JP3153590B2 - Sheet loading device for long fruits and vegetables - Google Patents

Sheet loading device for long fruits and vegetables

Info

Publication number
JP3153590B2
JP3153590B2 JP30661491A JP30661491A JP3153590B2 JP 3153590 B2 JP3153590 B2 JP 3153590B2 JP 30661491 A JP30661491 A JP 30661491A JP 30661491 A JP30661491 A JP 30661491A JP 3153590 B2 JP3153590 B2 JP 3153590B2
Authority
JP
Japan
Prior art keywords
conveyor
sheet
sorting
vegetables
cucumber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP30661491A
Other languages
Japanese (ja)
Other versions
JPH05132025A (en
Inventor
修身 北岡
孝道 下村
徹 石井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yanma Agricultural Equipment Co Ltd
Original Assignee
Yanma Agricultural Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yanma Agricultural Equipment Co Ltd filed Critical Yanma Agricultural Equipment Co Ltd
Priority to JP30661491A priority Critical patent/JP3153590B2/en
Publication of JPH05132025A publication Critical patent/JPH05132025A/en
Application granted granted Critical
Publication of JP3153590B2 publication Critical patent/JP3153590B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】この発明は、例えば、胡瓜、人
参、長芋、長茄子等の長尺青果物を箱詰めするために用
いられる長尺青果物のシート載置装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a sheet mounting apparatus for long fruits and vegetables used for packing long fruits and vegetables such as cucumbers, carrots, yams, and eggplants.

【0002】[0002]

【従来の技術】従来、上述例のような胡瓜を等級別に箱
詰めする場合、例えば、図6に示すように、生産者側か
ら持ち込まれる胡瓜Kを等級別に仕分け処理した後、同
一等級の胡瓜Kを作業者が両手で掴んで箱体B内部に敷
設したビニール袋Baに順次箱詰めする方法がある。
2. Description of the Related Art Conventionally, when packing cucumbers such as the above-mentioned example into boxes by grade, for example, as shown in FIG. 6, cucumber K brought in from a producer is sorted by grade and then processed into the same grade of cucumbers K. The operator grasps the sheets with both hands and packs them sequentially in a plastic bag Ba laid inside the box B.

【0003】[0003]

【発明が解決しようとする課題】しかし、上述するよう
な長尺寸法の胡瓜Kを箱詰めする場合、特異な形状を有
する胡瓜Kを機械的に保持することは非常に困難である
ため、胡瓜Kの商品価値を損なわないように手作業で1
本ずつ箱詰めしなければならず、生産者側から持ち込ま
れる胡瓜Kの荷受け量が多いと箱詰め作業に手間及び時
間が掛り、作業能率が低下するという問題点を有してい
る。また、多数本の胡瓜Kを直接積重ねて箱詰めするた
め、運搬時に生じる振動で箱詰めした各胡瓜K…が互い
に擦れ合い、胡瓜Kの表面に付いた突起が剥がれ落ちた
り、胡瓜Kの表面に打ち傷や擦り傷等が付くことがあ
り、胡瓜Kとしての商品価値が損なわれてしまうという
問題点も有している。
However, when the long-sized cucumber K as described above is packed in a box, it is very difficult to mechanically hold the cucumber K having a peculiar shape. By hand so as not to impair the commercial value of
Boxes must be boxed one by one, and if the amount of cucumber K brought in from the producer is large, the box packing operation is troublesome and time-consuming, and the work efficiency is reduced. In addition, since a large number of cucumbers K are stacked in a box and packed in a box, the cucumbers K packed in the box are rubbed against each other due to the vibration generated during transportation, and the projections on the surface of the cucumbers K are peeled off or the surface of the cucumbers K is damaged. There is also a problem that the product value of the cucumber K may be impaired due to scratches and scratches.

【0004】この発明は上記問題に鑑み、同一等級の長
尺青果物を長手方向に向けて1列に整列して波形シート
各凹状載置部に順次移載することにより、波形シート
各凹状載置部に対して長尺青果物を1本数ずつ正確に
移載することができ、且つ、作業の省力化及び能率アッ
プを図ることができる長尺青果物のシート載置装置の提
供を目的とする。
[0004] The present invention has been made in view of the above problems, by sequentially transferred to the concave mounting portion of the corrugated sheet elongated fruits or vegetables of the same grade aligned in a row toward the longitudinal direction, each concave corrugated sheet It is an object of the present invention to provide a long fruit and vegetable sheet placing apparatus capable of accurately transferring one long fruit and vegetable to a placing part one by one, and also capable of saving labor and improving efficiency of work. .

【0005】[0005]

【課題を解決するための手段】この発明は、長尺青果物
を搬送する仕分け用コンベアの搬送経路上に、該仕分け
用コンベア上に載置された長尺青果物を等級別に仕分け
るための等級別仕分け部を設け、上記仕分け用コンベア
の搬送経路上に設定した等級別仕分け部に、同一等級の
長尺青果物を長手方向に向けて1列に整列して搬送する
整列コンベアを配設し、上記整列コンベアの搬送側終端
部に、該整列コンベアから供給される長尺青果物を長手
方向に向けて加速搬送する供給ローラを軸受し、上記供
給ローラの繰出し側に設定した積込み位置に、上記長尺
青果物が1本ずつ載置される凹状載置部を設けてロール
状に巻き取られたベースの波形シートを順次供給するシ
ート供給手段を設けた長尺青果物のシート載置装置であ
ることを特徴とする。
SUMMARY OF THE INVENTION According to the present invention, there is provided a sorting machine for sorting long fruits and vegetables placed on the sorting conveyor on a conveying path of a sorting conveyor for conveying long fruits and vegetables. A sorting conveyor for transferring long fruits and vegetables of the same grade in a line in the longitudinal direction is arranged in a sorting section according to the grade set on the conveying path of the sorting conveyor. the conveying side end of the conveyor, and bearing a feed roller to accelerate convey the elongated fruits or vegetables to be supplied from said alignment conveyor in the longitudinal direction, the test
At the loading position set on the feeding side of the feed roller,
Rolls are provided with a concave mounting part on which fruits and vegetables are placed one by one.
To sequentially supply the corrugated sheet of the base wound up
The present invention is characterized in that it is a long vegetable and vegetable sheet mounting device provided with a sheet supply means .

