JP4435256B1 - Flat conductor connector and manufacturing method thereof - Google Patents

Flat conductor connector and manufacturing method thereof Download PDF

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JP4435256B1
JP4435256B1 JP2008288772A JP2008288772A JP4435256B1 JP 4435256 B1 JP4435256 B1 JP 4435256B1 JP 2008288772 A JP2008288772 A JP 2008288772A JP 2008288772 A JP2008288772 A JP 2008288772A JP 4435256 B1 JP4435256 B1 JP 4435256B1
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pressing member
terminal
flat conductor
connector
housing
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JP2010118171A (en
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忍 竹内
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株式会社竹内技術研究所
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Priority to TW098138065A priority patent/TWI399892B/en
Priority to KR1020090108576A priority patent/KR101049057B1/en
Priority to CN2009101783597A priority patent/CN101740913B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/82Coupling devices connected with low or zero insertion force
    • H01R12/85Coupling devices connected with low or zero insertion force contact pressure producing means, contacts activated after insertion of printed circuits or like structures
    • H01R12/88Coupling devices connected with low or zero insertion force contact pressure producing means, contacts activated after insertion of printed circuits or like structures acting manually by rotating or pivoting connector housing parts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/77Coupling devices for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/771Details
    • H01R12/774Retainers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/77Coupling devices for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/79Coupling devices for flexible printed circuits, flat or ribbon cables or like structures connecting to rigid printed circuits or like structures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/639Additional means for holding or locking coupling parts together, after engagement, e.g. separate keylock, retainer strap
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/24Assembling by moulding on contact members

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Abstract

【課題】押圧部材を確実に軸支することができると共に、製造が容易な平型導体用コネクタ及びその製造方法を提供する。
【解決手段】FPC6等の平型導体の接続を行うコネクタであって、押圧部材5の軸部52を軸支する軸受部及び軸孔24,34を設け、押圧部材5をインサート成形にて成形する。その際、溶融樹脂は軸孔24,34に向けて射出する。また、同時に、ハウジング4の射出成形を行う。押圧部材5は、軸部52がすべての端子2,3により軸支されているので、従来のように一方の種類の端子のみで支持する場合に比べて強度が高い。また、押圧部材5はインサート成形されるので、従来のようにハウジング及び端子が組み込まれたものに別個に成形したものを組み込む必要がない。従って、コネクタの製造工程が簡易なものとなる。
【選択図】図3
Provided are a flat conductor connector and a method of manufacturing the same, which can reliably support a pressing member and can be easily manufactured.
A connector for connecting a flat conductor, such as an FPC, is provided with a bearing portion and shaft holes 24 and 34 for supporting a shaft portion 52 of a pressing member 5, and the pressing member 5 is formed by insert molding. To do. At that time, the molten resin is injected toward the shaft holes 24 and 34. At the same time, the housing 4 is injection molded. Since the shaft portion 52 is pivotally supported by all the terminals 2 and 3, the pressing member 5 has a higher strength than the case where it is supported by only one type of terminal as in the prior art. Moreover, since the pressing member 5 is insert-molded, it is not necessary to incorporate what was separately molded in the housing in which the housing and the terminal were incorporated as in the prior art. Therefore, the manufacturing process of the connector is simplified.
[Selection] Figure 3

Description

本発明は、FPC(フレキシブル基板)やフラットケーブル等の平型導体を回路基板等に接続するコネクタ及びその製造方法に関する。   The present invention relates to a connector for connecting a flat conductor such as an FPC (flexible board) or a flat cable to a circuit board or the like, and a manufacturing method thereof.

従来より、下記特許文献1や下記非特許文献1にあるような、FPCやフラットケーブル等の平型導体16を回路基板等に接続するコネクタ10が知られている。このような従来のコネクタ10は、図10(a)及び(b)に示すように、絶縁性合成樹脂製のハウジング14に形状の異なる2種類の端子12,13を幅方向に交互に整列させ、ハウジング14や端子12,13に回動自在に係合された板状の押圧部材15を備えている。また、端子12,13は、それぞれ平型導体16を受け入れる受入空間12a,13aを有しており、受入空間12a,13a内に平型導体16が挿入された際にはその表裏に端子の一部が対面し、平型導体16の接触部に接触部12b,13bを接触させて平型導体16とコネクタ10とを接続するものとなっている。   2. Description of the Related Art Conventionally, there is known a connector 10 that connects a flat conductor 16 such as an FPC or a flat cable to a circuit board or the like as disclosed in Patent Document 1 and Non-Patent Document 1 below. As shown in FIGS. 10 (a) and 10 (b), such a conventional connector 10 has two types of terminals 12, 13 having different shapes alternately aligned in the width direction on a housing 14 made of an insulating synthetic resin. A plate-like pressing member 15 that is rotatably engaged with the housing 14 and the terminals 12 and 13 is provided. The terminals 12 and 13 have receiving spaces 12a and 13a for receiving the flat conductor 16, respectively. When the flat conductor 16 is inserted into the receiving spaces 12a and 13a, the terminals 12 and 13 are connected to the front and back surfaces of the terminals. The portions face each other, and the contact portions 12 b and 13 b are brought into contact with the contact portion of the flat conductor 16 to connect the flat conductor 16 and the connector 10.

従来のコネクタ10は、図10(非特許文献1参照)に開示されているように、一方の端子12に押圧部材15の回動軸15aに係合するように逆U字形状の軸支部12cが設けられており、他方の端子13には軸支部のような構成は設けられていないため、押圧部材15は端子12のみで支持されるか、或いは、さらにハウジング14に設けられた軸支部(図示省略)により軸支されることとなる。   As shown in FIG. 10 (see Non-Patent Document 1), the conventional connector 10 has an inverted U-shaped shaft support portion 12c so that one terminal 12 engages with the rotation shaft 15a of the pressing member 15. Since the other terminal 13 is not provided with a configuration like a shaft support portion, the pressing member 15 is supported only by the terminal 12 or is further provided with a shaft support portion (provided on the housing 14). It will be supported by a shaft (not shown).

しかしながら、近年におけるコネクタの小型化の要請に対応するために、端子12,13は、非常に薄いものとなっている。このため、押圧部材15を一方の端子12のみで支持した場合やハウジング14で軸支した場合には、端子を平型導体16に押し付ける力が弱くなり、接触不良を生じさせるおそれが生じる。   However, the terminals 12 and 13 are very thin in order to meet the recent demand for connector miniaturization. For this reason, when the pressing member 15 is supported by only one terminal 12 or is pivotally supported by the housing 14, the force pressing the terminal against the flat conductor 16 becomes weak, which may cause a contact failure.

また、従来のコネクタ10は、ハウジング14に端子12,13を組み込んだ後、別個に成形した押圧部材15を後から組み付けることにより形成されている。ここで、端子12の軸支部12cは逆U字状であり、押圧部材15に下方向の強い力が加わると、押圧部材15と端子12との係合が外れるおそれがあるため、押圧部材15の左右端部をハウジング14に金具等を用いて軸支する等の対策を行う必要があった。このように、従来のコネクタ10は、製造の面でも煩雑である等の不都合を有していた。   Further, the conventional connector 10 is formed by assembling the press members 15 separately molded after the terminals 12 and 13 are assembled in the housing 14. Here, the shaft support portion 12c of the terminal 12 has an inverted U-shape, and if a strong downward force is applied to the pressing member 15, the pressing member 15 and the terminal 12 may be disengaged. It was necessary to take measures such as pivoting the left and right end portions of the housing to the housing 14 using metal fittings. As described above, the conventional connector 10 has inconveniences such as complicated manufacturing.

