JP4148805B2

JP4148805B2 - Compressor

Info

Publication number: JP4148805B2
Application number: JP2003067936A
Authority: JP
Inventors: 二郎飯塚
Original assignee: Sanden Corp
Current assignee: Sanden Holdings Corp
Priority date: 2003-03-13
Filing date: 2003-03-13
Publication date: 2008-09-10
Anticipated expiration: 2023-03-13
Also published as: JP2004278344A

Description

【０００１】
【発明の属する技術分野】
本発明は、潤滑油分離装置を備える圧縮機に関するものである。
【０００２】
【従来の技術】
流体と共に潤滑油を吸入圧縮する圧縮機構と、圧縮機構を収容するハウジングと、圧縮機構から吐出する流体から潤滑油を分離する遠心分離装置とを備える圧縮機であって、遠心分離装置は、ハウジングに形成され且つ一端が大気開放された柱状凹部と、柱状凹部の周壁に形成された流入口と、大径部と小径部とから成り前記柱状凹部へ挿入された筒体とを有し、柱状凹部の流入口は圧縮機構に連通し、筒体大径部は柱状凹部の開放端近傍に固定され、筒体小径部は柱状凹部周壁との間に環状の潤滑油分離室を形成し、潤滑油分離室は柱状凹部の流入口に連通し、圧縮機から流体を導出する配管の端部が柱状凹部の開放端に挿入固定された圧縮機が、特許文献１に開示されている。
【０００３】
【特許文献１】
特開２００１−２９５７６７
【０００４】
【発明が解決しようとする課題】
特許文献１の圧縮機には、柱状凹部の開放端へ挿入された配管端部が筒体の大径部と干渉して筒体が損傷し或いは配管端部の固定に支障を来す等の問題があった。
本発明は上記問題に鑑みてなされたものであり、流体と共に潤滑油を吸入圧縮する圧縮機構と、圧縮機構を収容するハウジングと、圧縮機構から吐出する流体から潤滑油を分離する遠心分離装置とを備える圧縮機であって、圧縮機から流体を導出する配管と遠心分離装置の筒体との干渉を起こさない圧縮機を提供することを目的とする。
【０００５】
【課題を解決するための手段】
上記課題を解決するために、本発明においては、流体と共に潤滑油を吸入圧縮する圧縮機構と、圧縮機構を収容するハウジングと、圧縮機構から吐出する流体から潤滑油を分離する遠心分離装置とを備える圧縮機であって、遠心分離装置は、ハウジングに形成され且つ一端が大気開放された柱状凹部と、柱状凹部の周壁に形成された流入口と、柱状凹部の周壁に且つ前記流入口よりも柱状凹部の開放端に接近する位置に形成された流出口と、大径部と小径部とを有し大径部の端部が閉鎖され且つ小径部との接続部から長手方向に間隔を隔てて大径部周壁に開口が形成されると共に前記柱状凹部へ挿入された筒体とを備え、柱状凹部の流入口は圧縮機構に連通し、柱状凹部の流出口はハウジングに形成された吐出口に連通し、筒体大径部閉鎖端は柱状凹部開放端に固定されると共に当該開放端を閉鎖し、筒体大径部周壁の開口は柱状凹部の流出口に連通し、筒体小径部は柱状凹部周壁との間に環状の潤滑油分離室を形成し、潤滑油分離室は柱状凹部の流入口に連通することを特徴とする圧縮機を提供する。
本発明に係る圧縮機においては、圧縮機構から吐出し、柱状凹部の流入口から潤滑油分離室へ流入した流体は、環状の潤滑油分離室内で旋回流となる。遠心力により流体から潤滑油が分離され、柱状凹部の周壁に付着する。潤滑油が分離された流体は、筒体小径部へ流入し、筒体大径部周壁に形成された開口と、当該開口に連通する柱状凹部の流出口と、当該流出口と連通する吐出口とを通って圧縮機から吐出する。流体から分離された潤滑油は柱状凹部の周壁を伝わって柱状凹部の底部へ流れる。
本発明に係る圧縮機においては、分離装置の筒体はハウジングに形成された柱状凹部に装着されるが、圧縮機から流体を導出する配管は、柱状凹部周壁の流出口に連通する吐出口に装着されるので、配管は分離装置の筒体と干渉しない。従って、配管と分離装置の筒体との干渉に起因する不具合は発生しない。
【０００６】
本発明の好ましい態様においては、圧縮機は、柱状凹部の底部から圧縮機構の主軸に平行に延在する鎮静室を備えており、鎮静室の端部は弁板又はガスケットにより閉鎖されている。
柱状凹部の底部へ流れた潤滑油は鎮静室へ流入する。潤滑油が鎮静室へ流入することにより、柱状凹部底部の潤滑油の油面上昇が防止され、分離された潤滑油が筒体小径部へ流入する流体によって巻き上げられ流体に連行されて圧縮機から流出する事態の発生が防止される。
圧縮機構の端部を形成する弁板又はガスケットまで鎮静室を延在させることにより、鎮静室の体積を増加させることができ、また鎮静室の形成が容易化される。
【０００７】
本発明の好ましい態様においては、筒体大径部の小径部との接続部と周壁開口との間で延在する部位は、柱状凹部に圧入されている。
筒体大径部の小径部との接続部と周壁開口との間で延在する部位を、柱状凹部に圧入することにより、潤滑油分離室へ流入した流体が、潤滑油分離室内で旋回することなく、筒体大径部と柱状凹部周壁との間の環状隙間が形成するバイパス流路を通って柱状凹部の流出口へ到達し、圧縮機から吐出する事態の発生が防止され、バイパス流路を介する圧縮機からの流体の吐出により遠心分離装置の機能が低下する事態の発生が防止される。
【０００８】
本発明の好ましい態様においては、筒体大径部の小径部との接続部と周壁開口との間で延在する部位は、０．５ｍｍ以下の環状隙間を隔てて柱状凹部周壁に対峙している。
筒体大径部の小径部との接続部と周壁開口との間で延在する部位と柱状凹部周壁との間の環状隙間が０．５ｍｍ以下であれば、当該環状隙間が形成するバイパス流路の断面積は、筒体が形成する流路の断面積に比べて遥かに小さく、パイパス流路の流動抵抗は筒体が形成する流路の流動抵抗に比べて遥かに大きいので、潤滑油分離室へ流入した流体は、パイパス流路へは流れない。この結果、潤滑油分離室へ流入した流体が、潤滑油分離室内で旋回することなく、筒体大径部と柱状凹部周壁との間の環状隙間が形成するバイパス流路を通って柱状凹部の流出口へ到達し、圧縮機から吐出する事態の発生が防止され、バイパス流路を介する圧縮機からの流体の吐出により遠心分離装置の機能が低下する事態の発生が防止される。
【０００９】
本発明の好ましい態様においては、筒体大径部の小径部との接続部と周壁開口との間で延在する部位は、柱状凹部周壁に螺合している。
筒体大径部の小径部との接続部と周壁開口との間で延在する部位が柱状凹部周壁に螺合していれば、当該螺合部の隙間が形成するバイパス流路の断面積は、筒体が形成する流路の断面積に比べて遥かに小さく、パイパス流路の流動抵抗は筒体が形成する流路の流動抵抗に比べて遥かに大きいので、潤滑油分離室へ流入した流体は、パイパス流路へは流れない。この結果、潤滑油分離室へ流入した流体が、潤滑油分離室内で旋回することなく、筒体大径部と柱状凹部周壁との螺合部の隙間が形成するバイパス流路を通って柱状凹部の流出口へ到達し、圧縮機から吐出する事態の発生が防止され、バイパス流路を介する圧縮機からの流体の吐出により遠心分離装置の機能が低下する事態の発生が防止される。
【００１０】
本発明の好ましい態様においては、筒体は樹脂製である。
本発明の好ましい態様においては、筒体は軽合金製であり大径部の閉鎖端外周面が樹脂コーティングされている。
本発明の好ましい態様においては、筒体は銅合金製である。
筒体が樹脂製であれば、或いは筒体が軽合金製であり大径部の閉鎖端外周面が樹脂コーティングされていれば、或いは筒体が銅合金製であれば、筒体大径部閉鎖端を柱状凹部の開放端に圧入固定すると大径部の閉鎖端部外周面が柱状凹部周壁に密着して両者の当接部をシールする。この結果、シール部材を別途配設することなく、柱状凹部の開放端が閉鎖される。
【００１１】
本発明の好ましい態様においては、筒体は軽合金製である。
軽合金製の筒体は軽く、加工し易く、樹脂よりも耐熱性が高い。硬度の低い軽合金を使用すれば、筒体大径部閉鎖端を柱状凹部の開放端に圧入固定すると大径部の閉鎖端部外周面が柱状凹部周壁に密着して両者の当接部をシールする。この結果、シール部材を別途配設することなく、柱状凹部の開放端が閉鎖される。
【００１２】
【発明の実施の形態】
本発明の実施例に係る圧縮機を説明する。
図１に示すように、圧縮機Ａは、流体と共に潤滑油を吸入圧縮する斜板式圧縮機構１と、フロントハウジング２ａとシリンダヘッド２ｂとからなり圧縮機構１を収容するハウジング２とを備えている。圧縮機構１はフロントハウジング２ａ内に配設されている。圧縮機構１の端部を形成する弁板３とガスケット４とを介して、シリンダヘッド２ｂが圧縮機構１に隣接している。シリンダヘッド２ｂ内に、吸入室５と吐出室６とが形成されている。吸入室５は図２、３に示すようにシリンダヘッド２ｂに形成された吸入口７に連通すると共に、弁板３に形成された吸入穴と弁板３取りつけられた吸入弁とを介して圧縮機構１に連通している。吐出室６は弁板３に形成された吐出穴と弁板３に取りつけられた吐出弁とを介して圧縮機構１に連通している。
【００１３】
圧縮機Ａは、圧縮機構１から吐出する流体から潤滑油を分離する遠心分離装置８を備えている。
遠心分離装置８は、シリンダヘッド２ｂに形成され且つ一端が大気開放された円柱状凹部９を有している。円柱状凹部９は、図１に示すように圧縮機構の主軸１ａの中心線Ｘに直交し、且つ図２に示すように圧縮機１の稼動状態において大気開放端から底部へ向けて斜め下方へ傾斜している。円柱状凹部９の周壁に流入口９ａが形成され、円柱状凹部９の周壁に且つ流入口９ａよりも円柱状凹部９の開放端に接近する位置に流出口９ｂが形成されている。流入口９ａは、円柱状凹部９の周壁に対して接線方向へ差し向けられている。流入口９ａは吐出室６に連通しており、流出口９ｂはシリンダヘッド２ｂに形成された吐出口１０に連通している。吐出口１０には、圧縮機構１の吐出流体を圧縮機Ａから導出する図示しない配管が接続されている。
【００１４】
遠心分離装置８は、大径部１１ａと、大径部１１ａと一体形成され大径部１１ａと同心に延在する小径部１１ｂとを有し、大径部１１ａの端部が閉鎖された円筒体１１を有している。小径部１１ｂとの接続部から長手方向に間隔を隔てて大径部１１ａの周壁に開口１１ｃが形成されている。円筒体１１は、小径部１１ｂの開放端を斜め下方へ差し向けて円柱状凹部９へ挿入されている。円筒体大径部１１ａの閉鎖端は円柱状凹部９の開放端に螺合固定されると共にＯリング１２を介して円柱状凹部９の開放端を閉鎖している。円筒体大径部１１ａ周壁の開口１１ｃは円柱状凹部９の流出口９ｂに正対し且つ連通している。円筒体大径部１１ａの小径部１１ｂとの接続部と開口１１ｃとの間で延在する部位は、０．５ｍｍ以下の環状隙間Ｓを隔てて円柱状凹部９の周壁に対峙している。円筒体小径部１１ｂは円柱状凹部９の周壁との間に環状の潤滑油分離室１３を形成している。潤滑油分離室１３は円柱状凹部９の流入口９ａに連通すると共に円筒体小径部１１ｂの開放端に連通している。
【００１５】
圧縮機Ａは、シリンダヘッド２ｂに形成され円柱状凹部９の底部から主軸１ａの中心線Ｘに平行に延在する鎮静室１４を備えている。鎮静室１４の端部はガスケット４により閉鎖されている。鎮静室１４は、シリンダヘッド２ｂに形成された連通路１５と、連通路１５の途上に配設された絞り弁１６とを介して、フロントハウジング２ａ内に形成された圧縮機構収容空間に連通している。
