JP2006118011A - Steel having excellent seaside weather resistance and structure - Google Patents

Steel having excellent seaside weather resistance and structure Download PDF

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JP2006118011A
JP2006118011A JP2004308446A JP2004308446A JP2006118011A JP 2006118011 A JP2006118011 A JP 2006118011A JP 2004308446 A JP2004308446 A JP 2004308446A JP 2004308446 A JP2004308446 A JP 2004308446A JP 2006118011 A JP2006118011 A JP 2006118011A
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steel
weather resistance
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corrosion
environment
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JP4586489B2 (en
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Takayuki Kamimura
隆之 上村
Kazuyuki Kajima
和幸 鹿島
Hideaki Yuki
英昭 幸
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Nippon Steel Corp
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Sumitomo Metal Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a low-cost steel having excellent seaside weather resistance and capable of exhibiting excellent weather resistance even in a severe corrosive environment where the amount of flying salt exceeds 1 mdd (mg/dm<SP>2</SP>/day). <P>SOLUTION: The steel has a composition comprising, by mass, 0.001 to 0.15% C, ≤2.5% Si, >0.5 to 2.5% Mn, <0.03% P, ≤0.005% S, 0.05 to 1.0% Cu, 0.01 to 0.5% Ni, 0.01 to 3.0% Cr, 0.003 to 2.5% Al, and 0.001 to 0.1% N, Sn and/or Sb of 0.03 to 0.50%, further comprising one or more kinds of metals selected from 0.01 to 0.3% Ti, 0.01 to 0.1% Nb, 0.01 to 1.0% Mo, 0.01 to 1.0% W, 0.01 to 1.0% V, 0.0001 to 0.1% Ca, 0.0001 to 0.1% Mg and 0.0001 to 0.02% rare earth metals, and the balance Fe with impurities, and in which the mass ratio of Ni/Cu is ≤0.5. The surface of the steel may be coated with a corrosion prevention coating. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、海浜地域や融雪塩/凍結防止剤が散布される地域といった飛来塩分量が多い環境下でもミニマムメンテナンス材料として使用することができるという意味での耐候性(本発明では、この耐候性を「海浜耐候性」と称する)に優れた鋼材(すなわち海浜耐候性に優れた鋼材)と、この鋼材から作製された構造物に関する。   The present invention is weather resistant in the sense that it can be used as a minimum maintenance material even in an environment where there is a large amount of incoming salt, such as a beach area or an area where snow melting salt / freezing agents are sprayed. Is referred to as “seaside weather resistance”) (ie, steel material excellent in beach weather resistance) and a structure made from this steel material.

一般に、耐候性鋼材は、それを大気腐食環境中に暴露すると、保護性のあるさび層が表面に形成され、それ以降の鋼材腐食が抑制されることにより耐候性を発揮する。そのため、耐候性鋼材は、塗装せずに裸のまま使用できるミニマムメンテナンス鋼材として、橋梁等の構造物に用いられている。   In general, when weathering steel is exposed to an atmospheric corrosive environment, a protective rust layer is formed on the surface, and the subsequent corrosion of steel is suppressed, thereby exhibiting weather resistance. Therefore, the weather-resistant steel is used for structures such as bridges as a minimum maintenance steel that can be used as it is without being painted.

ところが、海浜地域や、内陸部でも融雪塩/凍結防止剤が散布される地域のように飛来塩分量が多い環境下では、耐候性鋼材の表面に保護性のあるさび層が形成されず、腐食を抑制する効果が発揮されない。そのため、海浜部では、塗装なしで裸のままの耐候性鋼材を用いることができなかった。   However, in environments where there is a large amount of incoming salt, such as in the coastal area and inland areas where snow melting salt / freezing agents are sprayed, a protective rust layer is not formed on the surface of the weathering steel, and corrosion occurs. The effect which suppresses is not demonstrated. For this reason, it was not possible to use a weather-resistant steel material that has not been painted on the beach.

日本工業規格(JIS)で規格化された耐候性鋼(JIS G3114:溶接構造用耐候性熱間圧延鋼材)においても、飛来塩分量がNaClとして0.05mg/dm2/day(0.05mdd)以上の地域、すなわち海浜地域では、ウロコ状錆や層状錆等の発生による腐食減量が大きいため、無塗装では使用できないことになっている(建設省土木研究所、(社)鋼材倶楽部、(社)日本橋梁建設協会:耐候性鋼の橋梁への適用に関する共同研究報告書(XX)−無塗耐候性橋梁の設計・施工要領(改訂版−1993.3))。 In weathering steel standardized by Japanese Industrial Standards (JIS) (JIS G3114: Weathering hot rolled steel for welded structures), the amount of incoming salt is 0.05 mg / dm 2 / day (0.05 mdd) as NaCl. In the above area, that is, the beach area, corrosion loss due to the occurrence of scale-like rust and layered rust is large, so it cannot be used without painting (Ministry of Construction, Public Works Research Institute, (Co) Steel Club, (Company ) Japan Bridge Construction Association: Joint Research Report on the Application of Weatherproof Steel to Bridges (XX)-Design and Construction Guidelines for Uncoated Weatherproof Bridges (Revised Version-1993.3)).

このため、海浜地域などの塩分の多い環境下では、普通鋼材に塗装を施して使用する普通鋼の塗装使用が一般的である。しかし、河口付近の海浜地域や融雪塩/凍結防止剤を撒く山間部等の道路に建設される橋梁では腐食が著しく、腐食による塗膜劣化のため、約10年毎に再塗装する必要がある。これらの再塗装には多大な工数がかかり、維持管理に莫大な費用がかかることから、海浜地域においても無塗装で使用できる海浜耐候性に優れた鋼材への要望が強い。   For this reason, in a salty environment such as a beach area, it is common to use ordinary steel that is coated with ordinary steel. However, the bridges constructed in the coastal areas near the river mouths and roads such as mountainous areas where snowmelt salt / freezing agents are sprayed are extremely corroded, and it is necessary to repaint every 10 years due to coating deterioration due to corrosion. . Since these repaints require a great amount of man-hours and enormous costs for maintenance, there is a strong demand for steel materials with excellent beach weather resistance that can be used without painting even in beach areas.

最近、Niを1〜3%程度添加したNi系高耐候性鋼が開発され、実用化されているが、このようなNi添加だけでは、飛来塩分量が0.3〜0.4mddを越える地域では適用が難しいことが判明してきた。   Recently, Ni-based high weathering steel with about 1% to 3% Ni added has been developed and put to practical use. However, with such addition of Ni alone, the amount of incoming salt exceeds 0.3 to 0.4 mdd. So it has proven difficult to apply.