【0006】[0006]

【作用】この発明は、仕分け用コンベアの搬送経路上に
設定した等級別仕分け部に於いて、同仕分け用コンベア
上に載置された長尺青果物を等級別に仕分けると共に、
等級別に仕分けられる長尺青果物を等級別仕分け部に配
設した整列コンベアに順次移載し、同整列コンベアに移
載される長尺青果物を長手方向に向けて1列に整列して
搬送する。且つ、整列コンベアから供給される長尺青果
物を供給ローラで加速搬送し、後続の長尺青果物との前
後間隔を広げて、シート供給手段で積込み位置に供給さ
れる波形シートの各凹状載置部に長尺青果物を1本ずつ
順次移載する。
According to the present invention, in a grade sorting section set on the conveying path of the sorting conveyor, the long fruits and vegetables placed on the sorting conveyor are sorted by grade,
Long fruits and vegetables sorted by grade are sequentially transferred to an alignment conveyor arranged in a sorting unit for grades, and long fruits and vegetables transferred to the same alignment conveyor are arranged in a line in the longitudinal direction and conveyed. In addition, the long fruits and vegetables supplied from the alignment conveyor are accelerated and conveyed by the supply roller, and the front and rear gaps with the following long fruits and vegetables are widened, and each concave mounting portion of the corrugated sheet supplied to the loading position by the sheet supply means. Long fruits and vegetables are transferred one by one.

【0007】[0007]

【発明の効果】この発明によれば、同一等級分の長尺青
果物を1列に整列して波形シートの各凹状載置部に順次
移載するので、各凹状載置部に収容した長尺青果物が互
いに接触したり、長尺青果物の向きや位置等が変位した
りするのを確実に防止することができる。且つ、波形シ
ートの各凹状載置部に対して長尺青果物を1本ずつ正確
に移載することができ、移載時に於いて長尺青果物の積
込み位置及び積込み姿勢を修正する手間及び作業が省
け、胡瓜や人参等の特異な形状を有する長尺青果物の積
込み作業が機械的に行える。
According to the present invention, since long fruits and vegetables of the same grade are arranged in a line and sequentially transferred to each of the concave placing portions of the corrugated sheet, the long fruits accommodated in each of the concave placing portions are arranged. Fruits and vegetables
Or the direction and position of long fruits and vegetables are displaced
Can be reliably prevented. In addition, long fruits and vegetables can be accurately transferred one by one to each concave mounting portion of the corrugated sheet, and labor and work for correcting the loading position and loading posture of the long fruits and vegetables at the time of transfer can be reduced. It is possible to mechanically load long fruits and vegetables having a peculiar shape such as cucumbers and carrots.

【0008】しかも、所定本数分の長尺青果物を波形シ
ート上に載置した状態のまま箱詰めするので、従来例の
ように生産者側から持ち込まれる長尺青果物を手作業で
箱詰めするような手間及び作業が省け、箱詰め回数及び
作業時間を大幅に削減して、作業の省力化及び能率アッ
プを図ることができる。
In addition, since a predetermined number of long fruits and vegetables are packed in a box while being placed on the corrugated sheet, it is troublesome to manually pack long fruits and vegetables brought in from the producer side as in the conventional example. In addition, the operation can be omitted, the number of times of packing and the operation time can be greatly reduced, and the labor can be saved and the efficiency can be improved.

【0009】[0009]

【実施例】この発明の一実施例を以下図面に基づいて詳
述する。図面は長尺青果物の一例として仕分け量が多い
等級分の胡瓜を箱詰めするために用いられる箱詰め装置
を示し、図1に於いて、この箱詰め装置1は、生産者側
から持込まれる大量の胡瓜Kを横一例に整列して搬送す
る整列用コンベア2と、同整列用コンベア2から移載さ
れる胡瓜Kを等級別に仕分けする4本の各仕分け用コン
ベア3…と、これら各仕分け用コンベア3…の各バケッ
ト3a…上に載置された胡瓜Kの等級を判定する等級判
定装置4と、等級別に仕分けられる胡瓜Kを長手方向に
向けて1列に整列して積込み位置に供給される波形シー
トS上に順次移載するシート積込み機5と、ロール状に
巻き取られた紙製のシートSaを波形に加圧成形しなが
ら積込み位置に順次繰出し供給するシート成形機6と、
波形に成形されたシートSaの上面側に合成樹脂製のフ
ィルムFを被覆するフィルム包装機7と、連続供給され
るシートSaを所定長さに切断するシート切断機8と、
所定長さに切断された波形シートSにミシン目を形成す
るミシン目成形機9と、所定本数分の胡瓜Kが包装され
た波形シートSをダンボール製又は合成樹脂製の箱体B
に箱詰めするシート箱詰め機10とから構成される。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of the present invention will be described below in detail with reference to the drawings. The drawing shows, as an example of long fruits and vegetables, a box packing device used for boxing cucumbers of a grade of a large sorting amount, and in FIG. 1, this box packing device 1 is a large amount of cucumbers K brought in from a producer side. , Which sorts and transports the cucumber K transferred from the aligning conveyor 2 by grade, and four sorting conveyors 3 which sort the cucumber K by grade. Of the cucumber K placed on each of the buckets 3a... And the corrugated sheet supplied to the loading position in which the cucumbers K sorted according to the grades are aligned in a row in the longitudinal direction and are supplied to the loading position. A sheet loader 5 that is sequentially transferred onto the sheet S, and a sheet forming machine 6 that sequentially feeds and supplies the paper sheet Sa wound in a roll shape to the loading position while pressure-forming the sheet Sa into a waveform.
A film packaging machine 7 for coating the upper surface of the corrugated sheet Sa with the synthetic resin film F, a sheet cutting machine 8 for cutting the continuously supplied sheet Sa into a predetermined length,
A perforation forming machine 9 for forming perforations in the corrugated sheet S cut to a predetermined length, and a corrugated sheet S in which a predetermined number of cucumbers K are wrapped into a corrugated cardboard or synthetic resin box B
And a sheet box packing machine 10 for packing the sheets into boxes.

