TWI399892B - A connector for a flat conductor and a method of manufacturing the same - Google Patents

A connector for a flat conductor and a method of manufacturing the same Download PDF

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Publication number
TWI399892B
TWI399892B TW098138065A TW98138065A TWI399892B TW I399892 B TWI399892 B TW I399892B TW 098138065 A TW098138065 A TW 098138065A TW 98138065 A TW98138065 A TW 98138065A TW I399892 B TWI399892 B TW I399892B
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Taiwan
Prior art keywords
pressing member
terminal
flat conductor
connector
mold
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TW098138065A
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Chinese (zh)
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TW201025750A (en
Inventor
Shinobu Takeuchi
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Takeuchi Gijutsu Kenkyusho Kk
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Publication of TW201025750A publication Critical patent/TW201025750A/en
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Publication of TWI399892B publication Critical patent/TWI399892B/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/82Coupling devices connected with low or zero insertion force
    • H01R12/85Coupling devices connected with low or zero insertion force contact pressure producing means, contacts activated after insertion of printed circuits or like structures
    • H01R12/88Coupling devices connected with low or zero insertion force contact pressure producing means, contacts activated after insertion of printed circuits or like structures acting manually by rotating or pivoting connector housing parts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/77Coupling devices for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/771Details
    • H01R12/774Retainers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70Coupling devices
    • H01R12/77Coupling devices for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/79Coupling devices for flexible printed circuits, flat or ribbon cables or like structures connecting to rigid printed circuits or like structures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/639Additional means for holding or locking coupling parts together, after engagement, e.g. separate keylock, retainer strap
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/24Assembling by moulding on contact members

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Description

扁型導體用連接器以及其製造方法Connector for flat conductor and method of manufacturing the same 發明領域Field of invention

本發明涉及將FPC(柔性基板)、扁平電纜等的扁型導體連接到線路板等上的連接器以及其製造方法。The present invention relates to a connector for connecting a flat conductor such as an FPC (flexible substrate) or a flat cable to a wiring board or the like, and a method of manufacturing the same.

發明背景Background of the invention

根據現有技術,已知有專利文獻1(日本專利特開2008-27593號公報)或非專利文獻1(http://www.hirose.co.jp/catalogj_hp/j58302093.pdf)中的連接器10,該連接器10用於FPC、扁平電纜等的扁型導體16連接到線路板上。如第10(a)及(b)圖所示,這種現有的連接器10為:在絕緣性合成樹脂製的殼體14內,將具有不同形狀的兩種端子12、13在寬度方向上交替排列,並具有板狀的推壓構件15,該推壓構件15以轉動自如的形式被卡合在殼體14及端子12、13上。同時,端子12、13分別具有收容扁型導體16的收容空間12a、13a,在收容空間12a、13a內插入扁型導體16時,該扁型導體16的正反面與一部分端子相面對,扁型導體16與連接器10通過接觸部12b、13b與扁型導體16的接觸部相接觸而產生連接。According to the prior art, the connector 10 in the patent document 1 (Japanese Patent Laid-Open Publication No. 2008-27593) or Non-Patent Document 1 (http://www.hirose.co.jp/catalogj_hp/j58302093.pdf) is known. The connector 10 is used for connecting a flat conductor 16 of an FPC, a flat cable or the like to a circuit board. As shown in Figs. 10(a) and (b), the conventional connector 10 has two kinds of terminals 12 and 13 having different shapes in the width direction in the housing 14 made of an insulating synthetic resin. They are alternately arranged and have a plate-shaped pressing member 15 which is rotatably engaged with the casing 14 and the terminals 12, 13. At the same time, the terminals 12 and 13 respectively have receiving spaces 12a and 13a for receiving the flat conductor 16. When the flat conductor 16 is inserted into the receiving spaces 12a and 13a, the front and back surfaces of the flat conductor 16 face a part of the terminal and are flat. The type conductor 16 and the connector 10 are brought into contact by the contact portions of the flat conductors 16 via the contact portions 12b, 13b.

如第10圖(參照非專利檔1)所公開的那樣,現有的連接器10在其中一方的端子12上設置有倒U字型的軸支承部12c,以卡合推壓構件15的轉動軸15a,但是由於在另一方的端子13上沒有設置像軸支承部這樣的結構,推壓構件15僅由端子12支承、或還由殼體14上設置的軸支承部(省略圖示)來進行軸支承。As disclosed in FIG. 10 (see Non-Patent Document 1), the conventional connector 10 is provided with an inverted U-shaped shaft support portion 12c on one of the terminals 12 to engage the rotation axis of the pressing member 15. 15a, the pressing member 15 is supported only by the terminal 12 or by a shaft supporting portion (not shown) provided in the casing 14 because the other terminal 13 is not provided with the shaft supporting portion. Shaft support.

然而,近年來,為了對應連接器小型化的需求,端子12、13變得相當薄。因此,在僅由其中一方的端子12支承推壓構件15、或由殼體14進行軸支承的情況下,將端子推向扁型導體16的力變得薄弱,有可能導致產生接觸不良。However, in recent years, the terminals 12, 13 have become quite thin in order to meet the demand for miniaturization of the connector. Therefore, when the pressing member 15 is supported by only one of the terminals 12 or the housing 14 is pivotally supported, the force for pushing the terminal to the flat conductor 16 is weak, which may cause contact failure.

另外,現有的連接器10通過在將端子12、13組裝到殼體14內後,再將個別成型的推壓構件15進行安裝後而形成。這裏,由於端子12的軸支承部12c為倒U字型,一旦對推壓構件15向下施加較強的力時,可能導致推壓構件15與端子12的卡合產生脫離,有必要採取使用金屬零件等將推壓構件15的左右端部軸支承在殼體14上等對策。如上所述,現有的連接器10在製造方面也存在較為麻煩等問題。Further, the conventional connector 10 is formed by assembling the individually formed pressing members 15 after assembling the terminals 12 and 13 into the casing 14. Here, since the shaft support portion 12c of the terminal 12 is of an inverted U shape, when a strong force is applied downward to the pressing member 15, the engagement between the pressing member 15 and the terminal 12 may be detached, and it is necessary to use it. The metal parts and the like are supported by the left and right end portions of the pressing member 15 being axially supported by the casing 14. As described above, the conventional connector 10 also has problems such as cumbersome manufacturing.

然而,由於隨著近年來資料處理量的增大,一個連接器往往要求有較多的端子,因而,連接器的寬度變寬。所以,由於連接器寬度方向的中央位置附近距離殼體14的兩端部較遠,即使在設置了上述金屬零件等的情況下,也存在有將端子12、13推向扁型導體16的力量較弱的問題。However, since the number of data processing increases in recent years, a connector often requires more terminals, and thus the width of the connector is widened. Therefore, since the vicinity of the center position in the width direction of the connector is far from both end portions of the casing 14, even when the metal parts or the like are provided, there is a force for pushing the terminals 12, 13 toward the flat conductor 16. Weaker problem.

特許文獻1:特開2008-27593號公報Patent Document 1: Special Publication No. 2008-27593

非特許文獻1:http://www.hirose.co.jp/catalogj_hp/j58302093.pdfNon-licensed literature 1: http://www.hirose.co.jp/catalogj_hp/j58302093.pdf

本發明的目的在於改良扁型連接器及其製造方法,更具體而言,目的在於為消除上述問題,提供一種能夠可靠地軸支承推壓構件、且容易製造的扁型導體用連接器以及製造方法。An object of the present invention is to improve a flat connector and a method of manufacturing the same, and more particularly to provide a connector for a flat conductor that can reliably support a pressing member and that can be easily manufactured, and a manufacturing method thereof. .

