JP4041781B2 - Steel material with excellent corrosion resistance - Google Patents

Steel material with excellent corrosion resistance Download PDF

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JP4041781B2
JP4041781B2 JP2003292004A JP2003292004A JP4041781B2 JP 4041781 B2 JP4041781 B2 JP 4041781B2 JP 2003292004 A JP2003292004 A JP 2003292004A JP 2003292004 A JP2003292004 A JP 2003292004A JP 4041781 B2 JP4041781 B2 JP 4041781B2
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文雄 湯瀬
龍哉 安永
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Kobe Steel Ltd
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Description

本発明は、耐食性に優れた鋼材に関する技術分野に属するものである。   The present invention belongs to the technical field related to steel materials having excellent corrosion resistance.

腐食環境で使用される鋼は、めっき、塗装、溶射、電気防食などの対策のいずれかがなされることが一般的である。しかしながら、めっき、塗装、溶射などの表面皮膜には必ず何らかの微細欠陥があり、その部分の腐食が進行すると局部的に反応が大きく進行し、信頼性の面で必ずしも安全でない場合も多い。また、電気防食などは経済性の問題はいうに及ばず、装置の信頼性や設定条件を誤るとかえって腐食を進行させることもあり、完全なものではない。   In general, steel used in a corrosive environment is subjected to any of measures such as plating, painting, thermal spraying, and anticorrosion. However, surface coatings such as plating, painting, and thermal spraying always have some fine defects, and when the corrosion progresses in that part, the reaction proceeds locally and is often not always safe in terms of reliability. In addition, the anticorrosion is not a complete problem because it goes without saying that the problem is economical, and if the reliability and setting conditions of the apparatus are wrong, corrosion may be caused.

近年、信頼性の向上や、製造・施工工程の簡素化、メンテナンスフリー化、経済的な要請、省資源等の観点から、鋼素地の耐食性向上を目的としたCr含有鋼やステンレス鋼の使用が増大している。しかしながら、素材コストの上昇や溶接性、機械的特性、経済性等を考慮した場合に耐食性を満足する素材が使用できず、これらは抜本的な対策とならない場合が多い。   In recent years, the use of Cr-containing steels and stainless steels for the purpose of improving the corrosion resistance of steel bodies from the viewpoint of improving reliability, simplifying manufacturing and construction processes, making maintenance-free, economically demanding, saving resources, etc. It is increasing. However, in consideration of an increase in material cost, weldability, mechanical characteristics, economy, etc., materials that satisfy corrosion resistance cannot be used, and these are often not a drastic measure.

鋼素地の耐食性向上を目的とした鋼材として鋼にCr,Cu,Ni,P等の化学成分を適量添加した耐候性鋼材があり、この耐候性鋼材としてJISに溶接構造用耐候性熱間圧延鋼材(SMA:JIS G 3114)と高耐候性圧延鋼材(SPA:JIS G 3125)の二種が規定されている。耐候性鋼は、鋼材表面に生成した緻密な安定錆層により永続的な腐食の進行を遮るといった鋼であり、内陸地方などマイルドな腐食環境等では使用実績がある。   As a steel material for improving the corrosion resistance of the steel substrate, there is a weather-resistant steel material in which an appropriate amount of chemical components such as Cr, Cu, Ni, and P is added to the steel. As this weather-resistant steel material, JIS has a weather-resistant hot-rolled steel material for welded structures. Two types are specified: (SMA: JIS G 3114) and high weatherability rolled steel (SPA: JIS G 3125). Weatherproof steel is steel that blocks the progress of permanent corrosion by a dense stable rust layer formed on the surface of the steel material, and has been used in mild corrosive environments such as inland areas.

従来の耐食性向上手段の中、表面処理については局部的腐食進行による信頼性の面で問題があり、電気防食などは装置や条件の問題、経済性の問題があり、Cr含有鋼やステンレス鋼は溶接性、機械的特性や素材コストの上昇や経済性を考慮した場合に耐食性を満足する素材が使用できず、抜本的な対策とならない場合が多い。   Among the conventional means for improving corrosion resistance, surface treatment has problems in terms of reliability due to the progress of local corrosion, electrocorrosion etc. has problems of equipment and conditions, and economic problems. Cr-containing steel and stainless steel are In consideration of weldability, mechanical properties, material cost increase, and economic efficiency, it is often impossible to use a material that satisfies corrosion resistance, which is not a drastic measure.

耐候性鋼においては、安定な錆層を生成するまでには約10年以上もの長期間を要し、実用上は初期の腐食及びそれに伴う赤錆の流出などが問題になっている。高温多湿な気候である日本では特にその傾向が強い。耐候性鋼を裸使用する際の錆安定化までの錆汁による周囲構造物の汚染などを防止する目的で、錆安定化処理が一般的に行われている。ただし、この方法も錆汁を防ぐのみで裸使用と同様、塩分が多く飛来する環境では緻密な錆層の生成が阻害され、期待した効果が得られないといった問題がある。   In weathering steel, a long period of about 10 years or more is required until a stable rust layer is formed, and in practical use, initial corrosion and accompanying outflow of red rust are problematic. This tendency is particularly strong in Japan, which has a hot and humid climate. Rust stabilization treatment is generally performed for the purpose of preventing contamination of surrounding structures by rust juice until rust stabilization when using weatherproof steel bare. However, this method also has a problem that the formation of a dense rust layer is inhibited and the expected effect cannot be obtained in an environment where a lot of salt comes in just like preventing bare rust soup.

このような問題点を解決する手段も従来から提案されている。例えば、特公昭53-22530号公報、特公昭56-33991号公報、特公昭58-39915号公報、特公昭58-17833号公報、特開平02-133480 号公報、特公平06-21273号公報等では、耐候性鋼の表面に樹脂を塗装することにより、外部環境からの飛来塩分の侵入を防ぎ、安定錆の生成を促進する方法が提案されている。上記特開平02-133480 号公報には、鱗片状結晶構造のFe3O4 、燐酸、ブチラール樹脂及び残部が溶剤である安定錆の生成を促進する表面処理液が開示されている。上記特公平06-21273号には、P,Cu,Cr,Ni,Si及びMoの化合物の1種以上、Fe2O3 、Fe3O4 、燐酸、ビスフェノール系エポキシ樹脂及び残部が溶剤と塗料補助剤である塗装液を塗布する錆安定化表面処理方法が開示してある。 Means for solving such problems have been proposed. For example, JP-B 53-22530, JP-B 56-33991, JP-B 58-39915, JP-B 58-17833, JP-A 02-133480, JP-B 06-21273, etc. Then, a method has been proposed in which a resin is coated on the surface of weathering steel to prevent the invasion of incoming salt from the external environment and promote the generation of stable rust. JP-A No. 02-133480 discloses a surface treatment solution that promotes the formation of stable rust with a scaly crystal structure of Fe 3 O 4 , phosphoric acid, butyral resin and the balance being a solvent. In the above Japanese Patent Publication No. 06-21273, one or more compounds of P, Cu, Cr, Ni, Si and Mo, Fe 2 O 3 , Fe 3 O 4 , phosphoric acid, bisphenol-based epoxy resin and the balance are solvent and paint. A rust-stabilized surface treatment method for applying a coating liquid as an auxiliary agent is disclosed.

