JP2022102788A - Slidable copper strap for welding, welding device, and welding method - Google Patents

Slidable copper strap for welding, welding device, and welding method Download PDF

Info

Publication number
JP2022102788A
JP2022102788A JP2020217740A JP2020217740A JP2022102788A JP 2022102788 A JP2022102788 A JP 2022102788A JP 2020217740 A JP2020217740 A JP 2020217740A JP 2020217740 A JP2020217740 A JP 2020217740A JP 2022102788 A JP2022102788 A JP 2022102788A
Authority
JP
Japan
Prior art keywords
welding
copper pad
sliding copper
pad
base
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2020217740A
Other languages
Japanese (ja)
Other versions
JP7389013B2 (en
Inventor
幸祐 山口
Kosuke Yamaguchi
圭 山崎
Kei Yamazaki
孝視 横山
Takashi Yokoyama
亮 戸田
Ryo Toda
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobe Steel Ltd
Original Assignee
Kobe Steel Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kobe Steel Ltd filed Critical Kobe Steel Ltd
Priority to JP2020217740A priority Critical patent/JP7389013B2/en
Priority to CN202111349049.4A priority patent/CN114682903B/en
Priority to KR1020210167703A priority patent/KR102582885B1/en
Publication of JP2022102788A publication Critical patent/JP2022102788A/en
Application granted granted Critical
Publication of JP7389013B2 publication Critical patent/JP7389013B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/02Seam welding; Backing means; Inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K25/00Slag welding, i.e. using a heated layer or mass of powder, slag, or the like in contact with the material to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/003Cooling means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/09Arrangements or circuits for arc welding with pulsed current or voltage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/28Supporting devices for electrodes
    • B23K9/29Supporting devices adapted for making use of shielding means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Optics & Photonics (AREA)
  • Arc Welding In General (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

To provide a slidable copper strap for welding which can prevent leakage of molten slug or molten metal in even a joint part with different plate thicknesses in a welding line direction, a welding device and a welding method.SOLUTION: A slidable copper strap 30 for welding, that is so located as to face a groove part 2 between a pair of base materials 3, comprises: a strap body part 40; and at least one movable member 61 which is provided on at least one side of the strap body part 40, and of which a facing surface 41a facing the base material 3 is movable so as to contact or close to the base material 3.SELECTED DRAWING: Figure 3

Description

本発明は、溶接用摺動銅当て金、溶接装置及び溶接方法に関する。 The present invention relates to a sliding copper pad for welding, a welding device, and a welding method.

エレクトロスラグ溶接法及びエレクトロガスアーク溶接法等の立向上進溶接法は、立向継手の高能率施工法として、造船及び石油タンク等の大型構造物の溶接に広く採用されている。 Vertical welding methods such as electroslag welding and electrogas arc welding are widely used for high-efficiency construction of vertical joints for shipbuilding and welding of large structures such as oil tanks.

特に、溶融スラグのジュール熱を熱源とするエレクトロスラグ溶接は、露出したアークではなく溶融スラグ内で熱が発生してワイヤ及び母材を溶融するので、アーク放射熱が発生せず、またヒューム、スパッタの発生も少なく、作業環境の改善になる。また溶融スラグで溶接金属を大気から遮蔽するのでシールドガスが不要であり、板厚が大きくなってもシールド効果が劣化することがなく、大気に存在する窒素などの溶融金属内への侵入を板厚に関係なく効果的に防止できるので、溶接金属の機械的な劣化も発生しないといったメリットがある。 In particular, in electroslag welding using Joule heat of molten slag as a heat source, heat is generated in the molten slag instead of the exposed arc to melt the wire and the base metal, so that arc radiation heat is not generated and fume. The generation of spatter is small and the working environment is improved. In addition, since the weld metal is shielded from the atmosphere by the molten slag, no shielding gas is required, the shielding effect does not deteriorate even if the plate thickness increases, and the intrusion into the molten metal such as nitrogen existing in the atmosphere is prevented. Since it can be effectively prevented regardless of the thickness, there is an advantage that mechanical deterioration of the weld metal does not occur.

また、エレクトロスラグ溶接法及びエレクトロガスアーク溶接法のいずれにおいても、溶融スラグ浴や溶融金属浴を覆うことができる程度の長さを有する小型の水冷摺動銅当て金を用いることが知られている。これにより、溶接の進行に合わせてレールやチェーン等によって溶接トーチおよび台車を上昇させ、水冷摺動銅当て金をトーチや台車と共に溶接線に沿って移動させ、数十メートルの長尺溶接を可能としている。 Further, in both the electroslag welding method and the electrogas arc welding method, it is known to use a small water-cooled sliding copper pad having a length sufficient to cover a molten slag bath or a molten metal bath. .. As a result, the welding torch and bogie are raised by rails and chains as the welding progresses, and the water-cooled sliding copper pad is moved along the welding line together with the torch and bogie, enabling long welding of several tens of meters. It is supposed to be.

