JP4486426B2 - Bag making filling and packaging equipment - Google Patents

Bag making filling and packaging equipment Download PDF

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JP4486426B2
JP4486426B2 JP2004196142A JP2004196142A JP4486426B2 JP 4486426 B2 JP4486426 B2 JP 4486426B2 JP 2004196142 A JP2004196142 A JP 2004196142A JP 2004196142 A JP2004196142 A JP 2004196142A JP 4486426 B2 JP4486426 B2 JP 4486426B2
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恵夫 古田
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株式会社川島製作所
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Description

この発明は、ガゼット袋のような角底の包装袋を形成しつつ内部に製品を充填し、袋包装体を連続的に製造する製袋充填包装装置に関する。   The present invention relates to a bag making and filling and packaging apparatus for continuously manufacturing a bag package by filling a product inside while forming a square bottom packaging bag such as a gusset bag.

和菓子や洋菓子のような個々の大きさが比較的大きな製品は、個別に袋に包装された状態で流通又は販売されていることが多い。従来、ガゼット袋のような角底袋に1個又は数個単位で製品を包装する包装装置として、予め別途形成された角底袋の開口を開いて充填位置に供給し、充填位置に到来した角底袋毎に製品を投入し、袋の開口部を閉鎖して製品を包装する個別包装装置が知られている(特許文献1参照)。この型式の包装装置は、個々の角底袋をコンベヤによって横方向に順次間欠的に搬送・供給し、搬送途中で角底袋を開口し、開口した角底袋に製品を個別に投入し、製品投入済みの角底袋の開口部を閉鎖する工程を繰り返すことで、連続して製品を包装することができる。
特公昭44−5592号公報(図1、図2)
Products with relatively large individual sizes, such as Japanese confectionery and Western confectionery, are often distributed or sold individually in a packaged state. Conventionally, as a packaging device for packaging products in units of one or several pieces in a square bottom bag such as a gusset bag, an opening of a separately formed square bottom bag is opened and supplied to a filling position, and the filling position is reached. There has been known an individual packaging device that puts a product into each square bottom bag, closes the opening of the bag, and packages the product (see Patent Document 1). This type of packaging device conveys and supplies individual square-bottom bags intermittently in the horizontal direction by a conveyor, opens the square-bottom bags in the middle of conveyance, and individually puts products into the opened square-bottom bags, The product can be continuously packaged by repeating the process of closing the opening of the square-bottom bag that has been put into the product.
Japanese Examined Patent Publication No. 44-5592 (FIGS. 1 and 2)

しかしながら、上記の個別包装装置は、和菓子や洋菓子のような個別製品を人手による煩雑な包装作業に頼ることなく自動的に包装可能とする点で優れているが、予め製造された角底袋を用いているので、製袋充填包装機のようにウェブ状包装材から連続的に製作される袋を用いて製品の充填と袋の開口部の閉鎖とを行う場合と比較して包装コストが割高である。また、袋の素材となる包装材料の品質によっては包装装置の作動安定性が変わり、常に良好な包装状態が得られるとは限らない。更に、上記の個別包装装置は、予め製造され且つコンベヤで搬送されてくる角底袋に製品を充填する型式の装置であるため、コンベヤだけでも作業場において広いスペースを占める傾向がある。また、袋の保持・開口・閉鎖を行う各機構としてそれぞれ複雑な機構を各ステーションに配置しているので、装置の価格も高くなる。   However, the above individual packaging device is excellent in that individual products such as Japanese confectionery and Western confectionery can be automatically packaged without relying on complicated manual packaging work. Because it is used, packaging costs are higher compared to filling bags and closing bag openings using bags produced continuously from web-like packaging materials, such as bag-filling and packaging machines. It is. Also, depending on the quality of the packaging material used as the material of the bag, the operational stability of the packaging device changes, and a good packaging state is not always obtained. Furthermore, since the individual packaging apparatus is a type of apparatus that fills a product into a square bottom bag that is manufactured in advance and is conveyed by a conveyor, the conveyor alone tends to occupy a wide space in the workplace. In addition, since complicated mechanisms are arranged at each station as mechanisms for holding, opening and closing the bag, the price of the apparatus is also increased.

一方、平坦な包装フィルムから筒状の包装フィルムを成形し、筒状の包装フィルムから包装袋を形成しつつ製品を投入し、横断方向にシール等を施すことによって製品入りの袋包装体を連続的に製造する包装機として、縦型製袋充填包装機が知られている。この型式の包装機を角底袋の製袋とその角底袋への製品の充填に応用して、個別製品入りの角底袋を連続的に製造することも考案されている。この縦型製袋充填包装装置は、平坦な包装フィルムから一旦、円筒状の包装フィルムを成形し、その後、円筒状の包装フィルムを、円筒形から断面形状を徐々に断面角形に変更された製筒ガイドの外周面に案内させることによって、断面角形の筒状包装フィルムを成形し、断面角形の筒状包装フィルムにエンドシールを行う際に袋の側方からガゼットを折り込むことによって、角底袋を形成している。その角底袋内に個別製品を投入し、角底袋の開口を閉鎖することによって、角底袋による個別製品の包装が行われている。   On the other hand, a cylindrical packaging film is formed from a flat packaging film, a product is introduced while forming a packaging bag from the cylindrical packaging film, and a bag package containing the product is continuously formed by applying a seal in the transverse direction. 2. Description of the Related Art A vertical bag making and filling packaging machine is known as a packaging machine that is manufactured in an automated manner. It has also been devised to continuously manufacture square-bottom bags containing individual products by applying this type of packaging machine to the production of square-bottom bags and filling the square-bottom bags with products. This vertical bag making and filling device is a product in which a cylindrical packaging film is once formed from a flat packaging film, and then the cylindrical packaging film is gradually changed from a cylindrical shape to a square cross section. A square bottom bag is formed by forming a cylindrical packaging film with a square cross section by guiding it to the outer peripheral surface of the cylindrical guide, and folding the gusset from the side of the bag when end sealing the cylindrical packaging film with a square cross section. Is forming. An individual product is put into the square bottom bag and the opening of the square bottom bag is closed, whereby the individual product is packaged by the square bottom bag.

上記型式の包装装置の一例として、胴部が断面四角形の角筒状であって、下底が平底であって上底が片流れ傾斜式に絞り封止され、その合縁部がヒートシールや接着剤等を介して封止され、軽量で嵩張るスナック菓子等や調味剤等の塊状の物品、粉粒状体、ジュース等の液体、粘性体等の商品を所定の重量又は容量を充填し、段ボール等のケースへの箱詰めを充填率良く行うことができる角筒包装袋製造装置が提案されている(特許文献2参照)。この製袋充填包装装置においては、フィルム状の包装シートはフォーマから一体的に下延する二重筒式のシリンダーによって角筒に形成されるが、シリンダーは、上部から途中部分までは円筒形状のシリンダーに、途中部分から下部にかけては次第に断面形状が長方形まで滑らかに連続的に変化する内外が相対スライド自在な角筒状シリンダーに形成されている。従って、包装シートは、フォーマによって円筒状に成形された後、シリンダーによって次第に角筒状に断面形状が変形される。
特開平7−285511号公報(段落[0025]、図1、図3及び図4)
As an example of the above-mentioned type of packaging device, the body is a square cylinder with a square cross section, the lower base is a flat bottom, the upper base is squeezed and sealed in a single-flow inclined manner, and the edge is heat sealed or bonded Filled with a predetermined weight or volume of a product such as a snack, a light and bulky snack confectionery, a bulky product such as a seasoning, a liquid such as a powdered granule, a juice, a viscous material, etc. A rectangular tube packaging bag manufacturing apparatus that can perform boxing in a case with a high filling rate has been proposed (see Patent Document 2). In this bag-filling and packaging apparatus, a film-like packaging sheet is formed into a square tube by a double-cylinder cylinder integrally extending from the former. The cylinder is cylindrical from the upper part to the middle part. The cylinder is formed into a rectangular cylinder that can be slid relative to the inside and outside, with the cross-sectional shape gradually and smoothly changing from a middle part to the lower part. Therefore, after the packaging sheet is formed into a cylindrical shape by the former, the cross-sectional shape is gradually deformed into a rectangular tube shape by the cylinder.
JP-A-7-285511 (paragraph [0025], FIG. 1, FIG. 3 and FIG. 4)