しかし、これらの方法はいずれも鋼材そのものを改善したものではなく、良い錆の生成を促進するには問題がある。即ち、樹脂塗装は、通常、微小な欠陥を有しており、その欠陥箇所においては塗膜の効果を期待できない。更には、塗膜欠陥部での腐食の進行は塗膜−素地界面での隙間腐食を引き起こすこととなり、安定錆層が生成する以前に塗膜自体の剥離、脱落を招くこともある。従って、塩分の飛来がさけられないような厳しい環境においての耐候性鋼の使用は制限を受けることとなり、大きな問題となっている。   However, none of these methods improve the steel material itself, and there is a problem in promoting the generation of good rust. That is, the resin coating usually has a minute defect, and the effect of the coating film cannot be expected at the defective portion. Furthermore, the progress of the corrosion at the coating film defect part causes crevice corrosion at the coating film-substrate interface, and the coating film itself may be peeled off or dropped before the stable rust layer is formed. Therefore, the use of weathering steel in a severe environment where salt content cannot be avoided is limited, which is a serious problem.

鋼材そのものを改善したものとして、特開平10−330881号公報(特許文献1)や特開平11−71632号公報(特許文献2)に記載のものがある。前者の特開平10−330881号公報に記載のものは、Crフリー、Cu,Ni,Ti等の添加により、優れた耐候性が得られるというものである。しかし、機械的特性・溶接性・コストを勘案して合金添加量が制限され、それにより耐候性の向上が制限され、厳しい環境では耐候性が充分でないという問題点がある。後者の特開平11−71632号公報に記載のものは、Crフリー、Cu,Ni,Ti等の添加、さらに炭素当量特定により、耐候性を得つつ溶接性を確保する範囲を規定している。しかし、機械的特性・溶接性・コストを勘案して合金添加量を制限した結果、十分な耐食性が得られない。
特開平10−330881号公報 特開平11−71632号公報
As an improvement of the steel material itself, there are those described in JP-A-10-330881 (Patent Document 1) and JP-A-11-71632 (Patent Document 2). The former described in JP-A-10-330881 is that excellent weather resistance can be obtained by adding Cr-free, Cu, Ni, Ti or the like. However, the amount of alloy addition is limited in consideration of mechanical properties, weldability, and cost, which limits the improvement in weather resistance, and there is a problem that the weather resistance is not sufficient in a severe environment. The latter described in JP-A-11-71632 defines a range in which weldability is ensured while obtaining weather resistance by adding Cr-free, Cu, Ni, Ti, etc., and specifying a carbon equivalent. However, sufficient corrosion resistance cannot be obtained as a result of limiting the amount of alloy addition in consideration of mechanical properties, weldability, and cost.
JP-A-10-330881 Japanese Patent Laid-Open No. 11-71632

鉄の耐食性向上のため、Cr,Cu,Niなどの耐食性向上元素の添加が常用されている。これらの元素は、一般的に、添加量が多いほど高い耐食性が得られるが、添加量が多くなるにつれて、機械的特性、溶接性の低下をきたすことが多く、更に、素材コストも高くなるため、元素添加量をなるべく低く抑えることが望ましい。   In order to improve the corrosion resistance of iron, the addition of elements for improving corrosion resistance such as Cr, Cu and Ni is commonly used. In general, the higher the added amount, the higher the corrosion resistance of these elements. However, as the added amount increases, mechanical properties and weldability often decrease, and the material cost also increases. It is desirable to keep the element addition amount as low as possible.

このように、耐食性の向上と鋼材特性やコストパフォーマンスの向上とは二律背反であり、両者を十分に満足するべく多くの検討が実施されているが、どこかのバランス点で妥協せざえるをえない。   In this way, improving corrosion resistance and improving steel properties and cost performance are trade-offs, and many studies have been conducted to fully satisfy the two, but there is a compromise between some balance points. Absent.

本発明はこのような事情に着目してなされたものであって、その目的は、耐食性向上元素の過剰な添加による機械的特性および溶接性の低下をきたすことなく、優れた耐食性を有することができる鋼材を提供しようとするものである。   The present invention has been made paying attention to such circumstances, and its purpose is to have excellent corrosion resistance without causing deterioration of mechanical properties and weldability due to excessive addition of an element for improving corrosion resistance. It is intended to provide a steel material that can be used.

本発明者らは、上記目的を達成するため、鋭意研究を行なった結果、本発明を完成するに至った。本発明によれば上記目的を達成することができる。   In order to achieve the above-mentioned object, the present inventors have conducted intensive studies and have completed the present invention. According to the present invention, the above object can be achieved.

このようにして完成され上記目的を達成することができた本発明は、耐食性に優れた鋼材に係わり、特許請求の範囲の請求項記載の耐食性に優れた鋼材(発明に係る耐食性に優れた鋼材)であり、それは次のような構成としたものである。 The present invention thus completed and capable of achieving the above object relates to a steel material having excellent corrosion resistance, and is a steel material having excellent corrosion resistance according to claim 1 (excellent corrosion resistance according to the present invention). It has the following structure.

即ち、本発明に係る耐食性に優れた鋼材は、C:0.20質量%以下(0%を含まず。)、Si:0.10〜1.0質量%、Mn:2.5質量%以下(0%を含まず。)、Al:0.03〜0.50質量%、Zn:0.0001〜3質量%、Cr:0.2質量%以下(0%を含まず。)、Cu:0.05〜3.0質量%、Ni:0.05〜6.0質量%、Ti:0.01〜1.0質量%を含有し、残部が鉄および不可避的不純物からなる耐食性に優れた鋼材である That is, the steel material excellent in corrosion resistance according to the present invention is C: 0.20 mass% or less (excluding 0%), Si: 0.10 to 1.0 mass%, Mn: 2.5 mass% or less. (Excluding 0%), Al: 0.03-0.50 mass%, Zn: 0.0001-3 mass%, Cr: 0.2 mass% or less (excluding 0%), Cu: 0.05 to 3.0% by mass, Ni: 0.05 to 6.0% by mass, Ti: 0.01 to 1.0% by mass, the balance being excellent in corrosion resistance consisting of iron and inevitable impurities It is a steel material .

本発明に係る耐食性に優れた鋼材によれば、耐食性向上元素の過剰な添加による機械的特性および溶接性の低下をきたすことなく、優れた耐食性を有することができる。   The steel material excellent in corrosion resistance according to the present invention can have excellent corrosion resistance without causing deterioration of mechanical properties and weldability due to excessive addition of an element for improving corrosion resistance.

本発明は、耐食性に優れた鋼材に係わり、基本的には、耐食性向上の効果があるCr,Cu,Ni鋼材全体としては少量濃度に抑え、耐食性に寄与する表面にCr,Cu,Ni濃化させて、その表面に多量濃度とさせるものである。 The present invention relates to a steel material excellent in corrosion resistance. Basically, Cr, Cu, Ni having an effect of improving corrosion resistance is suppressed to a small concentration as a whole steel material, and Cr, Cu, Ni is added to the surface contributing to corrosion resistance. It is concentrated to give a large concentration on the surface.

