JP2533590Y2 - Chip-shaped electronic component suction unit - Google Patents
Chip-shaped electronic component suction unitInfo
- Publication number
- JP2533590Y2 JP2533590Y2 JP1990008402U JP840290U JP2533590Y2 JP 2533590 Y2 JP2533590 Y2 JP 2533590Y2 JP 1990008402 U JP1990008402 U JP 1990008402U JP 840290 U JP840290 U JP 840290U JP 2533590 Y2 JP2533590 Y2 JP 2533590Y2
- Authority
- JP
- Japan
- Prior art keywords
- suction
- chip
- electronic component
- shaped electronic
- suction nozzle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Description
【考案の詳細な説明】 [産業上の利用分野] 本考案は、基板上にチップ状電子部品を搭載する装置
において、テンプレート上の前記チップ状電子部品を吸
着し、回路基板の上に移載するのに用いられる吸着ヘッ
ドに関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial application field] In the present invention, in a device for mounting chip-shaped electronic components on a substrate, the chip-shaped electronic components on a template are sucked and transferred onto a circuit board. The present invention relates to a suction head used to perform the operation.
[従来の技術] 従来において、回路基板の所定の位置にチップ状電子
部品を搭載する場合、第4図で示すような装置により、
次のような方法で行なわれていた。すなわち、複数の収
納容器1の中にバルク状に収納されたチップ状電子部品
を、送出部11から一つずつ案内手段2の案内チューブ2
1、21…に送り出す。そして、このチップ状電子部品
a、a…を、案内チューブ21、21…により、ベース板22
の下に挿入されたテンプレート6へ送る。このテンプレ
ート6の上には、各々のチップ状電子部品を回路基板9
に搭載する位置に合わせて収納容器61が配設されてお
り、この収納凹部61、61…に案内チューブ21、21…から
搬送されてきたチップ状電子部品が各々1つずつ収受さ
れる。続いて、このテンプレート6は、ベース板3の下
から吸着ヘッド8の下に移動する。吸着ヘッド8の下面
には、前記収納容器61、61…の位置に対応して第3図に
示すような吸引ノズル82が設けられており、収納容器6
1、61…に収納されたチップ状電子部品a、a…が、収
納されたときの相対位置を維持したまま、同吸引ノズル
82の先端に吸着、保持される。吸着ユニット8が上昇
し、その下からテンプレート6が退避した後、吸着ユニ
ット8が下降し、吸引ノズル82の先端に吸着、保持され
た前記チップ状電子部品aを回路基板9の上に搭載す
る。これによって、前記各チップ状電子部品が回路基板
9の所定の位置に各々搭載される。第4図において7
は、前記回路基板9を搬送するコンベアを、10と12は、
前記テープレート6の各収納凹部61、61…の中にチップ
状電子部品が収納されているか否かを検査する光源と受
光器を示す。[Prior Art] Conventionally, when a chip-shaped electronic component is mounted at a predetermined position on a circuit board, an apparatus as shown in FIG.
This was done in the following way. That is, the chip-shaped electronic components housed in a bulk in the plurality of storage containers 1 are sent one by one from the sending section 11 to the guide tube 2 of the guide means 2.
Send it out to 1, 21 ... The chip-shaped electronic components a, a.
To the template 6 inserted below. On this template 6, each chip-shaped electronic component is placed on a circuit board 9
The receiving containers 61 are arranged in accordance with the positions where the chip-like electronic components are conveyed from the guide tubes 21, 21. Subsequently, the template 6 moves from below the base plate 3 to below the suction head 8. On the lower surface of the suction head 8, suction nozzles 82 as shown in FIG. 3 are provided corresponding to the positions of the storage containers 61, 61,.
With the chip-like electronic components a, a ... stored in 1, 61 ... kept in the relative position when stored, the suction nozzles
Adsorbed and held at the tip of 82. After the suction unit 8 is raised and the template 6 is retracted from below, the suction unit 8 is lowered and the chip-shaped electronic component a sucked and held by the tip of the suction nozzle 82 is mounted on the circuit board 9. . Thereby, each of the chip-shaped electronic components is mounted at a predetermined position on the circuit board 9. 4 in FIG.
