JP4496447B2 - Substrate transfer device - Google Patents

Substrate transfer device Download PDF

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Publication number
JP4496447B2
JP4496447B2 JP2000205354A JP2000205354A JP4496447B2 JP 4496447 B2 JP4496447 B2 JP 4496447B2 JP 2000205354 A JP2000205354 A JP 2000205354A JP 2000205354 A JP2000205354 A JP 2000205354A JP 4496447 B2 JP4496447 B2 JP 4496447B2
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substrate
conveyor
transfer
carry
hand
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JP2002019959A (en
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孝久 鈴木
弘記 村上
浩 鈴岡
佳均 冨波
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IHI Corp
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IHI Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/068Stacking or destacking devices; Means for preventing damage to stacked sheets, e.g. spaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/063Transporting devices for sheet glass
    • B65G49/064Transporting devices for sheet glass in a horizontal position

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  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、プラズマディスプレイ用基板又はガラス基板を移載する基板移載装置に関する。
【0002】
【従来の技術】
プラズマディスプレイパネル(PDP)の製造プロセスでは、プラズマディスプレイ用基板の洗浄、印刷、焼成工程を経て、リブの形成や電極の形成が完了する。これらの工程の装置は、ほとんどが1枚ずつの枚葉毎に加工される。一方、各工程への基板の搬送は、搬送時間の関係から複数枚をまとめてカセットによる搬送が行われる。従って、各工程への投入及び完了後は図4に示すカセットステーションが設置され、カセットから基板を取り出し、カセットに基板を格納する基板移載機が使用される。
【0003】
カセットは、図5に模式的に示すように、取出し側を除く外縁部で基板1を水平に支持し、上下方向に間隔を隔てて複数(例えば15〜20枚)を収納するようになっている。基板1の表面はドーピングその他の処理を行うため、異物との接触を完全に回避する必要がある。そのため、従来は、図6に示すような関節アームロボットを基板移載装置として用い、薄いハンド6を基板1の間に水平に挿入し、裏面から支持して基板を僅かに持ち上げてカセットから取り出し、自動移載していた。
【0004】
しかし、上述した従来の基板移載装置には、以下の問題点があった。
(1)近年のプラズマディスプレイの製造では、従来の液晶ディスプレイに比べ、基板寸法も大型化(例えば1000mm×1400mm)し、その重量も倍加している。そのため、従来の液晶ディスプレイの製造で使用されていた関節アームロボットでは、この大型基板のハンドリングは出来ない。また、従来の関節アームロボットを大型化した場合でも、アームが長くなり、アームの揺動等に要するスペースが大きくなり、クリーンルームを大型化する必要が生じ、設備費及び運転費が大幅に増大する。
(2)また、関節アームロボットで基板を移載する場合には、アーム先端部のハンドで基板を抜き出し、ハンドを水平に旋回又は反転させて所望の位置まで移動させる必要がある。そのため、アームの作動が複雑化するばかりでなく、アーム等の重量が大きいため高速作動が困難となり、動作速度が遅くなりかつ位置決め精度が低下する。また、これを無理に高速化・高精度化しようとすると、装置動力が大幅に増大する。
【0005】
これらの問題点を解決するために、本発明の発明者等は先に、図7に示す基板移載装置を創案し出願した(特開平11−227943号)。この基板移載装置は、搬入位置の基板を支持して中間位置まで移動させる搬入ハンド4と、中間位置で基板を支持して搬出位置まで移動させる搬出ハンド5とを備え、この搬入ハンド及び搬出ハンドが、搬入位置の基板の取出方向Xにそれぞれ水平移動可能かつ上下動可能であり、かつ中間位置で互いに上下に交叉可能であり、更にその一方が下降している際に、他方が上昇してX方向に水平移動可能に構成されたものである。なお、この図で、6は水平移動装置、7は上下動装置である。
【0006】
この構成により、可動部分が小さくシンプルな構造で大型の基板を高速で移載でき、必要設置スペースが小さく、移載距離が大きい場合でも高精度で移載でき、かつ必要動力が小さい基板移載装置とすることが可能となった。
【0007】
【発明が解決しようとする課題】
しかし、特開平11−227943号の基板移載装置には、以下の問題点があった。
(1)搬入ハンド4と搬出ハンド5の相互の干渉を避けるために、中間位置で互いに上下に交叉可能なフィンガー部4a,5aをX方向外方端部で片持ち支持する支持部4b,5bを必要とし、その分余分なデッドスペースが必要となる。
(2)また、大きな基板1の外側に基板を取り回すための支持部4b,5bや水平移動装置6等を必要とする。
これらの理由から、必要設置スペースを更に小さくすることが困難であり、装置全体の占めるスペースが大きく、これを収納するクリーンルームが大型化しそのコストが過大となる問題点があった。
(3)更に、基板1の搬出位置(受取り側)に、フィンガー部4a,5aとの干渉を避けるために、プッシュアップ機構などの特殊装置を必要とし、通常のローラコンベアの使用ができない問題点があった。
(4)また、搬入位置から基板を取り出し、中間位置で乗せ替え、搬出位置に移載するまで、次の基板の取り出しを開始できず、移載のハンドリング時間が長く、サイクルタイムが長い問題点があった。
【0008】
これらの問題点を解決するために、本発明の発明者等は、先に、中間基板受けの無いものと有るものの2種の基板移載装置を創案し出願した(特願2000-122034号、未公開)。
【0009】
中間基板受けの無い基板移載装置は、図8に模式的に示すように、移載ハンド8と中間水平コンベア9を備え、(A)移載ハンド8をコンベアの下でカセット2の最下段の基板1の下に挿入し、(B)基板1を移載ハンド8の上に載せてコンベアの上で移載ハンド8を抜き出し、(C)コンベア9の間を縫って移載ハンド8を下降し、基板1をコンベア9の上に載せ替えるものである。(D)次いで、コンベア9の上の基板1を搬送ラインのコンベア装置10に移載しながら、並行して移載ハンド8をコンベアの下でカセット2の次の最下段の基板1の下に挿入する。このステップの繰替えしにより、基板1を順次、カセット2から取り出し、搬送ラインのコンベア装置10に移載することができる。
【0010】
この基板移載装置は、作動がシンプルである特徴を有するが、移載ハンド8と中間水平コンベア9の干渉を避けるため、移載ハンド8を中間水平コンベア9と同レベルで水平移動させることができない。そのため、カセット2内の最下段基板1とカセット底板までのクリアランスが大きくなり、カセット2内のデッドスペースが大きい問題点がある。
また、この基板移載装置で、カセット内の最後の基板1を(C)のステップまで移載した後、(D)のステップに移ると、空のカセット内に移載ハンドを挿入することになり、次の新しいカセットへの交換作業を妨害することになる。そのため、カセットの交換作業の間、(C)のステップで移載ハンドを停止させておく必要が生じ、その分待ち時間が長くなり、タクトタイムが長くなる。
【0011】