また、別の製袋充填包装の例として、本出願人は、エンドシーラと角床形成用ガゼット爪との間に角床部分を形成している三角形に折り込まれるウェブ内面部分を密着シールすることにより、角床部の三角形の重ね折り部分に被包装物の入り込みを無くすとともに、ボトムシールリブを横倒しでき、平滑な角床袋を形成することができる縦型製袋充填方法を提供している(特許文献3参照)。この縦型製袋充填方法においても、連続するウェブをフォーマによって曲成しフォーマの内側に通された断面円筒の製品落下筒を包む態様に折り上げ、製品落下筒の前側に合わさるウェブ両縁を縦シールして包装筒に形成している。製品落下筒の下部は、水平断面が円形から矩形に変化している異形筒と矩形筒に構成されており、断面円形の包装筒を矩形に変化させてガゼット成形をしやすくしている。
特開平10−59308号公報(段落[0006]、図1)
Further, as another example of bag-filling and packaging, the present applicant shall tightly seal the inner surface of the web that is folded into a triangle forming a square bed portion between the end sealer and the square bed forming gusset claw. Thus, there is provided a vertical bag making and filling method that can eliminate the entry of an article to be wrapped into the triangular folded portion of the square floor portion, can lay the bottom seal rib sideways, and can form a smooth square bed bag. (See Patent Document 3). Also in this vertical bag making and filling method, a continuous web is bent by a former and folded up into a shape that wraps a product dropping cylinder of a cross-sectional cylinder passed through the inside of the former, and both edges of the web that meet the front side of the product dropping cylinder are Vertically sealed and formed into a packaging cylinder. The lower part of the product dropping cylinder is composed of a deformed cylinder and a rectangular cylinder whose horizontal cross section changes from a circle to a rectangle, and the wrapping cylinder having a circular cross section is changed to a rectangle to facilitate gusset molding.
JP-A-10-59308 (paragraph [0006], FIG. 1)

上記の製袋充填包装方法及び装置においては、いずれも、平坦なウェブ状包装材を一旦、断面円形の筒状包装フィルムに成形し、その後、連続的に変形させて断面矩形の筒状包装フィルムを得ている。図4は、従来の製筒ガイドとそれによって走行案内される筒状包装材を模式的に示す斜視図である。図4に示すように、製筒ガイド60は、上側に置かれ長さL1を持ち断面円形の円筒ガイド部61から、長さL2を持ち連続的な断面形状変遷部62を経て、下側に置かれた長さL3を持つの断面矩形の角筒ガイド部63を有している。平坦なウェブ状包装材は、円筒ガイド部61において断面円形の筒状包装フィルム65に成形されて走行案内され、断面形状変遷部62において断面円形から断面矩形に連続的に変形される筒状包装フィルム66となり、角筒ガイド部63において断面矩形の筒状包装フィルム67の状態で走行案内される。従って、製筒ガイド60は、断面円形の筒状包装フィルム65のまま製袋充填を行う製筒ガイドと比較して、少なくとも断面形状変遷部62の長さの分、長手方向に長くならざるを得ない。その結果、製袋充填包装装置の高さが高くなり、装置が大型化して、広い設置スペースが必要になる、あるいは装置価格が上昇する等の問題点がある。   In the above bag-filling packaging method and apparatus, in any case, a flat web-shaped packaging material is once formed into a cylindrical packaging film having a circular section, and then continuously deformed to form a cylindrical packaging film having a rectangular section. Have gained. FIG. 4 is a perspective view schematically showing a conventional tube-making guide and a cylindrical packaging material that is travel-guided thereby. As shown in FIG. 4, the tube-making guide 60 is placed on the upper side, has a length L1, and has a circular cross section. It has a rectangular tube guide portion 63 having a rectangular section and having a placed length L3. The flat web-shaped packaging material is formed into a cylindrical packaging film 65 having a circular cross section in the cylindrical guide portion 61 and is travel-guided, and the cylindrical packaging is continuously deformed from a circular cross section to a rectangular cross section in the sectional shape transition portion 62. It becomes a film 66 and travels and is guided in a state of a cylindrical packaging film 67 having a rectangular cross section in the rectangular tube guide portion 63. Therefore, the tube-making guide 60 must be longer in the longitudinal direction by at least the length of the cross-sectional shape transition portion 62 than the tube-making guide that fills the bag with the tubular packaging film 65 having a circular cross-section. I don't get it. As a result, there is a problem that the height of the bag filling and packaging apparatus is increased, the apparatus is enlarged, a large installation space is required, or the price of the apparatus is increased.

また、上記の製袋充填包装方法及び装置においては、包装すべき製品がスナック菓子等のバラ製品や粉粒体である場合には、ホッパ内に滞留され且つ計量された所定量の製品を充填筒内に投下しても、製品は、破損が殆ど問題になることなく包装される。しかしながら、饅頭等の和菓子やカップケーキ等の洋菓子は、一般には上下の向きがあって袋内に正しく置かれないと商品価値が低下するおそれがある。また、上記製品は、一般に脆弱であり、単純な充填筒内への投入では袋底に着地したときの衝撃によって形が崩れる可能性があり、やはり商品価値が低下するおそれがある。こうした製品の充填について、角底袋の角底に接近した状態で製品を投入することができれば製品が受ける衝撃を小さくすることができるが、長くなった充填筒を用いるときには角底に接近する位置まで製品を供給する供給手段の設計が困難である。しかしながら、製袋充填包装において製造される袋については、包装材の使用量が少ないことが好ましいので充填筒の径についても製品投入を可能にする程度の大きさに設定されるのが通常である。製品の両側を把持又は底部を支持する一対の長尺な開閉アームで供給手段を構成することが考えられるが、長く且つ断面が狭い填筒内で一対の長尺な開閉アームを開閉させることは一般的には困難であるので、このような製品については製袋充填包装方法及び装置を用いた包装が事実上不可能であった。   Further, in the bag making filling and packaging method and apparatus described above, when the product to be packaged is a rose product such as snack confectionery or a granular material, a predetermined amount of the product retained and measured in the hopper is filled. Even when dropped into the product, the product is packaged with almost no problem of breakage. However, Japanese confectionery such as buns and Western confectionery such as cupcakes generally have a vertical orientation, and the product value may be reduced if they are not placed correctly in the bag. In addition, the above products are generally fragile, and when they are put into a simple filling cylinder, there is a possibility that the shape may be lost due to an impact when landing on the bottom of the bag, and there is a possibility that the commercial value is lowered. For such product filling, if the product can be thrown in close to the square bottom of the square bottom bag, the impact received by the product can be reduced, but when using a long filling cylinder, the position approaching the square bottom It is difficult to design the supply means for supplying the product. However, for bags manufactured in bag-filling packaging, it is preferable that the amount of packaging material used be small, so the diameter of the filling cylinder is usually set to a size that allows the product to be introduced. . Although it is conceivable that the supply means is constituted by a pair of long open / close arms that grip both sides of the product or support the bottom, it is possible to open and close the pair of long open / close arms within a long and narrow cross-section. Since it is generally difficult, it is practically impossible to package such a product using a bag making and filling method and apparatus.

そこで、角底袋を製造しながら製品を充填包装する製袋充填包装装置においては、充填筒内で広さを取らずに充填方向に延びることができる供給手段を用いることにより、角底袋の角底に可及的に接近した状態で製品を積み下ろしして、製品の投入時に製品が袋の角底から受ける衝撃を少なくする点で解決すべき課題がある。   Therefore, in a bag making and filling and packaging apparatus for filling and packaging products while producing a square bottom bag, by using a supply means that can extend in the filling direction without taking up space in the filling cylinder, There is a problem to be solved in that the product is loaded and unloaded as close to the square bottom as possible, and the impact that the product receives from the square bottom of the bag when the product is loaded is reduced.

この発明の目的は、角底袋の角底に可及的に接近した状態で製品の積み下ろしすることにより、製品の充填時に製品が袋の角底に衝突することによる製品の変形や損傷を回避して包装体としての商品価値の低下を防止すると共に、装置の小型化を図ることができる製袋充填包装装置を提供することである。   The object of the present invention is to avoid the deformation and damage of the product caused by the product colliding with the square bottom of the bag when filling the product, by loading and unloading the product with the square bottom bag as close as possible to the square bottom. Then, while preventing the fall of the commercial value as a package body, it is providing the bag making filling packaging apparatus which can achieve size reduction of an apparatus.

