JP3953429B2 - Easy-to-damage product container loading device - Google Patents

Easy-to-damage product container loading device Download PDF

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JP3953429B2
JP3953429B2 JP2003036280A JP2003036280A JP3953429B2 JP 3953429 B2 JP3953429 B2 JP 3953429B2 JP 2003036280 A JP2003036280 A JP 2003036280A JP 2003036280 A JP2003036280 A JP 2003036280A JP 3953429 B2 JP3953429 B2 JP 3953429B2
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container
support
container support
conveyor belt
contact
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JP2004244176A (en
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克彦 東嶋
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有限会社オノ海苔機械店
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Description

【0001】
【発明の属する技術分野】
本発明は、作業者によりイチゴ等の易損品の入った容器を複数載置されてから、次工程の作業者から取出されるまでの間、装置内で容器を適切に移動、整列させつつ保管する易損品入容器載積装置に関する。
【0002】
【従来の技術】
農産物を出荷する際の手作業による梱包(パック詰め)工程で、作業者が一人ないし数人の場合、手間の異なる複数工程からなる作業において作業能率を高めるために、ある所定工程を経た中間状態品の数をある程度確保してから、その次の工程を実行するといった手法は、従来から一般的に行われてきた。例えば、イチゴ等をパック容器に詰めて出荷する際の中間工程で、手でイチゴをパック容器に詰める工程と容器にカバーをかけて封をする工程とはそれぞれ作業速度が異なるため、イチゴを詰め終えた次工程待ちの容器を所定数確保してから、所定の作業者が容器にカバーをかける工程を開始するという対応がなされ、各工程間における作業者の待ち時間を減らして作業能率向上が実現していた。
【0003】
この時、多数発生する次工程待ち容器については、作業者が作業の邪魔にならない場所に置き、次工程の作業者が持出して作業にかかるまでそのまま放置される状態となっていた。ただし、容器に収容されるものがイチゴ等の易損品である場合、容器内の易損品が傷付く危険性のある容器の重ね置きができないため、容器の置き場所を作業場に十分確保しなければならなかった。特に農家など小規模の作業場では、こうした易損品入容器は床置きとされることが多かったため、置かれた容器が作業場のスペースを大きく占有してしまい、他の作業に支障をきたすという問題が生じていた。
【0004】
ところで、工業品製造の分野では、所定の物品の入った容器を所定の処理に係る複数工程間で移動させる際、各工程間の作業速度の違いや間欠的な搬送・供給体制により、作業場に次工程待ちの物品入容器が多数発生することは比較的多く、これら多数の物品入容器が作業場で邪魔にならないよう、容器を次工程での作業に向けて取出すまで適切にストックする棚等の載積装置が従来から一般的に用いられている。
【0005】
こうした載積装置では、前工程から物品入容器等の荷をスムーズに受入れ、これらを適切に保護すると共に、次工程での取出しを容易にするため、荷を一旦装置上に載置されたら、荷を速やかに装置内で移動させて取出し位置に位置させ、あるいは取出し位置を先頭に複数荷を整頓して列状に蓄積し、載積装置の取出し位置から順次荷を取出せる仕組みとなっていることが多い。このような作業工程間で物品入容器の一時的なストックを行える従来の載積装置の一例として、特開2001−186936号公報に記載されるものがあり、これを図6に示す。図6は従来の載積装置の概略斜視図である。
【0006】
前記図6に示す従来の載積装置100は、いわゆる流動棚であり、同一構造である左右の側枠81、82と、この左右両側枠81、82間に架設された上下複数段の同一構造の荷台91〜93とを備える構成である。この各段の荷台91〜93は、矩形枠94の内側に、二本一組で荷を滑動可能に支持するローラーレール95、96を左右横方向に複数列並設してなるもので、前記左右両側枠81、82間に前下りに傾斜するように架設されている。各ローラーレール95、96の前端(傾斜下端)には、荷を受け止めるストッパー97が配設され、このストッパー97で受け止められた前端の荷を取り出し易いように、荷台92、93の前端は、それぞれ下段側の荷台91、92の前端よりも後方に位置するように構成されている。
【0007】
この従来の載積装置では、まず、物品入容器等の荷(図示を省略)を作業者がローラーレール95、96上に載置すると、荷がローラレール95、96上を前端側へ移動し、ストッパー97で停止して作業者に取出されるまでストック状態となる。取出し前に新たな荷が後端側に載置されると、ストッパー97に接する荷を先頭に後方へ列をなしてストックされ、最前方の荷を取出すと次の荷が新たに最前方に移動する仕組みとなっている。
【0008】
【発明が解決しようとする課題】
従来の載積装置は以上のように構成されていたことから、荷としての物品入りの容器がローラーレール95、96等の転がり抵抗に打勝ってスムーズに前端取出し側に進むためにはある程度の傾斜が必要となるが、一旦移動し出すとある程度速度が出た状態で前端のストッパー97又は以前に載積した容器後部に衝突して停止するため、容器及び中の物品に衝撃力が加わることとなり、容器内の物品がイチゴ等の易損品の場合には使用できないという課題を有していた。
【0009】
この他、従来の別の載積装置としては、荷載置部分に傾斜がなく載置した容器が自走しない水平状態のものも存在したが、別途駆動手段を用いないタイプの場合、容器を前端の取出し位置側へ移動させるには後端側から容器を押入れ、先に入れた容器を後方から押して容器一つ分ずつ進めていき、最終的に列をなす容器の最先端のものを前端取出し位置に到達させる必要があり、容器前後に押圧力が加わることとなる。
【0010】
ここで、物品が易損品のイチゴであり、容器がイチゴ用パックの場合、イチゴは衝撃にとどまらず押圧にも大変弱く、パック詰状態でイチゴにパック容器自体が強く当接しないようにパック容器は軟質で変形しやすい構造となっており、この容器内にイチゴが入っている状況では取扱に注意を要することから、使用時に容器前後面へ押圧力が加わるような前記載積装置を用いることはできないという課題を有していた。
【0011】
さらに、駆動手段により駆動力を与えて荷を後端側から前端側へ移送する装置の場合、取出し位置寄りに滞留する容器の停止状態と後端側から前端取出し側へ向う容器の移送状態とを矛盾なく両立させるために容器一個分毎の間欠的な移送機構が用いられていたが、単純な前記傾斜タイプに比べ、物品入容器全体の重量を支持しつつスムーズに移動させるために大きな駆動力が必要となり、装置全体の構造が複雑化することは否めず、高コストとなってイチゴ生産農家等の小規模事業者には導入が難しいという課題を有していた。また、間欠移送機構であるために各移動期間における移動開始時と終了時に容器へ衝撃が加わることとなり、やはり容器内物品がイチゴ等の易損品の場合には用いることはできないという課題を有していた。
【0012】
本発明は前記課題を解消するためになされたもので、イチゴ等の易損品の入った容器に接する搬送ベルト部が容器を適切且つスムーズに移動させて装置内スペースに容器を適切に配置することができ、次工程のための取出しまで易損品入容器を最大限載積できる易損品入容器載積装置を提供することを目的とする。
【0013】
【課題を解決するための手段】
