JP3325041B2 - Decomposition and removal method of nitrous oxide - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for decomposing and removing nitrous oxide contained in various industrial exhaust gases.

[0002]

2. Description of the Related Art Various control measures have been taken with respect to emission of various industrial exhaust gases such as combustion exhaust gases and exhaust gases from chemical factories into the atmosphere from the viewpoints of pollution prevention and environmental conservation. In particular, emission of nitrogen oxides into the atmosphere as a causative substance such as photochemical smog and acid rain is strictly regulated. Conventionally, nitrogen oxides that have been subject to emission control are nitric oxide (NO) and nitrogen dioxide (NO ₂ ), and denitrification technology has also been studied for these substances, and reducing substances such as ammonia have been used. A catalytic reduction method and a method of decomposing into nitrogen and oxygen using a catalyst such as a metal catalyst have been developed.

[0003] Among nitrogen oxides, nitrous oxide has been considered to be stable and harmless compared to other nitrogen oxides. However, in recent years, it has been revealed that this nitrous oxide decomposes in the stratosphere to produce nitric oxide, and has a high greenhouse effect, and its half-life is as long as about 150 years. It is becoming a problem, with suggested effects. Although the amount of nitrous oxide contained in various exhaust gases has not yet been elucidated in detail, it varies depending on the type of fuel, combustion conditions, etc.
An example containing about 0 ppm of nitrous oxide has been reported. This nitrous oxide is completely decomposed by the aforementioned denitration method,
In the denitration method using ammonia as a reducing agent, nitrous oxide is generated due to the reaction of nitric oxide, nitrogen dioxide, ammonia, etc., depending on the operating conditions of the denitration device, and the concentration increases. It has become clear that there is.

Under these circumstances, various methods for decomposing and removing nitrous oxide contained in various exhaust gases have been studied and proposed. Conventionally, the main method proposed as a method for decomposing nitrous oxide in exhaust gas is a catalytic cracking method in which a catalyst is decomposed by contact with a metal catalyst at a high temperature (Japanese Unexamined Patent Publication No.
And a catalytic reduction method in which the catalyst is brought into contact with a catalyst together with a reducing gas such as ammonia or hydrogen to undergo reductive decomposition (Japanese Patent Publication No. 55-47933, JP-A-2-6812).
0, etc.) or a method of decomposing by light or radiation (JP-A-63-111927, JP-A-63-11
1929). In these methods, the treatment temperature is high, and 0.01 to 0.15% of sulfur oxide, 5 to 20% of moisture, and 0.5 to 100 ppm of halogen substance are contained in ordinary flue gas. In many cases, the catalyst is poisoned by these substances and the decomposition activity is reduced, and a special device is required.

[0005] Among the above prior arts, the catalytic cracking method is considered to be the simplest and practical one, but this method generally requires a treatment at a high temperature. JP-A-63-782
No. 6 discloses a method comprising contacting a gas containing nitrous oxide with a catalyst containing a metal of Group Ib or Group VIII of the periodic table of the elements or an oxide or composite oxide of the metal. In this method, a high temperature of 350 ° C. or more is required except for the noble metal catalyst in order to obtain a denitration rate of 50% or more in the example. Further, according to the experiments of the present inventors, NiO, Fe
Catalysts such as ₂ O ₃ , CoO, and CuO have the problem that if exhaust gas to be treated contains moisture or sulfur oxides, they are deactivated in a short time, and the activity of decomposing nitrous oxide is reduced. There was found.

The present inventors have conducted intensive studies on a method for decomposing and removing nitrous oxide which does not have the above-mentioned problems, and as a result, Rh ₂ O ₃
Or, a catalyst containing Co ₂ O ₃ , especially a mixture thereof, as an active ingredient has a high activity of decomposing nitrous oxide even at a relatively low temperature, has a very small activity decrease due to poisoning such as moisture or sulfur oxides, The present inventors have found that it is possible to maintain a stable and high decomposition performance of nitrous oxide, and have filed an earlier application (Japanese Patent Application No. 3-140629).

[0007]

However, the above Rh ₂
O ₃ -Co ₂ O ₃ catalyst is resistant to compare poisoned materials conventionally used have been the catalyst has a characteristic that significantly greater, moisture and sulfur oxides or hydrogen chloride,
Under conditions in which a halogen substance such as hydrogen fluoride coexists, the catalyst activity is greatly reduced, and there is still a problem in using it for a long time. An object of the present invention is to solve the problems in the conventional catalytic cracking method, to perform treatment at a relatively low temperature, and to contain nitrous oxide in which water and a catalyst poisoning substance such as a sulfur oxide or a halogen substance coexist. An object of the present invention is to provide a method for decomposing and removing nitrous oxide, which can treat exhaust gas.