ところが、近年の取り扱いデータ量の増大により、1個のコネクタに求められる端子の数も多くなっているので、コネクタの幅が広くなっている。このため、コネクタの幅方向の中央付近は、ハウジング14の両端部からの距離が離れているため、上記金具等を設けた場合であっても端子12,13を平型導体16に押し付ける力が弱いという不都合があった。
特開2008−27593号公報 http://www.hirose.co.jp/catalogj_hp/j58302093.pdf
However, as the amount of data handled in recent years has increased, the number of terminals required for one connector has increased, so the width of the connector has increased. For this reason, since the distance from the both ends of the housing 14 is apart near the center in the width direction of the connector, the force for pressing the terminals 12 and 13 against the flat conductor 16 even when the metal fittings are provided. There was a disadvantage of being weak.
JP 2008-27593 A http://www.hirose.co.jp/catalogj_hp/j58302093.pdf

本発明は、平型導体用コネクタ及びその製造方法の改良を目的とし、さらに詳しくは前記不都合を解消するために、押圧部材を確実に軸支することができると共に、製造が容易な平型導体用コネクタ及びその製造方法を提供することを目的とする。   The present invention aims to improve a flat conductor connector and a method for manufacturing the same, and more specifically, in order to eliminate the inconvenience, a flat conductor that can support a pressing member reliably and is easy to manufacture. An object of the present invention is to provide a connector and a method for manufacturing the same.

前記目的を達成するために、本発明の平型導体用コネクタは、絶縁体製のハウジングに対して絶縁体製の押圧部材が軸部を中心に回動自在に軸支され、前記押圧部材が起立した状態で平型導体が挿入され、前記押圧部材を倒すことにより前記平型導体を複数の端子に押し付けて両者を電気的に接続するコネクタであって、前記端子は板状であり、前記ハウジングに板厚方向に複数並列して固定され、前記平型導体の接触面側に延設されて前記接触面に接触する接触部と、前記平型導体の裏面側に延設される腕部とを有し、前記腕部には前記押圧部材の軸部を回動自在に軸支する軸受部及び軸孔が設けられ、前記軸受部は外周面が円弧状に形成された円弧部を有し、前記軸孔は円状に形成され、前記押圧部材及び前記ハウジングは、前記端子が金型のキャビティ内に複数並設された状態で溶融樹脂を射出するインサート成形により成形され、前記押圧部材は、前記複数の端子の軸孔に向けて射出された溶融樹脂により、前記軸部と、外部から回動操作可能な操作部と、前記平型導体を前記接触部側に押圧する押圧部とが成形されてなることを特徴とする。
In order to achieve the above-mentioned object, the flat conductor connector of the present invention is such that an insulating pressing member is pivotally supported around a shaft portion with respect to an insulating housing, and the pressing member is A flat conductor is inserted in an upright state, and is a connector that presses the flat conductor against a plurality of terminals by tilting the pressing member to electrically connect them, and the terminals are plate-shaped, A plurality of contacts fixed in parallel in the plate thickness direction to the housing, extending to the contact surface side of the flat conductor and contacting the contact surface, and an arm portion extending to the back surface side of the flat conductor The arm portion is provided with a bearing portion and a shaft hole for pivotally supporting the shaft portion of the pressing member, and the bearing portion has an arc portion whose outer peripheral surface is formed in an arc shape. The shaft hole is formed in a circular shape, and the pressing member and the housing are provided with the terminal. Molded by insert molding for injecting a molten resin in multiple parallel state into the mold cavity, the pressing member, the injected molten resin toward the shaft hole of said plurality of terminals, and the shaft portion, An operation portion that can be rotated from the outside and a pressing portion that presses the flat conductor toward the contact portion are formed.

上記構成の平型導体用コネクタによれば、前記押圧部材の軸部が前記端子の軸孔を貫通して設けられているため、前記押圧部材はすべての端子に軸支されている。従って、従来のコネクタのように、2種類の端子の内、1種類のみに押圧部材が係止されているものとは異なり、押圧部材を確実に前記端子に軸支することができる。また、前記押圧部材は、インサート成形により成形されているため、前記端子又は前記ハウジングに前記押圧部材を組み込む必要がない。従って、本発明の平型導体用コネクタは、製造工程も従来のコネクタに比べて効率化することができる。また、前記軸受部の外周面が円弧状に形成され、前記軸孔が円状に形成されているため、前記押圧部材をインサート成形により成形した場合であっても、使用時には容易に前記押圧部材を前記軸受部に対して回動させることができる。   According to the flat conductor connector having the above configuration, since the shaft portion of the pressing member is provided through the shaft hole of the terminal, the pressing member is pivotally supported by all the terminals. Therefore, unlike the conventional connector in which the pressing member is locked to only one of the two types of terminals, the pressing member can be reliably supported on the terminal. Further, since the pressing member is formed by insert molding, it is not necessary to incorporate the pressing member into the terminal or the housing. Therefore, the flat conductor connector of the present invention can be more efficient in manufacturing process than the conventional connector. In addition, since the outer peripheral surface of the bearing portion is formed in an arc shape and the shaft hole is formed in a circular shape, even when the pressing member is formed by insert molding, the pressing member can be easily used in use. Can be rotated with respect to the bearing portion.

また、本発明の平型導体用コネクタでは、前記押圧部材が起立した状態でインサート成形がなされることが好ましい。これによれば、前記押圧部材が起立した状態で前記押圧部材と前記端子がインサート成形により固着しているため、本コネクタの使用時までは前記押圧部材が起立した状態が保たれる。また、前記押圧部材を起立させた状態で本コネクタを使用者に供給できるため、使用者は、コネクタの使用にあたって前記押圧部材を起立させる必要がない。   In the flat conductor connector of the present invention, it is preferable that insert molding is performed in a state where the pressing member is raised. According to this, since the pressing member and the terminal are fixed by insert molding in a state in which the pressing member is erected, the state in which the pressing member is erected is maintained until the connector is used. In addition, since the connector can be supplied to the user in a state where the pressing member is erected, the user does not need to erect the pressing member when using the connector.

また、本発明の平型導体用コネクタでは、前記端子の軸孔の周囲の軸受部の板厚が、前記押圧部材の倒れる方向に向けて薄くなるように傾斜していることが好ましい。前記押圧部材がインサート成形により成形されているため、初期状態では前記押圧部材と前記端子とが固着しているが、当該構成により、使用者が本コネクタを使用するために押圧部材を倒す方向に回動させると、前記押圧部材と前記端子の軸孔の周囲の部分との固着面が離れ、一旦固着面が離れると両部材は前記傾斜により離れる方向に進むため摩擦力が発生しない。従って、当該構成により、小さい力で押圧部材と前記端子との固着を解除することができる。   In the flat conductor connector of the present invention, it is preferable that the plate thickness of the bearing portion around the shaft hole of the terminal is inclined so as to become thinner in the direction in which the pressing member falls. Since the pressing member is formed by insert molding, the pressing member and the terminal are fixed in an initial state. However, according to the configuration, the user pushes the pressing member in order to use the connector. When it is turned, the fixing surface between the pressing member and the portion around the shaft hole of the terminal is separated, and once the fixing surface is separated, the two members move in the direction away by the inclination, so that no frictional force is generated. Therefore, with this configuration, the sticking between the pressing member and the terminal can be released with a small force.

また、当該構成において、前記押圧部材は、前記軸部を軸方向から見たときに、前記端子の軸受部と重なる箇所において前記軸部を挟んで操作部とは逆側に突出する突出部の突出量が、前記軸受部を軸方向から見たときの最小幅よりも狭くなっていることが好ましい。前記突出部の突出量が小さいと、前記押圧部材を回動させた際の前記軸受部との接触抵抗が小さくなり、押圧部材の操作が円滑なものとなる。   Further, in this configuration, the pressing member includes a protruding portion that protrudes on the opposite side to the operation portion across the shaft portion at a position overlapping the bearing portion of the terminal when the shaft portion is viewed from the axial direction. It is preferable that the protruding amount is narrower than the minimum width when the bearing portion is viewed from the axial direction. When the protruding amount of the protruding portion is small, the contact resistance with the bearing portion when the pressing member is rotated becomes small, and the operation of the pressing member becomes smooth.

