JP2516622C - - Google Patents

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Publication number
JP2516622C
JP2516622C JP2516622C JP 2516622 C JP2516622 C JP 2516622C JP 2516622 C JP2516622 C JP 2516622C
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JP
Japan
Prior art keywords
alloy
strength
less
present
plating
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Expired - Lifetime
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Japanese (ja)
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【発明の詳細な説明】 [産業上の利用分野] 本発明は電子電気機器、特に半導体リード材、コネクター、スイッチ、リレー
などの接点ばね、端子等として強度、導電性、メッキ性、半田付け性等の実用特
性に優れた銅合金とその製造法に関するものである。 [従来の技術] 電子電気機器の部品や部材にはCu合金が多用されているが、近時小型化、高
密度化、高精度化に加えて経済性が強く志向され、従来の純Cu、黄銅、リン青
銅に替ってより高性能と経済性が要求されるようになった。例えば黄銅に比べて
はるかに機械的特性が優れたリン青銅でも応力腐食割れ(SCC)感受性に加え
て、電子電気用途に普遍的な半田接合の信頼性の問題が大きい。これと同種の欠
陥として電気接点や接続部に貴金属に代えてSnやSn−Pb合金(半田)メッ
キを用いる場合、経時的に密着性が失われ、前記半田接合部と同様に剥離現象を
起こす。これはCuとSnとの拡散反応に起因する現象で、100℃以下の低温
でも進行するため、特公昭51−41222号や特開昭49−108562号に 例示される如く厚いCuやNiのバリヤー層をメッキ等により予め形成する等余
分の工程を必要とする。 このため一部ではCu−Fe合金、例えばC194(2.3wt%Fe,0.
12wt%Zn,0.03wt%P,残部Cu)(以下wt%を%と略記)やC
195(1.5%Fe,0.6%Sn,0.2%Co,0.03%P,残部Cu
)等が用いられている。これ等合金は多量のFe分をリン化物や金属単体状に析
出分散させたもので、精密な曲げ加工においてミクロクラックを起すばかりか、
前記半田接合の信頼性に劣る問題がある。 [発明が解決しようとする問題点] このような状況下において、機械的強度や精密加工性の優れたCu−Sn合金
について、下記の欠点欠陥の改善が強く望まれている。 (1)高価なSnを節約して同等の強度を発揮させること。 (2)強度と導電率は相反する関係にあるが、これをより高い値で両立させるこ
と。 (3)SCCを起さないこと。 (4)半田接合やSn,Sn−Pb合金メッキの経時剥離を起さないこと。 (5)熱間加工において割れなどの欠陥を起さない製造上有利な組成であること
。 (6)特別な設備を必要としない大気溶解鋳造で造られること。 [問題を解決するための手段] 本発明はこれに鑑み種々検討の結果、電子電気機器、特に半導体リード材、コ
ネクター、スイッチ、リレーなどの接点ばね、端子等として強度、導電性、メッ
キ性、半田付け性等の実用特性に優れた銅合金とその製造法を開発したものであ
る。 本発明銅合金としては、Sn0.05〜8%,P0.001%以上0.005
%未満, Mn0.03〜2.0%を含み、更にCr,Co,Ti,Zrの何れ
か1種又は2種以上を合計0.05〜1%を含み、残部Cuからなることを特徴
とするものである。 また本発明製造法は、Sn0.05〜8%,P0.001%以上0.005%
未満, Mn0.03〜2.0%を含み、更にCr,Co,Ti,Zrの何れか
1種又は2種以上を合計0.05〜1%を含み、残部Cuからなる合金を700 〜1050℃で熱間加工してから、少なくとも400℃まで15℃/sec以上
の速度で冷却し、しかる後30%以上の冷間加工を行なってから、400〜65
0℃で熱処理を施すことを特徴とするものである。 即ち本発明は上記組成の合金からなり、そのインゴットを700〜1050℃
で熱間加工してから、少なくとも400℃まで15℃/sec以上の速度で冷却
し、その後30%以上の冷間加工を施し、しかる後400〜650℃で熱処理を
施すことにより造られる。また本発明合金は上記熱処理後、更に加工して所望サ
イズに仕上げてから200〜400℃の低温焼鈍を施せば、強度を失うことなく
、伸びや応力緩和抵抗を向上することができる。更にコネクター、スイッチ、リ
レーなどのばね性を必要とする用途では、Sn含有量を2〜8%、特に4〜7%
とし、他方半導体リード材や電気機器類のように導電性及び耐熱性が重視される
ものではSn含有量を0.05〜3%、特に0.1〜2%とする。 [作用] 本発明合金はCr,Co,Ti,Zrの析出を併用したCu−Sn固溶体合金
であり、同一Sn量の合金に対し、強度、導電率を向上することができ、経済的
にも有利である。上記添加元素は金属単体、Pとの化合物、特にZrはCu3
r,TiはTiSnとして微小な析出物となり、Cu−Sn合金のSCC感受性
を大巾に改善抑制することができる。 本発明ではPを0.001%以上0.005%未満と通常のリン青銅のP量(
0.1〜0.25%)より低濃度化し、替りにMnを脱酸剤として利用したもの
である。Pの低下は熱間加工時の割れの主因となるCu−P、Cu−Sn−P等
の低融点相の形成を防止し、Snメッキや半田付け性を大巾に改善する。即ち剥
離したメッキや半田接合部は何れも黒色を呈し、CuやSnの他に濃縮したPが
検出される。これはメッキや半田とリン青銅との界面に形成されるCuとSnの
金属間化合物(η’相とε相)のうちリン青銅側のε相にリン青銅中のPが拡散
濃縮し、ε相が一層脆化することにより、半田接合部の強度を低下するものであ
る。 本発明はPを0.001%以上0.005%未満に抑えることにより上記脆化
現象を防止したもので、Mnの添加は上記脆化現象を防止するばかりか、熱間加
工性の向上や機械的性質をも改善する。上記のMnの作用のメカニズムは不明で あるが、CuとSnとの拡散反応に関与して脆化層の発生を防止するものと推さ
れる。熱間加工性はCu−Sn合金、特にSn3〜8%の高Sn合金の課題であ
り、粒界におけるSn偏析や、上記Pの作用に因る。Cr,Co,Ti,Zr等
の添加元素も結晶微細化して上記偏析を防止し、熱間加工性を改善するものであ
る。またV,Mg,Be,Fe,Te,Sb,Bi,Y,希土類元素についても
