JP3271912B2 - Manufacturing method of building materials - Google Patents

Manufacturing method of building materials

Info

Publication number
JP3271912B2
JP3271912B2 JP31080296A JP31080296A JP3271912B2 JP 3271912 B2 JP3271912 B2 JP 3271912B2 JP 31080296 A JP31080296 A JP 31080296A JP 31080296 A JP31080296 A JP 31080296A JP 3271912 B2 JP3271912 B2 JP 3271912B2
Authority
JP
Japan
Prior art keywords
plywood
medium
veneer
density fiberboard
substrate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP31080296A
Other languages
Japanese (ja)
Other versions
JPH10151603A (en
Inventor
守男 林
栄 小山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Matsushita Electric Works Ltd filed Critical Matsushita Electric Works Ltd
Priority to JP31080296A priority Critical patent/JP3271912B2/en
Publication of JPH10151603A publication Critical patent/JPH10151603A/en
Application granted granted Critical
Publication of JP3271912B2 publication Critical patent/JP3271912B2/en
Anticipated expiration legal-status Critical
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  • Finished Plywoods (AREA)
  • Panels For Use In Building Construction (AREA)
  • Laminated Bodies (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、合板に中密度繊維
板(MDF)を積層した基板に突き板を積層した建築材
の製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a building material in which a veneer is laminated on a substrate in which a medium density fiberboard (MDF) is laminated on plywood.

【0002】[0002]

【従来の技術】従来の建築材は通常合板を基板としてこ
れに突き板を積層したものであるが、硬度の面で表面が
硬いものが得られず、例えば床材として使用した場合に
おいて、キャスターにより傷付いたり、クラックが発生
したりする。そこで、近年、合板の両面に中密度繊維板
(MDF)を積層して基板を形成し、この基板の片面側
に突き板を積層して建築材を形成することが行われてい
る。このものは、中密度繊維板を積層することで、床材
として使用してもキャスターにより傷付いたり、クラッ
クが発生がしにくいものである。
2. Description of the Related Art Conventional building materials are generally made of a plywood board and a veneer laminated on the board. However, a hard material having a hard surface cannot be obtained. Damage or cracks. Therefore, in recent years, it has been practiced to laminate a medium density fiberboard (MDF) on both sides of a plywood to form a substrate, and to laminate a veneer on one side of the substrate to form a building material. This is a material in which a medium-density fiberboard is laminated so that it is unlikely to be damaged or cracked by casters even when used as a floor material.

【0003】ところが、キャスターにより傷付いたり、
クラックが発生したりしないようにするには中密度繊維
板は突き板の下面側にのみ存在すればよく、従来のよう
に合板の両側に中密度繊維板を積層して基板を形成する
ものにおいては、建築材の厚みが必要以上に厚くなり、
また、材料コストが高くなるという問題がある。そこ
で、合板の片面にのみ中密度繊維板を積層して基板を形
成し、基板の中密度繊維板側に突き板をホットプレスに
より積層して建築材を形成することが考えられる。
[0003] However, the casters hurt,
In order to prevent cracks, the medium-density fiberboard only needs to be present on the lower surface side of the veneer, and in the conventional case where the medium-density fiberboard is laminated on both sides of the plywood to form a substrate. Is that the thickness of the building material becomes thicker than necessary,
In addition, there is a problem that the material cost increases. Therefore, it is conceivable to form a substrate by laminating a medium-density fiberboard only on one side of the plywood and form a board by laminating a veneer on the medium-density fiberboard side of the substrate by hot pressing.

【0004】しかしながら、このものにおいては、片面
側にのみ中密度繊維板が存在するために反りが発生する
という問題がある。
However, in this case, there is a problem that warpage occurs because the medium density fiberboard exists only on one side.

【0005】[0005]

【発明が解決しようとする課題】本発明は上記の従来例
の問題点に鑑みて発明したものであって、合板の片面側
に中密度繊維板を積層したものであるにもかかわらず、
反りがなく、また、キャスターにより傷付いたり、クラ
ックが発生したりしない建築材の製造方法を提供するこ
とを課題とするものである。
DISCLOSURE OF THE INVENTION The present invention has been made in view of the above-mentioned problems of the prior art, and although a medium density fiberboard is laminated on one side of a plywood,
It is an object of the present invention to provide a method for manufacturing a building material that is free from warpage and is free from damage or cracks caused by casters.

