方に傾斜するテーパ状に形成されていることを特徴とする請求項1乃至3の何れかに記載の回路基板ケース。   When the direction of the support portion away from the bottom wall of the case is the upper side, both longitudinal end portions of the first reinforcing portion are tapered obliquely upward toward the opposite outer side surface of the support portion. 4. The circuit board case according to claim 1, wherein the circuit board case is formed in a shape. 前記支持部は筒状に形成され、
前記支持部の内側に形成された穴部の下部には、前記ケースの内側に収納される前記回路基板に対して外部端子を接続するための接続穴を有する端子接続部が、前記ケースの前記底壁と一体成形して設けられ、
前記支持部の前記ケースの前記底壁から前記ケースの外側に離れる方向を上方とした時、前記支持部の内側面のうちで、前記コネクタ外装部が位置する側の内側面の一部と、前記端子接続部の上部との間には、前記端子接続部の上部から前コネクタ外装部が位置する側の内側面に向かって斜め上方に傾斜する傾斜面を備えた第2の補強部が設けられていることを特徴とする請求項1乃至4の何れかに記載の回路基板ケース。
The support part is formed in a cylindrical shape,
A terminal connection portion having a connection hole for connecting an external terminal to the circuit board housed inside the case is provided at a lower portion of the hole portion formed inside the support portion. Provided integrally with the bottom wall,
When the direction away from the bottom wall of the case of the case to the outside of the case is set upward, a part of the inner surface of the support portion on the side where the connector exterior portion is located, between the upper portion of the terminal connecting portion, the second reinforcing portion is provided with an inclined surface before Symbol plug tube portion from an upper portion of the terminal connecting portion is inclined obliquely upward toward the inner surface of the side located The circuit board case according to claim 1, wherein the circuit board case is provided.
前記第2の補強部の前記傾斜面には第2のリブが少なくとも1つ以上設けられ、当該第2のリブの少なくとも一部は、前記支持部の内側面のうちで、前記コネクタ外装部が位置する側の内側面に連結していることを特徴とする請求項5に記載の回路基板ケース。 At least one second rib is provided on the inclined surface of the second reinforcing portion, and at least a part of the second rib is formed on the inner surface of the support portion and the connector exterior portion is The circuit board case according to claim 5, wherein the circuit board case is connected to an inner side surface on the side of the circuit board.
JP2005132731A 2005-04-28 2005-04-28 Circuit board case Expired - Fee Related JP4533793B2 (en)

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