【００１６】
本発明に係る圧縮機Ａにおいては、主軸１ａの回転に伴って、吸入口７と吸入室５と通って圧縮機構１へ吸引された冷媒ガスと潤滑油ミストとの混合流体が、圧縮機構１により圧縮され、圧縮機構１から吐出室６へ吐出し、更に円柱状凹部９の流入口９ａを通って潤滑油分離室１３へ流入する。円柱状凹部９の周壁に対して接線方向へ流入した混合流体は、円環状の潤滑油分離室１３内で旋回流を形成する。遠心力により冷媒ガスから潤滑油が分離される。分離された潤滑油は円柱状凹部９の周壁に付着し、当該周壁を伝って円柱状凹部９の底部へ流れ、円柱状凹部９の底部から鎮静室１４へ流入する。円柱状凹部９の底部と鎮静室１４とに溜まった潤滑油は、連通路１５と絞り弁１６とを通って、フロントハウジング２ａ内に形成された圧縮機構収容空間へ戻される。潤滑油が分離された冷媒ガスは、筒体小径部１１ｂの開放端から筒体１１内へ流入し、筒体大径部１１ａ周壁に形成された開口１１ｃと、開口１１ｃに連通する円柱状凹部９の流出口９ｂと、流出口９ｂと連通する吐出口１０とを通って圧縮機Ａから吐出する。圧縮機Ａから吐出した冷媒ガスは、吐出口１０に装着された図示しない配管を通って、空調機器へ供給される。
【００１７】
圧縮機Ａにおいては、遠心分離装置８の円筒体１１はハウジング２の一部であるシリンダヘッド２ｂに形成された円柱状凹部９に装着されるが、圧縮機Ａから冷媒ガスを導出する図示しない配管は、円柱状凹部９周壁の流出口９ｂに連通する吐出口１０に装着されるので、前記配管は遠心分離装置８の筒体１１と干渉しない。従って、圧縮機Ａから冷媒ガスを導出する配管と遠心分離装置８の筒体１１との干渉に起因する不具合は発生しない。
【００１８】
円柱状凹部９の底部へ流れた潤滑油が鎮静室１４へ流入するとにより、円柱状凹部９の底部に溜まった潤滑油の油面上昇が防止され、分離された潤滑油が円筒体小径部１１ｂの開放端へ流入する冷媒ガスによって巻き上げられ冷媒ガスに連行されて圧縮機Ａから流出する事態の発生が防止される。鎮静室１４を主軸１ａの中心線Ｘに平行に圧縮機構１の端部を形成するガスケット４まで延在させることにより、鎮静室１４の体積を増加させることができ、またシリンダヘッド２ｂに鎮静室１４を形成する際の加工作業が容易化される。
【００１９】
円筒体大径部１１ａの小径部１１ｂとの接続部と開口１１ｃとの間で延在する部位と円柱状凹部９の周壁との間の環状隙間Ｓが０．５ｍｍ以下なので、環状隙間Ｓが形成するバイパス流路の断面積は、円筒体１１の内部に形成された流路の断面積に比べて遥かに小さく、バイパス流路の流動抵抗は筒体１１の内部に形成された流路の流動抵抗に比べて遥かに大きいので、潤滑油分離室１３へ流入した混合流体は、環状隙間Ｓが形成するバイパス流路へは流れない。この結果、潤滑油分離室１３へ流入した流体が、潤滑油分離室内１３で旋回することなく、環状隙間Ｓが形成するバイパス流路を通って円柱状凹部９の流出口９ｂへ到達し、吐出口１０を通って圧縮機Ａから吐出する事態の発生が防止され、前記バイパス流路を介する圧縮機Ａからの混合流体の吐出により遠心分離装置８の機能が低下する事態の発生が防止される。
【００２０】
円筒体大径部１１ａの、小径部１１ｂとの接続部と開口１１ｃとの間で延在する部位を、円柱状凹部９に圧入しても良い。
小径部１１ｂとの接続部と開口１１ｃとの間で延在する部位を、円柱状凹部９に圧入すれば、環状隙間Ｓが無くなるので、潤滑油分離室１３へ流入した流体が、潤滑油分離室内１３で旋回することなく、環状隙間Ｓが形成するバイパス流路を通って円柱状凹部９の流出口９ｂへ到達し、吐出口１０を通って圧縮機Ａから吐出する事態の発生が完全に防止され、前記バイパス流路を介する圧縮機Ａからの混合流体の吐出により遠心分離装置８の機能が低下する事態の発生が完全に防止される。
【００２１】
円筒体大径部１１ａの、小径部１１ｂとの接続部と開口１１ｃとの間で延在する部位を、円柱状凹部９の周壁に螺合させても良い。
小径部１１ｂとの接続部と開口１１ｃとの間で延在する部位と円柱状凹部９の周壁との螺合部の隙間が形成するバイパス流路の断面積は、円筒体１１内に形成された流路の断面積に比べて遥かに小さく、前記バイパス流路の流動抵抗は円筒体内に形成された流路の流動抵抗に比べて遥かに大きいので、潤滑油分離室１３へ流入した混合流体は、前記バイパス流路へは流れない。この結果、潤滑油分離室１３へ流入した混合流体が、潤滑油分離室１３内で旋回することなく、円筒体大径部１１ａと円柱状凹部９周壁との螺合部の隙間が形成するバイパス流路を通って円柱状凹部９の流出口９ｂへ到達し、吐出口１０を通って圧縮機Ａから吐出する事態の発生が防止され、前記バイパス流路を介する圧縮機Ａからの混合流体の吐出により遠心分離装置８の機能が低下する事態の発生が防止される。
【００２２】
円筒体１１は、樹脂製でも良く、或いは軽合金製であって大径部１１ａの閉鎖端外周面が樹脂コーティングされていても良く、或いは銅合金製でも良い。
円筒体１１が樹脂製であれば、或いは円筒体１１が軽合金製であり大径部１１ａの閉鎖端外周面が樹脂コーティングされていれば、或いは円筒体１１が銅合金製であれば、円筒体１１が軽量化される。また、円筒体大径部１１ａの閉鎖端を円柱状凹部９の開放端に圧入固定すると大径部１１ａの閉鎖端部外周面が円柱状凹部９の周壁に密着して両者の当接部をシールする。この結果、Ｏリング１２を配設することなく、円柱状凹部９の開放端が円筒体大径部１１ａの閉鎖端によって閉鎖される。
【００２３】
円筒体１１は軽合金製でも良い。軽合金製の円筒体１１は軽く、加工し易く、樹脂よりも耐熱性が高い。アルミニウム合金等の硬度の低い軽合金を使用すれば、円筒体大径部１１ａの閉鎖端を円柱状凹部９の開放端に圧入固定すると、大径部１１ａの閉鎖端部外周面が円柱状凹部９の周壁に密着して両者の当接部をシールする。この結果、Ｏリング１２を配設することなく、円柱状凹部９の開放端が閉鎖される。
【００２４】
冷媒ガスが炭酸ガスである場合には、エラストマー製のＯリング１２では透過漏れや発泡割れが発生する可能性があるが、円筒体１１を樹脂製とし、或いは円筒体１１を軽合金製とし大径部１１ａの閉鎖端外周面を樹脂コーティングし、或いは円筒体１１を銅合金製とし、或いは軽金属製とすれば、上記不具合を回避することができる。
【００２５】
鎮静室１４の端部を弁板３により閉鎖しても良い。
【００２６】
【発明の効果】
以上説明したごとく、本発明に係る圧縮機においては、分離装置の筒体はハウジングに形成された柱状凹部に装着されるが、圧縮機から流体を導出する配管は、柱状凹部周壁の流出口に連通する吐出口に装着されるので、配管は分離装置の筒体と干渉しない。従って、圧縮機から流体を導出する配管と分離装置の筒体との干渉に起因する不具合は発生しない。
【図面の簡単な説明】
【図１】本発明の実施例に係る圧縮機の部分側断面図であり、図２のＩ−Ｉ矢視図である。
【図２】図１のＩＩ−ＩＩ矢視図である。
【図３】図２のＩＩＩ−ＩＩＩ矢視図である。
【符号の説明】
【符号の説明】
Ａ圧縮機
１圧縮機構
２ハウジング
２ａフロントハウジング
２ｂシリンダヘッド
８潤滑油分離装置
９円柱状凹部
９ａ流入口
９ｂ流出口
１１円筒体
１１ａ大径部
１１ｂ小径部
１１ｃ開口
１４鎮静室[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a compressor including a lubricating oil separation device.
[0002]
[Prior art]
A compressor including a compression mechanism that sucks and compresses lubricating oil together with a fluid, a housing that houses the compression mechanism, and a centrifugal separator that separates the lubricating oil from the fluid discharged from the compression mechanism, the centrifugal separator having a housing A columnar recess having one end opened to the atmosphere, an inflow port formed in the peripheral wall of the columnar recess, and a cylindrical body formed of a large diameter portion and a small diameter portion and inserted into the columnar recess. The inflow port of the recess communicates with the compression mechanism, the cylindrical large diameter portion is fixed near the open end of the columnar recess, and the cylindrical small diameter portion forms an annular lubricating oil separation chamber between the columnar recess peripheral wall and lubricates Patent Document 1 discloses a compressor in which an oil separation chamber communicates with an inflow port of a columnar recess, and an end of a pipe for drawing fluid from the compressor is inserted and fixed to an open end of the columnar recess.
[0003]
[Patent Document 1]
JP 2001-295767 A
[0004]
[Problems to be solved by the invention]
In the compressor of Patent Document 1, the pipe end inserted into the open end of the columnar recess interferes with the large-diameter portion of the cylinder, causing damage to the cylinder or hindering fixing of the pipe end. There was a problem.
The present invention has been made in view of the above problems, and includes a compression mechanism that sucks and compresses lubricating oil together with a fluid, a housing that houses the compression mechanism, and a centrifugal separator that separates the lubricating oil from the fluid discharged from the compression mechanism. An object of the present invention is to provide a compressor that does not cause interference between a pipe for leading a fluid from the compressor and a cylinder of a centrifugal separator.