上記の課題を解決するため、この発明による製袋充填包装装置は、内部において製品を投入可能であると共に外部において筒状包装材を走行案内可能とする充填筒、前記充填筒内を昇降可能であり且つ先端部に前記製品を支持可能な製品受けを備えている金属テープと前記充填筒内に延び前記金属テープが下降する際に前記製品受けを開く態様で前記金属テープの昇降を案内するテープガイドとを備えた製品投入機構、及び前記充填筒の下方に配置され且つ前記筒状包装材を横断方向にシールする横シール機構から成っている。   In order to solve the above-described problems, a bag-filling / packaging apparatus according to the present invention can be filled with a product inside and can be moved up and down in the filling cylinder so that a cylindrical packaging material can be guided on the outside. And a metal tape provided with a product receiver capable of supporting the product at the tip, and a tape that extends into the filling cylinder and guides the metal tape to rise and lower in such a manner that the product receiver is opened when the metal tape is lowered. It comprises a product loading mechanism provided with a guide, and a horizontal sealing mechanism that is disposed below the filling cylinder and seals the cylindrical packaging material in the transverse direction.

この製袋充填包装装置によれば、充填筒の外側を案内されて下方に走行する筒状包装材は、充填筒の下方に配置されている閉鎖手段によって横断方向にシールされて袋が形成される。袋には、充填筒の内部を通して包装すべき製品が充填される。また、製品が充填された袋を筒状包装材から切断分離して、袋開口をヒートシール等の閉鎖を行うことも可能である。先行して形成される袋において、袋開口の閉鎖は後続の袋において横断方向のシールによる袋底の形成と同時に行うことができる。製品投入機構は、充填筒の上方に搬送された単品物品としての製品を製品受けによって個別に支持し、支持状態にある製品を金属テープを繰り出すことにより充填筒内で降下させ、製品が袋底に接近した際に製品受けを開くことにより製品の支持を解放するので、充填される製品の落下距離が短くなり、製品の姿勢や形が崩れるのを防止することができる。なお、製袋充填包装装置は、充填筒が内部を垂下して配置されており且つ平坦なウェブ状包装材を筒状包装材に成形するフォーマ、及び前記筒状包装材の両側端縁をシールする縦シール機構を備えることができる。   According to this bag making filling and packaging apparatus, the cylindrical packaging material that is guided outside the filling cylinder and travels downward is sealed in the transverse direction by the closing means disposed below the filling cylinder to form a bag. The The bag is filled with the product to be packaged through the inside of the filling cylinder. It is also possible to cut and separate the bag filled with the product from the cylindrical packaging material and to close the bag opening by heat sealing or the like. In the bag formed earlier, the bag opening can be closed simultaneously with the formation of the bag bottom by a transverse seal in the subsequent bag. The product loading mechanism individually supports the product as a single article conveyed above the filling cylinder by the product receiver, and lowers the supported product by dropping the metal tape in the filling cylinder so that the product is Since the support of the product is released by opening the product receiver when approaching the, the fall distance of the product to be filled is shortened, and the posture and shape of the product can be prevented from being lost. The bag-filling / packaging device includes a former in which a filling cylinder is suspended and a flat web-shaped packaging material is formed into a cylindrical packaging material, and both side edges of the cylindrical packaging material are sealed. A vertical sealing mechanism can be provided.

この製袋充填包装装置において、製品の投入は、製品をその両側から抱えるようにして底部を支持するのが好ましい。そこで、前記製品投入機構を、前記金属テープと前記テープガイドとを一つのユニットとした二つの投入ユニットを前記充填筒内で対向して配置して構成し、前記両金属テープを前記充填筒の上方に配置されている巻取り部から下方に向かって繰り出され又は上方に向かって巻き取りされることで互いに同期して昇降駆動する。このように構成することで、充填筒内で対向して配置された二つの投入ユニットに備わる各金属テープの製品受けによって製品がその両側から抱えるようにして支持され、しかも両金属テープが互いに同期して下降駆動されることで、製品はバランスが崩れることなく安定して支持される。   In this bag making filling and packaging apparatus, it is preferable to support the bottom so that the product is loaded from both sides. Therefore, the product charging mechanism is configured by arranging two charging units having the metal tape and the tape guide as a single unit facing each other in the filling cylinder, and both the metal tapes are arranged on the filling cylinder. Ascending / descending drive is performed in synchronism with each other by being drawn downward or wound upwardly from the winding portion disposed above. By configuring in this way, the product is supported so that the product is held from both sides by the product receiver of each metal tape provided in the two charging units arranged opposite to each other in the filling cylinder, and both the metal tapes are synchronized with each other. As a result, the product is stably supported without being out of balance.

二つの投入ユニットを有する製袋充填包装装置において、金属テープは、摩耗粉が可能な限り発生しないように駆動するのが好ましい。そこで、前記両投入ユニットは、前記金属テープの巻取り又は繰出しのため、前記金属テープに接触して走行させる駆動ローラを備えることができる。投入ユニットをこのように構成した場合、駆動ローラは摩擦力で金属テープを走行させて金属テープの巻取り又は繰出しを行う。駆動ローラと金属テープとはころがり摩擦力による接触であるので、製品が食品である場合にも、清潔な環境下で製品を投入することができる。この場合、駆動ローラは金属テープを表裏両側で挟むように対に配設することによって金属テープを安定して走行させるのが好ましい。   In the bag-filling-packaging apparatus having two charging units, the metal tape is preferably driven so that abrasion powder is not generated as much as possible. Therefore, both the feeding units can be provided with a driving roller that is brought into contact with the metal tape for running or feeding out the metal tape. When the dosing unit is configured in this way, the drive roller causes the metal tape to run with frictional force and winds or feeds the metal tape. Since the driving roller and the metal tape are contacted by rolling frictional force, the product can be put in a clean environment even when the product is food. In this case, it is preferable to drive the metal tape stably by arranging the drive rollers in pairs so as to sandwich the metal tape on both sides.

この製袋充填包装装置において、前記各テープガイドは、対応する前記金属テープをテープ幅方向とテープ厚み方向に摺動案内する構成とすることができる。各テープガイドによって各金属テープをテープ幅とテープ厚みの両方向で摺動案内することにより、両金属テープは、昇降の際に横方向や互いに接離方向に不安定な動きをすることがなく、安定して昇降することができる。   In this bag making filling and packaging apparatus, each of the tape guides can be configured to slide and guide the corresponding metal tape in the tape width direction and the tape thickness direction. By sliding and guiding each metal tape in both directions of tape width and tape thickness by each tape guide, both metal tapes do not move in an unstable manner in the lateral direction or in the direction of contact with and away from each other. It can move up and down stably.

その際、前記各テープガイドは、前記金属テープの少なくとも両側端縁部を正面側から側端縁を回って背面側に囲んで摺動案内する断面コ字状のガイド枠を備える構成とすることができる。断面コ字状のガイド枠で金属テープの少なくとも両側端縁部を囲むことで、各金属テープをテープ幅とテープ厚みの両方向で摺動案内することができる。   At that time, each of the tape guides includes a guide frame having a U-shaped cross section that slides and guides at least both side edge portions of the metal tape around the side edge from the front side to the back side. Can do. By surrounding at least both side edges of the metal tape with a guide frame having a U-shaped cross section, each metal tape can be slidably guided in both the tape width and the tape thickness.

更に、この断面コ字状のガイド枠を用いる場合、前記各ガイド枠は、前記充填筒の長手方向に平行に真っ直ぐに延びる枠本体部と、前記金属テープが下降する際に前記先端部を案内して前記製品受けを開くため前記枠本体部から下側に連続し且つ相手側の前記テープガイドから遠ざかる方向に滑らかに曲がる枠屈曲部とを備える構成とすることができる。両金属テープの先端部が枠屈曲部を下降するときに、両先端部は互いに遠ざかるように変位し金属テープの下端部が枠屈曲部に沿って屈曲するので、両製品受けは互いに下に開いて製品の支持を解放し、製品を投下することができる。   Further, in the case of using this U-shaped guide frame, each guide frame guides the frame main body portion extending straight in parallel with the longitudinal direction of the filling cylinder and the tip end portion when the metal tape is lowered. In order to open the product receiver, a frame bending portion that continues downward from the frame main body portion and smoothly bends away from the mating tape guide can be provided. When the tip of both metal tapes descends the frame bend, the two tips are displaced away from each other and the lower end of the metal tape bends along the frame bend. The product support can be released and the product can be dropped.