本発明に係る易損品入容器載積装置は、所定幅の空隙部を挟んで対称配置される平行な一対又は複数対の長尺略棒状体の組で形成され、上側に所定の易損品が入った容器を載置される容器支持体と、前記空隙部が上下に面する向きとした前記容器支持体の一つ又は複数横方向へ並列に配置した組を、上下方向に複数段略平行に並設した状態で一体に固定支持する所定のフレームと、回動自在に軸支される二つのプーリ及び当該プーリ間に掛渡される無端ベルトで形成され、各プーリ回転軸を前記容器支持体長手方向と略直角をなす向きとし且つプーリ間における無端ベルト外周面の一方を容器支持体上部と略一致させて各容器支持体中間の空隙部に配設され、所定の駆動手段でプーリを駆動されてプーリ間で容器支持体長手方向と略平行に無端ベルトを進行させる搬送ベルト部と、前記容器支持体の両側方で対向する面同士を前記容器の側面間隔と略一致する間隔として容器支持体長手方向と略平行に配設され、前記容器の容器支持体上での横方向への動きを拘束する案内手段と、前記容器支持体の一端側に前記容器と接触可能として配設され、容器の容器支持体延長方向への移動を制止する制止手段とを備え、前記搬送ベルト部が、前記制止手段に近い側のプーリ位置を前記制止手段から少なくとも略容器長さ分だけ離隔させて配設されてなるものである。
【0014】
このように本発明においては、易損品入容器を下側から支える複数の容器支持体及び搬送ベルト部を配設すると共に、容器支持体一端側には易損品入容器の進み過ぎを抑える制止手段を配設し、容器支持体他端側に載置された易損品入容器下面に当接する搬送ベルト部を作動させ、搬送ベルト部の無端ベルト進行に伴って易損品入容器を容器支持体で支持しつつ容器取出し位置となる容器支持体一端側まで移送できることにより、容器を容器支持体上でスムーズに移動させて取出し位置を先頭に効率的にストックでき、次工程へ向けての容器取出しに適切に対応できる他、空いた容器支持体上には順次新たな易損品入容器を載置でき、工程間の容器受渡し作業の効率化が図れる。また、容器支持体及び搬送ベルト部が必要最小限の接触面積で容器下部に接触して容器内易損品への影響を最小限にとどめつつ移送可能であり、容器取出し位置に到達するまで容器への衝撃等を抑えて容器内の易損品の品質を保持できる。
【0015】
また、搬送ベルト部の終端位置を容器支持体一端部の制止手段より少なくとも容器長さ分だけ離した配置とし、容器が搬送ベルト部により移動可能な最高到達点である制止手段近傍の取出し位置に達した後は搬送ベルト部とほとんど接触しなくなり、搬送ベルト部の動作の影響を受けないことにより、取出し位置の容器と動作状態のベルトコンベアとの過度の接触及びこれに伴う摩擦等の不都合は生じず、取出し位置における容器の有無に関わりなく搬送ベルト部を動作させられ、新たに載置した容器を取出し位置に達した容器に続いて前方へ送込め、装置における容器の収容効率を向上させられる。
【0016】
また、本発明に係る易損品入容器載積装置は必要に応じて、前記制止手段が、前記搬送ベルト部によって一つの容器を後続の容器無しに前記容器支持体の一端側へ最大限進行させた状態における容器先端位置近傍で且つ当該容器先端とは少なくとも接触しない程度に離れた箇所に配設されてなり、前記制止手段近傍に配設され、二つ以上の容器が容器支持体上にある場合に後続の容器に押されて前記先端位置を越える最前方の容器が制止手段に接する状態を検知し、前記搬送ベルト部の動作を停止させる検出手段を備えるものである。
【0017】
このように本発明においては、制止手段の位置を、取出し位置に達した容器が搬送ベルト部上に残る後続の容器に押されることではじめて容器が制止手段に当接可能となる配置とすると共に、制止手段に容器が当接したことを検知する検出手段を配設し、容器が二つ以上で容器支持体上を移送される場合のみ制止手段に容器が当接して検出手段を通じ搬送ベルト部の動作を自動的に停止させることにより、容器支持体上に容器一個のみの場合には搬送ベルト部の動作を許容して、新たに載置される容器をより前方側に詰めた状態にできる一方、容器支持体上に十分容器が存在している場合は適切に搬送ベルト部を停止制御でき、容器を装置上に最大限載積できると同時に、搬送ベルト部から各容器に無理な力が加わるのを防いで容器及び易損品の品質を確実に維持できる。
【0018】
【発明の実施の形態】
以下、本発明の一実施の形態を図1ないし図5に基づいて説明する。本実施の形態においては、易損品としてイチゴを詰めたプラスチック製パック容器を多数載積する装置の例について説明する。図1は本実施の形態に係る易損品入容器載積装置の正面図、図2は本実施の形態に係る易損品入容器載積装置の平面図、図3は本実施の形態に係る易損品入容器載積装置の左側面図、図4は本実施の形態に係る易損品入容器載積装置における各搬送ベルト部の正面側投影図、図5は本実施の形態に係る易損品入容器載積装置における易損品入容器のストッパー部接触過程説明図である。
【0019】
前記各図において本実施の形態に係る易損品入容器載積装置1は、所定幅の空隙部11を挟む平行な一対の長尺略棒状体の組で形成され、上側に易損品(イチゴ)の入った容器70を載置される容器支持体10と、前記空隙部11が上下に面する向きとした容器支持体10を複数横方向へ並列に配置した組を、上下方向に複数段略平行に並設した状態で一体に固定支持するフレーム20と、各容器支持体10中間の空隙部11に配設される搬送ベルト部30と、容器支持体10の両側方で対向する面同士を前記容器70の側面間隔と略一致する間隔として容器支持体10長手方向と平行に配設され、容器70の容器支持体10上での横方向への動きを拘束する前記案内手段としてのガイド部40と、前記容器支持体10の一端側に前記容器70と接触可能として配設され、容器70の容器支持体10延長方向への移動を制止する前記制止手段としてのストッパー部50と、このストッパー部50近傍に配設され、容器70がストッパー部50に接する状態を検知して搬送ベルト部30の動作を停止させる検出手段(図示を省略)とを備える構成である。
【0020】
前記容器支持体10は、上面を低摩擦状態とされる所定断面形状の二本の長尺略棒状体で形成され、略棒状体同士が容器70を安定的に支持可能な所定間隔で平行をなして前記フレーム20に固定配設され、中間を空隙部11とされてなる構成であり、易損品の入った容器70を上側に載置されてこの容器70をスライド自在に支持する仕組みである。各容器支持体10の一端部には、容器支持体10上に起立する状態で前記ストッパー部50がそれぞれ配設される。
【0021】
前記フレーム20は、前記容器支持体10を横方向に三組並列に且つ上下に三段それぞれ略水平向きに並べた状態で一体に固定支持する略枠状体であり、所定の作業工程間における易損品入容器の受渡し位置に容器支持体10一端側を次工程側、且つ容器支持体10他端側を前工程側に向けて配置される構成である。このフレーム20においては、各容器支持体10が横に並設された他の容器支持体10と一体の略棚状体をなすことで、容器支持体10の剛性が高まり、移動する容器70を確実且つ安定的に支持でき、容器70を滑らかに移行させられる。なお、フレーム20では、下段の容器支持体10ほど取出し側となる容器支持体10一端側部分を外方に突出させており、容器70の取出し性を向上させている。
【0022】
前記搬送ベルト部30は、回動自在に軸支される二つのプーリ31、32及びこのプーリ31、32間に掛渡される細幅の無端ベルト33で形成され、各プーリ31、32の回転軸を容器支持体10長手方向と略直角をなす向きとし且つプーリ31、32間における無端ベルト33外周面の一方を容器支持体10上部と略一致させて各容器支持体10中間の空隙部11に配設され、所定の駆動手段60でプーリ32を駆動されて無端ベルト33を循環させる構成である。この搬送ベルト部30の両プーリ31間では無端ベルト33が容器支持体10長手方向と平行な配置となっており、無端ベルト33上面を容器70底部と当接させて、容器支持体10に対し容器70を移送させる仕組みである。なお、無端ベルト33の上側進行部分の下側には無端ベルト33の垂下がりを防ぐガイド板34がフレーム20と一体に配設される。
【0023】
