JP2022519145A - Environmentally friendly low carbon degradable antibacterial material and its manufacturing method - Google Patents
Environmentally friendly low carbon degradable antibacterial material and its manufacturing method Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G5/00—Fertilisers characterised by their form
- C05G5/10—Solid or semi-solid fertilisers, e.g. powders
- C05G5/12—Granules or flakes
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F11/00—Other organic fertilisers
- C05F11/08—Organic fertilisers containing added bacterial cultures, mycelia or the like
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F3/00—Fertilisers from human or animal excrements, e.g. manure
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G3/00—Mixtures of one or more fertilisers with additives not having a specially fertilising activity
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Pest Control & Pesticides (AREA)
- Biochemistry (AREA)
- Processing Of Solid Wastes (AREA)
- Fertilizers (AREA)
- Micro-Organisms Or Cultivation Processes Thereof (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
本発明は,家畜の糞尿をもって製造した堆肥粒子を合成樹脂と混合して多種多様な成形製品の原料となるペレットを準備して,農水畜産用品や産業用品,自動車部品又は各種の容器などの射出,押出又は成形などの素材,すなわち,家畜の糞尿の活用で大気汚染,土壌汚染及び水質汚染を解消し,家畜の糞尿と共に合成樹脂の混合体をもって,焼却するに際して低炭素を可能にした環境にやさしい低炭素分解性抗菌素材として活用するようにして,水分及び衝撃に強く,寿命を保証することができるだけではなく,焼却ないしは分解に際しての環境汚染までも極小化できるようにした環境にやさしい低炭素分解性抗菌素材及びその製造方法に関する。In the present invention, compost particles produced from livestock manure are mixed with synthetic resin to prepare pellets as raw materials for a wide variety of molded products, and injection of agricultural, marine and livestock products, industrial products, automobile parts, various containers, etc. , Extruded or molded materials, that is, the use of livestock manure to eliminate air pollution, soil pollution and water pollution, and to create an environment that enables low carbon when incinerated with a mixture of synthetic resin together with livestock manure. By using it as a gentle low-carbon degradable antibacterial material, it is resistant to moisture and impact, and not only can it guarantee its life, but it also minimizes environmental pollution during incineration or decomposition. The present invention relates to a degradable antibacterial material and a method for producing the same.
Description
本発明は,環境にやさしい低炭素分解性抗菌素材及びその製造方法に係り,さらに詳しくは,家畜の糞尿をもって製造した堆肥粒子を合成樹脂と混合して多種多様な成形製品の原料となるペレットを準備し,農水畜産用品や産業用品,自動車部品又は各種の産業容器の射出成形又は押出成形などの素材,すなわち,家畜の糞尿の活用で大気汚染,土壌汚染及び水質汚染を解消し,家畜の糞尿と共に合成樹脂と混合体とすることによって,焼却するに際して低炭素であることを可能にする環境にやさしい低炭素分解性抗菌素材とその製造方法に関する。 The present invention relates to an environmentally friendly low carbon-degradable antibacterial material and a method for producing the same, and more specifically, a pellet obtained by mixing compost particles produced from livestock manure with a synthetic resin and used as a raw material for a wide variety of molded products. Prepare and eliminate air pollution, soil pollution and water pollution by utilizing materials such as injection molding or extrusion molding of agricultural, fishery and livestock products, industrial supplies, automobile parts or various industrial containers, that is, livestock manure, and livestock manure. It also relates to an environmentally friendly low carbon degradable antibacterial material and its manufacturing method, which enables low carbon to be incinerated by making a mixture with a synthetic resin.
一般に,家畜の糞尿としては,牛糞,豚糞,鶏糞などが挙げられるが,このような家畜の糞尿は,大気中に異臭を放つばかりではなく,土壌汚染はもとより,地下水までも汚染させる環境汚染の主犯となっている。 In general, livestock manure includes cow dung, pig manure, chicken manure, etc., but such livestock manure not only gives off an offensive odor to the atmosphere, but also pollutes not only soil but also groundwater. Is the main culprit.
本発明の出願人は,家畜の糞尿の処理の問題に苦慮していたところ,2016年12月21日付けで「牛糞を活かした植木鉢の製造方法」という名称の発明を大韓民国特許庁に特許出願して,2018年11月01日付けで大韓民国特許第1916213号(以下,先行技術文献と称する。)をもって登録を受けた。 The applicant of the present invention was struggling with the problem of processing livestock manure, and applied for a patent application to the Korean Intellectual Property Office on December 21, 2016, entitled "Method for manufacturing plant pots utilizing cow manure". Then, on November 01, 2018, it was registered with the Republic of Korea Patent No. 1916213 (hereinafter referred to as the prior art document).
先行技術文献に開示されている牛糞を活かした植木鉢の製造方法は,牛糞を乾燥機を用いて150℃で140~150分間乾燥するステップ(ステップ1)と,前記乾燥された牛糞を成形して成形物を製造するステップ(ステップ2)と,前記成形物の内部を100℃で60分間乾燥するステップ(ステップ3)と,前記内部が乾燥させられた成形物の外部を150℃で140~150分間乾燥して植木鉢を製造するステップ(ステップ4)と,を含み,前記ステップ1における前記乾燥後の牛糞の水分含有量は,50~55重量%であり,前記ステップ4における前記乾燥後の前記植木鉢の内部の水分含有量は,35重量%であり,前記植木鉢の外部の水分含有量は20重量%とするものである。 The method for producing a plant pot utilizing cow dung disclosed in the prior art document is a step (step 1) of drying cow dung at 150 ° C. for 140 to 150 minutes using a dryer, and molding the dried cow dung. The step of manufacturing the molded product (step 2), the step of drying the inside of the molded product at 100 ° C. for 60 minutes (step 3), and the outside of the molded product whose inside has been dried are 140 to 150 at 150 ° C. Including the step (step 4) of producing a plant pot by drying for a minute, the water content of the dried cow dung in the step 1 is 50 to 55% by weight, and the dried cow dung in the step 4 is said to have a water content of 50 to 55% by weight. The water content inside the plant pot is 35% by weight, and the water content outside the plant pot is 20% by weight.
先行技術文献には,牛糞を乾燥させた成形物をもって植木鉢を製造することが記載されているが,このような先行技術文献に開示されている牛糞を活かした植木鉢の製造方法は,水分に弱いだけではなく,外部の衝撃に破損し易いため長寿命を保証することができないという限界を有している。 The prior art document describes that a flowerpot is produced from a molded product obtained by drying cow dung, but the method for producing a flowerpot utilizing cow dung disclosed in the prior art document is vulnerable to moisture. Not only that, it has a limit that it cannot guarantee a long life because it is easily damaged by an external impact.
本発明の目的は,家畜の糞尿をもって製造した堆肥粒子を合成樹脂と混合して多種多様な成形製品の原料となるペレットとして準備し,農水畜産用品や産業用品,自動車部品又は各種の容器などの射出成形,押出成形などの素材,すなわち,家畜の糞尿の活用で大気汚染,土壌汚染及び水質汚染を解消し,家畜の糞尿とともに合成樹脂の混合体をもって,焼却するに際して発生する炭素を低炭素に可能にする環境にやさしい低炭素分解性抗菌素材及びその製造方法を提供することにある。 An object of the present invention is to mix compost particles produced from livestock manure with synthetic resin to prepare pellets as raw materials for a wide variety of molded products, such as agricultural, marine and livestock products, industrial products, automobile parts, and various containers. By utilizing materials such as injection molding and extrusion molding, that is, the use of livestock manure, air pollution, soil pollution and water pollution are eliminated, and a mixture of synthetic resin and livestock manure is used to reduce the carbon generated during incineration to low carbon. It is an object of the present invention to provide an environment-friendly low carbon-degradable antibacterial material and a method for producing the same.