為了達到上述目的,本發明的扁型導體用連接器為以下一種連接器,絕緣體製的推壓構件係相對於絕緣體製的殼體,以軸部為中心轉動自如地被軸支承,在所述推壓構件豎立狀態下插入扁型導體,通過推倒所述推壓構件,將所述扁型導體推向多個端子,使扁型導體和多個端子電連接,該扁型導體用連接器的特徵在於:所述端子呈板狀,在所述殼體上沿板厚方向被多個排列並固定,該端子具有向所述扁型導體的接觸面一側延伸設置與所述接觸面接觸的接觸部、和向所述扁型導體的反面一側延伸設置的腕部,在所述腕部上設置有對所述推壓構件的軸部以轉動自如的形式進行軸支承的軸承部和軸孔,所述軸承部具有外周面形成為圓弧狀的圓弧部,所述軸孔形成為圓形形狀;所述推壓構件及所述殼體通過在將所述端子多個排列在模具的模腔內的狀態下射入熔融樹脂的嵌件成型而進行成型;通過向所述多個端子的軸孔注射熔融樹脂,對所述軸部、從外界能夠進行轉動操作的操作部以及將所述扁型導體推向所述接觸部一側的推壓部進行成型。In order to achieve the above object, the connector for a flat conductor of the present invention is a connector in which the pressing member of the insulating system is rotatably supported around the shaft portion with respect to the housing of the insulating system. Inserting a flat conductor in an upright state of the pressing member, pushing the flat member to push the plurality of terminals by pushing down the pressing member, electrically connecting the flat conductor and the plurality of terminals, the connector for the flat conductor The terminal is formed in a plate shape, and is arranged and fixed on the casing in a plurality of plate thickness directions, and the terminal has a contact surface side of the flat conductor extending in contact with the contact surface. a contact portion and a wrist portion extending toward a reverse side of the flat conductor, wherein the wrist portion is provided with a bearing portion and a shaft that rotatably supports a shaft portion of the pressing member a hole having a circular arc portion in which an outer peripheral surface is formed in an arc shape, the shaft hole being formed in a circular shape; and the pressing member and the housing are arranged in a plurality of the terminals by arranging the terminal Injection in the state of the cavity Forming by insert molding of a molten resin; injecting molten resin into a shaft hole of the plurality of terminals, the shaft portion, an operation portion capable of rotating from the outside, and pushing the flat conductor toward the The pressing portion on the side of the contact portion is molded.

根據具有上述結構的扁型導體用連接器,由於所述推壓構件的軸部貫穿所述端子的軸孔而設,所述推壓構件受所有的端子軸支承。所以,與像現有的連接器那樣、推壓 構件僅卡合在兩種端子的其中一種端子上的連接器不同,能夠將推壓構件可靠地軸支承在所述端子上。另外,由於所述推壓構件通過嵌件成型進行成型,沒有必要將所述推壓構件組裝到所述端子或所述殼體上。所以,本發明的扁型導體用連接器的製造工序的效率也比現有的連接器的要高。此外,由於所述軸承部的外周面形成為圓弧狀,所述軸孔形成為圓形形狀,因此,即使是在通過嵌件成型對所述推壓構件進行成型的情況下,使用時能夠簡單地使所述推壓構件相對所述軸承部進行轉動。According to the connector for a flat conductor having the above configuration, since the shaft portion of the pressing member is provided through the shaft hole of the terminal, the pressing member is supported by all the terminal shafts. So, like the existing connector, push The connector is only engaged with the connector on one of the two types of terminals, and the pressing member can be reliably pivotally supported on the terminal. In addition, since the pressing member is molded by insert molding, it is not necessary to assemble the pressing member to the terminal or the housing. Therefore, the manufacturing process of the connector for a flat conductor of the present invention is also more efficient than that of the conventional connector. Further, since the outer peripheral surface of the bearing portion is formed in an arc shape, the shaft hole is formed in a circular shape, and therefore, even when the pressing member is molded by insert molding, it can be used at the time of use. The pressing member is simply rotated relative to the bearing portion.

另外,對於本發明的扁型導體用連接器,優選是在所述推壓構件豎立的狀態下進行嵌件成型。據此,由於所述推壓構件及所述端子是在所述推壓構件豎立的狀態下通過嵌件成型而被固持,因此直到該連接器被使用為止,所述推壓構件一直被保持在豎立的狀態。同時,由於該連接器能夠在所述推壓構件豎立的狀態下被提供給使用者,使用者在使用連接器中,沒有必要使所述推壓構件豎立。Further, in the connector for a flat conductor of the present invention, it is preferable that the insert member is formed in a state in which the pressing member is erected. According to this, since the pressing member and the terminal are held by insert molding in a state where the pressing member is erected, the pressing member is always held until the connector is used. The state of erection. At the same time, since the connector can be provided to the user in a state where the pressing member is erected, it is not necessary for the user to erect the pressing member in using the connector.

此外,對於本發明的扁型導體用連接器,優選為所述端子的軸孔周圍的軸承部的板厚是以朝所述推壓構件推倒的方向變薄的形式傾斜。由於所述推壓構件通過嵌件成型而被成型,因此所述推壓構件和所述端子在初期狀態下是被固持的,但根據該結構,使用者為了使用該連接器而使推壓構件向推倒方向轉動時,所述推壓構件與所述端子的軸孔周圍的部分的固持面產生分離,固持面一旦分離,由於兩構件因所述傾斜而向分離的方向移動,不會發生摩擦力。所以,根據該結構,只需很小的力就能夠解除推壓構件和所述端子的固持。Further, in the connector for a flat conductor of the present invention, it is preferable that the thickness of the bearing portion around the shaft hole of the terminal is inclined so as to be thinner in a direction in which the pressing member is pushed down. Since the pressing member is molded by insert molding, the pressing member and the terminal are held in an initial state, but according to the configuration, the user pushes the pressing member in order to use the connector. When rotating in the push-down direction, the pressing member is separated from the holding surface of the portion around the shaft hole of the terminal, and once the holding surface is separated, since the two members move in the separating direction due to the tilting, friction does not occur. force. Therefore, according to this configuration, the holding member and the terminal can be held by a small force.

並且,在該結構中,優選為:從軸向看所述推壓構件的軸部時,在所述端子與軸承部重合的地方,隔著軸部向操作部的反向突出的突出部的突出量比從所述軸部看所述軸承部時的該軸部的最小寬度小。所述突出部的突出量小的話,在轉動所述推壓構件時的所述推壓構件與所述軸承部的接觸阻力變小,可以順利地進行推壓構件的操作。Further, in the configuration, when the shaft portion of the pressing member is viewed from the axial direction, it is preferable that a portion of the protruding portion that protrudes in the opposite direction of the operating portion via the shaft portion is overlapped between the terminal and the bearing portion. The amount of protrusion is smaller than the minimum width of the shaft portion when the bearing portion is viewed from the shaft portion. When the amount of protrusion of the protruding portion is small, the contact resistance between the pressing member and the bearing portion when the pressing member is rotated is reduced, and the operation of the pressing member can be smoothly performed.

另外,在本發明的扁型導體用連接器中,優選為:所述軸孔中心相對所述軸承部的圓弧部的圓弧中心向所述接觸部一側偏置。根據該結構,在使用本發明的連接器時,一旦轉動所述推壓構件,在所述接觸部一側,由於所述軸承部與所述推壓構件的固持部分發生脫離,因此,使用者在轉動所述推壓構件時,只需使用較輕的力就能使其產生轉動。Further, in the connector for a flat conductor of the present invention, it is preferable that a center of the shaft hole is offset from a center of a circular arc of the arc portion of the bearing portion toward the contact portion side. According to this configuration, when the connector of the present invention is used, once the pressing member is rotated, the user is detached from the holding portion of the pressing member on the side of the contact portion, and thus the user When the pressing member is rotated, it is only necessary to use a light force to cause it to rotate.

再則,在本發明的扁型導體用連接器中,優選為:在所述軸孔上設置向所述軸承部的外緣開口的切口,所述切口在由所述模具進行嵌件成型時閉口,在嵌件成型後開口。根據該結構,嵌件成型完成後,由於在所述推壓構件的軸部和所述端子的軸孔之間產生間隙,所述軸承部和所述推壓構件的固持部分的面積減小。因此,使用者在轉動所述推壓構件時,只需使用較輕的力就能使其產生轉動。Further, in the connector for a flat conductor of the present invention, it is preferable that a slit that opens to an outer edge of the bearing portion is provided in the shaft hole, the slit being insert-molded by the mold Closed and opened after insert molding. According to this configuration, after the insert molding is completed, the area of the holding portion of the bearing portion and the pressing member is reduced due to the occurrence of a gap between the shaft portion of the pressing member and the shaft hole of the terminal. Therefore, when the user rotates the pressing member, it is only necessary to use a light force to cause it to rotate.