鋼材の腐食は、飛来塩分量が多くなるにつれて激しくなるため、耐食性と経済性の観点からは、飛来塩分量に応じた耐候性鋼材が必要になる。また、橋梁といっても、使用される場所や部位により鋼材の腐食環境は同じではない。例えば、桁外部では、降雨、結露水および日照に曝される。一方、桁内部では、結露水に曝されるが、雨掛かりはない。一般に、飛来塩分量が多い環境では、雨で洗われる桁外部より、雨懸かりのない桁内部の方が、腐食が激しいと言われている。   Since corrosion of steel materials becomes more severe as the amount of flying salt increases, a weather-resistant steel material corresponding to the amount of flying salt is required from the viewpoint of corrosion resistance and economy. Moreover, even if it is called a bridge, the corrosive environment of steel materials is not the same by the place and site | part used. For example, outside the girders, they are exposed to rainfall, condensed water and sunlight. On the other hand, inside the girders, they are exposed to condensed water, but there is no rain. In general, it is said that in an environment where the amount of incoming salt is large, the inside of the girders without rain catches is more corroded than the outside of the girders washed with rain.

また、融雪塩/凍結防止剤を道路に撒く環境では、その塩が走行中の車に巻き上げられ、道路を支える橋梁に付着し、厳しい腐食環境となる。さらに、海岸から少し離れた軒下等も厳しい塩害環境に曝され、このような地域では、飛来塩分量が1mdd以上の厳しい腐食環境になる。   Also, in an environment where snow melting salt / freezing agent is sprayed on the road, the salt is wound up on the running car and adheres to the bridge supporting the road, creating a severe corrosive environment. Furthermore, the eaves under the eaves a little away from the coast are also exposed to severe salt damage environments, and in such areas, the amount of incoming salt becomes a severe corrosive environment with 1 mdd or more.

飛来塩分量が多い環境での腐食を防止する鋼材も従来から開発が進められている。
例えば、特許文献1ではクロム(Cr)の含有量を増加させた耐候性鋼材、特許文献2ではニッケル(Ni)含有量を増加させた耐候性鋼材等が提案されている。
Steel materials that prevent corrosion in environments with a high amount of incoming salt have also been developed.
For example, Patent Document 1 proposes a weather-resistant steel material with an increased chromium (Cr) content, and Patent Document 2 proposes a weather-resistant steel material with an increased nickel (Ni) content.

しかし、Crは、ある程度以下の飛来塩分量の領域においては耐候性を改善することができるものの、それを超える厳しい塩分環境においては逆に耐候性を劣化させる。
一方、Ni含有量を増加させた場合、耐候性はある程度改善されるが、鋼材自体のコストが高くなり、橋梁等の用途に使用される材料としては高価なものになる。これを避けるため、Ni含有量を少なくすると、耐候性はさほど改善されず、飛来塩分量が多い場合には、鋼材の表面に層状の剥離さびが生成し、腐食が著しく、長期間の使用に耐えられないという問題が生じる。
However, although Cr can improve the weather resistance in a region where the amount of incoming salt is below a certain level, Cr deteriorates the weather resistance in a severe salt environment exceeding that.
On the other hand, when the Ni content is increased, the weather resistance is improved to some extent, but the cost of the steel material itself becomes high, and the material used for applications such as bridges becomes expensive. In order to avoid this, if the Ni content is reduced, the weather resistance will not be improved so much, and if the amount of incoming salt is high, layered peeling rust will form on the surface of the steel material, corrosion will be remarkable, and it will be used for long periods The problem of being unbearable arises.

本発明者らは、先に特許文献3で、Cu、NiおよびCrを複合して含有させた海浜耐候性を有する鋼材を提案している。しかし、これらの元素を数%程度含有させるだけでは、JIS耐候性鋼に比べれば耐候性を改善することができるものの、飛来塩分量が1mddを超えるような非常に厳しい環境では十分な耐候性を発揮することができず、さらに改善が必要である。   The inventors of the present invention have previously proposed a steel material having beach weather resistance in which Cu, Ni, and Cr are combined and contained in Patent Document 3. However, although only a few percent of these elements can improve the weather resistance compared to JIS weather resistant steel, it has sufficient weather resistance in extremely severe environments where the amount of incoming salt exceeds 1 mdd. It cannot be demonstrated and further improvements are needed.

特許文献4には、P、Ni、Mo、SbおよびSn等を含有する溶接構造用鋼、特許文献5にはCu、NiおよびSbを含有させた高耐候性鋼材が提案されている。前者の溶接構造用鋼については、飛来塩分量の多い環境における耐候性を得るためにPの含有量を多くしているため、溶接性が十分でないという問題がある。後者の高耐候性鋼材は、飛来塩分量0.8mddの環境において耐候性が良好であるとしているが、1mddを超えるような厳しい腐食環境においては耐候性が十分でないという問題がある。   Patent Document 4 proposes a welded structural steel containing P, Ni, Mo, Sb, Sn, and the like, and Patent Document 5 proposes a highly weather-resistant steel material containing Cu, Ni, and Sb. The former steel for welded structure has a problem that weldability is not sufficient because the P content is increased in order to obtain weather resistance in an environment with a large amount of incoming salt. The latter high weathering steel material is said to have good weather resistance in an environment with an incoming salt content of 0.8 mdd, but there is a problem that the weather resistance is not sufficient in a severe corrosive environment exceeding 1 mdd.

特許文献6にはCu、Ni、Cr、SnおよびSb等を含有することにより耐食性を向上させた耐酸露点腐食鋼が提案されており、煙突や熱交換器等における酸露点腐食に対し優れた耐食性を発揮している。しかし、飛来塩分量が1mddを超えるような大気腐食環境において、耐候性は十分でないという問題がある。   Patent Document 6 proposes an acid dew-point corrosion steel having improved corrosion resistance by containing Cu, Ni, Cr, Sn, Sb, etc., and has excellent corrosion resistance against acid dew point corrosion in a chimney or a heat exchanger. Is demonstrating. However, there is a problem that the weather resistance is not sufficient in an air corrosive environment in which the amount of incoming salt exceeds 1 mdd.

特開平9−176790号公報JP-A-9-176790 特開平5−51668号公報JP-A-5-51668 特開2000−297343号公報JP 2000-297343 A 特開平10−251797号公報Japanese Patent Laid-Open No. 10-251797 特開2002−53929号公報JP 2002-53929 A 特開平9−25536号公報Japanese Patent Laid-Open No. 9-25536

本発明は、従来の耐候性鋼等が内包する問題の解消を目指したものであり、海浜地域や融雪塩/凍結防止剤が散布される地域等のように飛来塩分量が多い環境下(特に1mddを越えるような厳しい腐食環境下)でも、優れた耐候性を発揮することができる、海浜耐候性に優れた低コストの鋼材と構造物を提供することを目的とする。   The present invention aims to solve the problems inherent in conventional weathering steel, etc., in an environment where there is a large amount of incoming salt (especially in coastal areas or areas where snowmelt salt / freezing agents are sprayed) (particularly An object of the present invention is to provide a low-cost steel material and a structure that can exhibit excellent weather resistance even under a severe corrosive environment exceeding 1 mdd) and that have excellent beach weather resistance.