[0008]

SUMMARY OF THE INVENTION According to the present invention, a nitrous oxide-containing gas is produced by mixing a Group A compound comprising Rh ₂ O ₃ or Co ₂ O ₃ or a mixture thereof, and a B compound comprising a manganese compound.
A multi-component catalyst comprising, as an active ingredient, at least one of each of a group C compound and an alkali metal compound or an alkaline earth metal compound or a mixture thereof; and
A method for decomposing and removing nitrous oxide, comprising contacting at a temperature of 100 to 600 ° C. to decompose nitrous oxide, and coexistence of one or more catalytically toxic substances among moisture, sulfur oxides and halogen substances. The nitrous oxide-containing gas is Rh ₂ O ₃
Or at least one of Group A compounds composed of Co ₂ O ₃ or a mixture thereof, Group B compounds composed of a manganese compound, and Group C compounds composed of an alkali metal compound or an alkaline earth metal compound or a mixture thereof as active ingredients This is a method for decomposing and removing nitrous oxide, which comprises contacting a contained multi-way catalyst at a temperature of 100 to 600 ° C. to decompose nitrous oxide.

The catalyst used in the process of the present invention is R
at least one of Group A compounds composed of h ₂ O ₃ or Co ₂ O ₃ or mixtures thereof, Group B compounds composed of manganese compounds, and Group C compounds composed of alkali metal compounds or alkaline earth metal compounds or mixtures thereof Is a multi-way catalyst containing a mixture of the above as an active ingredient.
These catalysts are used in the form of granulating each active ingredient together with a binder component such as colloidal silica containing SiO ₂ as a main component, or supported on a carrier such as titania, alumina, silica / alumina, or magnesia. Is convenient. The shape, size, etc. of the catalyst are intended for use,
It may be appropriately selected according to the use situation, etc.
A shape such as a sphere, a ring, a column, a plate, or a honeycomb shape can be used, but a honeycomb shape, a plate shape, or the like is particularly preferable from the viewpoint of gas contact efficiency and pressure loss.

[0010] The method for producing the multi-way catalyst used in the present invention is not particularly limited, but preferred examples include the following examples. That is, powdered Rh ₂ O ₃
Alternatively, a manganese compound is added to Co ₂ O ₃ or a mixed powder obtained by mixing them at an arbitrary ratio, and further an alkali metal compound or an alkaline earth metal compound or a mixture thereof is used as a raw material, together with a suitable binder component. A method of kneading with water, adding a carrier component as necessary, mixing, shaping to an appropriate size, drying and pulverizing the dried product, adjusting the particle size, kneading with water together with a binder component and a carrier component, and shaping into an arbitrary shape A post-drying method, a method of mixing with water together with a binder component to form a slurry, attaching the slurry to a carrier having an arbitrary shape, and drying may be employed. Here, when a compound other than an oxide is used as the manganese compound, alkali metal compound or alkaline earth metal compound, heat treatment is performed in an oxidizing atmosphere at a temperature of 300 ° C. or higher, preferably 400 to 800 ° C. The part is used after being changed to an oxide form. In addition, since oxidation progresses gradually during use depending on use conditions, the prior oxidation treatment can be omitted. It is not clear how the manganese compound, alkali metal compound or alkaline earth metal compound works effectively in the multi-way catalyst produced in this way, but most exist in the form of oxide. It is estimated to be.

[0011] Manganese compounds used in the production of multi-way catalysts
Is the oxidation of MnO_TwoIf it changes to
No particular limitation Mn (OH)_Two, MnSO_Four, MnCO
_Three, MnCl_TwoEtc. can be used, but in particular MnO_Twois there
Or Mn (CH_ThreeCOO)_TwoPreferably used in the form of
No. In addition, alkali metal compounds or alkaline earth gold
As a genus compound, K_TwoCO_Three, KNO_Three, KOH, K_Two
SO_Four, Na_TwoCO_Three, MgCO_Three, CaCO_ThreeEtc.
Can be used. Rh_TwoO_ThreeAnd Co_TwoO _ThreePowder
These manganese compounds and alkali metal compounds,
As a method for mixing potassium earth metal compounds, etc., powder
Adopt a method of mixing or dissolving in water and adding and mixing
Can be.

