CN111792135A - Automatic production line for film roll suspension packaging in film industry - Google Patents
Automatic production line for film roll suspension packaging in film industry Download PDFInfo
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- CN111792135A CN111792135A CN202010722961.9A CN202010722961A CN111792135A CN 111792135 A CN111792135 A CN 111792135A CN 202010722961 A CN202010722961 A CN 202010722961A CN 111792135 A CN111792135 A CN 111792135A
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- stacking
- film
- transfer trolley
- coiled material
- packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/02—Wrapping articles or quantities of material, without changing their position during the wrapping operation, e.g. in moulds with hinged folders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
Abstract
The invention discloses an automatic production line for film roll suspension packaging in the film industry, which comprises a single coiled material packaging device, a coiled material stacking and finishing device and a coiled material bundling and film winding device, wherein the coiled material stacking and finishing device comprises a plurality of coiled material stacking and film winding devices; the single coiled material packaging device comprises a first transfer trolley, a supporting plate mechanical arm and a full-automatic bundling machine, wherein the mechanical arms are symmetrically arranged on two sides of a travelling line of the first transfer trolley, and the full-automatic bundling machine is arranged on the travelling line of the first transfer trolley in a hanging mode and used for bundling in the length direction; the coiled material stacking and arranging device comprises a stacking manipulator, a stacking conveying belt and a third transfer trolley, wherein a stacking station is arranged on the stacking conveying belt, two coiled materials are stacked on the stacking station through the stacking manipulator to form a semi-finished product, and the third transfer trolley sends the stacked semi-finished product away; the coiled material bundling and film winding device comprises an adjustable transfer trolley, a rapier-penetrating type bundling machine, a diagonal packaging and bundling platform, an online winding machine and a top film laminating machine which are sequentially arranged. The invention can realize intelligent packaging, liberate labor force and improve production efficiency.
Description
Technical Field
The invention relates to the technical field of packaging in the film coil industry, in particular to packaging of a PET (polyethylene terephthalate) film, and more particularly relates to an automatic production line for film coil suspension packaging in the film industry.
Background
In the film industry, the packaging form varies depending on the kind and specification of the film, and the like, and one of the packaging forms is a suspension packaging. The suspension packaging is a packaging mode that two coiled materials are independently packaged and then placed on a wooden tray through an intermediate H-shaped support, the coiled materials are packaged between the trays and between the coiled materials through a PET (polyethylene terephthalate) belt, and the coiled materials are integrally wound by a winding film from bottom to top after being packaged. Wherein, the single coiled material package mainly comprises a surface adhesive layer covering bag, pearl cotton sheets and wood supporting plates are arranged on the end surfaces of two sides, a PET packing belt is fixed on the clamping grooves of the wood supporting plates at the two ends, and then the plugs are fixed on the paper tubes at the two ends.
Suspension packaging, this kind of packing form have the quality heavy, characteristics such as bulky, still in this trade at present in the manual packing mainly, pack with the help of supplementary loop wheel machine. For some high-end films, the manual packaging easily causes the end faces at two sides of the film roll to be curled, so that the product quality is degraded, the manual packaging efficiency is very low, the overall productivity is seriously reduced, and meanwhile, due to the characteristics of the operation of the industry all day long, the investment labor force is very large, the production cost is high, and the danger is also high. With the continuous development of automation technology, if the suspension packaging can adopt advanced automation packaging technology, intelligent packaging can be realized, labor force is liberated, and product quality and productivity are improved.
Disclosure of Invention
Aiming at the defects and shortcomings in the prior art, the invention aims to provide an automatic production line for film roll suspension packaging in the film industry, which can realize intelligent packaging, liberate labor force and improve product quality and productivity.
