JP3801772B2 - Electronic component tray separator - Google Patents

Electronic component tray separator Download PDF

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Publication number
JP3801772B2
JP3801772B2 JP7894798A JP7894798A JP3801772B2 JP 3801772 B2 JP3801772 B2 JP 3801772B2 JP 7894798 A JP7894798 A JP 7894798A JP 7894798 A JP7894798 A JP 7894798A JP 3801772 B2 JP3801772 B2 JP 3801772B2
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JP
Japan
Prior art keywords
tray
piece
push
separation claw
stack
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP7894798A
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Japanese (ja)
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JPH11278673A (en
Inventor
博志 佐藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rohm Co Ltd
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Rohm Co Ltd
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Filing date
Publication date
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Priority to JP7894798A priority Critical patent/JP3801772B2/en
Publication of JPH11278673A publication Critical patent/JPH11278673A/en
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Description

【0001】
【発明の属する技術分野】
本発明は、液晶表示素子等の電子部品を収容するトレイの複数枚を多段状に積み重ねた場合に、この積み重ね束における各トレイを、その最下段のものから一枚ずつ分離するための装置に関するものである。
【0002】
【従来の技術】
一般に、液晶表示素子の移送に際して、これを収容するには、合成樹脂製シートにて周囲にフランジを有するように皿型に成形したトレイが使用され、そして、このトレイは、その複数枚を多段状に積み重ねた束の状態で取り扱られる。
従来、このように多段状に積み重ねられた束からトレイを一枚ずつ分離するに際しては、前記積み重ね束の全体を、一段ずつ上昇動するようにしたエレベーションの上面に載せ、この積み重ね束のトレイのうち最上段におけるトレイを、コレットによる真空吸着にて持ち上げて、トレイの移送手段の上面に載せる一方、前記エレベーションを、トレイの一段分だけ上昇動すると言う動作を繰り返すように構成している。
【0003】
【発明が解決しようとする課題】
しかし、この従来の装置では、トレイの積み重ね束における最上段のトレイをコレットにて真空吸着して持ち上げることの動作と、前記コレットが、前記積み重ね束の側方まで大きく横移動することの動作と、エレベーションをトレイの一段分だけ上昇動することの動作とを必要とするから、一枚のトレイを分離するとに要する時間が長くなり、作業性が低いばかりか、装置の構造及び動作が複雑で故障が発生し易く、しかも、前記エレベーションの側方に、トレイの一枚分のスペースを設けて、このスペースにおいて、分離したトレイをコンベア等に載せるようにしなければならないから、装置が前記スペースの分だけかなり大型化すると言う問題があった。
【0004】
本発明は、これらの問題を解消した分離装置を提供することを技術的課題とするものである。
【0005】
【課題を解決するための手段】
この技術的課題を達成するため本発明は,
