JP3831478B2 - Vacuum drying processing equipment - Google Patents

Vacuum drying processing equipment Download PDF

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Publication number
JP3831478B2
JP3831478B2 JP12414797A JP12414797A JP3831478B2 JP 3831478 B2 JP3831478 B2 JP 3831478B2 JP 12414797 A JP12414797 A JP 12414797A JP 12414797 A JP12414797 A JP 12414797A JP 3831478 B2 JP3831478 B2 JP 3831478B2
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Japan
Prior art keywords
box
vacuum
heater
substrate
heat
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JP12414797A
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Japanese (ja)
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JPH10311676A (en
Inventor
亮 三浦
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Shibaura Mechatronics Corp
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Shibaura Mechatronics Corp
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Description

【0001】
【発明の属する技術分野】
本発明は真空乾燥処理装置に関し、特に液晶基板の製造工程のカラーフィルタ製造に伴う乾燥工程に用いられる真空乾燥処理装置に関する。
【0002】
【従来の技術】
従来、例えば半導体製品の製造工程において前工程で所定の加工が行なわれた試料(ウェハ又はホトマスクなど)を受け入れて真空中で乾燥処理する真空乾燥処理装置としては、図3に示すものが知られている。
【0003】
図中の付番31はステージである。このステージ31の上面の適宜な箇所には、試料32を支持する受け部33が設けられている。前記ステージ31の上面周囲には、シール材34を介して真空チャンバ35が設けられている。この真空チャンバ35は、前記ステージの周囲にて試料32の全体を覆い内部を真空状態に保つもので、適宜の箱状に形成されるとともに上下方向に開閉可能になっている。前記真空チャンバ35の一側壁には透孔が穿設されており、この透孔にパイプ36を介して真空ポンプ37が連結されている。ここで、真空ポンプ37を運転して真空チャンバ35内の空気を吸引することにより、真空チャンバ35内を真空状態とすることができる。前記試料32の真上に対応する真空チャンバ35の内壁には、発熱ランプ38が設けられている。なお、付番39は、試料32に塗布された溶媒を示す。
【0004】
【発明が解決しようとする課題】
しかしながら、従来の真空乾燥処理装置においては、試料32を上方の発熱ランプ38により加熱しているため、発熱ランプ38が試料32に転写され、基板を均一に加熱できないという問題があった。また、真空チャンバ35の一側壁から該真空チャンバ35内の空気を吸引するため、試料32に塗布した溶媒が吸引側で速く乾燥しその反対側で乾燥しにくく、塗布した溶媒に乾燥ムラが生じるという問題があった。
【0005】
また、図示しないが、液晶基板の製造工程のカラーフィルタ製造に伴う乾燥工程に用いられる真空乾燥処理装置においては、加熱プレート上に基板を置き、順次異温度の加熱プレートへ送り、基板を所定の温度に加熱し、乾燥させることが行なわれていた。しかし、こうした装置においても、基板の加熱不均一性や乾燥ムラといった問題があるとともに、加熱面の反対側の断熱が十分でなく、安全性や装置保護の点で問題があった。
【0006】
本発明はこうした事情を考慮してなされたもので、基板に対する加熱手段、筐体内の排気手段に改良を施すことにより、基板を均一に加熱できるとともに、乾燥ムラが生じるのを抑制し、更に基板を効率よく加熱しえる真空乾燥処理装置を提供することを目的とする。
【0007】
【課題を解決するための手段】
本発明は、基板に塗布した溶媒を真空中で乾燥させる真空乾燥処理装置において、上部が開口された箱状下部チャンバと、この箱状下部チャンバに冠着されて該箱状下部チャンバとともに筐体の少なくとも一部を構成する、下部が開口された箱状上部チャンバと、上部に前記基板を支持する支持ピンを立設した均熱板と、この均熱板の下部に配置されたヒータとを具備し、