本発明者らの一人が既に報告しているように(「材料と環境」第43巻(1994)第1号26頁)、耐候性鋼材においてさび層が保護性を有するのは、Feの一部がCrで置換された微細なα−(Fe1−xCr)OOH からなるさび層が生成することによる。しかし、前述したように、Crの添加は飛来塩分量が比較的少ない環境では耐候性の向上に有効であるが、飛来塩分量が多い環境では、逆に耐候性を劣化させる。一方、Niの添加は、飛来塩分量の多い地域での耐候性の向上に有効であるとされてきた。 As already reported by one of the present inventors ("Materials and Environment", Vol. 43 (1994), No. 1, p. 26), the rust layer has a protective property in weathering steel. This is because a rust layer made of fine α- (Fe 1-x Cr x ) OOH in which part is replaced with Cr is formed. However, as described above, the addition of Cr is effective in improving the weather resistance in an environment where the amount of incoming salt is relatively small, but in the environment where the amount of incoming salt is large, the weather resistance is deteriorated conversely. On the other hand, it has been considered that the addition of Ni is effective for improving the weather resistance in an area where the amount of incoming salt is large.

本発明者らは、これらの知見を踏まえて、飛来塩分量の多い環境での腐食について検討した結果、このような環境下では、FeCl溶液の乾湿繰り返しが本質的な条件となり、Fe3+の加水分解によりpHが低下した状態で、かつFe3+が酸化剤として作用することによって腐食が加速されることが判明した。このときの腐食反応は次式で示される。 Based on these findings, the present inventors have examined corrosion in an environment with a large amount of incoming salt. As a result, in such an environment, repeated drying and wetting of the FeCl 3 solution became an essential condition, and Fe 3+ It has been found that corrosion is accelerated when pH is lowered by hydrolysis and Fe 3+ acts as an oxidizing agent. The corrosion reaction at this time is expressed by the following equation.

カソード反応:Fe3++e→Fe2+ (Fe3+の還元反応)
もちろん、この反応以外に
2HO+O+2e→4OH
2H+2e→H
のカソード反応も併発する。
Cathode reaction: Fe 3+ + e → Fe 2+ (Fe 3+ reduction reaction)
Of course, in addition to this reaction, 2H 2 O + O 2 + 2e → 4OH
2H + + 2e → H 2
The cathodic reaction also occurs.

一方、上記還元反応に対して
アノード反応:Fe→Fe2++2e (Feの溶解反応)
も起こる。従って、腐食の総括反応は、
2Fe3++Fe→3Fe2+ ・・・ 反応1
となる。
On the other hand, for the above reduction reaction, anode reaction: Fe → Fe 2+ + 2e (Fe dissolution reaction)
Also happens. Therefore, the overall reaction of corrosion is
2Fe 3+ + Fe → 3Fe 2 + ... Reaction 1
It becomes.

上記反応1により生成したFe2+は、空気酸化によってFe3+に酸化され、生成したFe3+は再び酸化剤として腐食を加速する。この際、Fe2+の空気酸化の反応速度は低pH環境では一般に遅いが、濃厚塩化物溶液中では加速され、Fe3+が生成され易くなる。このようなサイクリックな反応のため、飛来塩分量が非常に多い環境では、Fe3+が常に供給され続け、鋼の腐食が加速され、耐食性が著しく劣化することが判明した。 The Fe 2+ produced by the reaction 1 is oxidized to Fe 3+ by air oxidation, and the produced Fe 3+ accelerates corrosion as an oxidizing agent again. At this time, the reaction rate of air oxidation of Fe 2+ is generally slow in a low pH environment, but is accelerated in a concentrated chloride solution, and Fe 3+ is easily generated. It has been found that due to such a cyclic reaction, in an environment where the amount of incoming salt is very large, Fe 3+ is always supplied, corrosion of steel is accelerated, and corrosion resistance is significantly deteriorated.

このように、飛来塩分量が非常に多い環境では、さび層による保護は期待できないため、鋼自身のアノード溶解反応を遅くするのが有効である。すなわち、飛来塩分量が非常に多い環境では、Crを含有する鋼はアノード溶解反応が促進されるため、耐候性が劣化するのに対し、Niを含有する鋼は、アノード溶解反応を遅延させるので耐候性が向上すると予測される。   In this way, in an environment where the amount of incoming salt is very large, protection by the rust layer cannot be expected, so it is effective to slow the anodic dissolution reaction of the steel itself. In other words, in an environment where the amount of flying salt is very high, Cr-containing steel accelerates the anodic dissolution reaction, so the weather resistance deteriorates, whereas Ni-containing steel delays the anodic dissolution reaction. Weather resistance is expected to improve.

上述の塩分環境における腐食のメカニズムを基に、種々の合金元素の耐候性への影響について検討した結果、下記の知見を得た。
(a)Snは、Sn2+として溶解し、2Fe3++Sn2+→2Fe2++Sn4+なる反応によりFe3+の濃度を低下させることで、反応1を抑制する。Snには、さらにアノード溶解を抑制するという作用もある。
As a result of examining the influence on the weather resistance of various alloy elements based on the above-mentioned mechanism of corrosion in a salt environment, the following knowledge was obtained.
(A) Sn dissolves as Sn 2+, by lowering the concentration of Fe 3+ by 2Fe 3+ + Sn 2+ → 2Fe 2+ + Sn 4+ comprising reaction, suppressing a reaction 1. Sn also has an effect of suppressing anodic dissolution.

(b)Snと同様に、Sbも、鋼のアノード溶解反応を抑制するのに有効である。
(c)Cuは、飛来塩分量が多い環境でも、耐候性改善に効果があり、その効果はSnやSbの共存下でも発揮される。
(B) Like Sn, Sb is also effective in suppressing the anodic dissolution reaction of steel.
(C) Cu is effective in improving weather resistance even in an environment where the amount of incoming salt is large, and the effect is also exhibited in the presence of Sn or Sb.

(d)一方、Niは、SnやSbと複合添加した場合には、飛来塩分の多い環境における耐食性改善効果が無く、多量に添加すると、逆に耐候性を劣化させる。このNiの挙動は、Ni添加量が増すほど耐候性が向上するという従来の知見とは相反するものである。しかし、Cuによる熱間加工性の劣化、いわゆるCu脆化を防止するには、少量のNiを、Cu添加量の1/2以下に制限して添加することが有効である。   (D) On the other hand, when Ni is added in combination with Sn or Sb, there is no effect of improving the corrosion resistance in an environment with a large amount of incoming salt, and if added in a large amount, Ni deteriorates the weather resistance. This behavior of Ni is contrary to the conventional knowledge that weather resistance improves as the amount of Ni added increases. However, in order to prevent deterioration of hot workability due to Cu, that is, so-called Cu embrittlement, it is effective to add a small amount of Ni while being limited to ½ or less of the Cu addition amount.