【0006】[0006]

【課題を解決するための手段】上記した従来例の問題点
を解決して本発明の課題を解決するために、本発明の建
築材の製造方法は、合板1の片面に中密度繊維板(MD
F)2を積層して基板3を形成すると共に該基板3を中
密度繊維板2側の面が山反りとなるように反りを与え、
その後、基板3の含水率よりも高い含水率の突き板4を
中密度繊維板2に接着すると共に突き板4表面に表面塗
装をして突き板4及び表面塗装の収縮により全体がフラ
ットな建築材5を製造することを特徴とするものであ
る。このような方法を採用することで、反りのないフラ
ットな建築材5が得られるものであり、また、中密度繊
維板2が突き板4の裏面に存在することで、キャスター
により傷付いたり、クラックが発生したりしない建築材
5を得ることができ、また、合板1の片面のみに中密度
繊維板2を積層するので、建築材5の厚みを薄くできる
ことになる。
In order to solve the problems of the prior art described above and to solve the problems of the present invention, a method of manufacturing a building material according to the present invention uses a medium-density fiberboard ( MD
F) Laminating 2 to form a substrate 3 and giving the substrate 3 a warp so that the surface on the medium density fiberboard 2 side becomes a mountain warp;
Thereafter, the veneer 4 having a higher water content than the substrate 3 is bonded to the medium-density fiberboard 2 and the surface of the veneer 4 is painted, and the entire surface is flattened by shrinkage of the veneer 4 and the surface coating. Material 5 is manufactured. By adopting such a method, a flat building material 5 without warpage can be obtained, and since the medium-density fiberboard 2 is present on the back surface of the veneer 4, it is damaged by casters, The building material 5 in which cracks are not generated can be obtained, and since the medium-density fiberboard 2 is laminated only on one surface of the plywood 1, the thickness of the building material 5 can be reduced.

【0007】また、合板1の片面に中密度繊維板2を積
層するに当たって、合板1の含水率を約10%前後と
し、この合板1の片面に含水率を略絶乾状態にした中密
度繊維板2をコールドプレスにより積層して中密度繊維
板2側の面が山反りとなる基板3を形成する。このよう
な方法とすることで、簡単な方法により基板3に中密度
繊維板2側の面が山反りとなるような反りを付与できる
ものであり、また、コールドプレスにより合板1と中密
度繊維板2とを積層するので、合板1と中密度繊維板2
とを複合した基板3を形成するに当たって、熱による水
分の放出を防ぎ、反り及び含水率が均一化した基板3を
得ることができることになる。
In laminating the medium-density fiberboard 2 on one side of the plywood 1, the water content of the plywood 1 is set to about 10%, and the medium-density fiber on one side of the plywood 1 is made almost dry. The boards 2 are laminated by cold pressing to form a substrate 3 whose surface on the medium-density fiberboard 2 side is mountain warped. By adopting such a method, it is possible to impart a warp such that the surface on the medium density fiberboard 2 side becomes a mountain warp to the substrate 3 by a simple method, and the plywood 1 and the medium density fiber are cold-pressed. The plywood 1 and the medium density fiberboard 2
In forming the substrate 3 which combines the above, the release of moisture due to heat can be prevented, and the substrate 3 with uniform warpage and moisture content can be obtained.

【0008】また、合板1を構成する単板を絶乾状態に
した後、散水により合板1の含水率を約10%前後とす
ることも好ましい。このような方法とすることで、簡単
な方法で合板1の含水率を各部が略10%となるように
調整できることになる。
It is also preferable that after the veneers constituting the plywood 1 are made absolutely dry, the water content of the plywood 1 is adjusted to about 10% by water sprinkling. With such a method, the water content of the plywood 1 can be adjusted by a simple method so that each portion becomes approximately 10%.