前記プーリ31、32は、それぞれ容器支持体10両端部から若干離れた位置で軸支されており、特に、取出し側となる容器支持体10の一端側寄りのプーリ32位置は、前記ストッパー部50配設位置からほぼ容器長さ分に相当する距離だけ離隔した配置となっている。これらプーリ31、及びプーリ32は、それぞれ対応する各容器支持体10と同様の並列状態にある他のプーリと共通の軸上に一体化されており、まとめてフレーム20に軸支される構成である(図4参照)。プーリ32側の軸は、フレーム20側部に配設された駆動手段60と連動状態とされ、駆動手段60の駆動により回転動作する仕組みである。この駆動手段60は、公知のモータ及びベルト、ベルト車等を組合わせた回転駆動並びに回転伝達機構であり、詳細な説明を省略する。この駆動手段60と共に、駆動手段60の駆動動作についてON、OFFを切換える手元スイッチ61が別体で装置外に配設される。
【0024】
前記ガイド部40は、断面略コ字状に折曲げられた金属製略板状体で形成され、前記容器支持体10の両側に容器70側面間隔と略同じ間隔を空けて容器支持体10と平行としてフレーム20に固定配設され、ガイド面となる側面を容器70側面に摺動自在に接触させて容器70の横方向へのずれを防ぐ構成である。各ガイド部40のうち、隣合う二つの容器支持体10に挟まれたガイド部40は、各容器支持体10に対応するガイド面を両側面として有する一体の共通ガイド部となっているが、ガイド面をそれぞれ個別に有する別体のガイド部40としてもかまわない。
【0025】
前記ストッパー部50は、容器70の取出し側となる各容器支持体10の一端部に起立状態で配設される略板状体で形成され、容器支持体10上で移送される容器70との接触により容器70のオーバーランを制止する構成である。このストッパー部50は、容器支持体10一端側の搬送ベルト部30端部に対しほぼ容器長さ分だけ離れた位置、正確には、搬送ベルト部30によって一つの容器70を後続の容器無しに容器支持体10の一端側へ最大限進行させた状態における容器70先端位置近傍で且つこの容器70先端とは少なくとも接触しない程度に離れた箇所に配設されており(図5(A)参照)、容器支持体10一端側に達した容器70が搬送ベルト部30で移送されている後続の別の容器と接して前方へ押される場合のみ、ストッパー部50は容器70と接触してこれを制止する仕組みである。
【0026】
また、ストッパー部50は、容器70と接触した際、容器70に押されて若干後退可能となるよう容器支持体10に取付けられると共に、前記後退の際に衝撃力を吸収する緩衝材51を併設されてなり、容器70を停止させる際になるべく容器70に力が加わらないようにする仕組みである。このストッパー部50近傍には、容器70と接触したストッパー部50のわずかな動きにより容器70が取出し位置に達してこれ以上進まなくなった状態を検知し、駆動手段60の駆動動作を自動停止させる検出手段(図示を省略)が配設されており、この検出手段は前記手元スイッチ61での動作ON状態に優先して駆動手段60を停止させ、搬送ベルト部30から容器70へ無理な力が加わるのを防ぐ。容器支持体10一端側の取出し位置から容器70が取出されると、検出手段はストッパー部50の状態復帰に伴い非検知状態となり、駆動手段60の動作を許容する仕組みである。
【0027】
次に、前記構成に基づく易損品入容器載積装置の動作について説明する。前提として、容器70移送方向は容器支持体10の他端側から一端側へ向けてとし、移送方向に対し容器支持体10一端側を前側、他端側を後側と称する。まず、全ての容器支持体10上に何も載っていない状態で、第一段階として、全ての容器支持体10における後端側の容器移送開始位置に易損品としてのイチゴの入った容器70を載せてから、手元スイッチ61のON状態への切換え操作で駆動手段60を駆動動作させ、搬送ベルト部30により各容器70を移動させ、容器70を容器支持体10端部のストッパー部50近傍まで到達させて各容器支持体10の取出し位置に容器70がある状態とする(図3参照)。この状態で、ストッパー部50と容器70は接触しておらず、駆動手段60は動作継続可能だが、一旦手元スイッチ61をOFF状態へ切換えて停止させる。
【0028】
続いて容器70を前記同様全ての容器支持体10に載せ、駆動手段60を動作させると、搬送ベルト部30で容器70が前方へ移送され、先頭の容器70に接するまで前進する。先頭の容器70はこの移送された後続の容器70に押され、ストッパー部50に接触してこれをわずかに後退させる(図5(B)参照)。これにより、検出手段が容器70の存在検知状態となって駆動手段60を自動停止させ、合わせて搬送ベルト部30による移送も停止状態となる。この駆動手段60停止後、作業者は手元スイッチ61をOFF状態に切換えて、自動停止状態解除後の駆動手段60の急な起動を避けるようにすることもできる。
【0029】
移送停止後、各容器支持体10後端側には容器一つ分の空きスペースがあるので、これらに作業者は容器70を載置していくことができる。一方、取出し側では、作業者が取出し位置から容器70を取出して次工程の作業を行う。各取出し位置から全ての容器70が取出されたら、容器70とストッパー部50との接触がなくなっており、検出手段が非検出状態に復帰して駆動手段60は動作可能となるので、そのまま、あるいは手元スイッチ61の切換え操作を経て、駆動手段60を動作させると、搬送ベルト部30で容器70が移送され、新たな先頭の容器70が取出し位置に達して前記同様ストッパー部50に接触する。容器70とストッパー部50との接触で、駆動手段60は再び自動停止する。
前端側では、次工程の作業者が取出し位置から容器70を取出して次工程の作業を行える一方、後端側は容器一つ分の空きスペースが存在しているので、前工程の作業者が容器70を載置することもできる。
【0030】
各取出し位置から全ての容器70が取出されたら、容器70のストッパー部50との接触がなくなっており、前記同様駆動手段60は動作可能となるので、駆動手段60を動作させると、搬送ベルト部30で容器70が移送され、新たに取出し位置に容器70がある状態となる。この段階で、前段階の装置後端側に生じていた空きスペースに容器70を載置していれば、新たな先頭の容器70とストッパー部50が接触し、容器70を載置していなければ新たな先頭の容器70とストッパー部50との接触がない前記第一段階と同様となる。
【0031】
こうして、前記容器70の載置作業と取出し作業の合間に、適宜手元スイッチ61操作で駆動手段60を動作させ、搬送ベルト部30で各容器70を前方へ移送させる過程を繰返すことで、前工程側において作業者の必要最小限の載置動作で最大限容器を装置上に載積でき、且つ次工程側でも作業者の必要最小限の容器取出し動作のみで連続的に容器に対する作業を行え、作業者が一人で前後二工程を担当して代る代る行う場合でも工程間での容器取扱いに手間がかからず能率良く作業を行える。
【0032】
このように、本実施の形態に係る易損品入容器載積装置においては、易損品としてのイチゴの入った容器70を下側から支える複数の容器支持体10及び搬送ベルト部30を配設すると共に、容器支持体10一端側には容器70の進み過ぎを抑えるストッパー部50を配設し、容器支持体10他端側に載置された容器70下面に当接する搬送ベルト部30を作動させ、搬送ベルト部30の無端ベルト33進行に伴って容器70を容器支持体10で支持しつつ容器70取出し位置となる容器支持体10一端側まで移送できることから、容器70を容器支持体10上でスムーズに移動させて取出し位置を先頭に効率的にストックでき、次工程へ向けての容器取出しに適切に対応できる他、空いた容器支持体10上には順次新たな容器70を載置でき、工程間の容器70受渡し作業の効率化が図れる。また、容器支持体10及び搬送ベルト部30が必要最小限の接触面積で容器70下部に接触して易損品であるイチゴへの影響を最小限にとどめつつ移送可能であり、且つ取出し位置到達後もストッパー部50や搬送ベルト部30との接触による影響を避けることができ、容器70への衝撃等の伝わりを抑えて容器70内の易損品(イチゴ)の品質を保持できる。
【0033】
なお、前記実施の形態に係る易損品入容器載積装置においては、ストッパー部50と共に検出手段を配設し、容器70がストッパー部50に接した最適なタイミングで搬送ベルト部30による移送を自動停止させる構成としているが、この他、検出手段をはじめとする自動停止の機構は設けず、手元スイッチ61のON、OFF操作のみで容器移送動作を手動調整する構成とすることもでき、作業者の容器移送状況に対する注意が行届く状況であれば、容器70及び内容物への悪影響を最小限にとどめてさらなるコストダウンが図れる。
【0034】