[0005]
[Means for Solving the Problems]
In order to solve the above problems, in the present invention, a compression mechanism that sucks and compresses lubricating oil together with a fluid, a housing that houses the compression mechanism, and a centrifugal separator that separates the lubricating oil from the fluid discharged from the compression mechanism. The centrifugal separator includes a columnar recess formed in the housing and having one end open to the atmosphere, an inflow port formed in a peripheral wall of the columnar recess, a peripheral wall of the columnar recess, and more than the inflow port. The outlet formed at a position approaching the open end of the columnar recess, the large diameter portion and the small diameter portion, the end of the large diameter portion is closed, and spaced apart from the connecting portion with the small diameter portion in the longitudinal direction And an opening formed in the peripheral wall of the large-diameter portion and a cylindrical body inserted into the columnar recess, the inlet of the columnar recess communicates with the compression mechanism, and the outlet of the columnar recess is a discharge port formed in the housing The closed end of the large-diameter cylinder The cylindrical recess is fixed to the open end of the columnar recess and the open end is closed, the opening of the cylindrical large-diameter portion peripheral wall communicates with the outlet of the columnar recess, and the cylindrical small-diameter portion is an annular lubricating oil between the columnar recess peripheral wall There is provided a compressor characterized in that a separation chamber is formed, and the lubricant separation chamber communicates with an inlet of a columnar recess.
In the compressor according to the present invention, the fluid discharged from the compression mechanism and flowing into the lubricating oil separation chamber from the inlet of the columnar recess becomes a swirling flow in the annular lubricating oil separation chamber. Lubricating oil is separated from the fluid by centrifugal force and adheres to the peripheral wall of the columnar recess. The fluid from which the lubricating oil is separated flows into the small diameter portion of the cylinder, the opening formed in the peripheral wall of the large diameter portion of the cylinder, the outlet of the columnar recess that communicates with the opening, and the discharge outlet that communicates with the outlet And discharged from the compressor. The lubricating oil separated from the fluid flows along the peripheral wall of the columnar recess and flows to the bottom of the columnar recess.
In the compressor according to the present invention, the cylinder of the separation device is attached to the columnar recess formed in the housing, but the pipe for leading the fluid from the compressor is connected to the discharge port communicating with the outlet of the peripheral wall of the columnar recess. Since it is mounted, the piping does not interfere with the cylinder of the separation device. Therefore, the malfunction which originates in interference with piping and the cylinder of a separation device does not generate | occur | produce.
[0006]
In a preferred aspect of the present invention, the compressor includes a sedation chamber extending from the bottom of the columnar recess in parallel to the main axis of the compression mechanism, and the end of the sedation chamber is closed by a valve plate or a gasket.
The lubricating oil that has flowed to the bottom of the columnar recess flows into the sedation chamber. When the lubricating oil flows into the sedation chamber, the oil level of the lubricating oil at the bottom of the columnar recess is prevented from rising, and the separated lubricating oil is wound up by the fluid flowing into the small diameter portion of the cylindrical body and entrained by the fluid from the compressor. Occurrence of an outflow situation is prevented.
By extending the sedation chamber to the valve plate or gasket that forms the end of the compression mechanism, the volume of the sedation chamber can be increased and the formation of the sedation chamber is facilitated.
[0007]
In the preferable aspect of this invention, the site | part extended between the connection part with the small diameter part of a cylindrical body large diameter part and a surrounding wall opening is press-fit in the columnar recessed part.
