JP3144761B2 - Winding package packaging system - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a winding package packing system for packing a winding package in which a spun yarn is wound in a cylindrical shape.

[0002]

2. Description of the Related Art Conventionally, a spinning plant produces a winding package in which a spun yarn is wound in a cylindrical shape. This winding package is formed by winding a spun yarn produced in a spinning process into a cylindrical shape by a number of winding devices.

[0003] Then, while the worker pushes and moves the cart having wheels, the worker turns around a number of winding devices, collects the wound winding packages placed on the cart, and then transports the packages to a packing place. In the above, the winding package is inspected for misalignment, and only good products are packed in a box and sealed.

[0004]

However, conventionally, an operator pushes a bogie to reciprocate between a winding device and a packing place, and conveys a wound package finished by the winding device to a packing place. Work efficiency is low, and in particular, since winding packages are sequentially wound by a large number of winding devices, a large number of workers are required for transportation, and the efficiency of the entire packaging process of the winding package is low. There is.

The present invention has been made in view of the above points, and reduces the operation of transporting a wound package by a bogie.
It is an object of the present invention to provide a winding package packaging system capable of improving the efficiency of the entire winding package packing process.

[0006]

According to a first aspect of the present invention, there is provided a winding package packaging system for packing a winding package in which a spun yarn is wound in a cylindrical shape, wherein the winding package is unloaded. And a track provided over a plurality of winding package discharge sections, and traveling along the tracks, allowing each of the winding package discharge sections to receive the winding package and discharging the box packed with the winding package. A traveling body having an unloading means, and a box disposed along the moving area of the traveling body, the downstream side in the transport direction being continuously connected to an area of a next packing step, and receiving a box unloaded from the traveling body to perform a next packing step And a collection conveyor for transporting the collection conveyor. Then, the traveling body is moved with respect to each of the winding package unloading sections, and at each of the winding package unloading sections, the winding package can be packed in a box on the traveling body. By unloading to a collection conveyor arranged along the moving area, the collection conveyor conveys the package to the next process.

[0007] The winding package packaging system according to a second aspect of the present invention is the winding package packaging system according to the first aspect, wherein the next packaging step includes a sealing device for sealing the box. Then, the boxes collected by the collection conveyor are sealed by the sealing device.

According to a third aspect of the present invention, there is provided the winding package packaging system according to the first or second aspect, wherein the traveling body is provided on a moving table that moves along a track, and is disposed on the moving table. Means for carrying out the box body packed with the wound package to the collection conveyor, and a box arranged on the movable table from the receiving position of the winding package from the winding package discharging section to the carrying means and packed with the winding package. And a conveyor for sending the body to the carrying-out means. Then, the box packed with the winding package is sent to the carrying-out means by the conveyor at the winding package receiving position on the moving table, and the box packed with the winding package is carried out to the collection conveyor by the carrying-out means. .

[0009]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of a winding package packaging system according to the present invention will be described below with reference to the drawings.

FIG. 5 is a plan view schematically showing a spinning factory to which the winding package packaging system is applied. A first building 1 and a second building 2 of a spinning factory are installed adjacent to each other, and a plurality of winding devices 3 are juxtaposed in each of the buildings 1 and 2 along the direction in which the buildings 1 and 2 are adjacent to each other. ing. Each of the winding devices 3 is long in a direction orthogonal to the juxtaposed direction, and forms a winding package 4 (shown in FIGS. 2 and 3) by winding a spun yarn into a cylindrical shape along the longitudinal direction. A plurality of drums (not shown) are arranged side by side, and a carry-out conveyor 5 (shown in FIGS. 2 and 3) on which the formed winding package 4 is placed and carried out in one end direction is provided.

Therefore, the winding device 3 includes an automatic winder and a pneumatic spinning machine, and conveys the winding package 4 to the end of the winding device 3 by the unloading conveyor 5. One end of each unloading conveyor 5 is provided. The section is configured as a winding package unloading section 6.