一方、中間基板受けを有する基板移載装置は、図9に模式的に示すように、移載ハンド8と中間水平コンベア9の他に中間基板受け11を備え、(A)ハンド8がコンベア9の上を通ってカセット2の基板1を取り出し、(B)ハンド8の下降と基板受け11の上昇で基板1を基板受け11に載せ替え、(C)ハンド8をコンベア9と干渉しない位置でコンベアの下まで下降し、(D)基板受け11を下降して基板1をコンベア9に載せ替え、(E)コンベア9により基板1をコンベア装置10に移載し、その後、基板受け11を上昇し、ハンド8を上昇して、次の基板の取り出し動作に移行する。このステップの繰替えしにより、同様に基板1を順次、カセット2から取り出し、搬送ラインのコンベア装置10に移載することができる。
【0012】
この基板移載装置は、カセット内の最後の基板1を(D)のステップまで移載した後、(E)のステップの間に空のカセットを次の新しいカセットへ交換できる。従って、カセット入替え時にも基板搬送ができる。しかし、全高が高く、ハンドの上昇ストロークを大きくする必要がある問題点がある。
【0013】
本発明はかかる問題点を解決するために創案されたものである。すなわち本発明の主目的は、大型の基板を高速(短いサイクルタイム)で移載でき、必要設置スペースを更に小さくでき、特殊装置を必要とせずに通常のローラコンベアに基板を移載でき、かつ可動部が少なくシンプルな構造で安価に製造することが可能である基板移載装置を提供することにある。また、本発明の別の目的は、カセット内の最下段基板とカセット底板までのクリアランスを小さくでき、かつカセット入替え時にも基板搬送ができる基板移載装置を提供することにある。
【0014】
【課題を解決するための手段】
水平に支持された平板状の基板(1)を、搬入位置から搬出位置まで、基板の下面を支持して移載する基板移載装置であって、搬入位置の基板を支持して中間位置まで移動させる移載ハンド(8)と、中間位置で基板を支持して搬出位置まで移動させる中間水平コンベア(9)と、中間位置で中間水平コンベアの上下まで昇降可能な中間基板受け(11)とを備え、前記移載ハンドは、搬入位置の基板の取出方向Xに水平移動可能かつ中間水平コンベアの上部で昇降可能であり、中間基板受けは移載ハンド及び中間水平コンベアと、上下に交叉可能に構成され、
移載ハンド(8)を前記コンベア(9)の上を通して、搬入位置にあるカセット(2)の最下段の基板(1)の下に挿入し、移載ハンドを上昇させてハンド上に基板を載せ替え、移載ハンドを中間位置まで水平移動し、移載ハンドの下降と基板受けの上昇で基板を基板受けの上に載せ替え、移載ハンドを基板受けとコンベアの間を通して次の基板を取り出しのため搬入位置に移動し、基板受けを下降し基板をコンベア上に載せ替え、搬出位置に移載する、ことを特徴とする基板移載装置が提供される。
【0016】
この第1発明によれば、移載ハンド(8)はコンベアの上部のみで昇降するので、そのストロークを短くでき、かつコンベアとの干渉が避けられるので、ハンド形状を自由に設定することができる。また、大型の基板を高速(短いサイクルタイム)で移載でき、必要設置スペースを小さくでき、特殊装置を必要とせずに通常のローラコンベアに基板を移載でき、かつ可動部が少なくシンプルな構造で安価に製造することが可能である。
【0017】
第2の発明によれば、水平に支持された平板状の基板(1)を、搬入位置から搬出位置まで、基板の下面を支持して移載する基板移載装置であって、搬入位置の基板を支持して中間位置まで移動させる移載ハンド(8)と、中間位置で基板を支持して搬出位置まで水平移動させる中間水平コンベア(9)とを備え、前記移載ハンドは、搬入位置の基板の取出方向Xに水平移動可能かつ中間水平コンベアの上下まで昇降可能であり、かつ前記中間位置で中間水平コンベアと上下に交叉可能に構成されており、前記中間水平コンベアは、中間位置で上下に昇降可能に構成され、
移載ハンド(8)を前記コンベア(9)の下を通して、搬入位置にあるカセット(2)の最下段の基板(1)の下に挿入し、移載ハンドを上昇させてハンド上に基板を載せ替え、コンベアを下降させコンベアの上を通して移載ハンドを中間位置まで水平移動し、移載ハンドを下降させかつコンベアを上昇させて基板をコンベア上に載せ替え、搬出位置に移載する、ことを特徴とする基板移載装置が提供される。
【0019】
この第2発明によれば、カセット内の最下段基板とカセット底板までのクリアランスを小さくでき、かつカセット入替え時にも基板搬送ができる。また、大型の基板を高速(短いサイクルタイム)で移載でき、必要設置スペースを小さくでき、特殊装置を必要とせずに通常のローラコンベアに基板を移載でき、かつ可動部が少なくシンプルな構造で安価に製造することが可能である。
【0020】
第3の発明によれば、水平に支持された平板状の基板(1)を、搬入位置から搬出位置まで、基板の下面を支持して移載する基板移載装置であって、搬入位置の基板を支持して中間位置まで移動させる移載ハンド(8)と、中間位置で基板を支持して搬出位置まで水平移動させる中間水平コンベア(9)とを備え、前記移載ハンドは、搬入位置の基板の取出方向Xに水平移動可能かつ中間水平コンベアの上下まで昇降可能であり、かつ前記中間位置で中間水平コンベアと上下に交叉可能に構成されており、前記中間水平コンベアは、中間位置で幅方向に退避可能に構成され、
移載ハンド(8)を前記コンベア(9)の下を通して、搬入位置にあるカセット(2)の最下段の基板(1)の下に挿入し、移載ハンドを上昇させてハンド上に基板を載せ替え、コンベアを幅方向に退避させコンベアの上を通して移載ハンドを中間位置まで水平移動し、コンベアを搬送位置に復帰させ、移載ハンドを下降させて基板をコンベア上に載せ替え、搬出位置に移載する。
【0022】
この第3発明によっても、カセット内の最下段基板とカセット底板までのクリアランスを小さくでき、かつカセット入替え時にも基板搬送ができる。また、大型の基板を高速(短いサイクルタイム)で移載でき、必要設置スペースを小さくでき、特殊装置を必要とせずに通常のローラコンベアに基板を移載でき、かつ可動部が少なくシンプルな構造で安価に製造することが可能である。
【0023】
【発明の実施の形態】
以下、本発明の好ましい実施形態を図面を参照して説明する。なお、各図において、共通する部分には同一の符号を付し重複した説明を省略する。
【0024】
図1は、本発明の第1実施形態の基板移載装置の作動説明図である。本発明の基板移載装置は、水平に支持された平板状の基板1を、搬入位置から搬出位置まで、基板の下面を支持して移載する基板移載装置である。
【0025】
また、図1(A)に示すように、本発明の基板移載装置は、移載ハンド8、中間水平コンベア9及び中間基板受け11を備える。
移載ハンド8は、搬入位置の基板1の取出方向Xに水平移動でき、かつ中間水平コンベア9の上部で昇降できるように構成されている。従って、この移載ハンド8により、搬入位置の基板1を支持して中間位置まで移動させることができる。
中間水平コンベア9は、移載ハンド8の下方に固定された複数の水平ローラからなり、各ローラを回転駆動することにより、中間位置で基板1を支持して搬出位置のコンベア装置10まで水平に移動させるようになっている。
中間基板受け11は、中間位置に位置し、移載ハンド8及び中間水平コンベア9と、上下に交叉可能に構成され、かつ中間位置で中間水平コンベア9の上下まで昇降できるようになっている。
【0026】
図1(A)に示した基板移載装置は、図1(A)〜(F)に示すように作動して、搬入位置から搬出位置まで、基板を移載する。すなわち、(A)移載ハンド8をコンベア9の上を通して、(B)搬入位置にあるカセット2の最下段の基板1の下に挿入し、移載ハンド8を上昇させてハンド上に基板を載せ替え、(C)移載ハンド8を中間位置まで水平移動し、移載ハンド8の下降と基板受け11の上昇で基板1を基板受け11の上に載せ替え、(D)移載ハンド8を基板受けとコンベアの間を通して次の基板1を取り出しのため搬入位置に移動し、(E)基板受け11を下降し基板1をコンベア上に載せ替え、搬出位置に移載する。(F)次いで、次の基板1を移載ハンド8を中間位置まで水平移動し、移載ハンドの下降と基板受けの上昇で次の基板を基板受けの上に載せ替える。
【0027】
図1の各ステップにおいて、(E)(F)はそれぞれ、(B)(C)と同一ステップである。すなわち、図1の(A)〜(D)を順次繰り返すことにより、搬入位置から搬出位置まで基板を順に移載することができる。
【0028】
上述した第1実施形態の基板移載装置は、移載ハンド8がコンベア9の上部のみで昇降するので、そのストロークを短くできる。また移載ハンド8とコンベア9との干渉が作動高さの相違により確実に避けられるので、ハンド形状を自由に設定することができる。更に、図1の(A)〜(D)の4ステップの繰り返しのみで、大型基板1であっても高速(短いサイクルタイム)で移載できる。また、中間位置のみを必要とするので必要設置スペースを小さくできる。更に、移載ハンド8とコンベア9以外には上下動する基板受け11のみを必要とするので特殊装置を必要とせずに通常のローラコンベア10に基板1を移載できる。更に、図1の構成から、可動部が少なくシンプルな構造で安価に製造することが可能である。
