JP2959368B2 - Manufacturing method of Ni-Cr containing hot metal - Google Patents

Manufacturing method of Ni-Cr containing hot metal

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Publication number
JP2959368B2
JP2959368B2 JP32163193A JP32163193A JP2959368B2 JP 2959368 B2 JP2959368 B2 JP 2959368B2 JP 32163193 A JP32163193 A JP 32163193A JP 32163193 A JP32163193 A JP 32163193A JP 2959368 B2 JP2959368 B2 JP 2959368B2
Authority
JP
Japan
Prior art keywords
hot metal
blowing
smelting
smelting furnace
slag
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP32163193A
Other languages
Japanese (ja)
Other versions
JPH0711319A (en
Inventor
治良 田辺
千尋 滝
敦 渡辺
知彦 内野
英夫 中村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Engineering Corp
Original Assignee
Nippon Kokan Ltd
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Filing date
Publication date
Application filed by Nippon Kokan Ltd filed Critical Nippon Kokan Ltd
Priority to JP32163193A priority Critical patent/JP2959368B2/en
Publication of JPH0711319A publication Critical patent/JPH0711319A/en
Application granted granted Critical
Publication of JP2959368B2 publication Critical patent/JP2959368B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Manufacture Of Iron (AREA)
  • Carbon Steel Or Casting Steel Manufacturing (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】この発明は炭材を燃料及び還元材
として用い、溶銑と共にNi鉱石,Cr鉱石,半還元ク
ロムペレット等を転炉型製錬炉内において溶融還元し、
含Ni・Cr溶銑を得る製造法に関する。
BACKGROUND OF THE INVENTION The present invention uses a carbonaceous material as a fuel and a reducing agent, and melts and reduces Ni ore, Cr ore, semi-reduced chromium pellets, etc. together with hot metal in a converter type smelting furnace.
The present invention relates to a method for producing hot metal containing Ni and Cr.

【0002】[0002]

【従来の技術】従来、ステンレス鋼の溶製は、スクラッ
プ、FeCr、FeNi等の合金鉄又は電解法によるN
i等の原料を電気炉或いは転炉で再溶解することにより
行われていた。この方法によると、ステンレス鋼の主要
成分であるCr,Niは予め電気炉等で還元された合金
鉄を原料としており、高価な電気エネルギ−を使用して
いるため、経済的な方法ではない。このような観点から
より経済的にステンレス鋼を製造する方法としてCr源
としてCr鉱石を用い、これを転炉又はその他の溶解炉
において溶融還元する方法が提案されている。
2. Description of the Related Art Conventionally, stainless steel is melted by scrap, alloyed iron such as FeCr or FeNi, or N 2 by an electrolytic method.
This has been done by re-melting raw materials such as i in an electric furnace or a converter. According to this method, Cr and Ni, which are the main components of stainless steel, are made of ferro-alloy reduced in advance in an electric furnace or the like and use expensive electric energy, so that they are not economical. From such a viewpoint, a method has been proposed in which Cr ore is used as a Cr source and melted and reduced in a converter or other melting furnaces as a more economical method for producing stainless steel.

【0003】一方、Ni源として安価原料を使用する方
法は、FeNi溶解費の低減を目的とした電気炉におけ
るFeNi溶湯の直接使用[鉄と鋼、69(1983)
7,p.59]、転炉におけるニッケルマットの溶融還
元(特開昭58−104153号公報)あるいはニッケ
ル酸化物に炭材を混合、成型したものを加熱して予備還
元する方法(特開昭60−36613号公報)等があ
る。
On the other hand, a method of using inexpensive raw materials as a Ni source is to directly use molten FeNi in an electric furnace for the purpose of reducing FeNi melting cost [Iron and Steel, 69 (1983)
7, p. 59], a method of melting and reducing nickel matte in a converter (Japanese Patent Application Laid-Open No. 58-104153) or a method of preliminarily reducing a nickel oxide by mixing and molding a carbon material (Japanese Patent Application Laid-Open No. 60-36613). Gazette).

【0004】しかしながら、従来の含Ni溶湯の製造法
は、いずれもNi鉱石を直接溶解炉に装入して溶融還元
するものではない。Ni鉱石は、Ni成分が2〜3重量
%と低いので、Ni鉱石重量の約70%はスラグとなる
ので、溶融還元においては多量のスラグを発生する。従
って、所定のNi濃度の溶湯を得ようとすると、多量の
スラグが発生する。例えば、8%含Ni溶湯を得る場合
は溶湯ton 当たり2〜3ton のスラグが発生する。これ
に伴って、 (1) 溶融還元の工程で還元材、または熱源として装入
する酸素と炭材により発生する反応ガスによってスロッ
ピング(炉口からのメタル粒を含むスラグ塊の飛散)が
発生し易く、定常的な操業が困難となり、操業が不安定
となる虞があり、さらには (2) 上記スロッピングに伴う設備機器の損傷 (3) 上記スロッピングに伴うNi歩留まりの低下が顕
著になる。
[0004] However, none of the conventional methods for producing a molten Ni-containing metal melt the Ni ore directly into a smelting furnace for smelting reduction. Since the Ni ore has a low Ni content of 2 to 3% by weight, about 70% of the Ni ore weight becomes slag, so that a large amount of slag is generated in the smelting reduction. Therefore, a large amount of slag is generated when trying to obtain a molten metal having a predetermined Ni concentration. For example, when 8% Ni-containing molten metal is obtained, 2-3 tons of slag are generated per ton of molten metal. Along with this, (1) Slopping (scattering of slag lump including metal particles from the furnace port) is generated by the reactant gas generated by the reducing agent or the oxygen and carbon material charged as a heat source during the smelting reduction process. It is difficult to perform regular operation, and there is a risk that the operation may become unstable. (2) Damage to equipment due to the above-mentioned slopping (3) Reduction of Ni yield due to the above-mentioned slopping is remarkable Become.

【0005】こうした問題があるため、前述の従来技術
では、Ni源としてNi鉱石を直接製錬炉に装入せず、
何等かの予備処理をして含有Ni成分の割合を増加させ
たものを用いている。以上のような理由から特開平2−
221336号公報では、多量のスラグの発生にも拘ら
ず、安定した操業を行うことが出来、スロッピングに伴
う設備機器の損傷、Ni歩留まりの低下等の問題が解消
出来るNi鉱石の溶融還元法を提供している。その方法
によるNi鉱石の溶融還元法は、Ni鉱石を炭材、造滓
剤とともに製錬炉に装入し、脱炭用および2次燃焼用ノ
ズルを有する上吹き酸素ランスから酸素を吹き込むとと
もに、該製錬炉の炉底に設けられた底吹き羽口から攪拌
ガスを吹き込んでNi鉱石を溶融還元する方法である。
そして該製錬炉内の2次燃焼比 (H2 O+CO2 )/(H2 +H2 O+CO+CO2 ) を0.3以上とすることを特徴とするものである。
[0005] Because of these problems, in the above-mentioned conventional technique, Ni ore as a Ni source is not directly charged into a smelting furnace,
What used the thing which increased the ratio of the contained Ni component by performing some pre-processing is used. For the reasons described above,
Japanese Patent No. 221336 discloses a method for smelting and reducing Ni ore that can stably operate despite the generation of a large amount of slag, and can solve problems such as damage to equipment and equipment caused by slopping and a decrease in Ni yield. providing. In the smelting reduction method of Ni ore by the method, Ni ore is charged into a smelting furnace together with a carbon material and a slag-making agent, and oxygen is blown from a top-blown oxygen lance having nozzles for decarburization and secondary combustion, This is a method in which a stirring gas is blown from a bottom blowing tuyere provided at the furnace bottom of the smelting furnace to melt and reduce Ni ore.
The secondary combustion ratio (H 2 O + CO 2 ) / (H 2 + H 2 O + CO + CO 2 ) in the smelting furnace is 0.3 or more.