另外,在本發明的扁型導體用連接器中,優選為:所述切口從所述軸孔朝向所述接觸部一側開口。根據該結構,在所述推壓構件推壓所述扁型導體時,由於在所述推壓構件的軸部上產生的力是加在所述切口的反面一側上的,所以所述切口不會張開或變形。Further, in the connector for a flat conductor of the present invention, it is preferable that the slit is opened from the shaft hole toward the contact portion side. According to this configuration, when the pressing member pushes the flat conductor, since the force generated on the shaft portion of the pressing member is applied to the reverse side of the slit, the slit Will not open or deform.

此外,為了到達上述目的,本發明的扁型導體連接用連接器的製造方法是權利要求1中記載的扁型導體連接用連接器的製造方法,其特徵在於,所述模具具有:殼體用模腔,對所述殼體進行成型;殼體用注射口,向所述殼體用模腔內注射熔融樹脂;推壓構件用模腔,對推壓構件進行成型;推壓構件用注射口,向所述推壓構件用模腔內注射熔融樹脂;端子收容部,收容所述端子,該製造方法具備:端子設置工序;在所述模腔打開的狀態下,將所述端子設置到所述端子收容部內;注射工序,關閉所述模具,向所述殼體用模腔內及所述推壓構件用模腔內注射熔融樹脂,在所述注射工序中,從所述推壓構件用注射口向所述端子的軸孔注射熔融樹脂,使熔融樹脂從所述軸部一側向所述操作部一側流動進行填充。Further, in order to achieve the above object, a method of manufacturing a connector for a flat conductor connection according to the present invention is the method of manufacturing the connector for a flat conductor connection according to claim 1, wherein the mold has a housing. a cavity for molding the casing; an injection port for the casing, and a molten resin injected into the cavity of the casing; a cavity for pressing the member to form the pressing member; and an injection port for the pressing member a molten resin is injected into the cavity for the pressing member, and the terminal accommodating portion houses the terminal. The manufacturing method includes a terminal setting step, and the terminal is placed in a state where the cavity is opened. In the terminal accommodating portion; in the injection step, the mold is closed, and the molten resin is injected into the cavity for the casing and the cavity for the pressing member, and the pressing member is used for the pressing member. The injection port injects molten resin into the shaft hole of the terminal, and the molten resin flows from the shaft portion side to the operation portion side to be filled.

這樣,從所述推壓構件用注射口向所述端子的軸孔注射熔融樹脂時,熔融樹脂冷卻並凝固時,繞軸的直徑方向比注射的軸方向樹脂收縮時的所謂“縮痕”程度要大。因此,由於所述推壓構件的軸部外徑相對所述端子的軸孔的內徑小,所述推壓構件的轉動操作則可順利進行。When the molten resin is injected into the shaft hole of the terminal from the injection port for the pressing member, the molten resin is cooled and solidified, and the diameter of the shaft is smaller than the diameter of the resin in the axial direction of the injection. Bigger. Therefore, since the outer diameter of the shaft portion of the pressing member is smaller than the inner diameter of the shaft hole of the terminal, the rotating operation of the pressing member can be smoothly performed.

另外,在本發明的扁型導體用連接器的製造方法中,優選為:所述推壓構件用模腔的形狀與所述推壓構件相對所述殼體呈豎立的狀態相一致。通過使所述推壓構件用模腔成為這種形狀,嵌件成型後的產品的所述推壓構件呈豎立狀態。所以,使用者在使用該連接器時,沒有必要使所述推壓構件豎立。Further, in the method of manufacturing the connector for a flat conductor of the present invention, it is preferable that a shape of the cavity for the pressing member coincides with a state in which the pressing member is erected with respect to the casing. By making the pressing member cavity into such a shape, the pressing member of the insert molded product is in an upright state. Therefore, when the user uses the connector, it is not necessary to erect the pressing member.

再則,本發明的扁型導體連接用連接器的製造方法為如申請專利範圍第6項或如申請專利範圍第7項中記載的扁型導體連接用連接器的製造方法,其特徵在於:所述模具具有閉口構件,該閉口構件在閉模時推壓所述軸承部,使所述切口閉口。在嵌件成型時,所述軸孔的切口通過所述閉口構件而關閉,在打開模具後,所述切口因所述軸承部的彈性而開口。所以,由於所述推壓構件的軸部和所述軸承部的軸孔的固持部分在嵌件成型後產生脫離,所述推壓構件和所述軸承部的接觸面積減少而使摩擦阻力減小,因此,所述推壓構件的操作變得的容易。Further, a method of manufacturing a connector for a flat conductor connection according to the present invention is the method of manufacturing the connector for a flat conductor connection according to the sixth aspect of the invention or the seventh aspect of the invention. The mold has a closing member that presses the bearing portion when the mold is closed to close the slit. At the time of insert molding, the slit of the shaft hole is closed by the closing member, and the slit is opened by the elasticity of the bearing portion after the mold is opened. Therefore, since the shaft portion of the pressing member and the retaining portion of the shaft hole of the bearing portion are disengaged after the insert molding, the contact area of the pressing member and the bearing portion is reduced to reduce the frictional resistance. Therefore, the operation of the pressing member becomes easy.

用以實施發明之最佳形態The best form for implementing the invention

接著,參照第1圖至第9圖,說明本發明的扁型導體用連接器以及其製造方法的其中一個實施例。第1圖是表示本發明一個實施例的連接器的說明圖,(a)表示平視圖;(b)表示正視圖;(c)表示右側視圖。第2圖是表示第1圖的連接器中使用的第一端子(a)以及第二端子(b)的說明圖。第3圖是表示第一端子以及第二端子的軸承部形狀的說明圖。第4圖是表示推壓構件與第一端子以及第二端子的軸承部之間關係的說明圖。第5圖的(a)是表示連接器製造方法中使用的模具的概略圖;第5圖(b)是表示第5圖(a)的圓圈所圈部分的擴 大圖。第6圖是表示用分模線(Parting line)切割了模具後的狀態的說明圖。第7圖的(a)是表示模具打開狀態的說明圖;第7圖(b)是表示閉模途中的狀態的說明圖。另外,第8圖的(a)~(d)是表示第二實施例的連接器的軸承部的說明圖。第9圖的(a)~(d)是表示第三實施例的連接器的軸承部的說明圖。Next, one embodiment of the connector for a flat conductor of the present invention and a method for manufacturing the same will be described with reference to Figs. 1 to 9 . Fig. 1 is an explanatory view showing a connector according to an embodiment of the present invention, wherein (a) shows a plan view; (b) shows a front view; and (c) shows a right side view. Fig. 2 is an explanatory view showing a first terminal (a) and a second terminal (b) used in the connector of Fig. 1. Fig. 3 is an explanatory view showing the shape of a bearing portion of the first terminal and the second terminal. Fig. 4 is an explanatory view showing a relationship between the pressing member and the bearing portions of the first terminal and the second terminal. Fig. 5(a) is a schematic view showing a mold used in the method of manufacturing the connector, and Fig. 5(b) is a view showing a portion of the circle in the circle of Fig. 5(a). Big picture. Fig. 6 is an explanatory view showing a state in which the mold is cut by a parting line. (a) of FIG. 7 is an explanatory view showing a state in which the mold is opened, and (b) is an explanatory view showing a state in which the mold is closed. In addition, (a)-(d) of Fig. 8 is an explanatory view showing a bearing portion of the connector of the second embodiment. (a) to (d) of Fig. 9 are explanatory views showing a bearing portion of the connector of the third embodiment.

首先,說明第一實施例的連接器1的結構。如第1圖(a)及(b)所示,連接器1具有:在寬度方向交替配置的第一端子2和第二端子3;對第一端子2及第二端子3進行連結保持的由絕緣性合成樹脂形成的殼體4;由第一端子2及第二端子3轉動自如地進行保持的推壓構件5。First, the structure of the connector 1 of the first embodiment will be described. As shown in FIGS. 1(a) and 1(b), the connector 1 has a first terminal 2 and a second terminal 3 which are alternately arranged in the width direction, and the first terminal 2 and the second terminal 3 are connected and held. A case 4 made of an insulating synthetic resin; and a pressing member 5 that is rotatably held by the first terminal 2 and the second terminal 3.