この製袋充填包装装置において、前記充填筒は少なくとも下部外面が断面角筒形に形成されており、前記横シール機構が前記筒状包装材を横断方向にシールするときに角底袋のための角底を形成することができる。下部外面が断面角筒形に形成されている充填筒によって、筒状包装材は最終的に断面角形に形成されて角底袋が形成される。なおその際に、横断方向にシールの前に、適宜、側方よりガゼットの折込みを行うことで、角底を積極的に形成することが好ましい。   In this bag making filling and packaging device, at least the lower outer surface of the filling cylinder is formed in a square cylinder shape, and when the horizontal sealing mechanism seals the cylindrical packaging material in the transverse direction, A square bottom can be formed. By the filling cylinder in which the lower outer surface is formed in a square cross section, the cylindrical packaging material is finally formed in a cross section and a square bottom bag is formed. In this case, it is preferable to positively form the square bottom by appropriately folding the gusset from the side before the sealing in the transverse direction.

この製袋充填包装装置において、前記製品投入機構に対して上流側に製品搬送機構が連設されており、前記製品搬送機構は、前記製品を搬送する搬送手段と、前記搬送手段によって搬送された前記製品を受けると共に前記充填筒の上端部に近接する進出位置で前記製品を前記製品投入機構に受け渡した後に後退位置に退くシャッタとを備えていることができる。製品投入機構に対して上流側にこのような製品搬送機構を連設することにより、搬送手段によって搬送された製品は、シャッタ上に受け取られ、その後、シャッタによって充填筒の上端部に近接する進出位置に運ばれる。製品は、進出位置において製品投入機構に受け渡されシャッタが後退位置に退く。製品投入機構は、製品を支持した状態で充填筒内を降下可能となる。   In this bag making filling and packaging apparatus, a product transport mechanism is connected upstream from the product input mechanism, and the product transport mechanism is transported by the transport means and the transport means for transporting the product. A shutter may be provided that receives the product and retracts to a retracted position after the product is delivered to the product loading mechanism at an advanced position close to the upper end of the filling cylinder. By connecting such a product transport mechanism upstream with respect to the product loading mechanism, the product transported by the transport means is received on the shutter, and then advances close to the upper end of the filling cylinder by the shutter. Carried to position. The product is delivered to the product loading mechanism at the advanced position, and the shutter is retracted to the retracted position. The product charging mechanism can be lowered in the filling cylinder while the product is supported.

この発明による製袋充填包装装置は、上記のように構成されており、特に、充填筒の内部を通して袋に製品を投入する製品投入機構が巻取り部から繰り出し又は巻き取られて昇降する金属テープを用いているので、充填筒の横断面スペース内において金属テープが占める位置は充填筒の内面に近接させることができ且つ金属テープが占める割合を非常に小さくすることができる。したがって、充填筒内のスペースは専ら製品の投入に利用することができるので、製品の大きさに対して充填筒の径を小さくすることができる。また、金属テープは巻き取る形態に構成することができるので、充填筒上方の構造が簡単になると共に占めるスペースも少なくて済む。その結果、装置を横縦に小型化して製造コストを低減する製袋充填包装装置を提供することができる。また、袋の余剰な部分を少なくすることができるので、包装材の使用量も少なくすることもできる。更に、製品を袋の角底に可及的に接近させた状態で製品の支持を解放するので、製品の落下距離が短くなり、製品が袋の角底に衝突することによる製品の姿勢や形が崩れるのを防止して包装体としての商品性の低下を防止することができる。   The bag making and filling and packaging apparatus according to the present invention is configured as described above, and in particular, a metal tape that moves up and down as a product loading mechanism for feeding products into the bag through the inside of the filling cylinder is fed out or wound up from the winding section. Therefore, the position occupied by the metal tape in the cross-sectional space of the filling cylinder can be brought close to the inner surface of the filling cylinder, and the ratio occupied by the metal tape can be made very small. Accordingly, since the space in the filling cylinder can be used exclusively for the introduction of the product, the diameter of the filling cylinder can be reduced with respect to the size of the product. In addition, since the metal tape can be configured to be wound up, the structure above the filling cylinder is simplified and the space occupied is small. As a result, it is possible to provide a bag-filling and packaging apparatus that can be downsized horizontally and vertically to reduce manufacturing costs. Moreover, since the excess part of a bag can be decreased, the usage-amount of a packaging material can also be decreased. In addition, the product support is released with the product as close as possible to the bottom of the bag, so the product's fall distance is shortened, and the product's posture and shape caused by the product colliding with the bottom of the bag. Can be prevented from collapsing to prevent a decline in merchantability as a package.

以下、添付した図面に基づいて、この発明による製袋充填包装装置の実施例を説明する。図1は、この発明による製袋充填包装装置の一実施例を示す斜視図であり、(a)は、全体斜視図、(b)は製品投入機構による製品の支持状態を示す部分斜視図である。   Embodiments of a bag making and filling and packaging apparatus according to the present invention will be described below with reference to the accompanying drawings. FIG. 1 is a perspective view showing an embodiment of a bag making filling and packaging apparatus according to the present invention, wherein (a) is an overall perspective view, and (b) is a partial perspective view showing a product support state by a product loading mechanism. is there.

図1に示す製袋充填包装装置1は、平坦なウェブ状包装材Fwを断面略角形の筒状包装材Ftに成形するセーラ形のフォーマ2と、フォーマ2の内部をその下方にまで垂下して配置されている断面角筒形の充填筒3とを有している。フォーマ2は、セーラ部10においては平坦なウェブ状包装材を円筒形の筒状包装材に成形する従来の製袋充填包装装置に用いられるフォーマと類似した形状を有しているが、内周側の筒状部11においては充填筒3に対応して略角筒状に形成されている。充填筒3は、内部が中空に形成されていて製品Aを投入可能であると共に、外部の四角筒面がフォーマ2によって成形された筒状包装材Ftを受けて、筒状包装材Ftの走行を案内可能である。製袋充填包装装置1は、また、充填筒3の下方に配置され且つ充填筒3によって断面角形に形成された筒状包装材Ftを横断方向にシールして角底袋Bを形成する横シール機構4を有している。   A bag-making filling and packaging apparatus 1 shown in FIG. 1 suspends a flat web-like packaging material Fw into a cylindrical packaging material Ft having a substantially square cross section, and the interior of the former 2 downwards. And a filling cylinder 3 having a rectangular cross section. The former 2 has a shape similar to that of a former used in a bag filling and packaging apparatus that forms a flat web-shaped packaging material into a cylindrical tubular packaging material in the sailor unit 10, but has an inner circumference. The cylindrical portion 11 on the side is formed in a substantially rectangular tube shape corresponding to the filling tube 3. The filling cylinder 3 has a hollow interior so that the product A can be introduced, and the outer rectangular cylinder surface receives the tubular packaging material Ft formed by the former 2, and the tubular packaging material Ft travels. Can be guided. The bag-making filling and packaging apparatus 1 also has a horizontal seal that forms a square bottom bag B by sealing a cylindrical packaging material Ft that is disposed below the filling cylinder 3 and that has a square cross section formed by the filling cylinder 3 in the transverse direction. It has a mechanism 4.