【0006】この方法によれば、溶湯中の[C]は、脱
炭用酸素によってCOガスとなって脱炭されるが、この
COガスは2次燃焼用酸素によってCO2 ガスとなる。
この脱炭および2次燃焼の反応熱が溶融還元の主たる熱
源であり、製錬炉からの排出ガスの上記式で示される酸
化度が大きいほど発生熱が増大する。これにともなって
製錬炉に投入する炭材を低減することができ、したがっ
てスロッピングの発生要因であるCO、CO2 ガスが低
減されるので、スロッピングの発生頻度は顕著に低減さ
れる。
According to this method, [C] in the molten metal is decarbonized as CO gas by oxygen for decarburization, and this CO gas is converted to CO 2 gas by oxygen for secondary combustion.
The reaction heat of the decarburization and the secondary combustion is a main heat source of the smelting reduction, and the generated heat increases as the degree of oxidation of the exhaust gas from the smelting furnace represented by the above equation increases. Accordingly, it is possible to reduce the amount of carbon material to be supplied to the smelting furnace, and hence CO and CO 2 gas, which are factors causing the occurrence of slopping, are reduced. Therefore, the frequency of occurrence of slopping is significantly reduced.

【0007】また特開平2−274804号公報では、
前述の方法でNi溶融還元した含Ni溶銑を得た後、引
き続いて排滓して石灰、蛍石、珪石及び炭材を装入して
脱硫する工程により脱燐・脱硫された含Ni溶湯を得た
後、製錬炉にCr原料を炭材、造滓剤とともに製錬炉に
装入し、上吹酸素ランスからの送酸及び底吹羽口からの
攪拌ガスによる攪拌によりCr鉱石を溶融還元すること
を特徴とするNi・Cr溶湯の製造方法を提案してい
る。
In Japanese Patent Application Laid-Open No. 2-274804,
After obtaining Ni-containing hot metal melted and reduced by the above-described method, the molten Ni-containing molten metal which has been dephosphorized and desulfurized by the process of discharging lime, fluorite, silica stone and carbonaceous material and desulfurizing the molten metal is obtained. After that, the Cr raw material is charged into the smelting furnace together with the carbon material and the slag-making agent into the smelting furnace, and the Cr ore is melted by acid supply from the top blowing oxygen lance and stirring by the stirring gas from the bottom blowing tuyere. A method for producing a Ni / Cr molten metal characterized by reduction is proposed.

【0008】[0008]

【発明が解決しようとする課題】しかしながら、前記特
開平2−221336号公報並びに特開平2−2748
04号公報において含Ni・Cr溶湯を製造する場合に
も以下のような問題がある。即ち、一般に溶融還元に用
いられるような製錬炉で使用される炉体耐火物として
は、例えばマグカーボン,マグクロレンガ等のマグネシ
ア系レンガが考えられるが、Ni溶融還元が長時間処理
となることから、高二次燃焼(高スラグ温度)では (1) MgOのスラグ中への溶出 (2) スラグ中のFeOとの反応による(酸化)溶出 (3) MgO−Cの高温でのマグカーボン(還元)反応 等により炉体損耗が無視できなくなる。また、二次燃焼
による熱効率アップ、スロッピング対策のために底吹き
を強化すると、スピッティング(炉口からの細かいメタ
ル粒の飛散)の発生が大となり、その結果メタルロスの
問題が実生産では無視できなくなる。
However, Japanese Patent Application Laid-Open Nos. 2-221336 and 2-2748 describe the above.
In the production of a molten Ni / Cr alloy in Japanese Patent Publication No. 04, there are the following problems. That is, as a furnace body refractory used in a smelting furnace generally used for smelting reduction, for example, magnesia bricks such as mag carbon and magcro brick can be considered, but since Ni smelting reduction is a long-term treatment, In high secondary combustion (high slag temperature), (1) elution of MgO into slag (2) elution (oxidation) due to reaction with FeO in slag (3) magcarbon (reduction) of MgO-C at high temperature Furnace body wear cannot be ignored due to reactions and the like. In addition, if bottom blowing is strengthened to increase thermal efficiency and countermeasures against slopping due to secondary combustion, spitting (dispersion of fine metal particles from the furnace opening) will increase, and as a result, the problem of metal loss will be ignored in actual production become unable.

【0009】本発明は、かかる事情に鑑みてなされたも
ので、炉体レンガ損耗の問題を克服し、底吹きガスに起
因するスピッティングの問題が無く、かつ、スロッピン
グが無く安定したNi鉱石の溶融還元操業を行うことが
でき、低燐・低硫の含Ni・Cr溶銑を製造する方法を
提供することを目的とする。
The present invention has been made in view of the above circumstances, and overcomes the problem of furnace body brick wear, has no problem of spitting caused by bottom blown gas, and has a stable Ni ore without slopping. It is an object of the present invention to provide a method for producing a low-phosphorus / low-sulfur containing Ni / Cr hot metal that can perform a smelting reduction operation.

【0010】[0010]

【課題を解決するための手段】本発明者らは、Ni鉱石
の直接溶融還元に関して鋭意研究を重ね、炉体レンガ損
耗や操業の安定性に関して後述する知見を得て本発明を
完成したものである。即ち、本発明の第1は、上吹酸素
ランス、底吹及び/又は横吹羽口を備えた転炉型製錬炉
において、 (1) a. 溶銑を装入し、これにNi鉱石を炭材と共に該
製錬炉に装入する工程 b. 上吹酸素ランスから酸素を吹込む工程 c. 底吹及び/又は横吹羽口からN2 又はAr,COな
どの攪拌ガスを吹込み攪拌する工程 d. 排滓して含Ni溶銑を得る工程から成るNiの溶融
還元工程、次いで (2) 前記含Ni溶銑に媒溶剤、酸素源、及び/又は
炭材を添加することにより脱燐・脱硫溶銑を得る脱燐・
脱硫工程、次いで (3) a. 前記脱燐・脱硫溶銑にCr鉱石、半還元クロム
ペレット等を媒溶剤、炭材と共に装入する工程 b. 上吹酸素ランスから酸素を吹込む工程 c. 底吹及び/又は横吹羽口からN2 又はAr,COな
どの攪拌ガスを吹込み攪拌する工程 d. 排滓して含Ni・Cr溶銑を得る工程から成るCr
の溶融還元工程、の (1)〜 (3)工程からなり、更に前記
Niの溶融還元工程において下式にて示される二次燃焼
比 (H2 O+CO2 )/(H2 +H2 O+CO+CO2 ) を0.3未満に保持することを特徴とする含Ni・Cr
溶銑の製造法である。
Means for Solving the Problems The present inventors have conducted intensive studies on the direct smelting reduction of Ni ore, and have completed the present invention based on the knowledge described below regarding furnace body brick wear and operation stability. is there. That is, a first aspect of the present invention is to provide a converter type smelting furnace provided with a top blowing oxygen lance, a bottom blowing and / or a side blowing tuyere. (1) a. B. A step of injecting oxygen from a top-blown oxygen lance c. A step of blowing and stirring a stirring gas such as N 2 or Ar, CO from a bottom-blowing and / or side-blowing tuyere. d. A smelting and reducing step of Ni comprising a step of obtaining molten Ni-containing hot metal by discharging the slag, and then (2) a dephosphorized / desulfurized hot metal by adding a solvent, an oxygen source, and / or a carbon material to the molten Ni-containing hot metal. Dephosphorization to get
Desulfurization step, then (3) a. Step of charging Cr ore, semi-reduced chromium pellets, etc. with medium solvent and carbon material to the dephosphorized / desulfurized hot metal b. Step of injecting oxygen from top-blown oxygen lance c. Bottom Step of blowing and / or stirring a stirring gas such as N 2 or Ar, CO from a blowing and / or side blowing tuyere. D. Cr comprising a step of obtaining molten Ni-Cr hot metal by discharging slag
And the secondary combustion ratio (H 2 O + CO 2 ) / (H 2 + H 2 O + CO + CO 2 ) represented by the following equation in the smelting reduction step of Ni: Characterized by maintaining Ni less than 0.3
This is a method for producing hot metal.