The fluid flowing into the lubricating oil separation chamber is swirled in the lubricating oil separation chamber by press-fitting a portion extending between the connecting portion of the cylindrical large diameter portion with the small diameter portion and the peripheral wall opening into the columnar recess. Without passing through the bypass channel formed by the annular gap between the cylindrical large-diameter portion and the peripheral wall of the columnar recess, reaching the outlet of the columnar recess and preventing the occurrence of discharge from the compressor. Generation | occurrence | production of the situation where the function of a centrifugal separator falls by discharge of the fluid from the compressor via a path | route is prevented.
[0008]
In a preferred aspect of the present invention, the portion extending between the connecting portion of the cylindrical large-diameter portion and the small-diameter portion and the opening of the peripheral wall faces the peripheral wall of the columnar recess with an annular gap of 0.5 mm or less. Yes.
If the annular gap between the portion extending between the connecting portion with the small diameter portion of the cylindrical large diameter portion and the peripheral wall opening and the peripheral wall of the columnar recess is 0.5 mm or less, the bypass flow formed by the annular gap The cross-sectional area of the path is much smaller than the cross-sectional area of the flow path formed by the cylinder, and the flow resistance of the bypass flow path is much larger than the flow resistance of the flow path formed by the cylinder. The fluid flowing into the separation chamber does not flow into the bypass flow path. As a result, the fluid flowing into the lubricating oil separation chamber does not rotate in the lubricating oil separation chamber, and passes through the bypass channel formed by the annular gap between the cylindrical large-diameter portion and the columnar concave peripheral wall. Occurrence of a situation of reaching the outlet and discharging from the compressor is prevented, and occurrence of a situation in which the function of the centrifugal separator is lowered due to the discharge of fluid from the compressor via the bypass channel is prevented.
[0009]
In a preferred aspect of the present invention, the portion extending between the connecting portion of the cylindrical large-diameter portion and the small-diameter portion and the peripheral wall opening is screwed into the peripheral wall of the columnar recess.
The cross-sectional area of the bypass flow path formed by the gap of the threaded portion is formed when the portion extending between the connecting portion with the small diameter portion of the cylindrical body large diameter portion and the peripheral wall opening is screwed to the peripheral wall of the columnar recess. Is much smaller than the cross-sectional area of the flow path formed by the cylinder, and the flow resistance of the bypass flow path is much larger than the flow resistance of the flow path formed by the cylinder, so it flows into the lubricating oil separation chamber. The fluid does not flow into the bypass flow path. As a result, the fluid that has flowed into the lubricating oil separation chamber does not swirl in the lubricating oil separation chamber, and passes through the bypass channel formed by the gap between the threaded portion of the cylindrical large diameter portion and the columnar concave peripheral wall. The occurrence of a situation in which the centrifugal separator is lowered due to the discharge of the fluid from the compressor via the bypass flow path is prevented.
[0010]
In a preferred embodiment of the present invention, the cylinder is made of resin.
In a preferred embodiment of the present invention, the cylindrical body is made of a light alloy, and the outer peripheral surface of the closed end of the large diameter portion is coated with a resin.
In a preferred embodiment of the present invention, the cylinder is made of a copper alloy.
If the cylinder is made of resin, or if the cylinder is made of a light alloy and the outer peripheral surface of the closed end of the large diameter portion is resin-coated, or if the cylinder is made of a copper alloy, the large diameter portion of the cylinder When the closed end is press-fitted and fixed to the open end of the columnar recess, the outer peripheral surface of the closed end portion of the large diameter portion comes into close contact with the peripheral wall of the columnar recess and seals the contact portion between them. As a result, the open end of the columnar recess is closed without separately providing a seal member.
[0011]
In a preferred embodiment of the present invention, the cylinder is made of a light alloy.
The light alloy cylinder is light, easy to process, and has higher heat resistance than resin. If a light alloy with low hardness is used, when the cylindrical large-diameter portion closed end is press-fitted and fixed to the open end of the columnar recess, the outer diameter of the closed end portion of the large-diameter portion is in close contact with the peripheral wall of the columnar recess, so Seal. As a result, the open end of the columnar recess is closed without separately providing a seal member.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