「トレイを移送するコンベアの始端部の上方における少なくとも左右両側に,トレイの積み重ね束を載せるようにしたトレイ受け片を,内向きへの前進位置と外向きへの後退位置との間を自在に往復動するように設けて,この各トレイ受け片に,当該トレイ受け片を内向きへの前進位置に付勢するばねを設ける一方,前記コンベアの始端部に,昇降機構にて昇降動されるトレイ昇降枠体を配設して,このトレイ昇降枠体に,往復動機構にて内向きへの前進位置と外向きへの後退位置との間を往復動するように構成したトレイ突き上げ片を,少なくとも左右両側に設けて,この各トレイ突き上げ片の前後動により前記各トレイ受け片を同時に前後動するように構成し,更に,前記各トレイ突き上げ片の上面に,分離爪片を,当該トレイ突き上げ片の上面との間に,前記トレイの周囲におけるフランジが嵌まるだけの隙間を隔てて設け,この分離爪片に,最下段のトレイと次の段のトレイとの間に空気を吹き込むための空気噴出孔を設ける。」
と言う構成にした。
【0006】
【発明の作用・効果】
この構成において、トレイ昇降枠体を、その昇降機構にて、これに設けた各分離爪片が各トレイ受け片の上面に載せられている積み重ね束のうち最下段におけるトレイの下面に接当するまで上昇動したのち、前記トレイ昇降枠体に設けられている各トレイ突き上げ片を、その往復動機構により後退動することにより、これと一緒に前記各トレイ受け片も後退動するから、前記積み重ね束は、前記各トレイ受け片の上面から各トレイ突き上げ片の上面に載るように移し替えられる。
【0007】
そこで、前記各トレイ突き上げ片を、その往復動機構により前進動することにより、これに設けた各分離爪片が前進動すると共に、前記各トレイ受け片も前進動して、これら各分離爪片及び各トレイ受け片が、積み重ね束のうち最下段のトレイにおけるフランジと、次の段きトレイにおけるフランジとの間に差し込まれる。
【0008】
そこで、前記トレイ突き上げ片及び各分離爪片を、その昇降機構にて下降動することにより、前記積み重ね束のうち最下段のトレイ以外のものが、各トレイ受け片の上面に載った状態で、積み重ね束のうち最下段のトレイのみが、このフランジに係合する前記各分離爪片にて強制的の下向きに引かれることになるから、一枚のトレイを分離して、これをコンベアに載せることができるのであり、以下、前記動作を繰り返すことにより、前記積み重ね束のおける各トレイ一枚ずつ分離して、コンベアの上に載せることができるのである。
【0009】
つまり、本発明によると、積み重ね束からのトレイの分離を、トレイ昇降枠体の昇降動によって行うことができるから、一枚のトレイを分離することに要する時間が短くなって、作業能率を大幅に向上できるできるばかりか、装置の構造及び動作が簡単であるから、故障が発生することを確実に低減できるのであり、しかも、積み重ね束の側方に一枚のトレイを置くためのスペースを設ける必要がないので、装置を著しく小型化できる効果を有する。
【0010】
これに加えて,本発明は,前記分離爪片に,最下段のトレイと次の段のトレイとの間に空気を吹き込むための空気噴出孔を設けることにより,最下段のトレイのみを分離することを,トレイを変形することなく,より早い速度で行うことができるから,前記した作業能率を更に向上できるのである。
【0011】
【発明の実施の形態】
以下、本発明の実施の形態を、図1〜図8の図面について説明する。
この図において、符号1は、電子部品用のトレイAを一枚ずつ送り出しようにしたベルト式のコンベアを示し、このコンベア1の始端部には、トレイ昇降枠体2が、下方の機台(図示せず)から立設した左右一対のシリンダ3にて昇降動するように配設されている。
【0012】
前記トレイ昇降枠体2の上方における四つの隅部には、刃物状に形成したトレイ受け片4が配設され、この各トレイ受け片4は、下方の機台(図示せず)から立設したブラケット部材5に対して、二本のガイド軸6を介して水平方向に自在に往復動するように支持した往復動部材7に取付けられ、この各トレイ受け片4は、図2及び図4に実線で示す内向きへの前進位置と、外向きへの後退位置との間を往復動するように構成され、且つ、この各トレイ受け片4は、前記両ガイド軸6の間を連結する部材8とブラケット部材5との間に装架した引っ張りばね9にて、常に、図2及び図4に実線で示す内向きへの前進位置に位置するように付勢されており、そして、この各トレイ受け片4の上面に、トレイAの複数枚を積み重ねた束が載せられている。
【0013】
一方、前記トレイ昇降枠体2の左右両側には、二本のガイド軸10にて横方向に往復動自在にガイドされた往復台11を設けて、この各往復台11を、前記トレイ昇降枠体2に設けたシリンダ12にて、内向きへの前進位置と、外向きへの後退位置との間を往復動するように構成する。
そして、前記各往復台11の両端に、前記トレイ昇降枠体2を上昇動したとき、前記トレイの積み重ね束のうち下段におけるトレイの下面に接触するようにしたトレイ突き上げ片13を各々設けて、この各トレイ突き上げ片13を、前記各トレイ受け片4が取付く往復動部材7の前面に上下自在に接当することにより、前記各トレイ突き上げ片13の前後動により前記各トレイ受け片4を同時に前後動するように構成する。