(e)Crは、単独添加した場合には、飛来塩分量の多い環境において耐候性を劣化させるが、SnやSbと複合添加した場合には、飛来塩分量の多い環境での耐候性を向上させる効果を発揮する。   (E) When Cr is added alone, it degrades the weather resistance in an environment with a large amount of incoming salt, but when combined with Sn or Sb, it improves the weather resistance in an environment with a large amount of incoming salt. Demonstrate the effect.

(f)Alを含有させると海浜耐候性が向上する。
(g)Nはアンモニアとして溶解し、腐食界面のpHを上昇させる作用を有する。飛来塩分量の多い環境では、上記Fe3+の加水分解によりpHが低下するが、Nを含有させることにより、腐食界面のpH低下が抑制され、海浜耐候性が向上する。
(F) When Al is contained, the beach weather resistance is improved.
(G) N dissolves as ammonia and has the effect of raising the pH of the corrosion interface. In an environment with a large amount of incoming salt, the pH decreases due to the hydrolysis of the Fe 3+ , but the inclusion of N suppresses the pH decrease at the corrosion interface and improves beach weather resistance.

(h)以上の(a)〜(g)の成分を含有させた材料に、Ti、Nb、Mo、W、V、CaおよびMgから選んだ1種または2種以上を含有させても、海浜耐候性の改善に効果がある。   (H) Even if one or more selected from Ti, Nb, Mo, W, V, Ca and Mg are contained in the material containing the above components (a) to (g), Effective in improving weather resistance.

(i)さらに、REMを含有させると、鋼材の溶接性が改善される。
本発明は以上の知見に基づいて完成したものである。
ここに、本発明は、質量%で、C:0.001〜0.15%、Si:2.5%以下、Mn:0.5超〜2.5%、P:0.03%未満、S:0.005%以下、Cu:0.05〜1.0%、Ni:0.01〜0.5%、Cr:0.01〜3.0%、Al:0.003〜2.5%およびN:0.001〜0.1%、さらにSnおよび/またはSb:0.03〜0.50%を含有し、残部がFeおよび不純物からなり、Ni/Cuが0.5以下である組成を有することを特徴とする海浜耐候性に優れた鋼材、である。
(I) Furthermore, when REM is contained, the weldability of the steel material is improved.
The present invention has been completed based on the above findings.
Here, the present invention is, by mass%, C: 0.001 to 0.15%, Si: 2.5% or less, Mn: more than 0.5 to 2.5%, P: less than 0.03%, S: 0.005% or less, Cu: 0.05-1.0%, Ni: 0.01-0.5%, Cr: 0.01-3.0%, Al: 0.003-2.5 % And N: 0.001 to 0.1%, Sn and / or Sb: 0.03 to 0.50%, the balance is Fe and impurities, and Ni / Cu is 0.5 or less A steel material excellent in beach weather resistance, characterized by having a composition.

上記鋼組成は、質量%で、Ti:0.01〜0.3%、Nb:0.01〜0.1%、Mo:0.01〜1.0%、W:0.01〜1.0%、V:0.01〜1.0%、Ca:0.0001〜0.1%およびMg:0.0001〜0.1%よりなる群から選ばれた1種または2種以上、ならびに/またはREM:0.0001%〜0.02%、をさらに含有していてもよい。   The steel composition is, in mass%, Ti: 0.01 to 0.3%, Nb: 0.01 to 0.1%, Mo: 0.01 to 1.0%, W: 0.01 to 1. One or more selected from the group consisting of 0%, V: 0.01-1.0%, Ca: 0.0001-0.1% and Mg: 0.0001-0.1%, and And / or REM: 0.0001% to 0.02% may be further contained.

本発明に係る海浜耐候性に優れた鋼材は、表面を防食皮膜で被覆してもよい。
本発明はさらに、上記鋼材から作製された構造物にも関する。
The steel material excellent in beach weather resistance according to the present invention may be coated with an anticorrosive film on the surface.
The present invention further relates to a structure made from the steel material.

本発明の鋼材は、飛来塩分量が多い環境下において十分な耐候性を有しており、海浜耐候性に優れた材料として最適であり、これにより、海浜地域や融雪塩/凍結防止剤が散布される地域における橋梁等の構造物に使用するミニマムメンテナンス材料として土木および建築分野等において広く適用することができる。   The steel material of the present invention has sufficient weather resistance in an environment with a large amount of incoming salt, and is optimal as a material with excellent beach weather resistance. As a minimum maintenance material to be used for structures such as bridges in the area to be used, it can be widely applied in the civil engineering and construction fields.

以下に、本発明の鋼材に含まれる合金元素の作用効果を、その含有量を上記のように限定した理由とあわせて説明する。以下の説明において、合金元素の含有量「%」は、いずれも「質量%」を意味する。   Below, the effect of the alloy element contained in the steel material of this invention is demonstrated with the reason which limited the content as mentioned above. In the following description, the alloy element content “%” means “mass%”.

C:0.001〜0.15%
Cは、鋼の強度を確保するために必要な合金元素であるが、多量に含有させると鋼材の溶接性が劣化する。したがって、C含有量は0.15%を上限とする。また、0.001%未満になると所定の強度が確保できないので、下限は0.001%とする。望ましい範囲は、0.005%〜0.15%である。
C: 0.001 to 0.15%
C is an alloying element necessary for ensuring the strength of steel, but if contained in a large amount, the weldability of the steel material deteriorates. Therefore, the upper limit of the C content is 0.15%. Further, if the content is less than 0.001%, a predetermined strength cannot be secured, so the lower limit is made 0.001%. A desirable range is 0.005% to 0.15%.

Si:2.5%以下
Siは、製鋼時の脱酸に必要な合金元素であるとともに、耐候性を向上させる元素である。2.5%を超えて含有させると、鋼の靱性が損なわれる。したがって、その含有量は2.5%以下とする。下限は特に定めないが、含有量が少なすぎると脱酸が十分に行われないので、Alを含有しない場合には、0.1%以上含有させるのが望ましい。
Si: 2.5% or less Si is an element that improves the weather resistance as well as an alloy element necessary for deoxidation at the time of steelmaking. If the content exceeds 2.5%, the toughness of the steel is impaired. Therefore, the content is not more than 2.5%. The lower limit is not particularly defined, but if the content is too small, deoxidation is not sufficiently performed. Therefore, when Al is not contained, it is desirable to contain 0.1% or more.