A compressor according to an embodiment of the present invention will be described.
As shown in FIG. 1, the compressor A includes a swash plate type compression mechanism 1 that sucks and compresses lubricating oil together with a fluid, and a housing 2 that includes a front housing 2 a and a cylinder head 2 b and accommodates the compression mechanism 1. . The compression mechanism 1 is disposed in the front housing 2a. A cylinder head 2 b is adjacent to the compression mechanism 1 through a valve plate 3 and a gasket 4 that form an end of the compression mechanism 1. A suction chamber 5 and a discharge chamber 6 are formed in the cylinder head 2b. As shown in FIGS. 2 and 3, the suction chamber 5 communicates with a suction port 7 formed in the cylinder head 2b and is compressed through a suction hole formed in the valve plate 3 and a suction valve attached to the valve plate 3. It communicates with the mechanism 1. The discharge chamber 6 communicates with the compression mechanism 1 through a discharge hole formed in the valve plate 3 and a discharge valve attached to the valve plate 3.
[0013]
The compressor A includes a centrifugal separator 8 that separates the lubricating oil from the fluid discharged from the compression mechanism 1.
The centrifuge 8 has a cylindrical recess 9 formed in the cylinder head 2b and having one end open to the atmosphere. The cylindrical recess 9 is orthogonal to the center line X of the main shaft 1a of the compression mechanism as shown in FIG. 1, and obliquely downwards from the atmosphere open end toward the bottom as shown in FIG. Inclined. An inflow port 9a is formed in the peripheral wall of the cylindrical recess 9, and an outflow port 9b is formed in the peripheral wall of the cylindrical recess 9 and at a position closer to the open end of the cylindrical recess 9 than the inflow port 9a. The inflow port 9 a is directed in the tangential direction with respect to the peripheral wall of the cylindrical recess 9. The inflow port 9a communicates with the discharge chamber 6, and the outflow port 9b communicates with the discharge port 10 formed in the cylinder head 2b. The discharge port 10 is connected to a pipe (not shown) for leading the discharge fluid of the compression mechanism 1 from the compressor A.
[0014]
The centrifuge 8 has a large diameter portion 11a and a small diameter portion 11b that is integrally formed with the large diameter portion 11a and extends concentrically with the large diameter portion 11a, and a cylinder in which the end of the large diameter portion 11a is closed. It has a body 11. An opening 11c is formed in the peripheral wall of the large-diameter portion 11a with a distance in the longitudinal direction from the connecting portion with the small-diameter portion 11b. The cylindrical body 11 is inserted into the cylindrical recess 9 with the open end of the small diameter portion 11b directed obliquely downward. The closed end of the cylindrical large-diameter portion 11 a is screwed and fixed to the open end of the columnar recess 9 and closes the open end of the columnar recess 9 via the O-ring 12. The opening 11c in the peripheral wall of the cylindrical large diameter portion 11a faces and communicates with the outlet 9b of the columnar recess 9. A portion extending between the connection portion between the cylindrical large-diameter portion 11a and the small-diameter portion 11b and the opening 11c faces the peripheral wall of the cylindrical recess 9 with an annular gap S of 0.5 mm or less. An annular lubricating oil separation chamber 13 is formed between the cylindrical small diameter portion 11 b and the peripheral wall of the columnar recess 9. The lubricating oil separation chamber 13 communicates with the inlet 9a of the columnar recess 9 and communicates with the open end of the cylindrical small diameter portion 11b.
[0015]
The compressor A includes a sedation chamber 14 formed in the cylinder head 2b and extending in parallel with the center line X of the main shaft 1a from the bottom of the cylindrical recess 9. The end of the sedation chamber 14 is closed by the gasket 4. The sedation chamber 14 communicates with a compression mechanism accommodation space formed in the front housing 2a via a communication passage 15 formed in the cylinder head 2b and a throttle valve 16 disposed in the middle of the communication passage 15. ing.
[0016]