特許文献1では、被溶接物の開先表面に摺動銅当て金を当接して溶接する立向エレクトロガスアーク溶接において、該摺動銅当て金を板厚方向に押さえながら溶接するとき、摺動銅当て金の下部を押さえる加圧力を、中央部を押さえる加圧力の1/4~1/2とし、溶接線方向で板厚の異なる母材にサーピン加工が施された継手部分においても、溶融金属および溶融スラグの漏れを防止することが開示されている。具体的に、摺動銅当て金が上側母材のサーピン加工部端面を通過した後、上側母材の表面に沿って垂直な状態となった際、溶融金属と摺動銅当て金との間に生じる隙間から溶接金属および溶融スラグが漏れるのを防止している。 In Patent Document 1, in vertical electrogas arc welding in which a sliding copper pad is abutted against the groove surface of an object to be welded and welded, sliding is performed when welding while pressing the sliding copper pad in the plate thickness direction. The pressing force that presses the lower part of the copper pad is 1/4 to 1/2 of the pressing force that presses the central part, and it melts even in the joint part where the base metal with different plate thickness in the welding line direction is subjected to surpin processing. It is disclosed to prevent leakage of metal and molten slag. Specifically, when the sliding copper pad passes through the end face of the surpin-processed portion of the upper base metal and then becomes vertical along the surface of the upper base metal, it is between the molten metal and the sliding copper pad. It prevents the weld metal and molten slag from leaking through the gaps that occur in the slag.

また、特許文献2には、エレクトロスラグ溶接において、スラグ浴の深さを予め定めた深さに保ちながら溶接を行うため、溶融スラグ浴検出器が摺動式銅当て金の上部に設置され、溶融スラグ浴検出器の検出端子が検出する溶接電圧に応じて、スラグ浴の深さを検出することが記載されている。 Further, in Patent Document 2, in electroslag welding, a molten slag bath detector is installed above a sliding copper pad in order to perform welding while maintaining the depth of the slag bath at a predetermined depth. It is described that the depth of the slag bath is detected according to the welding voltage detected by the detection terminal of the molten slag bath detector.

特開2003-236667号公報Japanese Patent Application Laid-Open No. 2003-236667 特開2016-215214号公報Japanese Unexamined Patent Publication No. 2016-215214

図19は、従来のエレクトロスラグ溶接法において、摺動銅当て金200を用いて、溶接線方向に板厚差がある母材3のサーピン加工部3Sを溶接する過程を示している。摺動銅当て金200が下側母材3Dから上側母材3Uのサーピン加工部3Sへ進むと、摺動銅当て金200の上端部がサーピン加工部3Sに沿って上昇するため(図19(b)参照)、摺動銅当て金200と母材3との間に空隙部S1が生じる。さらに溶接が進み、摺動銅当て金200がサーピン加工部3Sと平行になると(図19(c)参照)、摺動銅当て金200の上部と上側母材3Uとの間に空隙部S2が生じる。このため、空隙部S1、S2から溶融スラグまたは溶融金属が漏れて、溶接が中断するという懸念があり、改善が求められていた。一方、摺動銅当て金200が上側母材3Uの表面に沿う状態となると(図19(d)参照)、摺動銅当て金200の下部とサーピン加工部3Sとの間に空隙部S3が生じるが、溶融スラグや溶接金属が既に固化している場合は、溶融スラグや溶接金属の漏れは生じない。 FIG. 19 shows a process of welding the surpin processed portion 3S of the base metal 3 having a difference in plate thickness in the welding line direction by using the sliding copper pad 200 in the conventional electroslag welding method. When the sliding copper pad 200 advances from the lower base material 3D to the surpin processed portion 3S of the upper base material 3U, the upper end portion of the sliding copper pad 200 rises along the surpin processed portion 3S (FIG. 19 (FIG. 19). b)), a gap S1 is formed between the sliding copper pad 200 and the base metal 3. When welding further progresses and the sliding copper pad 200 becomes parallel to the surpin processed portion 3S (see FIG. 19C), a gap portion S2 is formed between the upper portion of the sliding copper pad 200 and the upper base material 3U. Occurs. Therefore, there is a concern that molten slag or molten metal leaks from the voids S1 and S2 and welding is interrupted, and improvement has been sought. On the other hand, when the sliding copper pad 200 is in a state along the surface of the upper base material 3U (see FIG. 19D), a gap portion S3 is formed between the lower portion of the sliding copper pad 200 and the surpin processed portion 3S. However, if the molten slag or the weld metal is already solidified, the molten slag or the weld metal does not leak.

特許文献1に記載の手法では、図19(d)の状態において、空隙部S3からの溶融金属および溶融スラグの漏れ防止を図ることを目的としており、図19(b)や図19(c)の状態において、空隙部S1,S2からの溶融スラグや溶接金属の漏れを考慮したものではない。 The method described in Patent Document 1 aims to prevent leakage of molten metal and molten slag from the void portion S3 in the state of FIG. 19 (d), and FIGS. 19 (b) and 19 (c). In the above state, leakage of molten slag and weld metal from the voids S1 and S2 is not taken into consideration.