【0010】上述の整列用コンベア2は、同整列用コン
ベア2を構成する第1コンベア2aと、第2コンベア2
bと、第3コンベア2cとを搬送方向に順次配設し、こ
れら各コンベア2a,2b,2cの搬送速度を順次速く
して、生産者側から持込まれる大量の胡瓜Kを搬送方向
に整列して搬送する。すなわち、生産者側から持込まれ
るコンテナCに予め胡瓜Kの向きを揃えて投入してお
き、荷受け時に於いて生産者側から持込まれる各コンテ
ナC…を人為的又は機械的に順次横転して、これら各コ
ンテナC…に投入された大量の胡瓜Kを第1コンベア2
aと、第2コンベア2bと、第3コンベア2cとに順次
移載し、重なり合う胡瓜Kを搬送方向に順次分離しなが
ら横一列に整列して搬送する。
The above-mentioned alignment conveyor 2 includes a first conveyor 2a and a second conveyor 2 that constitute the alignment conveyor 2.
b and the third conveyor 2c are sequentially arranged in the conveying direction, and the conveying speed of each of these conveyors 2a, 2b, 2c is sequentially increased to align a large amount of cucumber K brought in from the producer side in the conveying direction. Transport. That is, the cucumber K is put into the container C brought in from the producer side in advance with the orientation thereof aligned, and the containers C brought in from the producer side are sequentially or artificially or mechanically rolled over at the time of receiving the cargo. A large amount of cucumber K put into each of these containers C ... on the first conveyor 2
a, the second conveyer 2b, and the third conveyer 2c are sequentially transferred, and the overlapping cucumbers K are conveyed in a horizontal line while being sequentially separated in the conveying direction.

【0011】前述の仕分け用コンベア3は、図2及び図
3に示すように、左右に張架した周回用チェーン3b,
3b間に断面L字形のバケット3aを前後揺動可能に軸
支し、これら周回用チェーン3b,3bの長さ方向に対
して多数台の各バケット3a…を所定等間隔に隔てて架
設すると共に、これら各バケット3a…の一側端部に水
平突設した各支持棒3c…を、同側下部に架設した走行
レール11上に係合して周回姿勢を水平ガイドする。す
なわち、減速機付きモータ(図示省略)の駆動力により
周回用チェーン3b,3bを同期回転して、多数台架設
した各バケット3a…を同一方向に周回移動させ、上述
の整列用コンベア2により横一列に整列して搬送される
胡瓜Kを、搬送側始端部に回帰する各バケット3a…に
対して1本ずつ移載する。且つ、仕分け用コンベア3の
各バケット3a…に1本ずつ移載されなかった胡瓜K
は、同位置に待機する作業者が手で修正する。
As shown in FIGS. 2 and 3, the sorting conveyor 3 includes a circling chain 3b stretched left and right.
A bucket 3a having an L-shaped cross section is pivotally supported between 3b so as to be able to swing back and forth, and a number of buckets 3a are erected at predetermined regular intervals in the length direction of the circling chains 3b. Each of the support rods 3c projecting horizontally from one end of each of the buckets 3a is engaged with a traveling rail 11 erected at a lower portion of the bucket 3a to horizontally guide the circling posture. That is, the circling chains 3b, 3b are synchronously rotated by the driving force of a motor with a speed reducer (not shown), and the multiple buckets 3a are circulated in the same direction. Cucumbers K which are conveyed in a line are transferred one by one to each of the buckets 3a returning to the starting end on the conveying side. Cucumbers K which were not transferred one by one to each bucket 3a of the sorting conveyor 3
Is manually corrected by a worker waiting at the same position.

【0012】前述の等級判定装置4は、図2に示すよう
に、上述の仕分け用コンベア3の始端側搬送経路上に胡
瓜Kを撮像するための撮像位置を設定し、同撮像位置上
方にバケット3aの上面側と対向して撮像用カメラ12
を配設すると共に、同撮像用カメラ12に胡瓜Kの等級
を判定する装置本体13と、胡瓜Kの映像を写し出すモ
ニタ14とを接続している。同撮像位置下方には、上述
の撮像用カメラ12によるサイズ読取りと対応して胡瓜
Kが載置されたバケット3aを検知する番地用センサ1
5を配設し、これら各バケット3a…にはスタート開始
時から順次番地が設定され、番地用センサ15がバケッ
ト3aを検知することに対応して、そのバケット3aの
番地が判定される。且つ、バケット3aと、番地と、サ
イズデータとが対応して装置本体13に記憶される。
As shown in FIG. 2, the above-mentioned class determination device 4 sets an image pickup position for picking up cucumber K on the starting end side conveyance path of the above-mentioned sorting conveyor 3 and a bucket above the image pickup position. Imaging camera 12 facing the upper surface side of 3a
And a camera body 13 for judging the grade of cucumber K and a monitor 14 for displaying an image of cucumber K are connected to the imaging camera 12. An address sensor 1 for detecting the bucket 3a on which the cucumber K is placed corresponding to the size reading by the above-described imaging camera 12 is located below the imaging position.
Are assigned to the buckets 3a... Sequentially from the start of the start, and the address of the bucket 3a is determined in response to the address sensor 15 detecting the bucket 3a. In addition, the bucket 3a, the address, and the size data are stored in the apparatus main body 13 in association with each other.

【0013】上述の装置本体13は、撮像用カメラ12
が撮像した胡瓜Kの映像信号を増幅・ノイズ除去・2値
化して画像処理し、モニタ14の画面上に写し出され白
黒画像の面積値を演算処理して、胡瓜Kのみの面積を算
出し、装置本体13に格納されたサイズデータと、撮像
した胡瓜Kの画像データとを比較して、一つのバケット
3aに載置された胡瓜KがL、M、Sの何れのサイズデ
ータと対応するかを判定する。
The above-described apparatus main body 13 includes the imaging camera 12.
Amplifies, removes noise, binarizes the image signal of Cucumber K, performs image processing, calculates the area value of the black-and-white image projected on the screen of the monitor 14, and calculates the area of Cucumber K alone, The size data stored in the apparatus body 13 is compared with the image data of the image of the pickled cucumber K, and the size data of the cucumber K placed on one bucket 3a corresponds to the size data of L, M, or S. Is determined.