前記均熱板の外周縁部に複数の排気口を設けるとともに、前記均熱板及びヒータと筐体内壁間に前記排気口と連通する通路を形成して真空排気を行なうことを特徴とする真空乾燥処理装置である。
【0008】
本発明においては、前記(第1の)ヒータの下部に該ヒータからの熱が下方に伝わるのを抑制する断熱材を設けることが好ましい。これにより、ヒータからの熱が下方に分散するのを抑制され、多くの熱が均熱板,支持ピンを介して基板に伝達するようになる。また、本装置を作業者が取り扱う上で安全であり、装置保護の点でも好ましい。
【0009】
本発明においては、箱状上部チャンバの上部に断熱材で覆われた第2のヒータを設けることが好ましい。これにより、第1のヒータとともに上下から効率良く基板を加熱することができ、また第2のヒータの上部の断熱材により第2のヒータの熱が上方に分散するのを抑制できる。
【0010】
本発明においては、上述したように、通路と連通する複数の排気口を設けている。これにより、基板の乾燥ムラを抑制できるとともに、本装置の取り扱いが容易となる。なお、排気口を筐体の上部側に設ける事も可能であるが、排気口と排気ポンプを通常蛇腹状の連結部材で接続するので、本装置の取り扱いの点で好ましくない。
【0011】
本発明において、前記支持ピンの径は約1mm程度で、先端は針状になっていることが好ましい。また、支持ピンは、大きさや数が異なる基板をロットごとに対応できるように取り外しができるようになっていることが好ましい。更に、支持ピンは、ヒータからの熱が製品となる基板に直接影響しないような位置に立設されていることが好ましい。
【0012】
【発明の実施の形態】
以下、本発明の一実施例を図1及び図2を参照して説明する。ここで、図1は本発明の一実施例に係る真空乾燥処理装置の断面図であり、図2は図1の真空乾燥処理装置の概略的な展開図である。
【0013】
図中の付番1は、上部が開口された箱状下部チャンバである。この箱状下部チャンバ1には、後述する均熱板9の一部を介して下部が開口された箱状上部チャンバ2が冠着されている。この箱状上部チャンバ2の側壁には、後述する上下機構部材を係止するための突起2aが設けられている。前記箱状下部チャンバ1、均熱板9の一部及び箱状上部チャンバ2により筐体3が構成されている。前記箱状下部チャンバ1と均熱板9間、均熱板9と箱状上部チャンバ2間は、それぞれ耐熱性のOリング4a,4bによりシール性を保持される。
【0014】
前記筐体3の一部を構成する箱状下部チャンバ1の底部には、上部が開口した収納部材5を支持する支柱6が立設している。前記収納部材5には、テフロンからなる断熱材7を介してフィルム状の第1のヒータ8が設けられている。前記収納部材5及びヒータ8上には、均熱板9が載置されている。ここで、前記均熱板9と接する前記収納部材5の表面には、耐熱性のOリング10が埋設されている。前記均熱板9の表面の外周縁部には排気口12が設けられている。前記均熱板9上には、略均等の間隔で配置された多数の支持ピン(プロキシピン)13を介して基板14が支持されている。前記支持ピン13は交換可能で、径が約1mm,先端が針状となっている。
【0015】
前記収納部材5、断熱材7、ヒータ8及び均熱板9が夫々積層され、これらと筐体3の内壁面間には、通路(マニホルド)15が構成されている。この通路15は前記均熱板9の排気口12と連通している。また、通路15は、蛇腹状の配管16を介して排気ポンプに連結されている。前記箱状上部チャンバ2の上部には第2のヒータ17が設けられ、このヒータ17はテフロンからなる断熱材18により覆われている。なお、図中の付番19は、前記箱状上部チャンバ2の突起2aと係止する切り欠け部19aを有した上下機構部材である。
【0016】
こうした構成の真空乾燥処理装置においては、真空乾燥処理の前に、まず箱状上部チャンバ2を開け、溶剤を塗布した基板14を支持ピン13の上に置く。更に、箱状上部チャンバ2を閉じてから、蛇腹状の配管16を介して図示しない排気ポンプいより筐体3内を排気する。
【0017】
上記構成の真空乾燥処理装置によれば、以下に述べる効果を有する。
(1) 第1のヒータ8からの熱を均熱板9、均等な間隔で配置された多数の支持ピン13を介して基板14に伝達する構成となっているため、従来のような基板14への転写がなく、基板14を均一に加熱することができる。
【0018】
(2) 均熱板9の表面の外周縁部に複数の排気口12を設けるとともに、収納部材5、断熱材7、ヒータ8及び均熱板9が夫々積層され、これらと筐体3の内壁面間に通路15を設け、しかもこの通路15を前記排気口12と連通させた構成となっているため、基板14周辺の排気を基板全面にわたって平均的に行なうことができ、もって基板の乾燥ムラを抑制することができる。
【0019】
(3) 基板14を加熱するための第1のヒータ8の裏面に断熱材7を設けて、ヒータ8からの熱が下方に伝達されるのを抑制するとともに、基板14を加熱するための他方の第2のヒータ17の上部を断熱材18で覆い、ヒータ17からの熱が上方に伝達されるのを抑制するため、基板14を効率よく加熱できる。また、同様な理由により、本装置を取り扱う作業者の安全性を確保できるとともに、本装置の保護の点でも好ましい。