本発明は、前述した課題に鑑みてなされたものであり、その目的は、溶接線方向で板厚の違いのある継手部分おいても、溶融スラグまたは溶融金属の漏れを防止できる溶接用摺動銅当て金、溶接装置及び溶接方法を提供することにある。 The present invention has been made in view of the above-mentioned problems, and an object thereof is a sliding for welding that can prevent leakage of molten slag or molten metal even in a joint portion having a difference in plate thickness in the direction of the welding line. To provide copper pads, welding equipment and welding methods.

本発明の上記目的は、下記の構成により達成される。
[1] 溶融スラグ浴又は溶融金属浴を形成するように一対の母材間の開先部に対向配置され、前記開先部に沿って摺動する溶接用摺動銅当て金であって、
当て金本体部と、
前記当て金本体部の少なくとも1つの側方に設けられ、前記母材と対向する端部が前記母材と当接又は近接するように移動可能な少なくとも1つの追従部材と、
を備える、溶接用摺動銅当て金。
The above object of the present invention is achieved by the following configuration.
[1] A sliding copper pad for welding that is arranged facing a groove between a pair of base materials so as to form a molten slag bath or a molten metal bath and slides along the groove.
The main body of the backing and
An at least one follower member provided on at least one side of the pad body and capable of moving so that an end facing the base material abuts or approaches the base material.
A sliding copper pad for welding.

[2] [1]に記載の溶接用摺動銅当て金と、
溶接トーチと、
前記溶融スラグ浴又は前記溶融金属浴のスラグ浴高さを検出する溶融スラグ浴検出器と、
前記溶融スラグ浴又は前記溶融金属浴にフラックスを供給するフラックス供給装置と、
前記溶接用摺動銅当て金、前記溶接トーチ、前記溶融スラグ浴検出器、及び前記フラックス供給装置を搭載して前記開先部に沿って移動する走行台車と、
を備える、
溶接装置。
[3] 一対の母材間の開先部に向けて、[1]に記載の溶接用摺動銅当て金を配置し、
該開先部内に、フラックスを充填するとともに、コンタクトチップの先端から溶接ワイヤを供給し、
前記コンタクトチップを前記開先部に沿って移動させるとともに前記溶接用摺動銅当て金を前記開先部に沿って摺動移動させて溶接する、
溶接方法。
[2] The sliding copper pad for welding according to [1],
Welding torch and
A molten slag bath detector that detects the height of the molten slag bath or the molten metal bath.
A flux supply device that supplies flux to the molten slag bath or the molten metal bath,
A traveling carriage equipped with the sliding copper pad for welding, the welding torch, the molten slag bath detector, and the flux supply device and moving along the groove portion.
To prepare
Welding equipment.
[3] The sliding copper pad for welding according to [1] is arranged toward the groove between the pair of base materials.
The groove is filled with flux, and the welding wire is supplied from the tip of the contact tip.
The contact tip is moved along the groove portion, and the sliding copper pad for welding is slid and moved along the groove portion for welding.
Welding method.

本発明の溶接用摺動銅当て金、溶接装置及び溶接方法によれば、当て金本体部のすくなくとも1つの側方に、母材と対向する端部が母材と当接又は近接するように移動可能な少なくとも1つの追従部材を備えるので、溶接線方向で板厚の違いのある継手部分おいても、溶融スラグまたは溶接金属の漏れを防止できる。 According to the sliding copper pad for welding, the welding device, and the welding method of the present invention, the end facing the base metal is in contact with or close to the base metal so that the end portion facing the base metal is in contact with or close to at least one side of the main body of the backing metal. Since at least one movable follower member is provided, leakage of molten slag or weld metal can be prevented even in a joint portion having a difference in plate thickness in the direction of the weld line.