【0011】また本発明の第2は、上述の本発明の第1
のNiの溶融還元工程において、排滓して取鍋に出湯
後、含Ni溶銑を得て、次いで取鍋にて又は得られた含
Ni溶銑を別の製錬炉に移し、その製錬炉にて第1発明
と同様の脱燐・脱硫工程を行い、次いで脱燐・脱硫溶銑
をNiの溶融還元工程の製錬炉に戻し、第1発明と同様
のCrの溶融還元工程を行ない含Ni・Cr溶銑を得る
工程からなり、更に前記Niの溶融還元工程において上
式にて示される二次燃焼比が第1発明と同様に0.3未
満に保持することを特徴とする含Ni・Cr溶銑の製造
法である。更に、本発明の第3は、本発明の第1又は第
2において、脱燐・脱硫工程を省略することを特徴とす
る含Ni・Cr溶銑の製造法であり、また本発明の第4
〜第6は、上述のNiの溶融還元工程において、 (1)スラグ温度を1580℃以下に調節すること (2)スラグ中のT.Feを10重量%以下に保持するこ
と (3)底吹及び/又は横吹羽口からの攪拌ガス流量を0.
1〜1.0Nm3 /min.ton に調節することを夫々特徴
とする含Ni・Cr溶銑の製造法である。
A second aspect of the present invention is the first aspect of the present invention.
In the Ni smelting reduction step, after the molten metal is discharged to a ladle to obtain molten iron containing Ni, then the molten iron containing Ni obtained in the ladle or is transferred to another smelting furnace, and the smelting furnace Performs the same dephosphorization and desulfurization step as in the first invention, then returns the dephosphorized and desulfurized hot metal to the smelting furnace in the smelting reduction step of Ni, and performs the same smelting reduction step of Cr as in the first invention to include Ni Ni-Cr containing iron, characterized in that it comprises a step of obtaining molten iron, and in the smelting reduction step of Ni, the secondary combustion ratio represented by the above formula is maintained at less than 0.3 as in the first invention. This is a method for producing hot metal. Further, a third aspect of the present invention is a method for producing hot metal containing Ni and Cr in the first or second aspect of the present invention, characterized by omitting a dephosphorization / desulfurization step.
Sixth, in the above-mentioned smelting reduction process of Ni, (1) adjusting the slag temperature to 1580 ° C. or less (2) T.C. Fe should be kept at 10% by weight or less. (3) The stirring gas flow rate from the bottom and / or side blowing tuyere should be 0.
This is a method for producing molten iron containing Ni / Cr, characterized in that the molten iron content is adjusted to 1 to 1.0 Nm 3 /min.ton.

【0012】[0012]

【作用】本発明は、前述の如く、上吹酸素ランス、底吹
及び/又は横吹羽口を備えた転炉型製錬炉において、先
ず溶銑を装入し、これにNi鉱石を炭材と共に該製錬炉
に装入して溶融還元するに当たって、二次燃焼比 (H2 O+CO2 )/(H2 +H2 O+CO+CO2 ) を0.3未満に保持すること、即ち、排ガスの酸化度を
下げることにより、反応熱を下げ溶融還元するので、製
錬炉の炉体構造物の損耗を少なくする本願発明の目的を
達成するものである。本発明において、二次燃焼比を
0.3未満に限定した理由は、二次燃焼比を0.3以上
にした場合、後述する図2に示すごとく、スラグ中のM
gOを飽和にコントロ−ルしても、スラグ温度が160
0℃以上にもなり、炉体レンガの損耗が急激に進行す
る。
According to the present invention, as described above, in a converter type smelting furnace provided with a top blowing oxygen lance, a bottom blowing and / or a side blowing tuyere, first, hot metal is charged, and Ni ore and carbon material are added thereto. In charging and melting and reducing the smelting furnace, the secondary combustion ratio (H 2 O + CO 2 ) / (H 2 + H 2 O + CO + CO 2 ) is maintained at less than 0.3, that is, the degree of oxidation of the exhaust gas is reduced. By lowering the temperature, the reaction heat is reduced and the smelting reduction is carried out, thereby achieving the object of the present invention of reducing the wear of the furnace structure of the smelting furnace. In the present invention, the reason why the secondary combustion ratio is limited to less than 0.3 is that when the secondary combustion ratio is set to 0.3 or more, as shown in FIG.
Even if the gO is controlled to be saturated, the slag temperature is 160
At 0 ° C. or higher, the wear of the furnace brick rapidly progresses.

【0013】また二次燃焼比を0.3以上に高くするた
めには、酸化度を上げるための二次燃焼用ノズルを複雑
な構造のランスを用いることが必要となり、そのランス
のメンテナンスが困難となること、さらには高二次燃焼
比を一定に維持制御することが困難である等の操業性に
問題が生じ、操業中、二次燃焼比率が安定しないなどの
問題があり、短期間の操業でも二次燃焼比が上昇した時
には炉体レンガの損耗が加速されることがある。以上か
ら二次燃焼比を0.3未満とした。二次燃焼比を上げる
と酸化度が高くなるので発熱量が増加し、高生産性が確
保できるが同時に着熱効率が低下するためスラグ温度が
上昇する。従って本発明では着熱効率を考慮した時のス
ラグ温度を1580℃以下とした。
In order to increase the secondary combustion ratio to 0.3 or more, it is necessary to use a lance having a complicated structure for a secondary combustion nozzle for increasing the degree of oxidation, and it is difficult to maintain the lance. In addition, there is a problem in operability such as difficulty in maintaining and controlling the high secondary combustion ratio at a constant level, and problems such as instability of the secondary combustion ratio during operation. However, when the secondary combustion ratio increases, the wear of the furnace body brick may be accelerated. From the above, the secondary combustion ratio was set to less than 0.3. Increasing the secondary combustion ratio increases the degree of oxidation, thereby increasing the calorific value and ensuring high productivity. At the same time, however, the heat transfer efficiency decreases, and the slag temperature increases. Therefore, in the present invention, the slag temperature in consideration of the heat transfer efficiency is set to 1580 ° C. or less.

【0014】一方、二次燃焼比を下げると排ガス流量が
増大し、スロッピング頻度が高くなる傾向があるが、本
発明者は鋭意実験を行った結果、スロッピング発生が低
二次燃焼比でも抑えられる条件を見出だした。後述する
図3〜図5に示す通り、底吹きガス量が0.1Nm3
min.ton 以上あれば、スラグ中のT.Feは10重量%
以下に出来、スロッピングを抑えることができる。しか
し、底吹きガス量が1Nm3 /min.ton を越えると、ス
ラグ中のFeOは低下するもののスピッティングが激し
くなり歩留まりが悪化するので、底吹ガス量を0.1〜
1.0Nm3 /min.ton にすることにより、二次燃焼比
が0.3未満でもスロッピング並びにスピッテングが全
く無い操業を達成することができた。さらに、スラグ中
のT.Feを10%以下と低濃度にするのはMgO系炉
体の保護にも有利な作用を及ぼす。
On the other hand, when the secondary combustion ratio is lowered, the exhaust gas flow rate tends to increase, and the frequency of slopping tends to increase. However, as a result of intensive experiments, the present inventor has found that even when the secondary combustion ratio is low, the slopping occurs. I found a condition that can be suppressed. As shown in FIGS. 3 to 5 described later, the amount of the bottom blown gas is 0.1 Nm 3 /
If it is more than min.ton, T. Fe is 10% by weight
The following can be done, and the slopping can be suppressed. However, if the amount of bottom blown gas exceeds 1 Nm 3 /min.ton, FeO in the slag decreases, but spitting becomes severe and the yield deteriorates.
By setting it to 1.0 Nm 3 /min.ton, even without a secondary combustion ratio of less than 0.3, an operation without any slopping and spitting could be achieved. Furthermore, T. in slag Making the Fe concentration as low as 10% or less has an advantageous effect also on protection of the MgO-based furnace body.