本発明の他の目的は,水分及び衝撃に強く,長寿命を保証することができるだけではなく,焼却ないしは分解に際しての環境汚染までも極小化できるようにする環境にやさしい低炭素分解性抗菌素材及びその製造方法を提供するところにある。 Another object of the present invention is an environment-friendly low-carbon degradable antibacterial material that is resistant to moisture and impact, can guarantee a long life, and can minimize environmental pollution during incineration or decomposition. It is in the place of providing the manufacturing method.
本発明のさらに他の目的は,家畜の糞尿を大鋸屑,微生物培地及び堆肥腐熟用微生物とともに混合,攪拌,発酵,後熟及び乾燥させた後,細かく砕いて堆肥粒子を準備し,大鋸屑による水分の吸収を可能にし,大鋸屑及び家畜の糞尿を微生物培地及び堆肥腐熟用微生物とともに攪拌及び発酵させて家畜の糞尿の積極的な分解を実現しながら,後熟及び乾燥をもってさらなる発酵及び分解を行うとともに,水分までも取り除いて合成樹脂との結合しやすさを実現できるようにする環境にやさしい低炭素分解性抗菌素材及びその製造方法を提供するところにある。 Still another object of the present invention is to mix, stir, ferment, post-ripen and dry livestock manure with large sawdust, microbial medium and compost ripening microorganisms, and then crush it into small pieces to prepare compost particles, and to prepare compost particles for water from the large sawdust. It enables absorption and stirs and ferments large sawdust and livestock manure with a microbial medium and compost ripening microorganisms to realize positive decomposition of livestock manure, while further fermentation and decomposition with post-ripening and drying. It is an object of the present invention to provide an environment-friendly low-carbon degradable antibacterial material and a method for producing the same, which can remove even water and realize ease of binding with a synthetic resin.
本発明のさらに他の目的は,堆肥粒子を合成樹脂と混合しつつ結合剤で結合するとともに,抗菌剤で細菌を根絶しつつ分散剤で製品を成形するときの収縮率を最小化させ,かつ,スリップ剤をもって製品を成形するときの脱型が行われ易いように熱混合及び押出ししつつカットして形成されたペレットを用意することにより,農水畜産用品や産業用品,自動車部品又は各種の容器及び部品などの射出成形,押出成形などの成形素材,すなわち,環境にやさしい低炭素分解性抗菌素材として活用することを可能にして,水分及び衝撃に強く,寿命を保証することができるだけではなく,焼却ないしは分解に際しての環境汚染までも極小化させることのできる環境にやさしい低炭素分解性抗菌素材及びその製造方法を提供するところにある。 Still another object of the present invention is to mix compost particles with a synthetic resin and bind them with a binder, and to eradicate bacteria with an antibacterial agent while minimizing the shrinkage rate when molding a product with a dispersant. By preparing pellets formed by heat mixing and extruding to facilitate demolding when molding products with slip agents, agricultural, marine and livestock products, industrial products, automobile parts or various containers It can be used as a molding material for injection molding and extrusion molding of parts, that is, as an environment-friendly low carbon-degradable antibacterial material, and is resistant to moisture and impact, and can not only guarantee its life. It is an object of the present invention to provide an environment-friendly low carbon decomposable antibacterial material and a method for producing the same, which can minimize environmental pollution during incineration or decomposition.
本発明は,家畜の糞尿をもって製造した堆肥粒子を合成樹脂と混合して多種多様な成形製品の原料となるペレットを準備して,農水畜産用品や産業用品,自動車部品又は各種の容器などの射出成形,押出成形などの素材とし,すなわち,家畜の糞尿の活用で大気汚染,土壌汚染及び水質汚染を解消し,家畜の糞尿とともに合成樹脂の混合体をもって,焼却するに際して低炭素化を可能にするという効果を奏する。 In the present invention, compost particles produced from livestock manure are mixed with synthetic resin to prepare pellets as raw materials for a wide variety of molded products, and injection of agricultural, marine and livestock products, industrial products, automobile parts, various containers, etc. It is used as a material for molding, extrusion molding, etc., that is, it eliminates air pollution, soil pollution and water pollution by utilizing livestock manure, and enables low carbonization when incinerated with a mixture of synthetic resin together with livestock manure. It plays the effect.
また,本発明は,水分及び衝撃に強く,寿命を保証することができるだけではなく,焼却ないしは分解に際しての環境汚染までも極小化できるようにするという効果を奏する。 In addition, the present invention is resistant to moisture and impact, can not only guarantee the life, but also has the effect of minimizing environmental pollution during incineration or decomposition.
さらに,本発明は,家畜の糞尿を大鋸屑,微生物培地及び堆肥腐熟用微生物とともに混合,攪拌,発酵,後熟及び乾燥させた後,細かく砕いて堆肥粒子を用意して,大鋸屑による水分の吸収を可能にし,大鋸屑及び家畜の糞尿を微生物培地及び堆肥腐熟用微生物とともに攪拌及び発酵させて家畜の糞尿の積極的な分解を実現しながら,後熟及び乾燥をもってさらなる発酵及び分解を行うと共に,水分までも取り除いて合成樹脂との容易な結合を実現できるようにするという効果を奏する。 Further, in the present invention, livestock manure is mixed, stirred, fermented, post-ripened and dried together with large sawdust, a microbial medium and a microorganism for compost ripening, and then finely crushed to prepare compost particles to absorb water by the large sawdust. It is possible to stir and ferment large sawdust and livestock manure with a microbial medium and compost ripening microorganisms to achieve positive decomposition of livestock manure, while further fermentation and decomposition with post-ripening and drying, as well as water content. It also has the effect of making it possible to realize easy bonding with synthetic resins.
さらにまた,本発明は,堆肥粒子を合成樹脂と共に混合しつつ結合剤で結合すると共に,抗菌剤で細菌を根絶しつつ分散剤で製品を成形するときの収縮率を最小化させ,かつ,スリップ剤をもって製品を成形するときの脱型が行われ易いように熱混合及び押出ししつつカットして形成されたペレットを用意することにより,農水畜産用品や産業用品,自動車部品又は各種の容器及び部品などの射出,押出又は成形などの素材,すなわち,環境にやさしい低炭素分解性抗菌素材として活用することを可能にして,水分及び衝撃に強く,寿命を保証することができるだけではなく,焼却ないしは分解に際しての環境汚染までも極小化させることができるという効果を奏する。 Furthermore, the present invention minimizes the shrinkage rate when molding a product with a dispersant while mixing compost particles with a synthetic resin and binding them with a binder, eradicating bacteria with an antibacterial agent, and slipping. By preparing pellets formed by heat mixing and extruding to facilitate demolding when molding products with agents, agricultural, marine and livestock products, industrial products, automobile parts or various containers and parts It is possible to utilize it as a material for injection, extrusion, molding, etc., that is, an environmentally friendly low carbon degradable antibacterial material, which is resistant to moisture and impact, can guarantee the life, and is incinerated or decomposed. It has the effect of minimizing even the environmental pollution at that time.
本発明は,大鋸屑の中に混合されている家畜の糞尿を発酵及び分解させると共に,家畜の糞尿の発酵をさらに促してより分解させ易くすることができるという効果を奏する。 The present invention has the effect of fermenting and decomposing livestock manure mixed in sawdust, and further promoting fermentation of livestock manure to facilitate decomposition.
本発明は,合成樹脂の成分に類似の性質をもって堆肥粒子と結合し易くし,ひいては,堆肥粒子及び合成樹脂をもってペレットに仕上げられるときにコーティング層をなして長期にわたって保管するときに水分に弱いという現象を克服できるようにするという効果を奏する。 The present invention has properties similar to those of synthetic resin components to facilitate binding to compost particles, and is said to be vulnerable to moisture when a coating layer is formed when the compost particles and synthetic resin are finished into pellets and stored for a long period of time. It has the effect of overcoming the phenomenon.