また、本発明の平型導体用コネクタにおいては、前記軸孔の中心が前記軸受部の円弧部の円弧中心に対して前記接触部側にオフセットしていることが好ましい。当該構成によれば、本発明のコネクタの使用時に前記押圧部材を回動させると、前記オフセットにより前記接触部側において前記軸受部と前記押圧部材との固着部分が剥離するので、使用者が前記押圧部材を回動する際に軽い力で回動させることができる。   In the flat conductor connector of the present invention, it is preferable that the center of the shaft hole is offset toward the contact portion side with respect to the arc center of the arc portion of the bearing portion. According to this configuration, when the pressing member is rotated during use of the connector of the present invention, the fixed portion between the bearing portion and the pressing member is peeled off on the contact portion side due to the offset. When the pressing member is rotated, it can be rotated with a light force.

また、本発明の平型導体用コネクタにおいては、記軸孔に前記軸受部の外縁に向けて開口するスリットが設けられ、前記スリットは前記金型によるインサート成形時に閉口し、インサート成形後に開口するものであることが好ましい。当該構成により、インサート成形が終了すると、前記押圧部材の軸部と前記端子の軸孔との間に隙間が生じるので、前記軸受部と前記押圧部材との固着部分の面積が小さくなる。従って、使用者は前記押圧部材を回動させる際に軽い力で回動させることができる。   Further, in the flat conductor connector of the present invention, the shaft hole is provided with a slit that opens toward the outer edge of the bearing portion, and the slit is closed at the time of insert molding by the mold, and is opened after the insert molding. It is preferable. With this configuration, when the insert molding is completed, a gap is generated between the shaft portion of the pressing member and the shaft hole of the terminal, so that the area of the fixing portion between the bearing portion and the pressing member is reduced. Accordingly, the user can rotate the pressing member with a light force when rotating the pressing member.

また、本発明の平型導体用コネクタにおいては、前記スリットは、前記軸孔から前記接触部側に向けて開口していることが好ましい。当該構成によれば、前記押圧部材が前記平型導体を押圧した際に、前記押圧部材の軸部に生じる力は前記スリットの反対側にかかるので、前記スリットが開いたり変形したりすることがない。   In the flat conductor connector of the present invention, it is preferable that the slit opens from the shaft hole toward the contact portion. According to the said structure, when the said pressing member presses the said flat conductor, since the force produced in the axial part of the said pressing member is applied to the other side of the said slit, the said slit may open or deform | transform. Absent.

また、上記目的を達成するために、本発明の平型導体接続用コネクタの製造方法は、請求項1に記載の平型導体接続用コネクタの製造方法であって、前記金型は前記ハウジングを成形するハウジング用キャビティと、前記ハウジング用キャビティ内に溶融樹脂を射出するハウジング用射出口と、前記押圧部材を成形する押圧部材用キャビティと、前記押圧部材用キャビティ内に溶融樹脂を射出する押圧部材用射出口と、前記端子を収納する端子収納部とを有し、前記金型が開いた状態で前記端子を前記端子収納部に設置する端子設置工程と、前記金型を閉じて前記ハウジング用キャビティ内及び前記押圧部材用キャビティ内に溶融樹脂を射出する射出工程とを備え、前記射出工程において、前記押圧部材用射出口から前記端子の軸孔に向けて溶融樹脂を射出して溶融樹脂を前記軸部側から前記操作部側に流出させて充填することを特徴とする。   In order to achieve the above object, the flat conductor connecting connector manufacturing method of the present invention is the flat conductor connecting connector manufacturing method according to claim 1, wherein the mold includes the housing. Housing cavity to be molded, housing injection port for injecting molten resin into the housing cavity, pressing member cavity for molding the pressing member, and pressing member to inject molten resin into the pressing member cavity A terminal installation step for installing the terminal in the terminal storage section in a state where the mold is open, and closing the mold for the housing An injection step of injecting a molten resin into the cavity and the cavity for the pressing member, and in the injection step, from the injection port for the pressing member toward the shaft hole of the terminal The molten resin is injected the fusion resin was drained on the operation unit side from the shaft portion side, characterized in that filling.

このように、前記押圧部材用射出口から前記端子の軸孔に向けて溶融樹脂を射出すると、溶融樹脂が冷却されて凝固する際に、樹脂が収縮するいわゆる「ひけ」の度合が、射出される軸方向よりも軸回りの径方向の方が大きくなる。これにより、前記端子の軸孔の内径に対して前記押圧部材の軸部の外径が小さくなるので、前記押圧部材の回動操作が円滑なものとなる。   In this way, when the molten resin is injected from the pressing member injection port toward the shaft hole of the terminal, the degree of so-called “sinking” in which the resin contracts when the molten resin is cooled and solidified is injected. The radial direction around the axis is larger than the axial direction. Thereby, since the outer diameter of the shaft portion of the pressing member becomes smaller than the inner diameter of the shaft hole of the terminal, the rotation operation of the pressing member becomes smooth.

また、本発明の平型導体接続用コネクタの製造方法においては、前記押圧部材用キャビティが前記押圧部材が前記ハウジングに対して起立した状態の形状であることが好ましい。前記押圧部材用キャビティをこのような形状とすることにより、インサート成形後の製品は前記押圧部材が起立した状態となる。従って、使用者は本コネクタを使用する際に、前記押圧部材を起立させる必要がない。   Moreover, in the manufacturing method of the flat conductor connection connector of this invention, it is preferable that the said cavity for press members is a shape of the state which the said press member stood with respect to the said housing. By making the pressing member cavity into such a shape, the product after the insert molding is in a state where the pressing member is erected. Therefore, the user does not need to raise the pressing member when using the connector.

また、本発明の平型導体接続用コネクタの製造方法は、請求項6又は7に記載の平型導体接続用コネクタの製造方法であって、前記金型は、型閉じ時に前記軸受部を押圧して前記スリットを閉口させる閉口部材を備えていることを特徴とする。前記閉口部材によってインサート成形時には前記軸孔のスリットが閉じ、型開き後には前記スリットが前記軸受部の弾性により開口する。従って、インサート成形後には前記押圧部材の軸部と前記軸受部の軸孔との固着部分が剥離するので、前記押圧部材と前記軸受部との接触面積が減少して摩擦抵抗が減少するため、前記押圧部材の操作が容易となる。   The flat conductor connecting connector manufacturing method of the present invention is the flat conductor connecting connector manufacturing method according to claim 6 or 7, wherein the mold presses the bearing portion when the mold is closed. And a closing member for closing the slit. The slit of the shaft hole is closed during insert molding by the closing member, and the slit is opened by the elasticity of the bearing portion after the mold is opened. Therefore, after the insert molding, the fixing portion of the shaft portion of the pressing member and the shaft hole of the bearing portion is peeled off, so that the contact area between the pressing member and the bearing portion is reduced and the frictional resistance is reduced. The operation of the pressing member is facilitated.

次に、本発明の平型導体用コネクタ及びその製造方法の実施形態の一例について、図1乃至図9を参照して説明する。図1は本発明の実施形態の一例であるコネクタを示す説明図であり、(a)は平面図、(b)は正面図、(c)は右側面図。図2は図1のコネクタに使用される第1端子(a)及び第2端子(b)を示す説明図、図3は第1端子及び第2端子の軸受部の形状を示す説明図、図4は押圧部材と第1端子及び第2端子の軸受部との関係を示す説明図、図5(a)はコネクタの製造方法に用いられる金型の概略図、図5(b)は図5(a)の円で囲まれた部分の拡大図、図6は金型をパーティングラインで切断した状態を示す説明図、図7(a)は開いた状態の金型を示す説明図、図7(b)は型閉じの途中の状態を示す説明図である。また、図8(a)乃至(d)は第2実施形態のコネクタの軸受部を示す説明図、図9(a)乃至(d)は第3実施形態のコネクタの軸受部を示す説明図である。   Next, an example of an embodiment of the flat conductor connector and the manufacturing method thereof according to the present invention will be described with reference to FIGS. FIG. 1 is an explanatory view showing a connector which is an example of an embodiment of the present invention, in which (a) is a plan view, (b) is a front view, and (c) is a right side view. 2 is an explanatory view showing the first terminal (a) and the second terminal (b) used in the connector of FIG. 1, and FIG. 3 is an explanatory view showing the shapes of the bearing portions of the first terminal and the second terminal. 4 is an explanatory view showing the relationship between the pressing member and the bearing portions of the first terminal and the second terminal, FIG. 5A is a schematic view of a mold used in the manufacturing method of the connector, and FIG. 6A is an enlarged view of a portion surrounded by a circle, FIG. 6 is an explanatory view showing a state in which the mold is cut by a parting line, and FIG. 7A is an explanatory view showing the mold in an opened state. 7 (b) is an explanatory view showing a state during mold closing. FIGS. 8A to 8D are explanatory views showing the bearing portion of the connector of the second embodiment, and FIGS. 9A to 9D are explanatory views showing the bearing portion of the connector of the third embodiment. is there.