【0009】[0009]

【発明の実施の形態】本発明を以下実施形態に基づいて
説明する。まず、含水率が約10%前後(10±3%)
の合板を形成する。この合板1の形成に当たっては、合
板1を構成する単板を絶乾にし、この絶乾にした単板を
接着剤を塗布してホットプレスにより合板1を形成す
る。この場合、上下の単板の繊維方向が互いに交差方向
となるように配置する。このようにして形成した絶乾状
態の合板1を熱が冷えるまで5日〜7日養生する。次
に、冷えた合板1に尺2当たり15g程度水を均一に塗
布し、水分が馴染むまで3〜5日養生して合板1の含水
率を約10%前後にする。このようにして合板1の含水
率を枚内、枚間とも均一にすることができ、含水率の均
一化によって、フラットな合板1を得ることが出来る。
図1には合板1を5枚の単板1a、1b、1c、1d、
1eにより構成する例が示してあり、一例を挙げれば、
単板1aは1.57mmの平行単板、単板1bは2.4
mmのクロス単板、単板1cは1.57mmの平行単
板、単板1dは2.4mmのクロス単板、単板1eは
1.57mmの平行単板が使用され、形成される合板は
ぞれ厚みが9.1mmであるが、必ずしもこれにのに限
定されるものではない。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below based on embodiments. First, the water content is about 10% (10 ± 3%)
To form a plywood. In forming the plywood 1, the veneer constituting the plywood 1 is made absolutely dry, and the thus dried veneer is applied with an adhesive, and the plywood 1 is formed by hot pressing. In this case, the fiber directions of the upper and lower veneers are arranged so as to intersect each other. The plywood 1 in the absolutely dry state thus formed is cured for 5 to 7 days until the heat cools. Next, about 15 g of water is uniformly applied to the cooled plywood 1 per 2 squares, and cured for 3 to 5 days until the moisture is adjusted, so that the water content of the plywood 1 is about 10%. In this way, the water content of the plywood 1 can be made uniform within and between the sheets, and a flat plywood 1 can be obtained by making the water content uniform.
In FIG. 1, the plywood 1 is composed of five veneers 1a, 1b, 1c, 1d,
1e, an example is shown. In one example,
Veneer 1a is a 1.57 mm parallel veneer, veneer 1b is 2.4.
mm veneer, veneer 1c is a 1.57 mm parallel veneer, veneer 1d is a 2.4 mm veneer, veneer 1e is a 1.57 mm parallel veneer. Each thickness is 9.1 mm, but is not necessarily limited to this.

【0010】一方、中密度繊維板(MDF)2は絶乾状
態(含水率が約5%以下)としておく。ここで、中密度
繊維板2の製造時に調湿工程を省略することで中密度繊
維板2を絶乾状態にするものである。形成する中密度繊
維板2の厚みは一例を挙げれば2.7mmのものを使用
するが、必ずしもこれにのみ限定されるものではない。
On the other hand, the medium-density fiberboard (MDF) 2 is kept in a dry state (having a water content of about 5% or less). Here, by omitting the humidity control step when manufacturing the medium density fiberboard 2, the medium density fiberboard 2 is made to be in a completely dry state. The thickness of the formed medium-density fiberboard 2 is, for example, 2.7 mm, but is not necessarily limited thereto.

【0011】上記のようにして得た含水率が約10%前
後の合板1の片面に図2のように、絶乾状態(約5%以
下)にした中密度繊維板2を配置し、水性ビニルウレタ
ン接着剤等の接着剤を塗布してコールドプレスによりプ
レスして基板3を形成する。ここで、絶乾状態の中密度
繊維板2は吸湿して伸び、含水率が約10%前後の合板
1が放湿して収縮することにより、図3に示すように、
全体として中密度繊維板2側の面が山反りとなるように
反った基板3が形成されることになる。ここで、接着剤
として水性ビニルウレタン接着剤を使用すると、コード
ルプレスにより接着することができるものであり、ま
た、接着性(耐水性)も優れたものとなる。
As shown in FIG. 2, a medium-density fiberboard 2 in a dry state (about 5% or less) is placed on one side of a plywood 1 having a water content of about 10% and obtained as described above. An adhesive such as a vinyl urethane adhesive is applied and pressed by a cold press to form the substrate 3. Here, the mid-density fiberboard 2 in the absolutely dry state expands by absorbing moisture, and the plywood 1 having a water content of about 10% is released by moisture and contracts, as shown in FIG.
As a whole, the warped substrate 3 is formed such that the surface on the medium density fiberboard 2 side becomes a mountain warp. Here, if an aqueous vinyl urethane adhesive is used as the adhesive, it can be bonded by a cordle press, and the adhesiveness (water resistance) is also excellent.