包装される製品Aは、各角底袋Bに個別に包装される饅頭等の和菓子やカップケーキ等の洋菓子等の脆弱な単品食品とすることができ、底面に品質保持剤Cが付着されている。充填筒3の上端部12に接近して、製品Aを送り込む製品搬送機構5が配設されている。製品搬送機構5は、充填筒3の上端部12の上方位置への進出とその位置からの後退との作動を行うシャッタ16と、その上流に配設されていてシャッタ16に製品を搬送する搬送手段(詳細は図3参照)を備えている。シャッタ16は、充填筒3の上端部12を覆う進出位置で上面である載置面17に製品Aを受けて載置し、想像線で示す後退位置に退くことで、載置していた製品Aが上端部12の開口12aから充填筒3内へ投入される。   The product A to be packaged can be a fragile single item food such as a Japanese confectionery such as a bun or a cake such as a cupcake that is individually packaged in each square bottom bag B, and the quality-preserving agent C is attached to the bottom surface. Yes. A product transport mechanism 5 for feeding the product A is disposed close to the upper end portion 12 of the filling cylinder 3. The product transport mechanism 5 has a shutter 16 that operates to advance the upper end portion 12 of the filling cylinder 3 to an upper position and retreat from the position, and a transport that is disposed upstream of the shutter 16 and transports the product to the shutter 16. Means (refer to FIG. 3 for details). The shutter 16 receives and places the product A on the placement surface 17 that is the upper surface at the advanced position that covers the upper end portion 12 of the filling cylinder 3, and moves back to the retracted position indicated by the imaginary line, thereby placing the product. A is introduced into the filling cylinder 3 from the opening 12a of the upper end portion 12.

充填筒3の左右両側方には、充填筒3の外面14との間で筒状包装材Ftを挟み、筒状包装材Ftを外面14に押し当てた状態で筒状包装材Ftを下方に引き下ろす包装材送り機構6が配設されている。また、充填筒3の正面には、筒状包装材Ftの側縁部をシールする縦シール機構7が配設されている。包装材送り機構6及び縦シール機構7は、断面円筒形の充填筒を有する型式の製袋充填包装機において用いられている周知の構造のものでよい。包装材送り機構6は、例えば、筒状包装材Ftに高い摩擦力で接触する歯付きベルト18と、歯付きベルト18が巻き掛けられる歯付きの駆動プーリ19及び歯付きの従動プーリ20とから成っている。歯付きベルト18は、断面角筒形の充填筒3の平らな側面に対して筒状包装材Ftを挟むので、筒状包装材Ftを確実に送ることができる。縦シール機構7は、例えば、互いに接近したときに側縁部を挟み込んでヒートシールする一対の縦ヒートシールバー21,22から成っている。   The cylindrical packaging material Ft is sandwiched between the outer surface 14 of the filling cylinder 3 on both the left and right sides of the filling cylinder 3, and the cylindrical packaging material Ft is moved downward with the tubular packaging material Ft pressed against the outer surface 14. A packaging material feeding mechanism 6 for pulling down is disposed. In addition, a vertical sealing mechanism 7 that seals the side edge of the cylindrical packaging material Ft is disposed on the front surface of the filling cylinder 3. The packaging material feeding mechanism 6 and the vertical seal mechanism 7 may have a well-known structure used in a type of bag making and packaging machine having a cylindrical filling section. The packaging material feed mechanism 6 includes, for example, a toothed belt 18 that contacts the cylindrical packaging material Ft with a high frictional force, a toothed driving pulley 19 and a toothed driven pulley 20 around which the toothed belt 18 is wound. It is made up. Since the toothed belt 18 sandwiches the cylindrical packaging material Ft with respect to the flat side surface of the filling cylinder 3 having a rectangular cross section, the cylindrical packaging material Ft can be reliably fed. The vertical seal mechanism 7 includes, for example, a pair of vertical heat seal bars 21 and 22 that heat-seal by sandwiching a side edge when approaching each other.

横シール機構4は、断面円筒形の充填筒を有する型式の製袋充填包装機において用いられている周知の構造のものでよく、例えば、先行して形成される角底袋Bの上端部をヒートシールして閉鎖する下側の組のヒートシールバー23と、後続の筒状包装材Ftをヒートシールして角底袋の角底を形成する上側の組のヒートシールバー24と備えている。両組のヒートシールバー23,24の間には、筒状包装材Ftを切断して先行して形成される角底袋Bを切り出すカッタ機構25を備えることもできる。   The horizontal seal mechanism 4 may have a well-known structure used in a type of bag making and filling and packaging machine having a cylindrical filling section. For example, the upper end of the square bottom bag B formed in advance is provided. A lower set of heat seal bars 23 that are heat-sealed and closed, and an upper set of heat seal bars 24 that form a square bottom of the square bottom bag by heat-sealing the subsequent cylindrical packaging material Ft are provided. . A cutter mechanism 25 that cuts the cylindrical packaging material Ft and cuts the square bottom bag B formed in advance by cutting the tubular packaging material Ft may be provided between the heat seal bars 23 and 24 of both sets.

充填筒3の下端部13の下方には、横シール機構4の上下においてそれぞれガゼット折込み機構8,9が設けられている。この例では、閉鎖手段4の上方に設けられるガゼット折込み機構8は、筒状包装材Ftに向かって先端が尖った水平姿勢で配置され且つ断面角筒形の筒状包装材Ftの両側面に向かって進退可能な一対の三角板26,26である。また、横シール機構4の下方に設けられるガゼット折込み機構9は、筒状包装材Ftに向かって上側の先端から側面が滑らかに後退した形状を持ち、筒状包装材Ftの同じ両側面に向かって進退可能な一対の垂直板27,27である。   Below the lower end portion 13 of the filling cylinder 3, gusset folding mechanisms 8 and 9 are provided above and below the lateral seal mechanism 4, respectively. In this example, the gusset folding mechanism 8 provided above the closing means 4 is arranged in a horizontal posture with the tip sharpened toward the cylindrical packaging material Ft, and is provided on both side surfaces of the cylindrical packaging material Ft having a rectangular cross section. A pair of triangular plates 26, 26 that can be advanced and retracted. Further, the gusset folding mechanism 9 provided below the lateral seal mechanism 4 has a shape in which the side surface smoothly retreats from the upper end toward the cylindrical packaging material Ft, and faces the same both side surfaces of the cylindrical packaging material Ft. A pair of vertical plates 27, 27 that can be advanced and retracted.

充填筒3に関連して、製品Aを角底袋Bの角底近傍まで降下させる製品投入機構40が設けられている。製品投入機構40は、対向配置された一対の投入ユニット41,41から成っており、各投入ユニット41は、充填筒3の上方に配置されている巻取り部(図1に示す例では図示せず。図3の符号42が付された要素を参照)と、巻取り部から下方に向かって繰り出され又は上方に向かって巻き取りされることで充填筒3内を昇降可能な金属テープ43を備えている。図1(b)に示すように、各金属テープ43の先端部43aには、製品受け44が直角に折り曲がって一体的に形成されており、一対の投入ユニット41,41の製品受け44,44が製品Aの底部を両側から抱え込んで載置させる態様で、製品Aを支持可能である。金属テープ43の巻取り又は繰出しを行うため、上端部12の上方には金属テープ43に接触して走行させる駆動ローラ45が設けられている。金属テープ43を表裏両側で挟むように駆動ローラ45,45が対に配設されており、金属テープ43を安定して走行させることができる。駆動ローラ45は、サーボモータのような駆動手段によって駆動される。駆動ローラ45を回転駆動するとき、駆動ローラ45はころがり摩擦力で金属テープ43を走行させるので、摩耗粉の発生が極めて少なく、製品Aが食品である場合にも清潔な環境下で製品Aを投入することができる。金属テープ43を正しく巻き取るため、巻取り部のリールには金属テープ43を巻取り方向に付勢するばねを設けることができる。   In relation to the filling cylinder 3, a product charging mechanism 40 for lowering the product A to the vicinity of the square bottom of the square bottom bag B is provided. The product charging mechanism 40 is composed of a pair of charging units 41 and 41 arranged to face each other, and each charging unit 41 is shown in the winding unit (not shown in the example shown in FIG. 1) disposed above the filling cylinder 3. 3) and a metal tape 43 that can be moved up and down in the filling cylinder 3 by being drawn downward from the winding portion or wound upward. I have. As shown in FIG. 1 (b), a product receiver 44 is integrally formed at the front end portion 43a of each metal tape 43 by bending at a right angle, and the product receivers 44, 44 is a mode in which the bottom of the product A is held from both sides and placed, and the product A can be supported. In order to wind or feed the metal tape 43, a drive roller 45 is provided above the upper end portion 12 so as to run in contact with the metal tape 43. The drive rollers 45 and 45 are disposed in pairs so as to sandwich the metal tape 43 on both the front and back sides, and the metal tape 43 can travel stably. The driving roller 45 is driven by driving means such as a servo motor. When the drive roller 45 is driven to rotate, the drive roller 45 travels the metal tape 43 with rolling frictional force, so that the generation of wear powder is extremely small, and the product A can be used in a clean environment even when the product A is food. Can be thrown in. In order to wind up the metal tape 43 correctly, a spring for urging the metal tape 43 in the winding direction can be provided on the reel of the winding unit.