【0014】
更に、前記各トレイ突き上げ片13の上面に、空気の噴出孔14aを備えた分離爪片14を、当該トレイ突き上げ片13の上面との間に、前記トレイAの周囲におけるフランジが嵌まるだけの適宜寸法Hの隙間を隔てて設ける。
この構成において、トレイ昇降枠体2を、そのシリンダ3にて、図5に示すように、これに設けた各分離爪片14が各トレイ受け片4の上面に載せられている積み重ね束のうち最下段におけるトレイAの下面に接当するまで上昇動する。
【0015】
次いで、前記トレイ昇降枠体2に設けられている各トレイ突き上げ片13を、そのシリンダ12により後退動することにより、これと一緒に前記各トレイ受け片4もその引っ張りばね9に抗して後退動するから、前記積み重ね束は、図6に示すように、前記各トレイ受け片4の上面に載った状態から、各トレイ突き上げ片13の上面に載る状態に移し替えられる。
【0016】
次いで、前記各トレイ突き上げ片13を、そのシリンダ12により前進動することにより、図7に示すように、これに設けた各分離爪片14が前進動して、積み重ね束のうち最下段のトレイにおけるフランジと次の段きトレイにおけるフランジとの間に差し込まれると同時に、前記トレイ受け片4も、その引っ張りばね9力にて前進動して、積み重ね束のうち最下段のトレイにおけるフランジと次の段きトレイにおけるフランジとの間に差し込まれる。
【0017】
そこで、前記各トレイ突き上げ片13及び各分離爪片14を、そのシリンダ3にて下降動することにより、図8に示すように、前記積み重ね束のうち最下段のトレイA以外のものが、各トレイ受け片4の上面に載った状態で、積み重ね束のうち最下段のトレイAのみが、このフランジに係合する前記各分離爪片14にて強制的に下向きに引かれることになるから、一枚のトレイAを分離できて、そして、この分離したトレイAを更なる下降動によってコンベア1に載せることができるのである。
【0018】
また、積み重ね束のうち最下段のトレイAのみを、このフランジに係合する前記各分離爪片14にて強制的に下向きに引くときにおいて、前記各分離爪片14に設けた空気噴出孔14aから積み重ね束のうち最下段のトレイAと上段のトレイAとの間に空気を吹き込みことにより、前記の分離を、トレイを大きく変形することがない状態のもとで、早い速度で行うできるのである。
【0019】
なお、前記実施の形態は、トレイ突き上げ片13及びトレイ受け片4を、四つの隅部に配設することによって、大きいトレイを取り扱う場合を示したが、本発明は、これに限らず、小さいトレイの場合においては、少なくとも左右両側に、トレイ突き上げ片13及びトレイ受け片4を設けた形態にしても良いことは言うまでもない。
【図面の簡単な説明】
【図1】本発明の実施の形態を示す平面図である。
【図2】図1の要部拡大図である。
【図3】図2のIII −III 視断面図である。
【図4】図2のIV−IV視断面図である。
【図5】第1の作用状態を示す図である。
【図6】第2の作用状態を示す図である。
【図7】第3の作用状態を示す図である。
【図8】第4の作用状態を示す図である。
【符号の説明】
A トレイ
1 コンベア
2 トレイ昇降枠体
3 シリンダ
4 トレイ受け片
5 ブラケット部材
7 往復動部材
11 往復台
12 シリンダ
13 トレイ突き上げ片
14 分離爪片
14a 空気噴出孔
[0001]
BACKGROUND OF THE INVENTION
TECHNICAL FIELD The present invention relates to an apparatus for separating each tray in a stacked bundle one by one from its lowermost layer when a plurality of trays containing electronic components such as liquid crystal display elements are stacked in a multi-stage shape. Is.
[0002]
[Prior art]
In general, in order to accommodate the liquid crystal display element when it is transported, a tray formed of a synthetic resin sheet so as to have a flange around the synthetic resin sheet is used, and this tray has a plurality of stages. It is handled in the state of a bundle stacked in a shape.