同様な効果が見られた。 しかしてMnの含有量を0.03〜2.0%と限定したのは、下限未満では十
分な効果が得られず、上限を越えると導電率や加工性、特に曲げ成形性を低下さ
せるためである。またCr,Co,Ti,Zrの何れか1種又は2種以上(以下
Cr等と略記)の合計含有量を0.05〜1%と限定したのは、0.05%未満
では上記効果を発揮し難く、1%を越えると冷間等の加工性を阻害するためであ
る。またP含有量を0.005%未満と限定したのは、これを越える過剰の濃度
では、上記改善効果が実用的に発現され難いためである。即ち過剰のPはCr等
と結合し、Cr等の添加効果を減少せしめるばかりか、加工性を阻害する。 本発明合金は析出硬化を利用したものであり、700〜1050℃の高温熱間
加工後、15℃/sec以上の速度で少なくとも400℃まで冷却するのは上記
析出物の析出を抑制するためであり、冷却速度が15℃/sec未満では粗大粒
状析出を起し、上記の効果が得られない。また30%以上の冷間加工を施してか
ら400〜650℃で熱処理するのは加工歪により均一微細な析出を起させるた
めであり、加工率30%未満の加工歪では均一微細な析出が得られない。 [実施例] 第1表に示す組成の合金を木炭被覆の黒鉛ルツボにより溶解し、金型に鋳造し
て小型鋳塊(3kg)としてから外削し、厚さ10mmの板とした。これを90
0℃に加熱してから厚さ1.2mmまで熱間圧延した。上がり温度は710〜7
50℃であり、これを直ちに水冷した。400℃迄の冷却速度は約20℃/se
cであった。これを酸洗いしてから厚さ0.6mm迄冷間圧延し、550℃で3
0分間熱処理した。更にこれを0.21mm迄圧延してから310℃で20分間
低温焼鈍を行なった。これ等について導電率、引張強さ、伸び、曲げ性、半田接
合強度、SCCを調べ、その結果を第2表に示す。 曲げ性は各種先端半径(R)の押し棒と90°溝ダイスを用い、プレスにより 折り曲げ、角部のミクロクラックを検査し、割れ発生のない最小Rと板厚(t)
の比で比較した。半田接合強度はリード線を半田付け(4.5mm2)した後、
150℃に300時間エージングしてからプル強度を測定し、半田接合の経時劣
化を比較した。SCCはJISC8306に従い、3Vol%NH3ガス中で4
0kg/mm2の定荷重をかけ、破断するまでの時間を求めた。 【第1表】 【第2表】 第1表及び第2表から明らかなように本発明合金No.1は何れの特性も優れ
ており、高い導電率を示すことが判る。特に比較合金No.4では熱間圧延時に
コバ割れを起すばかりか、SCCをも起し、更に半田接合強度も劣るのに、本発
明合金No.1では、熱間圧延時にコバ割れを起すことがなく、SCCも抑制さ
れ、半田接合強度も改善されることが判る。 これに対し本発明合金の組成範囲から外れる比較合金No.2〜4では、要求
される特性の何れか一つ以上が劣ることが判る。即ち、MnやCr等を含まない
比較合金No.4ではSCCを起すばかりか、半田接合強度も劣り、またMnの
含有量が多い比較合金No.2では導電率の低下が著しい。またP含有量の多い
比較合金No.3では曲げ性が劣り、Cr等の含有量が多い比較合金No.5で
は熱間圧延において割れが著しく、その後の加工を中止した。 [発明の効果] このように本発明によれば、Cu−Sn合金の優れた機械的強度や精密加工性
を活かしつつ上記改善点(1)〜(6)のすべてを改善したもので電子電気機器
、特に半導体リード材、コネクター、スイッチ、リレーなどの接点ばね、端子と
して強度、導電性、メッキ性、半田付け性等の実用特性を満足することができる
等工業上顕著な効果を奏するものである。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention relates to strength, conductivity, plating property, and solderability of electronic and electrical devices, particularly, contact springs and terminals of semiconductor lead materials, connectors, switches, relays and the like. The present invention relates to a copper alloy excellent in practical characteristics such as the above and a method for producing the same. [Prior art] Although Cu alloys are frequently used for parts and members of electronic and electrical equipment, in recent years, economical efficiency has been strongly sought in addition to miniaturization, high density, and high precision. Higher performance and economy have come to be required instead of brass and phosphor bronze. For example, phosphor bronze, which has much better mechanical properties than brass, has a serious problem of solder joint reliability that is universal for electronic and electrical applications in addition to stress corrosion cracking (SCC) susceptibility. As a defect of the same type, when Sn or Sn-Pb alloy (solder) plating is used instead of a noble metal for an electric contact or a connection part, the adhesion is lost with time, and a peeling phenomenon occurs similarly to the solder joint part. . This is a phenomenon caused by a diffusion reaction between Cu and Sn, and progresses even at a low temperature of 100 ° C. or less. Therefore, as exemplified in JP-B-51-41222 and JP-A-49-108562, a thick Cu or Ni barrier is used. An extra step such as forming the layer in advance by plating or the like is required. For this reason, in part, a Cu—Fe alloy, for example, C194 (2.3 wt% Fe, 0.