各金属テープ43の昇降を安定的に案内し、その先端部43aに設けられている製品受け44を開いて製品Aを角底に投下させるため、各金属テープ43に対応してテープガイド50が設けられている。図2は、図1に示す製袋充填包装装置に用いられる金属テープを案内するテープガイドの一例を示す図である。図2(a)は金属テープとそれを案内する一対のテープガイドの側面図であり充填筒の中途の部分を省いて示す断面図、図2(b)は、図2(a)におけるI−I断面図であり、製品受け44,44が枠本体部に位置しているときに製品Aを支持している状態を示す図である。図2に示すように、一対のテープガイド50,50は、互いに対向配置されており、充填筒3の上端部12の上方で包装装置の適宜のフレーム(図示せず)に取り付けられており、上方より充填筒3内に降下して充填筒3の下端部13の近傍までの間、即ち、製品受け44,44が少なくともシャッタ16から製品Aを受け取る位置から製品Aを袋の角底部に投下する位置までの間に渡って延びている。   In order to stably guide the raising and lowering of each metal tape 43 and to open the product receiver 44 provided at the front end portion 43a to drop the product A onto the square bottom, a tape guide 50 corresponding to each metal tape 43 is provided. Is provided. FIG. 2 is a view showing an example of a tape guide for guiding a metal tape used in the bag making filling and packaging apparatus shown in FIG. FIG. 2A is a side view of a metal tape and a pair of tape guides for guiding the metal tape, and a cross-sectional view showing a middle portion of the filling cylinder omitted. FIG. 2B is a cross-sectional view taken along line I-- in FIG. It is I sectional drawing, and is a figure which shows the state which is supporting the product A when the product receivers 44 and 44 are located in a frame main-body part. As shown in FIG. 2, the pair of tape guides 50, 50 are arranged to face each other, and are attached to an appropriate frame (not shown) of the packaging device above the upper end portion 12 of the filling cylinder 3, The product A is dropped into the filling cylinder 3 from the upper side to the vicinity of the lower end 13 of the filling cylinder 3, that is, the product A is dropped from the position where the product receivers 44 and 44 receive the product A from the shutter 16 to the corner bottom of the bag. It extends over to the position where it does.

図2(b)の正面図に示すように、各テープガイド50は、金属テープ43の側縁部46,46を囲むガイド枠51,51から成っている。ガイド枠51,51は、断面で見て金属テープ43の背面を案内する背面壁部52と、背面壁部52の両端で側縁部46,46を回る側壁部53,53と、側壁部53,53から金属テープ43の正面側に回って金属テープ43の側縁部46をその正面側から案内する端縁部54,54とから形成されている。背面壁部52は、側壁部53,53を連結してガイド枠51,51の剛性を高めることができる。したがって、ガイド枠51,51は、金属テープ43をそのテープ幅方向とテープ厚み方向とで位置規制して揺れることなく摺動案内することができる。各金属テープ43の先端部43aから折れ曲がって形成された製品受け44は、端縁部54,54と干渉しないように端縁部54,54の間から相手側の金属テープ43側に向かって延びている。各テープガイド50は、金属テープ43よりも剛性が高く製作されており、金属テープ43が昇降するときにも金属テープ43を横方向や互いに接離方向に揺れることなく確実に案内することができる。テープガイド50,50は、長手方向に見た場合、充填筒3の長手方向と平行な方向に真っ直ぐに延びる枠本体部55,55と、枠本体部55,55の下側において枠本体部55,55から連続して互いに次第に遠ざかるように滑らかに曲げられた枠屈曲部56,56とから成っている。   As shown in the front view of FIG. 2B, each tape guide 50 is composed of guide frames 51, 51 surrounding the side edges 46, 46 of the metal tape 43. The guide frames 51, 51 include a back wall portion 52 that guides the back surface of the metal tape 43 when viewed in cross section, side wall portions 53, 53 that turn around the side edges 46, 46 at both ends of the back wall portion 52, and a side wall portion 53. , 53 to the front side of the metal tape 43 and end edges 54 and 54 for guiding the side edge 46 of the metal tape 43 from the front side. The back wall 52 can connect the side walls 53 and 53 to increase the rigidity of the guide frames 51 and 51. Therefore, the guide frames 51 and 51 can slide-guide the metal tape 43 without restricting the position of the metal tape 43 in the tape width direction and the tape thickness direction. The product receiver 44 formed by bending from the front end portion 43 a of each metal tape 43 extends from between the end edge portions 54, 54 toward the counterpart metal tape 43 side so as not to interfere with the end edge portions 54, 54. ing. Each tape guide 50 is manufactured to be higher in rigidity than the metal tape 43, and can reliably guide the metal tape 43 without shaking in the lateral direction or in the contact / separation direction even when the metal tape 43 moves up and down. . When viewed in the longitudinal direction, the tape guides 50, 50 have frame main body portions 55, 55 that extend straight in a direction parallel to the longitudinal direction of the filling cylinder 3, and frame main body portions 55 below the frame main body portions 55, 55. , 55 and frame bent portions 56 and 56 that are smoothly bent so as to gradually move away from each other.

製袋充填包装装置1によれば、フォーマ2が平坦なウェブ状包装材Fwを断面略角形の筒状包装材Ftに成形する。筒状包装材Ftは、フォーマ2の内部を垂下して配置されている断面角筒形の充填筒3の外側面14を案内されて下方に走行し、充填筒3の下方に配置されている横シール機構4によって、横断方向にシールして角底袋Bの角底が形成される。角底袋Bには、充填筒3の内部を通して投入された製品Aが充填される。角底袋Bには、横シール機構4による横断方向のシールの前に、ガゼット折込み機構8,9によって、適宜、側方よりガゼットが折り込まれる。製品Aが充填された角底袋Bは、筒状包装材Ftから切断分離される。先行して形成される角底袋B1の袋開口の閉鎖は、後続の角底袋B2において横断方向のシールによる角底の形成と同時に行うことができる。   According to the bag making filling and packaging apparatus 1, the former 2 forms the flat web-shaped packaging material Fw into a cylindrical packaging material Ft having a substantially square cross section. The tubular packaging material Ft is guided by the outer side surface 14 of the filling cylinder 3 having a rectangular cross section arranged in a hanging manner inside the former 2, and is disposed below the filling cylinder 3. By the horizontal sealing mechanism 4, the square bottom of the square bottom bag B is formed by sealing in the transverse direction. The square bottom bag B is filled with the product A introduced through the inside of the filling cylinder 3. The square bottom bag B is appropriately folded from the side by the gusset folding mechanisms 8 and 9 before the transverse sealing by the lateral sealing mechanism 4. The square bottom bag B filled with the product A is cut and separated from the cylindrical packaging material Ft. Closing of the bag opening of the square bottom bag B1 formed in advance can be performed simultaneously with the formation of the square bottom by the transverse seal in the subsequent square bottom bag B2.

充填筒3は、上部から既に断面角形に形成されているので、途中に断面形状変遷部が不要であり、角底袋Bを形成するにもかかわらず長さが短い。従って、充填筒3の内部を通して投入される製品Aの下降距離が短くなり、製袋充填包装装置1の高さを低く抑えることができる。また、充填筒3内に製品Aを送り込む製品搬送機構5は、シャッタ16として示すように、充填筒3の上端部12aの直上方に近接配置されているので、製品投入機構40が製品Aを受け取ってから金属テープ43が下降する距離が可及的に短くなり、金属テープ43が昇降する作動範囲を短く構成することができる。   Since the filling cylinder 3 is already formed in a square cross section from the top, a cross-sectional shape transition portion is not required in the middle, and the length is short despite the formation of the square bottom bag B. Therefore, the descending distance of the product A introduced through the inside of the filling cylinder 3 is shortened, and the height of the bag making filling packaging device 1 can be kept low. Further, the product conveying mechanism 5 for feeding the product A into the filling cylinder 3 is disposed close to the upper end portion 12a of the filling cylinder 3 as shown by the shutter 16, so that the product loading mechanism 40 causes the product A to be discharged. The distance by which the metal tape 43 descends after receiving is shortened as much as possible, and the operating range in which the metal tape 43 moves up and down can be shortened.