The content ratio of the active ingredient in the catalyst can be from a supported catalyst in which each active ingredient or a mixture thereof is supported on various supports, to a content of 98% by weight or more molded with a small amount of a binder component. It can be arbitrarily set within a wide range according to the processing conditions such as the properties of the processing gas, the processing apparatus and the processing temperature, or the required decomposition rate of nitrous oxide. When the metal oxide is carried on a carrier, the amount of the metal oxide is preferably in the range of 0.1 to 30% by weight. If it is less than 0.1% by weight, the catalytic activity is low, and if it exceeds 30% by weight, the reinforcing effect of the carrier becomes small.

The mixing ratio of the A, B and C compounds contained in the active catalyst component is as follows:
~ 90%, Group B compound 5 ~ 45% and Group C compound 5 ~ 4
5%.

The catalyst thus prepared is charged into a reaction vessel, and nitrous oxide can be decomposed into oxygen and nitrogen by reacting through a nitrous oxide-containing gas.
The reaction temperature and the space velocity of the gas (SV) vary depending on the concentration of nitrous oxide in the gas, the form and amount of the catalyst used, the shape of the reactor, and the like.
In particular, the range of 150 to 600 ° C. is preferable, and the space velocity is
The range of 3000 to 20000 (hr ^-1 ) is preferable. If the temperature is lower than 100 ° C., decomposition of nitrous oxide hardly proceeds, and if it is higher than 600 ° C., deterioration of the catalyst becomes severe, which is not preferable. When the space velocity is less than 3000 (hr ^-1 ), the decomposition rate of nitrous oxide does not change, but the gas processing capacity is reduced and it is not practical.
If it exceeds (hr ^-1 ), the decomposition rate of nitrous oxide decreases, which is not preferable.

According to the method of the present invention, nitrous oxide in exhaust gas can be decomposed into oxygen and nitrogen without requiring a reducing agent such as ammonia or hydrogen. Moreover, the catalyst used in the present invention has a high activity even at a relatively low temperature, has a very small decrease in activity due to poisoning of moisture, sulfur oxides, halogen substances, etc., and is particularly suitable for sulfur oxides and halogen substances having a large poisoning action. Even under conditions where moisture coexists, a stable and high denitration rate can be maintained for a long time.

[0016]

EXAMPLES The method of the present invention will be described more specifically with reference to the following examples. (Preparation of catalyst) Commercially available Co ₂ O ₃ (purity 99.5%),
Rh ₂ O ₃ (purity 99.0%), Mn (CH ₃ COO)
_{Using 2} (purity 99.5%), KOH (purity 99.5%) and Na ₂ CO ₃ (purity 99.5%), a catalyst was prepared according to the following procedure. (1) Co ₂ O ₃ or Rh ₂ O ₃ PLAIN catalyst Co ₂ O ₃ or Rh ₂ O ₃ with respect to 100 parts by weight of the binder (a molding aid) colloidal silica was added 3 parts by weight SiO ₂ as a water Kneaded. This kneaded material is about 3 mm in diameter.
It is molded into a spherical shape of 0 mm, and is
The dried product was crushed to obtain a granular catalyst of 1 to 3 mm. These catalysts are referred to as (Co ₂ O ₃ ) and (R
h ₂ O ₃ ).

(2) Mixed catalyst of Co ₂ O ₃ and potassium compound ₃ parts by weight of colloidal silica as SiO ₂ was added to 100 parts by weight of Co ₂ O ₃ and 5 parts by weight of KOH, and the mixture was kneaded with water. This kneaded material was formed into a spherical shape having a diameter of about 30 mm, dried at 120 ° C. for 24 hours in an air atmosphere, and further crushed after heating at 500 ° C. for 1 hour in an air atmosphere.
A 1-3 mm granular catalyst was obtained. This catalyst is (Co ₂ O ₃
−K). (3) Mixed catalyst of Co ₂ O ₃ and manganese compound 100 parts by weight of Co ₂ O ₃ and 5 parts by weight of Mn (CH ₃ C)
(OO) ₂ , 3 parts by weight of colloidal silica as SiO ₂ was added, and the mixture was kneaded with water. This kneaded material was formed into a spherical shape having a diameter of about 30 mm, dried in an air atmosphere at 120 ° C. for 24 hours, and further subjected to a heat treatment at 500 ° C. for 1 hour in an air atmosphere. Obtained. Show this catalyst and (Co ₂ O ₃ -Mn).