The technical scheme adopted by the invention for solving the technical problems is as follows:
an automatic production line for film roll suspension packaging in the film industry comprises a single coiled material packaging device, a coiled material stacking and finishing device and a coiled material bundling and film winding device, wherein the three devices are sequentially connected to form a production line;
the single coiled material packaging device comprises a raw material conveying intelligent trolley, a first transfer trolley, a mechanical arm, a packaging auxiliary material warehouse, a full-automatic bundling machine and a second transfer trolley, wherein the raw material conveying intelligent trolley and the first transfer trolley are arranged adjacently; the second transfer trolley is positioned at the tail end of the driving route of the first transfer trolley;
the coiled material stacking and arranging device comprises a stacking mechanical arm, a wood tray automatic dispensing device, a stacking conveying belt and a third transfer trolley, wherein a stacking station is arranged on the stacking conveying belt, a wood tray is arranged on the stacking station through the wood tray automatic dispensing device, two coiled materials can be grabbed and stacked on the wood tray through the stacking mechanical arm to form a stacked semi-finished product, and the third transfer trolley is used for conveying the stacked semi-finished product to the coiled material bundling and film winding device;
the coiled material bundling and film winding device comprises an adjustable transfer trolley and a rapier-wearing type strapping machine, a diagonal packing and bundling platform, a top film laminating machine and an online winding machine which are sequentially arranged, wherein the adjustable transfer trolley is provided with a lifting structure, the stacking semi-finished products on the adjustable transfer trolley can be automatically packaged by lifting adjustment when passing through the rapier-wearing type strapping machine, the diagonal packing and bundling platform, the online winding machine and the top film laminating machine respectively complete diagonal bundling, automatic winding and top film laminating packaging, and accordingly the whole suspension packaging is completed.
The coiled material stacking and arranging device further comprises a wooden tray conveying belt and a second rail, the stacking conveying belt is connected to the back of the wooden tray conveying belt, the stacking conveying belt is subsequently connected with the second rail, the setting direction of the second rail is perpendicular to the direction of the stacking conveying belt, and the stacking manipulator can be suspended in the air to move in a direction perpendicular to the whole stacking conveying belt; the automatic wooden tray issuing device sends the wooden trays on the wooden tray conveying belt to a stacking station; the third transfer trolley moves on the second track and transports the stacked semi-finished products to a subsequent coiled material bundling and film winding device;
furthermore, a plurality of conveying mechanisms formed by connecting the wooden tray conveying belt and the stacking conveying belt are arranged in the coiled material stacking and arranging device, and all the conveying mechanisms are arranged in parallel; and a plurality of stacking stations are arranged on the stacking conveying belt.
Further, the manipulator comprises a pearl cotton manipulator and a support plate manipulator which are respectively used for grabbing pearl cotton and a support plate; the fully-automatic strapping machine comprises a first fully-automatic side-beating strapping machine and a second fully-automatic side-beating strapping machine, and any one of the fully-automatic side-beating strapping machines is selected to be used according to the size of the film coiled material, so that the single film coiled material is packaged and strapped along the length direction.
Furthermore, the raw material conveyer belt is used for placing a single coiled material on the first transfer trolley, the arrangement direction of the raw material conveyer belt is perpendicular to the travelling path of the first transfer trolley, and the first transfer trolley is positioned at the end of the raw material conveyer belt.
Further, the coiled materials are conveyed to a stacking manipulator by the second transfer trolley, the stacking manipulator carries out H-shaped support and plug installation on the single coiled materials, and the labels are automatically labeled.
Furthermore, the coiled material bundling and film winding device is also provided with a rotary conveying line, a first buffer conveying belt and a second buffer conveying belt, wherein the rotary conveying line is responsible for conveying the stacked semi-finished products to an adjustable transfer trolley; the first buffer conveyer belt and the second buffer conveyer belt are positioned between the through-sword type binding machine and the diagonal packing and binding platform.
Furthermore, the production line also comprises a coiled material input device, the coiled material input device is positioned at the front end of the single coiled material packaging device, the coiled material input device comprises a discharge trolley, a first track, a trolley rolling belt and a wooden support, the discharge trolley is arranged on the first track, and the discharge trolley travels along the first track; the discharging trolley is provided with a trolley rolling belt, a wooden support is arranged on the trolley rolling belt, and a film coiled material is placed on the wooden support.