まず、第1実施形態のコネクタ1の構成について説明する。コネクタ1は、図1(a)及び(b)に示すように、幅方向に交互に配置された第1端子2及び第2端子3と、第1端子2及び第2端子3を連結保持する絶縁性合成樹脂から形成されたハウジング4と、第1端子2及び第2端子3によって回動自在に保持される押圧部材5とを備えている。   First, the structure of the connector 1 of 1st Embodiment is demonstrated. As shown in FIGS. 1A and 1B, the connector 1 connects and holds the first terminal 2 and the second terminal 3 alternately arranged in the width direction, and the first terminal 2 and the second terminal 3. A housing 4 made of an insulating synthetic resin and a pressing member 5 that is rotatably held by a first terminal 2 and a second terminal 3 are provided.

第1端子2は、図2(a)に示すように、平型導体であるFPC6の接触面62に接触する接触部21と、FPC6の裏面側(接触面62とは反対側。図3参照。)に延設される腕部22と、腕部22の先端側(FPC6側)端部に設けられた軸受部23及び軸孔24と、ハウジング4の樹脂が内部に充填される固定孔25と、プリント基板のリードにハンダ等によって接続される接続部26とを備えている。第2端子3も、第1端子2と同様に、図2(b)に示すように、接触部31と、腕部32と、軸受部33と、軸孔34と、固定孔35と、接続部36とを備えている。また、軸受部23,33の外周面は円弧状に形成された円弧部23a,33aとなっている。また、第1端子2と第2端子3の接触部21,31は、FPC6の接触面62,63の位置に合わせて長手方向の位置が異なっている。   As shown in FIG. 2A, the first terminal 2 has a contact portion 21 that contacts the contact surface 62 of the FPC 6 that is a flat conductor, and a back surface side of the FPC 6 (the side opposite to the contact surface 62. See FIG. 3). )), A bearing portion 23 and a shaft hole 24 provided at a tip end side (FPC 6 side) end portion of the arm portion 22, and a fixing hole 25 in which the resin of the housing 4 is filled. And a connecting portion 26 connected to the lead of the printed circuit board by solder or the like. Similarly to the first terminal 2, the second terminal 3 is connected to the contact portion 31, the arm portion 32, the bearing portion 33, the shaft hole 34, and the fixing hole 35, as shown in FIG. Part 36. Moreover, the outer peripheral surfaces of the bearing portions 23 and 33 are arc portions 23a and 33a formed in an arc shape. Further, the contact portions 21 and 31 of the first terminal 2 and the second terminal 3 have different longitudinal positions in accordance with the positions of the contact surfaces 62 and 63 of the FPC 6.

押圧部材5は、図1に示すように、コネクタ1の長手方向、即ち第1端子2及び第2端子3の整列方向に長く延びる板状の部材であり、FPC6の脱着の際に指等によって操作される操作部51と、第1端子2及び第2端子3の軸孔24,34を貫通する軸部52とを有している。また、軸部52の周囲は矩形状になっており、そのFPC6側の先端部は、操作部51が回動されてFPC6側に倒された際に、端子をFPC6側に押し付ける押圧部53となっている。また、軸部52を挟んで操作部51の逆側に突出する部分は突出部54となっている。   As shown in FIG. 1, the pressing member 5 is a plate-like member that extends long in the longitudinal direction of the connector 1, that is, the alignment direction of the first terminal 2 and the second terminal 3. The operation part 51 to be operated and the shaft part 52 penetrating the shaft holes 24 and 34 of the first terminal 2 and the second terminal 3 are provided. Further, the periphery of the shaft portion 52 is rectangular, and the tip portion on the FPC 6 side has a pressing portion 53 that presses the terminal against the FPC 6 side when the operation portion 51 is rotated and tilted to the FPC 6 side. It has become. Further, a portion protruding to the opposite side of the operation portion 51 with the shaft portion 52 interposed therebetween is a protruding portion 54.

次に、第1端子2と第2端子3の軸受部23,33と、押圧部材5の軸部52及び突出部54の構成について図4を参照して説明する。第1端子2と第2端子3の軸受部23,33は、図4(a)に示すように、FPC6が接続される側の板厚が上方の頂部から下方に向けて徐々に薄くなるように形成されている。また、この円弧部23a,33aの中心Cと軸孔24,34の中心C’とはオフセットしており、図4(b)に示すように、軸孔24,34の中心C’が左下方向(接触部21,31側)にずれた位置となっている。このオフセット量は、軸孔24,34の直径の大きさにかかわらず0.03mm〜0.10mm程度が好ましい。   Next, the configuration of the bearing portions 23 and 33 of the first terminal 2 and the second terminal 3, and the shaft portion 52 and the protruding portion 54 of the pressing member 5 will be described with reference to FIG. As shown in FIG. 4A, the bearing portions 23 and 33 of the first terminal 2 and the second terminal 3 are such that the plate thickness on the side to which the FPC 6 is connected gradually decreases from the top to the bottom. Is formed. Further, the center C of the arc portions 23a, 33a and the center C ′ of the shaft holes 24, 34 are offset, and the center C ′ of the shaft holes 24, 34 is in the lower left direction as shown in FIG. The position is shifted to the (contact portion 21, 31 side). This offset amount is preferably about 0.03 mm to 0.10 mm regardless of the diameter of the shaft holes 24 and 34.

一方、押圧部材5は、図4(b)に示すように、軸部52を挟んで操作部51とは逆側に突出する突出部54の突出量dが端子2,3の軸受部23,33の最小幅Dよりも短くなるように形成されている。なお、図4(b)においては、押圧部材5がFPC6を押圧する方向に倒された状態を一点鎖線で示している。   On the other hand, as shown in FIG. 4 (b), the pressing member 5 has a protruding amount d of the protruding portion 54 protruding to the opposite side of the operating portion 51 across the shaft portion 52, so that the bearing portions 23, It is formed to be shorter than the minimum width D of 33. In FIG. 4B, a state where the pressing member 5 is tilted in the direction of pressing the FPC 6 is indicated by a one-dot chain line.

次に、本実施形態のコネクタの製造方法について説明する。本実施形態のコネクタの製造方法は、端子形成工程、端子設置工程、射出工程とからなり、金型7を用いて各種工程が行われる。   Next, the manufacturing method of the connector of this embodiment is demonstrated. The connector manufacturing method of the present embodiment includes a terminal formation process, a terminal installation process, and an injection process, and various processes are performed using the mold 7.

本実施形態の製造方法で使用される金型7は、図5に示すように、上型71、下型72、スライドコア73、アンギュラピン74を備えており、上型71が可動型、下型72が固定型となっている。この上型71、下型72及びスライドコア73によってコネクタ1に対応した形状のキャビティ75を形成している。キャビティ75は、図5(b)に示すように、押圧部材5の形状に切削加工された押圧部材用キャビティ75aと、ハウジング4の形状に切削加工されたハウジング用キャビティ75bとを有している。また、下型72のキャビティ75内には、第1端子2及び第2端子3が交互に装着される端子収納部76が設けられている。   As shown in FIG. 5, the mold 7 used in the manufacturing method of the present embodiment includes an upper mold 71, a lower mold 72, a slide core 73, and an angular pin 74, where the upper mold 71 is a movable mold and a lower mold 71. The mold 72 is a fixed mold. A cavity 75 having a shape corresponding to the connector 1 is formed by the upper mold 71, the lower mold 72, and the slide core 73. As shown in FIG. 5B, the cavity 75 includes a pressing member cavity 75 a cut into the shape of the pressing member 5 and a housing cavity 75 b cut into the shape of the housing 4. . Further, in the cavity 75 of the lower mold 72, a terminal accommodating portion 76 to which the first terminal 2 and the second terminal 3 are alternately mounted is provided.