上記のことは、ZnをCr,Cu,Ni複合添加することにより達成できる。Znは電気化学的に卑で鉄に広い組成範囲で固溶するので、腐食環境中へのFeの溶解を促進させる作用がある。これは一時的に鋼材の耐食性が低下することを意味するが、腐食初期にZnとFeが優先溶解することにより、鋼材表面にCr,Cu,Ni取り残される形で濃化し、鋼材表面でのCr,Cu,Ni濃度が高くなる。 The above may be achieved by the combined addition of Zn Cr, Cu, and Ni. Zn is electrochemically base and is solid-dissolved in a wide composition range in iron, and therefore has an effect of promoting the dissolution of Fe in a corrosive environment. This means that the corrosion resistance of the steel material is temporarily reduced. However, Zn and Fe preferentially dissolve in the early stage of corrosion, so that Cr, Cu, and Ni are left behind on the steel material surface. The concentration of Cr, Cu, Ni increases.

即ち、本発明に係る耐食性に優れた鋼材は、Znを含有し、更にCr:0.2質量%(重量%)以下、Cu:0.05〜3.0質量%、Ni:0.05〜6.0質量%(以下、%ともいう)含有するようにしているこのようにCr,Cu,Ni添加量は少なく、鋼材全体としては濃度が低いが、腐食初期にZnとFeが優先溶解することにより、鋼材表面にCr,Cu,Ni取り残される形で濃化し、鋼材表面でのCr,Cu,Ni濃度が高くなる。 That is, the steel material excellent in corrosion resistance according to the present invention contains Zn, and Cr: 0.2 mass% (wt%) or less, Cu: 0.05 to 3.0 mass%, Ni: 0.05 to It is made to contain 6.0 mass% (henceforth%) . Thus Cr, Cu, the addition amount of Ni is small, has low concentration as a whole steel, by Zn and Fe is preferentially dissolved in the corrosion early, Cr in the steel material surface, Cu, Ni is concentrated in type left behind And the concentration of Cr, Cu, and Ni on the steel surface increases.

このように鋼材表面にCr,Cu,Ni濃化し鋼材表面でのCr,Cu,Ni濃度が高くなるので、これにより耐食性が向上し、優れた耐食性を有することができる。また、Cr,Cu,Ni添加量は少なく、鋼材全体としては濃度が低く、この量は機械的特性および溶接性の低下をきたすような過剰な添加量ではない。 Since the Cr in the steel material surface, Cu, Cr in Ni are concentrated to the surface of the steel material, Cu, the concentration of Ni becomes higher, thereby improving the corrosion resistance, it can have excellent corrosion resistance. Further, the added amount of Cr, Cu, and Ni is small, and the concentration of the steel material as a whole is low. This amount is not an excessive amount that causes deterioration of mechanical properties and weldability.

従って、本発明に係る耐食性に優れた鋼材は、耐食性向上元素(Cr,Cu,Niの過剰な添加による機械的特性および溶接性の低下をきたすことなく、優れた耐食性を有することができる即ち、耐食性向上元素(Cr,Cu,Niの添加量は機械的特性および溶接性の低下をきたさない程度の少量であるが、優れた耐食性を有することができる。 Therefore, the steel material excellent in corrosion resistance according to the present invention can have excellent corrosion resistance without causing deterioration in mechanical properties and weldability due to excessive addition of the corrosion resistance improving elements (Cr, Cu, Ni ) . That is, the addition amount of the corrosion resistance improving element (Cr, Cu, Ni ) is a small amount that does not cause deterioration of mechanical properties and weldability, but can have excellent corrosion resistance.

本発明に係る耐食性に優れた鋼材おいて、Znの含有量は一般鋼、スクラップレベル以上であることが必要である。Znの含有量が一般鋼、スクラップレベルの場合には、鋼材表面でのCr,Cu,Ni濃化がほとんど起こらず、耐食性が不充分である。 Oite excellent steel in corrosion resistance according to the present invention, the content of Zn is generally steel, it is necessary that the scrap level or more. When the Zn content is at a general steel or scrap level, the concentration of Cr, Cu, Ni on the steel material surface hardly occurs, and the corrosion resistance is insufficient.

Znは鋼の耐食性を向上させるのに必須で、鋼の母材耐食性を向上させるだけでなく、生成錆を緻密化、微細化させ保護性さび形成に非常に優位に働く機能を持つ。更に、亜鉛はFe母材を溶解しやすくし、耐食性向上元素を濃化させ、また、亜鉛の腐食生成物が鋼材表面を覆い、環境遮断膜の役割を果たすという効果がある。
Znの含有量を0.0001%以上とすることにより、上記のZnの効果をより確実に得ることができ、Znの含有量を3%以下とすることにより、母材の耐食性を高水準に維持できる。Znの含有量:3%超の場合には、Fe母材の溶解が進み、母材の耐食性が低下する。
従って、Znの含有量を0.0001〜3%にする。
上記のようなZnの効果をより確実に得ると共に母材の耐食性をより高水準に維持するためには、Znの含有量を0.0008〜3%とすることが望ましく、更には0.002〜3%とすることが望ましく、0.02〜1.0%とすることは更に望ましい。また、上記のような大気の塩化物環境下での耐食性をより高水準なものとするには、Crの含有量を0.02%以下とすることが望ましい。
Zn is essential for improving the corrosion resistance of steel, and not only improves the corrosion resistance of the base metal of the steel, but also has a function of forming a protective rust by densifying and refining the generated rust. Furthermore, zinc has an effect of facilitating dissolution of the Fe base material, concentrating elements for improving corrosion resistance, and zinc corrosion products covering the surface of the steel material and acting as an environmental barrier film.
By making the Zn content 0.0001% or more, the above-described effect of Zn can be obtained more reliably, and by making the Zn content 3% or less, the corrosion resistance of the base material is made high. Can be maintained. When the Zn content is more than 3%, the Fe base material is dissolved and the corrosion resistance of the base material is lowered.
Therefore, the Zn content is set to 0.0001 to 3%.
In order to obtain the effect of Zn as described above more reliably and to maintain the corrosion resistance of the base material at a higher level, the Zn content is preferably 0.0008 to 3%, and more preferably 0.002 It is preferable to set it to -3%, and it is further more preferable to set it as 0.02-1.0%. In order to achieve a higher level of corrosion resistance in the atmospheric chloride environment as described above, the Cr content is desirably 0.02% or less.