【0014】前述の仕分け用コンベア3の後端側搬送経
路上には、例えば、L、M、Sの等級別に胡瓜Kを仕分
けるための各等級別仕分け部a…を夫々設定し、これら
各等級別仕分け部a…の下部直前にバケット3aの通過
台数を計数するカウンタ16を夫々配設して、これら各
カウンタ16…の歩進値を各バケット3a…の番地と対
応させて計数する。且つ、これら各等級別仕分け部a…
と対応する走行レール11の各離間端部11a…にT字
形のガイド棒17を夫々架設し、同側下部に配設した各
ソレノイド18…を各ガイド棒17…の基端部に夫々連
結して、上述の等級判定装置4による判定に基づいて各
ソレノイド18…を夫々作動させ、バケット3aに突設
した支持棒3cを水平ガイドする前進位置と、バケット
3aに突設した支持棒3cを脱落する後退位置とに前後
移動する。
On the conveying path on the rear end side of the above-mentioned sorting conveyor 3, for example, sorting units a,... For sorting cucumber K by L, M, S grades, respectively, are set. Counters 16 for counting the number of passing buckets 3a are provided immediately before the lower part of the sorting units a, respectively, and the increment values of the counters 16 are counted in correspondence with the addresses of the buckets 3a. In addition, each of these grade sorting units a ...
T-shaped guide rods 17 are respectively installed at the respective separated ends 11a... Of the traveling rails 11 and the solenoids 18 arranged at the lower part on the same side are connected to the base ends of the guide rods 17. Each of the solenoids 18 is operated based on the determination by the above-described class determination device 4 to move the support rod 3c projecting from the bucket 3a horizontally, and to drop the support rod 3c projected from the bucket 3a. To move back and forth to the retreat position.

【0015】前述のシート積込み機5は、図1及び図2
に示すように、上述の各等級別仕分け部a…と対応する
下部位置に仕分け用コンベア3の搬送方向と直交して供
給用コンベア5aを夫々配設し、これら各供給用コンベ
ア5a…の搬送面長さ方向に胡瓜Kを長手方向に向けて
1列に載置するための凹状搬送面5bを夫々形成すると
共に、これら各等級別仕分け部a…と対応する各供給用
コンベア5a…の上部位置にシュータ19を夫々配設し
ている。すなわち、仕分け用コンベア3の各バケット3
a…から落下供給される胡瓜Kを各シュータ19…でガ
イドして、下部位置に配設した各供給用コンベア5a…
の各凹状搬送面5b…上に順次移載し、これら各供給用
コンベア5a…の各凹状搬送面5b…上に移載された胡
瓜Kを長手方向に向けて1列に整列して搬送する。
The above-mentioned sheet loader 5 is shown in FIGS.
As shown in FIG. 5, supply conveyors 5a are respectively arranged at a lower position corresponding to the above-mentioned respective sort sections a ... at right angles to the carrying direction of the sorting conveyor 3, and each of the supply conveyors 5a ... Each of the concave conveying surfaces 5b for placing the cucumber K in a line in the surface length direction in the longitudinal direction is formed, and the upper part of each of the supply conveyors 5a. The shooters 19 are provided at the respective positions. That is, each bucket 3 of the sorting conveyor 3
The cucumber K dropped and supplied from each of the feeders 5a is guided by each shooter 19 and arranged at a lower position.
Are sequentially transferred onto each of the concave transfer surfaces 5b, and the cucumber K transferred onto each of the concave transfer surfaces 5b of each of the supply conveyors 5a is aligned and transferred in a line in the longitudinal direction. .

【0016】上述の供給用コンベア5aの搬送側終端部
には、図4にも示すように、同供給用コンベア5aの搬
送側終端部に、合成ゴム等を外周面上に周設した鼓形の
供給ローラ20,20を近接して夫々軸受し、これら供
給ローラ20,20の繰出し側下部に供給用コンベア5
aの搬送方向と直交して送り用コンベア21を配設する
と共に、これら供給ローラ20,20の繰出し側と対応
して送り用コンベア21上に設定した積込み位置に投入
ガイド22を配設している。すなわち、供給用コンベア
5aの搬送速度よりも供給ローラ20,20の回転速度
を速くして、供給用コンベア5aから供給される胡瓜K
を供給ローラ20,20で加速搬送し、これら供給ロー
ラ20,20から供給される胡瓜Kを積込み位置に配設
した投入ガイド22でガイドして、同位置下部に供給さ
れるシートSaの各凹状載置部Sb…に向けて胡瓜Kを
1本ずつ落下投入する。且つ、シートSaの各凹状載置
部Sb…に収納されなかった胡瓜Kは、同位置に待機す
る作業者が手で修正する。
As shown in FIG. 4, the transfer-side end portion of the supply conveyor 5a is provided with a synthetic rubber or the like on the outer peripheral surface of the transfer-side end portion of the supply conveyor 5a. The supply rollers 20, 20 are respectively brought close to each other, and a supply conveyor 5 is provided below the supply rollers 20, 20 on the feeding side.
a feeding conveyor 21 is disposed orthogonally to the conveying direction of a, and a loading guide 22 is provided at a loading position set on the feeding conveyor 21 corresponding to the feeding side of the supply rollers 20 and 20. I have. That is, the rotation speed of the supply rollers 20, 20 is made higher than the transport speed of the supply conveyor 5a, and the cucumber K supplied from the supply conveyor 5a is
Are accelerated and conveyed by the supply rollers 20, 20, and the cucumber K supplied from the supply rollers 20, 20 is guided by the loading guide 22 disposed at the loading position, and the concave portions of the sheet Sa supplied at the lower portion of the same position Cucumbers K are dropped one by one toward the receivers Sb. The cucumbers K that are not stored in the concave mounting portions Sb... Of the sheet Sa are manually corrected by a worker waiting at the same position.