(4) Catalyst in which a potassium compound or a sodium compound is added to a mixture of Co ₂ O ₃ and a manganese compound 100 parts by weight of Co ₂ O ₃ and 5 parts by weight of Mn (CH ₃ C)
(OO) ₂ , ₃ parts by weight of colloidal silica as SiO ₂ was added to a mixture of 5 parts by weight of KOH or Na ₂ CO ₃ and kneaded with water. This kneaded material was formed into a spherical shape having a diameter of about 30 mm, dried in an air atmosphere at 120 ° C. for 24 hours, and further subjected to a heat treatment at 500 ° C. for 1 hour in an air atmosphere. Obtained. These catalysts _{(Co 2 O 3 -Mn-K} ) and (Co ₂ O ₃ -
Mn-Na). (5) Catalyst in which a potassium compound or a sodium compound is added to a mixture of Co ₂ O ₃ , Rh ₂ O ₃ and a manganese compound Co ₂ O ₃ and Rh ₂ O ₃ are respectively 98/2 or 50.
₃ parts by weight of colloidal silica as SiO ₂ was added to a mixture of 100 parts by weight of a mixture of / 50 and 5 parts by weight of Mn (CH ₃ COO) ₂ and 5 parts by weight of KOH, followed by water kneading. This kneaded material was formed into a spherical shape having a diameter of about 30 mm, dried in an air atmosphere at 120 ° C. for 24 hours, and further subjected to a heat treatment at 500 ° C. for 1 hour in an air atmosphere. Obtained. To view these catalysts and _{(Co 2 O 3 -Rh 2 O} 3 -Mn-K-2/98) and _{(Co 2 O 3 -Rh 2 O} 3 -Mn-K-50/50).

[0019] (6) Co ₂ O ₃ and Rh ₂ O ₃ colloidal silica 3 parts by weight was added as SiO ₂ in the mixture of titania supported catalyst Co ₂ O ₃ 10 parts by weight of Rh ₂ O ₃ 10 parts by weight Using Further, 100 parts by weight of γ-titania heat-treated at 500 ° C. for 5 hours in a nitrogen atmosphere was added, followed by water kneading. This kneaded material was formed into a spherical shape having a diameter of about 30 mm, dried in an air atmosphere at 120 ° C. for 24 hours, and further heat-treated at 500 ° C. for 1 hour in an air atmosphere to be crushed, and then subjected to crushing.
m of granular catalyst were obtained. This catalyst is referred to as (Co ₂ O ₃ -Rh ₂
O ₃ / TiO ₂ ).

(7) Co_TwoO_Three, Rh_TwoO_ThreeAnd manga
Titania with potassium compound added to a mixture of phosphorous compounds
Supported catalyst γ-tita heat-treated at 500 ° C for 5 hours in a nitrogen atmosphere
Near 100 parts by weight of Co_TwoO_Three10 parts by weight, Rh_TwoO_Three
10 parts by weight, 2 parts by weight of Mn (CH_ThreeCOO) _TwoAnd K
Colloidal silica was added to the mixture to which 2 parts by weight of OH was added.
iO_TwoAnd 3 parts by weight were added and kneaded with water. This kneaded material
Formed into a spherical shape with a diameter of about 30 mm,
Dried at 24 ° C for 24 hours, and further dried at 500 ° C in an air atmosphere.
Crushed one hour heat treatment with 1 ~ 3mm granular
A catalyst was obtained. This catalyst is (Co_TwoO_Three-Rh_TwoO_Three-M
n-K / TiO_Two).

(Nitrous Oxide Decomposition Removal Test) 25 ml of each of the catalysts prepared as described above were charged into a test apparatus consisting of a quartz tube having an inner diameter of 20 mm, and a gas prepared to a predetermined composition was passed under a predetermined temperature condition. The concentration of nitrous oxide in the gas at the inlet and outlet of the reaction tube was measured. From that value,
The decomposition rate of nitrous oxide was calculated, and the activity of the catalyst was compared.

