JP3606781B2 - Thermal transfer sheet for metal product, patterned metal product and method for producing the same - Google Patents

Thermal transfer sheet for metal product, patterned metal product and method for producing the same Download PDF

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Publication number
JP3606781B2
JP3606781B2 JP36917999A JP36917999A JP3606781B2 JP 3606781 B2 JP3606781 B2 JP 3606781B2 JP 36917999 A JP36917999 A JP 36917999A JP 36917999 A JP36917999 A JP 36917999A JP 3606781 B2 JP3606781 B2 JP 3606781B2
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Japan
Prior art keywords
layer
transfer sheet
pattern
metal product
thermal transfer
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Expired - Fee Related
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JP36917999A
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Japanese (ja)
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JP2001180191A (en
Inventor
裕之 藤田
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TRUST Co.,Ltd
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TRUST Co.,Ltd
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Priority to JP36917999A priority Critical patent/JP3606781B2/en
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Description

【0001】
【産業上の利用分野】
本発明は、金属製洋食器の柄や金属器物の外面等に模様を形成した新規な金属製品及びその製造方法並びに前記製造に供する熱転写シートに関するものである。
【0002】
【従来の技術】
金属製品への模様形成手段として転写シートの使用が知られている。転写シートは、種々のものが知られているが、その基本的な構成は、紙や合成樹脂フィルムからなるベース上に、剥離層を形成し、剥離層上に模様印刷層を形成し、更にその上に接着層(感圧接着剤やホットメルト接着材)を形成していものである。そして転写シートを、被転写物の表面に加圧或いは加熱もしくはその両方をもって転写し、ベースを剥離する手段が知られている。そのほか前記の模様形成手段としてカラーコピー複写装置を利用する手段として、複写トナー画像が崩れるのを防止するため、接着剤層形成前に、透明アクリルウレタン層(保護層)を定着したトナー画像上にスクリーン印刷を行い、当該透明層上にホットメルト接着剤層を形成したり(特許第2840918号公報)、トナー定着を低温半定着として、トナー粒子内への接着剤の浸透を行う手段(特公平7−7186号公報、特開平10−236087号公報)等が提案されている。
【0003】
【発明が解決しようとする課題】
ところで製品への模様付加は前記の転写シートなどによるが、平面的な模様であり、購買刺激としての変更は、模様色彩の変化に限られる。そこで金属表面を布帛で覆うと、その表面模様の変化に富んだ製品を提供することができるが、各製品毎に布帛の貼着を行ったとしても、その生産効率は著しく悪く、また貼着手段では直ぐに剥離する虞もある。
本発明は前記の課題を鑑み、布帛による金属製品の模様付加を転写シートによることを提案したものである。
【0004】
【課題を解決する手段】
本発明に係る転写シートは、ベース体上に剥離層を介して金属に対して熱溶着可能なベース層が形成され、ベース層上に薄い布帛層を備えたり、又はベース層上に模様層を印刷又はカラーコピーで形成し、模様層を薄い布帛層で覆い、布帛層を前記ベース層と熱溶着可能なトップコート層で被覆してなる形態で積層形成されてなることを特徴とするものである。
【0005】
本発明に係る模様入り金属製品の製造方法は、前記の熱転写シートのベース体を剥離し、金属製品の所定箇所に貼着すると共に熱処理を行い、当該表面に模様を形成したことを特徴とするものであり、本発明に係る模様入り金属製品は、表面適宜箇所に布帛による微細な凹凸粗面を備えると共に、布帛面を保護膜で被覆してなる模様部を備えたことを特徴とするものである。
【0006】
【発明の実施形態】
<第一実施形態>次に図1及び図2に例示した本発明の第一実施形態について説明する。
【0007】
熱転写シートAは、樹脂フィルム(ペットフィルム)又は台紙で形成されたベース体1上に、ワックス系の剥離材を塗布して剥離層2を形成し、更にその上面にアクリル系樹脂(金属に対して熱溶着)を使用して透明なベース層3を形成し、ベース層3の上面に、布帛(なるべく薄く、織り目間隔が透いているものが適当)4を張り付ける。
【0008】
更にアクリル系樹脂液を前記布帛4を覆うように塗布し、これを乾燥させてトップコート層5を形成する。このトップコート層5は、アクリル系樹脂液が布帛4の織り目間隔に浸透してベース層3に達し、そして乾燥するので、ベース層3と布帛4とトップコート層5が一体化される。
而して前記の熱転写シートAは、転写しようとする金属製品(洋食器)Bの所定箇所(把柄部分)Cに対応して切断し、ベース体1を剥離してベース層3を把柄Cの表面に貼着し、熱処理によって把柄Cに布帛模様を形成するものである。