【0017】前述のシート成形機6は、図1に示すよう
に、上面全体が樹脂コーティングされた紙製のシートS
aをロール状に巻回してシート装填部6aに軸受し、同
ロール状に巻回された紙製のシートSaを3本の各ロー
ラ6b…に張架して、同シートSaを適度に緊張しなが
ら成形機本体6cに順次供給すると共に、長尺寸法に形
成されたシートSaの上面側幅方向に1本分の胡瓜Kを
横向き姿勢に収納する大きさの凹状載置部Sbを成形
し、同凹状載置部SbをシートSaの上面側長さ方向に
対して所定等間隔に隔てて連続成形する。且つ、上述の
供給用コンベア5aの搬送方向と直交して配設した送り
用コンベア21にシートSaを順次供給する。
As shown in FIG. 1, the above-mentioned sheet forming machine 6 is a sheet S made of paper whose entire upper surface is coated with a resin.
a is wound in a roll shape and is supported by the sheet loading section 6a, and the paper sheet Sa wound in the roll shape is stretched over three rollers 6b... to moderately tension the sheet Sa. While being sequentially supplied to the molding machine main body 6c, a concave mounting portion Sb large enough to accommodate one cucumber K in the lateral direction in the width direction on the upper surface side of the long sheet Sa is formed. The concave mounting portion Sb is continuously formed at predetermined regular intervals in the longitudinal direction of the upper surface of the sheet Sa. Further, the sheets Sa are sequentially supplied to the feeding conveyor 21 arranged orthogonally to the conveying direction of the above-mentioned feeding conveyor 5a.

【0018】前述のフィルム包装機7は、透明又は半透
明に形成された合成樹脂製のフィルムFをロール状に巻
回してフィルム装填部7aに軸受し、同ロール状に巻き
取られたフィルムFを適度に緊張しながら包装機本体7
bに順次供給して、上述の送り用コンベア21より搬送
供給されるシートSaの上面側にフィルムFを溶着又は
接着しながら真空包装又はシュリンク包装する。包装位
置後段に配設したシート切断機8は、連続供給される長
尺寸法のシートSaを箱詰めサイズと対応する長さに回
転カッタ等で順次切断する。切断位置後段に配設したミ
シン目成形機9は、波形シートSに形成された各凹状載
置部Sb…の連結部分にミシン目を形成する。
The above-mentioned film packaging machine 7 winds a transparent or translucent synthetic resin film F in a roll shape and bears it on a film loading portion 7a. Wrapping machine 7
b, and is vacuum-packed or shrink-wrapped while the film F is welded or adhered to the upper surface side of the sheet Sa conveyed and fed from the above-mentioned feeding conveyor 21. The sheet cutting machine 8 arranged at the latter stage of the packaging position sequentially cuts the continuously supplied long-sized sheets Sa into a length corresponding to the box packing size by a rotary cutter or the like. The perforation forming machine 9 disposed after the cutting position forms a perforation at a connecting portion of the concave mounting portions Sb formed on the corrugated sheet S.

【0019】前述のシート箱詰め機10は、搬送用コン
ベア23の終端側搬送経路上に設定した吸着位置上方に
吸着ユニット10aを配設し、同吸着位置上方から箱詰
め位置上方に向けて架設した走行レール10b,10b
間に吸着ユニット10aを取付け、エアシリンダ又は駆
動モータ等で吸着位置上方と箱詰め位置上方とに吸着ユ
ニット10aを水平移動し、エアシリンダ又は駆動モー
タ等で吸着位置と箱詰め位置とで吸着ユニット10aを
垂直昇降する。すなわち、図5にも示すように、吸着位
置に搬送された波形シートS上に吸着ユニット10aの
下面側に垂設した各吸着子10c…を押付け、吸引用ブ
ロワ(図示省略)の負圧で波形シートSを吸着保持す
る。且つ、箱詰め位置に搬送されるダンボール製又は合
成樹脂製の箱体B内部に予めビニール袋Baを敷設して
おき、同箱体B内部に敷設したビニール袋Baに波形シ
ートSを収納したとき、吸引用ブロワ(図示省略)によ
る負圧を遮断して波形シートSの吸着保持を解除する。
In the above-described sheet box packing machine 10, the suction unit 10a is disposed above the suction position set on the conveyance path on the end side of the conveyor 23, and runs from the suction position to the box packing position. Rails 10b, 10b
The suction unit 10a is mounted therebetween, and the suction unit 10a is horizontally moved above the suction position and above the box packing position by an air cylinder or a driving motor, and the suction unit 10a is moved between the suction position and the box packing position by an air cylinder or a driving motor. Vertical up and down. That is, as shown also in FIG. 5, each of the adsorbents 10c... Which are vertically provided on the lower surface side of the suction unit 10a is pressed onto the corrugated sheet S conveyed to the suction position, and the suction pressure is applied by a negative pressure of a suction blower (not shown). The corrugated sheet S is held by suction. When a plastic bag Ba is laid beforehand inside a cardboard or synthetic resin box B conveyed to the box packing position, and the corrugated sheet S is stored in the plastic bag Ba laid inside the box B, The negative pressure by the suction blower (not shown) is shut off to release the suction holding of the corrugated sheet S.

【0020】図示実施例は上記の如く構成するものとし
て、例えば、箱詰め装置1により仕分け量が多い等級の
胡瓜Kを箱詰めするときの動作を説明する。先ず、図1
に示すように、生産者側から持込まれる各コンテナC…
を順次横転して、これら各コンテナC…に投入された大
量の胡瓜Kを整列用コンベア2上に移載すると共に、同
整列用コンベア2上に移載された大量の胡瓜Kを4本の
各仕分け用コンベア3…と対応する位置に整列搬送し
て、これら各仕分け用コンベア3…の各バケット3a…
に胡瓜Kを1本ずつ移載する。
In the embodiment shown in the drawings, as an example, the operation of packing the cucumbers K of a grade with a large sorting amount by the box packing apparatus 1 will be described. First, FIG.
As shown in the figure, each container C brought in from the producer side ...
Are sequentially turned over to transfer a large amount of cucumbers K put into each of the containers C on the conveyer 2 for sorting, and a large amount of cucumbers K transferred on the conveyer 2 for sorting Each of the sorting conveyors 3 is aligned and conveyed to a position corresponding to each of the sorting conveyors 3.
Transfer cucumber K one by one.