本発明の技術的な解決方法としての環境にやさしい低炭素分解性抗菌素材は,家畜の糞尿を大鋸屑,微生物培地及び堆肥腐熟用微生物と共に混合,攪拌,発酵,後熟及び乾燥させた後,細かく砕いて用意された堆肥粒子を合成樹脂,抗菌剤,結合剤,分散剤及びスリップ剤と共に熱混合及び押出ししつつカットして形成されたペレットからなり,
前記堆肥粒子にアクリル粉末をさらに加え,
前記堆肥粒子に油分をさらに加え,
前記ペレットは,前記堆肥粒子30~50wt%,前記合成樹脂30~50wt%,前記抗菌剤5~10wt%,前記結合剤2~3wt%,前記分散剤10~20wt%,前記スリップ剤0.5~1wt%,前記アクリル粉末0.1~1wt%,前記油分0.5~1wt%を含み,
前記合成樹脂は,ポリエチレン(PE),ポリプロピレン(PP)又はポリエチレンテレフタレート(PET)であり,
前記抗菌剤は,ポゾランであり,
前記結合剤は,無水マレイン酸であり,
前記分散剤は,酸化カルシウム(CaO),酸化マグネシウム(MgO)又は白雲石パウダーであり,
前記スリップ剤は,アミド系スリップ剤である
ことをその技術的な構成上の基本的な特徴とする。
The environment-friendly low carbon-degradable antibacterial material as a technical solution of the present invention is prepared by mixing, stirring, fermenting, post-ripening and drying livestock manure with large sawdust, a microbial medium and a compost ripening microorganism, and then finely dividing it. Compost particles prepared by crushing are heat-mixed with synthetic resin, antibacterial agent, binder, dispersant and slip agent, and are made of pellets formed by cutting while extruding.
Acrylic powder is further added to the compost particles, and
Add more oil to the compost particles and add
The pellets are 30 to 50 wt% of the compost particles, 30 to 50 wt% of the synthetic resin, 5 to 10 wt% of the antibacterial agent, 2 to 3 wt% of the binder, 10 to 20 wt% of the dispersant, and 0.5 of the slip agent. It contains ~ 1 wt%, the acrylic powder 0.1 ~ 1 wt%, and the oil content 0.5 ~ 1 wt%.
The synthetic resin is polyethylene (PE), polypropylene (PP) or polyethylene terephthalate (PET).
The antibacterial agent is pozzolan.
The binder is maleic anhydride.
The dispersant is calcium oxide (CaO), magnesium oxide (MgO) or dolomite powder.
The slip agent is an amide-based slip agent, which is a basic technical feature thereof.
本発明の技術的な解決方法としての環境にやさしい低炭素分解性抗菌素材の製造方法は,家畜の糞尿を大鋸屑,微生物培地及び堆肥腐熟用微生物と共に混合,攪拌,発酵,後熟及び乾燥させた後,細かく砕いて堆肥粒子を準備するステップ(S10)と,
前記堆肥粒子を合成樹脂,抗菌剤,結合剤,分散剤及びスリップ剤と共に熱混合及び押出ししつつカットしてペレットを形成するステップ(S20)と,
を含み,
前記ステップS10は,
前記家畜の糞尿を前記大鋸屑,微生物培地及び堆肥腐熟用微生物と共に混合して堆肥混合物を準備するステップ(S11)と,
前記堆肥混合物に空気を注入しつつ攪拌して堆肥発酵物を準備するステップ(S12)と,
前記堆肥発酵物を後熟させて堆肥後熟物を準備するステップ(S13)と,
前記堆肥後熟物を乾燥させて堆肥乾燥物を準備するステップ(S14)と,
前記堆肥乾燥物を細かく砕いて前記堆肥粒子を準備するステップ(S15)と,
を含むことをその技術的な構成上の基本的な特徴とする。
The method for producing an environmentally friendly low carbon-degradable antibacterial material as a technical solution of the present invention mixes, stirs, ferments, post-ripens and dries livestock manure with large sawdust, microbial medium and compost ripening microorganisms. After that, the step (S10) of finely crushing and preparing compost particles,
The step (S20) of forming pellets by cutting the compost particles while heat-mixing and extruding them together with a synthetic resin, an antibacterial agent, a binder, a dispersant and a slip agent.
Including
The step S10 is
The step (S11) of preparing a compost mixture by mixing the excrement of livestock with the sawdust, the microbial medium and the microorganisms for compost ripening.
A step (S12) of preparing a fermented compost by injecting air into the compost mixture and stirring the mixture.
In the step (S13) of post-ripening the fermented compost to prepare the post-compost ripened product,
In the step (S14) of preparing the dried compost by drying the post-compost ripening product,
In the step (S15) of finely crushing the dried compost to prepare the compost particles,
It is a basic feature of its technical structure to include.
本発明に係る環境にやさしい低炭素分解性抗菌素材及びその製造方法の好適な実施形態について図面を参照して説明し,その実施形態として多数が存在してもよく,このような実施形態を通して本発明の目的,特徴及びメリットなどについて理解することがなお一層容易になる。 A suitable embodiment of the environment-friendly low carbon-degradable antibacterial material and the method for producing the same according to the present invention will be described with reference to the drawings, and a large number may exist as the embodiments thereof. It becomes even easier to understand the purpose, features, merits, etc. of the invention.
本発明に係る環境にやさしい低炭素分解性抗菌素材は,家畜の糞尿を大鋸屑,微生物培地及び堆肥腐熟用微生物と共に混合,攪拌,発酵,後熟及び乾燥させた後,細かく砕いて準備された堆肥粒子を合成樹脂,抗菌剤,結合剤,分散剤及びスリップ剤と共に熱混合及び押出ししつつカットして形成されたペレットからなる。 The environment-friendly low-carbon degradable antibacterial material according to the present invention is a compost prepared by mixing, stirring, fermenting, post-ripening and drying livestock manure with large sawdust, a microbial medium and a compost ripening microorganism, and then crushing the compost into small pieces. It consists of pellets formed by cutting particles while heat-mixing and extruding them together with a synthetic resin, an antibacterial agent, a binder, a dispersant and a slip agent.
家畜の糞尿は,大気汚染,土壌汚染及び水質汚染の主な要因となっており,これと同様に,合成樹脂もまた数十年乃至数百年経っても腐らないばかりではなく,焼却する際に二酸化炭素が飛散して大気を甚だしく汚染しながら,人体に致命的な環境汚染を引き起こす主因となっている。 Livestock manure is a major contributor to air pollution, soil pollution and water pollution. Similarly, synthetic resins do not rot after decades or even hundreds of years, but are incinerated. It is the main cause of fatal environmental pollution to the human body while carbon dioxide is scattered and pollutes the atmosphere extremely.
このような事情に鑑みて,本発明は,家畜の糞尿をもって製造した堆肥粒子を合成樹脂と混合して多種多様な成形製品の原料となるペレットを準備し,農水畜産用品や産業用品,自動車部品又は各種の産業容器などの射出成形,押出成形などの素材とし,すなわち,家畜の糞尿の活用で大気汚染,土壌汚染及び水質汚染を解消し,家畜の糞尿と共に合成樹脂の混合体をもって,焼却するに際して低炭素で行うことを可能にした環境にやさしい低炭素分解性抗菌素材として活用するようにして,水分及び衝撃に強く,寿命を保証することができるだけではなく,焼却ないしは分解に際しての環境汚染までも極小化できるようにした発明である。 In view of these circumstances, the present invention prepares pellets used as raw materials for a wide variety of molded products by mixing compost particles produced from livestock manure with synthetic resin, and prepares pellets for agricultural, marine and livestock products, industrial products, and automobile parts. Or, it is used as a material for injection molding and extrusion molding of various industrial containers, that is, it eliminates air pollution, soil pollution and water pollution by utilizing livestock manure, and incinerates it with a mixture of synthetic resin together with livestock manure. By utilizing it as an environment-friendly low-carbon degradable antibacterial material that can be performed with low carbon, it is resistant to moisture and impact, can guarantee the life, and even pollutes the environment during incineration or decomposition. Is also an invention that can be minimized.