また、前記実施の形態に係る易損品入容器載積装置においては、全ての搬送ベルト部30を一つの駆動手段60で一斉に同期させて動作させる構成としているが、これに限らず、各搬送ベルト部30を個別に駆動する構成とすることもでき、所定の容器支持体10上に空きスペースが生じたら順次搬送ベルト部30を動作させて容器70を前方へ移動させられ、容器取出し及び容器載置に速やかに対応できる。
【0035】
【発明の効果】
以上のように本発明によれば、易損品入容器を下側から支える複数の容器支持体及び搬送ベルト部を配設すると共に、容器支持体一端側には易損品入容器の進み過ぎを抑える制止手段を配設し、容器支持体他端側に載置された易損品入容器下面に当接する搬送ベルト部を作動させ、搬送ベルト部の無端ベルト進行に伴って易損品入容器を容器支持体で支持しつつ容器取出し位置となる容器支持体一端側まで移送できることにより、容器を容器支持体上でスムーズに移動させて取出し位置を先頭に効率的にストックでき、次工程へ向けての容器取出しに適切に対応できる他、空いた容器支持体上には順次新たな易損品入容器を載置でき、工程間の容器受渡し作業の効率化が図れるという効果を奏する。また、容器支持体及び搬送ベルト部が必要最小限の接触面積で容器下部に接触して容器内易損品への影響を最小限にとどめつつ移送可能であり、容器取出し位置に到達するまで容器への衝撃等を抑えて容器内の易損品の品質を保持できるという効果を有する。
【0036】
また、本発明によれば、搬送ベルト部の終端位置を容器支持体一端部の制止手段より少なくとも容器長さ分だけ離した配置とし、容器が搬送ベルト部により移動可能な最高到達点である制止手段近傍の取出し位置に達した後は搬送ベルト部とほとんど接触しなくなり、搬送ベルト部の動作の影響を受けないことにより、取出し位置の容器と動作状態のベルトコンベアとの過度の接触及びこれに伴う摩擦等の不都合は生じず、取出し位置における容器の有無に関わりなく搬送ベルト部を動作させられ、新たに載置した容器を取出し位置に達した容器に続いて前方へ送込め、装置における容器の収容効率を向上させられるという効果を有する。
【0037】
また、本発明によれば、制止手段の位置を、取出し位置に達した容器が搬送ベルト部上に残る後続の容器に押されることではじめて容器が制止手段に当接可能となる配置とすると共に、制止手段に容器が当接したことを検知する検出手段を配設し、容器が二つ以上連続で容器支持体上を移送される場合のみ制止手段に容器が当接して検出手段を通じ搬送ベルト部の動作を自動的に停止させることにより、容器支持体上に容器一個のみの場合には搬送ベルト部の動作を許容して、新たに載置される容器をより前方側に詰めた状態にできる一方、容器支持体上に十分容器が存在している場合は適切に搬送ベルト部を停止制御でき、容器を装置上に最大限載積できると同時に、搬送ベルト部から各容器に無理な力が加わるのを防いで容器及び易損品の品質を確実に維持できるという効果を有する。
【図面の簡単な説明】
【図1】本発明の一実施の形態に係る易損品入容器載積装置の正面図である。
【図2】本発明の一実施の形態に係る易損品入容器載積装置の平面図である。
【図3】本発明の一実施の形態に係る易損品入容器載積装置の左側面図である。
【図4】本発明の一実施の形態に係る易損品入容器載積装置における各搬送ベルト部の正面側投影図である。
【図5】本発明の一実施の形態に係る易損品入容器載積装置における易損品入容器のストッパー部接触過程説明図である。
【図6】従来の載積装置の概略斜視図である。
【符号の説明】
1、100 載積装置
10 容器支持体
11 空隙部
20 フレーム
30 搬送ベルト部
31、32 プーリ
33 無端ベルト
34 ガイド板
40 ガイド部
50 ストッパー部
51 緩衝材
60 駆動手段
61 手元スイッチ
70 容器
81、82 側枠
91、92、93 荷台
94 矩形枠
95、96 ローラーレール
97 ストッパー
[0001]
BACKGROUND OF THE INVENTION
The present invention stores the containers while properly moving and aligning them in the apparatus from when a plurality of containers containing fragile items such as strawberries are placed by the worker until they are taken out from the worker in the next process. The present invention relates to a container for loading easily damaged goods.
[0002]
[Prior art]
In the case of one or several workers in the manual packing (packing) process when shipping agricultural products, in order to increase work efficiency in work consisting of multiple processes with different labor, an intermediate state after passing through a predetermined process A method of securing the number of products to some extent and then executing the next process has been generally performed. For example, in the intermediate process when packing strawberry etc. into a packed container and shipping, the process of filling the strawberry into the packed container by hand and the process of covering and sealing the container are different in work speed. After securing a predetermined number of containers waiting for the next process after completion, a response is made that a predetermined worker starts a process of covering the container, and the work efficiency is improved by reducing the waiting time of the worker between each process. It was realized.
[0003]
At this time, a large number of waiting containers for the next process are placed in a place where the worker does not disturb the work, and are left as they are until they are taken out by the worker in the next process. However, if the items contained in the container are fragile items such as strawberries, it is not possible to stack containers that may be damaged by the fragile items in the container. It was. Especially in small-scale workshops such as farmhouses, these containers for easily damaged items were often placed on the floor, causing the problem that the placed containers would occupy a large space in the workplace and hinder other work. It was.