12 wt% Zn, 0.03 wt% P, balance Cu) (hereinafter, wt% is abbreviated as%), C
195 (1.5% Fe, 0.6% Sn, 0.2% Co, 0.03% P, balance Cu
) Etc. are used. These alloys have a large amount of Fe precipitated and dispersed in the form of phosphides or metal elements, and not only cause microcracks in precision bending,
There is a problem that the reliability of the solder joint is inferior. [Problems to be Solved by the Invention] Under such circumstances, it is strongly desired to improve the following defects in Cu-Sn alloys having excellent mechanical strength and precision workability. (1) To save the expensive Sn and exhibit the same strength. (2) The strength and the electrical conductivity are in a conflicting relationship, but they must be compatible at a higher value. (3) Do not cause SCC. (4) Solder bonding and peeling over time of Sn, Sn—Pb alloy plating should not occur. (5) The composition is advantageous in production without causing defects such as cracks in hot working. (6) Being made by air melting casting that does not require special equipment. [Means for Solving the Problems] In view of this, the present invention has been subjected to various studies, and as a result, the strength, conductivity, plating property, and the like of electronic and electrical devices, particularly, contact springs and terminals of semiconductor lead materials, connectors, switches, relays and the like, A copper alloy having excellent practical properties such as solderability and a method for producing the same have been developed. As the copper alloy of the present invention, Sn 0.05 to 8%, P 0.001% or more and 0.005%
%, Less than 0.03 to 2.0% Mn, further contains any one or more of Cr, Co, Ti, and Zr in a total of 0.05 to 1%, with the balance being Cu. Is what you do. In addition, the production method of the present invention comprises Sn 0.05 to 8%, P 0.001% or more and 0.005%
Alloy containing 0.03 to 2.0% of Mn, one or two or more of Cr, Co, Ti, and Zr in total of 0.05 to 1% and a balance of 700 to 1050. After hot working at 400 ° C., cooling to at least 400 ° C. at a rate of 15 ° C./sec or more, and then performing cold working of 30% or more,
The heat treatment is performed at 0 ° C. That is, the present invention consists of an alloy having the above composition,
And then cooled to at least 400 ° C. at a rate of 15 ° C./sec or more, then subjected to cold working of 30% or more, and then heat-treated at 400 to 650 ° C. In addition, if the alloy of the present invention is further processed to a desired size after the heat treatment and then subjected to low-temperature annealing at 200 to 400 ° C., elongation and stress relaxation resistance can be improved without losing strength. In applications requiring spring properties, such as connectors, switches, and relays, the Sn content is reduced to 2 to 8%, particularly 4 to 7%.