特に,家畜の糞尿を大鋸屑,微生物培地及び堆肥腐熟用微生物と共に混合,攪拌,発酵,後熟及び乾燥させた後,粉砕して堆肥粒子を準備することにより,大鋸屑による水分の吸収を可能にし,大鋸屑及び家畜の糞尿を微生物培地及び堆肥腐熟用微生物と共に攪拌及び発酵させて家畜の糞尿の積極的な分解を実現しつつ,後熟及び乾燥をもってさらなる発酵及び分解を行うと共に,水分までも取り除いて合成樹脂との結合しやすさを実現できるようにする。 In particular, by mixing, stirring, fermenting, post-ripening and drying livestock manure with large sawdust, microbial medium and compost ripening microorganisms, and then crushing to prepare compost particles, it is possible to absorb water by the large sawdust. While stirring and fermenting large sawdust and livestock manure with a microbial medium and compost ripening microorganisms to achieve positive decomposition of livestock manure, further fermentation and decomposition are carried out with post-ripening and drying, and even water is removed. It makes it possible to realize the ease of binding with synthetic resin.
このように細かく砕かれて準備された堆肥粒子を合成樹脂と共に混合しつつ結合剤で結合すると共に,抗菌剤で細菌を根絶しつつ分散剤で製品を成形するときの収縮率を最小化させ,かつ,スリップ剤をもって製品を成形するときの脱型が行われ易いように熱混合及び押出ししつつカットして形成されたペレットを準備することにより,農水畜産用品や産業用品,自動車部品又は各種の産業容器及び産業部品などの射出成形,押出成形などの素材,すなわち,環境にやさしい低炭素分解性抗菌成形素材として活用することを可能にして,水分及び衝撃に強く,寿命を保証することができるだけではなく,焼却ないしは分解に際しての環境汚染までも極小化できるようにする。 The compost particles prepared by being finely crushed in this way are mixed with a synthetic resin and bound with a binder, and the shrinkage rate when molding a product with a dispersant is minimized while eradicating bacteria with an antibacterial agent. In addition, by preparing pellets formed by cutting while heat-mixing and extruding so that demolding can be easily performed when molding a product with a slip agent, agricultural, marine and livestock products, industrial products, automobile parts or various types can be prepared. It can be used as a material for injection molding and extrusion molding of industrial containers and parts, that is, an environmentally friendly low carbon degradable antibacterial molding material, and is resistant to moisture and impact, and can guarantee its life. Instead, it will be possible to minimize environmental pollution during incineration or decomposition.
このとき,微生物培地は,キノコ培地であり,堆肥腐熟用微生物は,バシラス及び乳酸菌であってもよく,具体的には,キノコ培地は,大鋸屑の中に混合されている家畜の糞尿を容易に発酵及び分解させ,バシラス及び乳酸菌は,大鋸屑の中に混合されている家畜の糞尿の発酵を促してさらに分解させ易くする。 At this time, the microbial medium may be a mushroom medium, and the compost ripening microorganisms may be Bacillus and lactic acid bacteria. Specifically, the mushroom medium can easily produce manure from livestock mixed in large sawdust. Fermented and decomposed, Bacillus and lactic acid bacteria promote the fermentation of livestock manure mixed in the large sawdust to make it more easily decomposed.
好ましくは,堆肥粒子にアクリル粉末をさらに加えて,合成樹脂の成分に似た性質をもって堆肥粒子と結合し易くし,ひいては,堆肥粒子に流動パラフィンなどの油分をさらに加えてペレットに仕上げられるときにコーティング層をなして長期にわたって保管するときに水分に弱いという現象を克服できるようにする。 Preferably, when acrylic powder is further added to the compost particles to facilitate binding to the compost particles with properties similar to the components of the synthetic resin, and by extension, oil such as liquid paraffin is further added to the compost particles to finish the pellets. The coating layer makes it possible to overcome the phenomenon of being vulnerable to moisture when stored for a long period of time.
好ましくは,堆肥粒子は,家畜の糞尿66~75wt%,大鋸屑10~17wt%,微生物培地11~17wt%,堆肥腐熟用微生物0.1~0.7wt%を含む。 Preferably, the compost particles contain 66 to 75 wt% of livestock manure, 10 to 17 wt% of large sawdust, 11 to 17 wt% of microbial medium, and 0.1 to 0.7 wt% of microorganisms for compost ripening.
家畜の糞尿は,66wt%以下である場合,ペレットを形成する上で環境汚染の防止に対する効率が低く,75wt%以上である場合,水分を過剰に含有してしまうため好ましくなく,大鋸屑は,10wt%以下である場合,家畜の糞尿の水分を低減し難く,17wt%以上である場合,相対的に家畜の糞尿の組成比が低くなるため,ペレットを形成する上で効率性が低く,微生物培地は,11wt%以下である場合に発酵率が低く,17wt%以上である場合,むしろ大鋸屑を腐敗させ過ぎるため好ましくなく,堆肥腐熟用微生物は,0.1wt%以下である場合,発酵率及び腐熟率が低く,0.7wt%以上である場合,大鋸屑を腐敗させ過ぎるため好ましくない。 When the amount of excrement of livestock is 66 wt% or less, the efficiency of preventing environmental pollution is low in forming pellets, and when it is 75 wt% or more, it is not preferable because it contains excessive water, and sawdust is 10 wt. When it is less than%, it is difficult to reduce the water content of livestock manure, and when it is 17 wt% or more, the composition ratio of livestock manure is relatively low, so the efficiency in forming pellets is low, and the microbial medium. If it is 11 wt% or less, the fermentation rate is low, and if it is 17 wt% or more, it is not preferable because it causes the sawdust to spoil too much. If the rate is low and is 0.7 wt% or more, it is not preferable because the sawdust will be putrefactive too much.
因みに,家畜の糞尿は,牛糞50~58wt%,豚糞2~8wt%,鶏糞6~15wt%を含んでいてもよい。 Incidentally, livestock manure may contain 50 to 58 wt% of cow dung, 2 to 8 wt% of pig manure, and 6 to 15 wt% of chicken manure.
牛糞は,繊維質に富んでいるため,50wt%以下である場合,相対的に繊維質が少ない豚糞及び鶏糞の組成比が高くなるため好ましくなく,58wt%以上である場合,環境汚染の主犯である豚糞及び牛糞が占める組成比が低くなるため好ましくなく,豚糞は,水分の含有量が高いことを考慮して,最小2wt%,且つ,最大8wt%に限定し,ひいては,鶏糞もまた,豚糞よりは少ないものの,水分の含有量が高いため,最小6wt%,かつ,最大15wt%に限定する。 Cow dung is rich in fiber, so if it is 50 wt% or less, it is not preferable because the composition ratio of pig dung and chicken dung, which are relatively low in fiber, is high. If it is 58 wt% or more, it is the main cause of environmental pollution. It is not preferable because the composition ratio of pork feces and cow dung is low, and pork feces are limited to a minimum of 2 wt% and a maximum of 8 wt% in consideration of the high water content, and eventually chicken feces. In addition, although it is less than pork feces, it has a high water content, so it is limited to a minimum of 6 wt% and a maximum of 15 wt%.
一方,ペレットは,堆肥粒子30~50wt%,合成樹脂30~50wt%,抗菌剤5~10wt%,結合剤2~3wt%,分散剤10~20wt%,スリップ剤0.5~1wt%,アクリル粉末0.1~1wt%,油分0.5~1wt%を含む。 On the other hand, the pellets are compost particles 30 to 50 wt%, synthetic resin 30 to 50 wt%, antibacterial agent 5 to 10 wt%, binder 2 to 3 wt%, dispersant 10 to 20 wt%, slip agent 0.5 to 1 wt%, acrylic. Contains 0.1 to 1 wt% of powder and 0.5 to 1 wt% of oil.