【0015】また、得られた含Ni溶銑に関して、排滓
した後、製錬炉に残った湯に又は排滓して取鍋に出湯
後、或るいは別の製錬炉に移し、その製錬炉の湯に媒溶
剤、酸素源、及び/又は炭材を添加することにより脱燐
・脱硫された含Ni溶銑を得て、充分スラグを除去した
後、Cr鉱石、半還元クロムペレット等を媒溶剤、炭材
と共に装入し、前記のNiの溶融還元工程と同様にして
溶融還元して含むNi・Cr溶銑を得るものである。
又、一旦取鍋に出湯して取鍋で又は別の製錬炉で脱燐・
脱硫する場合には、この脱燐・脱硫溶銑を初めの製錬炉
に戻し、これにCr鉱石、半還元ペレット等を媒溶剤、
炭材と共に装入し、上吹酸素ランスから送酸、底吹及び
/又は横吹羽口からの攪拌ガスによる攪拌によりCr源
を溶融還元して、安定して低燐・低硫の含Ni・Cr溶
銑を製造することが可能となる。次に実施例により本発
明について述べる。
[0015] Further, the obtained Ni-containing hot metal is drained, and then discharged into hot water remaining in the smelting furnace or discharged into a ladle, and then transferred to another smelting furnace, and then subjected to the smelting process. After adding a solvent medium, an oxygen source, and / or a carbon material to the smelting furnace water to obtain dephosphorized and desulfurized Ni-containing hot metal and sufficiently removing slag, Cr ore, semi-reduced chromium pellets, etc. The molten iron is charged together with a medium solvent and a carbon material, and melted and reduced in the same manner as in the above-described Ni smelting reduction step to obtain a hot Ni / Cr hot metal.
Also, once the hot water is poured into the ladle and dephosphorized in the ladle or another smelting furnace,
In the case of desulfurization, this dephosphorized and desulfurized hot metal is returned to the initial smelting furnace, and Cr ore, semi-reduced pellets, etc.
The Cr source is charged together with the carbonaceous material, and the Cr source is melt-reduced and reduced by stirring using acid gas from the top blowing oxygen lance and stirring gas from the bottom blowing and / or side blowing tuyeres. It becomes possible to produce Cr hot metal. Next, the present invention will be described by way of examples.

【0016】[0016]

【実施例】【Example】

[実施例1]図1は本発明を実施するための態様例であ
る転炉型製錬炉の説明図である。図1において、10は
マグネシア系レンガからなる転炉型製錬炉体、11はメ
タル層、12はスラグ浴、21は上吹酸素ランス、24
は底吹羽口、25は原料であるNi鉱石、炭材または造
滓材を製錬炉に投入するためのホッパー、26は攪拌ガ
ス、27はスラグ測温体、28は排ガス分析用サンプル
口である。なお本実施例において用いられた製錬炉体1
0の容量は120ton で送酸量は平均35,000Nm
3 /Hrである。
[Embodiment 1] FIG. 1 is an explanatory view of a converter type smelting furnace as an embodiment for carrying out the present invention. In FIG. 1, 10 is a converter type smelting furnace made of magnesia-based brick, 11 is a metal layer, 12 is a slag bath, 21 is an upper oxygen lance, 24
Is a bottom blowing tuyere, 25 is a hopper for charging the raw material Ni ore, carbonaceous material or slag material into a smelting furnace, 26 is a stirring gas, 27 is a slag thermometer, and 28 is a sample port for exhaust gas analysis. It is. The smelting furnace body 1 used in this embodiment
Zero capacity is 120 tons and acid supply is 35,000 Nm on average
3 / Hr.

【0017】この様な製錬炉体10を用いて、Ni鉱石
の直接溶融還元をバッチで種々の試験を行った。まず、
操業手順について述べる。 (1)Niの溶融還元工程 最初に製錬炉体10に溶銑(Fe:95重量%)を約5
0ton 装入し、次いで炭材としてコークス(F.C:8
7重量%)を装入して上吹酸素ランス21から酸素を吹
き込むことにより、溶湯が1500℃程度に昇温した
後、Ni鉱石の投入を開始する。一方、溶銑が装入され
た時から底吹羽口24が閉塞されないように、底吹羽口
24からN2 又はAr,COなどの攪拌ガス26を吹き
込み、必要に応じてその吹き込み量を増大して溶融還元
反応を起こし、図1に示すように炉体内にメタル層11
とスラグ浴12を生成せしめ、途中2回程度排滓を実施
し4〜5時間後に取鍋に出湯して含Ni溶銑を得る。
Using such a smelting furnace body 10, various tests were conducted in batches for direct smelting reduction of Ni ore. First,
The operation procedure will be described. (1) Melt reduction step of Ni First, molten iron (Fe: 95% by weight)
0 ton, and then coke (FC: 8
(7% by weight), and oxygen is blown from the upper blowing oxygen lance 21 to raise the temperature of the molten metal to about 1500 ° C., and thereafter, charging of Ni ore is started. On the other hand, a stirring gas 26 such as N 2 or Ar or CO is blown from the bottom blowing port 24 so as to prevent the bottom blowing port 24 from being blocked from the time when the hot metal is charged, and the blowing amount is increased as necessary. As a result, a smelting reduction reaction occurs, and as shown in FIG.
And the slag bath 12 is generated, and the slag is discharged about twice in the middle, and after 4 to 5 hours, the molten metal is discharged into a ladle to obtain hot metal containing Ni.