本発明の一実施形態に係るエレクトロスラグ溶接装置の概略構成を示す図である。It is a figure which shows the schematic structure of the electroslag welding apparatus which concerns on one Embodiment of this invention. 第1実施形態の溶接用摺動銅当て金を裏側から見た斜視図である。It is a perspective view which looked at the sliding copper pad for welding of 1st Embodiment from the back side. 図2に示す溶接用摺動銅当て金を表側から見た斜視図である。FIG. 3 is a perspective view of the sliding copper pad for welding shown in FIG. 2 as viewed from the front side. 図2に示す溶接用摺動銅当て金の表側の正面図である。It is a front view of the front side of the sliding copper pad for welding shown in FIG. 2. 図2に示す溶接用摺動銅当て金の上面図である。It is a top view of the sliding copper pad for welding shown in FIG. 図5のVI-VI線断面図である。FIG. 5 is a sectional view taken along line VI-VI of FIG. 図2に示す溶接用摺動銅当て金のスラグ漏れ防止部の部分破断側面図である。It is a partial fracture side view of the slag leakage prevention part of the sliding copper pad for welding shown in FIG. 2. 突合せ継手の開先部に銅当て金及び溶接用摺動銅当て金を配置した状態を示す断面図である。It is sectional drawing which shows the state which arranged the copper pad and the sliding copper pad for welding in the groove part of a butt joint. 角度を有する母材の表面に銅当て金及び溶接用摺動銅当て金を配置した状態を示す断面図である。It is sectional drawing which shows the state which arranged the copper pad and the sliding copper pad for welding on the surface of the base metal having an angle. 第1実施形態の溶接用摺動銅当て金により、溶接線方向に板厚の違いを有する継手部分を溶接する過程を示す側面図である。It is a side view which shows the process of welding the joint part which has the difference in the plate thickness in the welding line direction by the sliding copper pad for welding of 1st Embodiment. 溶融スラグ浴検出器の構成例を示す図である。It is a figure which shows the structural example of the molten slag bath detector. 当て金本体部から検出端子が取り外された状態の溶接用摺動銅当て金を示す斜視図である。It is a perspective view which shows the sliding copper pad for welding in the state which the detection terminal is removed from the pad main body part. 第2実施形態の溶接用摺動銅当て金を裏側から見た斜視図である。It is a perspective view which looked at the sliding copper pad for welding of 2nd Embodiment from the back side. 図13に示す溶接用摺動銅当て金のスラグ漏れ防止部の斜視図である。It is a perspective view of the slag leakage prevention part of the sliding copper pad for welding shown in FIG. 図13に示す溶接用摺動銅当て金のスラグ漏れ防止部の拡大上面図である。It is an enlarged top view of the slag leakage prevention part of the sliding copper pad for welding shown in FIG. 第2実施形態の溶接用摺動銅当て金により、溶接線方向に板厚の違いを有する継手部分を溶接する過程を示す側面図である。It is a side view which shows the process of welding the joint part which has the difference in the plate thickness in the welding line direction by the sliding copper pad for welding of 2nd Embodiment. 第1実施形態の溶接用摺動銅当て金の各種変形例を示す正面概略図である。It is a front schematic diagram which shows various deformation examples of the sliding copper pad for welding of 1st Embodiment. 溶接用摺動銅当て金の各種変形例を示す正面概略図である。It is a front schematic diagram which shows various deformation examples of the sliding copper pad for welding. 従来の溶接用摺動銅当て金により、溶接線方向に板厚の違いを有する継手部分を溶接する過程を示す側面図である。It is a side view which shows the process of welding the joint part which has a difference in plate thickness in the welding line direction by the conventional sliding copper pad for welding.

以下、本発明に係る溶接用摺動銅当て金、及び該溶接用摺動銅当て金を用いる溶接装置及び溶接方法の一実施形態を図面に基づいて詳細に説明する。なお、本発明に係る溶接用摺動銅当て金は、エレクトロスラグ溶接及びエレクトロガスアーク溶接のいずれにも適用可能であるが、以下の説明ではエレクトロスラグ溶接を例に説明する。 Hereinafter, an embodiment of a sliding copper pad for welding, a welding device using the sliding copper pad for welding, and a welding method according to the present invention will be described in detail with reference to the drawings. The sliding copper pad for welding according to the present invention can be applied to both electroslag welding and electrogas arc welding, but in the following description, electroslag welding will be described as an example.

<溶接装置の構成>
先ず、本発明の一実施形態に係る溶接用摺動銅当て金を用いたエレクトロスラグ溶接装置について説明する。図1は本発明の一実施形態に係るエレクトロスラグ溶接装置の概略構成を示す図である。
<Structure of welding equipment>
First, an electroslag welding apparatus using a sliding copper pad for welding according to an embodiment of the present invention will be described. FIG. 1 is a diagram showing a schematic configuration of an electroslag welding apparatus according to an embodiment of the present invention.

図1に示すように、矢印Zは、母材の溶接線に沿った方向(上下方向)とし、矢印Xは、母材の板厚方向とし、矢印Yは、一対の母材が並ぶ方向、即ち、母材の表面に沿った水平方向とする。したがって、上方とは、図1の紙面に対して上側、下方とは図1の紙面に対して下側、前方とは、図1の紙面に対して左側、後方とは、図1の紙面に対して右側とする。また、図2においても、溶接用摺動銅当て金が母材の表面に配置された状態を仮定して、矢印Zは、溶接用摺動銅当て金の長手方向(当て金本体部の長手方向)とし、矢印Xは、溶接用摺動銅当て金の厚さ方向(当て金本体部の厚さ方向)とし、矢印Yは、溶接用摺動銅当て金の幅方向(当て金本体部の幅方向)とする。 As shown in FIG. 1, the arrow Z is the direction along the welding line of the base material (vertical direction), the arrow X is the plate thickness direction of the base material, and the arrow Y is the direction in which the pair of base materials are lined up. That is, it is in the horizontal direction along the surface of the base metal. Therefore, the upper side is the upper side with respect to the paper surface of FIG. 1, the lower side is the lower side with respect to the paper surface of FIG. 1, the front side is the left side with respect to the paper surface of FIG. On the other hand, it is on the right side. Further, also in FIG. 2, assuming a state in which the sliding copper pad for welding is arranged on the surface of the base metal, the arrow Z indicates the longitudinal direction of the sliding copper pad for welding (the length of the main body of the pad). Direction), arrow X is the thickness direction of the sliding copper pad for welding (thickness direction of the pad body), and arrow Y is the width direction of the sliding copper pad for welding (pad body). In the width direction of).