【0021】次に、図2に示すように、仕分け用コンベ
ア3上に設定した撮像位置通過に於いて、番地用センサ
15で検知したバケット3aに対応して、同バケット3
aに載置された胡瓜Kを撮像用カメラ12で撮像し、同
撮像用カメラ12が撮像した胡瓜Kの映像信号を2値化
して画像処理し、モニタ14に写し出された白黒画像か
ら胡瓜Kのみの面積を算出し、装置本体13に格納され
たサイズデータと、撮像した胡瓜Kの画像データとを比
較して、バケット3aに載置された胡瓜KがL、M、S
の何れのサイズデータと対応するかを判定し、そのサイ
ズデータとバケット3aの番地とを対応させて記憶す
る。且つ、判定データと対応する各等級別仕分け部a…
にバケット3aが移動するまでの通過台数をカウンタ1
6で計数する。
Next, as shown in FIG. 2, when passing through the imaging position set on the sorting conveyor 3, the bucket 3a corresponding to the bucket 3a detected by the address sensor 15 corresponds to the bucket 3a.
The image of the cucumber K placed on the a is captured by the imaging camera 12, the video signal of the cucumber K captured by the imaging camera 12 is binarized and subjected to image processing, and the cucumber K is converted from the monochrome image projected on the monitor 14. Only the area of the cucumber K placed on the bucket 3a is calculated by comparing the size data stored in the apparatus main body 13 with the image data of the pickled cucumber K.
Is determined, and the size data and the address of the bucket 3a are stored in association with each other. In addition, the sorting unit a for each grade corresponding to the judgment data.
Counter 1 counts the number of passing buckets until the bucket 3a moves
Count at 6.

【0022】例えば、「M」サイズの番地を持ったバケ
ット3aが等級別仕分け部aに移動すると同時に、図3
に示すように、同等級別仕分け部aに配設したソレノイ
ド18を作動して、シート積込み機5を構成する供給用
コンベア5a上で同一等級の胡瓜Kが載置されたバケッ
ト3aを順次横転させ、同バケット3aから落下供給さ
れる胡瓜Kをシュータ19でガイドして、同位置の下部
に配設した供給用コンベア5aの凹状搬送面5b上に胡
瓜Kを順次移載し、同供給用コンベア5aの凹状搬送面
5b上に移載された胡瓜Kを長手方向に向けて1列に整
列して順次搬送する。
For example, as soon as the bucket 3a having the address of the "M" size moves to the grade sorting section a, the bucket 3a shown in FIG.
As shown in (1), the solenoid 18 arranged in the equivalent sorting section a is operated to sequentially turn over the bucket 3a on which the same grade cucumber K is placed on the feeding conveyor 5a constituting the sheet loader 5. The cucumber K dropped and supplied from the bucket 3a is guided by the shooter 19, and the cucumber K is sequentially transferred onto the concave conveying surface 5b of the supply conveyor 5a arranged at the lower portion of the same position, and Cucumbers K transferred on the concave transfer surface 5b of 5a are arranged in a line in the longitudinal direction and are sequentially transferred.

【0023】同時に、シート成形機6を駆動して、ロー
ル状に巻き取られたシートSaに各凹状載置部Sb…を
加圧成形しながら積込み位置に順次供給し、供給用コン
ベア5aから供給される胡瓜Kを供給ローラ20,20
で加速搬送して、積込み位置に配設した投入ガイド22
に胡瓜Kを1本ずつ順次投入すると共に、同投入ガイド
22で胡瓜Kの落下をガイドして、同位置下部に供給さ
れるシートSaの各凹状載置部Sb…に向けて胡瓜Kを
1本ずつ落下投入する。
At the same time, the sheet forming machine 6 is driven to sequentially supply the respective concave mounting portions Sb to the loading position while press-forming the rolls of the sheet Sa, and then supply them from the supply conveyor 5a. Rollers 20 and 20 for supplying the cucumber K
Guide 22 which is accelerated and transported at the loading position
The cucumber K is sequentially introduced into the sheet Sa one by one, and at the same time, the cucumber K is guided by the introduction guide 22 so that the cucumber K is directed toward each concave mounting portion Sb of the sheet Sa supplied below the same position. Drop them in one by one.

【0024】次に、フィルム包装機7を駆動して、連続
供給されるシートSaの上面側に合成樹脂製のフィルム
Fを接合しながら真空包装又はシュリンク包装し、シー
ト切断機8を駆動して、長尺寸法のシートSaを箱詰め
サイズと対応する長さに順次切断して搬送用コンベア2
3上に順次移載する。ミシン目成形機9を駆動して、搬
送用コンベア23により搬送されるベースの波形シート
Sにミシン目を形成した後、シート箱詰め機10を駆動
して、吸着ユニット10aの各吸着子10c…を波形シ
ートSの上面側に押付けて吸着保持した後、同吸着ユニ
ット10aを箱詰め位置に移動して、箱詰め位置に搬送
された箱体B内部のビニール袋Baに波形シートSを収
納する。同時に、吸着ユニット10aの各吸着子10c
…を波形シートSから分離することで、1枚分の波形シ
ートSの箱詰め作業が終了する。以下同様に、図5に示
すように、吸着ユニット10aを吸着位置と箱詰め位置
とに移動して、箱体B内部に敷設したビニール袋Baに
波形シートSを1枚ずつ順次収納し、同波形シートSを
上下方向に順次積重ねて箱体Bの前後部に複数段箱詰め
する。なお、仕分け量の少ない等級の胡瓜Kは手作業で
箱詰めする。この後、所定枚数分の波形シートSが箱詰
めされた箱体Bを自動封函機(図示省略)で封函処理し
て出荷する。
Next, the film packaging machine 7 is driven to perform vacuum packaging or shrink packaging while bonding the synthetic resin film F to the upper surface side of the continuously supplied sheet Sa, and the sheet cutting machine 8 is driven. , The long sheet Sa is sequentially cut into a length corresponding to the boxed size and the conveyor 2
3 sequentially. After the perforation forming machine 9 is driven to form a perforation on the corrugated sheet S of the base conveyed by the conveyor 23, the sheet box stuffing machine 10 is driven to remove the adsorbers 10c of the suction unit 10a. After the suction unit 10a is pressed against the upper surface side of the corrugated sheet S and held by suction, the suction unit 10a is moved to the packing position, and the corrugated sheet S is stored in the plastic bag Ba inside the box B conveyed to the packing position. At the same time, each adsorber 10c of the adsorption unit 10a
Are separated from the corrugated sheet S, and the packing operation of one corrugated sheet S is completed. Similarly, as shown in FIG. 5, the suction unit 10a is moved to the suction position and the packing position, and the corrugated sheets S are sequentially stored one by one in a plastic bag Ba laid inside the box B, and the same waveform is obtained. The sheets S are sequentially stacked in the up-down direction and are packed in a plurality of boxes at the front and rear portions of the box body B. Cucumber K of a grade with a small sorting amount is manually boxed. Thereafter, the box body B packed with a predetermined number of the corrugated sheets S is sealed by an automatic sealing machine (not shown) and shipped.