【0012】次に、上記のようにして得た中密度繊維板
2側の面が山反りとなるように反った基板3の中密度繊
維板2の上に図4に示すように、突き板4を接着すると
共に、図5に示すように突き板4の表面に塗料を塗布す
る。なお、図5において6は塗料層を示している。突き
板5は基板3の含水率よりも高い含水率のものを使用す
る。一例を挙げると0.25mm厚で含水率30%のナ
ラの突き板5が使用できるが、もちろんこれにのみ限定
されるものではない。上記の基板3の含水率よりも高い
含水率の突き板5を、上記基板3の中密度繊維板2の上
に接着する。この場合の接着条件の一例を挙げると、接
着剤としてはSBR樹脂とメラミン樹脂とを混合したも
のが使用され、塗布量が8g/尺2 、プレス圧力が7k
g/cm2 、温度115〜120℃、プレス時間45秒
である。
Next, as shown in FIG. 4, a veneer plate is placed on the medium-density fiber board 2 obtained by warping the surface on the side of the medium-density fiber board 2 obtained as described above so as to be curved. 4 and a paint is applied to the surface of the veneer 4 as shown in FIG. In FIG. 5, reference numeral 6 denotes a paint layer. The veneer plate 5 has a water content higher than that of the substrate 3. As an example, a veneer veneer 5 of 0.25 mm thickness and a water content of 30% can be used, but is not limited thereto. A veneer 5 having a higher moisture content than the above-mentioned substrate 3 is bonded onto the medium-density fiberboard 2 of the above-mentioned substrate 3. As an example of the bonding conditions in this case, a mixture of an SBR resin and a melamine resin is used as the adhesive, and the application amount is 8 g / scale 2 and the pressing pressure is 7 k.
g / cm 2 , temperature 115-120 ° C., press time 45 seconds.

【0013】その後、突き板5の表面をサンドペーパ
(例えば♯240)で研磨し、次に、溶剤系着色剤を塗
布し、乾燥(例えば70℃で3分間)し、次に、UV塗
料のような下塗り塗料を塗布(例えば塗布量が1〜2g
/尺2 )し、次に、UV塗料のような中塗り塗料を塗布
(例えば塗布量が1〜2g/尺2 )し、次に、アミノア
ルキッド樹脂塗料のような上塗り塗料を塗布(例えば塗
布量が5〜6g/尺2 )し、その後、乾燥(例えば10
0℃で10分間)することで、建築材5を得るものであ
る。
Thereafter, the surface of the veneer plate 5 is polished with sandpaper (for example, # 240), then a solvent-based colorant is applied and dried (for example, at 70 ° C. for 3 minutes). Apply a basic undercoat (for example, the applied amount is 1-2 g)
/ Scale 2 ), then apply an intermediate paint such as a UV paint (e.g., the applied amount is 1-2 g / scale 2 ), and then apply a top coat such as an aminoalkyd resin paint (e.g., apply amount 5-6 g / scale 2), then dried (e.g., 10
(0 ° C. for 10 minutes) to obtain the building material 5.