図1に示すように、本実施形態に係るエレクトロスラグ溶接装置100は、固定の銅当て金1及び溶接用摺動銅当て金30と、溶接トーチ4と、溶融スラグ浴検出器13と、フラックス供給装置14と、フラックス供給制御装置15と、走行台車16と、走行台車制御装置17とを備える。 As shown in FIG. 1, the electroslag welding apparatus 100 according to the present embodiment includes a fixed copper pad 1, a sliding copper pad 30 for welding, a welding torch 4, a molten slag bath detector 13, and a flux. A supply device 14, a flux supply control device 15, a traveling trolley 16, and a traveling trolley control device 17 are provided.

エレクトロスラグ溶接装置100において、鋼板である一対の母材3の開先の裏側には固定の銅当て金1が配置されており、開先の表側には溶接用摺動銅当て金30が配置される。ここで、裏側の銅当て金1の代わりに、耐熱性のセラミックスから構成される裏当て材を用いても良い。また、表側の溶接用摺動銅当て金30は、上下方向に摺動する銅当て金であり、後述するように水冷されている。ただし、溶接用摺動銅当て金30の素材を、銅以外で代用しても良い。 In the electroslag welding apparatus 100, a fixed copper pad 1 is arranged on the back side of the groove of a pair of base materials 3 which are steel plates, and a sliding copper pad 30 for welding is arranged on the front side of the groove. Will be done. Here, instead of the copper pad 1 on the back side, a backing material made of heat-resistant ceramics may be used. Further, the sliding copper pad 30 for welding on the front side is a copper pad that slides in the vertical direction, and is water-cooled as described later. However, the material of the sliding copper pad 30 for welding may be replaced with a material other than copper.

溶接トーチ4は、不図示の溶接電源から供給される溶接電流8により溶接ワイヤ6に給電して母材3を溶接する。また、溶接トーチ4は、コンタクトチップ5を有しており、コンタクトチップ5は、溶接ワイヤ6を案内するとともに溶接ワイヤ6に溶接電流8を供給する。 The welding torch 4 feeds the welding wire 6 by a welding current 8 supplied from a welding power source (not shown) to weld the base metal 3. Further, the welding torch 4 has a contact tip 5, and the contact tip 5 guides the welding wire 6 and supplies a welding current 8 to the welding wire 6.

溶融スラグ浴検出器13は、溶融スラグ浴7の位置を検出する。フラックス供給装置14は、溶融スラグ浴7にフラックス12を投入する。フラックス12は溶融して溶融スラグになるため、フラックス12を投入することにより、溶融スラグ浴7の量が増えることとなる。 The molten slag bath detector 13 detects the position of the molten slag bath 7. The flux supply device 14 puts the flux 12 into the molten slag bath 7. Since the flux 12 melts into molten slag, the amount of the molten slag bath 7 increases by adding the flux 12.

フラックス供給制御装置15は、フラックス供給装置14の動作を制御し、溶融スラグ浴7に投入されるフラックス12の量を調整する。 The flux supply control device 15 controls the operation of the flux supply device 14 and adjusts the amount of the flux 12 charged into the molten slag bath 7.

走行台車16は、溶接用摺動銅当て金30、溶接トーチ4、溶融スラグ浴検出器13、フラックス供給装置14、フラックス供給制御装置15、走行台車制御装置17を搭載しており、上方向(矢印Z方向)に移動する。すなわち、走行台車16は、溶接用摺動銅当て金30、溶接トーチ4、溶融スラグ浴検出器13、フラックス供給装置14、フラックス供給制御装置15、走行台車制御装置17と一体となって移動するため、それぞれの相対的な位置関係は変わらない。走行台車16が上昇することにより、上方向に沿って溶接が行われる。 The traveling trolley 16 is equipped with a sliding copper pad 30 for welding, a welding torch 4, a molten slag bath detector 13, a flux supply device 14, a flux supply control device 15, and a traveling trolley control device 17, and is mounted in the upward direction (upward direction). Move in the direction of arrow Z). That is, the traveling carriage 16 moves integrally with the sliding copper pad 30 for welding, the welding torch 4, the molten slag bath detector 13, the flux supply device 14, the flux supply control device 15, and the traveling carriage control device 17. Therefore, the relative positional relationship between them does not change. As the traveling carriage 16 rises, welding is performed along the upward direction.

走行台車制御装置17は、走行台車16の走行速度を増大させたり減少させたりして、走行台車16の動作を制御する。 The traveling trolley control device 17 controls the operation of the traveling trolley 16 by increasing or decreasing the traveling speed of the traveling trolley 16.