環境汚染源である家畜の糞尿を大鋸屑,微生物培地及び堆肥腐熟用微生物と共に混合,攪拌,発酵,後熟及び乾燥させた後,細かく砕いて準備された堆肥粒子と,環境汚染源である合成樹脂を,堆肥粒子の割合と同じ割合である30~50wt%にして,堆肥粒子の弱い物性,すなわち,強度に弱い物性を合成樹脂をもって補う一方で,合成樹脂(ポリエチレン(PE),ポリプロピレン(PP)又はポリエチレンテレフタレート(PET))の弱い物性,すなわち,数十年乃至数百年経っても腐らない物性を堆肥粒子をもって補って,大気汚染,土壌汚染,水質汚染などの環境汚染を最小化できるようにする。 Compost particles prepared by mixing, stirring, fermenting, post-ripening and drying livestock manure, which is an environmental pollution source, together with large sawdust, a microbial medium, and compost ripening microorganisms, and synthetic resin, which is an environmental pollution source, are used. The ratio of compost particles is set to 30 to 50 wt%, which is the same as the ratio of compost particles, and the weak physical properties of compost particles, that is, the weak physical properties of strength are supplemented by synthetic resin, while synthetic resin (polyethylene (PE), polypropylene (PP) or polyethylene. The weak physical characteristics of terephthalate (PET), that is, the physical characteristics that do not rot even after decades to hundreds of years, are supplemented with compost particles so that environmental pollution such as air pollution, soil pollution, and water pollution can be minimized. ..
抗菌剤としては,堆肥粒子の中に含有されている各種の菌を滅菌させるためにポゾランを適用することができ,このようなポゾラン(Pozzolan)は,遠赤外線の波長率が93~94%であり,かつ,ゲルマニウム3~4ppmのアルカリ成分を有していることから,空気の浄化,殺菌作用,重金属の浄化,悪臭の除去,脱臭,毒性の中和などの効能に優れており,その結果,牛糞,豚糞及び鶏糞の中に存在する各種の細菌を消滅させてなお一層安全に使用できるようにし,5wt%以下である場合,滅菌効果が低く,さらに,抗菌の最大値である10wt%以下に限定する。 As an antibacterial agent, pozzolan can be applied to sterilize various bacteria contained in compost particles, and such pozzolan has a far infrared wavelength ratio of 93 to 94%. Since it has an alkaline component of 3 to 4 ppm of germanium, it has excellent effects such as air purification, bactericidal action, heavy metal purification, malodor removal, deodorization, and toxicity neutralization. , Various bacteria existing in cow manure, pig manure and chicken manure are eliminated so that they can be used more safely. When it is 5 wt% or less, the sterilization effect is low, and the maximum antibacterial value is 10 wt%. Limited to:
結合剤としては,堆肥粒子及び合成樹脂の相互間の強固な結合のために無水マレイン酸(Maleic Anhydride)を適用することができ,このような無水マレイン酸は,熱混合及び熱攪拌に際して合成樹脂及び堆肥粒子の融合を可能にし,2wt%以下である場合,堆肥粒子及び合成樹脂の相互間の結合力を保つことができず,約3wt%である場合,堆肥粒子及び合成樹脂の相互間の結合力を最大限に保つことができるため好ましい。 As a binder, maleic anhydride can be applied because of the strong bond between the compost particles and the synthetic resin, and such maleic anhydride is a synthetic resin during heat mixing and heat stirring. And the compost particles can be fused, and if it is 2 wt% or less, the binding force between the compost particles and the synthetic resin cannot be maintained, and if it is about 3 wt%, the compost particles and the synthetic resin can be fused with each other. It is preferable because the binding force can be maintained to the maximum.
分散剤としては,堆肥粒子及び合成樹脂の相互間の結合により準備されたペレットを活用して,各種の農水畜産用品や産業部品を射出,押出又は成形した後に硬化させるときに収縮による誤差を最小化させるために,すなわち,収縮率を最小化させるために,白雲石パウダーを適用することができ,このような白雲石パウダーは,その固有の成分である酸化カルシウム(CaO)及び酸化マグネシウム(MgO)を通して堆肥粒子及び合成樹脂の中に含有されてペレットとして準備された後,産業部品を製作するときにその収縮率を最小化させる作用をするものであって,10wt%以下である場合,収縮率が低く,20wt%までである場合に,収縮率を最適にすることができるため好ましい。 As a dispersant, pellets prepared by bonding compost particles and synthetic resin to each other are used to minimize shrinkage errors when various agricultural, marine and livestock products and industrial parts are injected, extruded or molded and then cured. Dolomite powder can be applied to make it, i.e., to minimize shrinkage, and such dolomite powder has its own constituents, calcium oxide (CaO) and magnesium oxide (MgO). ), Which is contained in compost particles and synthetic resin and prepared as pellets, and then acts to minimize the shrinkage rate when manufacturing industrial parts. If it is 10 wt% or less, it shrinks. When the rate is low and up to 20 wt%, the shrinkage rate can be optimized, which is preferable.
スリップ剤としては,堆肥粒子及び合成樹脂の相互間の結合により準備されたペレットを活用して,各種の農水畜産用品や産業部品を射出,押出又は成形した後に硬化させるときに表面の摺動性(滑り性)を向上させて脱型が行われ易いように,アミド系スリップ剤を適用することができ,このようなアミド系スリップ剤としては,脂肪酸から合成されたアミド系の高い融点を有し,ヒドロキシル(Hydroxyl)基がアミノ(Amino)構造に置換されて中性的な構造を有している化合物を用いることができる。 As a slip agent, the slidability of the surface when various agricultural, marine and livestock products and industrial parts are injected, extruded or molded and then cured by utilizing pellets prepared by bonding compost particles and synthetic resin to each other. An amide-based slip agent can be applied so as to improve (slipperiness) and facilitate demolding, and such an amide-based slip agent has a high melting point of an amide-based compound synthesized from a fatty acid. However, a compound having a neutral structure in which the hydroxyl group is replaced with an amino structure can be used.
アミド系スリップ剤の例としては,エルカミド(erucamide),オレアミド(Oleamide),ベヘンアミド(behenamide),ステアラミド(stearamide),ステアリルステアラミド(stearyl stearamidel),ステアリルエルカミド(stearyl erucamide),オレイルパルミチルアミド(oleylpalmityl amide)が挙げられ,これらのアミド系スリップ剤は,堆肥粒子及び合成樹脂の中に含有されてペレットとして準備された後,産業部品を製作するときに金型から脱型され易くするものであって,0.5wt%以下である場合,脱型し難く,1wt%までである場合,最適に脱型することができるため好ましい。 Examples of amide-based slip agents include erucamide, oleamide, behenamide, stearamide, stearyl stearamidel, stearyl erucamide, and oleyl palmitylamide (stearyl erucamide). oleylpalmityl amide), and these amide-based slip agents are contained in compost particles and synthetic resins to be prepared as pellets, and then easily removed from the mold when manufacturing industrial parts. Therefore, when it is 0.5 wt% or less, it is difficult to demold, and when it is up to 1 wt%, it is preferable because it can be optimally demolded.
アクリル粉末は,合成樹脂の成分に似た性質をもって堆肥粒子と結合し易くするものであって,0.1wt%以下である場合,合成樹脂及び堆肥粒子の相互間の結合力に影響を及ぼすことができず,1wt%までである場合,堆肥粒子及び合成樹脂の相互間の結合力を最適にすることができるため好ましい。 Acrylic powder has properties similar to the components of synthetic resin and facilitates binding to compost particles, and when it is 0.1 wt% or less, it affects the binding force between the synthetic resin and compost particles. If the amount is up to 1 wt%, the binding force between the compost particles and the synthetic resin can be optimized, which is preferable.