如第2圖(a)所示,第一端子2具有:與扁型導體FPC6的接觸面62相接觸的接觸部21;在FPC的背面一側(與接觸面62相反的一側,參照第3圖)延伸設置的腕部22;設置在腕部22頂端側(FPC6一側)端部的軸承部23及軸孔24;內部填充有殼體4樹脂的固定孔25;通過焊料等連接到印刷基板上的連接部26。如第2圖(b)所示,第二端子3也和第一端子2一樣,具有接觸部31、腕部32、軸承部33、軸孔34、固定孔35和連接部36。另外,軸承部23、33的外周面為形成圓弧狀的圓弧部23a、33a。再則,第一端子2和第二端子3的接觸部21、31與FPC6的接觸面62、63的位置相一致,在長度方向的位置並不相同。As shown in Fig. 2(a), the first terminal 2 has a contact portion 21 that comes into contact with the contact surface 62 of the flat conductor FPC6; on the back side of the FPC (on the side opposite to the contact surface 62, reference is made to 3) an extended wrist portion 22; a bearing portion 23 and a shaft hole 24 provided at an end portion of the distal end side (FPC6 side) of the wrist portion 22; a fixing hole 25 filled with a resin of the housing 4; and connected to the solder by solder or the like The connecting portion 26 on the printed circuit board. As shown in FIG. 2(b), the second terminal 3 also has a contact portion 31, a wrist portion 32, a bearing portion 33, a shaft hole 34, a fixing hole 35, and a connecting portion 36, like the first terminal 2. Further, the outer peripheral surfaces of the bearing portions 23 and 33 are arc-shaped arc portions 23a and 33a. Further, the contact portions 21, 31 of the first terminal 2 and the second terminal 3 coincide with the positions of the contact faces 62, 63 of the FPC 6, and the positions in the longitudinal direction are not the same.

如第1圖所示,推壓構件5是在連接器1的長度方向、即第一端子2及第二端子3的排列方向上呈延長的板狀構件,具有:在裝拆FPC6時,通過手指等進行操作的操作部51;貫穿第一端子2及第二端子3的軸孔24、34的軸部52。此外,軸部52的周圍呈矩形形狀,該軸部的靠FPC6一側的頂端部作為:在轉動操作部51使其倒向FPC6一側時,將端子向FPC一側頂壓的推壓部53。再則,隔著軸部52向操作部51的反向突出的部分為突出部54。As shown in Fig. 1, the pressing member 5 is a plate-like member that is elongated in the longitudinal direction of the connector 1, that is, in the direction in which the first terminal 2 and the second terminal 3 are arranged, and has a configuration in which the FPC 6 is attached and detached. The operation unit 51 that operates the finger or the like; the shaft portion 52 that penetrates the shaft holes 24 and 34 of the first terminal 2 and the second terminal 3 . Further, the periphery of the shaft portion 52 has a rectangular shape, and the distal end portion of the shaft portion on the FPC 6 side serves as a pressing portion that presses the terminal toward the FPC side when the rotational operation portion 51 is turned to the FPC 6 side. 53. Further, a portion that protrudes in the reverse direction of the operation portion 51 via the shaft portion 52 is a protruding portion 54.

接著,參照第4圖說明第一端子2及第二端子3的軸承部23、33和推壓構件5的軸部52及突出部54的構成。如第4圖(a)所示,第一端子2和第二端子3的軸承部23、33在連接FPC6的一側的板厚形成為從上方頂部向下方逐漸變薄。另外,將軸承部23、33的圓弧部23a、33a的中心C與軸孔24、34的中心C’進行偏置,如第4圖(b)所示,軸孔24、34的中心C’的位置形成向左下方(接觸部21、31一側)偏移。該偏置量不管軸孔24、34的直徑的大小是多少,優選為0.03mm~0.10mm的程度。Next, the configuration of the bearing portions 23 and 33 of the first terminal 2 and the second terminal 3, and the shaft portion 52 and the protruding portion 54 of the pressing member 5 will be described with reference to Fig. 4 . As shown in Fig. 4(a), the thicknesses of the bearing portions 23, 33 of the first terminal 2 and the second terminal 3 on the side to which the FPC 6 is connected are formed to be gradually thinner from the upper top to the lower side. Further, the center C of the circular arc portions 23a and 33a of the bearing portions 23 and 33 and the center C' of the shaft holes 24 and 34 are offset, and as shown in Fig. 4(b), the center C of the shaft holes 24 and 34 The position of ' is shifted to the lower left side (the side of the contact portions 21, 31). The offset amount is preferably about 0.03 mm to 0.10 mm regardless of the size of the diameter of the shaft holes 24 and 34.

另一方面,如第4圖(b)所示,推壓構件5形成為其突出部54的突出量d比端子2、3的軸承部23、33的最小寬幅D要小,其中,突出部54隔著軸部52向操作部51的反向突出。另外,在第4圖(b)中,用一點鎖線表示將推壓構件5向推壓FPC6的方向推倒後的狀態。On the other hand, as shown in Fig. 4(b), the pressing member 5 is formed such that the protruding amount d of the protruding portion 54 is smaller than the minimum width D of the bearing portions 23, 33 of the terminals 2, 3, wherein The portion 54 protrudes in the reverse direction of the operation portion 51 via the shaft portion 52. Further, in Fig. 4(b), the state in which the pressing member 5 is pushed down in the direction in which the FPC 6 is pushed is indicated by a one-point lock line.

接著,說明本實施例的連接器的製造方法,本實施例的連接器的製造方法由端子形成工序、端子設置工序和注塑工序構成,並使用模具7實施各種工序。Next, a method of manufacturing the connector of the present embodiment will be described. The method of manufacturing the connector of the present embodiment includes a terminal forming step, a terminal setting step, and an injection molding step, and various steps are performed using the mold 7.

如第5圖所示,本實施例的製造方法中使用的模具7具有上部模具71、下部模具72、滑動型心73和斜導柱74。上部模具71為可動性,下部模具72為固定型。由上部模具71、下部模具72以及滑動型心73形成形狀與連接器1對應的模腔75。如第5圖(b)所示,模腔75具有切削加工成與推壓構件5的形狀對應的推壓構件用模腔75a和切削加工成與殼體4的形狀對應的殼體用模腔75b。另外,在下部模具72的模腔75內,設有交替放置第一端子2和第二端子3的端子收容部76。As shown in Fig. 5, the mold 7 used in the manufacturing method of the present embodiment has an upper mold 71, a lower mold 72, a sliding core 73, and a skew guide column 74. The upper mold 71 is movable, and the lower mold 72 is of a fixed type. A cavity 75 having a shape corresponding to the connector 1 is formed by the upper mold 71, the lower mold 72, and the slide core 73. As shown in Fig. 5(b), the cavity 75 has a cavity 75a for pressing the member corresponding to the shape of the pressing member 5, and a cavity for cutting the casing corresponding to the shape of the casing 4. 75b. Further, in the cavity 75 of the lower mold 72, a terminal accommodating portion 76 in which the first terminal 2 and the second terminal 3 are alternately placed is provided.

在第5圖中,分模線PL是上部模具71和下部模具72的分界線。另外,斜導柱74通過板件71a被固定在上部模具71上,以使斜導柱74與上部模具71以一體的形式上下移動。此外,在板件71a上設有梯形的推壓塊71b。在模具7被閉模時,該推壓塊71b推壓滑動型心73的第5圖中的左端部的傾斜面,使滑動型心73向圖中的右側滑動。In Fig. 5, the parting line PL is a boundary line between the upper mold 71 and the lower mold 72. Further, the inclined guide post 74 is fixed to the upper mold 71 by the plate member 71a so that the inclined guide post 74 and the upper mold 71 move up and down in an integrated manner. Further, a trapezoidal pressing block 71b is provided on the plate member 71a. When the mold 7 is closed, the pressing block 71b pushes the inclined surface of the left end portion of the sliding core 73 in the fifth drawing, and slides the sliding core 73 to the right side in the drawing.