【0029】
図2は、本発明の第2実施形態の基板移載装置の作動説明図である。また、図2(A)に示すように、本発明の基板移載装置は、第1実施形態における基板受け11はなく、移載ハンド8と中間水平コンベア9のみを備えている。
【0030】
移載ハンド8は、搬入位置の基板1の取出方向Xに水平移動でき、かつ中間水平コンベア9の上下まで昇降できるように構成されている。従って、この移載ハンド8により、搬入位置の基板1を支持して中間位置まで移動させることができる。また、この実施形態において、移載ハンド8は、中間位置で中間水平コンベア9と上下に交叉可能に構成されている。
【0031】
中間水平コンベア9は、複数の水平ローラからなり、各ローラを回転駆動することにより、中間位置で基板1を支持して搬出位置のコンベア装置10まで水平に移動させるようになっている。また、この実施形態において、中間水平コンベア9は、中間位置で上下に昇降可能に構成されている。
【0032】
図2(A)に示した基板移載装置は、図2(A)〜(D)に示すように作動して、搬入位置から搬出位置まで、基板を移載する。すなわち、(A)移載ハンド8をコンベア9の下を通して、搬入位置にあるカセット2の最下段の基板1の下に挿入し、(B)移載ハンド8を上昇させてハンド上に基板1を載せ替え、並行してコンベアを下降させ、(C)コンベア9の上を通して移載ハンド8を中間位置まで水平移動し、移載ハンド8を下降させかつコンベア9を上昇させて基板1をコンベア上に載せ替え、(D)中間水平コンベア9により搬出位置のコンベア装置10まで水平に基板1を移動する。
【0033】
なお、図2の各ステップにおいて、(D)は(B)と同一ステップである。すなわち、図1の(A)〜(C)を順次繰り返すことにより、搬入位置から搬出位置まで基板を順に移載することができる。
【0034】
上述した第2実施形態の基板移載装置は、ステップ(A)で移載ハンド8がコンベア9の下を通して、搬入位置にあるカセット2の最下段の基板1の下に挿入されるので、カセット2内の最下段基板1とカセット底板までのクリアランスを小さくできる。また、ステップ(C)において、カセットが空の場合には新しいカセットに交換できるので、カセット入替え時にも基板搬送ができる。また、第1実施形態と同様に、大型の基板を高速(短いサイクルタイム)で移載でき、必要設置スペースを小さくでき、特殊装置を必要とせずに通常のローラコンベアに基板を移載でき、かつ可動部が少なくシンプルな構造で安価に製造することが可能である。
【0035】
図3は、本発明の第3実施形態の基板移載装置の作動説明図である。また、図3(A)に示すように、本発明の基板移載装置も、第2実施形態と同様に基板受けはなく、移載ハンド8と中間水平コンベア9のみを備えている。
【0036】
移載ハンド8は、搬入位置の基板1の取出方向Xに水平移動でき、かつ中間水平コンベア9の上下まで昇降できるように構成されている。従って、この移載ハンド8により、搬入位置の基板1を支持して中間位置まで移動させることができる。また、この実施形態において、移載ハンド8は、中間位置で中間水平コンベア9と上下に交叉可能に構成されている。
【0037】
中間水平コンベア9は、複数の水平ローラからなり、各ローラを回転駆動することにより、中間位置で基板1を支持して搬出位置のコンベア装置10まで水平に移動させるようになっている。また、この実施形態において、中間水平コンベア9は、中間位置で幅方向に退避可能に構成されている。
【0038】
図3(A)に示した基板移載装置は、図3(A)〜(D)に示すように作動して、搬入位置から搬出位置まで、基板を移載する。すなわち、(A)移載ハンド8をコンベア9の下を通して、搬入位置にあるカセット2の最下段の基板1の下に挿入し、(B)移載ハンド8を上昇させてハンド上に基板1を載せ替え、並行してコンベア9を幅方向に退避させ(破線で示す)、(C)コンベア9の上を通して移載ハンド8を中間位置まで水平移動し、コンベアを搬送位置に復帰させ、移載ハンド8を下降させて基板1をコンベア上に載せ替え、(D)中間水平コンベア9により搬出位置のコンベア装置10まで水平に基板1を移動する。
【0039】
なお、図2の各ステップにおいて、(D)は(B)と同一ステップである。すなわち、図1の(A)〜(C)を順次繰り返すことにより、搬入位置から搬出位置まで基板を順に移載することができる。
【0040】
上述した第3実施形態の基板移載装置も、第2実施形態と同様に、ステップ(A)で移載ハンド8がコンベア9の下を通して、搬入位置にあるカセット2の最下段の基板1の下に挿入されるので、カセット2内の最下段基板1とカセット底板までのクリアランスを小さくできる。また、ステップ(C)において、カセットが空の場合には新しいカセットに交換できるので、カセット入替え時にも基板搬送ができる。また、第1実施形態と同様に、大型の基板を高速(短いサイクルタイム)で移載でき、必要設置スペースを小さくでき、特殊装置を必要とせずに通常のローラコンベアに基板を移載でき、かつ可動部が少なくシンプルな構造で安価に製造することが可能である。
【0041】
なお、本発明は上述した実施形態に限定されず、本発明の要旨を逸脱しない範囲で種々変更できることは勿論である。
【0042】
【発明の効果】
上述したように、本発明の基板移載装置は、以下の特徴を有する。
(1)移載ハンドの水平直線動作と昇降動作の組合せで、カセットから基板を受け、コンベアに直接渡しができる。
(2)受けコンベアが搬送中に、次段の基板にアクセスができる。
(3)カセットへの基板搬送は、逆行程で実現できる。
(4)基板持ち替えがないため、防塵性能が高く、基板ダメージ(基板姿勢変化がない)が小さい。
(5)摺動部を装置下部に集中でき、防塵性能が高い。
(6)カセット内の最下段基板とカセット底板までのクリアランスを小さくできる。
(7)カセット入替え時にも基板搬送ができる。
【0043】
従って、本発明の基板移載装置は、大型の基板を高速(短いサイクルタイム)で移載でき、必要設置スペースを更に小さくでき、特殊装置を必要とせずに通常のローラコンベアに基板を移載でき、かつ可動部が少なくシンプルな構造で安価に製造することが可能であり、カセット内の最下段基板とカセット底板までのクリアランスを小さくでき、カセット入替え時にも基板搬送ができる、等の優れた効果を有する。
【図面の簡単な説明】
【図1】本発明の第1実施形態の基板移載装置の作動説明図である。
【図2】本発明の第2実施形態の基板移載装置の作動説明図である。
【図3】本発明の第3実施形態の基板移載装置の作動説明図である。
【図4】従来の基板移載装置の全体構成図である。
【図5】基板を収容するカセットの模式図である。
【図6】従来の基板移載装置の模式図である。
【図7】先行出願にかかる基板移載装置の構成図である。
【図8】先行出願にかかる別の基板移載装置の構成図である。
【図9】先行出願にかかる更に別の基板移載装置の構成図である。
【符号の説明】
1 基板(ガラス基板)、2 カセット、3 ハンド、
4 搬入ハンド、5 搬出ハンド、6 水平移動装置、
7 上下動装置、8 移載ハンド、9 中間水平コンベア、
10 コンベア装置、11 中間基板受け
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a substrate transfer apparatus for transferring a plasma display substrate or a glass substrate.
[0002]
[Prior art]
In the manufacturing process of the plasma display panel (PDP), the formation of the ribs and the formation of the electrodes are completed through the steps of cleaning, printing, and firing the plasma display substrate. Most of the devices in these processes are processed for each sheet. On the other hand, the substrate is transported to each process by a cassette by transporting a plurality of substrates from the relationship of the transport time. Accordingly, the cassette station shown in FIG. 4 is installed after entering and completing each process, and a substrate transfer machine is used that takes out the substrate from the cassette and stores the substrate in the cassette.