【0009】
従って外見が布帛表面となった独特の外観を呈する模様を備えた金属製品を得ることができるものである。特に、模様形成部分は、接着層となるベース層3と、布帛4及びトップコート層5が一体となっているので、堅牢な構造で容易に剥離するようなことは無い。
【0010】
尚前記模様には種々の手段によって着色が可能である。例えばベース層3として、透明体を採用しないで、適宜な顔料を混合して着色すると、ベース層3が着色され、布帛4の背景色となる。また布帛4の採用に際しても、適宜な染料で染めて着色したものを使用したり、模様状に染めたものを使用することで、着色模様が容易に形成できる。勿論布帛厚薄の差違によっても変化を付けることができる。更にトップコート層5においても、濃い着色を施すことで、布帛の表面微細凹凸形状のみを際立たせる手法も選択採用できる。更に前記の着色手段を組み合わせても良い。
【0011】
<第二実施形態>次に図3及び図4に例示した本発明の第二実施形態について説明する。
【0012】
第二実施形態に熱転写シートAaは、前記第一実施形態の転写シートにおいて、特に布帛層4の下方に模様層6を設け、当該模様6が布帛4越しに視認できる独自の模様を備えた金属製品の製造に供するものである。
【0013】
即ち樹脂フィルム(ペットフィルム)又は台紙で形成されたベース体1上に、ワックス系の剥離材を塗布して剥離層2を形成し、更にその上面にアクリル系樹脂(金属に対して熱溶着)を使用して透明なベース層3を形成するまでは、前記第一実施形態と同様である。
【0014】
次にこのベース層3上にも模様層6を形成するものである。模様層6の形成手段は、通常の印刷形成でも良いが、表面のベース層3上にカラーコピー手段を採用すると、多品種多模様に対応できる利点がある。但しカラーコピー手段を採用した場合に、トナーの加熱定着に加熱ローラーを採用すると、加熱ローラーの表面油脂によって、トップコート層5の一体化が困難となるので、静電複写方式でトナー画像を形成した後は、画像部分を非接触状態で加熱して定着し、しかる後なるべく薄く、模様6が透ける布帛4を張り付け、アクリル系樹脂液によるトップコート層5を形成する。
【0015】
而して前記の熱転写シートAaは、第一実施形態と同様に、転写対象金属製品Bの所定箇所Cに対応して切断し、ベース体1を剥離してベース層3を把柄Cの表面に貼着し、熱処理によって把柄Cに透かし模様6を備え布帛模様を形成するものである。
【0016】
従って外見が布帛表面となった独特の外観を呈すると共に、布帛越しに模様6が視認できる独自の模様形態を備えた金属製品を得ることができるものである。
【0017】
【発明の効果】
以上のように本発明は、布帛を内在させた新規な転写シート並びにその使用製品で、金属製品に布帛を直接使用した模様を付与できるようにして、従前にない独自模様の製品を創出できたものである。
【図面の簡単な説明】
【図1】本発明の第一実施形態の転写シートの断面図。
【図2】同転写シート使用製品の説明図。
【図3】本発明の第二実施形態の転写シートの断面図。
【図4】同転写シート使用製品の説明図。
【符号の説明】
1 ベース体
2 剥離層
3 ベース層
4 布帛
5 トップコート層
6 模様層
[0001]
[Industrial application fields]
The present invention relates to a novel metal product having a pattern formed on a handle of a metal western tableware, an outer surface of a metal fixture, a manufacturing method thereof, and a thermal transfer sheet used for the manufacturing.
[0002]
[Prior art]
The use of a transfer sheet is known as a pattern forming means for metal products. Various transfer sheets are known, but the basic configuration is that a release layer is formed on a base made of paper or a synthetic resin film, and a pattern printing layer is formed on the release layer. the adhesive layer on the (pressure-sensitive adhesives and hot melt adhesives) are those that have formed. A means is known in which a transfer sheet is transferred to the surface of an object to be transferred by applying pressure or heat or both, and the base is peeled off. In addition, as means for using a color copying machine as the pattern forming means, in order to prevent the copy toner image from being destroyed, before the adhesive layer is formed, the transparent acrylic urethane layer (protective layer) is fixed on the toner image. Means for performing screen printing and forming a hot melt adhesive layer on the transparent layer (Japanese Patent No. 2840918), or setting the toner fixing to a low temperature semi-fixing and infiltrating the adhesive into the toner particles 7-7186, JP-A-10-236087) and the like have been proposed.