[0004]
By the way, in the field of industrial product manufacturing, when a container containing a predetermined article is moved between a plurality of processes related to a predetermined process, due to a difference in work speed between each process and an intermittent conveyance / supply system, It is relatively common for a large number of containers to be waiting for the next process, so that these many containers are not obstructed at the work site, such as a shelf that stocks containers properly until they are taken out for the next process. A loading apparatus has been generally used.
[0005]
In such a loading device, a load such as an article container is smoothly received from the previous process, and these are properly protected, and in order to facilitate removal in the next process, once the load is placed on the device, Move the load quickly in the equipment and place it at the take-out position, or arrange multiple loads in a row starting from the take-out position and store them in a row, and take out the load sequentially from the pick-up position of the loading device There are many. An example of a conventional loading apparatus capable of temporarily stocking an article container between such work processes is disclosed in Japanese Patent Application Laid-Open No. 2001-186936, which is shown in FIG. FIG. 6 is a schematic perspective view of a conventional loading apparatus.
[0006]
The conventional loading apparatus 100 shown in FIG. 6 is a so-called fluidized shelf, and the left and right side frames 81 and 82 having the same structure and a plurality of upper and lower same structures constructed between the left and right side frames 81 and 82 are the same. It is the structure provided with no load platforms 91-93. The loading platforms 91 to 93 of each stage are formed by arranging roller rails 95 and 96 that are slidably supported in pairs in the left and right lateral directions inside the rectangular frame 94, It is constructed so as to incline forward and downward between the left and right side frames 81 and 82. A stopper 97 for receiving the load is disposed at the front end (inclined lower end) of each roller rail 95, 96, and the front ends of the loading platforms 92, 93 are respectively arranged so that the load at the front end received by the stopper 97 can be easily taken out. It is comprised so that it may be located back rather than the front end of the loading platforms 91 and 92 of the lower stage side.
[0007]
In this conventional loading apparatus, first, when an operator places a load (not shown) such as an article container on the roller rails 95, 96, the load moves on the roller rails 95, 96 to the front end side. Then, it stops at the stopper 97 and remains in the stock state until it is taken out by the operator. When a new load is placed on the rear end side before taking out, it is stocked in a row in the rear starting from the load contacting the stopper 97, and when the foremost load is taken out, the next load is newly put in the forefront. It is a mechanism to move.
[0008]
[Problems to be solved by the invention]
Since the conventional loading apparatus is configured as described above, it is necessary to allow a container with articles as a load to overcome the rolling resistance of the roller rails 95, 96, etc., and smoothly advance to the front end takeout side. Inclination is required, but once it starts moving, it will stop at the front end stopper 97 or the rear part of the previously loaded container with a certain speed, so that impact force is applied to the container and the items inside it. Thus, there is a problem that the product in the container cannot be used when it is an easily damaged item such as a strawberry.
[0009]
In addition, as another conventional loading device, there is a horizontal state in which the loaded container is not inclined and the loaded container is not self-propelled. To move the container to the take-out position side, push the container from the rear end side, push the container that was put in first from the rear and advance one container at a time, and finally remove the leading edge of the container in a row It is necessary to reach the position, and a pressing force is applied before and after the container.
[0010]
Here, if the article is an easily damaged strawberry and the container is a strawberry pack, the strawberry is not limited to impact and very weak against pressing, Since it is a soft and easily deformable structure and handling of strawberry is necessary in situations where strawberry is contained in this container, it is not possible to use the above-mentioned product device that applies pressing force to the front and rear surfaces of the container during use. I had a problem that I couldn't.
[0011]
Further, in the case of an apparatus for transferring a load from the rear end side to the front end side by applying a driving force by the driving means, a stopped state of the container staying near the take-out position and a transfer state of the container from the rear end side to the front end take-out side In order to achieve a consistent balance, an intermittent transfer mechanism for each container has been used. However, compared to the simple inclined type, a large drive is required to move smoothly while supporting the weight of the entire container. Power is required, and the structure of the entire apparatus is inevitably complicated, and the cost is high, and it has a problem that it is difficult to introduce to small-scale businesses such as strawberry-producing farmers. In addition, because of the intermittent transfer mechanism, an impact is applied to the container at the start and end of movement in each movement period, and there is also a problem that it cannot be used when the goods in the container are easily damaged items such as strawberries. It was.
[0012]
The present invention has been made to solve the above-mentioned problems, and the conveyor belt portion in contact with a container containing easily fragile items such as strawberries can appropriately and smoothly move the container to appropriately arrange the container in the space in the apparatus. An object of the present invention is to provide a container for loading easily fragile goods, which can be loaded as much as possible until the next process is taken out.
[0013]
[Means for Solving the Problems]
The container for loading easily fragile goods according to the present invention is formed of a pair of parallel pairs or a plurality of pairs of long substantially rod-like bodies arranged symmetrically across a gap portion having a predetermined width, and a predetermined fragile article enters on the upper side. A set of a container support on which the container is placed and one or a plurality of the container supports arranged in parallel in the horizontal direction are arranged in parallel in a plurality of stages in the vertical direction. It is formed by a predetermined frame that is fixedly supported integrally in the installed state, two pulleys that are pivotally supported and an endless belt that is spanned between the pulleys, and each pulley rotation shaft is arranged in the container support longitudinal direction. The outer peripheral surface of the endless belt between the pulleys is substantially aligned with the upper portion of the container support and is disposed in the space between the container supports, and the pulley is driven by a predetermined driving means. No parallel between the pulley and the longitudinal direction of the container support A container belt of the container is disposed substantially parallel to the longitudinal direction of the container support, with a conveying belt portion for advancing the belt and surfaces facing the sides of the container support facing each other as an interval that substantially coincides with the interval between the side surfaces of the container. Guide means for restraining lateral movement on the support, and restraining means disposed on one end side of the container support so as to be in contact with the container and restraining movement of the container in the container support extension direction. And with The conveyor belt portion is disposed with a pulley position closer to the restraining means spaced apart from the restraining means by at least approximately the container length. Is.
[0014]
As described above, in the present invention, a plurality of container supports and conveyance belt portions for supporting the easily damaged goods container from the lower side are disposed, and a restraining means for suppressing excessive advance of the easily damaged goods container is disposed on one end of the container support. The container is supported while the carrier belt is supported by the container support as the endless belt of the conveyor belt advances. By being able to transfer to the container support one end side, which is the take-out position, the container can be smoothly moved on the container support to efficiently stock the take-out position at the beginning, and can be appropriately handled for taking out the container for the next process In addition, new easily damaged containers can be placed sequentially on the empty container support, and the efficiency of container delivery work between processes can be improved. In addition, the container support and the conveyor belt can contact the lower part of the container with the necessary minimum contact area and can be transferred while minimizing the impact on easily damaged items in the container, and can be transferred to the container until the container removal position is reached. The quality of easily damaged items in the container can be maintained by suppressing impacts.
[0015]
Also , Carrying The terminal position of the feeding belt portion is arranged at least the container length away from the stopping means at one end of the container support, and the container has reached the take-out position near the stopping means, which is the highest reachable point by the conveyor belt portion. After that, there is almost no contact with the conveyor belt part, and since it is not affected by the operation of the conveyor belt part, there is no inconvenience such as excessive contact between the container at the take-out position and the belt conveyor in the operating state and the friction accompanying this Regardless of the presence or absence of the container at the take-out position, the conveyor belt portion can be operated, and the newly placed container can be fed forward following the container that has reached the take-out position, thereby improving the container accommodation efficiency in the apparatus.