【0014】上記のように、基板3の含水率よりも高い
含水率の突き板4を中密度繊維板2に接着すると共に突
き板4表面に表面塗装をして突き板4及び表面塗装を行
うと、突き板4の接着による突き板4の収縮と、表面塗
装による塗料の収縮によって、山反りしていた基板3が
上記突き板4の収縮と表面塗装による塗料の収縮によっ
て逆方向に強制的に反るような力が作用して、全体とし
てフラットな建築材5が得られるのである。例えば、図
3のように山反りした基板3(実施例においては基板3
の長さは6尺のものを使用した)の最大反り量が20m
mの場合、突き板4を積層してホットプレスした後は上
記図2に示す最大反り量が5mmとなり、表面塗装によ
る塗料の収縮で、上記反り量がゼロとなるものである。
As described above, the veneer 4 having a moisture content higher than that of the substrate 3 is bonded to the medium-density fiberboard 2 and the surface of the veneer 4 is subjected to surface coating to perform the veneer 4 and the surface coating. The contraction of the veneer plate 4 due to the adhesion of the veneer plate 4 and the contraction of the paint by the surface painting causes the warped substrate 3 to be forced in the opposite direction by the contraction of the veneer plate 4 and the contraction of the paint by the surface painting. Is applied, and a flat building material 5 is obtained as a whole. For example, as shown in FIG.
The length is 6 meters.) The maximum warpage is 20m
In the case of m, after the veneers 4 are stacked and hot-pressed, the maximum warpage shown in FIG. 2 is 5 mm, and the warpage becomes zero due to shrinkage of the paint due to surface coating.

【0015】上記のようにして得た建築材5は突き板4
の下面側に中密度繊維板2が存在することで、キャスタ
ーが転動しても傷付いたり、凹んだりすることがなく、
また、クラックが発生したりせず、また、反りが発生し
ないので、特に床材等として使用すると有用である。な
お、合板1を製造する際、裏面に使用する単板として辺
材を使用するのが好ましい。ここで、木材を輪切りにし
た場合、木材の中心部分から得た材を芯材といい、木材
の周辺部分から得た材を辺材という(辺材は木材の周辺
部分から得ているため、成長中の細胞により構成してあ
り、組織が芯材と比べ、ポーラスなため、芯材よりも給
水性が高い)が、例えば5プライの合板1を形成する場
合、裏面の単板のみ辺材を用い、他の4枚の単板は芯材
を用いるものである。そして、前述のようにして合板1
を形成後、合板1の辺材でない方の片面に前述のように
して絶乾状態の中密度繊維板2をコールドプレスにより
積層一体化してもよいものである。
The building material 5 obtained as described above is a veneer 4
The presence of the medium-density fiberboard 2 on the lower surface of the caster prevents the caster from rolling,
In addition, since cracks do not occur and warpage does not occur, it is particularly useful when used as a floor material or the like. In addition, when manufacturing the plywood 1, it is preferable to use a sapwood as a veneer used for the back surface. Here, when the wood is sliced, the material obtained from the central part of the wood is called the core material, and the material obtained from the peripheral part of the wood is called the sapwood (Since the sapwood is obtained from the peripheral part of the wood, It is composed of cells that are growing and the tissue is more porous than the core material, so the water supply is higher than that of the core material. And the other four veneers use a core material. Then, as described above, the plywood 1
After forming the plywood, the non-sintered medium-density fiberboard 2 may be laminated and integrated by cold pressing on one side of the plywood 1 which is not the side material.

【0016】[0016]

【発明の効果】本発明の請求項1記載の発明にあって
は、上述のように、合板の片面に中密度繊維板(MD
F)を積層して基板を形成すると共に該基板を中密度繊
維板側の面が山反りとなるように反りを与え、その後、
基板の含水率よりも高い含水率の突き板を中密度繊維板
に接着すると共に突き板表面に表面塗装をして突き板及
び表面塗装の収縮により全体がフラットな建築材を製造
するので、合板の片面に中密度繊維板を積層し且つ中密
度繊維板に突き板を積層して、キャスターによる傷付き
がなく且つクラックの生じにくい建築材を製造するに当
たり、反りが発生しないように製造でき、また、キャス
ターによる傷付きがなく且つクラックの生じにくくする
に当たり、合板の片面にのみ中密度繊維板を積層するの
みでよいので、建築材の厚みを薄くでき、材料コストを
低減できるものである。
According to the first aspect of the present invention, as described above, a medium density fiberboard (MD)
F) is laminated to form a substrate, and the substrate is warped so that the surface on the medium-density fiberboard side becomes a mountain warp.
A veneer with a moisture content higher than the moisture content of the substrate is bonded to the medium-density fiberboard, and the surface of the veneer surface is coated to produce a flat building material by shrinking the veneer and surface coating. Laminating a medium-density fiberboard on one side and laminating a veneer on a medium-density fiberboard to produce a building material that is not damaged by casters and hard to crack, can be manufactured without warping, Further, in order to prevent the caster from being scratched and hardly causing cracks, it is only necessary to laminate the medium-density fiberboard on only one side of the plywood, so that the thickness of the building material can be reduced and the material cost can be reduced.