Mn:0.5%超〜2.5%以下
Mnは、低コストで鋼の強度を高める作用効果を有する元素であるが、Sと結合してMnSを形成し、このMnSが腐食の起点となり、耐食性、ひいては耐候性を劣化させる。鋼中S量が低い場合には、一般に高飛来塩分環境における耐候性を向上させる作用を有する。しかし、機構は不明であるが、Niと共存する場合には2.5%を超えると耐候性が劣化する。したがって、その含有量は2.5%以下とする。望ましくは1.5%以下とする。なお、構造用鋼としての強度を維持するには0.5%以上含有させるのが望ましい。
Mn: More than 0.5% to 2.5% or less Mn is an element having an effect of increasing the strength of steel at a low cost, but combines with S to form MnS, and this MnS becomes a starting point of corrosion. , Deteriorate the corrosion resistance and thus the weather resistance. When the amount of S in steel is low, it generally has an effect of improving the weather resistance in a high flying salinity environment. However, although the mechanism is unknown, when it coexists with Ni, if it exceeds 2.5%, the weather resistance deteriorates. Therefore, the content is not more than 2.5%. Desirably, it is 1.5% or less. In order to maintain the strength as structural steel, it is desirable to contain 0.5% or more.

P:0.03%未満
Pは、耐候性を著しく向上させる元素である。しかし、過度に含有させると溶接性を劣化させる。したがって、その含有量は0.03%未満とする。下限は特に定めないが、耐候性向上効果を発揮させるために、0.005%以上含有させるのが望ましい。
P: Less than 0.03% P is an element that significantly improves the weather resistance. However, if it is excessively contained, the weldability deteriorates. Therefore, the content is made less than 0.03%. The lower limit is not particularly defined, but is preferably 0.005% or more in order to exhibit the effect of improving weather resistance.

S:0.005%以下
Sは、Mnと結合して非金属介在物のMnSを形成して腐食の起点となり易く、耐候性を劣化させるので、できるだけ少なくする必要がある。したがって、その上限は0.005%とする。
S: 0.005% or less S is bonded to Mn to form MnS of non-metallic inclusions, which tends to be a starting point of corrosion and deteriorates weather resistance. Therefore, S needs to be reduced as much as possible. Therefore, the upper limit is made 0.005%.

Cu:0.05〜1.0%
Cuは、耐候性を向上させる基本元素であり、0.05%以上含有させると耐候性が向上する。しかし、1.0%を超えて含有させても、その効果が飽和するだけでなく、Cu脆化を起こす原因となる。したがって、その含有量は0.05〜1.0%とする。
Cu: 0.05-1.0%
Cu is a basic element for improving the weather resistance, and when 0.05% or more is contained, the weather resistance is improved. However, even if the content exceeds 1.0%, not only the effect is saturated but also Cu embrittlement occurs. Therefore, the content is set to 0.05 to 1.0%.

Ni:0.01〜0.5%
Niは、飛来塩分量の多い環境下での耐食性(海浜耐候性)を著しく向上させる元素として従来から注目され、Ni系耐候性鋼として開発・実用化されている。しかし、理由は定かではないが、Sn、Sbと複合添加した場合には、耐食性の改善効果が無く、むしろSn、Sbによる耐候性改善効果を低下させるという悪影響が現れる。このNiの悪影響は、Ni含有量が0.5%を超えるか、Cu含有量の1/2を超えると顕著になる。しかし、Cu添加による熱間加工性の劣化、いわゆるCu脆化を防止するため、0.01%以上のNiの添加は必要である。そのため、本発明では、Ni含有量は0.01〜0.5%のごく少ない量に制限し、かつNi/Cu質量比が0.5以下となるようにNiを添加する。高価なNi含有量が少なくてすむことは経済的にも有利である。好ましくは、Ni:0.01%以上、0.4%未満である。
Ni: 0.01-0.5%
Ni has been attracting attention as an element that remarkably improves the corrosion resistance (beach weather resistance) in an environment with a large amount of incoming salt, and has been developed and put into practical use as a Ni-based weathering steel. However, although the reason is not clear, when Sn and Sb are added together, there is no effect of improving the corrosion resistance, but rather the adverse effect of reducing the effect of improving the weather resistance by Sn and Sb appears. This adverse effect of Ni becomes significant when the Ni content exceeds 0.5% or exceeds 1/2 of the Cu content. However, in order to prevent hot workability deterioration due to Cu addition, so-called Cu embrittlement, addition of 0.01% or more of Ni is necessary. Therefore, in the present invention, the Ni content is limited to a very small amount of 0.01 to 0.5%, and Ni is added so that the Ni / Cu mass ratio is 0.5 or less. It is economically advantageous to reduce the expensive Ni content. Preferably, Ni: 0.01% or more and less than 0.4%.

Cr:0.01〜3.0%
Crは、飛来塩分量がそれほど多くない環境では保護性さびの形成による耐食性の向上が期待できるが、飛来塩分量が多い環境において鋼のアノード溶解反応を促進し耐候性を劣化させる。
Cr: 0.01 to 3.0%
Cr can be expected to improve the corrosion resistance due to the formation of protective rust in an environment where the amount of flying salt is not so large, but it promotes the anodic dissolution reaction of steel and degrades the weather resistance in an environment where the amount of flying salt is large.

ところが、後述するように、SnやSbを含有する場合には、飛来塩分量が多い環境においても、Cr含有による耐候性の向上効果が発揮される。この効果は含有量0.01%以上で発揮されるが、3.0%を超えると局部腐食感受性が高まるとともに、溶接性が劣化する。したがって、Cr含有量は0.01〜3.0%とする。なお、含有量の望ましい範囲は0.5〜3.0%である。   However, as will be described later, when Sn or Sb is contained, the effect of improving the weather resistance due to the Cr content is exhibited even in an environment with a large amount of incoming salt. This effect is exhibited when the content is 0.01% or more. However, if the content exceeds 3.0%, the local corrosion susceptibility increases and weldability deteriorates. Therefore, the Cr content is set to 0.01 to 3.0%. A desirable range of the content is 0.5 to 3.0%.

Al:0.003〜2.5%
Alは、0.003%以上含有させると耐候性が向上するが、含有量が2.5%を超えるとその効果は飽和する。したがって、Al含有量は0.003〜2.5%とする。なお、多量に添加すると鋼が脆化し易くなるので、含有量の上限は2.0%とするのが望ましい。
Al: 0.003 to 2.5%
When Al is contained in an amount of 0.003% or more, the weather resistance is improved. However, when the content exceeds 2.5%, the effect is saturated. Therefore, the Al content is 0.003 to 2.5%. In addition, since steel will be easily embrittled if added in a large amount, the upper limit of the content is desirably 2.0%.

