JP2589647B2 - 樹脂製品の溶融着装置 - Google Patents

樹脂製品の溶融着装置

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Publication number
JP2589647B2
JP2589647B2 JP5254670A JP25467093A JP2589647B2 JP 2589647 B2 JP2589647 B2 JP 2589647B2 JP 5254670 A JP5254670 A JP 5254670A JP 25467093 A JP25467093 A JP 25467093A JP 2589647 B2 JP2589647 B2 JP 2589647B2
Authority
JP
Japan
Prior art keywords
resin
resin product
resistance wire
joint
electric resistance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP5254670A
Other languages
English (en)
Other versions
JPH0780942A (ja
Inventor
谷 勝 熊
村 俊 一 西
Original Assignee
東亜高級継手バルブ製造株式会社
特殊工業株式会社
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Priority to JP5254670A priority Critical patent/JP2589647B2/ja
Publication of JPH0780942A publication Critical patent/JPH0780942A/ja
Application granted granted Critical
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Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52—Joining tubular articles, bars or profiled elements
    • B29C66/522—Joining tubular articles
    • B29C66/5229—Joining tubular articles involving the use of a socket
    • B29C66/52291—Joining tubular articles involving the use of a socket said socket comprising a stop
    • B29C66/52292—Joining tubular articles involving the use of a socket said socket comprising a stop said stop being internal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3404—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint
    • B29C65/342—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the type of heated elements which remain in the joint comprising at least a single wire, e.g. in the form of a winding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3468—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the means for supplying heat to said heated elements which remain in the join, e.g. special electrical connectors of windings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1222—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a lapped joint-segment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/122—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
    • B29C66/1224—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a butt joint-segment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52—Joining tubular articles, bars or profiled elements
    • B29C66/522—Joining tubular articles
    • B29C66/5221—Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
    • B29C66/91211—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods
    • B29C66/91214—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature with special temperature measurement means or methods by measuring the electrical resistance of a resistive element belonging to one of the parts to be welded, said element acting, e.g. as a thermistor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9121—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature
    • B29C66/91221—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the temperature of the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/912—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux
    • B29C66/9131—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux
    • B29C66/91311—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux by measuring the heat generated by Joule heating or induction heating
    • B29C66/91317—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by measuring the temperature, the heat or the thermal flux by measuring the heat or the thermal flux, i.e. the heat flux by measuring the heat generated by Joule heating or induction heating by measuring the electrical resistance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9161—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
    • B29C66/91651—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux by controlling or regulating the heat generated by Joule heating or induction heating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9161—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
    • B29C66/91651—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux by controlling or regulating the heat generated by Joule heating or induction heating
    • B29C66/91653—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux by controlling or regulating the heat generated by Joule heating or induction heating by controlling or regulating the voltage, i.e. the electric potential difference or electric tension
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/96—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process
    • B29C66/961—Measuring or controlling the joining process characterised by the method for implementing the controlling of the joining process involving a feedback loop mechanism, e.g. comparison with a desired value
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3472—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint
    • B29C65/3476—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint being metallic
    • B29C65/348—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the composition of the heated elements which remain in the joint being metallic with a polymer coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Branch Pipes, Bends, And The Like (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Description