Is a conveyor for transporting the circuit board 9, and 10 and 12 are
A light source and a light receiver for checking whether or not a chip-shaped electronic component is stored in each of the storage recesses 61 of the tape rate 6 are shown.
なお、回路基板には、チップ状電子部品を搭載すべき
位置に予め接着剤を塗布しておき、搭載された前記電子
部品をこの接着剤で仮固定した状態で、半田付けを行な
う。An adhesive is applied to the circuit board in advance at a position where the chip-shaped electronic component is to be mounted, and soldering is performed while the mounted electronic component is temporarily fixed with the adhesive.
このような装置に使用される従来のチップ状電子部品
の吸着装置は、第3図に示されたように、チップ状電子
部品aを吸着すべき位置に合わせて、吸着ヘッド8から
吸引ノズル82を各々突設していた。そして、この吸引ノ
ズル82の先端部84は、チップ状電子部品aに当たったと
きの衝撃の緩和や吸着時の空気の漏れ防止などの目的
で、ゴム等の弾性部材で作られていた。As shown in FIG. 3, a conventional chip-type electronic component suction device used in such a device is arranged so that a chip-shaped electronic component a is to be suctioned and a suction nozzle 82 is drawn from a suction head 8. Were protruding from each other. The distal end portion 84 of the suction nozzle 82 is made of an elastic member such as rubber for the purpose of, for example, alleviating an impact when hitting the chip-shaped electronic component a and preventing air from leaking at the time of suction.
前記従来の吸着装置では、吸引ノズル82の先端部84が
ゴムで出来ているため、摩耗や変形しやすく、耐久性に
乏しい。さらに、吸引ノズル82の先端がチップ状電子部
品aに貼り着きやすいことから、吸着を解除した時の吸
引ノズルの吸着面からのチップ状電子部品aの離れが悪
く、チップ状電子部品aの回路基板への搭載位置のずれ
や搭載ミスが生じやすい。そこで、吸引ノズルの先端部
分を硬質な材料で形成することが考えられる。In the conventional suction device, since the distal end portion 84 of the suction nozzle 82 is made of rubber, it is easily worn or deformed, and has poor durability. Further, since the tip of the suction nozzle 82 is easily attached to the chip-shaped electronic component a, the chip-shaped electronic component a is not easily separated from the suction surface of the suction nozzle when the suction is released, and the circuit of the chip-shaped electronic component a Displacement of the mounting position on the substrate and mounting errors are likely to occur. Therefore, it is conceivable to form the tip portion of the suction nozzle with a hard material.
[考案が解決しようとしている課題] しかし、吸引ノズルの場合は、その先端の吸引口を負
圧とし、その周囲の部品吸着面にチップ状電子部品を吸
着するとき、吸引ノズルの先端がチップ状電子部品の形
状に合わせて変形し、吸引する空気の漏れを防ぐ必要が
ある。ところが、吸引ノズルの先端部を硬質材料で形成
すると、その先端部の変形性が失われることから、チッ
プ状電子部品の形状に合わせて部品吸着面が変形しにく
くなり、吸引口からの空気漏れを起こす。これにより、
チップ状電子部品を確実に吸着できなくなるという課題
があった。[Problem to be solved by the invention] However, in the case of a suction nozzle, when the suction port at the tip of the suction nozzle is set to a negative pressure and the chip-shaped electronic component is sucked on the surrounding component suction surface, the tip of the suction nozzle is chip-shaped. It is necessary to prevent leakage of air to be deformed according to the shape of the electronic component and to be sucked. However, if the tip of the suction nozzle is formed of a hard material, the deformability of the tip is lost, so that the component suction surface does not easily deform according to the shape of the chip-shaped electronic component, and air leaks from the suction port. Cause This allows
There has been a problem that the chip-shaped electronic component cannot be reliably attracted.
本考案は、このような従来の課題に鑑み、耐久性に優
れ、吸着解除時のチップ状電子部品の離れがよく、しか
もチップ状電子部品を確実に吸着することができる吸着
ヘッドを提供することを目的とする。The present invention has been made in view of such conventional problems, and provides a suction head which is excellent in durability, has good separation of chip-shaped electronic components at the time of suction release, and can reliably suction chip-shaped electronic components. With the goal.