図5において、上型71と下型72との境界線がパーティングラインPLである。また、アンギュラピン74は、上型71と一体となって上下動するように、プレート71aによって上型71に固定されている。また、プレート71aには台形状の押圧ブロック71bが設けられている。この押圧ブロック71bは、金型7が型閉じされた際に、スライドコア73の図5(a)における左端部の傾斜面を押圧してスライドコア73を図中右側にスライドさせるものである。   In FIG. 5, the boundary line between the upper mold 71 and the lower mold 72 is a parting line PL. The angular pin 74 is fixed to the upper die 71 by a plate 71 a so as to move up and down integrally with the upper die 71. The plate 71a is provided with a trapezoidal pressing block 71b. When the mold 7 is closed, the pressing block 71b presses the inclined surface of the left end portion of the slide core 73 in FIG. 5A to slide the slide core 73 to the right side in the drawing.

図5(b)に示すように、上型71には、押圧部材5となる溶融樹脂を射出する押圧部材用射出口77と、溶融樹脂が供給される押圧部材用ランナー78と、ハウジング4となる溶融樹脂を射出するハウジング用射出口79と、ハウジング用ランナー80と、押圧部材用ランナー78及びハウジング用ランナー80に樹脂を供給するスプルー81とが設けられている。押圧部材用射出口77は、第1端子2及び第2端子3の軸孔24,34に向けて溶融樹脂を射出する位置に設けられている。また、ハウジング用射出口79は、第1端子2及び第2端子3の固定孔25,35に向けて溶融樹脂を射出する位置に設けられている。また、本実施形態における金型7では、図5(a)及び(b)に示すように、押圧部材5がハウジング4に対して起立した状態となるように、押圧部材用キャビティ75aとハウジング用キャビティ75bとが形成されている。   As shown in FIG. 5 (b), the upper die 71 has a pressing member injection port 77 for injecting a molten resin to be the pressing member 5, a pressing member runner 78 to which the molten resin is supplied, and the housing 4. A housing injection port 79 for injecting molten resin, a housing runner 80, a pressing member runner 78, and a sprue 81 for supplying resin to the housing runner 80 are provided. The pressing member injection port 77 is provided at a position where the molten resin is injected toward the shaft holes 24 and 34 of the first terminal 2 and the second terminal 3. The housing injection port 79 is provided at a position for injecting molten resin toward the fixing holes 25 and 35 of the first terminal 2 and the second terminal 3. Further, in the mold 7 according to the present embodiment, as shown in FIGS. 5A and 5B, the pressing member cavity 75 a and the housing are arranged so that the pressing member 5 stands up with respect to the housing 4. A cavity 75b is formed.

また、図6に示すように、本実施形態においては、1台の金型7で2個のコネクタ1が成形できるように、キャビティ75を左右に一対形成している。この図6に示すように、スプルー81内に供給された溶融樹脂は、押圧部材用ランナー78及びハウジング用ランナー80を通って、左右の押圧部材用射出口77及びハウジング用射出口79から押圧部材用キャビティ75a及びハウジング用キャビティ75b内に射出される。   Also, as shown in FIG. 6, in this embodiment, a pair of cavities 75 are formed on the left and right so that two connectors 1 can be formed with a single mold 7. As shown in FIG. 6, the molten resin supplied into the sprue 81 passes through the pressing member runner 78 and the housing runner 80, and is pressed from the left and right pressing member injection ports 77 and the housing injection port 79. It is injected into the cavity 75a and the housing cavity 75b.

本実施形態の製造方法において、まず、端子形成工程では、図示しない公知のパンチプレスにより金属板をプレスし、第1端子2及び第2端子3を形成する。このとき、軸受部23,33及び軸孔24,34にバリが残らないようにプレス加工を行う。このようにして形成された第1端子2及び第2端子3は、図示しない公知の整列機により方向が揃えられ、且つ第1端子2と第2端子3とが交互となるように配列されて次の端子設置工程が行われる金型7まで搬送される。   In the manufacturing method of the present embodiment, first, in the terminal forming step, the metal plate is pressed by a known punch press (not shown) to form the first terminal 2 and the second terminal 3. At this time, pressing is performed so that no burrs are left in the bearing portions 23 and 33 and the shaft holes 24 and 34. The first terminal 2 and the second terminal 3 formed in this way are aligned in a direction by a known aligner (not shown), and the first terminal 2 and the second terminal 3 are arranged alternately. It is conveyed to the mold 7 where the next terminal installation process is performed.

端子設置工程では、図7(a)に示すように、金型7の上型71と下型72とが型開きされた状態で、端子形成工程で形成された第1端子2及び第2端子3を、図示しない搬送機を用いて金型7のキャビティ75内に設けられた端子収納部76にセットする。   In the terminal installation process, as shown in FIG. 7A, the first terminal 2 and the second terminal formed in the terminal formation process in a state where the upper mold 71 and the lower mold 72 of the mold 7 are opened. 3 is set in a terminal accommodating portion 76 provided in the cavity 75 of the mold 7 by using a transfer machine (not shown).

次に、図7(b)に示すように、上型71を下型72に接近させて型閉じを行う。上型71が下降すると、アンギュラピン74によってスライドコア73が図7(b)において右方向に移動する。そして、上型71と下型72とが閉じられると、押圧ブロック71bによってスライドコア73がスライドし、スライドコア73先端の櫛状の部分が各端子の間に挿入され、上型71、下型72及びスライドコア73によってキャビティ75が形成される。   Next, as shown in FIG. 7B, the upper mold 71 is moved closer to the lower mold 72 to perform mold closing. When the upper mold 71 is lowered, the slide core 73 is moved rightward in FIG. When the upper mold 71 and the lower mold 72 are closed, the slide core 73 is slid by the pressing block 71b, and the comb-shaped portion at the tip of the slide core 73 is inserted between the terminals. A cavity 75 is formed by 72 and the slide core 73.

射出工程では、ハウジング用キャビティ75b及び押圧部材用キャビティ75a内に溶融樹脂を射出する。このとき、押圧部材用キャビティ75a内に射出される溶融樹脂は、スプルー81及び押圧部材用ランナー78を介して、押圧部材用射出口77から第1端子2及び第2端子3の軸孔24,34に向けて射出される。これにより、押圧部材用キャビティ75a内では、まず押圧部材5の軸部52の部分に樹脂が充填され、軸部52内に溶融樹脂が満たされた後、押圧部53、突出部54及び操作部51内に向けて樹脂が流れ、押圧部材用キャビティ75a内に樹脂が満たされる。   In the injection step, molten resin is injected into the housing cavity 75b and the pressing member cavity 75a. At this time, the molten resin injected into the pressing member cavity 75 a passes through the sprue 81 and the pressing member runner 78 from the pressing member injection port 77 to the shaft holes 24 of the first terminal 2 and the second terminal 3. It is injected toward 34. Thus, in the pressing member cavity 75a, first, the resin is filled in the portion of the shaft portion 52 of the pressing member 5, and after the molten resin is filled in the shaft portion 52, the pressing portion 53, the protruding portion 54, and the operation portion. The resin flows toward the inside 51, and the pressing member cavity 75a is filled with the resin.