Conventionally, when separating the trays one by one from the bundles stacked in this manner, the entire stacked bundles are placed on the upper surface of the elevation that is moved up one by one, and the trays of the stacked bundles The uppermost tray is lifted by vacuum suction by a collet and placed on the upper surface of the tray transfer means, while the elevation is moved up by one tray. .
[0003]
[Problems to be solved by the invention]
However, in this conventional apparatus, an operation of vacuuming and lifting the uppermost tray in the stack of trays with a collet, and an operation of moving the collet to the side of the stack are largely laterally moved. In addition, since the operation of raising the elevation by one stage of the tray is required, the time required for separating one tray becomes longer, the workability is low, and the structure and operation of the apparatus are complicated. In addition, a space for one tray is provided on the side of the elevation, and the separated tray must be placed on a conveyor or the like in this space. There was a problem of increasing the size considerably by the amount of space.
[0004]
It is a technical object of the present invention to provide a separation apparatus that solves these problems.
[0005]
[Means for Solving the Problems]
In order to achieve this technical problem, the present invention
“A tray receiving piece on which a stack of trays is placed at least on both the left and right sides above the starting end of the conveyor that transports the tray can be freely moved between the inwardly advanced position and the outwardly retracted position. Provided to reciprocate, each tray receiving piece is provided with a spring for urging the tray receiving piece to the inwardly advanced position, while being moved up and down by a lifting mechanism at the start end of the conveyor A tray lifting frame is provided, and a tray push-up piece configured to reciprocate between an inwardly advanced position and an outwardly retracted position by a reciprocating mechanism is provided on the tray lifting frame. The tray receiving pieces are provided at least on both the left and right sides so that the tray receiving pieces can be moved back and forth simultaneously by the back and forth movement of the tray push-up pieces, and a separation claw piece is provided on the upper surface of each tray push-up piece. Push up Between the upper surface of, provided at a gap of only a round flange fitting at the periphery of the tray, in the separation claw piece, air for blowing air between the tray of the lowermost tray and the next stage A jet hole will be provided . "
It was made the composition called.
[0006]
[Operation and effect of the invention]
In this configuration, the tray lifting / lowering frame body is brought into contact with the lower surface of the tray at the bottom of the stacked bundle on which the separation claw pieces provided on the tray lifting / lowering frame are placed on the upper surface of each tray receiving piece. Since the tray push-up pieces provided in the tray lifting frame body are moved backward by the reciprocating mechanism, the tray receiving pieces are also moved backward together therewith. The bundle is transferred from the upper surface of each tray receiving piece to be placed on the upper surface of each tray push-up piece.
[0007]
Therefore, the tray push-up pieces are moved forward by the reciprocating mechanism so that the separation claw pieces provided on the tray push-up pieces move forward, and the tray receiving pieces are also moved forward. And each tray receiving piece is inserted between the flange in the lowermost tray of the stack and the flange in the next tray.
[0008]
Therefore, by lowering the tray push-up piece and each separation claw piece by its raising and lowering mechanism, in the state where the stack other than the lowermost tray on the stack is placed on the upper surface of each tray receiving piece, Since only the lowermost tray in the stack is forcibly pulled down by the separation claw pieces engaged with the flange, the single tray is separated and placed on the conveyor. In the following, by repeating the above operation, each tray in the stack can be separated and placed on a conveyor.
[0009]
In other words, according to the present invention, the tray can be separated from the stack by moving the tray lifting frame, so that the time required to separate one tray is shortened and the work efficiency is greatly increased. Since the structure and operation of the apparatus are simple, the occurrence of a failure can be reliably reduced, and a space for placing one tray on the side of the stack is provided. Since it is not necessary, the apparatus can be remarkably reduced in size.
[0010]
In addition, the present invention separates only the lowermost tray by providing the separation claw piece with an air ejection hole for blowing air between the lowermost tray and the next tray. Since this can be performed at a higher speed without deforming the tray, the aforementioned work efficiency can be further improved.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to FIGS.