[課題を解決するための手段] すなわち、前記目的を達成するため、本考案では、吸
引ノズルの先端の弾性体からなる先端部の吸引口の周囲
に形成された部品吸着面に膜状の硬質材料を被覆し、こ
れにより、先端部の吸着面における弾性変形を可能とし
ながら、先端部の耐久性及び剥離性を得ることとした。[Means for Solving the Problems] That is, in order to achieve the above object, according to the present invention, a film-like hard surface is formed on a component suction surface formed around a suction port at a tip portion made of an elastic body at a tip of a suction nozzle. The material is coated so that the end surface can be elastically deformed on the suction surface, and the end portion has durability and releasability.
すなわち、本考案によるチップ状電子部品吸着ユニッ
トは、チップ状電子部品を搭載しようとする基板上の位
置に合わせて前記チップ状電子部品を吸着する吸引ノズ
ルが配置され、該吸引ノズルの少なくとも先端部が弾性
体からなるチップ状電子部品吸着ユニットにおいて、吸
引ノズルの少なくとも弾性体からなる先端部の吸引口の
周囲に形成され、該吸引口から吸引される空気により負
圧とされる部品吸着面が、硬質な被膜で覆われているこ
とを特徴とする。That is, the chip-shaped electronic component suction unit according to the present invention is provided with a suction nozzle for suctioning the chip-shaped electronic component in accordance with a position on the substrate on which the chip-shaped electronic component is to be mounted, and at least a tip portion of the suction nozzle. In a chip-shaped electronic component suction unit made of an elastic body, a suction surface of a suction nozzle formed at least around a suction port at a distal end portion made of an elastic body and having a negative pressure by air sucked from the suction port is provided. Characterized by being covered with a hard coating.
[作用] 前記吸着ユニットでは、吸引ノズルの弾性体からなる
先端部の吸引口の周囲に形成された吸着面が硬質材料で
覆われているため、先端部が摩耗しにくく、吸引ノズル
の耐久性が高くなる。しかも、吸着面を覆う硬質材料は
膜状の被膜であるため、吸引ノズルの先端部の吸引口が
負圧となり、その部品吸着面にチップ状電子部品を吸着
しようとするとき、弾性体からなる先端部の弾性変形を
妨げない。このため、吸着するチップ状電子部品の形状
に合わせて部品吸着面が変形し、同吸着面とチップ状電
子部品との間から空気が漏れるのが防止される。よっ
て、チップ状電子部品が確実に吸引ノズルの部品吸着面
に吸着される。[Operation] In the suction unit, since the suction surface formed around the suction port at the tip portion made of the elastic body of the suction nozzle is covered with a hard material, the tip portion is hardly worn, and the durability of the suction nozzle is improved. Will be higher. In addition, since the hard material that covers the suction surface is a film-like film, the suction port at the tip of the suction nozzle has a negative pressure, and when the chip-shaped electronic component is to be suctioned to the component suction surface, it is made of an elastic body. Does not hinder the elastic deformation of the tip. For this reason, the component suction surface is deformed according to the shape of the chip-shaped electronic component to be sucked, thereby preventing air from leaking from between the suction surface and the chip-shaped electronic component. Therefore, the chip-shaped electronic component is reliably sucked to the component suction surface of the suction nozzle.
さらに、吸引口の負圧を解除し、吸着を解除するとき
は、硬質な被膜により吸引ノズルの先端部を構成する弾
性体がチップ状電子部品に直接接触しないため、吸引ノ
ズルへのチップ状電子部品の貼り着きが起こらない。こ
のため、吸引ノズルからのチップ状電子部品の離れが良
くなり、確実に吸着解除ができる。Furthermore, when the negative pressure of the suction port is released and the suction is released, the elastic body constituting the tip portion of the suction nozzle does not directly contact the chip-shaped electronic component due to the hard coating, so that the chip-shaped electronic device There is no sticking of parts. For this reason, the separation of the chip-like electronic component from the suction nozzle is improved, and the suction can be reliably released.