ハウジング用キャビティ75b内に射出される溶融樹脂は、スプルー81及び押ハウジング用ランナー80を介して、ハウジング用射出口79から第1端子2及び第2端子3の固定孔25,35に向けて射出される。これにより、ハウジング用キャビティ75b内では、固定孔25,35内に溶融樹脂が充填され、その後他の部分に向けて樹脂が流れ、ハウジング用キャビティ75b内に樹脂が満たされる。   The molten resin injected into the housing cavity 75 b is injected from the housing injection port 79 toward the fixing holes 25 and 35 of the first terminal 2 and the second terminal 3 via the sprue 81 and the push housing runner 80. Is done. Thereby, in the housing cavity 75b, the molten resin is filled in the fixing holes 25 and 35, and then the resin flows toward other portions, and the resin is filled in the housing cavity 75b.

このように、各キャビティ内に溶融樹脂が満たされた後、溶融樹脂が凝固して型開きが可能となるまで待機し、その後金型7の型開きを行ってコネクタ1を金型7から取り出す。以上の工程により、本実施形態のコネクタ1を製造する。   In this way, after each cavity is filled with the molten resin, the process waits until the molten resin solidifies and the mold can be opened, and then the mold 7 is opened to remove the connector 1 from the mold 7. . The connector 1 of this embodiment is manufactured by the above process.

上記工程により製造されたコネクタ1は、押圧部材5が起立した状態で電気機器メーカー等の使用者に供給される。使用者は、例えばコネクタ1を図示しないプリント配線基板に実装する。そして、コネクタ1とFPC6とを接続する際には、FPC6の接続部26をコネクタ1の前方から進入させ、第1端子2及び第2端子3の腕部22,32と接触部21,31との間に挿入する。その後、作業者は、押圧部材5をFPC6側に倒してFPC6とコネクタ1とを接続する。このように、使用者は、コネクタ1とFPC6との接続にあたって、従来のように押圧部材5を起立させる必要がないため、接続作業が容易に行える。   The connector 1 manufactured by the above process is supplied to a user such as an electrical equipment manufacturer with the pressing member 5 standing. For example, the user mounts the connector 1 on a printed wiring board (not shown). When connecting the connector 1 and the FPC 6, the connecting portion 26 of the FPC 6 is inserted from the front of the connector 1, and the arm portions 22 and 32 of the first terminal 2 and the second terminal 3 and the contact portions 21 and 31 are connected. Insert between. Thereafter, the operator tilts the pressing member 5 toward the FPC 6 to connect the FPC 6 and the connector 1. Thus, since the user does not need to raise the pressing member 5 as in the prior art when connecting the connector 1 and the FPC 6, the connection work can be easily performed.

その際、第1端子2及び第2端子3の軸受部23,33は、図4(a)に示すように、FPC6側の板厚が上方の頂部から下方に向けて徐々に薄くなるように形成されているため、押圧部材5がFPC6側に回動されると、軸受部23,33と押圧部材5の軸部52周辺の密着部分が剥離し、その後は円滑に押圧部材5が回動できるようになる。また、軸受部23,33の円弧部23a,33aの中心Cと軸孔24,34の中心C’とがオフセットされているので、押圧部材5を回動させると、軸受部23,33の左下方向(オフセット方向)において押圧部材5の軸部52の外周面と軸孔24,34の内周面との固着部分が剥離されるため、押圧部材5の回動操作が軽くなる。   At that time, as shown in FIG. 4A, the bearing portions 23 and 33 of the first terminal 2 and the second terminal 3 are configured such that the plate thickness on the FPC 6 side gradually decreases from the top to the bottom. Therefore, when the pressing member 5 is rotated to the FPC 6 side, the close contact portions around the shaft portions 52 of the bearing portions 23 and 33 and the pressing member 5 are peeled off, and thereafter the pressing member 5 is smoothly rotated. become able to. Further, since the center C of the arc portions 23a and 33a of the bearing portions 23 and 33 and the center C ′ of the shaft holes 24 and 34 are offset, if the pressing member 5 is rotated, the lower left of the bearing portions 23 and 33 In the direction (offset direction), the fixing portion between the outer peripheral surface of the shaft portion 52 of the pressing member 5 and the inner peripheral surfaces of the shaft holes 24 and 34 is peeled off, so that the rotation operation of the pressing member 5 is lightened.

なお、上記実施形態においては、第1端子2及び第2端子3を図2に示すような形状にしているが、押圧部材5の軸部52を軸支する軸受部23及び軸孔24が設けられていれば、他の部分の形状は、使用者の要望に応じて適宜変更することが可能である。また、コネクタ1の製造において、押圧部材5をコネクタ1のハウジング4に対して略直角に起立させてインサート成形しているが、これに限らず、使用者がFPC6等を接続する際に起立させる手間が省ければ多少角度が異なっていてもよい。また、円弧部23a,33aの中心Cに対して、軸孔24,34の中心C’を左下方向にオフセットしているが、これに限らず、図4(b)において左側のみにオフセットしてもよく、下方にのみオフセットしてもよい。   In the above embodiment, the first terminal 2 and the second terminal 3 are shaped as shown in FIG. 2, but the bearing portion 23 and the shaft hole 24 that support the shaft portion 52 of the pressing member 5 are provided. If so, the shape of the other part can be appropriately changed according to the user's request. Further, in the manufacture of the connector 1, the pressing member 5 is inserted and molded at a substantially right angle with respect to the housing 4 of the connector 1. However, the invention is not limited thereto, and the pressing member 5 is raised when the user connects the FPC 6 or the like. The angle may be slightly different as long as labor is saved. Further, although the center C ′ of the shaft holes 24 and 34 is offset in the lower left direction with respect to the center C of the arc portions 23a and 33a, it is not limited to this and is offset only to the left in FIG. Alternatively, it may be offset only downward.

次に、本発明の第2実施形態のコネクタ1Aについて、図8を参照して説明する。第2実施形態のコネクタ1Aは、第1端子2及び第2端子3の軸受部23,33に設けられた軸孔24,34に、図8(a)に示すように下方に向けて開口するスリット27,37が設けられている。このスリット27,37は、下方に向けて広がるように形成されている。図8(b)は、金型7内に端子2,3が収納されている状態を示す。金型7には、型閉じ時に軸受部23,33を押圧してスリット27,37を閉口させる閉口部材73aが設けられている。この閉口部材73aは、スライドコア73(図7参照)と一体に作動するようにスライドコアに固定されている。なお、他の構成については上記実施形態と同様であるので、詳細な説明は省略する。   Next, a connector 1A according to a second embodiment of the present invention will be described with reference to FIG. The connector 1A of the second embodiment opens downward in the shaft holes 24 and 34 provided in the bearing portions 23 and 33 of the first terminal 2 and the second terminal 3 as shown in FIG. Slits 27 and 37 are provided. The slits 27 and 37 are formed so as to expand downward. FIG. 8B shows a state in which the terminals 2 and 3 are accommodated in the mold 7. The mold 7 is provided with a closing member 73a that presses the bearing portions 23 and 33 to close the slits 27 and 37 when the mold is closed. The closing member 73a is fixed to the slide core so as to operate integrally with the slide core 73 (see FIG. 7). Since other configurations are the same as those in the above embodiment, detailed description thereof is omitted.

第2実施形態のコネクタ1Aは、次のようにして製造される。まず、端子設置工程において、金型7内の端子収納部76内に第1端子2及び第2端子3とが設置される。このとき、両端子の軸受部23,33は、図8(a)に示すように、スリット27,37が開口している状態となっている。この状態から金型7の型閉じが行われると、図8(b)に示すように、スライドコア73と一体となっている閉口部材73aが端子の軸受部23,33に接近し、型閉じが完了すると図8(c)に示すように閉口部材73aにより軸受部23,33が押圧されてスリット27,37が閉口する。   The connector 1A of the second embodiment is manufactured as follows. First, in the terminal installation step, the first terminal 2 and the second terminal 3 are installed in the terminal storage portion 76 in the mold 7. At this time, the bearing portions 23 and 33 of both terminals are in a state in which the slits 27 and 37 are opened as shown in FIG. When the mold 7 is closed from this state, as shown in FIG. 8B, the closing member 73a integrated with the slide core 73 approaches the terminal bearings 23 and 33, and the mold is closed. When this is completed, the bearings 23 and 33 are pressed by the closing member 73a as shown in FIG. 8C, and the slits 27 and 37 are closed.