【発明の詳細な説明】
【０００１】
【産業上の利用分野】本発明は、電気溶融着により接合
させる例えば接着剤での接合が不可能なポリエチレン樹
脂で成形された樹脂製品の溶融着方法に関する。
【０００２】
【従来の技術】一般に電気溶融着は樹脂製の管と継手の
接合に用いられており、管端を差込む継手の受口の内周
面に予め螺旋状に巻かれた電気抵抗線に電流を流し、管
と継手の接合部の樹脂を溶融させて接合するものであっ
た。
【０００３】
【発明が解決しようとする課題】前記従来技術は、管端
が継手の受口に完全に差込まれていなくても電気溶融着
することができたから、接合後に容易に分離してしまう
恐れがあった。
【０００４】
【課題を解決するための手段】然るに、本発明は、第１
の樹脂製品の片側より第２の樹脂製品を挿入して係合接
続状態にセットすると共に、一方の樹脂製品の係合面に
埋設して相互の樹脂製品の係合面を溶融着させる電気抵
抗線と、樹脂の品種などからヒートパターンを設定する
発熱設定要素と、前記電気抵抗線の接続端子及び発熱設
定要素の接続端子に接続して該抵抗線への通電を制御す
るコントローラとを備え、前記電気抵抗線の発熱作用に
よって相互の樹脂製品の接合面を溶融着させる樹脂製品
の溶融着装置において、第１の樹脂製品の受口最奥部に
第２の樹脂製品の適正接続状態を検出するスイッチ音を
設けると共に、前記受口端面に前記接続端子を第１の樹
脂製品の軸芯方向に沿ってメス形に設けて、第１及び第
２の樹脂製品が適正に接合された状態のとき、これら製
品の品種に適正に対応した発熱量及び時間で溶融着させ
て、接合不良などを防止して高精度にして品質良好な樹
脂の溶融着品を得るもので、特にコントローラの接続コ
ードを各接続端子に接続する場合、接続コード先端のコ
ネクタを外側方向に突出させることなく、樹脂製品の軸
芯方向に沿って簡潔に接続させて、例えば家屋と家屋と
の間の狭小のスペースなどにおいても支障なく容易に樹
脂製品同志の確実な相互接続を可能とさせると共に、接
続終了後のコネクタ取外し後においても各端子を外側に
突出させることのない樹脂製品の簡潔外観構造を保っ
て、これら樹脂製品近傍部での作業の安全性を向上させ
るものである。
【０００５】
【実施例】以下本発明の実施例を図面に基づいて詳述す
る。図１は第１の樹脂製品の部分拡大断面図、図２は電
気溶融着作業説明図であり、図中（１）はコントローラ
で、四角箱形の本体ケース上面には持運び用の左右取手
（２）を設けると共に、本体ケース正面の操作パネル
（３）面には、溶融着作業開始及び停止の各釦（４）
（５）と、ヒートパターン設定用の複数の入力釦（６）
…と、溶融着作業状態及び設定入力するヒートパターン
などを可視表示するデジタル表示器（７）と、各種の報
知声を発生するスピーカ（８）とを設けている。また交
流１００ボルトの商用電源に接続させるプラグ（９）を
先端に設ける電源コード（１０）と、地面などに差込む
金属棒（１１）を先端に設けるアースコード（１２）
と、樹脂製品に接続させるコネクタ（１３）を先端に設
ける接続コード（１４）とを、前記コントローラ（１）
の本体ケースから延出している。
【０００６】また、図中（１５）及び（１６）は接合部
を溶融させて接合させる同材質（ポリエチレン樹脂な
ど）の熱可塑性の樹脂製品である継手（第１の樹脂製
品）及び管（第２の樹脂製品）である。
【０００７】図１及び図３に示す如く、前記継手（１
５）の各受口（１５ａ）の内周面には、二つ折りにした
電気抵抗線（１８）を螺旋状に巻いてスリーブ状に形成
した発熱体（１９）がインサート成形により予め埋込ま
れると共に、前記継手（１５）の各受口（１５ａ）の端
面には、電気抵抗線（１８）の両端に接続した電源用メ
ス端子（２０）（２１）の接続端面が露呈されている。
【０００８】前記電気抵抗線（１８）は、ニッケル線な
どの電気抵抗素線を熱可塑性樹脂（継手と同材質が望ま
しい）で被覆したもので、電気抵抗線（１８）の材質、
長さ、太さ、電気抵抗は継手（１５）の材質、形状、サ
イズなど品種によって適宜選定されている。
【０００９】また、前記継手（１５）の各受口（１５
ａ）には、その継手（１５）の材質、形状、サイズなど
品種によって静電容量の異なる品種判別用のコンデンサ
（２２）を予め埋め込むと共に、電気抵抗線（１８）の
一端側に発熱設定要素であるコンデンサ（２２）の一端
を接続させ、そのコンデンサ（２２）の他端に接続した
品種信号出力用メス端子（２３）の接続端面を、前記継
手（１５）の各受口（１５ａ）の端面で、前記電源用メ
ス端子（２０）（２１）間に路程させている。
【００１０】一方、前記コネクタ（１３）の接続端面か
らは、継手（１５）側の各メス端子（２０）（２１）
（２３）に同時に差込み接続させるオス端子（２４）
（２５）（２６）が突出固定されると共に、電源用オス
端子（２４）（２５）間の品種信号入力用オス端子（２
６）は筒軸状に形成され、そのオス端子（２６）内部に
摺動自在に筒軸状の温度センサケース（２７）を設ける
もので、前記温度センサケース（２７）の先端に温度セ
ンサーであるサーミスタ（２８）を取付け、前記温度セ
ンサケース（２７）をバネ（２９）によりオス端子（２
６）の先端側に弾圧することにより、オス端子（２６）
の先端外側にサーミスタ（２８）の先端側を退入自在に
突出支持させ、各オス端子（２４）（２５）（２６）及
びサーミスタ（２８）をコントローラ（１）に接続させ
ている。
【００１１】また、前記発熱体（１９）を形成する電気
抵抗線（１８）の中間部に通電を入切するスイッチ部
（３０）を形成するもので、該スイッチ部（３０）は継
手（１５）の受口（１５ａ）最奥部に位置する発熱体