A pair of rails 7 as tracks are laid in parallel along the entire area on one end side of the winding device 3 of each of the buildings 1 and 2, and two traveling bodies 8 are movably arranged on the rails 7. ing. An operator gets on the traveling body 8 and performs an operation of packing the winding package 4 into a box at each winding package unloading section 6.

A collection conveyor 9 for transporting a box carried out of the traveling body 8 is provided beside the rail 7, and the collection conveyor 9 of the first building 1 moves in the direction of the second building 2. Transport, the collection conveyor 9 of the second building 2 transports in the direction of the first building 1.

Lifters 10a and 10b are provided at the end of each collection conveyor 9 in the transport direction, respectively.
Conveyor 11 connects both buildings 1 and 2 so as to connect the upper part of 10b.
It is erected between the two. The lifter 10b of the second building 2 receives the box from the collection conveyor 9 and transfers it to the conveyor 11, and the lifter 10a of the first building 1 receives the box from the collection conveyor 9 and the conveyor 11 and performs the next packing. Transfer to the continuous conveyor 12.

As shown in FIG. 6, the conveyor 11
It is installed at a height that allows vehicles such as trucks to pass between the buildings 1 and 2.

As shown in FIG. 1, the next step of packing is to carry out a weight inspection device 13, a sealing device 14, a banding device 15, a storage unit 16, a yarn steamer 17, and a palletizing device 18 along the conveyor 12, as shown in FIG.
There is.

The weight checking device 13 checks whether a predetermined amount of the winding package 4 is stored in the box by measuring the weight of the box being conveyed.

The sealing device 14 seals the opening and closing portions such as the lid of the box with adhesive tape.

The banding device 15 loops the band around the box.

The storage section 16 includes a plurality of accumulators 19 corresponding to each type of the winding yarn package 4. The storage section 16 receives and stores packed boxes of the corresponding type on the accumulator 19, and stores the stored boxes. The body is sequentially carried out to the conveyor 20.

The yarn steamer 17 includes a yarn steaming container 21. A plurality of boxes are inserted and sealed in the yarn steaming container 21 to perform a yarn steaming process.

The palletizing device 18 has a robot-type palletizer 22. The palletizer 22 can remove a box that has been subjected to the yarn steaming process or a box that is directly conveyed by the conveyor 20 without performing the yarn steaming process. Loaded on pallet 23,
It is carried out by the pallet conveyor 24.

2 to 4 show the structure of the traveling body 8,
The traveling body 8 includes a moving table 31, and a plurality of wheels 32 rolling on the rail 7 are rotatably mounted on the lower surface of the moving table 31, and a rotating shaft 33 of the wheels 32 is provided with a motor (not shown). The driving force is transmitted to drive the vehicle.

A conveyor 34, a delivery conveyor 35, and a carrying-out means 36 are arranged on the moving table 31 from the winding device 3 side to the collection conveyor 9 side.

The conveyor 34 comprises a free roller conveyor, and is configured as a work table on which a box is placed and the winding package 4 is packed. Then, the box packed with the winding package 4 is moved on the conveyor 34 and is transferred onto the delivery conveyor 35. The arrangement position of the conveyor 34 on the moving table 31 is configured as a winding package receiving position A from the winding package unloading section 6.

The delivery conveyor 35 is composed of a belt conveyor or a roller conveyor.
The box is sent to the unloading means 36 at the same timing as 36.

The unloading means 36 includes an unloading conveyor 38 and a lifter 39 for moving the unloading conveyor 38 up and down. The unloading conveyor 38 is composed of a belt conveyor driven by a motor 40.At a lower position, the unloading conveyor 38 is at the same height as the delivery conveyor 35, faces the end of the delivery conveyor 35, and receives a box delivered from the delivery conveyor 35. Further, at the upper position, the box is brought to the same height as the collecting conveyor 9 disposed at the upper position, faces the side of the collecting conveyor 9, and unloads the box to the collecting conveyor 9.