【0017】また、請求項2記載の発明にあっては、上
記請求項1記載の発明の効果に加えて、合板の片面に中
密度繊維板を積層するに当たって、合板の含水率を約1
0%前後とし、この合板の片面に含水率を略絶乾状態に
した中密度繊維板をコールドプレスにより積層して中密
度繊維板側の面が山反りとなる基板を形成するので、簡
単な方法により基板に中密度繊維板側の面が山反りとな
るような反りを付与できるものであり、また、コールド
プレスにより合板と中密度繊維板とを積層するので、合
板と中密度繊維板とを複合した基板を形成するに当たっ
て、熱による水分の放出を防ぎ、含水率が均一化した基
板を得ることができるものである。
According to the second aspect of the present invention, in addition to the effect of the first aspect of the present invention, when laminating a medium-density fiberboard on one surface of the plywood, the plywood has a water content of about 1%.
A medium-density fiberboard having a moisture content of almost absolutely dry is laminated on one side of the plywood by cold pressing to form a substrate having a surface on the medium-density fiberboard warp. It is possible to impart a warp such that the surface on the medium density fiberboard side becomes a mountain warp by the method, and since the plywood and the medium density fiberboard are laminated by cold pressing, the plywood and the medium density fiberboard In forming a composite substrate, the release of moisture due to heat can be prevented, and a substrate having a uniform moisture content can be obtained.

【0018】また、請求項3記載の発明にあっては、上
記請求項2記載の発明の効果に加えて、合板を構成する
単板を絶乾状態にした後、散水により合板の含水率を約
10%前後とするので、簡単な方法で合板の含水率を各
部が略10%となるように調整できるものである。
According to the third aspect of the present invention, in addition to the effect of the second aspect of the present invention, after the veneer constituting the plywood is made absolutely dry, the water content of the plywood is reduced by water sprinkling. Since the water content is about 10%, the water content of the plywood can be adjusted by a simple method so that each part becomes approximately 10%.

【図面の簡単な説明】[Brief description of the drawings]

【図1】合板を製造する前の各単板を示す説明図であ
る。
FIG. 1 is an explanatory view showing each veneer before manufacturing a plywood.

【図2】合板と中密度繊維板とをコールドプレスする説
明図である。
FIG. 2 is an explanatory view of cold pressing a plywood and a medium density fiberboard.

【図3】合板と中密度繊維板とをコールドプレスして得
た中密度繊維板側が突反りした基板を示す説明図であ
る。
FIG. 3 is an explanatory diagram showing a substrate obtained by cold pressing a plywood and a medium-density fiberboard and having a warped medium-density fiberboard.

【図4】基板の中密度繊維板側に突き板をホットプレス
して積層した段階の説明図である。
FIG. 4 is an explanatory view of a stage in which a veneer is hot-pressed and laminated on a medium-density fiberboard side of a substrate.

【図5】突き板の表面に表面塗装をした段階の説明図で
ある。
FIG. 5 is an explanatory view of a stage in which the surface of the veneer is surface-coated.