[0016]
Further, in the easily loadable product loading container loading device according to the present invention, the restraining means causes the transport belt unit to advance one container to the one end side of the container support without any subsequent container as necessary. In the vicinity of the container tip position in the state and at a location that is at least away from the tip of the container, disposed in the vicinity of the restraining means, and two or more containers are on the container support And detecting means for detecting a state in which the foremost container that is pushed by the succeeding container and is in contact with the restraining means is in contact with the restraining means, and stops the operation of the conveying belt portion.
[0017]
Thus, in the present invention, the position of the restraining means is arranged such that the container can contact the restraining means only after the container that has reached the take-out position is pushed by the subsequent container remaining on the transport belt portion. The detecting means for detecting that the container has come into contact with the stopping means is disposed, and only when two or more containers are transported on the container support, the container comes into contact with the stopping means and the conveying belt portion passes through the detecting means. By automatically stopping the operation, in the case of only one container on the container support, the operation of the conveyor belt portion is allowed and the newly placed container can be packed more forward. On the other hand, if there are enough containers on the container support, the conveyor belt unit can be properly stopped and controlled, and the container can be loaded on the apparatus as much as possible. Prevent from joining the container and easy loss Possible to maintain the quality of certainty.
[0018]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of the present invention will be described below with reference to FIGS. In the present embodiment, an example of an apparatus for loading a large number of plastic pack containers filled with strawberries as easily damaged items will be described. FIG. 1 is a front view of a lossy goods storage container loading device according to the present embodiment, FIG. 2 is a plan view of the lossy goods storage container loading device according to the present embodiment, and FIG. 3 is a lossy goods storage container according to the present embodiment. 4 is a left side view of the loading device, FIG. 4 is a front side projection view of each conveyor belt portion in the lossy product storage container loading device according to the present embodiment, and FIG. 5 is in the lossy product storage container loading device according to the present embodiment. It is explanatory drawing of a stopper part contact process of a fragile goods container.
[0019]
In each of the above drawings, the lossy product container mounting device 1 according to the present embodiment is formed of a pair of parallel long rod-like bodies sandwiching a gap 11 having a predetermined width, and contains an easily lossable product (strawberry) on the upper side. A set in which a container support 10 on which the container 70 is placed and a plurality of container supports 10 in which the gap portion 11 faces up and down is arranged in parallel in the horizontal direction is substantially parallel to a plurality of stages in the vertical direction. The frame 20 that is fixedly supported integrally in a state of being arranged side by side, the conveyance belt portion 30 disposed in the space 11 between the container supports 10, and the opposite surfaces on both sides of the container support 10 are the containers. A guide portion 40 as the guide means, which is disposed in parallel with the longitudinal direction of the container support 10 as an interval substantially matching the interval between the side surfaces of the 70, and restrains the lateral movement of the container 70 on the container support 10. The container 7 on one end side of the container support 10. The stopper portion 50 is disposed in the vicinity of the stopper portion 50, and is disposed near the stopper portion 50. The stopper portion 50 is disposed in the vicinity of the stopper portion 50. It is a structure provided with the detection means (illustration omitted) which stops the operation | movement of the conveyance belt part 30 by detecting the state which contact | connects.
[0020]
The container support 10 is formed of two long substantially rod-like bodies having a predetermined cross-sectional shape whose upper surface is in a low friction state, and the substantially rod-like bodies are parallel to each other at a predetermined interval that can stably support the container 70. In this structure, the space 20 is fixedly disposed on the frame 20 and the middle is the gap 11, and a container 70 containing easily fragile items is placed on the upper side and the container 70 is slidably supported. The stopper portion 50 is disposed at one end of each container support 10 so as to stand on the container support 10.
[0021]
The frame 20 is a substantially frame-like body that integrally fixes and supports the container support 10 in a state in which three sets of the container support 10 are arranged in parallel in the horizontal direction and arranged in three stages vertically in the vertical direction. It is the structure arrange | positioned in the delivery position of a fragile goods container with the container support body 10 one end side facing the next process side, and the container support body 10 other end side facing the front process side. In this frame 20, each container support 10 forms a substantially shelf-like body integrated with another container support 10 arranged side by side, whereby the rigidity of the container support 10 is increased, and the moving container 70 is arranged. The container 70 can be reliably and stably supported, and the container 70 can be smoothly transferred. In addition, in the frame 20, the container support body 10 one end side part which becomes a take-out side is protruded outward as the lower container support body 10 improves the take-out property of the container 70.
[0022]
The conveyor belt portion 30 is formed by two pulleys 31 and 32 that are pivotally supported, and a narrow endless belt 33 that spans between the pulleys 31 and 32. In the direction substantially perpendicular to the longitudinal direction of the container support 10 and one of the outer peripheral surfaces of the endless belt 33 between the pulleys 31 and 32 is made to substantially coincide with the upper part of the container support 10 to form a gap 11 between the container supports 10. The pulley 32 is driven by a predetermined driving means 60 and the endless belt 33 is circulated. The endless belt 33 is arranged between the pulleys 31 of the conveyor belt 30 in parallel with the longitudinal direction of the container support 10, and the upper surface of the endless belt 33 is in contact with the bottom of the container 70, This is a mechanism for transferring the container 70. A guide plate 34 that prevents the endless belt 33 from hanging down is provided integrally with the frame 20 below the upper traveling portion of the endless belt 33.
[0023]
The pulleys 31 and 32 are respectively pivotally supported at positions slightly away from both ends of the container support 10, and in particular, the position of the pulley 32 near one end of the container support 10 on the take-out side is the stopper portion 50. The arrangement is separated from the arrangement position by a distance substantially corresponding to the container length. The pulley 31 and the pulley 32 are integrated on a common shaft with other pulleys in the same parallel state as the corresponding container supports 10, and are collectively supported by the frame 20. Yes (see FIG. 4). The shaft on the pulley 32 side is interlocked with the driving means 60 disposed on the side of the frame 20, and is a mechanism that rotates by driving of the driving means 60. This drive means 60 is a rotation drive and rotation transmission mechanism combining a known motor, belt, belt wheel, etc., and detailed description thereof is omitted. Along with this driving means 60, a hand switch 61 for switching ON / OFF of the driving operation of the driving means 60 is separately provided outside the apparatus.
[0024]
The guide portion 40 is formed of a substantially metal plate-like body bent to have a substantially U-shaped cross section, and is spaced from the container support 10 on both sides of the container support 10 with approximately the same spacing as the side face of the container 70. It is configured to be fixedly arranged on the frame 20 in parallel and to prevent the lateral displacement of the container 70 by making the side surface serving as the guide surface slidably contact the side surface of the container 70. Of each guide part 40, the guide part 40 sandwiched between two adjacent container supports 10 is an integral common guide part having both guide surfaces corresponding to each container support 10, It does not matter as separate guide portions 40 each having a guide surface.
[0025]
The stopper portion 50 is formed of a substantially plate-like body disposed in an upright state at one end portion of each container support body 10 on the take-out side of the container 70, and is connected to the container 70 transferred on the container support body 10. It is the structure which stops the overrun of the container 70 by contact. The stopper portion 50 is located at a position that is separated from the end of the conveyor belt portion 30 on one end side of the container support 10 by the length of the container, more precisely, one carrier 70 is removed by the conveyor belt portion 30 without a subsequent container. It is disposed in the vicinity of the position of the tip of the container 70 in the state where it has been advanced to the one end side of the container support 10 as much as possible, and at a position that is at least not in contact with the tip of the container 70 (see FIG. 5A) Only when the container 70 that has reached one end side of the container support 10 is pushed forward in contact with another container that is being transported by the conveyor belt unit 30, the stopper unit 50 contacts and restrains the container 70. It is a mechanism to do.