【0020】
(4) 筐体3の下部側に排気口を設け、この排気口に蛇腹状の配管16を介して排気ポンプにより排気を行なう構成となっているため、作業性がよい。
なお、上記実施例では、断熱材にテフロンを用いた場合について述べたが、これに限らず、断熱性を有し発電の少ない材料であれば何でもよい。また、上記実施例では、筐体の排気口を下部に設けた場合について述べたが、筐体の上部に設けることも可能である。
【0021】
また、上記実施例では、均熱板の一部を筐体の一部として用いた場合について述べたが、筐体が箱状下部チャンバと箱状上部チャンバから構成され、均熱板が筐体内に完全に収納された状態でもよい。
【0022】
【発明の効果】
以上詳述した如く本発明によれば、基板に対する加熱手段、筐体内の排気手段に改良を施すことにより、基板の平滑性を損なうことがないとともに、乾燥ムラが生じるのを抑制し、更に基板を効率よく加熱しえる真空乾燥処理装置を提供できる。
【図面の簡単な説明】
【図1】本発明の一実施例に係る真空乾燥処理装置の断面図。
【図2】図1の真空乾燥処理装置の概略的な展開図。
【図3】従来の真空処理装置の断面図。
【符号の説明】
1…箱状下部チャンバ、
2…箱状上部チャンバ、
3…筐体、
4…Oリング、
5…収納部材、
7,18…断熱材、
8,17…ヒータ、
9…均熱板、
12…排気口、
14…基板、
15…通路、
16…配管。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a vacuum drying processing apparatus, and more particularly to a vacuum drying processing apparatus used in a drying process accompanying color filter manufacturing in a liquid crystal substrate manufacturing process.
[0002]
[Prior art]
Conventionally, for example, a vacuum drying apparatus shown in FIG. 3 is known as a vacuum drying processing apparatus that receives a sample (wafer or photomask, etc.) that has been subjected to a predetermined process in a manufacturing process of a semiconductor product and performs a drying process in a vacuum. ing.
[0003]
Number 31 in the figure is a stage. A receiving portion 33 that supports the sample 32 is provided at an appropriate location on the upper surface of the stage 31. A vacuum chamber 35 is provided around the upper surface of the stage 31 via a sealing material 34. The vacuum chamber 35 covers the entire sample 32 around the stage and keeps the inside in a vacuum state. The vacuum chamber 35 is formed in an appropriate box shape and can be opened and closed in the vertical direction. A through hole is formed in one side wall of the vacuum chamber 35, and a vacuum pump 37 is connected to the through hole through a pipe 36. Here, by operating the vacuum pump 37 to suck air in the vacuum chamber 35, the vacuum chamber 35 can be brought into a vacuum state. A heat generation lamp 38 is provided on the inner wall of the vacuum chamber 35 corresponding to the sample 32. Reference numeral 39 indicates a solvent applied to the sample 32.