On the other hand, in the case where conductivity and heat resistance are important such as semiconductor lead material and electric equipment, the Sn content is set to 0.05 to 3%, particularly 0.1 to 2%. [Action] The alloy of the present invention is a Cu-Sn solid solution alloy in which precipitation of Cr, Co, Ti, and Zr is used in combination. It is advantageous. The additional element is a simple metal, a compound with P, and particularly Zr is Cu 3 Z.
r and Ti become fine precipitates as TiSn, and can greatly suppress and suppress the SCC sensitivity of the Cu-Sn alloy. In the present invention, P is 0.001% or more and less than 0.005% and the P content of ordinary phosphor bronze (
(0.1-0.25%), and instead uses Mn as a deoxidizing agent. The decrease in P prevents the formation of low melting point phases such as Cu-P and Cu-Sn-P, which are the main causes of cracking during hot working, and significantly improves Sn plating and solderability. That is, the peeled plating and solder joints are all black, and concentrated P is detected in addition to Cu and Sn. This is because P in phosphor bronze diffuses and concentrates in the ε phase on the phosphor bronze side among the intermetallic compounds of Cu and Sn (η ′ phase and ε phase) formed at the interface between plating and solder and phosphor bronze, and ε As the phase becomes more brittle, the strength of the solder joint decreases. In the present invention, the above-mentioned embrittlement phenomenon is prevented by suppressing P to 0.001% or more and less than 0.005%. The addition of Mn not only prevents the above-mentioned embrittlement phenomenon but also improves the hot workability. Also improves mechanical properties. Although the mechanism of the action of Mn is unknown, it is presumed that it participates in the diffusion reaction between Cu and Sn to prevent the generation of an embrittlement layer. Hot workability is a problem of Cu—Sn alloys, particularly high Sn alloys having a Sn content of 3 to 8%, and is caused by Sn segregation at grain boundaries and the action of P. Additional elements such as Cr, Co, Ti, and Zr are also refined to prevent the segregation and improve hot workability. Similar effects were observed for V, Mg, Be, Fe, Te, Sb, Bi, Y, and rare earth elements. Thus, the reason why the content of Mn is limited to 0.03 to 2.0% is that a sufficient effect cannot be obtained below the lower limit, and an electrical conductivity and processability, particularly bending formability, are reduced above the upper limit. It is. The reason why the total content of one or more of Cr, Co, Ti, and Zr (hereinafter abbreviated as Cr, etc.) is limited to 0.05 to 1% is that when the content is less than 0.05%, the above effect is obtained. This is because it is difficult to exhibit, and if it exceeds 1%, workability such as cold work is impaired. The reason why the P content is limited to less than 0.005% is that if the concentration is excessively higher than this, the above-mentioned improvement effect is hardly practically exhibited. That is, excessive P bonds with Cr and the like, and not only reduces the effect of adding Cr and the like, but also impairs workability. The alloy of the present invention utilizes precipitation hardening, and the purpose of cooling to at least 400 ° C. at a rate of 15 ° C./sec or more after high-temperature hot working at 700 to 1050 ° C. is to suppress precipitation of the precipitates. If the cooling rate is lower than 15 ° C./sec, coarse and granular precipitation occurs, and the above effects cannot be obtained. The reason why the heat treatment is performed at 400 to 650 ° C. after the cold working of 30% or more is to cause uniform fine precipitation due to the processing strain, and the uniform fine precipitation is obtained with the working strain of less than 30%. I can't. Example An alloy having a composition shown in Table 1 was melted in a charcoal-coated graphite crucible, cast into a mold to form a small ingot (3 kg), and then externally cut into a plate having a thickness of 10 mm. This is 90
After being heated to 0 ° C., it was hot-rolled to a thickness of 1.2 mm. The rise temperature is 710-7
It was 50 ° C. and immediately cooled with water. The cooling rate to 400 ° C is about 20 ° C / sec.
c. This is pickled and then cold rolled to a thickness of 0.6 mm.