Crは、大気中や海水中において耐食性向上元素となる。また、Crは鋼の強化のために有効な元素である。しかし、多量に添加すると溶接性低下を招く。Crの含有量を0.2%以下とすることにより、大気の塩化物環境(海に近いところなど)下での耐食性、特に耐孔あき性をより向上することができる。即ち、大気の塩化物環境下では、Crが悪影響を及ぼす場合があり、Crの含有量を低減させた方が耐食性、特に耐孔あき性が向上する。Crの含有量を0.2%以下とすることにより、このような効果が得られ、大気の塩化物環境下での耐食性、特に耐孔あき性をより向上することができる。以上の点から、Crは含有させるものの、Cr:0.2質量%以下(0%を含まず。)とする。 Cr becomes an element for improving corrosion resistance in the air and seawater. Cr is an effective element for strengthening steel. However, if added in a large amount, the weldability is reduced. By setting the Cr content to 0.2% or less, the corrosion resistance under atmospheric chloride environment (such as a place close to the sea), particularly the perforation resistance, can be further improved. That is, in the atmospheric chloride environment, Cr may have an adverse effect, and reducing the Cr content improves the corrosion resistance, particularly the perforation resistance. By setting the Cr content to 0.2% or less, such an effect can be obtained, and the corrosion resistance in the atmospheric chloride environment, particularly the perforation resistance can be further improved. From the above points, although Cr is contained, Cr is 0.2% by mass or less (excluding 0%).

CuとNiは共に、耐食性向上効果や溶接性向上効果を有する元素であり、これら含有することにより、これらの効果が発揮される。この内、Cuは電気化学的に鉄より貴な元素であり、鋼表面に生成する錆を緻密化して、安定錆層の形成を促進し、耐候性などの耐食性を向上させる効果を有する。また、溶接性の向上にも寄与する。Cu含有量が0.05%未満の場合にはこの効果がなく、3.0%を超えてもそれ以上の効果は得られず、逆に鋼材の製造のための熱間圧延等の加工の際に、素材の脆化(以下、熱間加工脆性ともいう)を引き起こす可能性がある。従ってCu:0.05〜3.0%とする。なお、上記熱間加工脆性の発生をより確実に抑制するためには、Cu含有量を0.5%以下とすることが好ましい。即ち、Cu:0.05〜0.5%とすることが望ましい。 Cu and Ni are both an element having a corrosion resistance improving effect and weldability improving effect, by containing these, these effects can be exhibited. Among them, Cu is an element electrochemically noble than iron and has the effect of densifying the rust generated on the steel surface, promoting the formation of a stable rust layer, and improving the corrosion resistance such as weather resistance. It also contributes to improved weldability. If the Cu content is less than 0.05%, this effect is not obtained, and even if it exceeds 3.0%, no further effect is obtained, and conversely, processing such as hot rolling for the production of steel is not possible. In some cases, the material may become brittle (hereinafter also referred to as hot work brittleness). Therefore , Cu: 0.05 to 3.0%. In order to more reliably suppress the occurrence of hot work brittleness, the Cu content is preferably 0.5% or less. That is, Cu: 0.05 to 0.5% is desirable.

Niは、Cuの場合と同様に、鋼表面に生成する錆を緻密化して、安定錆層の形成を促進し、耐候性等の耐食性を向上させる効果を有する。また、溶接性の向上にも寄与する。更に、Niは、前記Cu添加の場合の熱間加工脆性を抑制する効果もある。従って、NiをCuと併せて含有させると、耐食性向上効果、熱間加工脆性の抑制効果の相乗効果が期待できる。   Similar to the case of Cu, Ni has the effect of densifying the rust generated on the steel surface, promoting the formation of a stable rust layer, and improving corrosion resistance such as weather resistance. It also contributes to improved weldability. Furthermore, Ni also has an effect of suppressing hot work brittleness when Cu is added. Therefore, when Ni is contained together with Cu, a synergistic effect of improving corrosion resistance and suppressing hot work brittleness can be expected.

Ni含有量が0.05%未満の場合には、上記のような優れた効果を得ることはできない。一方、Niの過剰な含有は、完全オーステナイト組織における固液凝固温度範囲を広げて、低融点不純物元素のデンドライト粒界への偏析を助長するとともに、Sと反応して溶接金属の粒界に、低融点のNiS化合物を析出させ、凝固金属の粒界の延性を劣化させる。このように、Niの過剰な含有は、耐溶接高温割れ性に悪影響を与えるので、その上限の含有量は6.0%とすべきである。従ってNi:0.05〜6.0%とする。 When the Ni content is less than 0.05%, the excellent effects as described above cannot be obtained. On the other hand, the excessive content of Ni widens the solid-liquid solidification temperature range in the complete austenite structure, promotes the segregation of low melting point impurity elements to the dendrite grain boundaries, and reacts with S to the grain boundaries of the weld metal. A NiS compound having a low melting point is precipitated and the ductility of the grain boundary of the solidified metal is deteriorated. Thus, excessive content of Ni adversely affects the resistance to welding hot cracking, so the upper limit content should be 6.0%. Therefore , Ni: 0.05-6.0%.

CuとNiとをZnとともに添加した場合、Znが優先溶解した部分にCuおよびNiが濃化するため、通常のさび−鉄界面に濃化するよりも耐食性向上作用は大きくなる。   When Cu and Ni are added together with Zn, Cu and Ni are concentrated in a portion where Zn is preferentially dissolved, so that the effect of improving corrosion resistance is greater than that at the normal rust-iron interface.

本発明に係る耐食性に優れた鋼材、以上のように、Znを含有し、更にCr:0.2%以下(0%を含まず。)、Cu:0.05〜3.0%、Ni:0.05〜6.0%含有することが必要であるが上記Zn、Cr、Cu、Ni以外の元素含有する。即ち、Znを含有し、更にCr:0.2%以下(0%を含まず。)、Cu:0.05〜3.0%、Ni:0.05〜6.0%含有すると共に、これら以外の元素(C、Si、Mn、Al、Ti)も含有し、残部がFeおよび不可避的不純物からなる Excellent steel in corrosion resistance according to the present invention, as described above, containing Zn, further Cr: (not inclusive of 0%.) 0.2% or less, Cu: 0.05 to 3.0%, Ni : it is necessary to contain 0.05 to 6.0%, the Zn, Cr, Cu, also contain elements other than Ni. That is, containing Zn, further Cr: (not inclusive of 0%.) 0.2% or less, Cu: 0.05 to 3.0% Ni: with containing 0.05 to 6.0%, It contains elements other than these (C, Si, Mn, Al, Ti) , and the balance consists of Fe and inevitable impurities .

本発明に係る鋼材において、Ti:0.01〜1.0質量%を含有する。これにより、更に耐食性等が向上する。 In the steel material according to the present invention , Ti: 0.01 to 1.0% by mass is contained . Thereby , corrosion resistance etc. improve further.

即ち、Tiは、耐食性向上の効果を有する元素であり、Cr,Cu,Niと同様、生成錆を緻密化し安定錆層の生成を促進する有益な作用を有していると共に、非常に優れた耐食性を持たせる作用を有している。特に、塩化物環境下で特徴的に生成し鋼材の耐食性に悪影響を及ぼすβ-FeOOHさびの生成を、抑制し微細化する効果を持つ。また、鋼の清浄化という利点も併せ持っている。更に、亜鉛の腐食生成物を微細化し、緻密化し、腐食生成物による環境遮断による耐食性向上機能をより一層向上させる機能を有する。従って、Tiの添加により、以上のような効果が得られる。   That is, Ti is an element having an effect of improving corrosion resistance, and has a beneficial effect of densifying the generated rust and promoting the formation of a stable rust layer, as well as Cr, Cu, and Ni, and is extremely excellent. Has the effect of imparting corrosion resistance. In particular, it has the effect of suppressing and miniaturizing the formation of β-FeOOH rust that is characteristically produced in chloride environments and adversely affects the corrosion resistance of steel. It also has the advantage of cleaning the steel. Furthermore, the corrosion product of zinc is refined, densified, and has a function of further improving the function of improving corrosion resistance by blocking the environment with the corrosion product. Therefore, the above effects can be obtained by adding Ti.