【0018】(2)脱燐・脱硫工程 以上のようにNi鉱石の溶融還元が終了した後、取鍋中
の含Ni溶銑に石灰、蛍石等の媒溶剤、スケール、及び
/又は炭材を装入し、上吹酸素ランス21から酸素を吹
き込むことにより、炉外で脱燐・脱硫し、充分にスラグ
を除去し、脱燐・脱硫溶銑を得る。尚、排滓出湯後に、
脱燐・脱硫を行う場合、上記脱燐・脱硫工程を前記 (1)
の工程で排滓後、製錬炉に残った含Ni溶銑に行うこと
は勿論、又は排滓出湯後、含Ni溶銑を別の製錬炉に移
し、その含Ni溶銑に石灰、蛍石等の媒溶剤、スケー
ル、及び/又は炭材を装入し、上吹酸素ランスから酸素
を吹き込むことにより炉外で脱燐・脱硫し、充分にスラ
グを除去し、脱燐・脱硫溶銑を得てもよい。 (3)Crの溶融還元工程 次いでこの取鍋で処理した脱燐・脱硫溶銑或るいは別の
製錬炉で脱燐・脱硫溶銑を製錬炉本体10に戻し、Cr
鉱石、半還元クロムペレット等を媒溶剤、炭材と共に装
入し、前記 (1)Niの溶融還元工程と同様にして溶融還
元して含Ni・Cr溶銑を得る。尚、この脱燐・脱硫溶
銑を製錬炉体10で引続いて、Niの溶融還元工程と同
様にして溶融還元して含Ni・Cr溶銑を得てもよい。
(2) Dephosphorization and Desulfurization Step As described above, after the smelting reduction of Ni ore is completed, a medium solvent such as lime and fluorite, a scale, and / or a carbon material are added to the molten iron containing Ni in the ladle. By charging and blowing oxygen from the top-blown oxygen lance 21, dephosphorization and desulfurization is performed outside the furnace, slag is sufficiently removed, and dephosphorized and desulfurized hot metal is obtained. After tapping the waste,
When performing dephosphorization / desulfurization, the above dephosphorization / desulfurization step is performed according to the above (1).
After the slag is discharged in the step, the smelting furnace is subjected to the remaining hot metal, or after discharging the slag, the hot metal is transferred to another smelting furnace, and the lime, fluorite, etc. The medium solvent, scale, and / or carbon material are charged, and dephosphorization and desulfurization is performed outside the furnace by blowing oxygen from an upper-blown oxygen lance to sufficiently remove slag to obtain dephosphorized and desulfurized hot metal. Is also good. (3) Cr smelting reduction step Next, the dephosphorized / desulfurized hot metal treated in this ladle or the dephosphorized / desulfurized hot metal in another smelting furnace is returned to the smelting furnace main body 10, and
Ore, semi-reduced chromium pellets and the like are charged together with a solvent and a carbon material, and are molten and reduced in the same manner as in the above (1) Ni smelting reduction step to obtain molten Ni-Cr hot metal. The dephosphorized and desulfurized hot metal may be successively melt-reduced in the smelting furnace body 10 in the same manner as in the process of smelting and reducing Ni to obtain molten Ni-Cr hot metal.

【0019】Niの溶融還元工程における2次燃焼比
(O.D)を求めるには、排ガス分析用サンプル口28
より排ガスをサンプリングして、排ガス分析を行い、H
2 、H2 O及びCO、CO2 濃度を求め、次式に代入し
てO.Dを求める。 O.D=(H2 O+CO2 )/(H2 +H2 O+CO+
CO2 ) この2次燃焼比は、上吹酸素ランス21の高さ及び送酸
量を操作することにより調節し得る。例えば、上吹酸素
ランス21の高さを上げればCO2 濃度は上昇し、反対
にランスの高さを下げればCO2 濃度は低下し2次燃焼
比は低下する。同様に送酸量の増減によりCO2 濃度は
上下して2次燃焼比も上下する。更に底吹き攪拌ガス量
を上げれば2次燃焼比は逆に下がり、底吹き攪拌ガス量
を下げれば2次燃焼比は上昇する。さらに、スラグ温度
の調節は、該温度をスラグ測温体27により測定し、高
い場合は、鉱石と造滓剤を増加するなどして調節する。
In order to determine the secondary combustion ratio (OD) in the smelting reduction process of Ni, the sample port 28 for exhaust gas analysis is used.
Exhaust gas is sampled, exhaust gas is analyzed, and H
2 , H 2 O, CO, and CO 2 concentrations were determined and substituted into Find D. O. D = (H 2 O + CO 2 ) / (H 2 + H 2 O + CO +
CO 2 ) This secondary combustion ratio can be adjusted by manipulating the height of the top blowing oxygen lance 21 and the amount of acid supply. For example, if the height of the upper oxygen lance 21 is increased, the CO 2 concentration increases, and if the height of the lance is decreased, the CO 2 concentration decreases and the secondary combustion ratio decreases. Similarly, the CO 2 concentration goes up and down due to the increase and decrease in the amount of acid supply, so that the secondary combustion ratio goes up and down. Further, if the amount of the bottom-blown agitated gas is increased, the secondary combustion ratio is reduced, and if the amount of the bottom-blown agitated gas is reduced, the secondary combustion ratio is increased. Further, the slag temperature is adjusted by measuring the temperature by the slag temperature measuring element 27, and if the temperature is high, the ore and the slag-making agent are increased.

【0020】上記のようにして、Ni鉱石の溶融還元を
行った場合の溶湯温度を1520℃とした時の二次燃焼
比と製錬炉体10のMgO−Cレンガの損耗度合いを調
査した。なお、一般に二次燃焼比を上げると発熱量が増
加し、高生産性が確保できるが同時に着熱効率が低下す
るためスラグ温度が上昇するので、スラグ温度も調査し
た。図2は、Ni溶融還元時に溶湯温度を1520℃に
した時の二次燃焼比、スラグ温度とMgO−Cレンガの
損耗指数の関係を示したグラフである。図2から、二次
燃焼比が0.3以上ではスラグ中のMgOを飽和にコン
トロールしても、スラグ温度が1600℃以上にもな
り、炉体の損耗が急激に進行し、二次燃焼比が0.3未
満が好ましいことが判る。またスラグ温度は1580℃
以下に保持することが好ましいことが示されている。ま
た0.3以上の高二次燃焼は、二次燃焼用ノズルを有し
た複雑な構造の上吹き酸素ランスの使用により得られ、
この時のスラグ中のT.Feは全て8重量%以下であっ
た。
As described above, the secondary combustion ratio when the molten metal temperature was set to 1520 ° C. and the degree of wear of the MgO—C brick in the smelting furnace body 10 when the smelting reduction of Ni ore was performed were examined. In general, when the secondary combustion ratio is increased, the calorific value increases, and high productivity can be ensured, but at the same time, the slag temperature rises due to a decrease in the heat transfer efficiency. Therefore, the slag temperature was also investigated. FIG. 2 is a graph showing the relationship between the secondary combustion ratio, the slag temperature, and the wear index of the MgO-C brick when the temperature of the molten metal is set to 1520 ° C. during Ni smelting reduction. From FIG. 2, it can be seen that when the secondary combustion ratio is 0.3 or more, even if the MgO in the slag is controlled to be saturated, the slag temperature becomes 1600 ° C. or more, the furnace body wears rapidly, and the secondary combustion ratio increases. Is preferably less than 0.3. Slag temperature is 1580 ℃
The following shows that it is preferable to hold. High secondary combustion of 0.3 or more can be obtained by using an upper-blown oxygen lance of a complicated structure having a secondary combustion nozzle,
T. in the slag at this time Fe was 8% by weight or less in all cases.