[0003]
As schematically shown in FIG. 5, the cassette horizontally supports the substrate 1 at the outer edge except the take-out side, and stores a plurality (for example, 15 to 20 sheets) at intervals in the vertical direction. Yes. Since the surface of the substrate 1 is subjected to doping and other treatments, it is necessary to completely avoid contact with foreign substances. Therefore, conventionally, an articulated arm robot as shown in FIG. 6 is used as a substrate transfer device, a thin hand 6 is horizontally inserted between the substrates 1, supported from the back, and the substrate is lifted slightly and taken out from the cassette. , Automatic transfer.
[0004]
However, the above-described conventional substrate transfer apparatus has the following problems.
(1) In the manufacture of plasma displays in recent years, the substrate size is increased (for example, 1000 mm × 1400 mm) and the weight is doubled as compared with the conventional liquid crystal display. For this reason, the articulated arm robot used in the manufacture of the conventional liquid crystal display cannot handle this large substrate. In addition, even when the conventional articulated arm robot is increased in size, the arm becomes longer, the space required for arm swinging and the like becomes larger, the size of the clean room needs to be increased, and the equipment cost and operation cost are greatly increased. .
(2) When a substrate is transferred by an articulated arm robot, it is necessary to pull out the substrate with a hand at the tip of the arm and move the hand to a desired position by turning or flipping it horizontally. This not only complicates the operation of the arm, but also makes it difficult to operate at high speed due to the heavy weight of the arm and the like, resulting in a slower operating speed and lower positioning accuracy. In addition, if it is attempted to increase the speed and accuracy forcibly, the apparatus power will be greatly increased.
[0005]
In order to solve these problems, the inventors of the present invention previously created and filed a substrate transfer apparatus shown in FIG. 7 (Japanese Patent Laid-Open No. 11-227943). The substrate transfer apparatus includes a carry-in hand 4 that supports the substrate at the carry-in position and moves it to an intermediate position, and a carry-out hand 5 that supports the substrate at the intermediate position and moves it to the carry-out position. The hand can move horizontally in the substrate take-out direction X at the carry-in position and can move up and down, and can cross each other up and down at the intermediate position, and when one of them is lowered, the other rises. Thus, it can be horizontally moved in the X direction. In this figure, 6 is a horizontal movement device and 7 is a vertical movement device.
[0006]
With this structure, a large substrate can be transferred at high speed with a simple structure with small moving parts, a substrate that can be transferred with high accuracy even when the required installation space is small, and the transfer distance is large, and the required power is small. It became possible to be a device.
[0007]
[Problems to be solved by the invention]
However, the substrate transfer apparatus disclosed in Japanese Patent Application Laid-Open No. 11-227943 has the following problems.
(1) In order to avoid mutual interference between the carry-in hand 4 and the carry-out hand 5, the support portions 4b and 5b that cantilever support the finger portions 4a and 5a that can cross each other vertically at the intermediate position at the X direction outer end. And extra dead space is required.
(2) In addition, support portions 4b and 5b and a horizontal movement device 6 for handling the substrate outside the large substrate 1 are required.