如第5圖(b)所示,上部模具71上設有:推壓構件用注射口77,注射成為推壓構件5的熔融樹脂;推壓構件用流道78,提供熔融樹脂;殼體用注射口79,注射成為殼體4的熔融樹脂;殼體用流道80;推壓構件用流道78以及將樹脂提供給殼體用流道80的澆口81。推壓構件用注射口77設置在:可以向第一端子2和第二端子3的軸孔24、34注射熔融樹脂的位置上。同時,殼體用注射口79設置在:可以向第一端子2和第二端子3的固定孔25、35注射熔融樹脂的位置上。並且,如第5圖(a)及(b)所示,在本實施例的模具7中,以使推壓構件5相對殼體4成豎立狀態的形式,形成推壓構件用模腔75a和殼體用模腔75b。As shown in Fig. 5(b), the upper mold 71 is provided with an injection port 77 for pressing members, and is injected with molten resin to be the pressing member 5; the pressing member is provided with a flow path 78 for supplying molten resin; The injection port 79 is injected into the molten resin of the casing 4; the flow path 80 for the casing; the flow path 78 for the pressing member; and the gate 81 for supplying the resin to the flow path 80 for the casing. The pressing member injection port 77 is provided at a position where the molten resin can be injected into the shaft holes 24, 34 of the first terminal 2 and the second terminal 3. At the same time, the housing injection port 79 is provided at a position where the molten resin can be injected to the fixing holes 25, 35 of the first terminal 2 and the second terminal 3. Further, as shown in Fig. 5 (a) and (b), in the mold 7 of the present embodiment, the pressing member 5 is formed in an upright state with respect to the casing 4, and the pressing member cavity 75a is formed. The mold cavity 75b for the housing.

另外,如第6圖所示,在本實施例中,為了在一台模具7中使兩個連接器1成型,模腔75形成為左右一對。如第6圖所示,供給到澆口81內的熔融樹脂通過推壓構件用流道78及殼體用流道80,從左右的推壓構件用注射口77以及殼體用注射口79被注射到推壓構件用模腔75a及殼體用模腔75b內。Further, as shown in Fig. 6, in the present embodiment, in order to mold the two connectors 1 in one mold 7, the cavity 75 is formed in a pair of right and left. As shown in Fig. 6, the molten resin supplied into the gate 81 passes through the pressing member flow path 78 and the casing flow path 80, and is injected from the left and right pressing member injection ports 77 and the casing injection port 79. It is injected into the cavity 75a for the pressing member and the cavity 75b for the casing.

在本實施例的製造方法中,首先在端子成型工序中,通過未被圖示的公知的衝床對金屬進行衝壓,使第一端子2及第二端子3成型。這時,以使軸承部23、33及軸孔24、34不留有毛刺的形式進行衝壓加工。通過這種方式成型的第一端子2和第二端子3通過未被圖示的公知的排列機器理好方向,並將第一端子2和第二端子3進行交替排列後,搬送到模具7進行下一個端子設置工序。In the manufacturing method of the present embodiment, first, in the terminal forming step, the metal is pressed by a known punch (not shown) to mold the first terminal 2 and the second terminal 3. At this time, the bearing portions 23 and 33 and the shaft holes 24 and 34 are subjected to press working without leaving burrs. The first terminal 2 and the second terminal 3 formed in this manner are aligned by a known alignment machine (not shown), and the first terminal 2 and the second terminal 3 are alternately arranged, and then transferred to the mold 7 for carry out. The next terminal setting process.

如第7圖(a)所示,在端子設置工序中,在模具7的上部模具71和下部模具72被打開的狀態下,通過未被圖示的搬送機器,將在端子成型工序中成型的第一端子2和第二端子3放置到設置在模具7的模腔75內的端子收容部76內。As shown in Fig. 7 (a), in the terminal setting step, in the state where the upper mold 71 and the lower mold 72 of the mold 7 are opened, the transfer molding apparatus (not shown) molds the terminal molding process. The first terminal 2 and the second terminal 3 are placed in the terminal housing portion 76 provided in the cavity 75 of the mold 7.

接著,如第7圖(b)所示,使上部模具71靠近下部模具72,實施閉模。上部模具71一旦降下,通過斜導柱74使滑動型心73向第7圖(b)中的右方向移動。並且,上部模具71和下部模具72一旦被關閉,通過推壓塊71b使滑動型心73移動,滑動型心73頂端的梳狀部分插入到各端子的中間,通過上部模具71、下部模具72以及滑動型心73形成模腔75。Next, as shown in Fig. 7(b), the upper mold 71 is brought close to the lower mold 72, and the mold is closed. Once the upper mold 71 is lowered, the slide core 73 is moved to the right direction in Fig. 7(b) by the inclined guide post 74. Further, once the upper mold 71 and the lower mold 72 are closed, the slide core 73 is moved by the pressing block 71b, and the comb portion at the tip end of the slide core 73 is inserted into the middle of each of the terminals, passing through the upper mold 71, the lower mold 72, and The sliding core 73 forms a cavity 75.

在注射工序中,向殼體用模腔75b及推壓構件用模腔75a內注射熔融樹脂。這時,被注射到推壓構件用模腔75a內的熔融樹脂經澆口81及推壓構件用流道78,被從推壓構件用注射口77注射向第一端子2及第二端子3的軸孔24、34。由此,在推壓構件用模腔75a內,首先推壓構件5的軸部52的部分被樹脂填充,軸部52內充滿熔融樹脂後,樹脂朝推壓部53、突出部54以及操作部51流動,推壓構件用模腔75a內則充滿樹脂。In the injection step, the molten resin is injected into the cavity 75b for the casing and the cavity 75a for the pressing member. At this time, the molten resin injected into the cavity 75a for pressing the member is injected into the first terminal 2 and the second terminal 3 from the injection port 77 for the pressing member via the gate 81 and the flow path 78 for the pressing member. Shaft holes 24, 34. Thus, in the pressing member cavity 75a, first, the portion of the shaft portion 52 of the pressing member 5 is filled with resin, and after the shaft portion 52 is filled with the molten resin, the resin is pressed toward the pressing portion 53, the protruding portion 54, and the operating portion. 51 flows, and the inside of the cavity 75a for pressing members is filled with resin.

被注射到殼體用模腔75b內的熔融樹脂經澆口81及殼體用流道80,被從殼體用注射口79注射向第一端子2及第二端子3的固定孔25、35。由此,在殼體用模腔75b內,固定孔25、35被熔融樹脂填充後,樹脂朝其他部分流動,殼體用模腔75b內則充滿樹脂。The molten resin injected into the cavity 75b for the casing is injected from the injection port 79 for the casing to the fixing holes 25, 35 of the first terminal 2 and the second terminal 3 through the gate 81 and the flow path 80 for the casing. . Thereby, in the cavity 75b for the casing, after the fixing holes 25 and 35 are filled with the molten resin, the resin flows toward the other portion, and the inside of the cavity 75b for the casing is filled with the resin.

這樣,各模腔內充滿熔融樹脂後,一直等到熔融樹脂凝固並能打開模具後,進行開模,從模具7中取出連接器1。通過以上工序製造本實施例的連接器1。Thus, after the cavity is filled with the molten resin, the molten resin is solidified and the mold can be opened, and then the mold is opened, and the connector 1 is taken out from the mold 7. The connector 1 of the present embodiment was manufactured through the above steps.

通過以上工序製成的連接器1以推壓構件5呈豎立的狀態被提供給電器製造商等使用者。使用者例如將連接器1裝設到未被圖示的印刷配線板上。並且,當連接器1與FPC6相連接時,使第1端子2的連接部26從連接器1的前方進入,並插入到第一端子2及第二端子3的腕部22、32和接觸部21、31之間。然後,操作者將推壓構件5向FPC6側推倒,使FPC6與連接器1連接。這樣,在連接連接器1與FPC6時,由於使用者沒有必要像以前那樣使推壓構件5豎立起來,因此能夠簡單地進行連接操作。The connector 1 manufactured by the above process is supplied to a user such as an electric appliance manufacturer in a state where the pressing member 5 is erected. The user mounts the connector 1 to a printed wiring board (not shown), for example. Further, when the connector 1 is connected to the FPC 6, the connection portion 26 of the first terminal 2 is inserted from the front of the connector 1 and inserted into the wrist portions 22, 32 and the contact portion of the first terminal 2 and the second terminal 3. Between 21, 31. Then, the operator pushes the pressing member 5 to the FPC 6 side to connect the FPC 6 to the connector 1. Thus, when the connector 1 and the FPC 6 are connected, since it is not necessary for the user to erect the pressing member 5 as before, the connection operation can be easily performed.