次に、射出工程でキャビティ75内に溶融樹脂が射出される。このとき、図8(c)に示すように、軸孔24,34はスリット27,37が閉口しているので、スリット27,37から外部に溶融樹脂が漏れることはない。   Next, molten resin is injected into the cavity 75 in the injection process. At this time, as shown in FIG. 8C, since the slits 27 and 37 are closed in the shaft holes 24 and 34, the molten resin does not leak from the slits 27 and 37 to the outside.

次に、溶融樹脂が凝固した後に金型7の型開きが行われると、図8(d)に示すように、閉口部材73aが軸受部23,33から離れる。すると、軸受部23,33自身の弾性により、軸受部23,33がもとの状態に戻るため、軸孔24,34の径が型閉じ時よりも広がる。これにより、軸受部23,33の内周面と押圧部材5の軸部52との表面が剥離してすき間が生じる。   Next, when the mold 7 is opened after the molten resin is solidified, the closing member 73a is separated from the bearing portions 23 and 33 as shown in FIG. Then, since the bearing portions 23 and 33 return to the original state due to the elasticity of the bearing portions 23 and 33 themselves, the diameters of the shaft holes 24 and 34 are wider than when the mold is closed. Thereby, the surface of the internal peripheral surface of the bearing parts 23 and 33 and the surface of the axial part 52 of the press member 5 peels, and a clearance gap arises.

第2実施形態のコネクタ1Aは、上記構成を有しているため、使用者がコネクタ1Aを使用する際に押圧部材5を回動させたときは、既に軸受部23,33の内周面と軸部52の外周面との一部が剥離しているため、軽い力で押圧部材5を回動させることができる。   Since the connector 1A of the second embodiment has the above configuration, when the user rotates the pressing member 5 when using the connector 1A, the inner peripheral surfaces of the bearing portions 23 and 33 are already Since a part with the outer peripheral surface of the axial part 52 has peeled, the press member 5 can be rotated with a light force.

なお、上記第2実施形態においては、スリット27,37を軸孔24,34の下方に設けているが、上方に設けてもよく、前方に設けてもよい。   In the second embodiment, the slits 27 and 37 are provided below the shaft holes 24 and 34. However, the slits 27 and 37 may be provided above or in front.

次に、本発明の第3実施形態のコネクタ1Bについて図9を参照して説明する。第3実施形態のコネクタ1Bの軸受部23,33は、図9(a)に示すように、軸孔24,34が軸受部23,33の円弧部23a,33aの中心から大きく下方にオフセットしており、下方に向けて大きくスリット28,38が設けられている。また、金型7のスライドコア73の上面には、スリット28,38の形状に合わせて台形状の突起73bが設けられている。なお、他の構成については上記実施形態と同様であるので、詳細な説明は省略する。   Next, a connector 1B according to a third embodiment of the present invention will be described with reference to FIG. As shown in FIG. 9A, the bearing portions 23 and 33 of the connector 1B according to the third embodiment are such that the shaft holes 24 and 34 are largely offset downward from the centers of the arc portions 23a and 33a of the bearing portions 23 and 33. The slits 28 and 38 are provided largely downward. Further, a trapezoidal protrusion 73 b is provided on the upper surface of the slide core 73 of the mold 7 in accordance with the shape of the slits 28 and 38. Since other configurations are the same as those in the above embodiment, detailed description thereof is omitted.

第3実施形態のコネクタ1Bの製造工程は以下の通りである。まず、端子設置工程において、金型7内の端子収納部76内に第1端子2及び第2端子3とが設置される。このとき、両端子の軸受部23,33は、図9(a)に示すように、スリット28,38が開口している状態となっている。この状態から金型7の型閉じが行われると、図9(b)に示すようにスライドコア73が端子の軸受部23,33に接近し、さらにスライドコア73が図9(b)において右側に移動すると、軸受部23,33の前方の下端部23f,33fが突起73bに乗り上げて上方に持ち上げられ、さらにスライドコア73が移動すると、スリット28,38に突起73bが嵌合し、軸孔24,34が閉口する。   The manufacturing process of the connector 1B of the third embodiment is as follows. First, in the terminal installation step, the first terminal 2 and the second terminal 3 are installed in the terminal storage portion 76 in the mold 7. At this time, the bearing portions 23 and 33 of both terminals are in a state where the slits 28 and 38 are opened as shown in FIG. When the mold 7 is closed from this state, the slide core 73 approaches the terminal bearings 23 and 33 as shown in FIG. 9B, and the slide core 73 is moved to the right side in FIG. 9B. When the slide core 73 moves, the projections 73b are fitted into the slits 28 and 38, and the shaft holes are moved. 24 and 34 are closed.

次に、溶融樹脂が凝固した後に金型7の型開きが行われると、図9(d)に示すように、軸受部23,33の下端部23f,33fが突起73bによって開く方向に移動され、軸受部23,33の内周面と軸部52との表面が剥離する。その後、スライドコア73がさらに移動すると、軸受部23,33の下端部23f,33fと突起73bとの係合が外れ、軸受部23,33自身の弾性により下端部23f,33fがもとの位置に戻る。   Next, when the mold 7 is opened after the molten resin is solidified, the lower end portions 23f and 33f of the bearing portions 23 and 33 are moved in the opening direction by the protrusions 73b as shown in FIG. 9 (d). The surfaces of the inner peripheral surfaces of the bearing portions 23 and 33 and the shaft portion 52 are peeled off. Thereafter, when the slide core 73 is further moved, the lower end portions 23f and 33f of the bearing portions 23 and 33 are disengaged from the projections 73b, and the lower end portions 23f and 33f are returned to their original positions by the elasticity of the bearing portions 23 and 33 themselves. Return to.

第3実施形態のコネクタ1Bは、上記構成を有しているため、使用者がコネクタ1Bを使用する際に押圧部材5を回動させたときは、既に軸受部23,33の内周面と軸部52の外周面との一部が剥離しているため、軽い力で押圧部材5を回動させることができる。   Since the connector 1B of the third embodiment has the above-described configuration, when the user rotates the pressing member 5 when using the connector 1B, the inner peripheral surfaces of the bearing portions 23 and 33 are already Since a part with the outer peripheral surface of the axial part 52 has peeled, the press member 5 can be rotated with a light force.

本発明の実施形態の一例であるコネクタを示す説明図。(a)は平面図、(b)は正面図、(c)は右側面図。Explanatory drawing which shows the connector which is an example of embodiment of this invention. (A) is a top view, (b) is a front view, (c) is a right side view. 図1のコネクタに使用される第1端子(a)及び第2端子(b)を示す説明図。Explanatory drawing which shows the 1st terminal (a) and 2nd terminal (b) which are used for the connector of FIG. 第1端子及び第2端子の軸受部の形状を示す説明図。Explanatory drawing which shows the shape of the bearing part of a 1st terminal and a 2nd terminal. (a)及び(b)は押圧部材と第1端子及び第2端子の軸受部との関係を示す説明図。(A) And (b) is explanatory drawing which shows the relationship between a press member and the bearing part of a 1st terminal and a 2nd terminal. (a)及び(b)はコネクタの製造方法に用いられる金型を示す説明図。(A) And (b) is explanatory drawing which shows the metal mold | die used for the manufacturing method of a connector. 金型をパーティングラインで切断した状態を示す説明図。Explanatory drawing which shows the state which cut | disconnected the metal mold | die by the parting line. (a)及び(b)は金型の開いた状態及び中間位置を示す説明図。(A) And (b) is explanatory drawing which shows the open state and intermediate | middle position of a metal mold | die. (a)乃至(d)は第2実施形態のコネクタの軸受部を示す説明図。(A) thru | or (d) is explanatory drawing which shows the bearing part of the connector of 2nd Embodiment. (a)乃至(d)は第3実施形態のコネクタの軸受部を示す説明図。(A) thru | or (d) is explanatory drawing which shows the bearing part of the connector of 3rd Embodiment. (a)及び(b)は従来のコネクタの構成を示す説明図。(A) And (b) is explanatory drawing which shows the structure of the conventional connector.