Further, the production line further comprises a finished product output device, the finished product output device is located at the tail end of the coiled material bundling and film winding device, the finished product output device comprises a cache station and a forklift, the finished product is conveyed to the cache station after being packaged, and then the finished product is conveyed to a specified warehouse by the forklift. According to the integral packaging production line designed by the suspension packaging process, the automatic technology and the data processing technology are comprehensively operated, intelligent packaging is realized, manual operation is replaced, labor force is liberated, the production cost is reduced, and the production efficiency and the quality of products are improved.
Drawings
FIG. 1 is a schematic view of the construction of a production line according to the present invention;
FIG. 2 is a schematic view of an individual web packaging unit;
FIG. 3 is a schematic view of a coil palletizing assembly;
FIG. 4 is a schematic view of a coil-bundling film-winding apparatus;
wherein 1-film coil, 2-discharge carriage, 3-wooden support, 4-carriage rolling belt, 5-first rail, 6-raw material conveying belt, 7-first transfer carriage, 8-rolling member, 9-conveying belt, 10-pearl cotton warehouse, 11-pearl cotton manipulator, 12-support plate manipulator, 13-support plate warehouse trolley, 14-first full-automatic side-beating strapping machine, 15-second full-automatic side-beating strapping machine, 16-second coil, 17-second transfer carriage, 18-stacking manipulator, 19-wooden tray automatic engine, 20-wooden tray conveying belt, 21-wooden tray, 22-stacking conveying belt, 23-stacking semi-finished product, 24-third transfer carriage, 25-carriage conveying belt, 26-a second track, 27-a rotary conveying line, 28-an adjustable transfer trolley, 29-a rapier-penetrating type strapping machine, 30-a semi-finished product, 31-a first buffer conveying belt, 32-a second buffer conveying belt, 33-a diagonal packing and strapping platform, 34-a semi-finished product is strapped again, 35-an online winding machine, 36-a top laminating machine, 37-a third buffer conveying belt, 38-a buffer station and 39-a forklift.
Detailed Description
The invention is further described below with reference to the accompanying drawings and examples.
Referring to fig. 1, the automatic production line for film roll suspension packaging in the film industry according to the present embodiment includes five device areas, namely, a roll material input device, a single roll material packaging device, a roll material stacking and sorting device, a roll material bundling and film winding device, and a finished product output device, which are sequentially connected to form a production line.
The coiled material input device comprises a discharge trolley 2, a first rail 5, a trolley rolling belt 4 and a wooden support 3, wherein the discharge trolley 2 is arranged on the first rail 5, and the discharge trolley 2 travels along the first rail 5; the discharging trolley 2 is provided with a trolley rolling belt 4, a wooden support 3 is arranged on the trolley rolling belt 4, and the thin film coiled material 1 is placed on the wooden support 3.
The single coiled material packaging device comprises a raw material conveying belt 6, a first transfer trolley 7, a rolling part 8, a conveying belt 9, a pearl cotton warehouse 10, a pearl cotton manipulator 11, a support plate manipulator 12, a support plate warehouse trolley 13, a first full-automatic side-beating strapping machine 14 or a second full-automatic side-beating strapping machine 15 and a second transfer trolley 17. The raw material conveyer belt 6 is arranged adjacent to the first track 5, and the film coiled material 1 on the first track 5 is conveyed onto the raw material conveyer belt 6; the raw material conveying belt 6 and the first transfer trolley 7 are arranged adjacently, and the raw material conveying belt 6 conveys the cut film coiled material 1 to the first transfer trolley 7. A support plate manipulator 12 and a pearl cotton manipulator 11 are symmetrically arranged on two sides of a travelling route of the first transfer trolley 7, a support plate material warehouse trolley 13 is arranged beside the support plate manipulator 12, and a pearl cotton warehouse 10 is arranged beside the pearl cotton manipulator 11. The first full-automatic side-beating strapping machine 14 and the second full-automatic side-beating strapping machine 15 are arranged on the travelling line of the first transfer trolley 7 in a hanging mode and are located beside the supporting plate mechanical arm 12, and either the first full-automatic side-beating strapping machine 14 or the second full-automatic side-beating strapping machine 15 can be selected according to the size of the film coiled material 1 and is used for completing packaging and strapping of the single film coiled material 1 along the length direction. The second transfer cart 17 is located at the end of the travel route of the first transfer cart 7.