そして、母材3、銅当て金1及び溶接用摺動銅当て金30に囲まれた開先内に、溶接トーチ4のコンタクトチップ5の先端から溶接ワイヤ6が送給され、開先内に形成された溶融スラグ浴7内に送り込まれる。溶接電流8は、溶接ワイヤ6から溶融スラグ浴7を通して溶融金属9に流れる。このとき、溶融スラグ浴7を流れる溶接電流8及び溶融スラグ浴7の抵抗により、ジュール熱が発生し、溶接ワイヤ6及び母材3を溶融しながら溶接が進行する。 Then, the welding wire 6 is fed from the tip of the contact tip 5 of the welding torch 4 into the groove surrounded by the base metal 3, the copper pad 1, and the sliding copper pad 30 for welding, and into the groove. It is sent into the formed molten slag bath 7. The welding current 8 flows from the welding wire 6 to the molten metal 9 through the molten slag bath 7. At this time, Joule heat is generated by the welding current 8 flowing through the molten slag bath 7 and the resistance of the molten slag bath 7, and welding proceeds while melting the welding wire 6 and the base metal 3.

溶接が進行するにつれて、溶融金属9は冷却されて溶接金属10となり、溶融スラグ浴7の一部は、銅当て金1と溶接金属10との間、及び溶接用摺動銅当て金30と溶接金属10との間に形成された溶融スラグ層となり、この溶融スラグ層が冷却されて固化スラグ11となる。このようにして、溶融スラグ浴7は、その一部がビード表面を覆う固化スラグ11となるので、溶接の進行につれて消費され、溶融スラグ浴7の深さLsが減少していくことになる。この溶融スラグ浴7の減少を補うためには、溶融して溶融スラグ浴7となるフラックス12を追加投入する必要がある。 As the welding progresses, the molten metal 9 is cooled to become the weld metal 10, and a part of the molten slag bath 7 is welded between the copper pad 1 and the weld metal 10 and with the sliding copper pad 30 for welding. It becomes a molten slag layer formed between the metal 10 and the molten slag layer, and the molten slag layer is cooled to become a solidified slag 11. In this way, since a part of the molten slag bath 7 becomes the solidified slag 11 that covers the bead surface, it is consumed as the welding progresses, and the depth Ls of the molten slag bath 7 decreases. In order to compensate for this decrease in the molten slag bath 7, it is necessary to additionally add a flux 12 that melts into the molten slag bath 7.

ビード表面を覆う固化スラグ11の量は、ビード幅や溶接開先の幅によって変動する。また、固化スラグ11の量は、銅当て金1及び溶接用摺動銅当て金30の密着度合や冷却状態によっても変動する。そのため、固化スラグ11の量は一定ではなく、溶融スラグ浴7の深さLsを一定に保つためには投入するフラックス12の量も変化させる必要がある。しかしながら、溶融スラグ浴7の深さLsがわからないために、フラックス12の投入量が適切でない場合には、溶融スラグ浴7の深さLsが変動することになる。 The amount of solidified slag 11 covering the bead surface varies depending on the bead width and the width of the weld groove. Further, the amount of the solidified slag 11 varies depending on the degree of adhesion between the copper pad 1 and the sliding copper pad 30 for welding and the cooling state. Therefore, the amount of the solidified slag 11 is not constant, and it is necessary to change the amount of the flux 12 to be charged in order to keep the depth Ls of the molten slag bath 7 constant. However, since the depth Ls of the molten slag bath 7 is not known, if the amount of the flux 12 input is not appropriate, the depth Ls of the molten slag bath 7 will fluctuate.

そこで、本実施形態では、溶融スラグ浴7の深さLsを一定にするための制御を行う。ここで、一定とは、溶融スラグ浴7の深さLsが常に1つの値になる場合に限られず、誤差を考慮して溶融スラグ浴7の深さLsが一定の範囲内の値を示す場合も含まれる。すなわち、溶融スラグ浴7の深さLsは、予め定めた深さに保つように制御される。 Therefore, in the present embodiment, control is performed to keep the depth Ls of the molten slag bath 7 constant. Here, the term "constant" is not limited to the case where the depth Ls of the molten slag bath 7 always becomes one value, and the case where the depth Ls of the molten slag bath 7 shows a value within a certain range in consideration of an error. Is also included. That is, the depth Ls of the molten slag bath 7 is controlled so as to be maintained at a predetermined depth.