那時,如第4圖(a)所示,由於第一端子2及第二端子3的軸承部23、33在FPC6一側的板厚形成為從上方頂部向下方逐漸變薄,推壓構件5一旦向FPC6一側轉動,軸承部23、33與推壓構件5的軸部52周邊的緊貼部分發生脫離,此後推壓構件5能夠順利地進行轉動。另外,由於對軸承部23、33的圓弧部23a、33a的中心C和軸孔24、34的中心C’進行了偏置,一旦轉動推壓構件5,在軸承部23、33的左下方(偏置方向),由於推壓構件5的外周面與軸孔24、34的內周面之間緊貼部分發生脫離,推壓構件5的轉動操作變得輕鬆。At that time, as shown in FIG. 4( a ), the thickness of the bearing portions 23 and 33 of the first terminal 2 and the second terminal 3 on the FPC 6 side is gradually thinned from the upper top toward the lower side, and the pressing member is pressed. When the FPC 6 is rotated to the FPC 6, the bearing portions 23 and 33 are separated from the contact portion around the shaft portion 52 of the pressing member 5, and thereafter the pressing member 5 can be smoothly rotated. Further, since the center C of the circular arc portions 23a, 33a of the bearing portions 23, 33 and the center C' of the shaft holes 24, 34 are biased, once the pressing member 5 is rotated, at the lower left of the bearing portions 23, 33 (Offset direction), since the contact portion between the outer peripheral surface of the pressing member 5 and the inner peripheral surface of the shaft holes 24, 34 is detached, the turning operation of the pressing member 5 becomes easy.

另外,在上述實施例中,雖然將第一端子2和第二端子3設計成第2圖所示的形狀,但其實只要是設置了對推壓構件5的軸部52進行軸支承的軸承部23及軸孔24,其他部分的形狀可以按照使用者的需要進行適當的變更。此外,在製造連接器1的過程中,雖然使推壓構件5相對連接器1成大致直角豎立後,對推壓構件5進行嵌件成型,但也不僅限於此種形態,只要是使用者在將連接器1與FPC6等進行連接時,能省去推壓構件5豎立的麻煩,即使角度略有不同也沒有問題。再則,雖然軸孔24、34的中心C’相對圓弧部23a、33a的中心C向左下方進行了偏置,但也不僅限於此種形態,可以是僅向第4圖(b)中的左側偏置、或是僅向下方偏置也可以。Further, in the above-described embodiment, the first terminal 2 and the second terminal 3 are designed to have the shape shown in Fig. 2, but the bearing portion for axially supporting the shaft portion 52 of the pressing member 5 is provided. 23 and the shaft hole 24, the shape of other parts can be appropriately changed according to the needs of the user. Further, in the process of manufacturing the connector 1, although the pressing member 5 is erected at substantially right angles to the connector 1, the pressing member 5 is insert-molded, but it is not limited to this form as long as the user is When the connector 1 is connected to the FPC 6 or the like, the trouble of erecting the pressing member 5 can be eliminated, and there is no problem even if the angle is slightly different. Further, although the center C' of the shaft holes 24, 34 is offset to the lower left side with respect to the center C of the circular arc portions 23a, 33a, the present invention is not limited to this form, and may be directed only to FIG. 4(b). It can also be offset on the left side or only downward.

接著,參照第8圖說明本發明第二實施例的連接器1A。如第8圖(a)所示,第二實施例的連接器1A在第一端子2及第二端子3的軸承部23、33處設的軸孔24、34上,設置了向下方開口的切口27、37。該切口27、37形成向下方擴展。第8圖(b)表示端子2、3被收容在模具7內的狀態。模具7內設有閉模時推壓軸承部23、33使切口27、37閉口的閉口構件73a。該閉口構件73a以與滑動型心73(參照第7圖)一體動作的形式被固定在滑動型心73上。另外,其他的結構因為和以上的實施例相同,所以省略詳細說明。Next, a connector 1A according to a second embodiment of the present invention will be described with reference to Fig. 8. As shown in Fig. 8(a), the connector 1A of the second embodiment is provided with the shaft holes 24, 34 provided at the bearing portions 23, 33 of the first terminal 2 and the second terminal 3, which are opened downward. Cuts 27, 37. The slits 27, 37 are formed to expand downward. Fig. 8(b) shows a state in which the terminals 2, 3 are housed in the mold 7. The mold 7 is provided with a closing member 73a that presses the bearing portions 23, 33 to close the slits 27, 37 when the mold is closed. The closing member 73a is fixed to the sliding core 73 in such a manner as to integrally move with the sliding core 73 (see Fig. 7). In addition, since the other structure is the same as that of the above-mentioned embodiment, detailed description is abbreviate|omitted.

第二實施例的連接器1A按以下方式進行製造。首先,在端子設置工序中,將第一端子2及第二端子3設置到模具7內部的端子收容部76內。這時,如第8圖(a)所示,兩端子的軸承部23、33的切口27、37呈開口狀態。在該狀態下一旦對模具7進行閉模,如第8圖(b)所示,閉口構件73a與滑動型心73成一體向端子的軸承部23、33靠近,如第8圖(c)所示,當閉模完畢時,軸承部23、33受閉口構件73a推壓,切口27、37被閉口。The connector 1A of the second embodiment is manufactured in the following manner. First, in the terminal setting step, the first terminal 2 and the second terminal 3 are placed in the terminal housing portion 76 inside the mold 7. At this time, as shown in Fig. 8(a), the slits 27, 37 of the bearing portions 23, 33 of the two terminals are in an open state. When the mold 7 is closed in this state, as shown in Fig. 8(b), the closing member 73a and the sliding core 73 are integrally joined to the bearing portions 23 and 33 of the terminal, as shown in Fig. 8(c). When the mold closing is completed, the bearing portions 23 and 33 are pressed by the closing member 73a, and the slits 27 and 37 are closed.

接著,在注射工序中,將熔融樹脂射入模腔75內。這時,如第8圖(c)所示,軸孔24、34的切口27、37由於是閉口的,熔融樹脂不會從切口27、37漏到外面。Next, in the injection step, molten resin is injected into the cavity 75. At this time, as shown in Fig. 8(c), since the slits 27, 37 of the shaft holes 24, 34 are closed, the molten resin does not leak from the slits 27, 37 to the outside.

隨後,在熔融樹脂凝固後,一旦打開模具7,如第8圖(d)所示,閉口構件73a從軸承部23、33脫離。於是,由於軸承部23、33通過自身的彈性,恢復到原來的狀態,軸孔24、34的直徑比閉模時的要大。由此,軸承部23、33的內周面與推壓構件5的軸部52的表面相脫離而產生縫隙。Subsequently, after the molten resin is solidified, once the mold 7 is opened, as shown in Fig. 8(d), the closing member 73a is detached from the bearing portions 23, 33. Then, the bearing portions 23 and 33 return to the original state by their own elasticity, and the diameters of the shaft holes 24 and 34 are larger than those at the time of mold closing. Thereby, the inner peripheral surfaces of the bearing portions 23 and 33 are separated from the surface of the shaft portion 52 of the pressing member 5 to form a slit.

第二實施例的連接器1A因具有上述結構,在使用者使用連接器1A時轉動推壓構件6後,由於軸承部23、33的內周面已經與軸部52的一部分外周面脫離,只需施很輕的力就能轉動推壓構件5。Since the connector 1A of the second embodiment has the above configuration, when the pressing member 6 is rotated when the user uses the connector 1A, since the inner circumferential surface of the bearing portions 23, 33 has been separated from the outer peripheral surface of the shaft portion 52, only It is necessary to apply a very light force to rotate the pressing member 5.

另外,在上述第二實施例中,雖然將切口27、37開在了軸孔24、34的下方,但也可以開在上方或是前方。Further, in the second embodiment described above, although the slits 27, 37 are opened below the shaft holes 24, 34, they may be opened above or in front.