このような効果は、Ti量:0.01%以上の添加により得られ、Tiを0.03%を超えて添加すると、その効果は著しく上昇し、Ti量:0.05%以上の添加が更に望ましい。しかし、過剰な添加を行っても、その効果は飽和傾向を示し、経済的にも好ましくなく、かかる点からTi量:1.0%以下とするのがよい。従ってTiの添加量は0.01〜1.0%とする。かかる量(0.01〜1.0%)のTiの添加により、以上のような効果が得られ、更に耐食性等が向上する。 Such an effect is obtained by addition of Ti amount: 0.01% or more. When Ti is added in excess of 0.03%, the effect is remarkably increased, and the addition of Ti amount: 0.05% or more. More desirable. However, even if excessive addition is performed, the effect tends to saturate and is not preferable economically. From this point, the Ti content is preferably 1.0% or less. Therefore , the addition amount of Ti is set to 0.01 to 1.0%. By adding such an amount (0.01 to 1.0%) of Ti, the above-described effects can be obtained, and the corrosion resistance and the like are further improved.

Tiは更に、靱性向上や溶接性向上の効果も有する。即ち、Tiの含有によって、溶接部の冷却過程において、強力なフェライト変態核となるTiC やTiN 等を鋼中に分散析出させ、溶接熱影響部の組織のフェライト微細化に大きく寄与する。Ti含有量が0.01%未満ではこの効果がなく、また、1.0%を越えてもその効果は飽和し経済的ではない。このTiの効果をより発揮させるためには、Tiを0.05%以上含有することが好ましく、また、Tiが0.5%を越えると、鋼の脆化が問題となる場合もあり、経済的でもない。このような点からすると、Ti含有量は0.05〜0.5%とすることが望ましい。   Ti also has the effect of improving toughness and weldability. In other words, the inclusion of Ti causes TiC, TiN, and the like, which are strong ferrite transformation nuclei, to be dispersed and precipitated in the steel during the cooling process of the welded portion, greatly contributing to the refinement of the ferrite structure in the weld heat affected zone. If the Ti content is less than 0.01%, this effect is not obtained, and if it exceeds 1.0%, the effect is saturated and not economical. In order to exert the effect of Ti more, it is preferable to contain 0.05% or more of Ti, and when Ti exceeds 0.5%, the embrittlement of steel may become a problem. Not right. From such a point, the Ti content is desirably 0.05 to 0.5%.

Cは鋼の強度に効く元素であり、390〜630N/mm2 級乃至それ以上の強度の確保に際し有効な元素であるが、C:0.2%超の場合には鋼の溶接性や裸耐候性を劣化させる。かかる点から、C:0.20%以下(0%を含まず。)とする C is an element effective for the strength of steel, and is an element effective for securing a strength of 390 to 630 N / mm 2 grade or higher, but when C: more than 0.2%, the weldability and bareness of steel Deteriorates the weather resistance. From this point, C: 0.20% or less (not including 0%) .

Siは溶鋼の脱酸や固溶強化のための元素であり、また、緻密な安定錆層の形成を促進し、裸耐候性などの耐食性を向上させる効果も有する。しかし、Si:0.10%未満では、これらの効果が不十分である。逆に多すぎて、Si:1.0%超の場合には、溶接性が低下する。このような点から、Si:0.10〜1.0%とする Si is an element for deoxidation and solid solution strengthening of molten steel, and also has an effect of promoting the formation of a dense stable rust layer and improving corrosion resistance such as bare weather resistance. However, when the Si content is less than 0.10%, these effects are insufficient. On the other hand, if it is too much and Si: more than 1.0%, the weldability is lowered. From such a point, Si: 0.10 to 1.0% .

Mnは鋼の強度に効く元素であり、Cに替わり390〜630N/mm2 級乃至それ以上の強度の確保に有効な元素であるが、Mn:2.5%超の場合には、MnSが鋼中に多量に生成して、裸耐候性などの耐食性の劣化を招くおそれがある。かかる点から、Mn:2.5%以下(0%を含まず。)とする Mn is an element effective for the strength of steel, and is an element effective for securing a strength of 390 to 630 N / mm 2 grade or higher in place of C. However, when Mn is more than 2.5%, MnS is It may be produced in a large amount in steel and may cause deterioration of corrosion resistance such as bare weather resistance. From this point, Mn: 2.5% or less (not including 0%) .

AlはTiと複合添加することにより安定錆層の形成を一層促進し、ひいては耐食性を更に向上させる効果を有する。また、Alは溶接性の向上効果も有する。更に、Alは、溶鋼の脱酸元素として、固溶酸素を捕捉するとともに、ブローホールの発生を防止して、鋼の靱性の向上のためにも有効な元素である。Al含有量が0.03%未満では、これらの効果が十分には得られず、一方、Al含有量が0.50%を超えると、上記の安定錆層形成の促進による耐食性向上の効果は飽和し、逆に、溶接性を劣化させたり、アルミナ系介在物の増加により鋼の靱性を劣化させる。このような点から、Al:0.03〜0.50%とする When Al is added in combination with Ti, the formation of a stable rust layer is further promoted, and the corrosion resistance is further improved. Al also has an effect of improving weldability. Furthermore, Al is an effective element for improving the toughness of steel by capturing solid solution oxygen as a deoxidizing element of molten steel and preventing the occurrence of blowholes. If the Al content is less than 0.03 %, these effects cannot be obtained sufficiently. On the other hand, if the Al content exceeds 0.50%, the effect of improving the corrosion resistance by promoting the formation of the stable rust layer is On the contrary, it deteriorates the toughness of the steel by degrading the weldability and increasing the number of alumina inclusions. From such points, Al: 0.03 to 0.50% .

そこで、本発明係る鋼材はC:0.20質量%以下、Si:0.10〜1.0質量%、Mn:2.5質量%以下、Al:0.03〜0.50質量%を含有するものとしている。 Therefore, the steel according to the present invention, C: 0.20 wt% or less, Si: 0.10 to 1.0 mass%, Mn: 2.5 wt% or less, Al: 0.03 to 0.50 wt% Is also included.