このように、本考案では、負圧によりチップ状電子部
品の形状に合わせて変形する部品吸着面に硬質な被膜を
形成したことにより、空気の漏れがなく、従って吸着性
が損なわれないにもかかわらず、吸着解除時のチップ状
電子部品の離れも良好となる。加えて部品吸着面の摩耗
も防止できる。Thus, in the present invention, by forming a hard film on the component suction surface that deforms according to the shape of the chip-shaped electronic component due to the negative pressure, there is no air leakage, and therefore, even if the suction performance is not impaired. Regardless, separation of the chip-shaped electronic component at the time of suction release is also improved. In addition, wear of the component suction surface can be prevented.
[実施例] 次に、図面を参照しながら本考案の実施例について説
明する。[Example] Next, an example of the present invention will be described with reference to the drawings.
第1図と第2図に示すように、本考案による吸着ユニ
ットは、チップ状電子部品aを吸着すべく位置に合わせ
て吸着ヘッド8の下面から吸引ノズル82が突設されてい
る。この吸引ノズル82は、吸着ユニット8の下面に固着
される基部83と先端部84とからなる。基部83は、通常、
成形が容易な樹脂材料からなり、上方に突設された取付
ピン85、85を有し、これが吸着ユニット8の下面に予め
穿孔された取付穴87、87に嵌め込まれることにより、吸
着ユニットの下面に装着される。他方、先端部84は、ゴ
ム等の弾性材料からなり、前記基部83の先に取り付けら
れている。この先端部84の先端面は、吸引しようとする
チップ状電子部品aの形状に合わせて、湾曲した凹状に
形成されている。As shown in FIGS. 1 and 2, the suction unit according to the present invention has a suction nozzle 82 projecting from the lower surface of the suction head 8 so as to be positioned so as to suck the chip-shaped electronic component a. The suction nozzle 82 includes a base 83 fixed to the lower surface of the suction unit 8 and a tip 84. The base 83 is usually
It is made of a resin material that is easy to mold, and has mounting pins 85, 85 projecting upward, which are fitted into mounting holes 87, 87 pre-drilled in the lower surface of the suction unit 8, thereby lowering the lower surface of the suction unit. Attached to. On the other hand, the distal end portion 84 is made of an elastic material such as rubber, and is attached to the tip of the base portion 83. The distal end surface of the distal end portion 84 is formed in a curved concave shape according to the shape of the chip-shaped electronic component a to be sucked.
前記基部83の取付ピン85、85から先端部84の先端面に
わたる空気の流路86が形成され、これが先端部84の先端
面に開口している。この空気の流路86は、前記取付ピン
85、85を介して吸引ノズル82を吸着ユニット8に取り付
けることにより、該吸着ユニット8を介して排気ダクト
81(第4図参照)に接続され、該ダクト81を介して図示
しない真空手段に接続される。これにより、前記吸引ノ
ズル82の先端面の開口部から流路86の中に空気が吸い込
まれる。An air flow path 86 extending from the mounting pins 85 of the base 83 to the distal end surface of the distal end portion 84 is formed, and is opened at the distal end surface of the distal end portion 84. This air flow path 86 is
By attaching the suction nozzle 82 to the suction unit 8 via 85, 85, the exhaust duct is
81 (see FIG. 4), and to the vacuum means (not shown) via the duct 81. As a result, air is sucked into the flow path 86 from the opening at the tip end surface of the suction nozzle 82.
本考案では、吸引ノズル82の弾性体で形成された前記
先端部84の少なくとも先端面に、例えばメッキ等の手段
で硬質な被膜88を形成している。このような被膜88は、
塗装等により形成することもでき、図示のように、先端
部84のほぼ全面に被膜88を形成せず、チップ状電子部品
aを吸着するその先端面にのみ被膜88を形成してもよ
い。In the present invention, a hard coating 88 is formed on at least the distal end surface of the distal end portion 84 formed of the elastic body of the suction nozzle 82 by, for example, plating. Such a coating 88
The coating 88 may be formed by painting or the like. As shown in the drawing, the coating 88 may not be formed on almost the entire surface of the distal end portion 84, but may be formed only on the distal end surface of the chip-shaped electronic component a to be sucked.