[0026]
The stopper portion 50 is attached to the container support 10 so as to be slightly retractable by being pressed by the container 70 when coming into contact with the container 70, and is provided with a buffer material 51 that absorbs an impact force during the retraction. Thus, when the container 70 is stopped, the force is not applied to the container 70 as much as possible. In the vicinity of the stopper portion 50, a detection is made to detect a state in which the container 70 has reached the take-out position due to a slight movement of the stopper portion 50 in contact with the container 70 and has stopped moving further, and automatically stops the driving operation of the driving means 60. Means (not shown) are arranged, and this detecting means stops the driving means 60 in preference to the operation ON state at the hand switch 61, and an unreasonable force is applied to the container 70 from the conveying belt portion 30. To prevent. When the container 70 is taken out from the take-out position on the one end side of the container support 10, the detection means is brought into a non-detection state with the return of the state of the stopper portion 50, and the operation of the drive means 60 is allowed.
[0027]
Next, the operation of the lossy product container mounting device based on the above configuration will be described. As a premise, the container 70 transfer direction is from the other end side of the container support 10 toward one end side, and one end side of the container support 10 is referred to as the front side and the other end side is referred to as the rear side with respect to the transfer direction. First, in a state where nothing is placed on all the container supports 10, as a first stage, a container 70 containing strawberry as an easily damaged product is placed at the container transfer start position on the rear end side of all the container supports 10. After that, the driving means 60 is driven by the switching operation of the hand switch 61 to the ON state, each container 70 is moved by the transport belt portion 30, and the container 70 reaches the vicinity of the stopper portion 50 at the end of the container support 10. Thus, the container 70 is in a state where the container support 10 is taken out (see FIG. 3). In this state, the stopper unit 50 and the container 70 are not in contact with each other, and the driving means 60 can continue to operate. However, the hand switch 61 is temporarily switched to the OFF state and stopped.
[0028]
Subsequently, when the container 70 is placed on all the container supports 10 and the driving means 60 is operated as described above, the container 70 is moved forward by the conveyor belt portion 30 and moved forward until it contacts the leading container 70. The leading container 70 is pushed by the transferred succeeding container 70 and contacts the stopper portion 50 to slightly retract it (see FIG. 5B). As a result, the detecting means enters the presence detection state of the container 70, automatically stops the driving means 60, and the transfer by the conveying belt unit 30 is also stopped. After stopping the driving means 60, the operator can switch the hand switch 61 to the OFF state to avoid the sudden starting of the driving means 60 after the automatic stop state is released.
[0029]
After stopping the transfer, there is an empty space for one container on the rear end side of each container support 10, so that the operator can place the container 70 on these. On the other hand, on the take-out side, the operator takes out the container 70 from the take-out position and performs the next process. When all the containers 70 are taken out from the respective take-out positions, the contact between the containers 70 and the stopper portion 50 is lost, the detection means returns to the non-detection state, and the drive means 60 becomes operable. When the driving means 60 is operated through the switching operation of the hand switch 61, the container 70 is transferred by the conveyor belt portion 30, and a new leading container 70 reaches the take-out position and contacts the stopper portion 50 as described above. Due to the contact between the container 70 and the stopper 50, the driving means 60 automatically stops again.
On the front end side, the worker in the next process can take out the container 70 from the take-out position and perform the next process. On the rear end side, there is an empty space for one container. The container 70 can also be placed.
[0030]
When all the containers 70 are taken out from the respective take-out positions, the contact with the stopper portion 50 of the containers 70 is lost, and the driving means 60 can be operated in the same manner as described above. At 30, the container 70 is transferred, and the container 70 is newly at the take-out position. At this stage, if the container 70 is placed in the empty space generated on the rear end side of the apparatus in the previous stage, the new leading container 70 and the stopper portion 50 are in contact with each other and the container 70 must be placed. For example, this is the same as the first stage in which there is no contact between the new leading container 70 and the stopper portion 50.
[0031]
Thus, between the placement operation and the removal operation of the container 70, the driving means 60 is appropriately operated by the operation of the hand switch 61, and the process of transporting each container 70 forward by the conveyor belt portion 30 is repeated, whereby the pre-process On the side, the container can be loaded on the device as much as possible with the minimum placement operation of the operator, and the container can be continuously operated with only the minimum container removal operation of the operator on the next process side. Even when an operator takes charge of two processes before and after, the container handling between processes does not take time and can work efficiently.
[0032]
As described above, in the easily loadable product container mounting device according to the present embodiment, the plurality of container supports 10 and the conveyor belt unit 30 that support the container 70 containing the strawberries as the easily damaged product from the lower side are disposed. A stopper portion 50 is provided on one end side of the container support 10 to prevent the container 70 from advancing too much, and the transport belt portion 30 that contacts the lower surface of the container 70 placed on the other end of the container support 10 is operated to transport the container 70. As the endless belt 33 of the belt portion 30 advances, the container 70 can be transferred to one end side of the container support 10 that is the container 70 take-out position while being supported by the container support 10, so that the container 70 can be smoothly moved on the container support 10. It can be moved and stocked efficiently at the top of the take-out position, and it can respond appropriately to take-out of the container for the next process. In addition, new containers 70 can be placed on the empty container support 10 in order. , Efficiency can be improved container 70 transfer operations between processes. In addition, the container support 10 and the conveyor belt unit 30 can be transported while contacting the lower part of the container 70 with the necessary minimum contact area while minimizing the influence on the fragile strawberries, and after reaching the take-out position. The influence by the contact with the stopper unit 50 and the conveyor belt unit 30 can be avoided, and the quality of the easily damaged product (strawberry) in the container 70 can be maintained by suppressing the transmission of an impact to the container 70.
[0033]
In the easily loadable product container loading device according to the above-described embodiment, the detecting unit is provided together with the stopper unit 50, and the transfer by the conveying belt unit 30 is automatically stopped at the optimal timing when the container 70 is in contact with the stopper unit 50. However, in addition to this, an automatic stop mechanism including a detecting means is not provided, and the container transfer operation can be manually adjusted only by the ON / OFF operation of the hand switch 61. If attention is paid to the container transfer status, the cost can be further reduced by minimizing the adverse effects on the container 70 and the contents.
[0034]
Further, in the lossy product storage container loading device according to the above-described embodiment, all the conveyor belt units 30 are operated in synchronism with one drive means 60. The unit 30 may be driven individually. When an empty space is generated on a predetermined container support 10, the transport belt unit 30 is sequentially operated to move the container 70 forward, and the container is taken out and loaded. Can respond promptly.
[0035]
【The invention's effect】
As described above, according to the present invention, a plurality of container supports and conveyor belt portions that support a container for easily damaged goods from below are disposed, and a restraining means that suppresses excessive advancement of the easily damaged goods container on one end side of the container support. And operating the conveyor belt portion that contacts the lower surface of the easily damaged goods container placed on the other end of the container support, and supporting the easily damaged goods container with the container support as the endless belt of the conveyor belt advances. The container can be transferred to one end side of the container support as the container removal position, allowing the container to move smoothly on the container support and efficiently stocking at the beginning of the removal position, making it suitable for container removal for the next process. In addition to being able to cope with this, it is possible to place new easily damaged containers in order on the empty container support, and it is possible to improve the efficiency of container delivery work between processes. In addition, the container support and the conveyor belt can contact the lower part of the container with the necessary minimum contact area and can be transferred while minimizing the impact on easily damaged items in the container, and can be transferred to the container until the container removal position is reached. It has the effect of suppressing the impact and the like and maintaining the quality of easily damaged items in the container.