（１９）の一端つまり電気抵抗線（１８）の折曲げ端部
を切断し、その切断端部の電気抵抗線（１）の樹脂被膜
を取除き電気抵抗素線を露出させ、一端が一方の電源用
メス端子（２０）に接続される電気抵抗素線の他端と、
一端が他方の電源用メス端子（２１）に接続される電気
抵抗素線の他端とを、継手（１５）の受口（１５ａ）の
最奥部外周側に非接触状態（スイッチ部が切状態）で露
出させ、継手（１５）の受口（１５ａ）の最奥部まで管
（１６）の端部が適正に差込まれたときにのみ、その管
（１６）の端部外周面で前記各電気抵抗素線の他端を接
触保持（スイッチ部が入状態）させ、継手（１５）の受
口（１５ａ）の最奥部まで管（１６）の端部が適正に差
込まれていない場合、発熱体（１９）からの発熱を行え
ないように構成している。
【００１２】尚、前記スイッチ部（３０）を確実に入切
できるように、板バネ状の接触片を用いたり、その接触
片の位置規制を行う溝を継手（１５）の受口（１５ａ）
内周面に設けることは容易に行えるものである。
【００１３】而して、溶融着作業現場にコントローラ
（１）を持込み、電源コード（１０）先端のプラグ
（９）を溶融着作業現場に備えられる電源に接続させる
と共に、アースコード（１２）先端の金属棒（１１）を
溶融着作業現場の地面に差込み、コントローラ（１）を
溶融着作業可能にセットする一方、継手（１５）の受口
（１５ａ）に管（１６）の端部を差込みセットし、また
クランプ具（図示省略）により継手（１５）と管（１
６）を接合状態に固定し、管（１６）の端部を差込んだ
継手（１５）の受口（１５ａ）端面の各メス端子（２
０）（２１）（２３）に前記コントローラ（１）の接続
コード（１４）先端のコネクタ（１３）のオス端子（２
４）（２５）（２６）を差込み、溶融着作業開始釦
（４）をオン操作することにより、自動的に溶融着作業
が開始されるもので、前記コントローラ（１）は、溶融
着作業開始釦（４）がオン操作されると同時に、前記電
気抵抗線（１８）に通電すると共に、継手（１５）から
の品種判別信号と温度信号を読み込み、その信号に基づ
いて品種に対応した発熱体（１９）の発熱量及び時間つ
まりヒートパターンを自動的に設定し、そのヒートパタ
ーンに基づいて前記電気抵抗線（１８）への通電を制御
し、前記発熱体（１９）からの発熱により継手（１５）
の受口（１５ａ）内周面と管（１６）の端部外周面の樹
脂を溶融着させ、これらを接合させるものである。
【００１４】そして、上記溶融着作業において、継手
（１５）の受口（１５ａ）の最奥部まで管（１６）の端
部が適正に差込みセットされていない場合には、電気抵
抗線（１８）のスイッチ部（３０）は開いた状態にあ
り、電気抵抗線（１８）に通電することはできないか
ら、溶融着は行えず、継手（１５）の受口（１５ａ）の
最奥部まで管（１６）の端部が適正に差込みセットされ
て初めて、電気抵抗線（１８）のスイッチ（３０）が閉
保持され、電気抵抗線（１８）に通電され、溶融着作業
が開始されるものである。
【００１５】
【発明の効果】以上実施例から明らかなように本発明
は、第１の樹脂製品（１５）の片側より第２の樹脂製品
（１６）を挿入して係合接続状態にセットすると共に、
一方の樹脂製品（１５）の係合面に埋設して相互の樹脂
製品（１５）（１６）の係合面を溶融着させる電気抵抗
線（１８）と、樹脂の品種などからヒートパターンを設
定する発熱設定要素（２２）と、前記電気抵抗線（１
８）の接続端子（２０）（２１）及び発熱設定要素（２
２）の接続端子（２３）に接続して該抵抗線（１８）へ
の通電を制御するコントローラ（１）とを備え、前記電
気抵抗線（１８）の発熱作用によって相互の樹脂製品
（１５）（１６）の接合面を溶融着させる樹脂製品の溶
融着装置において、第１の樹脂製品（１５）の受口（１
５ａ）最奥部に第２の樹脂製品（１６）の適正接続状態
を検出するスイッチ部（３０）を設けると共に、前記受
口（１５ａ）端面に前記接続端子（２０）（２１）（２
３）を第１の樹脂製品（１５）の軸芯方向に沿ってメス
形に設けたものであるから、第１及び第２の樹脂製品
（１５）（１６）が適正に接合された状態のとき、これ
ら製品（１５）（１６）の品種に適正に対応した発熱量
及び時間で溶融着させることができて、接合不良などを
防止して高精度にして品質良好な樹脂の溶融着品を得る
ことができるもので、特にコントローラ（１）の接続コ
ード（１４）を各接続端子（２０）（２１）（２２）に
接続する場合、接続コード（１４）先端のコネクタ（１
３）を外側方向に突出させることなく、樹脂製品（１
５）の軸芯方向に沿って簡潔に接続させて、例えば家屋
と家屋との間の狭少のスペースなどにおいても支障なく
容易に樹脂製品同志の確実な相互接続を可能とさせるこ
とができると共に、接続終了後のコネクタ（１３）取外
し後においても各端子（２０）（２１）（２２）を外側
に突出させることのない樹脂製品の簡潔外観構造を保っ
て、これら樹脂製品（１５）（１６）近傍部での作業の
安全性を向上させることができるなどの顕著な効果を奏
するものである。
【図面の簡単な説明】
【図１】第１の樹脂製品の部分拡大断面図。
【図２】電気溶融着作業説明図。
【図３】第１の樹脂製品と第２の樹脂製品の電気接線説
明図。
【符号の説明】
（１） コントローラ （１３） コネクタ （１５） 継手（第１の樹脂製品） （１６） 管（第２の樹脂製品） （１８） 電気抵抗線 （２０）（２１） メス端子（ターミナルピン） （３０） スイッチ部
フロントページの続き (56)参考文献 特開 平１−172692（ＪＰ，Ａ) 特開 平１−312295（ＪＰ，Ａ) 実開 平２−101193（ＪＰ，Ｕ) 実開 平１−67022（ＪＰ，Ｕ)