製品Aは、製品受け44,44で支持された状態で金属テープ43,43がテープガイド50,50に案内されつつ繰り出されるとき、充填筒3の内部を角底袋Bの角底近くまで降下される。即ち、金属テープ43,43が上方から降下するときに枠本体部55,55に案内されている間は、製品受け44,44は開かず、製品Aは製品受け44,44に載置されたまま降下される。枠屈曲部56,56が下方に向かうに従って次第に開く形状を有しているので、金属テープ43,43が枠屈曲部56,56に案内されて降下するとき、金属テープ43,43の先端部43a,43aを含む部分は枠屈曲部56,56の形状に倣って屈曲し、先端部43a,43aに直角に突出している製品受け44,44は図2(a)の想像線で示すように下に開いて製品Aの載置を解き、製品Aを角底が形成された袋に投下する。金属テープ43,43は、製品Aを投下した後、テープガイド50,50に案内されながら製品Aの供給位置まで上昇し、以下、上記の工程を繰り返す。   When the product A is fed out while being guided by the tape guides 50 and 50 while being supported by the product receivers 44 and 44, the product A descends to the vicinity of the square bottom of the square bag B. Is done. That is, while the metal tapes 43 and 43 are guided by the frame main body portions 55 and 55 when they are lowered from above, the product receivers 44 and 44 are not opened, and the product A is placed on the product receivers 44 and 44. The descent is continued. Since the frame bent portions 56, 56 have a shape that gradually opens downward, the metal tapes 43, 43 are guided by the frame bent portions 56, 56 and lowered, so that the tip portions 43a of the metal tapes 43, 43 are lowered. , 43a are bent in accordance with the shape of the frame bent portions 56, 56, and the product receivers 44, 44 projecting at right angles to the front end portions 43a, 43a are as shown by the imaginary line in FIG. Open the product A, unload the product A, and drop the product A into a bag having a square bottom. After dropping the product A, the metal tapes 43 and 43 rise to the supply position of the product A while being guided by the tape guides 50 and 50, and the above steps are repeated thereafter.

金属テープ43,43は、厚みが薄く且つ充填筒3の内面に近接した状態で昇降するので、金属テープ43,43が通過するために要するスペースは充填筒3の内面に近接し且つ狭い範囲に限定され、充填筒3内のスペースは実質的に製品Aの投入に必要なスペースとして供される。したがって、充填筒3の断面での大きさを最小限に抑えて、製袋充填包装装置1の横サイズを小型化し、製品Aの包装に必要な包装材の使用量を抑制することもできる。製品Aが饅頭等の和菓子やカップケーキ等の洋菓子等の脆弱であって個別包装される物品であっても、製品受け44による製品Aの支持が解放されてから製品Aが実際に落下する距離が短いので、製品Aの角底袋B内への充填時における製品Aの姿勢や形が崩れるのを防止することができる。   Since the metal tapes 43 and 43 are moved up and down in a state where they are thin and close to the inner surface of the filling cylinder 3, the space required for the metal tapes 43 and 43 to pass is close to the inner surface of the filling cylinder 3 and in a narrow range. The space in the filling cylinder 3 is limited, and is substantially provided as a space necessary for charging the product A. Therefore, the size of the filling cylinder 3 in the cross section can be minimized, the lateral size of the bag making filling and packaging apparatus 1 can be reduced, and the amount of packaging material required for packaging the product A can be suppressed. Even if product A is a fragile and individually packaged item such as a Japanese confectionery such as a bun or a cupcake, etc., the distance that the product A actually falls after the support of the product A by the product receiver 44 is released Therefore, it is possible to prevent the posture and shape of the product A from collapsing when the product A is filled into the square bottom bag B.

図3は、図1に示す製袋充填包装装置において、製品搬送機構と製品投入機構とを含む製袋充填包装装置の上部を示す斜視図である。図1に示す製袋充填包装装置においてした説明と重複する説明については省略する。製品搬送機構30は、充填筒3の上方に配設されており、製品Aを順次供給する供給コンベヤ31と、供給コンベヤ31から1個ずつ供給された製品Aを載置するシャッタ32と、シャッタ32上の製品Aを充填筒3の直上方の位置まで送り出すプッシャ33とを備えている。シャッタ32上の製品Aは既出のシャッタ16上に移され、プッシャ33によって製品投入機構40への移載位置まで送られる。充填筒3の上方において、巻取り部42,42が対向配置して示されている。巻取り部42,42から繰り出される金属テープ43,43は、互いに平行なまま真っ直ぐに下方に延びて充填筒3内に配置されているテープガイド50内に挿通されている。金属テープ43,43が巻き取られて製品受け44,44が最上位置まで上昇しても、金属テープ43,43がテープガイド50から外れることはない。製品受け44,44は、最上位置まで上昇した位置でシャッタ16上の製品Aを受ける。シャッタ16の作動時に、製品Aをシャッタ16の作動方向前後の位置で規制して製品受け44,44上に正確に受け渡すことができる。その後、金属テープ43,43の繰り出しによって製品受け44,44は降下し、製品Aを支持した状態のまま角底袋Bの角底近くまで投入し、枠屈曲部56,56にガイドされるときに製品受け44,44が開いて製品Aを投入する。   FIG. 3 is a perspective view showing an upper portion of the bag making filling and packaging apparatus including a product transport mechanism and a product loading mechanism in the bag making filling and packaging apparatus shown in FIG. The description overlapping with the description in the bag making filling and packaging apparatus shown in FIG. 1 is omitted. The product transport mechanism 30 is disposed above the filling cylinder 3, and supplies a supply conveyor 31 that sequentially supplies the products A, a shutter 32 that places the products A supplied one by one from the supply conveyor 31, and a shutter. And a pusher 33 for feeding the product A on the position 32 to a position directly above the filling cylinder 3. The product A on the shutter 32 is moved onto the already-exposed shutter 16 and sent to the transfer position to the product loading mechanism 40 by the pusher 33. Above the filling cylinder 3, winding parts 42, 42 are shown facing each other. The metal tapes 43, 43 fed out from the winding portions 42, 42 are inserted into tape guides 50 that extend straight downward while being parallel to each other and are arranged in the filling cylinder 3. Even if the metal tapes 43 and 43 are wound up and the product receivers 44 and 44 are raised to the uppermost position, the metal tapes 43 and 43 are not detached from the tape guide 50. The product receivers 44 and 44 receive the product A on the shutter 16 at a position raised to the uppermost position. During the operation of the shutter 16, the product A can be accurately transferred onto the product receivers 44 by restricting the product A at positions before and after the operation direction of the shutter 16. After that, when the metal tapes 43 and 43 are fed out, the product receivers 44 and 44 are lowered, and the product A is supported while the product A is supported. The product receivers 44, 44 are opened and the product A is loaded.

上記の各実施例では、充填筒3は、断面角筒形としたが、長さ方向に亙って断面円筒形、或いは途中で断面円筒形から断面角筒形に変化する筒であっても良いことは明らかである。また、製品投入機構40の巻取り部42には金属テープ43の巻取りと繰出し時に金属テープ43が出入りするガイド口部を充填筒3の上部開口に合わせた位置に設けて、充填筒3内に向かって金属テープ43を昇降案内させることができる。また、製品Aが比較的剛性の高いものである場合には、製品供給手段40を、充填筒3の内面近傍に沿って片側のみの一つのユニットから構成することもできる。   In each of the above-described embodiments, the filling cylinder 3 has a rectangular cross section. However, the filling cylinder 3 may be a cross section cylindrical in the length direction, or a cylinder that changes from a cross section cylindrical to a cross section square in the middle. It is clear that it is good. In addition, the winding portion 42 of the product loading mechanism 40 is provided with a guide port portion through which the metal tape 43 enters and exits during winding and unwinding of the metal tape 43 at a position aligned with the upper opening of the filling tube 3. The metal tape 43 can be guided up and down. Further, when the product A is relatively high in rigidity, the product supply means 40 can be constituted by one unit only on one side along the vicinity of the inner surface of the filling cylinder 3.