[0004]
[Problems to be solved by the invention]
However, in the conventional vacuum drying apparatus, since the sample 32 is heated by the upper heat generating lamp 38, the heat generating lamp 38 is transferred to the sample 32, and the substrate cannot be heated uniformly. Further, since the air in the vacuum chamber 35 is sucked from one side wall of the vacuum chamber 35, the solvent applied to the sample 32 dries quickly on the suction side and is difficult to dry on the opposite side, resulting in uneven drying of the applied solvent. There was a problem.
[0005]
Although not shown, in a vacuum drying processing apparatus used in a drying process associated with color filter manufacturing in the manufacturing process of a liquid crystal substrate, the substrate is placed on a heating plate and sequentially sent to a heating plate at a different temperature, and the substrate is transferred to a predetermined substrate. Heating to temperature and drying were performed. However, even in such an apparatus, there are problems such as non-uniform heating of the substrate and uneven drying, and heat insulation on the opposite side of the heating surface is not sufficient, and there are problems in terms of safety and apparatus protection.
[0006]
The present invention has been made in view of such circumstances, and by improving the heating means for the substrate and the exhaust means in the housing, the substrate can be heated uniformly, and the occurrence of uneven drying can be suppressed. An object of the present invention is to provide a vacuum drying processing apparatus that can efficiently heat the above.
[0007]
[Means for Solving the Problems]
The present invention relates to a vacuum drying apparatus for drying a solvent applied to a substrate in a vacuum, and a box-like lower chamber having an upper opening, and a casing that is attached to the box-like lower chamber and is attached to the box-like lower chamber. A box-shaped upper chamber having an opening at the bottom, a heat equalizing plate provided with a support pin for supporting the substrate on the upper portion, and a heater disposed below the heat equalizing plate. Equipped,
A vacuum characterized in that a plurality of exhaust ports are provided in an outer peripheral edge portion of the soaking plate, and a vacuum passage is performed by forming a passage communicating with the exhaust port between the soaking plate and the heater and an inner wall of the housing. It is a drying processing apparatus.
[0008]
In the present invention, it is preferable to provide a heat insulating material for suppressing the heat from the heater from being transmitted downward at the lower portion of the (first) heater. As a result, the heat from the heater is prevented from being dispersed downward, and a large amount of heat is transmitted to the substrate via the heat equalizing plate and the support pins. Moreover, it is safe when an operator handles the apparatus, and is preferable from the viewpoint of protecting the apparatus.
[0009]
In this invention, it is preferable to provide the 2nd heater covered with the heat insulating material in the upper part of the box-shaped upper chamber. Thereby, a board | substrate can be efficiently heated from the upper and lower sides with a 1st heater, and it can suppress that the heat | fever of a 2nd heater is disperse | distributed upwards with the heat insulating material of the upper part of a 2nd heater.
[0010]
In the present invention, as described above, a plurality of exhaust ports communicating with the passage are provided. Thereby, the drying unevenness of the substrate can be suppressed and the apparatus can be easily handled. Although the exhaust port can be provided on the upper side of the housing, the exhaust port and the exhaust pump are usually connected by a bellows-like connecting member, which is not preferable in terms of handling of the apparatus.
[0011]
In the present invention, it is preferable that the diameter of the support pin is about 1 mm and the tip is needle-shaped. Moreover, it is preferable that the support pins can be removed so that substrates of different sizes and numbers can be handled for each lot. Furthermore, it is preferable that the support pin is erected at a position where heat from the heater does not directly affect the product substrate.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of the present invention will be described below with reference to FIGS. Here, FIG. 1 is a sectional view of a vacuum drying apparatus according to one embodiment of the present invention, and FIG. 2 is a schematic development view of the vacuum drying apparatus of FIG.