【0025】以上のように、同一等級分の胡瓜Kをシー
ト積込み機5の供給用コンベア5a上に順次移載し、同
供給用コンベア5aに移載された胡瓜Kを1列に整列し
て搬送すると共に、同供給用コンベア5aから供給され
る胡瓜Kを供給ローラ20,20で加速搬送し、後続の
胡瓜Kとの前後間隔を広げて、積込み位置に供給される
波形シートSの各凹状載置部Sb…に胡瓜Kを1本ずつ
順次移載するので、各凹状載置部Sb…に収容した胡瓜
Kが互いに接触したり、胡瓜Kの向きや位置等 が変位し
たりするのを確実に防止することができる。且つ、波形
シートSの各凹状載置部Sb…に対して胡瓜Kを1本ず
つ確実に移載することができ、移載時に於いて胡瓜Kの
積込み位置及び積込み姿勢を修正する手間及び作業が省
け、特異な形状を有する胡瓜Kの積込み作業が機械的に
行える。
As described above, cucumbers K of the same grade are sequentially transferred onto the supply conveyor 5a of the sheet loader 5, and the cucumbers K transferred on the supply conveyor 5a are arranged in a line. While being conveyed, the cucumber K supplied from the supply conveyer 5a is accelerated and conveyed by the supply rollers 20, 20, and the gap between the cucumber K and the subsequent cucumber K is widened, so that the concave shape of the corrugated sheet S supplied to the loading position is reduced. Since the cucumbers K are sequentially transferred one by one to the receivers Sb..., The cucumbers housed in the respective concave receivers Sb.
K is or in contact with each other, the orientation and position of cucumbers K is displaced
Can be reliably prevented. Moreover, the cucumbers K can be reliably transferred one by one to each of the concave mounting portions Sb... Of the corrugated sheet S, and labor and work for correcting the loading position and the loading posture of the cucumbers K at the time of transfer are improved. However, the loading operation of the cucumber K having a peculiar shape can be performed mechanically.

【0026】しかも、所定本数分の胡瓜Kを波形シート
S上に載置した状態のまま一括して箱詰めするので、従
来例のように生産者側から持ち込まれる胡瓜Kを手作業
で箱詰めするような手間及び作業が省け、箱詰め回数及
び作業時間を大幅に削減して、作業の省力化及び能率ア
ップを図ることができる。且つ、所定本数分の胡瓜Kを
離間した状態のまま箱詰めするので、胡瓜Kが互いに接
触するのを防止でき、胡瓜Kの表面に付いた突起が剥が
れ落ちたり、胡瓜Kの表面に打ち傷や擦り傷等が付いた
りせず、運搬時に於いて胡瓜Kの商品価値が損なわれる
のを確実に防止することができる。
Moreover, since a predetermined number of cucumbers K are packed in a box while being placed on the corrugated sheet S, the cucumbers K brought in from the producer side are manually packed as in the conventional example. It is possible to save labor and work, greatly reduce the number of times of packing and the work time, and save labor and improve efficiency of work. In addition, since a predetermined number of cucumbers K are packed in a box with the cucumbers K being separated from each other, the cucumbers K can be prevented from contacting each other. It is possible to reliably prevent the commercial value of cucumber K from being impaired during transportation.

【0027】この発明の構成と、上述の実施例との対応
において、この発明のシート載置装置は、実施例のシー
ト積込み機5に対応し、以下同様に、長尺青果物は、胡
瓜Kに対応し、整列コンベアは、シート積込み機5の供
給用コンベア5aに対応し、シート供給手段は、シート
成形機6と、フィルム包装機7と、送り用コンベア21
とに対応するも、この発明は、上述の実施例の構成のみ
に限定されるものではない。
In the correspondence between the configuration of the present invention and the above-described embodiment, the sheet placing apparatus of the present invention corresponds to the sheet loader 5 of the embodiment. Correspondingly, the alignment conveyor corresponds to the supply conveyor 5a of the sheet loader 5, and the sheet supply means includes the sheet forming machine 6, the film packaging machine 7, and the feeding conveyor 21.
However, the present invention is not limited only to the configuration of the above embodiment.

【0028】例えば、ロール状に巻き取られた長尺寸法
の波形シートSを順次繰り出して、同波形シートSに予
め形成された各凹状載置部Sb…に胡瓜Kを1本ずつ移
載するもよく、また、箱詰めサイズと対応する大きさに
予め形成された波形シートSを1枚ずつ順次供給して、
同波形シートSに形成した各凹状載置部Sb…に胡瓜K
を1本ずつ移載するもよい。
For example, a long-sized corrugated sheet S wound up in a roll shape is sequentially fed out, and the cucumber K is transferred one by one to each of the concave mounting portions Sb formed on the corrugated sheet S in advance. Also, the corrugated sheets S formed in advance in a size corresponding to the boxed size are sequentially supplied one by one,
Cucumber K is provided on each of the concave mounting portions Sb formed on the corrugated sheet S.
May be transferred one by one.