符号の説明Explanation of symbols

1…コネクタ、2…第1端子、3…第2端子、4…ハウジング、5…押圧部材、6…FPC、21,31…接触部、22,32…腕部、23,33…軸受部、24,34…軸孔、51…操作部、52…軸部、53…押圧部。   DESCRIPTION OF SYMBOLS 1 ... Connector, 2 ... 1st terminal, 3 ... 2nd terminal, 4 ... Housing, 5 ... Pressing member, 6 ... FPC, 21, 31 ... Contact part, 22, 32 ... Arm part, 23, 33 ... Bearing part, 24, 34 ... shaft hole, 51 ... operation part, 52 ... shaft part, 53 ... pressing part.

Claims (10)

絶縁体製のハウジングに対して絶縁体製の押圧部材が軸部を中心に回動自在に軸支され、前記押圧部材が起立した状態で平型導体が挿入され、前記押圧部材を倒すことにより前記平型導体を複数の端子に押し付けて両者を電気的に接続するコネクタであって、
前記端子は板状であり、前記ハウジングに板厚方向に複数並列して固定され、前記平型導体の接触面側に延設されて前記接触面に接触する接触部と、前記平型導体の裏面側に延設される腕部とを有し、前記腕部には前記押圧部材の軸部を回動自在に軸支する軸受部及び軸孔が設けられ、前記軸受部は外周面が円弧状に形成された円弧部を有し、前記軸孔は円状に形成され、
前記押圧部材及び前記ハウジングは、前記端子が金型のキャビティ内に複数並設された状態で溶融樹脂を射出するインサート成形により成形され、
前記押圧部材は、前記複数の端子の軸孔に向けて射出された溶融樹脂により、前記軸部と、外部から回動操作可能な操作部と、前記平型導体を前記接触部側に押圧する押圧部とが成形されてなることを特徴とする平型導体接続用コネクタ。
An insulating pressing member is pivotally supported around the shaft portion with respect to the insulating housing, and a flat conductor is inserted in a state where the pressing member stands up, and the pressing member is brought down. A connector that presses the flat conductor against a plurality of terminals to electrically connect both,
The terminals are plate-shaped, fixed in parallel to the housing in the plate thickness direction, extended to the contact surface side of the flat conductor and contacted with the contact surface, and the flat conductor An arm portion extending on the back side, and the arm portion is provided with a bearing portion and a shaft hole for pivotally supporting the shaft portion of the pressing member, and the outer peripheral surface of the bearing portion is a circle. Having an arc portion formed in an arc shape, the shaft hole is formed in a circular shape,
The pressing member and the housing are molded by insert molding in which a molten resin is injected in a state where a plurality of the terminals are arranged in parallel in the cavity of the mold,
The pressing member presses the shaft portion, an operation portion that can be rotated from the outside, and the flat conductor toward the contact portion side by molten resin injected toward the shaft holes of the plurality of terminals. A flat conductor connecting connector, wherein the pressing portion is molded.
前記押圧部材が起立した状態でインサート成形がなされたことを特徴とする請求項1に記載の平型導体接続用コネクタ。   The flat conductor connecting connector according to claim 1, wherein insert molding is performed in a state where the pressing member is raised. 前記軸受部の板厚が、前記押圧部材の倒れる方向に向けて薄くなるように傾斜していることを特徴とする請求項2に記載の平型導体接続用コネクタ。   The flat conductor connecting connector according to claim 2, wherein a plate thickness of the bearing portion is inclined so as to become thinner toward a direction in which the pressing member falls. 前記押圧部材は、前記軸部を軸方向から見たときに、前記端子の軸受部と重なる箇所において前記軸部を挟んで操作部とは逆側に突出する突出部の突出量が、前記軸受部を軸方向から見たときの最小幅よりも狭くなっていることを特徴とする請求項3に記載の平型導体接続用コネクタ。   When the shaft member is viewed from the axial direction, the pressing member has a projecting amount of a projecting portion projecting on the opposite side to the operation portion across the shaft portion at a position overlapping the bearing portion of the terminal. The flat conductor connecting connector according to claim 3, wherein the connector is narrower than a minimum width when the portion is viewed from the axial direction. 前記軸孔の中心が前記軸受部の円弧部の円弧中心に対して前記接触部側にオフセットしていることを特徴とする請求項1乃至4のいずれか1項に記載の平型導体接続用コネクタ。   5. The flat conductor connecting device according to claim 1, wherein the center of the shaft hole is offset toward the contact portion side with respect to the arc center of the arc portion of the bearing portion. connector. 前記軸孔に前記軸受部の外縁に向けて開口するスリットが設けられ、前記スリットは前記金型によるインサート成形時に閉口し、インサート成形後に開口するものであることを特徴とする請求項1乃至5のいずれか1項に記載の平型導体接続用コネクタ。   The slit which opens toward the outer edge of the said bearing part is provided in the said shaft hole, The said slit is closed at the time of the insert molding by the said metal mold | die, It opens after insert molding, The 1 thru | or 5 characterized by the above-mentioned. The flat conductor connecting connector according to any one of the above. 前記スリットは、前記軸孔から前記接触部側に向けて開口していることを特徴とする請求項6に記載の平型導体接続用コネクタ。   The flat conductor connecting connector according to claim 6, wherein the slit opens from the shaft hole toward the contact portion. 請求項1に記載の平型導体接続用コネクタの製造方法であって、
前記金型は前記ハウジングを成形するハウジング用キャビティと、前記ハウジング用キャビティ内に溶融樹脂を射出するハウジング用射出口と、前記押圧部材を成形する押圧部材用キャビティと、前記押圧部材用キャビティ内に溶融樹脂を射出する押圧部材用射出口と、前記端子を収納する端子収納部とを有し、
前記金型が開いた状態で前記端子を前記端子収納部に設置する端子設置工程と、
前記金型を閉じて前記ハウジング用キャビティ内及び前記押圧部材用キャビティ内に溶融樹脂を射出する射出工程とを備え、
前記射出工程において、前記押圧部材用射出口から前記端子の軸孔に向けて溶融樹脂を射出して溶融樹脂を前記軸部側から前記操作部側に流出させて充填することを特徴とする平型導体接続用コネクタの製造方法。
It is a manufacturing method of the connector for flat type conductor connection according to claim 1,
The mold includes a housing cavity for molding the housing, a housing injection port for injecting molten resin into the housing cavity, a pressing member cavity for molding the pressing member, and a pressing member cavity. A pressure member injection port for injecting a molten resin, and a terminal storage portion for storing the terminal,
A terminal installation step of installing the terminal in the terminal storage portion with the mold open;
An injection step of closing the mold and injecting a molten resin into the housing cavity and the pressing member cavity;
In the injection step, the molten resin is injected from the pressing member injection port toward the shaft hole of the terminal, and the molten resin flows out from the shaft portion side to the operation portion side to be filled. Manufacturing method of connector for connecting type conductor.
前記押圧部材用キャビティが前記押圧部材が前記ハウジングに対して起立した状態の形状であることを特徴とする請求項8に記載の平型導体接続用コネクタの製造方法。   9. The method of manufacturing a flat conductor connecting connector according to claim 8, wherein the pressing member cavity has a shape in a state where the pressing member stands up with respect to the housing. 請求項6又は7に記載の平型導体接続用コネクタの製造方法であって、
前記金型は、型閉じ時に前記軸受部を押圧して前記スリットを閉口させる閉口部材を備えていることを特徴とする平型導体接続用コネクタの製造方法。
It is a manufacturing method of the flat type conductor connection connector according to claim 6 or 7,
The mold includes a closing member that closes the slit by pressing the bearing portion when the mold is closed.
JP2008288772A 2008-11-11 2008-11-11 Flat conductor connector and manufacturing method thereof Expired - Fee Related JP4435256B1 (en)

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