[0003]
[Problems to be solved by the invention]
By the way, the addition of the pattern to the product is based on the transfer sheet or the like, but it is a planar pattern, and the change as a purchase stimulus is limited to the change of the pattern color. Therefore, if the metal surface is covered with a cloth, a product rich in changes in the surface pattern can be provided. However, even if the cloth is attached to each product, the production efficiency is remarkably deteriorated. There is also a risk of peeling immediately by the means.
In view of the above-mentioned problems, the present invention proposes that a metal sheet is added with a cloth by using a transfer sheet.
[0004]
[Means for solving the problems]
In the transfer sheet according to the present invention, a base layer that can be thermally welded to a metal is formed on a base body via a release layer, and a thin fabric layer is provided on the base layer, or a pattern layer is provided on the base layer. It is formed by printing or color copy, and is formed by laminating in a form in which the pattern layer is covered with a thin fabric layer, and the fabric layer is covered with a top coat layer that can be thermally welded to the base layer. is there.
[0005]
The method for producing a patterned metal product according to the present invention is characterized in that the base body of the thermal transfer sheet is peeled off, adhered to a predetermined portion of the metal product, and heat-treated to form a pattern on the surface. The patterned metal product according to the present invention is characterized in that it has a fine uneven rough surface by a cloth at an appropriate place on the surface and a pattern portion formed by covering the cloth surface with a protective film. It is.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
<First Embodiment> Next, the first embodiment of the present invention illustrated in FIGS. 1 and 2 will be described.
[0007]
The thermal transfer sheet A is formed by applying a wax-based release material on a base body 1 formed of a resin film (pet film) or a mount to form a release layer 2, and an acrylic resin (on the metal) on the upper surface thereof. A transparent base layer 3 is formed using thermal welding, and a fabric 4 (appropriately thin and having a clear weaving interval) 4 is attached to the upper surface of the base layer 3.
[0008]
Further, an acrylic resin liquid is applied so as to cover the fabric 4 and dried to form the top coat layer 5. In this top coat layer 5, the acrylic resin liquid penetrates into the weave interval of the fabric 4 to reach the base layer 3 and is dried, so that the base layer 3, the fabric 4 and the top coat layer 5 are integrated.
Thus, the thermal transfer sheet A is cut corresponding to a predetermined portion (grip portion) C of the metal product (Western tableware) B to be transferred, the base body 1 is peeled off, and the base layer 3 is peeled off from the grip C. A fabric pattern is formed on the handle C by sticking to the surface and heat treatment.
[0009]
Therefore, it is possible to obtain a metal product having a pattern with a unique appearance whose appearance is the surface of the fabric. In particular, since the base layer 3 serving as the adhesive layer, the fabric 4 and the top coat layer 5 are integrated with each other, the pattern forming portion is not easily peeled off with a robust structure.
[0010]
The pattern can be colored by various means. For example, when the base layer 3 is colored by mixing an appropriate pigment without adopting a transparent body, the base layer 3 is colored and becomes the background color of the fabric 4. Further, when the fabric 4 is employed, a colored pattern can be easily formed by using a dyed and dyed color with an appropriate dye or a dyed pattern. Of course, changes can be made depending on the difference in the thickness of the fabric. Further, the top coat layer 5 can also be selectively employed by giving a deep coloration so that only the fine surface irregularities of the fabric are highlighted. Furthermore, you may combine the said coloring means.
[0011]
<Second Embodiment> Next, a second embodiment of the present invention illustrated in FIGS. 3 and 4 will be described.
[0012]
The thermal transfer sheet Aa according to the second embodiment is a metal provided with a unique pattern in which the pattern layer 6 is provided below the fabric layer 4 and the pattern 6 can be visually recognized through the fabric 4 in the transfer sheet of the first embodiment. It is used for the manufacture of products.