In the compressor A according to the present invention, the mixed fluid of the refrigerant gas and the lubricant mist sucked into the compression mechanism 1 through the suction port 7 and the suction chamber 5 with the rotation of the main shaft 1a is compressed by the compression mechanism 1. And is discharged from the compression mechanism 1 to the discharge chamber 6 and further flows into the lubricating oil separation chamber 13 through the inlet 9 a of the cylindrical recess 9. The mixed fluid that has flowed in the tangential direction with respect to the peripheral wall of the cylindrical recess 9 forms a swirling flow in the annular lubricating oil separation chamber 13. The lubricating oil is separated from the refrigerant gas by centrifugal force. The separated lubricating oil adheres to the peripheral wall of the cylindrical recess 9, flows along the peripheral wall to the bottom of the cylindrical recess 9, and flows into the calming chamber 14 from the bottom of the cylindrical recess 9. Lubricating oil accumulated in the bottom of the cylindrical recess 9 and the calming chamber 14 passes through the communication passage 15 and the throttle valve 16 and is returned to the compression mechanism accommodation space formed in the front housing 2a. The refrigerant gas from which the lubricating oil has been separated flows into the cylindrical body 11 from the open end of the cylindrical small-diameter portion 11b, and an opening 11c formed in the peripheral wall of the cylindrical large-diameter portion 11a, and a cylindrical recess that communicates with the opening 11c. 9 is discharged from the compressor A through the outlet 9b and the discharge port 10 communicating with the outlet 9b. The refrigerant gas discharged from the compressor A is supplied to the air conditioner through a pipe (not shown) attached to the discharge port 10.
[0017]
In the compressor A, the cylindrical body 11 of the centrifugal separator 8 is mounted in a columnar recess 9 formed in the cylinder head 2b that is a part of the housing 2, but the refrigerant gas is led out from the compressor A (not shown). Since the pipe is attached to the discharge port 10 that communicates with the outlet 9 b of the circumferential wall of the cylindrical recess 9, the pipe does not interfere with the cylinder 11 of the centrifuge 8. Therefore, the trouble resulting from the interference between the pipe for leading the refrigerant gas from the compressor A and the cylinder 11 of the centrifugal separator 8 does not occur.
[0018]
When the lubricating oil that has flowed to the bottom of the cylindrical recess 9 flows into the sedation chamber 14, the oil level of the lubricating oil that has accumulated at the bottom of the cylindrical recess 9 is prevented from rising, and the separated lubricating oil has a small cylindrical portion 11b. Occurrence of a situation in which the air is taken up by the refrigerant gas flowing into the open end of the gas and is taken along by the refrigerant gas and out of the compressor A is prevented. The volume of the sedation chamber 14 can be increased by extending the sedation chamber 14 to the gasket 4 that forms the end of the compression mechanism 1 parallel to the center line X of the main shaft 1a. The processing operation when forming 14 is facilitated.
[0019]
Since the annular gap S between the portion extending between the connecting portion of the cylindrical large-diameter portion 11a and the small-diameter portion 11b and the opening 11c and the peripheral wall of the cylindrical recess 9 is 0.5 mm or less, the annular gap S is The cross-sectional area of the bypass flow path to be formed is much smaller than the cross-sectional area of the flow path formed inside the cylindrical body 11, and the flow resistance of the bypass flow path is that of the flow path formed inside the cylindrical body 11. Since it is much larger than the flow resistance, the mixed fluid flowing into the lubricating oil separation chamber 13 does not flow to the bypass flow path formed by the annular gap S. As a result, the fluid that has flowed into the lubricating oil separation chamber 13 reaches the outlet 9b of the cylindrical recess 9 through the bypass channel formed by the annular gap S without swirling in the lubricating oil separation chamber 13, and discharges. Occurrence of a situation where the compressor A is discharged through the outlet 10 is prevented, and occurrence of a situation where the function of the centrifugal separator 8 is deteriorated due to the discharge of the mixed fluid from the compressor A via the bypass channel is prevented. .
[0020]
You may press-fit the site | part extended between the connection part with the small diameter part 11b and the opening 11c of the cylindrical large diameter part 11a in the column-shaped recessed part 9. FIG.
If a portion extending between the connection portion with the small diameter portion 11b and the opening 11c is press-fitted into the cylindrical recess 9, the annular gap S is eliminated, so that the fluid flowing into the lubricating oil separation chamber 13 is separated by the lubricating oil separation. The occurrence of the situation of reaching the outlet 9b of the cylindrical recess 9 through the bypass flow path formed by the annular gap S and discharging from the compressor A through the discharge port 10 without completely turning in the room 13 occurs. The occurrence of a situation in which the function of the centrifugal separator 8 is lowered due to the discharge of the mixed fluid from the compressor A through the bypass flow path is completely prevented.
[0021]