【0021】一方、二次燃焼比を下げると排ガス流量が
増大し、スロッピング頻度が高くなる傾向があるので、
この点の影響を調べるために2次燃焼比を0.1〜0.
3としてスラグ中のT.Feとスロッピング頻度との関
係を調べるために試験を行った。図3はスラグ中のT.
Fe(重量%)とスロッピング頻度(%)の関係グラフ
である。図3に示す如く、スラグ中のT.Feを10重
量%以下にすることによりスロッピング頻度は著しく少
なくなることが判る。次に、この条件を達成するための
底吹きガス攪拌の影響を調べた。図4は底吹きガス量と
スラグ中T.Fe(重量%)との関係を示したグラフで
ある。図4に示す通り、底吹きガス量が0.1Nm3
min.ton でスラグ中のT.Feが10重量%にコントロ
−ルできており、底吹きガス量はこれ以上であればよい
ことが判る。しかし、1Nm3 /min.ton 以上ではスラ
グ中のFeOは低下するもののスピッティングが激しく
なり歩留まりが悪化する。更に、図4の結果から底吹ガ
ス量のスピッティングに及ぼす影響を調べた。図5は底
吹ガス量(Nm3 /min.ton )とスピッティング指数と
の関係を示したグラフである。以上により、底吹ガス量
を0.1〜1.0Nm3 /min.ton にすることにより二
次燃焼比0.3未満でもスロッピング並にスピッテング
が全く無い操業を達成することができることが判った。
On the other hand, when the secondary combustion ratio is lowered, the exhaust gas flow rate increases, and the frequency of slopping tends to increase.
In order to examine the effect of this point, the secondary combustion ratio is set to 0.1 to 0.
As T.3 in slag as A test was conducted to examine the relationship between Fe and the frequency of slopping. FIG.
5 is a graph showing the relationship between Fe (% by weight) and the frequency of slopping (%). As shown in FIG. It can be seen that the frequency of slopping is remarkably reduced by making Fe 10% by weight or less. Next, the effect of bottom-blown gas stirring to achieve this condition was investigated. Fig. 4 shows the amount of bottom blown gas and T.C. It is the graph which showed the relationship with Fe (weight%). As shown in FIG. 4, the amount of bottom blown gas is 0.1 Nm 3 /
T. in slag at min.ton It can be seen that Fe can be controlled to 10% by weight and the amount of bottom blown gas should be more than this. However, at 1 Nm 3 /min.ton or more, FeO in the slag decreases, but spitting becomes severe and the yield deteriorates. Further, the effect of the bottom blowing gas amount on spitting was examined from the results of FIG. FIG. 5 is a graph showing the relationship between the bottom blowing gas amount (Nm 3 /min.ton) and the spitting index. From the above, it can be understood that by setting the bottom blown gas amount to 0.1 to 1.0 Nm 3 /min.ton, even without a secondary combustion ratio of less than 0.3, it is possible to achieve an operation without slopping and no spitting at all. Was.

【0022】[実施例2]次に前述の転炉型製錬炉を用
いて同様な操業手順で4〜5時間のバッチの溶融還元を
行った。Niの溶融還元時の二次燃焼比は前述したよう
に高二次燃焼比では炉体損耗が激しくなるため、二次燃
焼比を0.3未満の範囲に設定する。一方二次燃焼比が
0.3未満では前述したようにスロツピングの発生が問
題になるので、前述の図3よりスラグ中のT.Feを5
重量%以下に設定した。
Example 2 Next, using the above-mentioned converter type smelting furnace, the batch was subjected to smelting reduction for 4 to 5 hours in the same operation procedure. As described above, the secondary combustion ratio at the time of the smelting reduction of Ni is set to a range of less than 0.3 because the furnace body wear becomes severe at a high secondary combustion ratio. On the other hand, if the secondary combustion ratio is less than 0.3, the occurrence of slopping becomes a problem as described above. Fe 5
% By weight or less.

【0023】また、Ni溶融還元時の炉体損耗は二次燃
焼比の因子以外に実際のスラグ温度のコントロ−ルによ
っても軽減でき、1550℃とすることが望ましくその
ように設定した。さらにスラグ組成のコントロ−ルによ
っても軽減でき、スラグ組成をT.Fe5重量%以下、
スラグ中のMgO%を(飽和+1%)以上の組成とす
る。MgO%はMgO−Cレンガ屑等をNi鉱石、炭材
とともに操業中に添加して、MgO%が(飽和+1%)
以下にならないように常に保つ。スラグ中のT.Fe5
重量%以下は底吹ガス量0.5Nm3 /min.ton で得ら
れ、これにより長時間操業でのメタルロスを低減でき
た。
In addition, furnace body wear during Ni smelting reduction can be reduced by controlling the actual slag temperature in addition to the factor of the secondary combustion ratio. Desirably, the temperature is set to 1550 ° C. The slag composition can be further reduced by controlling the slag composition. Fe 5% by weight or less,
The composition of MgO% in the slag is (saturation + 1%) or more. MgO% is added during operation with MgO-C brick debris etc. together with Ni ore and carbonaceous material, and MgO% becomes (saturated + 1%)
Always keep it below. T. in slag Fe5
% By weight or less was obtained with a bottom blown gas amount of 0.5 Nm 3 /min.ton, thereby reducing metal loss in long-term operation.

【0024】この様な条件の下で次に示す組成のNi鉱
石平均1200kg/min.、コークス平均650kg/
min.の投入速度でNi鉱石を溶融還元し、途中排滓を2
回実施し約70ton の含Ni溶銑(9.7%Ni)が得
られた。スラグ温度は1550℃±20℃に保持でき
た。
Under these conditions, the average ore of Ni ore having the following composition was 1200 kg / min, and the average coke was 650 kg / min.
smelting and reducing Ni ore at min.
The operation was repeated to obtain about 70 tons of molten iron containing Ni (9.7% Ni). The slag temperature could be maintained at 1550 ° C ± 20 ° C.

【0025】[0025]

【表1】 [Table 1]

【0026】また、排滓して製錬炉本体10内に得られ
た70ton の含Ni溶銑に、石灰(CaO:2.9ton
)、蛍石(CaF:0.8ton )、硅石(0.8ton
)等の媒溶剤、スケール(1.0ton )、及びコ−ク
ス(0.8ton )を装入して、上吹酸素ランス21から
の送酸により脱燐・脱硫せしめ、脱燐・脱硫された含N
i溶銑を得、充分スラグを除去した。これにより、含N
i溶銑中の[P]が0.09%から0.005%に、
[S]が0.15%から0.01%に低下した。次いで
この脱燐・脱硫された含Ni溶銑に表1に示す組成のC
r鉱石(500kg/min )をコ−クス(600kg/
min )共に装入し、上吹酸素ランス21から送酸(量:
25000Nm3 /Hr)、底吹羽口からのN2 ガスは5つ
の羽口より2500Nm3 /Hr、吹き込んで攪拌して、C
r源を溶融還元して次の表2に示すような含Ni・Cr
溶銑約95ton を得た。尚、Ni濃度は電解Niの追加
で微調整を行った。この時スラグ温度は1600±20
℃で保持した。
Further, lime (CaO: 2.9 ton) is added to the 70 ton Ni-containing hot metal obtained in the smelting furnace main body 10 by discharging the slag.
), Fluorite (CaF: 0.8 ton), silica stone (0.8 ton)
), A scale (1.0 ton), and coke (0.8 ton) were charged and dephosphorized and desulfurized by acid supply from the top blown oxygen lance 21 to be dephosphorized and desulfurized. Including N
i hot metal was obtained and slag was sufficiently removed. Thereby, N-containing
[P] in hot metal from 0.09% to 0.005%
[S] decreased from 0.15% to 0.01%. Then, the dephosphorized and desulfurized Ni-containing hot metal was mixed with C having the composition shown in Table 1.
r ore (500 kg / min) and coke (600 kg / min)
min) and charged together, and acid is fed from the top blowing oxygen lance 21 (amount:
25000Nm 3 / Hr), N 2 gas from the bottom tuyere was blown and stirred at 2,500 Nm 3 / Hr from five tuyeres,
The r-source is melt-reduced and contains Ni and Cr as shown in Table 2 below.
About 95 tons of hot metal was obtained. The Ni concentration was finely adjusted by adding electrolytic Ni. At this time, the slag temperature was 1600 ± 20.
It was kept at ° C.