In this figure, reference numeral 1 denotes a belt-type conveyor in which electronic component trays A are sent out one by one. At the start end of the conveyor 1, a tray elevating frame 2 is attached to a lower machine base ( It is arranged so as to move up and down by a pair of left and right cylinders 3 erected from (not shown).
[0012]
Tray receiving pieces 4 formed in a blade shape are disposed at four corners above the tray lifting frame 2, and each tray receiving piece 4 is erected from a lower machine base (not shown). The tray receiving piece 4 is attached to a reciprocating member 7 supported so as to freely reciprocate in the horizontal direction with respect to the bracket member 5 through the two guide shafts 6. The tray receiving piece 4 is connected between the guide shafts 6 so as to reciprocate between an inwardly advanced position indicated by a solid line and an outwardly retracted position. The tension spring 9 mounted between the member 8 and the bracket member 5 is always urged so as to be located at the forwardly advanced position indicated by the solid line in FIGS. 2 and 4. On the upper surface of each tray receiving piece 4, a bundle of a plurality of trays A stacked is placed. There.
[0013]
On the other hand, on both left and right sides of the tray lifting / lowering frame body 2, a carriage 11 is provided that is guided by two guide shafts 10 so as to be able to reciprocate in the horizontal direction. The cylinder 12 provided on the body 2 is configured to reciprocate between an inwardly advanced position and an outwardly retracted position.
Then, at both ends of each carriage 11, when the tray lifting frame 2 is moved up, tray push-up pieces 13 that are in contact with the lower surface of the lower tray of the stacked stack of the trays are provided, By contacting each tray push-up piece 13 with the front and back of the reciprocating member 7 to which each tray receiving piece 4 is attached, the tray receiving piece 4 is moved back and forth by the forward and backward movement of each tray pushing piece 13. It is configured to move back and forth at the same time.
[0014]
Further, the flange around the tray A is fitted between the separation claw piece 14 having the air ejection holes 14 a on the upper surface of each tray push-up piece 13 and the upper surface of the tray push-up piece 13. A gap with a dimension H is appropriately provided.
In this configuration, the tray lifting / lowering frame body 2 is made of the stack 3 in which each separation claw piece 14 provided on the tray lifting / lowering frame body 2 is placed on the upper surface of each tray receiving piece 4 as shown in FIG. It moves upward until it touches the lower surface of the tray A at the lowest level.
[0015]
Next, each tray push-up piece 13 provided on the tray lifting / lowering frame 2 is moved backward by the cylinder 12, so that the tray receiving piece 4 is also moved back against the tension spring 9. Therefore, as shown in FIG. 6, the stacked bundle is transferred from the state of being placed on the upper surface of each tray receiving piece 4 to the state of being placed on the upper surface of each tray pushing piece 13.
[0016]
Next, each tray push-up piece 13 is moved forward by the cylinder 12 so that each separation claw piece 14 provided on the tray push-up piece 13 moves forward as shown in FIG. The tray receiving piece 4 is also moved forward by the force of the tension spring 9 at the same time as being inserted between the flange in the next tray and the flange in the next tray, and next to the flange in the lowermost tray of the stack. It is inserted between the flanges in the tray.
[0017]
Therefore, by lowering each tray push-up piece 13 and each separation claw piece 14 by its cylinder 3, as shown in FIG. Since only the lowermost tray A of the stack is forcibly pulled downward by the separation claw pieces 14 that engage with the flange while being placed on the upper surface of the tray receiving piece 4, A single tray A can be separated, and the separated tray A can be placed on the conveyor 1 by further downward movement.
[0018]
Further, when only the lowermost tray A of the stacked bundle is forcibly pulled downward by the separation claw pieces 14 that engage with the flange, the air ejection holes 14a provided in the separation claw pieces 14 are provided. Since the air can be blown between the lowermost tray A and the upper tray A in the stack, the separation can be performed at a high speed under the condition that the tray is not greatly deformed. is there.