N:0.001〜0.1%
Nは、アンモニアとなって溶解し、飛来塩分量の多い環境におけるFe3+の加水分解によるpH低下を抑制することで、塩分環境における耐候性を向上させる効果を有する。この効果は0.001%以上含有することにより得られ、0.1%を超えると飽和する。したがって、N含有量は0.001〜0.1%とする。含有量の望ましい範囲は0.002〜0.08%である。
N: 0.001 to 0.1%
N dissolves as ammonia and has an effect of improving the weather resistance in a salt environment by suppressing the pH drop due to the hydrolysis of Fe 3+ in an environment with a large amount of incoming salt. This effect is obtained by containing 0.001% or more, and when it exceeds 0.1%, it is saturated. Therefore, the N content is set to 0.001 to 0.1%. A desirable range of the content is 0.002 to 0.08%.

Snおよび/またはSb:0.03〜0.50%
Snは、Sn2+となって溶解し、酸性塩化物溶液中でのインヒビター作用により腐食を抑制する作用を有する。また、Fe3+を速やかに還元させ、酸化剤としてのFe3+濃度を低減することにより、Fe3+の腐食促進作用を抑制するので、高飛来塩分環境における耐候性を向上させる。
Sn and / or Sb: 0.03 to 0.50%
Sn dissolves as Sn 2+ and has an action of inhibiting corrosion by an inhibitor action in an acidic chloride solution. Further, by reducing Fe 3+ quickly and reducing the concentration of Fe 3+ as an oxidizing agent, the corrosion promoting action of Fe 3+ is suppressed, so that the weather resistance in a high flying salinity environment is improved.

また、Snには鋼のアノード溶解反応を抑制し耐食性を向上させる作用もある。さらに、Snを含有することにより、飛来塩分が多い環境においてもCrの耐候性を向上させる効果が発揮される。   Sn also has the effect of suppressing the anodic dissolution reaction of steel and improving the corrosion resistance. Furthermore, by containing Sn, the effect of improving the weather resistance of Cr is exhibited even in an environment with a large amount of incoming salt.

Snを単独添加する場合には、これらの作用は0.03%以上の含有で顕著になるが、0.5%を超えると脆化を起こす原因となる。したがって、その含有量は0.03%〜0.5%とする。なお、含有量の望ましい範囲は0.03〜0.2%である。   When Sn is added alone, these effects become remarkable when the content is 0.03% or more. However, if it exceeds 0.5%, it causes embrittlement. Therefore, the content is made 0.03% to 0.5%. The desirable range of the content is 0.03 to 0.2%.

一方、Sbは、鋼のアノード溶解反応を抑制するとともに、水素ガス発生反応やFe3+の還元反応を抑制するので、高飛来塩分環境における耐候性を向上させる。さらに、Sbを含有することにより、飛来塩分が多い環境においてもCrの耐候性を向上させる効果が発揮される。 On the other hand, Sb suppresses the anodic dissolution reaction of steel and suppresses the hydrogen gas generation reaction and the reduction reaction of Fe 3+ , thereby improving the weather resistance in a high flying salinity environment. Furthermore, by containing Sb, the effect of improving the weather resistance of Cr is exhibited even in an environment with a large amount of incoming salt.

Sbを単独添加する場合には、これらの作用は0.03%以上の含有で顕著になり、0.5%を超えると靭性が著しく劣化する。したがって、その含有量は0.03〜0.5%とする。望ましい含有量は0.03〜0.3%である。   When Sb is added alone, these effects become remarkable when the content is 0.03% or more, and when it exceeds 0.5%, the toughness is remarkably deteriorated. Therefore, the content is set to 0.03 to 0.5%. A desirable content is 0.03 to 0.3%.

SnおよびSnを複合添加する場合には、その合計値が0.03%未満の場合には、高飛来塩分環境における耐候性を向上させる作用が顕著には現れず、また、0.50%を超えると鋼の靭性が劣化する。このため、SnおよびSnの含有量の合計値は0.03〜0.5%とする。望ましい合計含有量は0.03〜0.3%である。   When Sn and Sn are added in combination, if the total value is less than 0.03%, the effect of improving the weather resistance in a high flying salinity environment does not appear remarkably, and 0.50% is added. If exceeded, the toughness of the steel deteriorates. Therefore, the total content of Sn and Sn is set to 0.03 to 0.5%. A desirable total content is 0.03 to 0.3%.

本発明の鋼材は、上記の合金元素の他に、さらにTi、Nb、Mo、W、V、CaおよびMgよりなる群から選ばれた1種または2種以上、ならびに/またはREMを含有してもよい。これらの元素の含有量を前記のように限定した理由は、次の通りである。   The steel material of the present invention further contains one or more selected from the group consisting of Ti, Nb, Mo, W, V, Ca and Mg, and / or REM in addition to the above alloy elements. Also good. The reason why the contents of these elements are limited as described above is as follows.

Ti:0.01〜0.3%
Tiは、TiCを形成してCを固定し、クロム炭化物の形成を抑制して耐候性を向上させるとともに、TiSの形成により腐食の起点となるMnSの形成を抑える。この効果は含有量が0.01%以上で現れ、0.3%を超えると、効果が飽和するだけでなく、鋼材のコストが上昇する。したがって、Tiを含有させる場合、その含有量は0.01〜0.3%とする。
Ti: 0.01 to 0.3%
Ti forms TiC to fix C, suppresses the formation of chromium carbide and improves the weather resistance, and suppresses the formation of MnS as a starting point of corrosion due to the formation of TiS. This effect appears when the content is 0.01% or more. When the content exceeds 0.3%, the effect is not only saturated, but the cost of the steel material is increased. Therefore, when Ti is contained, the content is set to 0.01 to 0.3%.

Nb:0.01〜0.1%
Nbには、Tiと同様、NbCを形成してクロム炭化物の形成を抑制して耐候性を向上
させる効果がある。この効果は含有量が0.01%以上で現れ、0.1%を超えると飽和する。このため、Nbを含有させる場合、その含有量は、0.01〜0.1%とする。
Nb: 0.01-0.1%
Nb, like Ti, has the effect of improving weatherability by forming NbC and suppressing the formation of chromium carbides. This effect appears when the content is 0.01% or more, and is saturated when the content exceeds 0.1%. For this reason, when Nb is contained, the content is set to 0.01 to 0.1%.

Mo:0.01〜1.0%
Moは、溶解して酸素酸イオンMoO 2−の形でさびに吸着し、さび層中の塩化物イオンの透過を抑制し、耐食性を向上させる元素である。鋼中における含有量が0.01%以上になるとこの効果が得られるが、1.0%を超えると効果が飽和するだけでなく、鋼材のコストが上昇する。したがって、Moを含有させる場合、その含有量は0.01〜1.0%とする。
Mo: 0.01-1.0%
Mo is an element that dissolves and adsorbs to rust in the form of oxygenate ions MoO 4 2− , suppresses permeation of chloride ions in the rust layer, and improves corrosion resistance. This effect is obtained when the content in the steel is 0.01% or more. However, when the content exceeds 1.0%, the effect is not only saturated, but the cost of the steel material is increased. Therefore, when Mo is contained, the content is set to 0.01 to 1.0%.