Preferably, the arrangement direction of the raw material conveying belt 6 is perpendicular to the travelling path of the first transfer trolley 7, and the first transfer trolley 7 is positioned at the end of the raw material conveying belt 6; a first transfer trolley 7 is arranged between the conveyor belt 9 and the raw material conveyor belt 6 at intervals.
The coiled material stacking and arranging device comprises a stacking manipulator 18, a wooden tray automatic engine 19, a wooden tray conveying belt 20, a wooden tray 21, a stacking conveying belt 22, a third transfer trolley 24 and a second rail 26. The second transfer cart 17 transports the second coil 16 to the vicinity of the stacking robot 18, and the stacking robot 18 mounts the H-shaped brackets and the plugs of the individual coils, thereby automatically labeling the labels. The back of the wooden tray conveying belt 20 is connected with a stacking conveying belt 22, the stacking conveying belt 22 is connected with a second rail 26 in sequence, the setting direction of the second rail 26 is perpendicular to the direction of the stacking conveying belt 22, and the stacking manipulator 18 can move in a suspended mode in the direction perpendicular to the whole direction of the stacking conveying belt 22. The stacking conveyor belt 22 is provided with a plurality of stacking stations, the wooden tray automatic engine 19 can convey the wooden tray 21 on the wooden tray conveyor belt 20 to the stacking stations, and two coiled materials can be grabbed and stacked on the wooden tray 21 through the stacking manipulator 18, so that stacking is completed to form a stacked semi-finished product 23. The third transfer trolley 24 moves on the second track 26 to transport the palletized semifinished product 23 to a subsequent coil bundling and film winding device.
Preferably, the coiled material stacking and tidying device is provided with a plurality of conveying mechanisms formed by connecting a wooden tray conveying belt 20 and a stacking conveying belt 22, and the conveying mechanisms are arranged in parallel.
The coiled material bundling and film winding device comprises a rotary conveying line 27, an adjustable transfer trolley 28, a rapier-penetrating type bundling machine 29, a first buffer conveying belt 31, a second buffer conveying belt 32, a diagonal packaging and bundling platform 33, an online winding machine 35, a top film laminating machine 36 and a third buffer conveying belt 37. The rotary conveying line 27 can transfer the stacked semi-finished products 23 from the third transfer trolley 24 to the adjustable transfer trolley 28, a rapier-piercing type strapping machine 29, a first buffer conveying belt 31, a second buffer conveying belt 32, a diagonal packing strapping platform 33, a top film laminating machine 36 and an online winding machine 35 are sequentially arranged behind the adjustable transfer trolley 28, and the adjustable transfer trolley 28 is provided with a lifting structure with adjustable height, so that the stacked semi-finished products 23 on the adjustable transfer trolley 28 can be lifted and adjusted during rapier-piercing type strapping; the through-rapier type strapping machine 29 completes the packing and strapping of a plurality of positions of the stacked semi-finished products 23 in the height direction, the diagonal packing and strapping platform 33 realizes diagonal strapping, and the on-line winding machine 35 and the top film laminating machine 36 complete automatic winding and packaging respectively, namely complete whole suspension packaging.
The finished product output device comprises a buffer storage station 38 and a forklift 39, and the finished product is conveyed to the buffer storage station 38 after being packaged and then conveyed to an appointed warehouse by the forklift 39 or other conveying equipment.
The production flow of the automatic production line for the film roll suspension packaging in the film industry of the embodiment is as follows:
the splitting machine places the split film coiled material 1 on the wooden supports 3 of the two discharging trolleys 2, the discharging trolleys 2 walk to one end of the raw material conveying belt 6 through the first rails 5 arranged on the ground, and then the film coiled material 1 is conveyed to the raw material conveying belt 6 through the trolley rolling belt 4 arranged on the discharging trolleys 2.
