JP2023554435A - 連続繊維から作製され、熱可塑性樹脂ポリマーを含浸させた繊維材料の製造方法 - Google Patents

連続繊維から作製され、熱可塑性樹脂ポリマーを含浸させた繊維材料の製造方法 Download PDF

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Publication number
JP2023554435A
JP2023554435A JP2023536968A JP2023536968A JP2023554435A JP 2023554435 A JP2023554435 A JP 2023554435A JP 2023536968 A JP2023536968 A JP 2023536968A JP 2023536968 A JP2023536968 A JP 2023536968A JP 2023554435 A JP2023554435 A JP 2023554435A
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Prior art keywords
fibers
impregnation
thermoplastic polymer
fibrous material
heating
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Japanese (ja)
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JPWO2022129781A5 (enExample
Inventor
ティボー サヴァール，
アルテュール バボー，
アクセル サリニエ，
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Arkema France SA
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Arkema France SA
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Publication of JP2023554435A publication Critical patent/JP2023554435A/ja
Publication of JPWO2022129781A5 publication Critical patent/JPWO2022129781A5/ja
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B15/00—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00
    • B29B15/08—Pretreatment of the material to be shaped, not covered by groups B29B7/00 - B29B13/00 of reinforcements or fillers
    • B29B15/10—Coating or impregnating independently of the moulding or shaping step
    • B29B15/12—Coating or impregnating independently of the moulding or shaping step of reinforcements of indefinite length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B13/00—Conditioning or physical treatment of the material to be shaped
    • B29B13/02—Conditioning or physical treatment of the material to be shaped by heating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/0244—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using fluidised bed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
    • B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/38—Automated lay-up, e.g. using robots, laying filaments according to predetermined patterns
    • B29C70/386—Automated tape laying [ATL]
    • B29C70/388—Tape placement heads, e.g. component parts, details or accessories
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
    • B29C70/525—Component parts, details or accessories; Auxiliary operations
    • B29C70/527—Pulling means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
    • B29C70/525—Component parts, details or accessories; Auxiliary operations
    • B29C70/528—Heating or cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B29C70/56—Tensioning reinforcements before or during shaping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
    • B29C2035/0822—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using IR radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
    • B29K2105/10—Cords, strands or rovings, e.g. oriented cords, strands or rovings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2233/00—Use of polymers of unsaturated acids or derivatives thereof, as reinforcement
    • B29K2233/04—Polymers of esters
    • B29K2233/12—Polymers of methacrylic acid esters, e.g. PMMA, i.e. polymethylmethacrylate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2271/00—Use of polyethers, e.g. PEEK, i.e. polyether-etherketone or PEK, i.e. polyetherketone or derivatives thereof, as reinforcement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2277/00—Use of PA, i.e. polyamides, e.g. polyesteramides or derivatives thereof, as reinforcement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2279/00—Use of polymers having nitrogen, with or without oxygen or carbon only, in the main chain not provided for in groups B29K2261/00 - B29K2277/00, as reinforcement
    • B29K2279/08—PI, i.e. polyimides or derivatives thereof
    • B29K2279/085—Thermoplastic polyimides, e.g. polyesterimides, PEI, i.e. polyetherimides, or polyamideimides; Derivatives thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2281/00—Use of polymers having sulfur, with or without nitrogen, oxygen or carbon only, in the main chain, as reinforcement
    • B29K2281/04—Polysulfides, e.g. PPS, i.e. polyphenylene sulfide, or derivatives thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2301/00—Use of unspecified macromolecular compounds as reinforcement
    • B29K2301/12—Thermoplastic materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2307/00—Use of elements other than metals as reinforcement
    • B29K2307/04—Carbon
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2507/00—Use of elements other than metals as filler
    • B29K2507/04—Carbon

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Robotics (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Reinforced Plastic Materials (AREA)
JP2023536968A 2020-12-17 2021-12-15 連続繊維から作製され、熱可塑性樹脂ポリマーを含浸させた繊維材料の製造方法 Pending JP2023554435A (ja)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR2013435A FR3117913B1 (fr) 2020-12-17 2020-12-17 Procédé de fabrication d’un matériau fibreux en fibres continues imprégné de polymère thermoplastique
FR2013435 2020-12-17
PCT/FR2021/052332 WO2022129781A1 (fr) 2020-12-17 2021-12-15 Procédé de fabrication d'un matériau fibreux en fibres continues imprégné de polymère thermoplastique

Publications (2)

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JP2023554435A true JP2023554435A (ja) 2023-12-27
JPWO2022129781A5 JPWO2022129781A5 (enExample) 2024-12-19

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JP2023536968A Pending JP2023554435A (ja) 2020-12-17 2021-12-15 連続繊維から作製され、熱可塑性樹脂ポリマーを含浸させた繊維材料の製造方法

Country Status (7)