油分は,ペレットに仕上げられるときにコーティング層をなして長期にわたって保管するときに水分に弱いという現象を克服できるようにするものであって,油分として流動パラフィンを適用することができ,このような流動パラフィンは,0.5wt%以下である場合にコーティング力を発揮することができず,1wt%までである場合,ペレットのコーティング力を最適にすることができるため好ましい。 Oil content makes it possible to overcome the phenomenon of being vulnerable to moisture when it is stored for a long period of time by forming a coating layer when it is finished into pellets, and liquid paraffin can be applied as oil content. Liquid paraffin is preferable because it cannot exert its coating power when it is 0.5 wt% or less, and the coating power of pellets can be optimized when it is up to 1 wt%.
図1は,本発明に係る環境にやさしい低炭素分解性抗菌素材の製造方法を示す工程図であり,図2は,本発明に係る環境にやさしい低炭素分解性抗菌素材の製造方法に適用された家畜の糞尿を堆肥粒子にする過程を示すフローチャートである。 FIG. 1 is a process chart showing a method for producing an environment-friendly low carbon-degradable antibacterial material according to the present invention, and FIG. 2 is applied to a method for producing an environment-friendly low carbon-degradable antibacterial material according to the present invention. It is a flowchart which shows the process of making the excrement of livestock into compost particles.
本発明に係る環境にやさしい低炭素分解性抗菌素材の製造方法は,図1に示すように,家畜の糞尿を大鋸屑,微生物培地及び堆肥腐熟用微生物と共に混合,攪拌,発酵,後熟及び乾燥させた後,細かく砕いて堆肥粒子を準備し(S10),堆肥粒子に合成樹脂,抗菌剤,結合剤,分散剤及びスリップ剤と共に熱混合及び押出ししつつカットしてペレットを形成する工程(S20)からなる。 In the method for producing an environment-friendly low carbon-degradable antibacterial material according to the present invention, as shown in FIG. 1, livestock manure is mixed, stirred, fermented, post-ripened and dried together with large sawdust, a microbial medium and a compost ripening microorganism. After that, the compost particles are prepared by crushing them into small pieces (S10), and the compost particles are hot-mixed with a synthetic resin, an antibacterial agent, a binder, a dispersant and a slip agent, and cut while being extruded to form pellets (S20). Consists of.
家畜の糞尿を大鋸屑,微生物培地及び堆肥腐熟用微生物と共に混合,攪拌,発酵,後熟及び乾燥させた後,細かく砕いて堆肥粒子を準備するステップ(S10)により,大鋸屑による水分の吸収を可能にし,大鋸屑及び家畜の糞尿を微生物培地及び堆肥腐熟用微生物と共に攪拌及び発酵させて家畜の糞尿の積極的な分解を実現しながら,後熟及び乾燥をもってさらなる発酵及び分解を行うと共に,水分までも取り除いて合成樹脂との結合しやすさを実現できるようにし,ひいては,このように細かく砕かれて準備された堆肥粒子を合成樹脂と共に混合しつつ結合剤で結合すると共に,抗菌剤で細菌を根絶しつつ分散剤で製品を成形するときの収縮率を最小化させ,かつ,スリップ剤をもって製品を成形するときの脱型が行われ易いように熱混合及び押出しつつカットして形成されたペレットを形成するステップ(S20)により,環境にやさしい低炭素分解性抗菌素材を準備して,後続する農水畜産用品や産業用品,自動車部品又は各種の容器などの射出,押出又は成形などを可能にし,このような製品を通して,水分及び衝撃に強く,寿命を保証することができるだけではなく,焼却ないしは分解に際しての環境汚染までも極小化させることが可能になる。 After mixing, stirring, fermenting, post-ripening and drying livestock manure with large sawdust, microbial medium and compost ripening microorganisms, finely crushing to prepare compost particles (S10) enables absorption of water by the large sawdust. , Large sawdust and livestock manure are stirred and fermented together with a microbial medium and compost ripening microorganisms to realize positive decomposition of livestock manure, while further fermentation and decomposition are carried out by post-ripening and drying, and even water is removed. The compost particles prepared by being finely crushed in this way are mixed with the synthetic resin and bound with a binder, and the bacteria are eradicated with an antibacterial agent. While minimizing the shrinkage rate when molding a product with a dispersant, and forming pellets formed by cutting while heat mixing and extruding so that demolding when molding a product with a slip agent can be easily performed. In step (S20), an environment-friendly low-carbon degradable antibacterial material is prepared to enable subsequent injection, extrusion or molding of agricultural, marine and livestock products, industrial products, automobile parts or various containers. Not only is it resistant to moisture and impact and can guarantee its life, but it also makes it possible to minimize environmental pollution during incineration or decomposition.
より具体的に,前記ステップS10は,図2に示すように,家畜の糞尿を大鋸屑,微生物培地及び堆肥腐熟用微生物と共に混合して堆肥混合物を準備し(S11),堆肥混合物に空気を注入しつつ攪拌して堆肥発酵物を準備し(S12),堆肥発酵物を後熟させて堆肥後熟物を準備し(S13),堆肥後熟物を乾燥させて堆肥乾燥物を準備した後(S14),堆肥乾燥物を細かく砕いて堆肥粒子を準備するステップ(S15)からなる。 More specifically, in step S10, as shown in FIG. 2, livestock manure is mixed with large sawdust, a microbial medium and a compost ripening microorganism to prepare a compost mixture (S11), and air is injected into the compost mixture. While stirring to prepare the compost fermented product (S12), the compost fermented product is post-ripened to prepare the post-compost ripened product (S13), and the post-compost ripened product is dried to prepare the compost dried product (S14). ), Compost dried material is crushed into small pieces to prepare compost particles (S15).
家畜の糞尿を大鋸屑,微生物培地及び堆肥腐熟用微生物と共に混合して堆肥混合物を準備した後,この堆肥混合物に空気を注入しつつ攪拌して堆肥発酵物を準備することにより,攪拌に際して空気による堆肥混合物の均一な発酵が可能になり,このような堆肥発酵物を貯蔵庫において再び後熟させて,すなわち,再び熟成させて十分に発酵された堆肥後熟物を準備した後,乾燥させて堆肥乾燥物にし,次いで,これらの堆肥乾燥物を細かく砕いて堆肥粒子を準備した後,合成樹脂と結合し易くする。 After preparing a compost mixture by mixing livestock manure with large sawdust, a microbial medium and compost ripening microorganisms, the compost mixture is agitated while injecting air into the compost mixture to prepare a compost fermented product. Uniform fermentation of the mixture is possible and such compost fermented products are post-ripened again in storage, i.e., re-ripened to prepare fully fermented post-compost ripened products, then dried and compost-dried. These compost dried products are crushed into small pieces to prepare compost particles, which are then easily combined with the synthetic resin.
このとき,前記ステップS11において,堆肥混合物は,水分の含有量を50~70%にし,前記ステップS12において,堆肥発酵物は,堆肥混合物を2ヵ月間発酵させて,水分の含有量を40~45%にし,前記ステップS13において,堆肥後熟物は,堆肥発酵物を2ヵ月間後熟させて,水分の含有量を35~40%にし,前記ステップS14において,堆肥乾燥物は,堆肥後熟物を乾燥させて,水分の含有量を5~10%にし,前記ステップS15において,堆肥粒子は,堆肥乾燥物を砕いて,粒径を70~90meshにする。 At this time, in step S11, the compost mixture has a water content of 50 to 70%, and in step S12, the compost fermented product has the compost mixture fermented for 2 months to have a water content of 40 to 70. In step S13, the post-compost ripening product is aged for 2 months to bring the water content to 35-40%, and in step S14, the dried compost product is ripened after composting. The ripe product is dried to have a water content of 5 to 10%, and in step S15, the compost particles crush the dried compost product to a particle size of 70 to 90 mesh.