Example 1 The temperature of the catalyst layer was set as shown in Table 1, and air containing 150 ppm of N ₂ O was
It was passed at a space velocity of 6000 hr ^-1 and the decomposition rate of N ₂ O was measured. The results are as shown in Table 1. The catalyst used in the present invention exhibits a high activity of decomposing nitrous oxide even at a relatively low temperature, and a remarkable synergistic effect is recognized particularly in a catalyst group in which Co ₂ O ₃ and Rh ₂ O ₃ are blended.

[0023]

[Table 1]

Example 2 The temperature of the catalyst layer was set as shown in Table 2, and 150 ppm of N ₂ O and 50 ppm of SO were used.
Air containing ₂ and 14% moisture is 5000 hr ^-1
At a space velocity of N, and 100 hours after the start of the reaction.
The decomposition rate of ₂ O was measured. The results are shown in Table 2.

[0025]

[Table 2]

Example 3 The temperature of the catalyst layer was set as shown in Table 3, and 150 ppm of N ₂ O and 35 ppm of HC were used.
air containing 1% and 14% moisture at 5000 hr ^-1
At a space velocity of N, and 100 hours after the start of the reaction.
The decomposition rate of ₂ O was measured. The results are shown in Table 3.

[0027]

[Table 3]

Example 4 The temperature of the catalyst layer was set as shown in Table 4, and 150 ppm of N ₂ O and 50 ppm of SO were used.
_2. Air containing 35 ppm HCl and 14% moisture was passed through at a space velocity of 5000 hr ^-1 and the decomposition rate of N ₂ O was measured 100 hours after the start of the reaction. The results are shown in Table 4.

[0029]

[Table 4]

From the results shown in Tables 2 to 4, when the catalyst of the present invention was used, the degree of deactivation was extremely small, and the catalyst showed high nitrous oxide decomposition activity even at a relatively low temperature.
₂ O ₃ , Rh ₂ O ₃ , Mn (CH ₃ COO) ₂ and KO
About 50% at 200 ° C, 250 ° C
It can be seen that a high decomposition rate of about 90% and 99% or more at 300 to 400 ° C. are maintained.

[0031]

According to the method of the present invention, nitrous oxide in exhaust gas can be efficiently decomposed into oxygen and nitrogen without requiring a reducing agent such as ammonia or hydrogen. Moreover, the catalyst used in the present invention has a high activity even at a relatively low temperature, has a very small decrease in activity due to poisoning of catalyst poisoning substances such as moisture and sulfur oxides, and maintains a stable high denitration rate for a long time. Therefore, it is extremely effective in treating various exhaust gases containing nitrous oxide, which often contains moisture, sulfur oxides or halogen substances.

Continuation of front page (72) Inventor Masatoshi Adachi 1-3-3 Hibiki-cho, Wakamatsu-ku, Kitakyushu-shi, Fukuoka Mitsui Mining Co., Ltd. Kyushu Research Laboratory (56) References JP-A-55-54960 (JP, A) JP-A-4 JP-A-341324 (JP, A) JP-A-63-7826 (JP, A) JP-A-5-131117 (JP, A) JP-A-5-220350 (JP, A) JP-A-5-192540 (JP, A) JP-A-6-23236 (JP, A) JP-A-6-106028 (JP, A) (58) Fields investigated (Int. Cl. ⁷ , DB name) B01D 53/94 B01J 21/00-38 / 74

Claims (2)

(57) [Claims] 1. The method of claim 1, wherein the nitrous oxide-containing gas is rhodium trioxide (Rh ₂ O ₃ ) or cobalt trioxide (Co ₂ O ₃ ).
₃ ) or a multicomponent containing, as an active ingredient, at least one of each of Group A compounds composed of a mixture thereof, Group B compounds composed of a manganese compound, and Group C compounds composed of an alkali metal compound or an alkaline earth metal compound or a mixture thereof. Contact with the catalyst at a temperature of 100-600 ° C.,
A method for decomposing and removing nitrous oxide, comprising decomposing nitrous oxide. 2. Nitrous oxide-containing gas in which one or more catalyst poisons among moisture, sulfur oxides and halogen substances coexist with rhodium trioxide (Rh ₂ O ₃ ) or cobalt trioxide (Co ₂ O ₃ ) or a group A compound consisting of a mixture thereof, a group B compound consisting of a manganese compound, and an alkali metal compound or an alkaline earth metal compound or a group C compound consisting of a mixture thereof. Multi-way catalyst, 100-600
A method for decomposing and removing nitrous oxide, comprising contacting at a temperature of ° C. to decompose nitrous oxide.