For these reasons, it is difficult to further reduce the required installation space, the space occupied by the entire apparatus is large, and there is a problem that the clean room for storing it becomes large and its cost becomes excessive.
(3) Furthermore, a special device such as a push-up mechanism is required at the unloading position (receiving side) of the substrate 1 in order to avoid interference with the finger portions 4a and 5a, and a normal roller conveyor cannot be used. was there.
(4) Also, the next substrate cannot be taken out until the substrate is taken out from the carry-in position, transferred at the intermediate position, and transferred to the carry-out position, and the handling time for transfer is long and the cycle time is long. was there.
[0008]
In order to solve these problems, the inventors of the present invention have previously created and filed two types of substrate transfer apparatuses that have no intermediate substrate receiver (Japanese Patent Application No. 2000-122034). Unpublished).
[0009]
As schematically shown in FIG. 8, the substrate transfer apparatus without the intermediate substrate receiver includes a transfer hand 8 and an intermediate horizontal conveyor 9, and (A) the transfer hand 8 is placed at the bottom of the cassette 2 under the conveyor. (B) The substrate 1 is placed on the transfer hand 8 and the transfer hand 8 is pulled out on the conveyor. (C) The transfer hand 8 is sewn between the conveyors 9. It descends and the substrate 1 is placed on the conveyor 9. (D) Next, while transferring the substrate 1 on the conveyor 9 to the conveyor device 10 in the transport line, the transfer hand 8 is placed under the conveyor and under the next lowermost substrate 1 of the cassette 2 in parallel. insert. By repeating this step, the substrate 1 can be sequentially taken out from the cassette 2 and transferred to the conveyor device 10 in the transport line.
[0010]
This substrate transfer device has a feature that the operation is simple, but in order to avoid interference between the transfer hand 8 and the intermediate horizontal conveyor 9, the transfer hand 8 can be moved horizontally at the same level as the intermediate horizontal conveyor 9. Can not. Therefore, there is a problem that the clearance between the lowermost substrate 1 in the cassette 2 and the cassette bottom plate becomes large, and the dead space in the cassette 2 is large.
Further, in this substrate transfer apparatus, after the last substrate 1 in the cassette is transferred to the step (C) and then to the step (D), the transfer hand is inserted into the empty cassette. Therefore, the replacement work for the next new cassette is obstructed. For this reason, it is necessary to stop the transfer hand in the step (C) during the cassette replacement work, and accordingly, the waiting time becomes longer and the tact time becomes longer.
[0011]
On the other hand, a substrate transfer apparatus having an intermediate substrate receiver includes an intermediate substrate receiver 11 in addition to the transfer hand 8 and the intermediate horizontal conveyor 9 as schematically shown in FIG. The substrate 1 of the cassette 2 is taken out through (B) the hand 8 is lowered and the substrate receiver 11 is moved up, and the substrate 1 is placed on the substrate receiver 11, and (C) the hand 8 is at a position where it does not interfere with the conveyor 9. (D) The substrate receiver 11 is lowered and the substrate 1 is transferred to the conveyor 9. (E) The substrate 1 is transferred to the conveyor device 10 by the conveyor 9, and then the substrate receiver 11 is raised. Then, the hand 8 is raised and the next substrate is taken out. By repeating this step, similarly, the substrates 1 can be sequentially taken out from the cassette 2 and transferred to the conveyor device 10 in the transport line.
[0012]
In this substrate transfer apparatus, after the last substrate 1 in the cassette is transferred to the step (D), the empty cassette can be replaced with the next new cassette during the step (E). Therefore, the substrate can be transported even when the cassette is replaced. However, there is a problem that the overall height is high and it is necessary to increase the lifting stroke of the hand.
[0013]
The present invention has been made to solve such problems. That is, the main object of the present invention is to transfer a large substrate at high speed (short cycle time), further reduce the required installation space, transfer a substrate to a normal roller conveyor without the need for a special device, and An object of the present invention is to provide a substrate transfer apparatus that can be manufactured at a low cost with a simple structure with few movable parts. Another object of the present invention is to provide a substrate transfer apparatus that can reduce the clearance between the lowermost substrate in the cassette and the cassette bottom plate and can carry the substrate even when the cassette is replaced.
[0014]
[Means for Solving the Problems]
A substrate transfer apparatus for transferring a horizontally supported flat plate-like substrate (1) from a carry-in position to a carry-out position while supporting the lower surface of the substrate, and supporting the substrate at the carry-in position to an intermediate position A transfer hand (8) to be moved, an intermediate horizontal conveyor (9) that supports the substrate at the intermediate position and moves it to the unloading position, and an intermediate substrate receiver (11) that can be raised and lowered to the upper and lower sides of the intermediate horizontal conveyor at the intermediate position The transfer hand can be moved horizontally in the substrate take-out direction X at the loading position and can be moved up and down at the upper part of the intermediate horizontal conveyor, and the intermediate substrate receiver can be crossed up and down with the transfer hand and the intermediate horizontal conveyor. Composed of
The transfer hand (8) is passed over the conveyor (9) and inserted under the lowermost substrate (1) of the cassette (2) at the loading position, and the transfer hand is raised to place the substrate on the hand. Transfer, move the transfer hand horizontally to the middle position, lower the transfer hand and raise the substrate receiver to transfer the substrate onto the substrate receiver, pass the transfer hand between the substrate receiver and the conveyor and move the next substrate There is provided a substrate transfer apparatus characterized in that it moves to a carry-in position for taking out, lowers the substrate receiver, transfers the substrate onto a conveyor, and transfers it to the carry-out position .
[0016]
According to the first invention, since the transfer hand (8) moves up and down only at the upper part of the conveyor, its stroke can be shortened and interference with the conveyor can be avoided, so the hand shape can be set freely. . In addition, large substrates can be transferred at high speed (short cycle time), the required installation space can be reduced, substrates can be transferred to ordinary roller conveyors without the need for special equipment, and there are few moving parts and a simple structure. And can be manufactured at low cost.
[0017]
According to the second invention, there is provided a substrate transfer apparatus for transferring a horizontally supported flat plate-like substrate (1) from the carry-in position to the carry-out position while supporting the lower surface of the substrate. A transfer hand (8) for supporting the substrate and moving it to an intermediate position; and an intermediate horizontal conveyor (9) for supporting the substrate at the intermediate position and moving it horizontally to the unloading position. The substrate can be moved horizontally in the direction X of taking out the substrate, and can be moved up and down to the middle horizontal conveyor, and can be crossed up and down with the middle horizontal conveyor at the middle position. It can be moved up and down,
The transfer hand (8) is passed under the conveyor (9) and inserted under the lowermost substrate (1) of the cassette (2) in the loading position, and the transfer hand is raised to place the substrate on the hand. Reloading, lowering the conveyor, moving the transfer hand horizontally over the conveyor to the middle position, lowering the transfer hand and raising the conveyor to transfer the substrate onto the conveyor and transfer to the unloading position A substrate transfer apparatus is provided.