具体的に,家畜の糞尿は,ほとんどが水分からなるが,本発明においては,大鋸屑を入れて水分の含有量を50~70%に調整し,このとき,水分の含有量が50%以下である場合,大鋸屑が多くなり過ぎて合成樹脂と結合され難く,水分の含有量が70%以上である場合,発酵及び後熟が行われ難いため好ましくない。 Specifically, most of the manure of livestock is composed of water, but in the present invention, the water content is adjusted to 50 to 70% by adding sawdust, and at this time, the water content is 50% or less. In some cases, the amount of sawdust is too large to be combined with the synthetic resin, and when the water content is 70% or more, fermentation and post-ripening are difficult to be performed, which is not preferable.
次いで,堆肥混合物を2ヵ月間十分に発酵させて水分の含有量を40~45%に低くして堆肥発酵物を準備し,再び堆肥発酵物を2ヵ月間貯蔵庫において十分に後熟させて水分の含有量が35~40%である堆肥後熟物を準備し,再び堆肥後熟物を乾燥させて水分の含有量が5~10%である堆肥乾燥物を準備した後,70~90meshに細かく砕いて合成樹脂と結合し易くする。 Then, the compost mixture is sufficiently fermented for 2 months to reduce the water content to 40 to 45% to prepare the compost fermented product, and the compost fermented product is sufficiently post-ripened in the storage for 2 months again to obtain water. After preparing a post-compost ripened product having a water content of 35 to 40% and drying the post-compost ripening product again to prepare a dried compost product having a water content of 5 to 10%, the amount is reduced to 70 to 90 mesh. Crush it into small pieces to make it easier to bond with synthetic resin.
一方,前記ステップS10において,微生物培地は,キノコ培地であり,前記ステップS10において,堆肥腐熟用微生物は,バシラス及び乳酸菌であってもよい。 On the other hand, in the step S10, the microorganism medium may be a mushroom medium, and in the step S10, the compost ripening microorganisms may be Bacillus and lactic acid bacteria.
キノコ培地は,大鋸屑の中に混合されている家畜の糞尿を発酵及び分解させ,バシラス及び乳酸菌もまた,大鋸屑の中に混合されている家畜の糞尿の発酵を促してさらに分解され易くする。 Mushroom medium ferments and decomposes livestock manure mixed in sawdust, and Bacillus and lactic acid bacteria also promote fermentation of livestock manure mixed in sawdust to facilitate further decomposition.
さらに,前記ステップS20において,堆肥粒子にアクリル粉末をさらに加えて,合成樹脂の成分に似た性質をもって堆肥粒子と結合し易くし,ひいては,前記ステップS20において,堆肥粒子に流動パラフィンなどの油分をさらに加えてペレットに仕上げられるときにコーティング層をなして長期にわたって保管するときに水分に弱いという現象を克服できるようにする。 Further, in step S20, acrylic powder is further added to the compost particles to facilitate binding to the compost particles with properties similar to the components of the synthetic resin, and finally, in step S20, oil such as liquid paraffin is added to the compost particles. In addition, a coating layer is formed when finished into pellets to overcome the phenomenon of being vulnerable to moisture during long-term storage.
一方,前記ステップS10において,堆肥粒子は,家畜の糞尿66~75wt%,大鋸屑10~17wt%,微生物培地11~17wt%,堆肥腐熟用微生物0.1~0.7wt%を含んでいてもよい。 On the other hand, in step S10, the compost particles may contain 66 to 75 wt% of livestock manure, 10 to 17 wt% of large sawdust, 11 to 17 wt% of microbial medium, and 0.1 to 0.7 wt% of microorganisms for compost ripening. ..
家畜の糞尿は,66wt%以下である場合,ペレットを形成する上で効率性が低く,75wt%以上である場合,水分を過剰に含有してしまうため好ましくなく,大鋸屑は,10wt%以下である場合,家畜の糞尿の水分を希釈し難く,17wt%以上である場合,相対的に家畜の糞尿の組成比が低くなるため,ペレットを形成する上で効率性が低く,微生物培地は,11wt%以下である場合,発酵率が低く,17wt%以上である場合,むしろ大鋸屑を腐敗させ過ぎるため好ましくなく,堆肥腐熟用微生物は,0.1wt%以下である場合,発酵率及び腐熟率が低く,0.7wt%以上である場合,大鋸屑を腐敗させ過ぎるため好ましくない。 When the manure of livestock is 66 wt% or less, the efficiency in forming pellets is low, and when it is 75 wt% or more, it is not preferable because it contains an excessive amount of water, and the sawdust is 10 wt% or less. In this case, it is difficult to dilute the water content of livestock manure, and if it is 17 wt% or more, the composition ratio of livestock manure is relatively low, so the efficiency in forming pellets is low, and the microbial medium is 11 wt%. If it is less than or equal to, the fermentation rate is low, and if it is 17 wt% or more, it is not preferable because it causes the sawdust to spoil too much. If it is 0.7 wt% or more, it is not preferable because it causes the sawdust to rot too much.
因みに,前記ステップS10において,家畜の糞尿は,牛糞50~58wt%,豚糞2~8wt%,鶏糞6~15wt%を含んでいてもよい。 Incidentally, in step S10, the excrement of livestock may contain 50 to 58 wt% of cow dung, 2 to 8 wt% of pig feces, and 6 to 15 wt% of chicken feces.
牛糞は,繊維質に富んでいるため,50wt%以下である場合,相対的に繊維質が少ない豚糞及び鶏糞の組成比が高くなるため好ましくなく,58wt%以上である場合,環境汚染の主犯である豚糞及び牛糞が占める組成比が低くなるため好ましくなく,豚糞は,水分の含有量が高いことを考慮して,最小2wt%,かつ,最大8wt%に限定し,ひいては,鶏糞もまた,豚糞よりは少ないものの,水分の含有量が高いため,最小6wt%,かつ,最大15wt%に限定する。 Cow dung is rich in fiber, so if it is 50 wt% or less, it is not preferable because the composition ratio of pig dung and chicken dung, which are relatively low in fiber, is high. If it is 58 wt% or more, it is the main cause of environmental pollution. It is not preferable because the composition ratio of pork feces and cow dung is low, and pork feces are limited to a minimum of 2 wt% and a maximum of 8 wt% in consideration of the high water content, and eventually chicken feces. In addition, although it is less than pork feces, it has a high water content, so it is limited to a minimum of 6 wt% and a maximum of 15 wt%.
前記ステップS20において,ペレットは,堆肥粒子30~50wt%,合成樹脂30~50wt%,抗菌剤5~10wt%,結合剤2~3wt%,分散剤10~20wt%,スリップ剤0.5~1wt%,アクリル粉末0.1~1wt%,油分0.5~1wt%を熱混合及び押出ししつつカットして形成される。 In step S20, the pellets are compost particles 30 to 50 wt%, synthetic resin 30 to 50 wt%, antibacterial agent 5 to 10 wt%, binder 2 to 3 wt%, dispersant 10 to 20 wt%, slip agent 0.5 to 1 wt. %, Acrylic powder 0.1 to 1 wt%, and oil content 0.5 to 1 wt% are heat-mixed and extruded while being cut to form.