[0036]
Further, according to the present invention, the end position of the transport belt portion is disposed at least the container length away from the stop means at one end portion of the container support, and the stop is the highest point at which the container can be moved by the transport belt portion. After reaching the take-out position in the vicinity of the means, it hardly comes into contact with the conveyor belt part and is not affected by the operation of the conveyor belt part, thereby causing excessive contact between the container at the take-out position and the belt conveyor in the operating state. Inconveniences such as friction do not occur, the conveyor belt can be operated regardless of the presence or absence of the container at the take-out position, and the newly placed container is fed forward after the container that has reached the take-out position, and the container in the device This has the effect of improving the housing efficiency.
[0037]
Further, according to the present invention, the position of the restraining means is arranged such that the container can contact the restraining means only after the container that has reached the take-out position is pushed by the subsequent container remaining on the transport belt portion. The detecting means for detecting that the container has come into contact with the stopping means is arranged, and only when two or more containers are continuously transferred on the container support, the container comes into contact with the stopping means and the conveying belt is passed through the detecting means. By automatically stopping the operation of the unit, in the case of only one container on the container support, the operation of the transport belt unit is allowed, and the newly placed container is packed further forward. On the other hand, when there are enough containers on the container support, it is possible to properly stop and control the conveyor belt unit, so that the container can be loaded on the device to the maximum, and at the same time, an excessive force is applied to each container from the conveyor belt unit. Prevents the addition of containers and easily damaged items An effect that the quality can be reliably maintained.
[Brief description of the drawings]
BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is a front view of a lossy product container mounting device according to an embodiment of the present invention.
FIG. 2 is a plan view of the lossy product container mounting device according to the embodiment of the present invention.
FIG. 3 is a left side view of the lossy product container mounting device according to the embodiment of the present invention.
FIG. 4 is a front side projection view of each conveyor belt portion in the easily damaged goods container loading device according to the embodiment of the present invention.
FIG. 5 is an explanatory diagram of a stopper part contact process of a fragile product container in the fragile product container packaging apparatus according to the embodiment of the present invention.
FIG. 6 is a schematic perspective view of a conventional loading device.
[Explanation of symbols]
1,100 Loading device
10 Container support
11 Cavity
20 frames
30 Conveyor belt section
31, 32 pulley
33 Endless belt
34 Guide plate
40 Guide section
50 Stopper
51 cushioning material
60 Drive means
61 Hand switch
70 containers
81, 82 side frame
91, 92, 93 loading platform
94 Rectangular frame
95, 96 Roller rail
97 Stopper

Claims (2)

所定幅の空隙部を挟んで対称配置される平行な一対又は複数対の長尺略棒状体の組で形成され、上側に所定の易損品が入った容器を載置される容器支持体と、
前記空隙部が上下に面する向きとした前記容器支持体の一つ又は複数横方向へ並列に配置した組を、上下方向に複数段略平行に並設した状態で一体に固定支持する所定のフレームと、
回動自在に軸支される二つのプーリ及び当該プーリ間に掛渡される無端ベルトで形成され、各プーリ回転軸を前記容器支持体長手方向と略直角をなす向きとし且つプーリ間における無端ベルト外周面の一方を容器支持体上部と略一致させて各容器支持体中間の空隙部に配設され、所定の駆動手段でプーリを駆動されてプーリ間で容器支持体長手方向と略平行に無端ベルトを進行させる搬送ベルト部と、
前記容器支持体の両側方で対向する面同士を前記容器の側面間隔と略一致する間隔として容器支持体長手方向と略平行に配設され、前記容器の容器支持体上での横方向への動きを拘束する案内手段と、
前記容器支持体の一端側に前記容器と接触可能として配設され、容器の容器支持体延長方向への移動を制止する制止手段とを備え
前記搬送ベルト部が、前記制止手段に近い側のプーリ位置を前記制止手段から少なくとも略容器長さ分だけ離隔させて配設されてなることを
特徴とする易損品入容器載積装置。
A container support on which a container containing a predetermined easily damaged product is placed on the upper side, which is formed of a pair of parallel pairs or a plurality of pairs of substantially long rods arranged symmetrically across a gap of a predetermined width;
One or a plurality of sets of the container supports that are arranged in parallel in the horizontal direction with the gap portion facing upward and downward are fixedly supported integrally in a state in which a plurality of stages are arranged in parallel in the vertical direction. Frame,
It is formed of two pulleys that are pivotally supported and an endless belt spanned between the pulleys, each pulley rotating shaft is oriented in a direction substantially perpendicular to the longitudinal direction of the container support, and the outer periphery of the endless belt between the pulleys One end of the surface is substantially coincident with the upper portion of the container support, and is disposed in a space between the container supports. The pulley is driven by a predetermined driving means, and the endless belt is substantially parallel to the longitudinal direction of the container support between the pulleys. A conveyor belt section for advancing
The opposing surfaces on both sides of the container support are disposed substantially parallel to the container support longitudinal direction as an interval that substantially coincides with the interval between the side surfaces of the container, and the container is laterally moved on the container support. Guiding means for restraining movement;
The container support is disposed on one end side of the container support so as to be in contact with the container, and includes a restraining means for restraining movement of the container in the container support extension direction ,
The easily loadable container loading device according to claim 1, wherein the conveyor belt portion is disposed with a pulley position closer to the restraining means being separated from the restraining means by at least approximately the container length .
前記請求項1に記載の易損品入容器載積装置において、
前記制止手段が、前記搬送ベルト部によって一つの容器を後続の容器無しに前記容器支持体の一端側へ最大限進行させた状態における容器先端位置近傍で且つ当該容器先端とは少なくとも接触しない程度に離れた箇所に配設されてなり、
前記制止手段近傍に配設され、二つ以上の容器が容器支持体上にある場合に後続の容器に押されて前記先端位置を越える最前方の容器が制止手段に接する状態を検知し、前記搬送ベルト部の動作を停止させる検出手段を備えることを
特徴とする易損品入容器載積装置。
In the lossy goods container mounting apparatus according to claim 1,
The restraining means is in the vicinity of the container tip position in a state where one container is advanced to the one end side of the container support without any subsequent container by the transport belt portion and at least does not come into contact with the container tip. It is arranged at a distant place,
Detecting the state in which the foremost container that is pushed by the succeeding container and exceeds the tip position is in contact with the restraining means when two or more containers are on the container support, A lossy product container mounting device comprising a detecting means for stopping the operation of the conveyor belt unit .
JP2003036280A 2003-02-14 2003-02-14 Easy-to-damage product container loading device Expired - Fee Related JP3953429B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104245542A (en) * 2012-04-19 2014-12-24 东海橡塑工业株式会社 Rack for automated warehouse

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104245542A (en) * 2012-04-19 2014-12-24 东海橡塑工业株式会社 Rack for automated warehouse
CN104245542B (en) * 2012-04-19 2016-03-23 住友理工株式会社 The shelf of automated warehouse

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