そして、溶融スラグ浴7の深さLsを一定にするための第1の要件は、コンタクトチップ5の先端から溶融スラグ浴7の上面までの溶接ワイヤ長Ld(以下、ドライエクステンションLdと称する)が予め定めた長さになるように制御することである。また、溶融スラグ浴7の深さLsを一定にするための第2の要件は、ワイヤ送給速度に応じて定められた基準電流値に対して溶接電流8が予め定めた関係、すなわち、基準電流値と溶接電流8とが等しくなるように、走行台車制御装置17が走行台車16の走行速度を制御することである。同一ワイヤ送給速度において、(Ld+Ls)と溶接電流8には相関があり、基準電流値と溶接電流8とが等しくなるように、走行台車制御装置17が走行台車16の走行速度を制御することで、(Ld+Ls)は一定に保たれる。
なお、溶接ワイヤ長Ldの制御は、溶融スラグ浴検出器13により溶融スラグ浴7を検出することで可能であり、これについては後に詳述する。
The first requirement for keeping the depth Ls of the molten slag bath 7 constant is that the welding wire length Ld (hereinafter referred to as dry extension Ld) from the tip of the contact tip 5 to the upper surface of the molten slag bath 7 is satisfied. It is to control so that the length becomes a predetermined length. The second requirement for keeping the depth Ls of the molten slag bath 7 constant is the relationship in which the welding current 8 is predetermined with respect to the reference current value determined according to the wire feeding speed, that is, the reference. The traveling carriage control device 17 controls the traveling speed of the traveling carriage 16 so that the current value and the welding current 8 become equal to each other. At the same wire feeding speed, (Ld + Ls) and the welding current 8 have a correlation, and the traveling carriage control device 17 controls the traveling speed of the traveling carriage 16 so that the reference current value and the welding current 8 become equal to each other. Then, (Ld + Ls) is kept constant.
The weld wire length Ld can be controlled by detecting the molten slag bath 7 with the molten slag bath detector 13, which will be described in detail later.

<溶接用摺動銅当て金>
図2~図7に示すように、溶接用摺動銅当て金30は、基部41、及び該基部41に回転自在に保持された一対の回転部材31,31を有する当て金本体部40と、当て金本体部40の両側方に設けられ、溶接線方向で板厚の違いのある継手部分において、溶融スラグまたは溶融金属の漏れを防止するための一対のスラグ漏れ防止部60と、を備える。
<Sliding copper pad for welding>
As shown in FIGS. 2 to 7, the sliding copper pad 30 for welding includes a base 41 and a pad main body 40 having a pair of rotating members 31 and 31 rotatably held by the base 41. A pair of slag leakage prevention portions 60 for preventing leakage of molten slag or molten metal are provided on both sides of the backing body portion 40 and in joint portions having different plate thicknesses in the direction of the welding line.

当て金本体部40の基部41は、略矩形板状に形成され、幅方向両端部には、母材3との対向面41a側及び幅方向側方に開口する一対の円弧状孔42が長手方向(Z方向)の両端部に形成されている。 The base 41 of the backing body 40 is formed in a substantially rectangular plate shape, and a pair of arcuate holes 42 opening on the side facing the base material 3 on the facing surface 41a side and the width direction side are long at both ends in the width direction. It is formed at both ends in the direction (Z direction).

一対の円弧状孔42間の基部41の対向面41aは、幅方向中央部において僅かに凹む凹部43となっている。凹部43の上部には、後述する溶融スラグ浴検出器13の検出端子18が配置されている。当て金本体部40の基部41の内部には、一対の円弧状孔42の幅方向内側に、下端部から一対の袋孔44がZ方向に互いに略平行に形成されている。袋孔44は、その開口端が不図示の止め栓により封止されている。 The facing surface 41a of the base 41 between the pair of arcuate holes 42 is a recess 43 slightly recessed in the central portion in the width direction. A detection terminal 18 of a molten slag bath detector 13, which will be described later, is arranged above the recess 43. Inside the base 41 of the pad body 40, a pair of bag holes 44 are formed inside the pair of arcuate holes 42 in the width direction in substantially parallel to each other in the Z direction from the lower end. The opening end of the bag hole 44 is sealed by a stopcock (not shown).

また、各袋孔44の下部には、凹部43の反対側から、袋孔44に連通する一対の貫通孔45が形成されている(図8,9参照)。さらに、各袋孔44の上部は、幅方向に延びる連通孔45Aによって互いに連通されている(図4参照)。袋孔44、一対の貫通孔45及び連通孔45Aは、後述する冷却用水を流すための水冷経路38の一部を形成する。 Further, at the lower part of each bag hole 44, a pair of through holes 45 communicating with the bag hole 44 are formed from the opposite side of the recess 43 (see FIGS. 8 and 9). Further, the upper portions of the bag holes 44 are communicated with each other by the communication holes 45A extending in the width direction (see FIG. 4). The bag hole 44, the pair of through holes 45, and the communication hole 45A form a part of the water cooling path 38 for flowing the cooling water described later.