環境汚染源である家畜の糞尿を大鋸屑,微生物培地及び堆肥腐熟用微生物と共に混合,攪拌,発酵,後熟及び乾燥させた後,細かく砕いて準備された堆肥粒子と,環境汚染源である合成樹脂を堆肥粒子の割合と同じ割合である30~50wt%にして,堆肥粒子の弱い物性,すなわち,強度に弱い物性を合成樹脂をもって補う一方で,合成樹脂(ポリエチレン(PE),ポリプロピレン(PP)又はポリエチレンテレフタレート(PET))の弱い物性,すなわち,数十年乃至数百年経っても腐らない物性を堆肥粒子をもって補って,大気汚染,土壌汚染,水質汚染などの環境汚染を最小化できるようにする。 Compost particles prepared by mixing, stirring, fermenting, post-ripening and drying livestock manure, which is an environmental pollution source, together with large sawdust, a microbial medium, and compost ripening microorganisms, and synthetic resin, which is an environmental pollution source, are composted. The ratio of compost particles is set to 30 to 50 wt%, which is the same as the ratio of particles, and the weak physical characteristics of compost particles, that is, the weak physical characteristics of strength are supplemented by synthetic resin, while synthetic resin (polyethylene (PE), polypropylene (PP) or polyethylene terephthalate). (PET)) weak physical properties, that is, physical properties that do not rot even after decades to hundreds of years, are supplemented with compost particles so that environmental pollution such as air pollution, soil pollution, and water pollution can be minimized.
好ましくは,前記ステップS20において,熱混合は,70~80℃の温度で15~30分間行われて,堆肥粒子及び合成樹脂を混合し易くし,このとき,70℃以下及び18分以下である場合,堆肥粒子の中に合成樹脂が円滑に混合されないため好ましくなく,80℃以上及び30分以上である場合,堆肥粒子に合成樹脂が均一に混合される前に合成樹脂が溶融されてしまうという現象が生じるため好ましくない。 Preferably, in step S20, the thermal mixing is carried out at a temperature of 70 to 80 ° C. for 15 to 30 minutes to facilitate mixing of the compost particles and the synthetic resin, at which time 70 ° C. or lower and 18 minutes or less. In this case, it is not preferable because the synthetic resin is not smoothly mixed in the compost particles, and when the temperature is 80 ° C. or higher and 30 minutes or longer, the synthetic resin is melted before the synthetic resin is uniformly mixed in the compost particles. It is not preferable because it causes a phenomenon.
さらに,前記ステップS20において,押出しは,160~190℃の温度で行われるようにして,堆肥粒子入り合成樹脂が160℃から190℃に至るまで容易に溶融されながら速やかに押出しできるようにする。 Further, in step S20, the extrusion is performed at a temperature of 160 to 190 ° C. so that the synthetic resin containing compost particles can be quickly extruded while being easily melted from 160 ° C. to 190 ° C.
本発明は,土壌汚染,地下水の汚染,大気汚染などの環境汚染を防ぐと共に,各種の農水畜産用品や産業部品を合成樹脂で製作しようとする産業分野において利用可能である。 INDUSTRIAL APPLICABILITY The present invention can be used in the industrial field where various agricultural, marine and livestock products and industrial parts are manufactured from synthetic resin while preventing environmental pollution such as soil pollution, groundwater pollution and air pollution.
Claims (18)
前記堆肥粒子にアクリル粉末をさらに加え,
前記堆肥粒子に油分をさらに加え,
前記ペレットは,前記堆肥粒子30~50wt%,前記合成樹脂30~50wt%,前記抗菌剤5~10wt%,前記結合剤2~3wt%,前記分散剤10~20wt%,前記スリップ剤0.5~1wt%,前記アクリル粉末0.1~1wt%,前記油分0.5~1wt%を含み,
前記合成樹脂は,ポリエチレン(PE),ポリプロピレン(PP)又はポリエチレンテレフタレート(PET)であり,
前記抗菌剤は,ポゾランであり,
前記結合剤は,無水マレイン酸であり,
前記分散剤は,酸化カルシウム(CaO),酸化マグネシウム(MgO)又は白雲石パウダーであり,
前記スリップ剤は,アミド系スリップ剤であることを特徴とする環境にやさしい低炭素分解性抗菌素材。 After mixing, stirring, fermenting, post-ripening and drying livestock manure with large sawdust, microbial medium and compost ripening microorganisms, the compost particles prepared by crushing into small pieces are made into synthetic resin, antibacterial agent, binder, dispersant and slip. It consists of pellets formed by hot mixing with the agent and cutting while extruding.
Acrylic powder is further added to the compost particles, and
Add more oil to the compost particles and add
The pellets are 30 to 50 wt% of the compost particles, 30 to 50 wt% of the synthetic resin, 5 to 10 wt% of the antibacterial agent, 2 to 3 wt% of the binder, 10 to 20 wt% of the dispersant, and 0.5 of the slip agent. It contains ~ 1 wt%, the acrylic powder 0.1 ~ 1 wt%, and the oil content 0.5 ~ 1 wt%.
The synthetic resin is polyethylene (PE), polypropylene (PP) or polyethylene terephthalate (PET).
The antibacterial agent is pozzolan.
The binder is maleic anhydride.
The dispersant is calcium oxide (CaO), magnesium oxide (MgO) or dolomite powder.
The slip agent is an environment-friendly low-carbon degradable antibacterial material characterized by being an amide-based slip agent.
前記堆肥粒子を合成樹脂,抗菌剤,結合剤,分散剤及びスリップ剤と共に熱混合及び押出ししつつカットしてペレットを形成するステップ(S20)と,
を含み,
前記ステップS10は,
前記家畜の糞尿を前記大鋸屑,微生物培地及び堆肥腐熟用微生物と共に混合して堆肥混合物を準備するステップ(S11)と,
前記堆肥混合物に空気を注入しつつ攪拌して堆肥発酵物を準備するステップ(S12)と,
前記堆肥発酵物を後熟させて堆肥後熟物を準備するステップ(S13)と,
前記堆肥後熟物を乾燥させて堆肥乾燥物を準備するステップ(S14)と,
前記堆肥乾燥物を細かく砕いて前記堆肥粒子を準備するステップ(S15)と,
を含むことを特徴とする環境にやさしい低炭素分解性抗菌素材の製造方法。 The steps (S10) of mixing, stirring, fermenting, post-ripening and drying livestock manure with sawdust, a microbial medium and compost ripening microorganisms, and then finely crushing them to prepare compost particles (S10).
The step (S20) of forming pellets by cutting the compost particles while heat-mixing and extruding them together with a synthetic resin, an antibacterial agent, a binder, a dispersant and a slip agent.
Including
The step S10 is
The step (S11) of preparing a compost mixture by mixing the excrement of livestock with the sawdust, the microbial medium and the microorganisms for compost ripening.
A step (S12) of preparing a fermented compost by injecting air into the compost mixture and stirring the mixture.
In the step (S13) of post-ripening the fermented compost to prepare the post-compost ripened product,
In the step (S14) of preparing the dried compost by drying the post-compost ripening product,
In the step (S15) of finely crushing the dried compost to prepare the compost particles,
A method for producing an environmentally friendly low carbon degradable antibacterial material, which is characterized by containing.
前記ステップS12において,前記堆肥発酵物は,前記堆肥混合物を2ヵ月間発酵させて,水分の含有量を40~45%にし,
前記ステップS13において,前記堆肥後熟物は,前記堆肥発酵物を2ヵ月間後熟させて,水分の含有量を35~40%にし,
前記ステップS14において,前記堆肥乾燥物は,前記堆肥後熟物を乾燥させて,水分の含有量を5~10%にし,
前記ステップS15において,前記堆肥粒子は,前記堆肥乾燥物を砕いて,粒径を70~90meshにすることを特徴とする請求項7記載の環境にやさしい低炭素分解性抗菌素材の製造方法。 In step S11, the compost mixture has a water content of 50 to 70%.
In step S12, the compost fermented product is obtained by fermenting the compost mixture for 2 months to bring the water content to 40 to 45%.
In step S13, the post-compost ripening product is obtained by ripening the fermented compost product for 2 months to bring the water content to 35-40%.
In the step S14, the dried compost is dried after the compost to bring the water content to 5 to 10%.
The method for producing an environment-friendly low-carbon degradable antibacterial material according to claim 7, wherein in step S15, the compost particles are obtained by crushing the dried compost to have a particle size of 70 to 90 mesh.
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