第1図は、何れもチップ状電子部品aが吸引ノズル82
の先端に吸着された状態を示している。FIG. 1 shows that the chip-shaped electronic component a
2 shows a state where it is adsorbed to the tip of the.
[考案の効果] 以上説明した通り、本考案の吸着ユニットによれば、
耐久性に優れ、しかも、吸着するチップ状電子部品に合
わせて部品吸着面が弾性変形することにより、確実にチ
ップ状電子部品を吸着・保持することができ、さらに、
吸着の解除時には、チップ状電子部品部品が離脱しやす
い吸引ノズルを持った吸着ユニットを提供することがで
きる。[Effects of the Invention] As described above, according to the suction unit of the present invention,
It has excellent durability, and the component suction surface is elastically deformed in accordance with the chip-shaped electronic component to be sucked, so that the chip-shaped electronic component can be reliably sucked and held.
When the suction is released, it is possible to provide a suction unit having a suction nozzle from which the chip-shaped electronic component is easily detached.
第1図(a)、(b)は、本考案の実施例である吸着ユ
ニットの吸引ノズル部分を示す縦断正面図と縦断側面
図、第2図(a)、(b)は、従来例である吸着ユニッ
トの吸引ノズル部分を示す縦断正面図と縦断側面図、第
3図は、チップ状電子部品自動搭載装置の例を示す斜視
図である。 8……吸着ヘッド、82……吸引ノズル、83……吸引ノズ
ルの基部、84……吸引ノズルの先端部、88……硬質な被
膜、89……硬質な薄板1A and 1B are a vertical front view and a vertical side view showing a suction nozzle portion of a suction unit according to an embodiment of the present invention, and FIGS. 2A and 2B are conventional examples. FIG. 3 is a vertical sectional front view and a vertical sectional side view showing a suction nozzle portion of a certain suction unit, and FIG. 3 is a perspective view showing an example of a chip-shaped electronic component automatic mounting apparatus. 8 Suction head, 82 Suction nozzle, 83 Suction nozzle base, 84 Suction nozzle tip, 88 Hard film, 89 Thin hard plate
Claims (1)
上の位置に合わせて前記チップ状電子部品を吸着する吸
引ノズルが配置され、該吸引ノズルの少なくとも先端部
が弾性体からなるチップ状電子部品吸着ユニットにおい
て、吸引ノズルの少なくとも弾性体からなる先端部の吸
引口の周囲に形成され、該吸引口から吸引される空気に
より負圧とされる部品吸着面が、硬質な被膜で覆われて
いることを特徴とするチップ状電子部品吸着ユニット。A suction nozzle for sucking the chip-shaped electronic component is arranged in accordance with a position on a substrate on which the chip-shaped electronic component is to be mounted, and at least the tip of the suction nozzle is made of an elastic material. In the component suction unit, a component suction surface formed at least around a suction port at a distal end portion made of an elastic body of the suction nozzle and having a negative pressure by air sucked from the suction port is covered with a hard coating. A chip-shaped electronic component suction unit.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1990008402U JP2533590Y2 (en) | 1990-01-31 | 1990-01-31 | Chip-shaped electronic component suction unit |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1990008402U JP2533590Y2 (en) | 1990-01-31 | 1990-01-31 | Chip-shaped electronic component suction unit |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH04800U JPH04800U (en) | 1992-01-07 |
JP2533590Y2 true JP2533590Y2 (en) | 1997-04-23 |
Family
ID=31512033
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1990008402U Expired - Lifetime JP2533590Y2 (en) | 1990-01-31 | 1990-01-31 | Chip-shaped electronic component suction unit |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2533590Y2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006216627A (en) * | 2005-02-01 | 2006-08-17 | Fuji Mach Mfg Co Ltd | Electronic component mounter nozzle, method for manufacturing the same, and electronic component mounter |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6391326U (en) * | 1986-11-29 | 1988-06-13 | ||
JPH01246900A (en) * | 1988-03-28 | 1989-10-02 | Taiyo Yuden Co Ltd | Chiplike circuit component arranging device |
-
1990
- 1990-01-31 JP JP1990008402U patent/JP2533590Y2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JPH04800U (en) | 1992-01-07 |
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