The lifter 39 has a frame 41 erected on the movable base 31, and the carry-out conveyor 38 along the frame 41.
Is supported slidably in the vertical direction. A pair of chains are interposed between sprockets 43 rotatably supported by upper and lower frames 41, respectively.
A fork 42 is connected to the chain 44. Then, the chain 44 is rotated by the drive of the motor 45 via the lower sprocket 43, and the carry-out conveyor 38 is moved up and down integrally with the fork 42.

A control panel 46 provided with an operation unit and a display unit is provided on the movable base 31, and a plurality of storage boxes for storing folded cardboard sheets.
47, a storage box 48 for storing plastic bags is provided.

Next, the operation of the present embodiment will be described.

In each of the winding devices 3, the spun yarn is wound into a cylindrical shape to form a winding package 4.
Is conveyed to a winding package discharge section 6 by a discharge conveyor 5.

One worker gets on the traveling body 8 and moves the traveling body 8 to the winding package unloading section 6 of the winding device 3 on which the plurality of winding packages 4 are formed, and stops the traveling body 8.

Then, the worker on the traveling body 8
Then, one corrugated cardboard sheet is taken out and assembled, and the assembled box is placed on the conveyor. After taking out the winding package 4 from the winding package unloading section 6, inspecting for scratches, misalignment and the like, packing only good products with vinyl, and then packing it in a box. When a predetermined number of winding packages 4 are stored in the box, the box is transferred onto the delivery conveyor 35 and the carry-out switch of the control panel 46 is turned on.

Thus, the unloading conveyor 38 of the unloading means 36
Is in the lower position, the delivery conveyor 35 and the carry-out conveyor 38 are driven, respectively, and the box housing the winding package 4 on the delivery conveyor 35 is transferred onto the carry-out conveyor 38, and at the completion of the transfer. The sending conveyor 35 and the unloading conveyor 38 are stopped.

Subsequently, the lifter 39 is operated, and the carry-out conveyor 38 is raised to the upper position. The carry-out conveyor 38 moved up to the upper position is driven, and carries out the box on the carry-out conveyor 38 to the collection conveyor 9.

When the box housing the winding package 4 is transferred onto the delivery conveyor 35 and the carry-out switch of the control panel 46 is turned on, the next packing operation can be performed. When the yarn package 4 is packed in a box, the package is packed as described above without moving the traveling body 8, and when the yarn package 4 of another winding device 3 is packed in a box, the winding device Then, the traveling body 8 is moved to 3 and packing is performed as described above.

Such a box packing operation is performed in the first building 1 and the second building 2, and the box transported by the collection conveyor 9 of the first building 1 is sent to the lifter 10a, and the second building 2 The boxes transported by the second collection conveyor 9 are sent to a lifter 10a via a lifter 10b and a conveyor 11, and the boxes sent to the lifters 10a are transferred to a conveyor 12 and sent to the next step of packing.

In the packaging next step, a predetermined amount of the winding package 4 is weighed by the weight inspection device 13 and weighed in the box.
Is inspected, and the opening and closing parts such as the lid of the box are closed with adhesive tape by the sealing device 14 and sealed.The band is wrapped around the box by the banding device 15, and the box is Pack.

The packed boxes are stored on the accumulator 19 in the storage section 16 and the stored boxes are sequentially carried out to the conveyor 20 at a predetermined timing.

Among the boxes carried out to the conveyor 20, those which perform the fumigation process are inserted into the fogging vessel 21 of the fumigation machine 17 to perform the fumigation process.

The box body after the yarn steaming step or the box body not subjected to the yarn steaming step is sent to the palletizing device 18, the boxes are stacked on the pallet 23 by the palletizing device 18, and carried out by the pallet conveyor 24.

As described above, the traveling body 8 on which the worker gets in moves to the winding package unloading section 6 of each winding apparatus 3, so that the winding package 4 is received and inspected at each winding package unloading section 6. , And can be packed in a vinyl box and packed in a box, and a single worker can handle a plurality of winding devices 3. In addition, since the collection conveyor 9 is provided along the moving area of the traveling body 8, the box housing the winding package 4 in each winding package unloading section 6 is transported by the collection conveyor 9 to the next packing step. Can be. Therefore, unlike the related art, there is no need for the worker to push the cart and transport the winding package 4 to the packing place. Thus, the efficiency of the entire packaging process of the winding package can be improved.