【0029】さらに、仕分け用コンベア3の搬送経路上
に設定した等級別仕分け部aと対応する下部位置に複数
本の各供給用コンベア5a…を併設するもよい。
Further, a plurality of supply conveyors 5a... May be provided at a lower position corresponding to the graded sorting section a set on the transport path of the sorting conveyor 3.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 胡瓜を箱詰めする箱詰め装置の平面構成図。FIG. 1 is a plan view of a box packing apparatus for packing cucumbers.

【図2】 胡瓜の仕分け動作を示す仕分け用コンベアの
側面構成図。
FIG. 2 is a side view of a sorting conveyor showing a sorting operation of cucumbers;

【図3】 胡瓜の載置状態を示す仕分け用コンベアの一
部拡大平面図。
FIG. 3 is a partially enlarged plan view of a sorting conveyor showing a state where cucumbers are placed;

【図4】 胡瓜の投入動作を示す供給用コンベアの一部
拡大斜視図。
FIG. 4 is a partially enlarged perspective view of a supply conveyer showing a cucumber charging operation;

【図5】 波形シートの箱詰め状態を示す箱体の長手側
縦断面図。
FIG. 5 is a longitudinal vertical sectional view of a box body showing a state in which a corrugated sheet is packed in a box.

【図6】 従来方法による胡瓜の箱詰め状態を示す箱体
の短手側縦断面図。
FIG. 6 is a short side vertical sectional view of a box body showing a boxed state of cucumbers according to a conventional method.

【符号の説明】[Explanation of symbols]

K…胡瓜 S…波形シート Sa…シート Sb…凹状載置部 1…箱詰め装置 3…仕分け用コンベア 3a…バケット 4…等級判定装置 5…シート積込み機 5a…供給用コンベア 5b…凹状搬送面 6…シート成形機 7…フィルム包装機 20…供給ローラ 21…送り用コンベア K ... cucumber S ... corrugated sheet Sa ... sheet Sb ... concave placement part 1 ... box packing device 3 ... sorting conveyor 3a ... bucket 4 ... grade judging device 5 ... sheet loading machine 5a ... conveyor 5b ... concave conveying surface 6 ... Sheet forming machine 7 ... Film wrapping machine 20 ... Supply roller 21 ... Conveyor for feeding

───────────────────────────────────────────────────── フロントページの続き (72)発明者 下村 孝道 大阪府大阪市北区茶屋町1番32号 ヤン マー農機株式会社内 (72)発明者 石井 徹 愛媛県松山市高岡町66番地 石井工業株 式会社内 (56)参考文献 特開 昭63−178912(JP,A) (58)調査した分野(Int.Cl.7,DB名) B65B 25/04 B65B 35/56 ──────────────────────────────────────────────────続 き Continuing from the front page (72) Inventor Takamichi Shimomura 1-32 Chaya-cho, Kita-ku, Osaka-shi, Osaka Inside Yanmar Agricultural Machinery Co., Ltd. (72) Inventor Toru Ishii 66-66 Takaokacho, Matsuyama-shi, Ehime Ishii Kogyo Co., Ltd. (56) References JP-A-63-178912 (JP, A) (58) Fields investigated (Int. Cl. 7 , DB name) B65B 25/04 B65B 35/56

Claims (1)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】長尺青果物を搬送する仕分け用コンベアの
搬送経路上に、該仕分け用コンベア上に載置された長尺
青果物を等級別に仕分けるための等級別仕分け部を設
け、 上記仕分け用コンベアの搬送経路上に設定した等級別仕
分け部に、同一等級の長尺青果物を長手方向に向けて1
列に整列して搬送する整列コンベアを配設し、 上記整列コンベアの搬送側終端部に、該整列コンベアか
ら供給される長尺青果物を長手方向に向けて加速搬送す
る供給ローラを軸受し、上記供給ローラの繰出し側に設定した積込み位置に、上
記長尺青果物が1本ずつ載置される凹状載置部を設けて
ロール状に巻き取られたベースの波形シートを順次供給
するシート供給手段を設けた 長尺青果物のシート載置装
置。
1. A sorting unit for sorting long fruits and vegetables placed on the sorting conveyor on a conveying path of the sorting conveyor for transporting the long fruits and vegetables, the sorting conveyor comprising: A long fruit and vegetable of the same grade is placed in the sorting section set on the transport route of
Disposed alignment conveyor for conveying aligned in columns, the transport side end of the aligning conveyor, and bearing a feed roller to accelerate convey the elongated fruits or vegetables to be supplied from said alignment conveyor in the longitudinal direction, the At the loading position set on the feed roller feed side,
Provide a concave mounting part on which long fruits and vegetables are placed one by one.
The base corrugated sheet wound in a roll is supplied sequentially.
A sheet loading device for a long fruit and vegetable, provided with a sheet supply means for supplying the same .
JP30661491A 1991-10-26 1991-10-26 Sheet loading device for long fruits and vegetables Expired - Fee Related JP3153590B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP30661491A JP3153590B2 (en) 1991-10-26 1991-10-26 Sheet loading device for long fruits and vegetables

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP30661491A JP3153590B2 (en) 1991-10-26 1991-10-26 Sheet loading device for long fruits and vegetables

Publications (2)

Publication Number Publication Date
JPH05132025A JPH05132025A (en) 1993-05-28
JP3153590B2 true JP3153590B2 (en) 2001-04-09

Family

ID=17959204

Family Applications (1)

Application Number Title Priority Date Filing Date
JP30661491A Expired - Fee Related JP3153590B2 (en) 1991-10-26 1991-10-26 Sheet loading device for long fruits and vegetables

Country Status (1)

Country Link
JP (1) JP3153590B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6873464B2 (en) * 2017-02-24 2021-05-19 ヒラヤマプロダクツ株式会社 Boxing device

Also Published As

Publication number Publication date
JPH05132025A (en) 1993-05-28

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