[0019]
According to the second aspect of the invention, the clearance between the lowermost substrate in the cassette and the cassette bottom plate can be reduced, and the substrate can be transported even when the cassette is replaced. In addition, large substrates can be transferred at high speed (short cycle time), the required installation space can be reduced, substrates can be transferred to ordinary roller conveyors without the need for special equipment, and there are few moving parts and a simple structure. And can be manufactured at low cost.
[0020]
According to the third aspect of the present invention, there is provided a substrate transfer apparatus for transferring a horizontally supported flat plate-like substrate (1) from the carry-in position to the carry-out position while supporting the lower surface of the substrate. A transfer hand (8) for supporting the substrate and moving it to an intermediate position; and an intermediate horizontal conveyor (9) for supporting the substrate at the intermediate position and moving it horizontally to the unloading position. The substrate can be moved horizontally in the direction X of taking out the substrate, and can be moved up and down to the middle horizontal conveyor, and can be crossed up and down with the middle horizontal conveyor at the middle position. It is configured to be retractable in the width direction ,
The transfer hand (8) is passed under the conveyor (9) and inserted under the lowermost substrate (1) of the cassette (2) in the loading position, and the transfer hand is raised to place the substrate on the hand. Repositioning, retracting the conveyor in the width direction, moving the transfer hand horizontally over the conveyor to the intermediate position, returning the conveyor to the transfer position, lowering the transfer hand, transferring the substrate onto the conveyor, and the unloading position To be transferred to.
[0022]
According to the third aspect of the invention, the clearance between the lowermost substrate in the cassette and the cassette bottom plate can be reduced, and the substrate can be transported even when the cassette is replaced. In addition, large substrates can be transferred at high speed (short cycle time), the required installation space can be reduced, substrates can be transferred to ordinary roller conveyors without the need for special equipment, and there are few moving parts and a simple structure. And can be manufactured at low cost.
[0023]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings. In each figure, common portions are denoted by the same reference numerals, and redundant description is omitted.
[0024]
FIG. 1 is an operation explanatory diagram of the substrate transfer apparatus according to the first embodiment of the present invention. The substrate transfer apparatus of the present invention is a substrate transfer apparatus that transfers a horizontally supported flat plate-like substrate 1 from the carry-in position to the carry-out position while supporting the lower surface of the substrate.
[0025]
As shown in FIG. 1A, the substrate transfer apparatus of the present invention includes a transfer hand 8, an intermediate horizontal conveyor 9, and an intermediate substrate receiver 11.
The transfer hand 8 can be moved horizontally in the take-out direction X of the substrate 1 at the carry-in position, and can be moved up and down on the upper part of the intermediate horizontal conveyor 9. Therefore, the transfer hand 8 can support and move the substrate 1 at the carry-in position to the intermediate position.
The intermediate horizontal conveyor 9 is composed of a plurality of horizontal rollers fixed below the transfer hand 8, and by rotating each roller, the substrate 1 is supported at the intermediate position and horizontally to the conveyor device 10 at the carry-out position. It is designed to move.
The intermediate substrate receiver 11 is located at an intermediate position, is configured to be able to cross up and down with the transfer hand 8 and the intermediate horizontal conveyor 9, and can move up and down to the upper and lower sides of the intermediate horizontal conveyor 9 at the intermediate position.
[0026]
The substrate transfer apparatus shown in FIG. 1A operates as shown in FIGS. 1A to 1F to transfer a substrate from the carry-in position to the carry-out position. That is, (A) the transfer hand 8 is passed over the conveyor 9 and (B) is inserted under the lowermost substrate 1 of the cassette 2 at the loading position, and the transfer hand 8 is raised to place the substrate on the hand. (C) The transfer hand 8 is moved horizontally to an intermediate position, and the substrate 1 is transferred onto the substrate receiver 11 by lowering the transfer hand 8 and raising the substrate receiver 11, and (D) the transfer hand 8 Is moved to a loading position for taking out the next substrate 1 between the substrate receiver and the conveyor, (E) The substrate receiver 11 is lowered, the substrate 1 is placed on the conveyor, and transferred to the unloading position. (F) Next, the next substrate 1 is moved horizontally to the intermediate position by the transfer hand 8, and the next substrate is transferred onto the substrate receiver by lowering the transfer hand and raising the substrate receiver.
[0027]
In each step of FIG. 1, (E) and (F) are the same steps as (B) and (C), respectively. That is, by sequentially repeating (A) to (D) in FIG. 1, the substrates can be sequentially transferred from the carry-in position to the carry-out position.
[0028]
In the substrate transfer apparatus according to the first embodiment described above, the transfer hand 8 moves up and down only on the upper part of the conveyor 9, so that the stroke can be shortened. In addition, since the interference between the transfer hand 8 and the conveyor 9 can be surely avoided due to the difference in operating height, the hand shape can be set freely. Furthermore, only the large substrate 1 can be transferred at high speed (short cycle time) by repeating only the four steps (A) to (D) in FIG. Further, since only the intermediate position is required, the required installation space can be reduced. Furthermore, since only the substrate receiver 11 that moves up and down is required in addition to the transfer hand 8 and the conveyor 9, the substrate 1 can be transferred to the normal roller conveyor 10 without the need for a special device. Furthermore, the structure of FIG. 1 can be manufactured at low cost with a simple structure with few moving parts.
[0029]
FIG. 2 is an operation explanatory diagram of the substrate transfer apparatus according to the second embodiment of the present invention. Further, as shown in FIG. 2A, the substrate transfer apparatus of the present invention does not have the substrate receiver 11 in the first embodiment, but includes only the transfer hand 8 and the intermediate horizontal conveyor 9.
[0030]
The transfer hand 8 can be moved horizontally in the take-out direction X of the substrate 1 at the carry-in position, and can be moved up and down to the upper and lower sides of the intermediate horizontal conveyor 9. Therefore, the transfer hand 8 can support and move the substrate 1 at the carry-in position to the intermediate position. In this embodiment, the transfer hand 8 is configured to be able to cross up and down with the intermediate horizontal conveyor 9 at an intermediate position.
[0031]
The intermediate horizontal conveyor 9 is composed of a plurality of horizontal rollers, and by rotating each roller, the substrate 1 is supported at the intermediate position and moved horizontally to the conveyor device 10 at the carry-out position. Further, in this embodiment, the intermediate horizontal conveyor 9 is configured to be movable up and down at an intermediate position.