W:0.01〜1.0%
Wは、Moと同様、溶解して酸素酸イオンの形で存在し、さび層中の塩化物イオンの透過を抑制し、耐食性を向上させる。この効果は含有量が0.01%以上で現れ、1.0%を超えると飽和するだけでなく、鋼材のコストが上昇する。したがって、Wを含有させる場合、その含有量は0.01〜1.0%とする。
W: 0.01-1.0%
W, like Mo, dissolves and exists in the form of oxygenate ions, suppresses permeation of chloride ions in the rust layer, and improves corrosion resistance. This effect appears when the content is 0.01% or more, and when it exceeds 1.0%, not only is the content saturated, but the cost of the steel material increases. Therefore, when W is contained, the content is set to 0.01 to 1.0%.

V:0.01〜1.0%
Vは、MoやWと同様、溶解して酸素酸イオンの形で存在し、さび層中の塩化物イオンの透過を抑制し、耐食性を向上させる。この効果は0.01%以上含有させると現れ、1.0%を超えると飽和する。したがって、Vを含有させる場合、その含有量は0.01〜1.0%とする。
V: 0.01-1.0%
V, like Mo and W, dissolves and exists in the form of oxyacid ions, suppresses permeation of chloride ions in the rust layer, and improves corrosion resistance. This effect appears when the content is 0.01% or more, and is saturated when the content exceeds 1.0%. Therefore, when V is contained, the content is set to 0.01 to 1.0%.

Ca:0.0001〜0.1%
Caは、鋼中に酸化物の形で存在し、腐食反応部における界面のpHの低下を抑制して、腐食の促進を抑える作用を有している。この効果は0.0001%以上含有させることにより得られるが、0.1%を超えると飽和する。したがって、Caを含有させる場合、その含有量は0.0001〜0.1%する。
Ca: 0.0001-0.1%
Ca exists in the form of an oxide in steel, and has an effect of suppressing the promotion of corrosion by suppressing the decrease in pH at the interface in the corrosion reaction part. This effect can be obtained by adding 0.0001% or more, but when it exceeds 0.1%, it is saturated. Therefore, when Ca is contained, the content is 0.0001 to 0.1%.

Mg:0.0001〜0.1%
Mgは、Caと同様、腐食反応部における界面のpHの低下を抑制し、耐食性を向上させる。この効果は0.0001%以上含有させることにより得られるが、0.1%を超えると飽和する。したがって、Mgを含有させる場合、その含有量は0.0001〜0.1%とする。
Mg: 0.0001-0.1%
Mg, like Ca, suppresses the decrease in pH at the interface in the corrosion reaction part and improves the corrosion resistance. This effect can be obtained by adding 0.0001% or more, but when it exceeds 0.1%, it is saturated. Therefore, when Mg is contained, the content is set to 0.0001 to 0.1%.

REM:0.0001〜0.02%
REMは、鋼の溶接性を向上させる目的で含有させる。含有量が0.0001%以上でその効果を発揮し、0.02%を超えると効果が飽和する。このため、REMを含有させる場合には、その含有量は0.0001〜0.02%とする。
REM: 0.0001-0.02%
REM is contained for the purpose of improving the weldability of steel. The effect is exhibited when the content is 0.0001% or more, and when the content exceeds 0.02%, the effect is saturated. For this reason, when it contains REM, the content shall be 0.0001 to 0.02%.

本発明の鋼材は、上記の必須元素および任意元素を含有し、残部がFeおよび不純物からなる鋼材である。なお、鋼中にオキサイド等の介在物が微細分散されている鋼も本発明の鋼材に含まれる。   The steel material of the present invention is a steel material containing the above essential elements and optional elements, with the balance being Fe and impurities. Note that steel in which inclusions such as oxide are finely dispersed in the steel is also included in the steel material of the present invention.

本発明の鋼材は、板材、管材、棒材、H型鋼などの異形材を含む多様な形状とすることができる。厚みは一般に3mm以上とすることが好ましい。耐候性鋼材は一般に熱間圧延材であるが、本発明の鋼材を製造する際の熱間圧延条件は特に制限されず、通常と同様でよい。   The steel material of the present invention can have various shapes including deformed materials such as plate materials, pipe materials, bar materials, and H-shaped steel. In general, the thickness is preferably 3 mm or more. The weathering steel is generally a hot rolled material, but the hot rolling conditions for producing the steel of the present invention are not particularly limited and may be the same as usual.

本発明の鋼材は、さらに耐候性を高める場合には、その表面を防食皮膜で覆うのが望ましい。本発明において用いる防食皮膜とは、鋼材の防食目的で施される皮膜を意味する。具体的には、耐候性鋼材において周知の各種のさび安定化処理皮膜(化成処理系と塗装系とを含む);Znめっき、Alめっき、Zn−Alめっき等の防食めっき皮膜;Zn溶射、Al溶射等の金属溶射皮膜;ビニルブチラール系、エポキシ系、ウレタン系、フタル酸系などの一般の防食塗装皮膜等を包含する。いずれの防食皮膜を施した場合であっても、優れた耐候性と高い防食性能を発揮することができる。これらの防食皮膜の膜厚または付着量は特に制限されず、通常の範囲内でよい。   When further improving the weather resistance, it is desirable to cover the surface of the steel material of the present invention with an anticorrosion film. The anticorrosion film used in the present invention means a film applied for the purpose of anticorrosion of steel materials. Specifically, various types of rust stabilization coatings (including a chemical conversion treatment system and a coating system) well-known in weathering steel materials; anticorrosion plating films such as Zn plating, Al plating, Zn-Al plating; Zn spraying, Al Includes metal spray coatings such as spraying; general anti-corrosion coatings such as vinyl butyral, epoxy, urethane, and phthalic acid. Even when any anticorrosion film is applied, excellent weather resistance and high anticorrosion performance can be exhibited. The film thickness or adhesion amount of these anticorrosion films is not particularly limited, and may be within a normal range.

上述の通り、本発明の鋼材は、飛来塩分量が多い環境下において優れた海浜耐候性を発揮するので、海浜地域や融雪塩/凍結防止剤が散布される地域における橋梁等の構造物に、塗装を必要としないミニマムメンテナンス材料として使用することができる。この種の構造物は、一般に切断、曲げ加工等の成形加工、および溶接により作製されるが、本発明の鋼材は加工性および溶接性にも優れている。   As described above, since the steel material of the present invention exhibits excellent beach weather resistance in an environment with a large amount of incoming salt, it is suitable for structures such as bridges in beach areas and areas where snow melting salt / freezing agents are sprayed. It can be used as a minimum maintenance material that does not require painting. This type of structure is generally produced by forming, such as cutting and bending, and welding, but the steel material of the present invention is also excellent in workability and weldability.