Further, the box packed with the winding package 4 can be automatically sent to the unloading means 36 by the delivery conveyor 35 at the winding package receiving position A on the moving table 31, so that the box can be unloaded. Efficiency can be improved.

[0044]

According to the first aspect of the present invention, the traveling body moves with respect to each of the winding package unloading sections, and the winding packages can be box-packed on the traveling body at each of the winding package unloading sections. Therefore, a single traveling body can handle a plurality of winding package unloading sections, and further, since the collection conveyor is disposed along the moving area of the traveling body, the winding packages are stored in each winding package unloading section. The collected box can be conveyed to the next packaging process by the collection conveyor, so that the operation of transporting the winding package by the cart can be reduced, and the efficiency of the entire packaging process of the winding package can be improved.

According to the winding package packaging system of the second aspect, in addition to the effect of the winding package packaging system of the first aspect, the box collected by the collecting conveyor is automatically sealed by the sealing device. it can.

According to the winding package packaging system of the third aspect, in addition to the effect of the winding package packaging system of the first or second aspect, the winding package is packed at the winding package receiving position on the moving table. The transported box can be sent to the unloading means by the conveyor, and the efficiency of the unloading operation of the box can be improved.

[Brief description of the drawings]

FIG. 1 is a partial plan view showing an embodiment of a winding package system according to the present invention.

FIG. 2 is a plan view of the moving table of the embodiment.

FIG. 3 is a side view of the moving table in the moving direction of the embodiment.

FIG. 4 is a side view in a direction orthogonal to a moving direction of the moving table of the embodiment.

FIG. 5 is a plan view schematically showing a spinning factory to which the winding package packaging system according to the embodiment is applied;

FIG. 6 is a side view schematically showing a part of the spinning factory of the embodiment.

[Explanation of symbols]

 4 Winding Package 6 Winding Package Delivery Portion 7 Rail as Track 8 Traveling Body 9 Collection Conveyor 14 Sealing Device 35 Delivery Conveyor 36 Unloading Means A Winding Package Receiving Position

──────────────────────────────────────────────────の Continued on the front page (72) Inventor Shinya Amida 900 Konouchi, Noguchi-cho, Kakogawa City, Hyogo Prefecture Inside of Okura Transport Air Machinery Co., Ltd. (72) Hidetake Nakahara 900 Kouchi, Kouchi, Noguchi-cho, Kakogawa City, Hyogo Prefecture Inside Okura Transport Machine Co., Ltd. (72) Inventor Kim Hai-Kun In-house Chungnam Spinning Co., Ltd., the first place in Wonnai-dong, Yuseong-gu, Daejeon, Republic of Korea (56) Reference JP-A-6-255886 (JP, A) Hei 6-227748 (JP, A) JP-A-52-97884 (JP, A) (58) Fields investigated (Int. Cl. ⁷ , DB name) B65H 67/06 B65B 25/14 B65G 1/00 501 D01H 1/00

Claims (3)

(57) [Claims] 1. A winding package packaging system for packing a winding package in which a spun yarn is wound in a cylindrical shape, wherein a track provided over a plurality of winding package discharge sections from which the winding package is discharged. A traveling body that travels along a track and has a carrying-out means for allowing the bobbin package to be received at each bobbin package carrying-out section and carrying out a box packed with the bobbin package; And a collection conveyor that is provided on the downstream side in the transport direction and is connected to the area of the next packaging process, and that receives the box unloaded from the traveling body and transports it to the next packaging process. Wound package packaging system. 2. The winding yarn package packing system according to claim 1, wherein the packing next step includes a sealing device for sealing the box. 3. A traveling body, comprising: a moving table that moves along a track; discharging means disposed on the moving table for discharging a box packed with a winding package to a collection conveyor; and a winding package discharging section. 3. A conveyor arranged on the movable table from the receiving position of the winding package to the unloading means to feed the box packed with the winding package to the unloading means. Winding package packaging system.