You may screw the site | part extended between the connection part with the small diameter part 11b and the opening 11c of the cylindrical large diameter part 11a with the surrounding wall of the column-shaped recessed part 9. FIG.
The cross-sectional area of the bypass channel formed by the gap between the portion extending between the connecting portion with the small diameter portion 11b and the opening 11c and the peripheral wall of the cylindrical recess 9 is formed in the cylindrical body 11. Since the flow resistance of the bypass flow path is much smaller than the flow resistance of the flow path formed in the cylindrical body, the mixed fluid flowing into the lubricating oil separation chamber 13 is much smaller than the cross-sectional area of the flow path. Does not flow to the bypass flow path. As a result, the mixed fluid that has flowed into the lubricating oil separation chamber 13 does not swirl within the lubricating oil separation chamber 13, and a bypass is formed in which the gap between the threaded portion of the cylindrical large-diameter portion 11 a and the cylindrical recess 9 peripheral wall is formed. Occurrence of a situation of reaching the outlet 9b of the cylindrical recess 9 through the flow path and discharging from the compressor A through the discharge port 10 is prevented, and the mixed fluid from the compressor A through the bypass flow path is prevented. Generation | occurrence | production of the situation where the function of the centrifugal separator 8 falls by discharge is prevented.
[0022]
The cylindrical body 11 may be made of resin, or may be made of a light alloy, and the outer peripheral surface of the closed end of the large diameter portion 11a may be resin-coated, or may be made of a copper alloy.
If the cylindrical body 11 is made of resin, or if the cylindrical body 11 is made of a light alloy and the outer peripheral surface of the closed end of the large-diameter portion 11a is resin-coated, or if the cylindrical body 11 is made of a copper alloy, the cylinder The body 11 is reduced in weight. Further, when the closed end of the cylindrical large-diameter portion 11a is press-fitted and fixed to the open end of the cylindrical concave portion 9, the outer peripheral surface of the closed end portion of the large-diameter portion 11a is brought into close contact with the peripheral wall of the cylindrical concave portion 9 so Seal. As a result, the open end of the columnar recess 9 is closed by the closed end of the cylindrical large-diameter portion 11a without providing the O-ring 12.
[0023]
The cylindrical body 11 may be made of a light alloy. The light alloy cylindrical body 11 is light and easy to process, and has higher heat resistance than resin. If a light alloy with low hardness such as an aluminum alloy is used, when the closed end of the cylindrical large-diameter portion 11a is press-fitted and fixed to the open end of the cylindrical concave portion 9, the outer peripheral surface of the closed end portion of the large-diameter portion 11a becomes a cylindrical concave portion. The abutting part of both is sealed in close contact with the peripheral wall of 9. As a result, the open end of the cylindrical recess 9 is closed without providing the O-ring 12.
[0024]
When the refrigerant gas is carbon dioxide gas, there is a possibility that permeation leakage or foam cracking may occur in the elastomeric O-ring 12. However, the cylindrical body 11 is made of resin or the cylindrical body 11 is made of a light alloy. If the outer peripheral surface of the closed end of the diameter portion 11a is resin-coated, or the cylindrical body 11 is made of a copper alloy or a light metal, the above problem can be avoided.
[0025]
The end of the sedation chamber 14 may be closed by the valve plate 3.
[0026]
【The invention's effect】
As described above, in the compressor according to the present invention, the cylinder of the separation device is attached to the columnar recess formed in the housing, but the pipe for leading the fluid from the compressor is connected to the outlet of the peripheral wall of the columnar recess. Since it is attached to the communicating discharge port, the pipe does not interfere with the cylinder of the separation device. Therefore, the malfunction resulting from interference with the piping which guides the fluid from a compressor, and the cylinder of a separation device does not occur.
[Brief description of the drawings]
FIG. 1 is a partial side sectional view of a compressor according to an embodiment of the present invention, and is a view taken in the direction of arrows II in FIG.
FIG. 2 is a view taken in the direction of arrows II-II in FIG.
FIG. 3 is a view taken in the direction of arrows III-III in FIG. 2;
[Explanation of symbols]
[Explanation of symbols]
A Compressor 1 Compression mechanism 2 Housing 2a Front housing 2b Cylinder head 8 Lubricating oil separator 9 Cylindrical recess 9a Inlet 9b Outlet 11 Cylindrical body 11a Large diameter part 11b Small diameter part 11c Opening 14 Sedation chamber