Caは、耐食性をより向上させる元素であり、また、溶接性の向上効果も有する。Caの耐食性向上の作用の1 つは、耐食性に有害なSを固定して、鋼マトリックスを清浄化することである。また、更に他の作用として、鋼中に微量固溶したCaが鋼表面やミクロ的な欠陥部での腐食進行過程において、鉄の腐食反応に伴い微量溶解してアルカリ性を呈する。このため、腐食 (アノード) 先端部の溶液pH緩衝効果を有し、腐食先端部での腐食を抑制する効果を有する。これらは、前記Crのような溶解時にpHを下げる元素の作用とは全く逆の作用を持っている。CaをTiと併用すると、前述のCrの低減効果やTi等の安定錆層の形成促進効果と合わせ、裸耐候性などの耐食性向上の相乗効果が生じる。このような効果は、Ca:0.0001%未満では発揮されないが、Caを過度に含有しても、その効果は飽和し、経済的ではない。特に、Caは、過度に含有されると、鋼の清浄度を悪くし、耐候性鋼材の製造時、特に製鋼中の炉壁を損傷する可能性も有している。以上の点から、Ca:0.0001〜0.01%を更に添加しても良い。 Ca is an element that further improves corrosion resistance, and also has an effect of improving weldability. One of the effects of improving the corrosion resistance of Ca is to fix S, which is harmful to corrosion resistance, and to clean the steel matrix. Further, as another effect, Ca dissolved in a small amount in the steel is dissolved in a small amount along with the corrosion reaction of iron in the progress of corrosion on the steel surface or on the microscopic defect portion, and exhibits alkalinity. For this reason, it has a solution pH buffering effect at the tip of corrosion (anode), and has an effect of suppressing corrosion at the tip of corrosion. These have a completely opposite action to the action of an element that lowers the pH when dissolved, such as Cr. When Ca is used in combination with Ti, a synergistic effect of improving corrosion resistance such as bare weather resistance is produced in combination with the effect of reducing Cr and the effect of promoting the formation of a stable rust layer such as Ti. Such an effect is not exhibited when Ca is less than 0.0001%, but even if Ca is excessively contained, the effect is saturated and is not economical. In particular, when Ca is contained excessively, the cleanliness of the steel is deteriorated, and there is a possibility of damaging the furnace wall during steelmaking, especially during the production of weathering steel. From the above points, Ca: 0.0001 to 0.01% may be further added.

La、Ceは、鋼表面やミクロ的な欠陥部での腐食進行過程において、鉄の腐食反応に伴い微量溶解してアルカリ性を呈する。このため、腐食 (アノード) 先端部の溶液pH緩衝効果を有し、腐食先端部での腐食を抑制する効果を有する。これらは、前記Crのような溶解時にpHを下げる元素の作用とは全く逆の作用を持っている。前述のCrの低減効果やTi等の安定錆層の形成促進効果と併用すると、より一層の耐食性向上の相乗効果が期待できる。このような効果は、La:0.0001%未満やCe:0.0001%未満では発揮されないが、LaやCeを過度に含有しても、その効果は飽和し、経済的ではないし、鋼の機械的性質も悪くする。以上の点から、La:0.0001〜0.05質量%、Ce:0.0001〜0.05質量%を更に添加しても良い。 La and Ce are dissolved in a small amount in accordance with the corrosion reaction of iron in the progress of corrosion on the steel surface or microscopic defects, and exhibit alkalinity. For this reason, it has a solution pH buffering effect at the tip of corrosion (anode), and has an effect of suppressing corrosion at the tip of corrosion. These have a completely opposite action to the action of an element that lowers the pH when dissolved, such as Cr. When combined with the effect of reducing Cr and the effect of promoting the formation of a stable rust layer such as Ti, a further synergistic effect of improving corrosion resistance can be expected. Such an effect is not exhibited when La: less than 0.0001% or Ce: less than 0.0001%, but even if La or Ce is contained excessively, the effect is saturated and is not economical. It also deteriorates the mechanical properties. From the above points, La: 0.0001 to 0.05 mass% or Ce: 0.0001 to 0.05 mass% may be further added.

そこで、本発明に係る鋼材において、更にCa:0.0001〜0.01質量%、La:0.0001〜0.05質量%、Ce:0.0001〜0.05質量%の中の一種以上を添加しても良い。 Therefore, the steel material according to the present invention, further Ca: 0.0001 to 0.01 wt%, La: 0.0001 to 0.05 wt%, Ce: 0.0001 to 0.05 one or more of the weight% May be added.

Nb、V、Zrは、Tiと同様の効果を有し、生成する錆の非晶質化やα-FeOOHの割合を高くして、微細で緻密な錆を形成するとともに、β-FeOOHを抑制した安定錆層を形成する。しかし、その効果はTiに比べると劣っている。このため、これらの元素を含有させる際には、Tiの効果を補完するものとして、選択的に含有させるのがよい。これらの元素は多量に添加しても効果が飽和し、また、高価な元素であるため、Nb:0.10%以下、V:0.10%以下、Zr:0.05%以下を更に添加しても良い。 Nb, V, and Zr have the same effect as Ti. Amorphous rust is generated and the proportion of α-FeOOH is increased to form fine and dense rust, and β-FeOOH is suppressed. A stable rust layer is formed. However, the effect is inferior to Ti. For this reason, when these elements are contained, it is preferable to selectively contain them as a supplement to the effect of Ti. Even if these elements are added in a large amount, the effect is saturated, and since they are expensive elements, Nb: 0.10% or less, V: 0.10% or less, and Zr: 0.05% or less are further added. You may do it.

Moは、塩素イオンの侵入を阻止するので、塩化物環境下の腐食防止に有用であるが、多量に添加しても効果が飽和し、また高価な元素であるため、0.25%以下を更に添加しても良い。Mgは、鋼材の溶解に伴うpH低下を抑制し、鋼の腐食を抑制して耐食性向上に寄与する元素であるが、過剰に添加してもその作用は飽和してしまうので、0.010%以下を更に添加しても良い。 Mo prevents chlorine ions from entering, so it is useful for preventing corrosion in a chloride environment. However, even if added in a large amount, the effect is saturated, and since it is an expensive element, 0.25% or less. Further, it may be added. Mg is an element that suppresses the pH drop associated with the dissolution of the steel material and suppresses the corrosion of the steel and contributes to the improvement of the corrosion resistance. However, the effect is saturated even if added excessively, so 0.010% The following may be further added.

そこで、本発明に係る鋼材において、更にNb:0.10質量%以下、V:0.10質量%以下、Zr:0.05質量%以下、Mo:0.25質量%以下、Mg:0.010質量%以下の中の一種以上を添加しても良い。 Therefore, the steel material according to the present invention, further Nb: 0.10 mass% or less, V: 0.10 wt% or less, Zr: 0.05 mass% or less, Mo: 0.25 wt% or less, Mg: 0. One or more of 010% by mass or less may be added.