[0032]
The substrate transfer apparatus shown in FIG. 2A operates as shown in FIGS. 2A to 2D to transfer a substrate from the carry-in position to the carry-out position. That is, (A) the transfer hand 8 is inserted under the conveyor 9 and inserted under the lowermost substrate 1 of the cassette 2 at the carry-in position, and (B) the transfer hand 8 is raised and the substrate 1 is placed on the hand. (C) The transfer hand 8 is moved horizontally to the intermediate position through the conveyor 9, the transfer hand 8 is lowered and the conveyor 9 is raised to convey the substrate 1 to the conveyor. (D) The substrate 1 is moved horizontally by the intermediate horizontal conveyor 9 to the conveyor device 10 at the carry-out position.
[0033]
In addition, in each step of FIG. 2, (D) is the same step as (B). That is, by sequentially repeating (A) to (C) in FIG. 1, the substrate can be transferred in order from the carry-in position to the carry-out position.
[0034]
In the substrate transfer apparatus of the second embodiment described above, the transfer hand 8 is inserted under the conveyor 9 in step (A) and inserted under the lowermost substrate 1 of the cassette 2 at the loading position. The clearance between the lowermost substrate 1 in 2 and the cassette bottom plate can be reduced. In step (C), if the cassette is empty, it can be replaced with a new cassette, so that the substrate can be transported even when the cassette is replaced. In addition, as in the first embodiment, a large substrate can be transferred at high speed (short cycle time), the required installation space can be reduced, and a substrate can be transferred to a normal roller conveyor without the need for special equipment. In addition, it can be manufactured inexpensively with a simple structure with few moving parts.
[0035]
FIG. 3 is an operation explanatory diagram of the substrate transfer apparatus according to the third embodiment of the present invention. As shown in FIG. 3A, the substrate transfer apparatus according to the present invention also has no substrate receiver as in the second embodiment, and includes only a transfer hand 8 and an intermediate horizontal conveyor 9.
[0036]
The transfer hand 8 can be moved horizontally in the take-out direction X of the substrate 1 at the carry-in position, and can be moved up and down to the upper and lower sides of the intermediate horizontal conveyor 9. Therefore, the transfer hand 8 can support and move the substrate 1 at the carry-in position to the intermediate position. In this embodiment, the transfer hand 8 is configured to be able to cross up and down with the intermediate horizontal conveyor 9 at an intermediate position.
[0037]
The intermediate horizontal conveyor 9 is composed of a plurality of horizontal rollers, and by rotating each roller, the substrate 1 is supported at the intermediate position and moved horizontally to the conveyor device 10 at the carry-out position. In this embodiment, the intermediate horizontal conveyor 9 is configured to be retractable in the width direction at an intermediate position.
[0038]
The substrate transfer apparatus shown in FIG. 3A operates as shown in FIGS. 3A to 3D to transfer a substrate from the carry-in position to the carry-out position. That is, (A) the transfer hand 8 is inserted under the conveyor 9 and inserted under the lowermost substrate 1 of the cassette 2 at the carry-in position, and (B) the transfer hand 8 is raised and the substrate 1 is placed on the hand. In parallel, the conveyor 9 is retracted in the width direction (indicated by a broken line), (C) the transfer hand 8 is moved horizontally over the conveyor 9 to the intermediate position, the conveyor is returned to the transfer position, and moved. The loading hand 8 is lowered to transfer the substrate 1 onto the conveyor, and (D) the substrate 1 is moved horizontally by the intermediate horizontal conveyor 9 to the conveyor device 10 at the carry-out position.
[0039]
In addition, in each step of FIG. 2, (D) is the same step as (B). That is, by sequentially repeating (A) to (C) in FIG. 1, the substrate can be transferred in order from the carry-in position to the carry-out position.
[0040]
Similarly to the second embodiment, the substrate transfer apparatus of the third embodiment described above passes the transfer hand 8 under the conveyor 9 in step (A), and the lowermost substrate 1 of the cassette 2 at the carry-in position. Since it is inserted below, the clearance between the lowermost substrate 1 in the cassette 2 and the cassette bottom plate can be reduced. In step (C), if the cassette is empty, it can be replaced with a new cassette, so that the substrate can be transported even when the cassette is replaced. In addition, as in the first embodiment, a large substrate can be transferred at high speed (short cycle time), the required installation space can be reduced, and a substrate can be transferred to a normal roller conveyor without the need for special equipment. In addition, it can be manufactured inexpensively with a simple structure with few moving parts.
[0041]
In addition, this invention is not limited to embodiment mentioned above, Of course, it can change variously in the range which does not deviate from the summary of this invention.
[0042]
【The invention's effect】
As described above, the substrate transfer apparatus of the present invention has the following features.
(1) With the combination of the horizontal linear movement and lifting movement of the transfer hand, the substrate can be received from the cassette and directly transferred to the conveyor.
(2) The next substrate can be accessed while the receiving conveyor is transporting.
(3) Substrate conveyance to the cassette can be realized by a reverse process.
(4) Since the substrate is not changed, the dustproof performance is high and the substrate damage (there is no change in the substrate posture) is small.
(5) The sliding part can be concentrated in the lower part of the device, and the dustproof performance is high.
(6) The clearance between the lowermost substrate in the cassette and the cassette bottom plate can be reduced.
(7) The substrate can be transferred even when the cassette is replaced.
[0043]
Therefore, the substrate transfer apparatus of the present invention can transfer a large substrate at a high speed (short cycle time), further reduce the necessary installation space, and transfer the substrate to a normal roller conveyor without requiring a special device. It can be manufactured at low cost with a simple structure with few moving parts, and the clearance between the lowermost substrate and the cassette bottom plate in the cassette can be reduced, and the substrate can be transported even when the cassette is replaced. Has an effect.
[Brief description of the drawings]
FIG. 1 is an operation explanatory diagram of a substrate transfer apparatus according to a first embodiment of the present invention.
FIG. 2 is an operation explanatory diagram of a substrate transfer apparatus according to a second embodiment of the present invention.
FIG. 3 is an operation explanatory diagram of a substrate transfer apparatus according to a third embodiment of the present invention.
FIG. 4 is an overall configuration diagram of a conventional substrate transfer apparatus.
FIG. 5 is a schematic view of a cassette that accommodates a substrate.
FIG. 6 is a schematic view of a conventional substrate transfer apparatus.
FIG. 7 is a configuration diagram of a substrate transfer apparatus according to a prior application.
FIG. 8 is a configuration diagram of another substrate transfer apparatus according to a prior application.
FIG. 9 is a configuration diagram of still another substrate transfer apparatus according to the prior application.