【0027】[0027]

【表2】 [Table 2]

【0028】この実施例のNi溶融還元操業において、
特にスロッピングも無くダスト、ヒュームの発生も軽微
で10チャージ溶解後の炉体レンガ損耗速度の測定結果
も0.1mm/時と本発明を実施しない場合の1〜2m
m/時に比較して損耗速度を格段に低く抑えることが出
来た。更に、本実施例では転炉型製錬炉を用いて脱燐・
脱硫工程を行ったがNi還元工程において、排滓して取
鍋に出湯後、取鍋又は別の製錬炉において脱燐・脱硫工
程を実施しても、本実施例と同様の効果を得るものであ
る。
In the Ni smelting reduction operation of this embodiment,
In particular, no dust or fume was generated without slopping, and the measurement result of the rate of wear of the furnace body brick after 10 charge melting was 0.1 mm / hour, which was 1 to 2 m when the present invention was not carried out.
m / h, the wear rate was able to be suppressed significantly lower. Further, in the present embodiment, the dephosphorization and
Although the desulfurization step was performed, in the Ni reduction step, the same effects as in the present embodiment are obtained even if the dephosphorization and desulfurization steps are performed in the ladle or another smelting furnace after the waste is discharged to the ladle and discharged to the ladle. Things.

【0029】本実施例に於ける製錬炉は底吹羽口により
攪拌ガスを吹き込んで攪拌したが、横羽口を設けた製錬
炉の横羽口または底吹羽口と横羽口の両方を設けた製錬
炉の底吹羽口と横羽口の両羽口より攪拌ガスを吹き込ん
でよい。又、溶銑中の[S]及び[P]の濃度により必
要がない場合は、脱硫・脱燐工程を省略して前記 (1)の
Niの溶融還元工程と (3)のCrの溶融還元工程にてN
i・Cr溶銑を製造するがこの方法も本発明の範囲に入
るものである。更に、本発明における脱硫・脱燐工程並
びにCrの溶融還元工程において装入される媒溶剤、酸
素源、炭材は本実施例に限定されるものではなく、通常
用いられるものなら使用し得るものである。
In the smelting furnace of this embodiment, the stirring gas was blown into the smelting furnace through the bottom tuyere to stir the smelting furnace. Stirring gas may be blown from both the tuyere and the bottom tuyere of the smelting furnace provided with both. If it is not necessary due to the concentrations of [S] and [P] in the hot metal, the desulfurization and dephosphorization steps are omitted, and the (1) smelting reduction step of Ni and (3) the smelting reduction step of Cr are performed. At N
The method for producing i.Cr hot metal is also included in the scope of the present invention. Further, the solvent, oxygen source, and carbon material charged in the desulfurization / dephosphorization step and the smelting reduction step of Cr in the present invention are not limited to those of the present embodiment, but may be any commonly used ones. It is.

【0030】[0030]

【発明の効果】本発明により、溶銑、Ni鉱石及び炭
材、造滓材等の原料が装入された転炉型製錬炉に上吹ラ
ンスからの送酸、炉底からの攪拌ガス吹き込みにより、
二次燃焼比を0.3未満に設定し、さらにスラグ中T.
Feのコントロール、スラグ温度のコントロール、底吹
ガスの適正化により、炉体レンガ損耗を軽減でき、スロ
ッピング、スピッテングが少なく安定したNi鉱石の溶
融還元ができ、更に、得られた含Ni溶銑に関して、該
溶銑に媒溶剤、酸素源、及び/又は炭材を添加すること
により脱燐・脱硫された含Ni溶湯を得、充分スラグを
除去した後、次いでこの脱燐・脱硫溶銑にCr鉱石、半
還元クロムペレットを媒溶剤、炭材と共に装入し、Ni
の溶融還元と同様にしてCr源を溶融還元して含Ni・
Cr溶銑を得るものであり、安定して低燐・低硫黄濃度
の含Ni・Cr溶銑を製造することが可能となる。
According to the present invention, acid is supplied from a top blowing lance to a converter type smelting furnace charged with raw materials such as hot metal, Ni ore, carbonaceous material, and slag-making material, and agitated gas is blown from the furnace bottom. By
The secondary combustion ratio was set to less than 0.3, and the T.C.
By controlling Fe, controlling the slag temperature, and optimizing the bottom blowing gas, the furnace body brick wear can be reduced, and the smelting and reduction of Ni ore with less slopping and spitting can be performed. By adding a medium solvent, an oxygen source, and / or a carbon material to the hot metal to obtain a dephosphorized and desulfurized Ni-containing molten metal, sufficiently removing slag, and then adding Cr ore, Charge half-reduced chromium pellets with a solvent and carbon
In the same manner as in the smelting reduction of
Cr hot metal is obtained, and it is possible to stably produce Ni-Cr hot metal having a low phosphorus and low sulfur concentration.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施例において用いた転炉型製錬炉の
説明図である。
FIG. 1 is an explanatory view of a converter type smelting furnace used in an embodiment of the present invention.

【図2】実施例における二次燃焼比とMgO−Cレンガ
の損耗指数の関係を示したグラフである。
FIG. 2 is a graph showing a relationship between a secondary combustion ratio and a wear index of MgO—C brick in Examples.

【図3】実施例におけるスラグ中のT.Fe(重量%)
とスロッピング頻度(%)の関係グラフである。
FIG. 3 is a graph showing T.V. Fe (% by weight)
6 is a graph showing the relationship between the frequency and the dropping frequency (%).

【図4】実施例における底吹きガス量(Nm3 /min.to
n )とスラグ中のT.Fe(重量%)との関係を示した
グラフである。
FIG. 4 shows the amount of bottom blown gas (Nm 3 /min.to
n) and T. in slag. It is the graph which showed the relationship with Fe (weight%).

【図5】実施例における底吹ガス量(Nm3 /min.ton
)とスピッティング指数との関係グラフである。
FIG. 5 shows the amount of bottom blown gas (Nm 3 /min.ton) in the embodiment.
7) is a graph showing the relationship between a spitting index and a spitting index.

【符号の説明】[Explanation of symbols]

10 製錬炉体 11 メタル層 12 スラグ浴 21 上吹ランス 24 底吹羽口 25 原料ホッパ− 26 攪拌ガス 27 スラグ測温体 28 排ガス分析用サンプル口 DESCRIPTION OF SYMBOLS 10 Smelting furnace body 11 Metal layer 12 Slag bath 21 Top blowing lance 24 Bottom blowing tuyere 25 Raw material hopper 26 Stirred gas 27 Slag thermometer 28 Sample port for exhaust gas analysis

───────────────────────────────────────────────────── フロントページの続き (72)発明者 内野 知彦 東京都千代田区丸の内一丁目1番2号 日本鋼管株式会社内 (72)発明者 中村 英夫 東京都千代田区丸の内一丁目1番2号 日本鋼管株式会社内 (56)参考文献 特開 平2−221336(JP,A) 特開 平2−285017(JP,A) 特開 平2−274804(JP,A) 特開 昭58−104153(JP,A) (58)調査した分野(Int.Cl.6,DB名) C21B 11/02 C21C 5/28 C22C 33/04 ────────────────────────────────────────────────── ─── Continued on the front page (72) Inventor Tomohiko Uchino 1-2-1, Marunouchi, Chiyoda-ku, Tokyo Nippon Kokan Co., Ltd. (72) Inventor Hideo Nakamura 1-1-2, Marunouchi, Chiyoda-ku, Tokyo Nippon Kokan (56) References JP-A-2-221336 (JP, A) JP-A-2-285017 (JP, A) JP-A-2-274804 (JP, A) JP-A-58-104153 (JP, A A) (58) Field surveyed (Int. Cl. 6 , DB name) C21B 11/02 C21C 5/28 C22C 33/04