Claims (1)

    (57)【特許請求の範囲】
  1. 【請求項１】 第１の樹脂製品（１５）の片側より第２
    の樹脂製品（１６）を挿入して係合接続状態にセットす
    ると共に、一方の樹脂製品（１５）の係合面に埋設して
    相互の樹脂製品（１５）（１６）の係合面を溶融着させ
    る電気抵抗線（１８）と、樹脂の品質などからヒートパ
    ターンを設定する発熱設定要素（２２）と、前記電気抵
    抗線（１８）の接続端子（２０）（２１）及び発熱設定
    要素（２２）の接続端子（２３）に接続して該抵抗線
    （１８）への通電を制御するコントローラ（１）とを備
    え、前記電気抵抗線（１８）の発熱作用によって相互の
    樹脂製品（１５）（１６）の接合面を溶融着させる樹脂
    製品の溶融着装置において、第１の樹脂製品（１５）の
    受口（１５ａ）最奥部に第２の樹脂製品（１６）の適正
    接続状態を検出するスイッチ部（３０）を設けると共
    に、前記受口（１５ａ）端面に前記接続端子（２０）
    （２１）（２３）を第１の樹脂製品（１５）の軸芯方向
    に沿ってメス形に設けたことを特徴とする樹脂製品の溶
    融着装置。
JP5254670A 1993-09-16 1993-09-16 樹脂製品の溶融着装置 Expired - Fee Related JP2589647B2 (ja)

Priority Applications (1)

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JP5254670A JP2589647B2 (ja) 1993-09-16 1993-09-16 樹脂製品の溶融着装置

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JP2589647B2 true JP2589647B2 (ja) 1997-03-12

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SG54246A1 (en) * 1993-12-15 1998-11-16 Tokoshu Kogyo Kabashikigaisha Electrofusion fastening apparatus

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0536669Y2 (ja) * 1987-10-22 1993-09-16
JPH01172692A (ja) * 1987-12-25 1989-07-07 Mitsui Petrochem Ind Ltd エレクトロフュージョン継手の接合方法
JP2592100B2 (ja) * 1988-06-08 1997-03-19 三井石油化学工業株式会社 エレクトロフュージョン継手の融着時に使用する管把持用のクランプ及びその融着方法
JPH0648238Y2 (ja) * 1989-01-27 1994-12-12 積水化学工業株式会社 溶着継手

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