Country Link
US (1) US20240051240A1 (enExample)
EP (1) EP4263167B1 (enExample)
JP (1) JP2023554435A (enExample)
KR (1) KR20230121848A (enExample)
CN (1) CN116600963A (enExample)
FR (1) FR3117913B1 (enExample)
WO (1) WO2022129781A1 (enExample)

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001262443A (ja) * 2000-01-12 2001-09-26 Toray Ind Inc 繊維束の開繊装置及び開繊方法並びにプリプレグの製造方法
JP2002187127A (ja) * 2000-12-19 2002-07-02 Toray Ind Inc 長繊維ペレットの製造方法および製造装置
JP2004148544A (ja) * 2002-10-28 2004-05-27 Matsushita Electric Works Ltd 基材への含浸方法
JP2010270420A (ja) * 2009-05-25 2010-12-02 Fukui Prefecture 繊維束の開繊方法及び開繊糸シート並びに繊維補強シートの製造方法
JP2015166417A (ja) * 2014-03-03 2015-09-24 三菱レイヨン株式会社 熱可塑性プリプレグの製造方法
JP2016083923A (ja) * 2014-07-16 2016-05-19 株式会社神戸製鋼所 繊維強化熱可塑性樹脂テープの製造装置及び製造方法
JP2019511593A (ja) * 2016-12-22 2019-04-25 アルケマ フランス 熱可塑性ポリマーで予備含浸された繊維状材料を製造するための流動床方法
WO2019146484A1 (ja) * 2018-01-26 2019-08-01 東レ株式会社 強化繊維マットならびに繊維強化樹脂成形材料およびその製造方法
JP2020501950A (ja) * 2016-12-22 2020-01-23 アルケマ フランス 粉末形態の熱可塑性ポリマーを予備含浸させた繊維材料の製造方法

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5895622A (en) * 1997-04-07 1999-04-20 Purdue Research Foundation Method and apparatus for composite manufacture
EP1172191B1 (en) * 2000-01-12 2004-08-04 Toray Industries, Inc. Production device and method for opened fiber bundle and prepreg production method
FR2858626B1 (fr) 2003-08-05 2005-10-07 Atofina Polyamides semi aromatiques souple a faible reprise en humidite
US9624350B2 (en) 2011-12-09 2017-04-18 Ticona Llc Asymmetric fiber reinforced polymer tape
FR3017329B1 (fr) 2014-02-13 2016-07-29 Arkema France Procede de fabrication d'un materiau fibreux pre-impregne de polymere thermoplastique en lit fluidise
FR3061067B1 (fr) 2016-12-22 2020-02-14 Arkema France Procede de fabrication d'un materiau fibreux pre-impregne de polymere thermoplastique par projection
WO2018229114A1 (fr) 2017-06-14 2018-12-20 Arkema France Procédé de fabrication d'une pièce en matériau composite a partir de prépolymères
FR3067968B1 (fr) 2017-06-22 2020-11-06 Arkema France Materiau fibreux impregne de polymere thermoplastique
FR3067961B1 (fr) 2017-06-22 2020-11-06 Arkema France Procede de fabrication d'un materiau fibreux impregne de polymere thermoplastique

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001262443A (ja) * 2000-01-12 2001-09-26 Toray Ind Inc 繊維束の開繊装置及び開繊方法並びにプリプレグの製造方法
JP2002187127A (ja) * 2000-12-19 2002-07-02 Toray Ind Inc 長繊維ペレットの製造方法および製造装置
JP2004148544A (ja) * 2002-10-28 2004-05-27 Matsushita Electric Works Ltd 基材への含浸方法
JP2010270420A (ja) * 2009-05-25 2010-12-02 Fukui Prefecture 繊維束の開繊方法及び開繊糸シート並びに繊維補強シートの製造方法
JP2015166417A (ja) * 2014-03-03 2015-09-24 三菱レイヨン株式会社 熱可塑性プリプレグの製造方法
JP2016083923A (ja) * 2014-07-16 2016-05-19 株式会社神戸製鋼所 繊維強化熱可塑性樹脂テープの製造装置及び製造方法
JP2019511593A (ja) * 2016-12-22 2019-04-25 アルケマ フランス 熱可塑性ポリマーで予備含浸された繊維状材料を製造するための流動床方法
JP2020501950A (ja) * 2016-12-22 2020-01-23 アルケマ フランス 粉末形態の熱可塑性ポリマーを予備含浸させた繊維材料の製造方法
WO2019146484A1 (ja) * 2018-01-26 2019-08-01 東レ株式会社 強化繊維マットならびに繊維強化樹脂成形材料およびその製造方法

Also Published As

Publication number Publication date
WO2022129781A1 (fr) 2022-06-23
US20240051240A1 (en) 2024-02-15
FR3117913B1 (fr) 2023-07-14
EP4263167A1 (fr) 2023-10-25
FR3117913A1 (fr) 2022-06-24
CN116600963A (zh) 2023-08-15
KR20230121848A (ko) 2023-08-21
EP4263167B1 (fr) 2025-03-19

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