Claims (6)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 上吹酸素ランス、底吹及び/又は横吹羽
口を備えた転炉型製錬炉において、 (1) a. 溶銑を装入し、これにNi鉱石を炭材と共に該
製錬炉に装入する工程 b. 前記上吹酸素ランスから酸素を吹込む工程 c. 前記底吹及び/又は横吹羽口からN2 又はAr,C
Oなどの攪拌ガスを吹込み攪拌する工程 d. 排滓して含Ni溶銑を得る工程から成るNiの溶融
還元工程、次いで (2) 前記含Ni溶銑に媒溶剤、酸素源、及び/又は
炭材を添加することにより脱燐・脱硫溶銑を得る脱燐・
脱硫工程、次いで (3) a. 前記脱燐・脱硫溶銑にCr鉱石、半還元クロム
ペレット等を媒溶剤、炭材と共に装入する工程 b. 前記上吹酸素ランスから酸素を吹込む工程 c. 前記底吹及び/又は横吹羽口からN2 又はAr,C
Oなどの攪拌ガスを吹込み攪拌する工程 d. 排滓して含Ni・Cr溶銑を得る工程から成るCr
の溶融還元工程の (1)〜 (3)工程からなり、更に前記N
iの溶融還元工程において下式にて示される二次燃焼比 (H2 O+CO2 )/(H2 +H2 O+CO+CO2 ) を0.3未満に保持することを特徴とする含Ni・Cr
溶銑の製造法。
In a converter type smelting furnace provided with a top blowing oxygen lance, a bottom blowing and / or a side blowing tuyere, (1) a. Hot metal is charged and Ni ore and carbon material are added to the hot metal. A step of charging oxygen into the smelting furnace b. A step of injecting oxygen from the top-blown oxygen lance c. N 2 or Ar, C from the bottom-blow and / or side-blow tuyere
A step of blowing and stirring a stirring gas such as O. d. A smelting reduction step of Ni consisting of a step of obtaining molten iron containing iron by discharging, and (2) a medium solvent, an oxygen source, and / or Dephosphorization and de-sulfurization hot metal obtained by adding
Desulfurization step, and then (3) a. Step of charging Cr ore, semi-reduced chromium pellets, etc. with the medium solvent and carbon material to the dephosphorized / desulfurized hot metal b. Step of injecting oxygen from the top-blown oxygen lance c. N 2 or Ar, C from the bottom and / or side blowing tuyere
Step of blowing and stirring a stirring gas such as O. d. Cr comprising a step of obtaining molten Ni-Cr hot metal by discharging slag.
(1) to (3) of the smelting reduction step of
The secondary combustion ratio (H 2 O + CO 2 ) / (H 2 + H 2 O + CO + CO 2 ) represented by the following equation is maintained at less than 0.3 in the smelting reduction step i.
Hot metal manufacturing method.
【請求項2】 (1)上吹酸素ランス、底吹及び/又は横
吹羽口を備えた転炉型製錬炉において、 a. 溶銑を装入し、これにNi鉱石を炭材と共に該製錬
炉に装入する工程 b. 前記上吹酸素ランスから酸素を吹込む工程 c. 前記底吹及び/又は横吹羽口からN2 又はAr,C
Oなどの攪拌ガスを吹込み攪拌する工程 d. 排滓して取鍋に出湯後、含Ni溶銑を得る工程から
成るNiの溶融還元工程、次いで (2) 前記取鍋に又は含Ni溶銑を別の製錬炉に移
し、該製錬炉に媒溶剤、酸素源、及び/又は炭材を添加
することにより脱燐・脱硫溶銑を得る脱燐・脱硫工程、
次いで (3) a. 前記脱燐・脱硫溶銑を前記 (1)の製錬炉に戻
し、Cr鉱石、半還元クロムペレット等を媒溶剤、炭材
と共に装入する工程 b. 前記上吹酸素ランスから酸素を吹込む工程 c. 前記底吹及び/又は横吹羽口からN2 又はAr,C
Oなどの攪拌ガスを吹込み攪拌する工程 d. 排滓して含Ni・Cr溶銑を得る工程から成るCr
の溶融還元工程、の (1)〜 (3)工程からなり、更に前記
Niの溶融還元工程において下式にて示される二次燃焼
比 (H2 O+CO2 )/(H2 +H2 O+CO+CO2 ) を0.3未満に保持することを特徴とする含Ni・Cr
溶銑の製造法。
(1) In a converter type smelting furnace provided with a top blowing oxygen lance, a bottom blowing and / or a side blowing tuyere, a. Hot metal is charged, and Ni ore and carbon material are added to the hot metal. A step of charging oxygen into the smelting furnace b. A step of injecting oxygen from the top-blown oxygen lance c. N 2 or Ar, C from the bottom-blow and / or side-blow tuyere
A step of blowing and stirring a stirring gas such as O. d. A smelting and reducing step of Ni which comprises a step of obtaining molten Ni-containing hot metal after draining and tapping into a ladle; Transferring to another smelting furnace, a dephosphorization / desulfurization step of obtaining a dephosphorized / desulfurized hot metal by adding a medium solvent, an oxygen source, and / or a carbon material to the smelting furnace,
Then, (3) a. A step of returning the dephosphorized and desulfurized hot metal to the smelting furnace of (1) and charging Cr ore, semi-reduced chromium pellets, etc. together with a solvent and a carbon material; b. C. N 2 or Ar, C from the bottom and / or side blowing tuyere
Step of blowing and stirring a stirring gas such as O. d. Cr comprising a step of obtaining molten Ni-Cr hot metal by discharging slag.
And the secondary combustion ratio (H 2 O + CO 2 ) / (H 2 + H 2 O + CO + CO 2 ) represented by the following equation in the smelting reduction step of Ni: Characterized by maintaining Ni less than 0.3
Hot metal manufacturing method.
【請求項3】 前記脱燐・脱硫工程を省略することを特
徴とする請求項1又は請求項2記載の含Ni・Cr溶銑
の製造法。
3. The method for producing molten Ni-Cr hot metal according to claim 1, wherein the dephosphorization / desulfurization step is omitted.
【請求項4】 前記Niの溶融還元工程において、スラ
グ温度を1580℃以下に調節することを特徴とする請
求項1乃至請求項3記載の含Ni・Cr溶銑の製造法。
4. The method for producing molten iron containing Ni and Cr according to claim 1, wherein the slag temperature is adjusted to 1580 ° C. or less in the smelting reduction step of Ni.
【請求項5】 前記Niの溶融還元工程において、スラ
グ中のT.Feを10重量%以下に保持することを特徴
とする請求項1乃至請求項4記載の含Ni・Cr溶銑の
製造法。
5. The method according to claim 1, wherein in the smelting reduction step of Ni, T.C. 5. The method for producing hot metal containing Ni and Cr according to claim 1, wherein Fe is kept at 10% by weight or less.
【請求項6】 前記Niの溶融還元工程において、底吹
及び/又は横吹羽口からの攪拌ガス流量を0.1〜1.
0Nm3 /min.ton に調節することを特徴とする請求項
1乃至請求項5記載の含Ni・Cr溶銑の製造法。
6. In the step of melting and reducing Ni, the flow rate of the stirring gas from the bottom-blowing and / or side-blowing tuyere is set to 0.1 to 1.
The method for producing Ni-Cr-containing hot metal according to claim 1, wherein the molten iron is adjusted to 0 Nm 3 /min.ton.
JP32163193A 1993-04-26 1993-12-21 Manufacturing method of Ni-Cr containing hot metal Expired - Fee Related JP2959368B2 (en)

Priority Applications (1)

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JP32163193A JP2959368B2 (en) 1993-04-26 1993-12-21 Manufacturing method of Ni-Cr containing hot metal

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP9915893 1993-04-26
JP5-99158 1993-04-26
JP32163193A JP2959368B2 (en) 1993-04-26 1993-12-21 Manufacturing method of Ni-Cr containing hot metal

Publications (2)

Publication Number Publication Date
JPH0711319A JPH0711319A (en) 1995-01-13
JP2959368B2 true JP2959368B2 (en) 1999-10-06

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Country Link
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