Heat treated for 0 minutes. Further, this was rolled to 0.21 mm and then subjected to low-temperature annealing at 310 ° C. for 20 minutes. The conductivity, tensile strength, elongation, bendability, solder joint strength, and SCC were examined for these, and the results are shown in Table 2. Bendability is determined by using a push rod of various tip radii (R) and a 90 ° groove die, bending by press and inspecting micro cracks at corners, minimum R without cracking and plate thickness (t)
Were compared. After soldering the lead wire (4.5mm 2 ),
After aging at 150 ° C. for 300 hours, the pull strength was measured, and the aging of the solder joint was compared. SCC conforms to JIS C8306 and is performed in 4% by volume NH 3 gas.
A constant load of 0 kg / mm 2 was applied, and the time until breaking was determined. [Table 1] [Table 2] As is clear from Tables 1 and 2, the alloy No. 1 of the present invention was used. No. 1 is excellent in all the characteristics, and it can be seen that it shows high conductivity. In particular, the comparative alloy No. No. 4 not only causes edge cracking during hot rolling but also causes SCC and further deteriorates the solder joint strength. In No. 1, it can be seen that edge cracking does not occur during hot rolling, SCC is suppressed, and solder joint strength is improved. On the other hand, the comparative alloy No. which is out of the composition range of the alloy of the present invention. In Nos. 2 to 4, one or more of the required characteristics are inferior. That is, the comparative alloy No. containing no Mn, Cr, or the like. Comparative alloy No. 4 not only causes SCC, but also has poor solder joint strength and a high Mn content. In No. 2, the decrease in conductivity is remarkable. In addition, Comparative Alloy No. Comparative alloy No. 3 is inferior in bendability and has a large content of Cr and the like. In No. 5, cracking was remarkable in hot rolling, and subsequent processing was stopped. [Effects of the Invention] As described above, according to the present invention, all of the above improvements (1) to (6) are improved while taking advantage of the excellent mechanical strength and precision workability of a Cu-Sn alloy. It has industrially remarkable effects such as being able to satisfy practical characteristics such as strength, conductivity, plating properties, and solderability as equipment, especially contact springs for semiconductor lead materials, connectors, switches, relays, etc., and terminals. is there.

Claims (1)

【特許請求の範囲】 (1)Sn0.05〜8wt%,P0.001wt%以上0.005wt%未満
,Mn0.03〜2.0wt%を含み、更にCr,Co,Ti,Zrの何れか1
種又は2種以上を合計0.05〜1wt%を含み、残部Cuからなる電子電気機
器用銅合金。 (2)Sn0.05〜8wt%,P0.001wt%以上0.005wt%未満
,Mn0.03〜2.0wt%を含み、更にCr,Co,Ti,Zrの何れか1
種又は2種以上を合計0.05〜1wt%を含み、残部Cuからなる合金を70
0〜1050℃で熱間加工してから、少なくとも400℃まで15℃/sec以
上の速度で冷却し、しかる後30%以上の冷間加工を行なってから、400〜6
50℃で熱処理を施すことを特徴とする電子電気機器用銅合金の製造法。
Claims: (1) Sn 0.05 to 8 wt%, P not less than 0.001 wt% and less than 0.005 wt%, Mn 0.03 to 2.0 wt%, and any one of Cr, Co, Ti and Zr
A copper alloy for electronic and electrical equipment containing a total of 0.05% to 1% by weight of one or more kinds and a balance of Cu. (2) Sn 0.05 to 8 wt%, P not less than 0.001 wt% and less than 0.005 wt%, Mn 0.03 to 2.0 wt%, and any one of Cr, Co, Ti and Zr
Alloy containing 0.05% to 1% by weight of the total of at least
After hot working at 0 to 1050 ° C., cooling to at least 400 ° C. at a rate of 15 ° C./sec or more, and then performing cold working of 30% or more,
A method for producing a copper alloy for electronic and electrical equipment, comprising performing a heat treatment at 50 ° C.

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