The raw material conveying belt 6 conveys the film coiled material 1 to a first transfer trolley 7, and the first transfer trolley 7 moves transversely and moves to the middle of two supporting plate mechanical arms 12; meanwhile, the support plate manipulator 12 grabs the wood support plate from the wood support plate warehouse trolley 13; in synchronization with the above, the pearl cotton manipulator 11 grabs the pearl cotton from the pearl cotton warehouse 10 and sends the pearl cotton to a designated position, and the support plate manipulator 12 grabs the pearl cotton and returns to the designated position after grabbing; after the first transfer trolley 7 travels to the middle of the two supporting plate mechanical arms 12, the supporting plate mechanical arms 12 carry the wood supporting plates and the pearl cotton to move into the central paper tube of the film coiled material 1, the two supporting plate mechanical arms 12 synchronously lift the film coiled material 1, the film coiled material automatically moves to the bundling position of the first full-automatic side bundling machine 14 or the second full-automatic side bundling machine 15 according to the width of the coiled material, after the film coiled material is in place, the first full-automatic side bundling machine 14 or the second full-automatic side bundling machine 15 achieves automatic bundling (one circle is bundled along the length direction of the film coiled material 1), the supporting plate mechanical arms 12 select 180 degrees again, and secondary bundling is achieved (one circle is bundled along the length direction of the film coiled material 1 again, and the bundling position of the time is located above or below the bundling line at the last. The supporting plate robot 12 further places the second coil 16 after the secondary bundling on the second transfer cart 17.
The second transfer trolley 17 moves to the position where the stacking manipulator 18 grabs and stops, and the stacking manipulator 18 carries out H-shaped support and plug installation of the second coiled material 16 and automatic labeling of the labels. Meanwhile, the automatic wooden pallet dispenser 19 automatically dispenses wooden pallets 21 according to the sizes of the coiled materials, and the wooden pallets 21 are delivered to the middle of the stations of the stacking conveyor belt 22 through the wooden pallet conveyor belt 20, wherein the number of the stacking stations is determined according to the specifications of customers. The stacking manipulator 18 grabs the second coiled materials 16 on the second transfer trolley 17 and places the second coiled materials on stacking stations corresponding to the wooden pallets 21, and two second coiled materials 16 can be placed on each wooden pallet 21 to form stacked semi-finished products 23. After the stacking is completed, the stacking conveyor belt 22 conveys the stacked semi-finished products 23 to the third transfer trolley 24, the third transfer trolley 24 travels on the second track 26 on the ground to transfer the stacked semi-finished products 23 to a specified position, and the same third transfer trolley 24 corresponds to a plurality of stacking stations. The third transfer trolley 24 is provided with a trolley conveyor belt 25, and the trolley conveyor belt 25 can move the stacked semi-finished products 23 for a short distance when the third transfer trolley 24 stops on the second track 26.
After the third transfer trolley 24 is in place, the rotary conveying line 27 rotates 90 degrees, the third transfer trolley 24 transfers the stacked semi-finished products 23 to the rotary conveying line 27, then the rotary conveying line 27 rotates 90 degrees again, and the stacked semi-finished products 23 are conveyed to the adjustable transfer trolley 28 after returning to the original position.
The adjustable transfer trolley 28 travels to the working position of the rapier-penetrating type binding machine 29 and stops, so that the wood pallet and the top of the stack are vertically bound; the adjustable transfer trolley 28 moves again until the central hole of the coiled material is longitudinally aligned with a through sword type binding machine 29, and then stops, the lifting mechanism of the adjustable transfer trolley 28 descends until the central hole of the coiled material at the bottom and a sword on the through sword type binding machine 29 mechanism coaxially stop, and the through sword type binding machine 29 works to bind the coiled material at the bottom with the top of the stack; the adjustable transfer trolley 28 travels a set distance again, and the lifting mechanism of the adjustable transfer trolley 28 descends to realize vertical secondary bundling of the wooden pallets and the top of the stacking to form bundled semi-finished products 30.
The adjustable transfer trolley 28 travels again, the bundled semi-finished product 30 is sent to the first buffer conveyer belt 31, the first buffer conveyer belt 31 conveys the bundled semi-finished product 30 to the second buffer conveyer belt 32, and the second buffer conveyer belt 32 conveys the bundled semi-finished product 30 to the diagonal packing bundling platform 33; the diagonal baling platform 33 completes the diagonal baling of the bottom of the pallet with the center hole of the upper coil, as in the case of the secondary baling of the semi-finished product 34.