表1に示した化学組成を有するNo.1〜No.20の鋼について、150Kg真空溶解炉で溶製し、インゴットを鍛造した後、加熱、圧延を行って、厚さ4mm×幅150mm×長さ1000mmの寸法の鋼材を作製した。次いで、この鋼材の表裏面を機械研削し、厚さ3mm×幅60mm×長さ100mmの試験片を切り出した。なお、本例で作製した鋼材の酸素含有量は0.0001〜0.005%の範囲であった。   No. 1 to No. 20 steels having the chemical compositions shown in Table 1 were melted in a 150 kg vacuum melting furnace, forged ingots, then heated and rolled, and were 4 mm thick x 150 mm wide x long. A steel material having a thickness of 1000 mm was produced. Next, the front and back surfaces of the steel material were mechanically ground, and a test piece having a thickness of 3 mm × width of 60 mm × length of 100 mm was cut out. The oxygen content of the steel material produced in this example was in the range of 0.0001 to 0.005%.

得られた試験片をSAE(Society of Automotive Engineers)J2334試験により評価した。SAE J2334試験は、湿潤:50℃、100%RH、6時間、塩分付着:0.5%NaCl、0.1%CaCl、0.075%NaHCO水溶液浸漬、0.25時間、乾燥:60℃、50%RH、17.75時間を1サイクル(合計24時間)とした加速試験であり、腐食形態が大気暴露試験に類似しているとされている(長野博夫、山下正人、内田仁著:環境材料学、共立出版(2004)、p.74)。本試験は、飛来塩分量が1mddを超えるような厳しい腐食環境を模擬する試験である。 The obtained test piece was evaluated by SAE (Society of Automotive Engineers) J2334 test. SAE J2334 test is wet: 50 ° C., 100% RH, 6 hours, salt adhesion: 0.5% NaCl, 0.1% CaCl 2 , 0.075% NaHCO 3 aqueous solution, 0.25 hour, dry: 60 It is an accelerated test with 1 cycle (total 24 hours) at ℃, 50% RH, 17.75 hours, and the corrosion form is said to be similar to the atmospheric exposure test (Hiroo Nagano, Masato Yamashita, Hitoshi Uchida) : Environmental Materials Science, Kyoritsu Shuppan (2004), p.74). This test simulates a severe corrosive environment in which the amount of incoming salt exceeds 1 mdd.

SAE J2334試験120サイクル終了後、各試験片の表面のさび層を除去し、板厚減少量を測定した。試験結果を表1に示す。同表における「腐食減量」は、試験片の平均の板厚減少量であり、試験前後の重量減少と試験片の表面積を用いて算出したものである。   After 120 cycles of the SAE J2334 test, the rust layer on the surface of each test piece was removed, and the thickness reduction was measured. The test results are shown in Table 1. “Corrosion weight loss” in the table is an average reduction in the thickness of the test piece, and is calculated using the weight reduction before and after the test and the surface area of the test piece.

Figure 2006118011
Figure 2006118011

表1の結果から明らかなように、比較例(No.24)はMn含有量が多いため、比較例(No.26)はNiとSn、Sbが共存し、さらにNi/Cuが0.5を越えるため、さらに、比較例(No.27、No.28)はCr、Cu、Ni並びにSnおよびSbの含有量が少ないため、腐食量が大きくなった。また、比較例(No.29)はCr、CuおよびNiの含有量が少ないため、さらに、比較例(No.30)は、CrおよびCuの含有量が少ないため、腐食量が大きくなった。なお、比較例No.25は、圧延時にはクラックが多く発生したため、試験を中止した。   As is clear from the results in Table 1, since Comparative Example (No. 24) has a high Mn content, Ni, Sn, and Sb coexist in Comparative Example (No. 26), and Ni / Cu is 0.5. Therefore, in Comparative Examples (No. 27, No. 28), the amount of Cr, Cu, Ni, Sn, and Sb was small, so the amount of corrosion increased. Moreover, since comparative example (No. 29) has little content of Cr, Cu, and Ni, and comparative example (No. 30) has little content of Cr and Cu, the corrosion amount became large. Comparative Example No. For 25, the test was stopped because many cracks occurred during rolling.

本発明例では、いずれも本発明で規定する成分含有量を満足しているので、腐食減量は0.20mm以下と小さくなっている。   In all the examples of the present invention, the content of components specified in the present invention is satisfied, so the corrosion weight loss is as small as 0.20 mm or less.

Claims (5)

質量%で、C:0.001〜0.15%、Si:2.5%以下、Mn:0.5%超、2.5%以下、P:0.03%未満、S:0.005%以下、Cu:0.05〜1.0%、Ni:0.01〜0.5%、Cr:0.01〜3.0%、Al:0.003〜2.5%、およびN:0.001〜0.1%、さらにSnおよび/またはSb:0.03〜0.50%を含有し、残部がFeおよび不純物からなり、Ni/Cu質量比が0.5以下である組成を有することを特徴とする、海浜耐候性に優れた鋼材。   By mass%, C: 0.001 to 0.15%, Si: 2.5% or less, Mn: more than 0.5%, 2.5% or less, P: less than 0.03%, S: 0.005 %: Cu: 0.05-1.0%, Ni: 0.01-0.5%, Cr: 0.01-3.0%, Al: 0.003-2.5%, and N: A composition containing 0.001 to 0.1%, Sn and / or Sb: 0.03 to 0.50%, the balance being Fe and impurities, and a Ni / Cu mass ratio of 0.5 or less. A steel material excellent in beach weather resistance, characterized by having. さらに、質量%で、Ti:0.01〜0.3%、Nb:0.01〜0.1%、Mo:0.01〜1.0%、W:0.01〜1.0%、V:0.01〜1.0%、Ca:0.0001〜0.1%およびMg:0.0001〜0.1%よりなる群から選ばれた1種または2種以上を含有する請求項1に記載の海浜耐候性に優れた鋼材。   Furthermore, by mass%, Ti: 0.01-0.3%, Nb: 0.01-0.1%, Mo: 0.01-1.0%, W: 0.01-1.0%, The composition contains one or more selected from the group consisting of V: 0.01-1.0%, Ca: 0.0001-0.1% and Mg: 0.0001-0.1%. 1. A steel material having excellent beach weather resistance according to 1. さらに、質量%で、REMを0.0001%〜0.02%含有する、請求項1または2に記載の海浜耐候性に優れた鋼材。   Furthermore, the steel material excellent in the beach weather resistance of Claim 1 or 2 which contains 0.0001%-0.02% of REM by the mass%. 表面が防食皮膜により被覆されている請求項1〜3のいずれかに記載の鋼材。   The steel material according to any one of claims 1 to 3, wherein the surface is coated with an anticorrosive film. 請求項1〜4のいずれかに記載の鋼材から作製された構造物。   The structure produced from the steel materials in any one of Claims 1-4.
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