[Explanation of symbols]
1 substrate (glass substrate), 2 cassettes, 3 hands,
4 carry-in hand, 5 carry-out hand, 6 horizontal movement device,
7 Vertical movement device, 8 Transfer hand, 9 Intermediate horizontal conveyor,
10 Conveyor device, 11 Intermediate board receptacle

Claims (3)

水平に支持された平板状の基板(1)を、搬入位置から搬出位置まで、基板の下面を支持して移載する基板移載装置であって、搬入位置の基板を支持して中間位置まで移動させる移載ハンド(8)と、中間位置で基板を支持して搬出位置まで移動させる中間水平コンベア(9)と、中間位置で中間水平コンベアの上下まで昇降可能な中間基板受け(11)とを備え、前記移載ハンドは、搬入位置の基板の取出方向Xに水平移動可能かつ中間水平コンベアの上部で昇降可能であり、中間基板受けは移載ハンド及び中間水平コンベアと、上下に交叉可能に構成され、
移載ハンド(8)を前記コンベア(9)の上を通して、搬入位置にあるカセット(2)の最下段の基板(1)の下に挿入し、移載ハンドを上昇させてハンド上に基板を載せ替え、移載ハンドを中間位置まで水平移動し、移載ハンドの下降と基板受けの上昇で基板を基板受けの上に載せ替え、移載ハンドを基板受けとコンベアの間を通して次の基板を取り出しのため搬入位置に移動し、基板受けを下降し基板をコンベア上に載せ替え、搬出位置に移載する、ことを特徴とする基板移載装置。
A substrate transfer apparatus for transferring a horizontally supported flat plate-like substrate (1) from a carry-in position to a carry-out position while supporting the lower surface of the substrate, and supporting the substrate at the carry-in position to an intermediate position A transfer hand (8) to be moved, an intermediate horizontal conveyor (9) that supports the substrate at the intermediate position and moves it to the unloading position, and an intermediate substrate receiver (11) that can be raised and lowered to the upper and lower sides of the intermediate horizontal conveyor at the intermediate position The transfer hand can be moved horizontally in the substrate take-out direction X at the loading position and can be moved up and down at the upper part of the intermediate horizontal conveyor, and the intermediate substrate receiver can be crossed up and down with the transfer hand and the intermediate horizontal conveyor. Composed of
The transfer hand (8) is passed over the conveyor (9) and inserted under the lowermost substrate (1) of the cassette (2) at the loading position, and the transfer hand is raised to place the substrate on the hand. Transfer, move the transfer hand horizontally to the middle position, lower the transfer hand and raise the substrate receiver to transfer the substrate onto the substrate receiver, pass the transfer hand between the substrate receiver and the conveyor and move the next substrate A substrate transfer apparatus, wherein the substrate transfer device moves to a carry-in position for taking out, lowers the substrate receiver, transfers the substrate onto a conveyor, and transfers the substrate to the carry-out position.
水平に支持された平板状の基板(1)を、搬入位置から搬出位置まで、基板の下面を支持して移載する基板移載装置であって、搬入位置の基板を支持して中間位置まで移動させる移載ハンド(8)と、中間位置で基板を支持して搬出位置まで水平移動させる中間水平コンベア(9)とを備え、前記移載ハンドは、搬入位置の基板の取出方向Xに水平移動可能かつ中間水平コンベアの上下まで昇降可能であり、かつ前記中間位置で中間水平コンベアと上下に交叉可能に構成されており、前記中間水平コンベアは、中間位置で上下に昇降可能に構成され、
移載ハンド(8)を前記コンベア(9)の下を通して、搬入位置にあるカセット(2)の最下段の基板(1)の下に挿入し、移載ハンドを上昇させてハンド上に基板を載せ替え、コンベアを下降させコンベアの上を通して移載ハンドを中間位置まで水平移動し、移載ハンドを下降させかつコンベアを上昇させて基板をコンベア上に載せ替え、搬出位置に移載する、ことを特徴とする基板移載装置。
A substrate transfer apparatus for transferring a horizontally supported flat plate-like substrate (1) from a carry-in position to a carry-out position while supporting the lower surface of the substrate, and supporting the substrate at the carry-in position to an intermediate position A transfer hand (8) to be moved, and an intermediate horizontal conveyor (9) to support the substrate at an intermediate position and horizontally move it to the carry-out position, and the transfer hand is horizontal in the take-out direction X of the substrate at the carry-in position. It is movable and can be moved up and down to the intermediate horizontal conveyor, and is configured to be able to cross up and down with the intermediate horizontal conveyor at the intermediate position, and the intermediate horizontal conveyor is configured to be movable up and down at the intermediate position ,
The transfer hand (8) is passed under the conveyor (9) and inserted under the lowermost substrate (1) of the cassette (2) in the loading position, and the transfer hand is raised to place the substrate on the hand. Reloading, lowering the conveyor, moving the transfer hand horizontally over the conveyor to the middle position, lowering the transfer hand and raising the conveyor to transfer the substrate onto the conveyor and transfer to the unloading position A substrate transfer apparatus characterized by the above.
水平に支持された平板状の基板(1)を、搬入位置から搬出位置まで、基板の下面を支持して移載する基板移載装置であって、搬入位置の基板を支持して中間位置まで移動させる移載ハンド(8)と、中間位置で基板を支持して搬出位置まで水平移動させる中間水平コンベア(9)とを備え、前記移載ハンドは、搬入位置の基板の取出方向Xに水平移動可能かつ中間水平コンベアの上下まで昇降可能であり、かつ前記中間位置で中間水平コンベアと上下に交叉可能に構成されており、前記中間水平コンベアは、中間位置で幅方向に退避可能に構成され、
移載ハンド(8)を前記コンベア(9)の下を通して、搬入位置にあるカセット(2)の最下段の基板(1)の下に挿入し、移載ハンドを上昇させてハンド上に基板を載せ替え、コンベアを幅方向に退避させコンベアの上を通して移載ハンドを中間位置まで水平移動し、コンベアを搬送位置に復帰させ、移載ハンドを下降させて基板をコンベア上に載せ替え、搬出位置に移載する、ことを特徴とする基板移載装置。
A substrate transfer apparatus for transferring a horizontally supported flat plate-like substrate (1) from a carry-in position to a carry-out position while supporting the lower surface of the substrate, and supporting the substrate at the carry-in position to an intermediate position A transfer hand (8) to be moved, and an intermediate horizontal conveyor (9) to support the substrate at an intermediate position and horizontally move it to the carry-out position, and the transfer hand is horizontal in the take-out direction X of the substrate at the carry-in position. It is movable and can be moved up and down to the intermediate horizontal conveyor, and can be crossed up and down with the intermediate horizontal conveyor at the intermediate position. The intermediate horizontal conveyor is configured to be retractable in the width direction at the intermediate position. ,
The transfer hand (8) is passed under the conveyor (9) and inserted under the lowermost substrate (1) of the cassette (2) in the loading position, and the transfer hand is raised to place the substrate on the hand. Repositioning, retracting the conveyor in the width direction, moving the transfer hand horizontally over the conveyor to the intermediate position, returning the conveyor to the transfer position, lowering the transfer hand, transferring the substrate onto the conveyor, and the unloading position A substrate transfer apparatus characterized in that it is transferred to a substrate.
JP2000205354A 2000-07-06 2000-07-06 Substrate transfer device Expired - Fee Related JP4496447B2 (en)

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