[0019]
In addition, although the said embodiment showed the case where a large tray was handled by arrange | positioning the tray pushing piece 13 and the tray receiving piece 4 in four corners, this invention is not restricted to this, It is small. In the case of a tray, it goes without saying that the tray pushing piece 13 and the tray receiving piece 4 may be provided on at least the left and right sides.
[Brief description of the drawings]
FIG. 1 is a plan view showing an embodiment of the present invention.
FIG. 2 is an enlarged view of a main part of FIG.
3 is a cross-sectional view taken along line III-III in FIG.
4 is a cross-sectional view taken along line IV-IV in FIG.
FIG. 5 is a diagram illustrating a first operation state.
FIG. 6 is a diagram showing a second operation state.
FIG. 7 is a diagram showing a third action state.
FIG. 8 is a diagram showing a fourth action state.
[Explanation of symbols]
A tray 1 conveyor 2 tray lifting frame 3 cylinder 4 tray receiving piece 5 bracket member 7 reciprocating member 11 carriage 12 cylinder 13 tray pushing piece 14 separation claw piece 14a air ejection hole

Claims (1)

トレイを移送するコンベアの始端部の上方における少なくとも左右両側に,トレイの積み重ね束を載せるようにしたトレイ受け片を,内向きへの前進位置と外向きへの後退位置との間を自在に往復動するように設けて,この各トレイ受け片に,当該トレイ受け片を内向きへの前進位置に付勢するばねを設ける一方,前記コンベアの始端部に,昇降機構にて昇降動されるトレイ昇降枠体を配設して,このトレイ昇降枠体に,往復動機構にて内向きへの前進位置と外向きへの後退位置との間を往復動するように構成したトレイ突き上げ片を,少なくとも左右両側に設けて,この各トレイ突き上げ片の前後動により前記各トレイ受け片を同時に前後動するように構成し,更に,前記各トレイ突き上げ片の上面に,分離爪片を,当該トレイ突き上げ片の上面との間に,前記トレイの周囲におけるフランジが嵌まるだけの隙間を隔てて設け,この分離爪片に,最下段のトレイと次の段のトレイとの間に空気を吹き込むための空気噴出孔を設けたことを特徴とする電子部品用トレイの分離装置。A tray receiving piece on which a stack of trays is placed at least on both the left and right sides above the starting end of the conveyor for transferring the tray freely reciprocates between an inwardly advanced position and an outwardly retracted position. Each of the tray receiving pieces is provided with a spring, and a spring for urging the tray receiving piece to an inwardly advanced position is provided on the tray receiving piece. An elevating frame is provided, and a tray push-up piece configured to reciprocate between an inwardly advanced position and an outwardly retracted position by a reciprocating mechanism is provided on the tray elevating frame. Provided at least on both the left and right sides, the tray receiving pieces are moved back and forth simultaneously by the back and forth movement of each tray push-up piece, and a separation claw piece is pushed up on the upper surface of each tray push-up piece. Fragment Between the upper surface, is provided at a gap of only a round flange fitting at the periphery of the tray, this separation claw piece, air ejection for blowing air between the tray of the lowermost tray and the next stage An electronic component tray separating apparatus comprising a hole .
JP7894798A 1998-03-26 1998-03-26 Electronic component tray separator Expired - Fee Related JP3801772B2 (en)

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JP7894798A JP3801772B2 (en) 1998-03-26 1998-03-26 Electronic component tray separator

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Application Number Priority Date Filing Date Title
JP7894798A JP3801772B2 (en) 1998-03-26 1998-03-26 Electronic component tray separator

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JPH11278673A JPH11278673A (en) 1999-10-12
JP3801772B2 true JP3801772B2 (en) 2006-07-26

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2007055149A1 (en) * 2005-11-09 2007-05-18 Tamura Corporation Work holding vessel and work dismounting method for reflow device
CN106934944A (en) * 2017-04-27 2017-07-07 苏州市厚宏智能科技有限公司 Hair basket device and hair basket equipment

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