【符号の説明】[Explanation of symbols]

1 合板 2 中密度繊維板 3 基板 4 突き板 5 建築材 DESCRIPTION OF SYMBOLS 1 Plywood 2 Medium density fiberboard 3 Substrate 4 Veneer 5 Building material

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) B27D 1/00 - 5/00 B32B 21/00 - 21/10 E04C 2/16 B27N 3/00 - 7/00 B27M 1/00 - 3/00 ──────────────────────────────────────────────────続 き Continued on the front page (58) Fields surveyed (Int. Cl. 7 , DB name) B27D 1/00-5/00 B32B 21/00-21/10 E04C 2/16 B27N 3/00-7 / 00 B27M 1/00-3/00

Claims (3)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 合板の片面に中密度繊維板(MDF)を
積層して基板を形成すると共に該基板を中密度繊維板側
の面が山反りとなるように反りを与え、その後、基板の
含水率よりも高い含水率の突き板を中密度繊維板に接着
すると共に突き板表面に表面塗装をして突き板及び表面
塗装の収縮により全体がフラットな建築材を製造するこ
とを特徴とする建築材の製造方法。
1. A substrate is formed by laminating a medium density fiberboard (MDF) on one side of a plywood, and the substrate is warped so that the surface on the medium density fiberboard side becomes a mountain warp. A veneer with a higher moisture content than the moisture content is bonded to a medium-density fiberboard, and the surface of the veneer surface is coated to produce a flat building material by shrinking the veneer and the surface coating. Manufacturing method of building materials.
【請求項2】 合板の片面に中密度繊維板を積層するに
当たって、合板の含水率を約10%前後とし、この合板
の片面に含水率を略絶乾状態にした中密度繊維板をコー
ルドプレスにより積層して中密度繊維板側の面が山反り
となる基板を形成することを特徴とする請求項1記載の
建築材の製造方法。
2. When laminating a medium-density fiberboard on one side of a plywood, the water content of the plywood is set to about 10%, and a medium-density fiberboard having a water content on one side of the plywood substantially dry is cold pressed. The method according to claim 1, wherein the substrate is laminated to form a substrate whose surface on the medium density fiberboard side is curved.
【請求項3】 合板を構成する単板を絶乾状態にした
後、散水により合板の含水率を約10%前後とすること
を特徴とする請求項2記載の建築材の製造方法。
3. The method for manufacturing a building material according to claim 2, wherein after the veneer constituting the plywood is made to be in a completely dry state, water content of the plywood is adjusted to about 10% by water sprinkling.
JP31080296A 1996-11-21 1996-11-21 Manufacturing method of building materials Expired - Lifetime JP3271912B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP31080296A JP3271912B2 (en) 1996-11-21 1996-11-21 Manufacturing method of building materials

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP31080296A JP3271912B2 (en) 1996-11-21 1996-11-21 Manufacturing method of building materials

Publications (2)

Publication Number Publication Date
JPH10151603A JPH10151603A (en) 1998-06-09
JP3271912B2 true JP3271912B2 (en) 2002-04-08

Family

ID=18009623

Family Applications (1)

Application Number Title Priority Date Filing Date
JP31080296A Expired - Lifetime JP3271912B2 (en) 1996-11-21 1996-11-21 Manufacturing method of building materials

Country Status (1)

Country Link
JP (1) JP3271912B2 (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4552866B2 (en) * 2006-01-26 2010-09-29 パナソニック電工株式会社 Manufacturing method of building materials
JP2007247300A (en) * 2006-03-17 2007-09-27 Pal Co Ltd Flooring
JP4925194B2 (en) * 2006-04-25 2012-04-25 パナソニック株式会社 Plywood, building board using the same, wooden soundproof flooring, and method for manufacturing plywood
JP2008155431A (en) * 2006-12-22 2008-07-10 Matsushita Electric Works Ltd Method for manufacturing flooring material
JP2008238613A (en) * 2007-03-28 2008-10-09 Daiken Trade & Ind Co Ltd Manufacturing method of woody composite board
JP2008254397A (en) * 2007-04-09 2008-10-23 Daiken Trade & Ind Co Ltd Manufacturing method for decorative plate
JP5238574B2 (en) * 2009-03-26 2013-07-17 大建工業株式会社 Manufacturing method of wood composite board
JP5787395B2 (en) * 2011-03-30 2015-09-30 株式会社パルウッドマテリアル Manufacturing method of wood composite board
JP5567700B2 (en) * 2012-01-27 2014-08-06 大建工業株式会社 Manufacturing method of wood composite board

Also Published As

Publication number Publication date
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