接著,參照第9圖說明本發明的第三實施例的連接器1B。如第9圖(a)所示,第三實施例的連接器1B的軸承部23、33的軸孔24、34從軸承部23、33的圓弧部23a、33a的中心向下方大幅度偏置,並朝下方設置大的切口28、38。並且,在模具7的滑動型心73的上表面設置梯形突起73b,該梯形突起73b的形狀與切口28、38的形狀呈對應。另外,其他的結構因為和以上的實施例相同,故省略詳細說明。Next, a connector 1B according to a third embodiment of the present invention will be described with reference to Fig. 9. As shown in Fig. 9(a), the shaft holes 24, 34 of the bearing portions 23, 33 of the connector 1B of the third embodiment are largely offset downward from the center of the arc portions 23a, 33a of the bearing portions 23, 33. Set and set the large slits 28, 38 downward. Further, a trapezoidal projection 73b is provided on the upper surface of the sliding core 73 of the mold 7, and the shape of the trapezoidal projection 73b corresponds to the shape of the slits 28 and 38. In addition, since the other structure is the same as that of the above-mentioned embodiment, detailed description is abbreviate|omitted.

第三實施例的連接器1B的製造工序如下所述。首先,在端子設置工序中,將第一端子2及第二端子3設置到模具7內部的端子收容部76內。這時,如第9圖(a)所示,兩端子的軸承部23、33的切口28、38呈開口狀態。在該狀態下一旦對模具7進行閉模,如第9圖(b)所示,滑動型心73向端子的軸承部23、33靠近,當滑動型心73進一步向第9圖(b)中的右側移動時,軸承部23、33前方的下端部23f、33f擱置到突起73b上,並被向上方抬起,滑動型心73繼續移動的話,突起73b則卡合到切口28、38中,軸孔24、34被閉口。The manufacturing process of the connector 1B of the third embodiment is as follows. First, in the terminal setting step, the first terminal 2 and the second terminal 3 are placed in the terminal housing portion 76 inside the mold 7. At this time, as shown in Fig. 9(a), the slits 28, 38 of the bearing portions 23, 33 of the two terminals are in an open state. When the mold 7 is closed in this state, as shown in Fig. 9(b), the sliding core 73 approaches the bearing portions 23, 33 of the terminal, and when the sliding core 73 is further turned into Fig. 9(b) When the right side moves, the lower end portions 23f and 33f in front of the bearing portions 23 and 33 rest on the projections 73b and are lifted upward, and when the sliding core 73 continues to move, the projections 73b are engaged in the slits 28 and 38. The shaft holes 24, 34 are closed.

接著,在熔融樹脂凝固後,一旦打開模具7,如第9圖(d)所示,軸承部23、33的下端部23f、33f因突起73b而向切口28、38打開的方向移動,軸承部23、33的內周面與軸部52的表面發生脫離。此後,進一步移動滑動型心73時,軸承部23、33的下端部23f、33f與突起73b的卡合脫開,軸承部23、33的下端部23f、33f因軸承部23、33自身的彈性而恢復到原來的位置。Then, after the molten resin is solidified, once the mold 7 is opened, as shown in Fig. 9(d), the lower end portions 23f and 33f of the bearing portions 23 and 33 are moved in the direction in which the slits 28 and 38 are opened by the projections 73b, and the bearing portion is moved. The inner circumferential surface of 23, 33 is separated from the surface of the shaft portion 52. Thereafter, when the slide core 73 is further moved, the engagement between the lower end portions 23f and 33f of the bearing portions 23 and 33 and the projection 73b is released, and the lower end portions 23f and 33f of the bearing portions 23 and 33 are elasticized by the bearing portions 23 and 33 themselves. And return to the original location.

第三實施例的連接器1B因具有上述結構,使用者在使用連接器1B時轉動推壓構件5後,由於軸承部23、33的內周面已經與軸部52的一部分外周面產生脫離,只需施很輕的力就能轉動推壓構件5。Since the connector 1B of the third embodiment has the above configuration, when the user rotates the pressing member 5 when the connector 1B is used, since the inner circumferential surface of the bearing portions 23, 33 has been separated from the outer peripheral surface of a part of the shaft portion 52, The pressing member 5 can be rotated by a very light force.

1...連接器1. . . Connector

2...第一端子2. . . First terminal

3...第二端子3. . . Second terminal

4...殼體4. . . case

5...推壓構件5. . . Pushing member

6...FPC6. . . FPC

7...模具7. . . Mold

10...連接器10. . . Connector

12、13...端子12, 13. . . Terminal

12a、13a...收容空間12a, 13a. . . Containing space

12b、13b...接觸部12b, 13b. . . Contact

12c...軸支承部12c. . . Shaft support

14...殼體14. . . case

15...推壓構件15. . . Pushing member

16...扁型導體16. . . Flat conductor

21、31...接觸部21, 31. . . Contact

22、32...腕部22, 32. . . Wrist

23、33...軸承部23, 33. . . Bearing department

23a、33a...圓弧部23a, 33a. . . Arc portion

23f、33f下...端部23f, 33f. . . Ends

24、34...軸孔24, 34. . . Shaft hole

25...固定孔25. . . Fixed hole

26...連接部26. . . Connection

27、37...切口27, 37. . . incision

28、38...切口28, 38. . . incision

31...接觸部31. . . Contact

32...腕部32. . . Wrist

33...軸承部33. . . Bearing department

34...軸孔34. . . Shaft hole

35...固定孔35. . . Fixed hole

36...連接部36. . . Connection

51...操作部51. . . Operation department

52...軸部52. . . Shaft

53...推壓部53. . . Pushing department

54...突出部54. . . Protruding

62、63...接觸面62, 63. . . Contact surfaces

71...上部模具71. . . Upper mold

71a...板件71a. . . Plate

71b...推壓塊71b. . . Push block

72...下部模具72. . . Lower mold

73...滑動型心73. . . Sliding heart

73a...閉口構件73a. . . Closed member

73b...突起73b. . . Protrusion

74...斜導柱74. . . Oblique guide column

75...模腔75. . . Cavity

75a...推壓構件用模腔75a. . . Pushing member cavity

75b...殼體用模腔75b. . . Cavity cavity for housing

76...端子收容部76. . . Terminal housing

77...推壓構件用注射口77. . . Injection port for push member

78...推壓構件用流道78. . . Pushing member flow path

79...殼體用注射口79. . . Injection port for housing

80...殼體用流道80. . . Housing flow path

81...澆口81. . . Gate

第1圖是表示本發明一個實施例的連接器的說明圖。(a)表示平視圖;(b)表示正視圖;(c)表示右側視圖。Fig. 1 is an explanatory view showing a connector of an embodiment of the present invention. (a) indicates a plan view; (b) indicates a front view; and (c) indicates a right side view.

第2圖是表示第1圖的連接器中使用的第一端子(a)以及第二端子(b)的說明圖。Fig. 2 is an explanatory view showing a first terminal (a) and a second terminal (b) used in the connector of Fig. 1.

第3圖是表示第一端子以及第二端子的軸承部形狀的說明圖。Fig. 3 is an explanatory view showing the shape of a bearing portion of the first terminal and the second terminal.

第4圖的(a)及(b)是表示推壓構件與第一端子以及第二端子的軸承部之間關係的說明圖。(a) and (b) of Fig. 4 are explanatory views showing the relationship between the pressing member and the bearing portions of the first terminal and the second terminal.

第5圖的(a)及(b)是表示連接器製造方法中使用的模具的說明圖。(a) and (b) of Fig. 5 are explanatory views showing a mold used in the method of manufacturing the connector.

第6圖是表示用分模線(Parting line)切割了模具後的狀態的說明圖。Fig. 6 is an explanatory view showing a state in which the mold is cut by a parting line.

第7圖的(a)及(b)是表示模具打開狀態以及閉模中間位置的說明圖。(a) and (b) of Fig. 7 are explanatory views showing the mold opening state and the intermediate position of the mold closing.

第8圖的(a)~(d)是表示第二實施例的連接器的軸承部的說明圖。(a) to (d) of Fig. 8 are explanatory views showing a bearing portion of the connector of the second embodiment.

第9圖的(a)~(d)是表示第三實施例的連接器的軸承部的說明圖。(a) to (d) of Fig. 9 are explanatory views showing a bearing portion of the connector of the third embodiment.

第10圖的(a)及(b)是表示現有的連接器結構的說明圖。(a) and (b) of Fig. 10 are explanatory views showing a conventional connector structure.