[0013]
Reference numeral 1 in the figure is a box-like lower chamber having an upper opening. The box-shaped lower chamber 1 is crowned with a box-shaped upper chamber 2 having a lower portion opened through a part of a soaking plate 9 described later. On the side wall of the box-shaped upper chamber 2, a protrusion 2a for locking an up-and-down mechanism member described later is provided. A casing 3 is constituted by the box-shaped lower chamber 1, a part of the soaking plate 9 and the box-shaped upper chamber 2. Sealing properties are maintained between the box-shaped lower chamber 1 and the soaking plate 9 and between the soaking plate 9 and the box-shaped upper chamber 2 by heat-resistant O-rings 4a and 4b, respectively.
[0014]
At the bottom of the box-shaped lower chamber 1 that constitutes a part of the housing 3, a column 6 that supports the storage member 5 that is open at the top is erected. The storage member 5 is provided with a film-like first heater 8 via a heat insulating material 7 made of Teflon. A soaking plate 9 is placed on the storage member 5 and the heater 8. Here, a heat-resistant O-ring 10 is embedded in the surface of the storage member 5 in contact with the soaking plate 9. An exhaust port 12 is provided at the outer peripheral edge of the surface of the heat equalizing plate 9. A substrate 14 is supported on the heat equalizing plate 9 via a large number of support pins (proxy pins) 13 arranged at substantially equal intervals. The support pin 13 is replaceable, has a diameter of about 1 mm, and has a needle-like tip.
[0015]
The storage member 5, the heat insulating material 7, the heater 8 and the heat equalizing plate 9 are laminated, and a passage (manifold) 15 is formed between these and the inner wall surface of the housing 3. The passage 15 communicates with the exhaust port 12 of the heat equalizing plate 9. The passage 15 is connected to an exhaust pump through a bellows-like pipe 16. A second heater 17 is provided in the upper part of the box-shaped upper chamber 2, and the heater 17 is covered with a heat insulating material 18 made of Teflon. Reference numeral 19 in the figure is a vertical mechanism member having a notch 19a that engages with the protrusion 2a of the box-like upper chamber 2.
[0016]
In the vacuum drying apparatus having such a configuration, the box-shaped upper chamber 2 is first opened and the substrate 14 coated with the solvent is placed on the support pins 13 before the vacuum drying process. Further, after closing the box-like upper chamber 2, the inside of the housing 3 is exhausted from an exhaust pump (not shown) through a bellows-like pipe 16.
[0017]
The vacuum drying apparatus having the above-described configuration has the following effects.
(1) Since the heat from the first heater 8 is transmitted to the substrate 14 through the heat equalizing plate 9 and a large number of support pins 13 arranged at equal intervals, the conventional substrate 14 Therefore, the substrate 14 can be heated uniformly.
[0018]
(2) A plurality of exhaust ports 12 are provided at the outer peripheral edge of the surface of the heat equalizing plate 9, and the storage member 5, the heat insulating material 7, the heater 8, and the heat equalizing plate 9 are respectively laminated. Since the passage 15 is provided between the wall surfaces, and the passage 15 is communicated with the exhaust port 12, the air around the substrate 14 can be exhausted over the entire surface of the substrate, thereby causing uneven drying of the substrate. Can be suppressed.
[0019]
(3) The heat insulating material 7 is provided on the back surface of the first heater 8 for heating the substrate 14 to suppress the heat from the heater 8 from being transmitted downward, and the other for heating the substrate 14. Since the upper portion of the second heater 17 is covered with the heat insulating material 18 and the heat from the heater 17 is prevented from being transmitted upward, the substrate 14 can be efficiently heated. Further, for the same reason, it is possible to ensure the safety of an operator who handles the apparatus, and it is preferable from the viewpoint of protection of the apparatus.