The diagonal packing and bundling platform 33 conveys the secondary bundling semi-finished product 34 to the designated position of the working platform of the online winding machine 35; after the semi-finished products are put in place, the top film laminating machine 36 works to carry out film laminating on the tops of the bundled semi-finished products 34 again, then the online winding machine 35 acts to wind PE films from the bottom upwards, and the finished products are conveyed to the third cache conveying belt 37 after the PE films are wound.
The third buffer conveyer belt 37 conveys the finished product to a buffer station 38, and a forklift 39 moves the finished product away to complete the integral packaging of the film roll; and packaging the residual film rolls synchronously.
The above description is only a preferred embodiment of the present invention, and should not be construed as limiting the scope of the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (9)
1. An automatic production line for film roll suspension packaging in the film industry is characterized by comprising a single coiled material packaging device, a coiled material stacking and finishing device and a coiled material bundling and film winding device, wherein the three devices are sequentially connected to form a production line;
the single coiled material packaging device comprises a raw material conveying intelligent trolley, a first transfer trolley, a mechanical arm, a packaging auxiliary material warehouse, a full-automatic strapping machine and a second transfer trolley, wherein the raw material conveying intelligent trolley and the first transfer trolley are arranged adjacently, the mechanical arms are symmetrically arranged on two sides of a travelling path of the first transfer trolley, and the full-automatic strapping machine is arranged on the travelling path of the first transfer trolley in a hanging manner and positioned beside the mechanical arm and used for completing packaging and strapping of a single coiled material in the length direction; the second transfer trolley is positioned at the tail end of the driving route of the first transfer trolley;
the coiled material stacking and arranging device comprises a stacking mechanical arm, a wood tray automatic dispensing device, a stacking conveying belt and a third transfer trolley, wherein a stacking station is arranged on the stacking conveying belt, a wood tray is arranged on the stacking station through the wood tray automatic dispensing device, two coiled materials can be grabbed and stacked on the wood tray through the stacking mechanical arm to form a stacked semi-finished product, and the third transfer trolley is used for conveying the stacked semi-finished product to the coiled material bundling and film winding device;
the coiled material bundling and film winding device comprises an adjustable transfer trolley and a rapier-wearing type strapping machine, a diagonal packing and bundling platform, a top film laminating machine and an online winding machine which are sequentially arranged, wherein the adjustable transfer trolley is provided with a lifting structure, the stacking semi-finished products on the adjustable transfer trolley can be automatically packaged by lifting adjustment when passing through the rapier-wearing type strapping machine, the diagonal packing and bundling platform, the online winding machine and the top film laminating machine respectively complete diagonal bundling, automatic winding and top film laminating packaging, and accordingly the whole suspension packaging is completed.
2. The automatic production line for film roll suspension packaging in the film industry as claimed in claim 1, wherein the coiled material stacking and sorting device further comprises a wooden tray conveyor belt and a second rail, the wooden tray conveyor belt is connected with the stacking conveyor belt behind the wooden tray conveyor belt, the stacking conveyor belt is connected with the second rail in sequence, the direction of the second rail is perpendicular to the direction of the stacking conveyor belt, and the stacking manipulator can move in a suspended manner in a direction perpendicular to the whole direction of the stacking conveyor belt; the automatic wooden tray issuing device sends the wooden trays on the wooden tray conveying belt to a stacking station; and the third transfer trolley moves on the second track and transports the stacked semi-finished products to a subsequent coiled material bundling and film winding device.
3. The automatic production line for film roll suspension packaging in the film industry as claimed in claim 2, wherein a plurality of conveying mechanisms formed by connecting a wooden tray conveying belt and a stacking conveying belt are arranged in the coiled material stacking and sorting device, and the conveying mechanisms are arranged in parallel; and a plurality of stacking stations are arranged on the stacking conveying belt.