[0013]
That is, a release layer 2 is formed by applying a wax-type release material on a base body 1 formed of a resin film (pet film) or a mount, and an acrylic resin (heat-welded to a metal) is further formed on the upper surface thereof. The process is the same as in the first embodiment until the transparent base layer 3 is formed using
[0014]
Next, the pattern layer 6 is also formed on the base layer 3. The forming means for the pattern layer 6 may be normal printing. However, when a color copying means is employed on the base layer 3 on the surface, there is an advantage that it can cope with a wide variety of patterns. However, when a color copying means is used, if a heating roller is used for heat fixing of the toner, it becomes difficult to integrate the top coat layer 5 due to the oil on the surface of the heating roller, so a toner image is formed by electrostatic copying. After that, the image portion is heated and fixed in a non-contact state, and thereafter, a fabric 4 that is as thin as possible and through which the pattern 6 is transparent is pasted to form a topcoat layer 5 made of an acrylic resin liquid.
[0015]
Thus, as in the first embodiment, the thermal transfer sheet Aa is cut corresponding to the predetermined portion C of the metal product B to be transferred, the base body 1 is peeled off, and the base layer 3 is placed on the surface of the handle C. The cloth pattern is provided with the watermark pattern 6 on the handle C by sticking and heat treatment.
[0016]
Therefore, it is possible to obtain a metal product having a unique appearance in which the pattern 6 can be visually recognized through the fabric while the appearance is a unique appearance on the fabric surface.
[0017]
【The invention's effect】
As described above, according to the present invention, a novel transfer sheet in which a cloth is incorporated and a product using the same can be provided with a pattern using a cloth directly on a metal product, thereby creating an unprecedented original pattern product. Is.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of a transfer sheet according to a first embodiment of the present invention.
FIG. 2 is an explanatory diagram of a product using the transfer sheet.
FIG. 3 is a cross-sectional view of a transfer sheet according to a second embodiment of the present invention.
FIG. 4 is an explanatory diagram of a product using the transfer sheet.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Base body 2 Release layer 3 Base layer 4 Fabric 5 Topcoat layer 6 Pattern layer

Claims (6)

ベース体上に剥離層を介して金属に対して熱溶着可能なベース層が形成され、ベース層上に薄い布帛層を備え、布帛層を前記ベース層と一体化するトップコート層で被覆してなる形態で積層形成されてなることを特徴とする金属製品用熱転写シート。Formed thermally weldable base layer against through the peeling layer metal on a base body, comprises a thin fabric layer on the base layer, coating the fabric layer with top Copco over coat layer integrated with said base layer A thermal transfer sheet for metal products, wherein the thermal transfer sheet is laminated in the form of ベース体上に剥離層を介して金属に対して熱溶着可能なベース層が形成され、ベース層上に模様層を印刷又はカラーコピーで形成し、模様層を薄い布帛層で覆い、布帛層を前記ベース層と一体化するトップコート層で被覆してなる形態で積層形成されてなることを特徴とする金属製品用熱転写シート。A base layer that can be thermally welded to a metal is formed on the base body via a release layer, and a pattern layer is formed on the base layer by printing or color copying, and the pattern layer is covered with a thin fabric layer, A heat transfer sheet for metal products, wherein the heat transfer sheet is formed by laminating in a form of covering with a top coat layer integrated with the base layer. ベース層或いは布帛層の一方又は双方に着色を施してなる請求項1又は2記載の金属製品用熱転写シート。The thermal transfer sheet for metal products according to claim 1 or 2, wherein one or both of the base layer and the fabric layer are colored. 請求項1乃至3記載のいずれかの熱転写シートのベース体を剥離し、金属製品の所定箇所に貼着すると共に熱処理を行い、当該表面に模様を形成したことを特徴とする模様入り金属製品の製造方法。A patterned metal product characterized in that the base body of the thermal transfer sheet according to any one of claims 1 to 3 is peeled off, adhered to a predetermined portion of the metal product, and subjected to heat treatment to form a pattern on the surface. Production method. 表面適宜箇所に布帛による微細な凹凸粗面を備えると共に、布帛面を保護膜で被覆してなる模様部を備えたことを特徴とする模様入り金属製品。A patterned metal product characterized by having a fine uneven rough surface by a cloth at an appropriate place on the surface and a pattern portion formed by covering the cloth surface with a protective film. 表面適宜箇所に、適宜な色彩模様を透けた状態の布帛面で覆い、布帛面を保護膜で被覆してなる模様部を備えたことを特徴とする模様入り金属製品。A patterned metal product comprising a pattern portion formed by covering an appropriate surface with a cloth surface through which an appropriate color pattern is transparent and covering the cloth surface with a protective film.
JP36917999A 1999-12-27 1999-12-27 Thermal transfer sheet for metal product, patterned metal product and method for producing the same Expired - Fee Related JP3606781B2 (en)

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