Claims

A compressor comprising a compression mechanism that sucks and compresses lubricating oil together with a fluid, a housing that houses the compression mechanism, and a centrifugal separator that separates the lubricating oil from the fluid discharged from the compression mechanism, the centrifugal separator comprising a housing A columnar recess having one end open to the atmosphere, an inflow port formed in the peripheral wall of the columnar recess, and a position closer to the open end of the columnar recess than the inflow port on the peripheral wall of the columnar recess The outlet has a large-diameter portion and a small-diameter portion, the end of the large-diameter portion is closed, and an opening is formed in the peripheral wall of the large-diameter portion at a distance from the connecting portion with the small-diameter portion in the longitudinal direction. A cylindrical body inserted into the columnar recess, the inlet of the columnar recess communicates with the compression mechanism, the outlet of the columnar recess communicates with the discharge port formed in the housing, and the closed end of the cylindrical large-diameter portion is columnar Fixed to the open end of the recess and the open end Closed, the opening of the cylindrical large-diameter portion peripheral wall communicates with the outlet of the columnar recess, the cylindrical small-diameter portion forms an annular lubricating oil separation chamber with the columnar concave peripheral wall, and the lubricating oil separation chamber is a columnar concave A compressor characterized in that it communicates with an inflow port.

The sedation chamber is formed in the housing and extends from the bottom of the columnar recess in parallel to the main axis of the compression mechanism, and the end of the sedation chamber is closed by a valve plate or a gasket. Compressor.

3. The compressor according to claim 1, wherein a portion extending between the connecting portion of the cylindrical large-diameter portion and the small-diameter portion and the peripheral wall opening is press-fitted into the columnar concave portion.

The portion extending between the connection portion between the large-diameter portion of the cylindrical body and the small-diameter portion and the opening of the peripheral wall faces the peripheral wall of the columnar concave portion with an annular gap of 0.5 mm or less. The compressor according to 1 or 2.

3. The compressor according to claim 1, wherein a portion extending between a connection portion between the cylindrical large-diameter portion and the small-diameter portion and the peripheral wall opening is screwed into the peripheral wall of the columnar recess.

The compressor according to any one of claims 1 to 5, wherein the cylindrical body is made of resin.

The compressor according to any one of claims 1 to 5, wherein the cylindrical body is made of a light alloy, and the outer peripheral surface of the closed end of the large diameter portion is resin-coated.

The compressor according to any one of claims 1 to 5, wherein the cylinder is made of a copper alloy.

The compressor according to any one of claims 1 to 5, wherein the cylinder is made of a light alloy.