4. The automatic production line for film roll suspension packaging in the thin film industry as claimed in any one of claims 1 to 3, wherein the manipulator comprises a pearl wool manipulator and a support plate manipulator, which are respectively used for grabbing pearl wool and a support plate; the fully-automatic strapping machine comprises a first fully-automatic side-beating strapping machine and a second fully-automatic side-beating strapping machine, and any one of the fully-automatic side-beating strapping machines is selected to be used according to the size of the film coiled material, so that the single film coiled material is packaged and strapped along the length direction.
5. The automatic production line for film industry film roll suspension packaging as claimed in any one of claims 1 to 3, wherein the raw material conveyer belt is used for placing a single roll material on the first transfer trolley, the raw material conveyer belt is arranged in a direction perpendicular to the travelling path of the first transfer trolley, and the first transfer trolley is positioned at the end of the raw material conveyer belt.
6. The automatic production line for film roll suspension packaging in the film industry as claimed in any one of claims 1 to 3, wherein the second transfer trolley transports the roll material to a stacking manipulator, the stacking manipulator performs H-shaped support and plug installation of the single roll material, and labels are automatically labeled.
7. The automatic production line for film roll suspension packaging in the film industry as claimed in any one of claims 1 to 3, wherein the coil material bundling and film winding device further comprises a rotary conveying line, a first buffer conveying belt and a second buffer conveying belt, wherein the rotary conveying line is used for conveying the stacked semi-finished products to the adjustable transfer trolley; the first buffer conveyer belt and the second buffer conveyer belt are positioned between the through-sword type binding machine and the diagonal packing and binding platform.
8. The automatic production line for film industry film roll suspension packaging as claimed in any one of claims 1 to 3, wherein the production line further comprises a roll material input device, the roll material input device is positioned at the front end of the single roll material packaging device, the roll material input device comprises a discharge trolley, a first rail, a trolley rolling belt and a wooden support, the discharge trolley is arranged on the first rail, and the discharge trolley travels along the first rail; the discharging trolley is provided with a trolley rolling belt, a wooden support is arranged on the trolley rolling belt, and a film coiled material is placed on the wooden support.
9. The automatic production line for suspension packaging of film rolls in the film industry according to any one of claims 1 to 3, wherein the production line further comprises a finished product output device, the finished product output device is positioned at the tail end of the film winding device for bundling the coiled materials, the finished product output device comprises a buffer storage station and a forklift, and the finished product is conveyed to the buffer storage station after being packaged and then conveyed to a designated warehouse by the forklift.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010722961.9A CN111792135A (en) | 2020-07-24 | 2020-07-24 | Automatic production line for film roll suspension packaging in film industry |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113212839A (en) * | 2021-06-10 | 2021-08-06 | 东风汽车车轮随州有限公司 | Automatic wheel packaging line |
| CN114313505A (en) * | 2021-12-31 | 2022-04-12 | 广东仕诚塑料机械有限公司 | Film roll suspension packaging system |
| CN114872961A (en) * | 2022-06-30 | 2022-08-09 | 广东仕诚塑料机械有限公司 | Multi-model film roll mixed packaging system |
| CN115158744A (en) * | 2022-06-30 | 2022-10-11 | 广东仕诚塑料机械有限公司 | Film roll stack packaging system |
| CN115158732A (en) * | 2022-07-26 | 2022-10-11 | 南京安顺自动化装备有限公司 | Automatic production system for film rolls |
| CN115583489A (en) * | 2022-10-10 | 2023-01-10 | 巨石集团有限公司 | Automatic conveying system |
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| CN113212839A (en) * | 2021-06-10 | 2021-08-06 | 东风汽车车轮随州有限公司 | Automatic wheel packaging line |
| CN114313505A (en) * | 2021-12-31 | 2022-04-12 | 广东仕诚塑料机械有限公司 | Film roll suspension packaging system |
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| CN115158732A (en) * | 2022-07-26 | 2022-10-11 | 南京安顺自动化装备有限公司 | Automatic production system for film rolls |
| CN115583489A (en) * | 2022-10-10 | 2023-01-10 | 巨石集团有限公司 | Automatic conveying system |
| CN115583489B (en) * | 2022-10-10 | 2024-02-20 | 巨石集团有限公司 | Automatic conveying system |
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