Sは、0.02%を越えて含有されると、腐食の起点となるFeS 、MnS が鋼中に多量に生成して、前記安定錆層の形成を阻害して、耐食性劣化を招く可能性がある。また、Niなどを過剰に含有した場合に、Sとの反応により、溶接金属の粒界に低融点のNiS 化合物を析出させ、凝固金属の粒界の延性を劣化させやすくなる。この点、S含有量を0.02%以下とすれば、前記低融点のNiS 化合物を析出させずに、Niをより多量に含有することが可能になる。従って、S含有量は0.02%以下とすることが望ましい。更には、S:0.01%以下とすることが望ましく、0.005%以下とすることは更に望ましい。   If S exceeds 0.02%, FeS and MnS, which are the starting points of corrosion, are produced in large amounts in the steel, which may inhibit the formation of the stable rust layer and lead to deterioration of corrosion resistance. There is. Further, when Ni or the like is excessively contained, a NiS compound having a low melting point is precipitated at the grain boundary of the weld metal due to the reaction with S, and the ductility of the grain boundary of the solidified metal tends to be deteriorated. In this respect, if the S content is 0.02% or less, it becomes possible to contain a larger amount of Ni without precipitating the low melting point NiS compound. Therefore, the S content is preferably 0.02% or less. Furthermore, S: 0.01% or less is desirable, and 0.005% or less is even more desirable.

本発明に係る鋼材の適用の形態については、特には限定されず、例えば、熱間圧延した鋼板、冷間圧延した鋼板、または、熱延あるいは冷延を行った後に焼鈍を施した鋼板に、化成処理、溶融めっき、電気めっき、蒸着などのめっきや、各種塗装、塗装下地処理、有機被膜処理などを行って用いることも可能である。   The form of application of the steel material according to the present invention is not particularly limited, for example, a hot-rolled steel sheet, a cold-rolled steel sheet, or a steel sheet subjected to annealing after hot rolling or cold rolling, It is also possible to use by performing plating such as chemical conversion treatment, hot dipping, electroplating, and vapor deposition, various coatings, coating base treatment, organic coating treatment, and the like.

塗装の場合、各種用途に応じてリン酸塩処理などの化成処理を施したり、電着塗装を施してもよい。塗料は公知の樹脂が使用可能であり、エポキシ樹脂、フッ素樹脂、シリコンアクリル樹脂、ポリウレタン樹脂、アクリル樹脂、ポリエステル樹脂、フェノール樹脂、アルキッド樹脂、メラミン樹脂などを公知の硬化剤とともに使用可能である。特に、耐食性の観点からすればエポキシ、フッ素、シリコンアクリル樹脂の使用が推奨される。その他、塗料に添加される公知の添加剤、例えば着色用顔料、カップリング剤、レベリング剤、増感剤、酸化防止剤、紫外線安定剤、難燃剤などを添加してもよい。   In the case of coating, chemical conversion treatment such as phosphate treatment or electrodeposition coating may be performed according to various applications. A known resin can be used as the paint, and an epoxy resin, a fluororesin, a silicon acrylic resin, a polyurethane resin, an acrylic resin, a polyester resin, a phenol resin, an alkyd resin, a melamine resin, and the like can be used together with a known curing agent. In particular, from the viewpoint of corrosion resistance, it is recommended to use epoxy, fluorine, or silicon acrylic resin. In addition, known additives added to the paint, such as coloring pigments, coupling agents, leveling agents, sensitizers, antioxidants, UV stabilizers, flame retardants, and the like may be added.

また、塗料形態も特に限定されず、溶剤系塗料、粉体塗料、水系塗料、水分散型塗料、電着塗料など、用途に応じて適宜選択することができる。   Also, the form of the paint is not particularly limited, and can be appropriately selected according to the use such as solvent-based paint, powder paint, water-based paint, water-dispersed paint, and electrodeposition paint.

上記塗料を用い、所望の被覆層を鋼材に形成させるには、ディッピング法、ロールコータ法、スプレー法、カーテンフローコータ法などの公知の方法を用いればよい。被覆層の厚みは用途に応じて公知の適切な値を用いればよい。   In order to form a desired coating layer on the steel material using the coating material, a known method such as a dipping method, a roll coater method, a spray method, or a curtain flow coater method may be used. The thickness of the coating layer may be a known appropriate value depending on the application.

本発明の実施例および比較例について、以下説明する。なお、本発明はこの実施例に限定されるものではなく、本発明の趣旨に適合し得る範囲で適当に変更を加えて実施することも可能であり、それらはいずれも本発明の技術的範囲に含まれる。   Examples of the present invention and comparative examples will be described below. The present invention is not limited to this embodiment, and can be implemented with appropriate modifications within a range that can be adapted to the gist of the present invention, all of which are within the technical scope of the present invention. include.

表1〜2に示す化学成分の鋼板を供試材とした。この供試材より試験片を作製し、これを用いて耐食性評価試験および耐孔あき性評価試験を行い、耐食性および耐孔あき性を評価した。   Steel plates having chemical components shown in Tables 1 and 2 were used as test materials. A test piece was prepared from the test material, and a corrosion resistance evaluation test and a perforation resistance evaluation test were performed using the test piece to evaluate the corrosion resistance and the perforation resistance.

耐食性評価試験としては、兵庫県内の暴露試験場において試験片を暴露する試験を行った。この試験は、より詳細には、試験片表面をサンドブラスト処理後、南向きで一年間暴露(加えて、週一回の塩水を強制散布)するという試験である。この耐食性評価試験後、試験片表面の錆を除去し、板厚減少量から耐食性を評価した。   As a corrosion resistance evaluation test, a test was conducted to expose a specimen at an exposure test site in Hyogo Prefecture. More specifically, this test is a test in which the surface of the test piece is subjected to sandblasting and then exposed southward for one year (plus forced spraying of salt water once a week). After this corrosion resistance evaluation test, the rust on the surface of the test piece was removed, and the corrosion resistance was evaluated from the reduction in thickness.

耐孔あき性評価試験としては、試験片にリン酸塩処理を施した後、カチオン電着塗装(20ミクロン狙い)を行い、鋼材素地に達するクロスカットを施し、CCT試験(塩水散布→乾燥→湿潤のサイクル)を行うという試験を行った。この耐孔あき性評価試験後、評価面を等間隔に16区画に分割して、各区画ごとに最大孔あき深さを測定し、その平均値を算出し、耐孔あき性を評価した。   For the perforation resistance evaluation test, the test piece was subjected to phosphate treatment, followed by cationic electrodeposition (20-micron target), cross-cut reaching the steel substrate, and CCT test (saline spraying → drying → Wet cycle test was conducted. After this perforation resistance evaluation test, the evaluation surface was divided into 16 sections at equal intervals, the maximum perforation depth was measured for each section, the average value was calculated, and the perforation resistance was evaluated.

試験結果の評価の基準としては、No.1(比較鋼1)の腐食量Bを基準にし、腐食量が腐食量Bの70%未満のものを◎(極めて優れる水準)、腐食量が腐食量Bの70%以上80%未満のものを○(優れる水準)、腐食量が腐食量Bの80%以上90%未満のものを△(良好)、腐食量が腐食量Bの90%以上のものを×(不良)とした。なお、上記腐食量は、耐食性評価試験の場合は板厚減少量であり、耐孔あき性評価試験の場合は各区画の最大孔あき深さの平均値である。   The standard for the evaluation of the test results is based on the corrosion amount B of No. 1 (Comparative Steel 1), where the corrosion amount is less than 70% of the corrosion amount B (excellent level), and the corrosion amount is the corrosion amount. B (70% or more and less than 80%) of B (excellent level), corrosion amount of 80% or more and less than 90% of corrosion amount B (good), corrosion amount of 90% or more of corrosion amount B X (defect). In addition, the said corrosion amount is a plate | board thickness reduction | decrease amount in the case of a corrosion resistance evaluation test, and is the average value of the maximum hole depth of each division in the case of a hole resistance evaluation test.