[0020]
(4) Since an exhaust port is provided on the lower side of the housing 3 and the exhaust port is evacuated by an exhaust pump through a bellows-like pipe 16, workability is good.
In the above embodiment, the case where Teflon is used as the heat insulating material has been described. However, the present invention is not limited to this, and any material may be used as long as it has heat insulating properties and low power generation. Moreover, although the case where the exhaust port of the housing is provided in the lower part has been described in the above embodiment, it can be provided in the upper part of the housing.
[0021]
In the above embodiment, the case where a part of the soaking plate is used as a part of the casing has been described. However, the casing is composed of a box-like lower chamber and a box-like upper chamber, and the soaking plate is in the casing. It may be in a state of being completely housed.
[0022]
【The invention's effect】
As described above in detail, according to the present invention, the heating means for the substrate and the exhaust means in the housing are improved, so that the smoothness of the substrate is not impaired and the occurrence of uneven drying is further suppressed. It is possible to provide a vacuum drying processing apparatus that can efficiently heat the gas.
[Brief description of the drawings]
FIG. 1 is a sectional view of a vacuum drying apparatus according to an embodiment of the present invention.
FIG. 2 is a schematic development view of the vacuum drying processing apparatus of FIG. 1;
FIG. 3 is a cross-sectional view of a conventional vacuum processing apparatus.
[Explanation of symbols]
1 ... Box-shaped lower chamber,
2 ... Box-shaped upper chamber,
3 ... Case,
4 ... O-ring,
5. Storage member,
7, 18 ... heat insulation,
8, 17 ... heater,
9 ... soaking plate,
12… Exhaust port,
14 ... substrate
15 ... Aisle,
16 ... Piping.

Claims (3)

基板に塗布した溶媒を真空中で乾燥させる真空乾燥処理装置において、上部が開口された箱状下部チャンバと、この箱状下部チャンバに冠着されて該箱状下部チャンバとともに筐体の少なくとも一部を構成する、下部が開口された箱状上部チャンバと、上部に前記基板を支持する支持ピンを立設した均熱板と、この均熱板の下部に配置されたヒータとを具備し、
前記均熱板の外周縁部に複数の排気口を設けるとともに、前記均熱板及びヒータと筐体内壁間に前記排気口と連通する通路を形成して真空排気を行なうことを特徴とする真空乾燥処理装置。
In a vacuum drying processing apparatus for drying a solvent applied to a substrate in a vacuum, a box-shaped lower chamber having an upper opening, and at least a part of a housing that is attached to the box-shaped lower chamber and is attached to the box-shaped lower chamber Comprising a box-shaped upper chamber having an opening at the bottom, a heat equalizing plate in which a support pin for supporting the substrate is erected on the upper portion, and a heater disposed below the heat equalizing plate,
A vacuum characterized in that a plurality of exhaust ports are provided in an outer peripheral edge portion of the soaking plate, and a vacuum passage is performed by forming a passage communicating with the exhaust port between the soaking plate and the heater and an inner wall of the housing. Drying processing equipment.
前記ヒータの下部に該ヒータからの熱が下方に伝わるのを抑制する断熱材が設けられていることを特徴とする請求項1記載の真空乾燥処理装置。  The vacuum drying apparatus according to claim 1, wherein a heat insulating material for suppressing heat from the heater from being transmitted downward is provided at a lower portion of the heater. 前記箱状上部チャンバの上部に断熱材で覆われたヒータが設けられていることを特徴とする請求項1記載の真空処理装置。  The vacuum processing apparatus according to claim 1, wherein a heater covered with a heat insulating material is provided on an upper portion of the box-shaped upper chamber.
JP12414797A 1997-05-14 1997-05-14 Vacuum drying processing equipment Expired - Fee Related JP3831478B2 (en)

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