2...第一端子2. . . First terminal

3...第二端子3. . . Second terminal

4...殼體4. . . case

5...推壓構件5. . . Pushing member

6...FPC6. . . FPC

21、31...接觸部21, 31. . . Contact

22、32...腕部22, 32. . . Wrist

24、34...軸孔24, 34. . . Shaft hole

25、35...固定孔25, 35. . . Fixed hole

26...連接部26. . . Connection

36...連接部36. . . Connection

51...操作部51. . . Operation department

52...軸部52. . . Shaft

53...推壓部53. . . Pushing department

62、63...接觸面62, 63. . . Contact surfaces

Claims (11)

一種扁型導體連接用連接器,絕緣體製的推壓構件係相對於絕緣體製的殼體,以軸部為中心轉動自如地被軸支承,在所述推壓構件豎立狀態下插入扁型導體,通過推倒所述推壓構件,將所述扁型導體推向多個端子,使扁型導體和多個端子電連接,該扁型導體用連接器的特徵在於:所述端子為板狀,在所述殼體上沿板厚方向被多個排列並固定,具有向所述扁型導體的接觸面一側延伸設置與所述接觸面接觸的接觸部、和向所述扁型導體的反面一側延伸設置的腕部,在所述腕部上設置有對所述推壓構件的軸部以轉動自如的形式進行軸支承的軸承部和軸孔,所述軸承部具有外周面形成為圓弧狀的圓弧部,所述軸孔形成為圓形形狀;通過在將所述端子多個排列在模具的模腔內的狀態下射入熔融樹脂的嵌件成型,對所述推壓構件及所述殼體進行成型;通過向所述多個端子的軸孔注射熔融樹脂,對所述軸部、從外界能夠進行轉動操作的操作部以及將所述扁型導體推向所述接觸部一側的推壓部進行成型。 A connector for connecting a flat conductor, wherein the pressing member of the insulating system is rotatably supported by the housing of the insulating system around the shaft portion, and the flat conductor is inserted in an upright state of the pressing member. The flat conductor is electrically connected to the plurality of terminals by pushing down the pressing member, and the flat conductor is electrically connected to the plurality of terminals. The connector for the flat conductor is characterized in that the terminal is in a plate shape. The casing is arranged and fixed in a plurality of directions in a thickness direction, and has a contact portion extending toward a contact surface side of the flat conductor and contacting the contact surface, and a reverse side facing the flat conductor a wrist portion extending laterally, wherein the wrist portion is provided with a bearing portion and a shaft hole that rotatably support a shaft portion of the pressing member, and the bearing portion has an outer peripheral surface formed as an arc a circular arc portion formed in a circular shape; and the pressing member is formed by insert molding of the molten resin in a state in which the plurality of terminals are arranged in a cavity of the mold The housing is shaped; A plurality of terminals of the shaft hole injecting a molten resin, the shaft portion can be operated from the outside of the turning operation portion and the pressing portion toward the side of the flat type conductor contact portion is molded. 如申請專利範圍第1項所述的扁型導體連接用連接器,其特徵在於,在所述推壓構件豎立的狀態下進行嵌件成型。 The connector for connecting a flat conductor according to the first aspect of the invention is characterized in that the insert member is formed in a state in which the pressing member is erected. 如申請專利範圍第2項所述的扁型導體連接用連接器, 其特徵在於,所述軸承部的板厚是以朝所述推壓構件推倒的方向變薄的形式傾斜。 The connector for connecting a flat conductor as described in claim 2, It is characterized in that the thickness of the bearing portion is inclined in a thinner direction in a direction in which the pressing member is pushed down. 如申請專利範圍第3項所述的扁型導體連接用連接器,其特徵在於,所述推壓構件從軸向看所述軸部時,其與所述端子之軸承部重合的地方,隔著軸部向操作部的反向突出的突出部的突出量比從所述軸部看所述軸承部時的該軸部的最小寬度小。 The flat conductor connecting connector according to claim 3, wherein the pressing member overlaps the bearing portion of the terminal when the shaft portion is viewed from the axial direction. The protruding amount of the protruding portion of the shaft portion that protrudes in the opposite direction to the operating portion is smaller than the minimum width of the shaft portion when the bearing portion is viewed from the shaft portion. 如申請專利範圍第1至4項中任意一項權利要求所述的扁型導體連接用連接器,其特徵在於,所述軸孔中心相對所述軸承部的圓弧部的圓弧中心向所述接觸部一側偏置。 The flat conductor connecting connector according to any one of claims 1 to 4, wherein the center of the shaft hole is opposite to a center of a circular arc of the arc portion of the bearing portion. The contact portion is offset on one side. 如申請專利範圍第1至4項中任意一項權利要求所述的扁型導體連接用連接器,其特徵在於,在所述軸孔上設置向所述軸承部的外緣開口的切口,所述切口在由所述模具進行嵌件成型時閉口,在嵌件成型後開口。 The flat conductor connecting connector according to any one of claims 1 to 4, wherein the shaft hole is provided with a slit opening to an outer edge of the bearing portion. The slit is closed when insert molding is performed by the mold, and is opened after the insert is molded. 如申請專利範圍第6項所述的扁型導體連接用連接器,其特徵在於,所述切口從所述軸孔朝向所述接觸部一側開口。 The flat conductor connecting connector according to claim 6, wherein the slit is opened from the shaft hole toward the contact portion side. 如申請專利範圍第5項所述的扁型導體連接用連接器,其特徵在於,在所述軸孔上設置向所述軸承部的外緣開口的切口,所述切口在由所述模具進行嵌件成型時閉口,在嵌件成型後開口。 The flat conductor connecting connector according to claim 5, characterized in that the shaft hole is provided with a slit opening to an outer edge of the bearing portion, the slit being performed by the mold The insert is closed at the time of molding, and is opened after the insert is molded. 一種如申請專利範圍第1項所述的扁型導體連接用連接器的製造方法,其特徵在於,所述模具具有:殼體用模 腔,對所述殼體進行成型;殼體用注射口,向所述殼體用模腔內注射熔融樹脂;推壓構件用模腔,對推壓構件進行成型;推壓構件用注射口,向所述推壓構件用模腔內注射熔融樹脂;端子收容部,收容所述端子,所述扁型導體連接用連接器的製造方法具備:端子設置工序;在所述模腔打開的狀態下,將所述端子設置到所述端子收容部內;注射工序,關閉所述模具,向所述殼體用模腔內及所述推壓構件用模腔內注射熔融樹脂,在所述注射工序中,從所述推壓構件用注射口向所述端子的軸孔注射熔融樹脂,使熔融樹脂從所述軸部一側向所述操作部一側流動進行填充。 A method of manufacturing a flat conductor connecting connector according to claim 1, wherein the mold has a mold for a housing. a cavity for molding the casing; an injection port for the casing, the molten resin is injected into the cavity of the casing; the pressing member is molded by the cavity, and the pressing member is used for injection; The molten resin is injected into the cavity for the pressing member; the terminal accommodating portion accommodates the terminal, and the method for manufacturing the connector for connecting the flat conductor includes: a terminal setting step; and the mold cavity is opened Providing the terminal into the terminal accommodating portion; in the injection process, closing the mold, injecting molten resin into the cavity for the casing and the cavity for the pressing member, in the injection process The molten resin is injected into the shaft hole of the terminal from the injection port for the pressing member, and the molten resin flows from the shaft portion side toward the operation portion side to be filled. 如申請專利範圍第9項所述的扁型導體連接用連接器的製造方法,其特徵在於,所述推壓構件用模腔的形狀與所述推壓構件相對所述殼體呈豎立的狀態相一致。 The method of manufacturing a connector for a flat conductor connection according to claim 9, wherein the shape of the cavity for the pressing member and the pressing member are erected relative to the housing. Consistent. 一種如申請專利範圍第6或7項所述的扁型導體連接用連接器的製造方法,其特徵在於,所述模具具有閉口構件,該閉口構件在閉模時推壓所述軸承部,使所述切口閉口。A method of manufacturing a flat conductor connecting connector according to claim 6 or 7, wherein the mold has a closing member that presses the bearing portion when the mold is closed, so that The incision is closed.
TW098138065A 2008-11-11 2009-11-10 A connector for a flat conductor and a method of manufacturing the same TWI399892B (en)

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KR20100053467A (en) 2010-05-20
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