この発明による製袋充填包装装置の一実施例を示す斜視図である。It is a perspective view which shows one Example of the bag making filling packaging apparatus by this invention. この発明による製袋充填包装装置の投入ユニットの概略を示す図である。It is a figure which shows the outline of the injection | throwing-in unit of the bag making filling packaging apparatus by this invention. この発明による製袋充填包装装置の製品投入機構を示す斜視図である。It is a perspective view which shows the product input mechanism of the bag making filling packaging apparatus by this invention. 従来の充填筒とそれに走行案内される筒状包装材とを示す斜視図である。It is a perspective view which shows the conventional filling cylinder and the cylindrical packaging material by which it is run-guided.

符号の説明Explanation of symbols

1 製袋充填包装装置 2 フォーマ
3 充填筒 4 横シール機構
5 製品搬送機構 6 包装材送り機構
7 縦シール機構 8,9 ガゼット折込み機構
10 セーラ部 11 筒状部
12 上端部 12a 開口
13 下端部 14 外面
16 シャッタ 17 載置面
18 歯付きベルト 19 駆動プーリ
20 従動プーリ
21,22 縦ヒートシールバー
23,24 ヒートシールバー
25 カッタ機構 26 三角板
27 垂直板
30 製品搬送機構 31 供給コンベヤ
32 シャッタ 33 プッシャ
40 製品投入機構 41 投入ユニット
42 巻取り部 43 金属テープ
44 製品受け 45 駆動ローラ
46 側縁部
50 テープガイド 51 ガイド枠
52 背面壁部 53 側壁部
54 端縁部
55 枠本体部 56 枠屈曲部
A 製品 B 角底袋 C 品質保持剤
Fw ウェブ状包装材 Ft 筒状包装材
DESCRIPTION OF SYMBOLS 1 Bag making filling packaging apparatus 2 Former 3 Filling cylinder 4 Horizontal seal mechanism 5 Product conveyance mechanism 6 Packaging material feed mechanism 7 Vertical seal mechanism 8,9 Gusset folding mechanism 10 Sailor part 11 Cylindrical part 12 Upper end part 12a Opening 13 Lower end part 14 External surface 16 Shutter 17 Placement surface 18 Toothed belt 19 Drive pulley 20 Driven pulley 21 and 22 Vertical heat seal bar 23 and 24 Heat seal bar 25 Cutter mechanism 26 Triangle plate 27 Vertical plate 30 Product transport mechanism 31 Supply conveyor 32 Shutter 33 Pusher 40 Product input mechanism 41 Input unit 42 Winding part 43 Metal tape 44 Product receiver 45 Drive roller 46 Side edge part 50 Tape guide 51 Guide frame 52 Back wall part 53 Side wall part 54 End edge part 55 Frame body part 56 Frame bending part A Product B Square bottom bag C Quality preservation agent Fw Web-like package Equipment Ft Cylindrical packaging material

Claims (4)

内部において製品を投入可能であると共に外部において筒状包装材を走行案内可能とする充填筒、前記充填筒内を昇降可能であり且つ先端部に前記製品を支持可能な製品受けを備えている金属テープと前記充填筒内に延び前記金属テープが下降する際に前記製品受けを開く態様で前記金属テープの昇降を案内するテープガイドとを備えた製品投入機構、及び前記充填筒の下方に配置され且つ前記筒状包装材を横断方向にシールする横シール機構から成る製袋充填包装装置。   A metal that can be charged inside and filled with a cylinder that can travel and guide the cylindrical packaging material on the outside, and a metal that can move up and down in the cylinder and can support the product at the tip. A product loading mechanism comprising a tape and a tape guide that extends into the filling cylinder and guides the raising and lowering of the metal tape in such a manner that the product receptacle is opened when the metal tape is lowered, and is disposed below the filling cylinder. And a bag-filling-packaging device comprising a transverse sealing mechanism for sealing the tubular packaging material in the transverse direction. 前記製品投入機構は、前記金属テープと前記テープガイドとを一つのユニットとした二つの投入ユニットを前記充填筒内で対向して配置されて成り、前記両金属テープは前記充填筒の上方に配置されている巻取り部から下方に向かって繰り出され又は上方に向かって巻き取りされることで互いに同期して昇降駆動されることから成る請求項1に記載の製袋充填包装装置。   The product charging mechanism is formed by arranging two charging units having the metal tape and the tape guide as one unit facing each other in the filling cylinder, and both the metal tapes are arranged above the filling cylinder. 2. The bag making and filling and packaging apparatus according to claim 1, wherein the bag making and filling and packaging apparatus is driven up and down in synchronization with each other by being drawn downward or wound upward from the winding portion. 前記各テープガイドは前記金属テープの少なくとも両側端縁部を正面側から側端縁を回って背面側に囲んで摺動案内する断面コ字状のガイド枠を備えており、前記ガイド枠が対応する前記金属テープをテープ幅方向とテープ厚み方向に摺動案内することから成る請求項に記載の製袋充填包装装置。 Each of the tape guides includes a U-shaped guide frame that slides and guides at least both side edges of the metal tape from the front side to the back side around the side edge, and the guide frame corresponds to the tape guide. The bag making filling and packaging apparatus according to claim 1 , wherein the metal tape is slidably guided in a tape width direction and a tape thickness direction . 前記各ガイド枠は、前記充填筒の長手方向に平行に真っ直ぐに延びる枠本体部と、前記金属テープが下降する際に前記先端部を案内して前記製品受けを開くため前記枠本体部から下側に連続し且つ相手側の前記テープガイドから遠ざかる方向に滑らかに曲がる枠屈曲部とを備えていることから成る請求項に記載の製袋充填包装装置。


Each guide frame includes a frame main body portion that extends straight in parallel with the longitudinal direction of the filling cylinder, and a lower portion from the frame main body portion that guides the tip portion and opens the product receiver when the metal tape is lowered. The bag making filling and packaging apparatus according to claim 3 , further comprising a frame bent portion that is continuous to the side and smoothly bends away from the tape guide on the other side .


JP2004196142A 2004-07-01 2004-07-01 Bag making filling and packaging equipment Expired - Fee Related JP4486426B2 (en)

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AU2014227559B2 (en) * 2013-11-19 2018-02-08 Tna Australia Pty Limited A film drive assembly for a packaging machine
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Citations (8)

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JPS63105603U (en) * 1986-12-25 1988-07-08
JPS63307010A (en) * 1987-05-29 1988-12-14 Sanwa Jidoki Seisakusho:Kk Wrapping method and apparatus
JPH0314407A (en) * 1989-06-05 1991-01-23 Kawashima Packaging Mach Ltd Unloading elevator provided inside charging cylinder of packaging machine
JPH0542906A (en) * 1991-07-26 1993-02-23 Sanwa Jidoki Seisakusho:Kk Method and apparatus for filling and packing fragile merchandise
JPH07285511A (en) * 1994-04-08 1995-10-31 Tokihisa Masuda Method and device to manufacture square cylindrical packaging bag
JPH1059308A (en) * 1996-08-19 1998-03-03 Kawashima Packaging Mach Ltd Method for making upright type bag, filling, and packing it
JP2002113015A (en) * 2000-10-05 2002-04-16 Olympus Optical Co Ltd High frequency endo-therapy accessory
JP2004250019A (en) * 2003-02-18 2004-09-09 Kawashima Packaging Mach Ltd Bag making-filling-packaging device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63105603U (en) * 1986-12-25 1988-07-08
JPS63307010A (en) * 1987-05-29 1988-12-14 Sanwa Jidoki Seisakusho:Kk Wrapping method and apparatus
JPH0314407A (en) * 1989-06-05 1991-01-23 Kawashima Packaging Mach Ltd Unloading elevator provided inside charging cylinder of packaging machine
JPH0542906A (en) * 1991-07-26 1993-02-23 Sanwa Jidoki Seisakusho:Kk Method and apparatus for filling and packing fragile merchandise
JPH07285511A (en) * 1994-04-08 1995-10-31 Tokihisa Masuda Method and device to manufacture square cylindrical packaging bag
JPH1059308A (en) * 1996-08-19 1998-03-03 Kawashima Packaging Mach Ltd Method for making upright type bag, filling, and packing it
JP2002113015A (en) * 2000-10-05 2002-04-16 Olympus Optical Co Ltd High frequency endo-therapy accessory
JP2004250019A (en) * 2003-02-18 2004-09-09 Kawashima Packaging Mach Ltd Bag making-filling-packaging device

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