上記試験結果を表に示す。この表からわかるように、No.A〜F の鋼材は、Znフリーであり、比較例に係る鋼材である。このNo.A〜F の鋼材は、いずれも、耐食性および耐孔あき性が×(不良)である。 The test results are shown in Table 1 . As can be seen from Table 1 , the steel materials No. A to F are Zn-free and are steel materials according to comparative examples. The steel materials No. A to F all have a corrosion resistance and a hole resistance of x (defect).

これに対し、No.G〜P の鋼材は、本発明の実施例に係るものであり、上記比較例に係る鋼材の場合に比較し、耐食性および耐孔あき性が優れている。即ち、耐食性および耐孔あき性が△(良好)、○(優れる水準)、または、◎(極めて優れる水準)である。 On the other hand, the steel materials No. G to P are according to the examples of the present invention, and are superior in corrosion resistance and perforation resistance to the steel materials according to the comparative examples. That is, the corrosion resistance and perforation resistance are Δ (good), ○ (excellent level), or ◎ (excellent level).

上記No.G〜P の鋼材の中、No.G〜J の鋼材はそれぞれ、Zn量が0.01〜3.0%の範囲において異なる(変化させている)。これらの鋼材は、いずれも、耐食性は◎(極めて優れる水準)である。耐孔あき性は○(優れる水準)または◎(極めて優れる水準)であり、この中で、Zn量:0.03〜0.3%のものは◎であり、特に耐孔あき性に優れている。 Among the steel of the No.G~P, steel No.G~J is (are varied), respectively, Zn different amounts in the range of from 0.01 to 3.0%. All of these steel materials have excellent corrosion resistance (excellent level). Porosity resistance is ○ (excellent level) or ◎ (very excellent level). Among these, Zn content: 0.03 to 0.3% is ◎, and particularly excellent in resistance to porosity. Yes.

No.K〜L の鋼材は、本発明例に相当し、耐食性および耐孔あき性が優れている Steel materials No. K to L correspond to examples of the present invention, and are excellent in corrosion resistance and perforation resistance .

No.M〜P の鋼材は、本発明例に相当し、耐食性および耐孔あき性が優れている Steel materials No. M to P correspond to the examples of the present invention, and are excellent in corrosion resistance and perforation resistance .

Figure 0004041781
Figure 0004041781

なお、以上の実施例および比較例においては、耐食性評価試験および耐孔あき性評価試験を前述の試験方法により行い、上記のような結果が得られたが、この試験方法とは別の試験方法による場合においても、絶対値は異なるものの、上記と同様の傾向の結果が得られる。   In the above Examples and Comparative Examples, the corrosion resistance evaluation test and the perforation resistance evaluation test were performed by the above test methods, and the above results were obtained. However, the test method was different from this test method. Even in the case of, although the absolute value is different, the result of the same tendency as described above is obtained.

上記No.G〜P の鋼材は、Cr,Cu,Ni等の含有量が表に示されるように少なく、鋼材全体としては濃度が低く、この量は機械的特性および溶接性の低下をきたすような過剰な添加量ではないので、充分な機械的特性および溶接性を有するものである。 The steel materials of No. G to P described above have a small content of Cr, Cu, Ni, etc. as shown in Table 1, and the concentration of the steel material as a whole is low. This amount deteriorates the mechanical properties and weldability. Since it is not such an excessive addition amount, it has sufficient mechanical properties and weldability.

本発明に係る鋼材によれば、耐食性向上元素の過剰な添加による機械的特性および溶接性の低下をきたすことなく、優れた耐食性を有することができる。即ち、充分な機械的特性および溶接性を確保した上で、優れた耐食性を有することができる。従って、本発明に係る鋼材は、橋梁、船舶、海洋構造物、他鋼構造物、建材、家電、自動車用鋼板等の用途に好適に適用できる。より詳細には、本発明に係る鋼材は、(1) 各種鉄筋構造物、支柱等のコンクリート腐食環境、アルカリ腐食環境、(2) 船舶、橋梁、杭、矢板等の海水腐食環境、(3) 貯水槽、給水管、給湯管、缶容器、各種容器、食器、調理機器、浴槽、プール、洗面化粧台等の水道水腐食環境、(4) 橋梁ケーブル、各種容器、低温熱交換機、浴室部材等の高温湿潤腐食環境、(5) 各種貯蔵タンク、支柱、杭、矢板、配管等の土壌腐食環境、(6) 橋梁、支柱、建築内外装材、屋根材、建具、厨房部材、各種手すり、ルーフドレイン、家電、自動車、鉄道車両等の大気腐食環境などの種々の腐食環境において好適に用いることができる。   The steel material according to the present invention can have excellent corrosion resistance without deteriorating mechanical properties and weldability due to excessive addition of an element for improving corrosion resistance. That is, it can have excellent corrosion resistance while ensuring sufficient mechanical properties and weldability. Therefore, the steel material according to the present invention can be suitably applied to uses such as bridges, ships, marine structures, other steel structures, building materials, home appliances, automobile steel plates and the like. More specifically, the steel materials according to the present invention are (1) various corroded steel structures, concrete corrosive environments such as supports, alkaline corrosive environments, (2) seawater corrosive environments such as ships, bridges, piles, and sheet piles, (3) Water tanks, water supply pipes, hot water supply pipes, can containers, various containers, tableware, cooking equipment, bathtubs, pools, bathroom vanities, etc., (4) Bridge cables, various containers, low temperature heat exchangers, bathroom components, etc. (5) Soil corrosive environment such as various storage tanks, columns, piles, sheet piles, piping, etc., (6) Bridges, columns, exterior / interior materials for buildings, roofing materials, fittings, kitchen members, various handrails, roofs It can be suitably used in various corrosive environments such as atmospheric corrosive environments such as drains, home appliances, automobiles, and railway vehicles.

Claims (1)

C:0.20質量%以下(0%を含まず。)、Si:0.10〜1.0質量%、Mn:2.5質量%以下(0%を含まず。)、Al:0.03〜0.50質量%、Zn:0.0001〜3質量%、Cr:0.2質量%以下(0%を含まず。)、Cu:0.05〜3.0質量%、Ni:0.05〜6.0質量%、Ti:0.01〜1.0質量%を含有し、残部が鉄および不可避的不純物からなる耐食性に優れた鋼材。 C: 0.20 mass% or less (not including 0%), Si: 0.10 to 1.0 mass%, Mn: 2.5 mass% or less (not including 0%), Al: 0.0. 03 to 0.50 mass%, Zn: 0.0001 to 3 mass%, Cr: 0.2 mass% or less (excluding 0%), Cu: 0.05 to 3.0 mass%, Ni: 0 Steel material excellent in corrosion resistance, containing 0.05 to 6.0 mass%, Ti: 0.01 to 1.0 mass%, with the balance being iron and inevitable impurities .
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