一対の回転部材31は、断面略扇形状の略円柱状の部材であり、その外周面の一部が切り欠かれて長手方向に延びる二つの平坦な接触面32及び被取付面33を有する。二つの接触面32及び被取付面33は、回転部材31の軸心CLと平行に形成されており、互いに直交している。該接触面32の幅は、例えば、5~15mmである。図6に示すように、回転部材31の軸方向両端部には、小径の支持軸部34が形成され、当て金本体部40の基部41にねじ固定された滑り軸受39に回動自在に嵌合する。滑り軸受39は、外形形状略扇形に形成され、外径面の一部に二つの平面部39a、39bが接触面32及び被取付面33に対応して設けられている(図3参照)。 The pair of rotating members 31 are substantially columnar members having a substantially fan-shaped cross section, and have two flat contact surfaces 32 and an attached surface 33 extending in the longitudinal direction by cutting out a part of the outer peripheral surface thereof. The two contact surfaces 32 and the attached surface 33 are formed in parallel with the axial center CL of the rotating member 31, and are orthogonal to each other. The width of the contact surface 32 is, for example, 5 to 15 mm. As shown in FIG. 6, support shaft portions 34 having a small diameter are formed at both ends in the axial direction of the rotating member 31, and are rotatably fitted to the slide bearing 39 screwed to the base 41 of the backing body portion 40. It fits. The slide bearing 39 is formed in a substantially fan shape in outer shape, and two flat surface portions 39a and 39b are provided on a part of the outer diameter surface corresponding to the contact surface 32 and the mounted surface 33 (see FIG. 3).

また、回転部材31の内部には、一端側(図6では下端)から袋孔35が軸方向に形成されている。袋孔35の開口端に形成された雌ねじ35aには、止め栓36が固定されて袋孔35が封止されている。また、袋孔35には、接触面32の反対側から袋孔35に径方向から連通する一対の貫通孔37が設けられている。袋孔35及び一対の貫通孔37は、回転部材31を冷却するための冷却用水を流す水冷経路38の一部を形成する。 Further, inside the rotating member 31, a bag hole 35 is formed in the axial direction from one end side (lower end in FIG. 6). A stopcock 36 is fixed to the female screw 35a formed at the open end of the bag hole 35, and the bag hole 35 is sealed. Further, the bag hole 35 is provided with a pair of through holes 37 that communicate with the bag hole 35 from the opposite side of the contact surface 32 in the radial direction. The bag hole 35 and the pair of through holes 37 form a part of a water cooling path 38 through which cooling water for cooling the rotating member 31 flows.

なお、回転部材31の袋孔35、一対の貫通孔37、及び基部41の袋孔44、一対の貫通孔45、連通孔45Aは、連結パイプ50(図2参照)により1本に接続されて水冷経路38を形成している。水冷経路38により回転部材31、当て金本体部40及びスラグ漏れ防止部60を冷却することで、溶融スラグまたは溶融金属を固めて、溶融スラグまたは溶融金属が、母材3と溶接用摺動銅当て金30の間から漏れ出すことを抑制する。 The bag hole 35 of the rotating member 31, the pair of through holes 37, the bag hole 44 of the base 41, the pair of through holes 45, and the communication hole 45A are connected to one by a connecting pipe 50 (see FIG. 2). It forms a water cooling path 38. By cooling the rotating member 31, the pad body 40, and the slag leakage prevention portion 60 by the water cooling path 38, the molten slag or the molten metal is solidified, and the molten slag or the molten metal is the base metal 3 and the sliding copper for welding. Suppresses leakage from between the pads 30.

ここで、図5に示すように、回転部材31の中心Oから接触面32に対する垂線の長さL1は、基部41の円弧状孔42の中心O(回転部材31の中心Oと同じ)から基部41の対向面41aのうち、凹部43以外の前端面41cに対する垂線の長さL2より長く設定されている(L1>L2)。 Here, as shown in FIG. 5, the length L1 of the perpendicular line from the center O of the rotating member 31 to the contact surface 32 is from the center O of the arcuate hole 42 of the base 41 (the same as the center O of the rotating member 31) to the base. Of the facing surfaces 41a of 41, the length of the perpendicular line with respect to the front end surface 41c other than the recess 43 is set to be longer than L2 (L1> L2).

従って、軸方向両端部の支持軸部34がすべり軸受39に嵌合して、基部41の円弧状孔42に回動自在に嵌合する一対の回転部材31は、その接触面32が基部41の前端面41cからL1-L2だけ突出した状態で組み付けられる。即ち、一対の回転部材31は、その接触面32が基部41の対向面41aから母材3に向けてL1-L2だけ突出するように当て金本体部40で支持される。 Therefore, in the pair of rotating members 31 in which the support shaft portions 34 at both ends in the axial direction are fitted to the slide bearing 39 and rotatably fitted into the arcuate hole 42 of the base portion 41, the contact surface 32 thereof is the base portion 41. It is assembled in a state where only L1-L2 protrudes from the front end surface 41c of. That is, the pair of rotating members 31 are supported by the metal fitting main body 40 so that the contact surface 32 protrudes from the facing surface 41a of the base 41 toward the base metal 3 by L1-L2.

また、図6に示すように、外形形状略D字形のすべり軸受39は、回転部材31の中心O(すべり軸受39の支持孔の中心と同じ)から平面部39aに対する垂線の長さL3が、基部41の円弧状孔42の中心Oから前端面41cに対する垂線の長さL2と同じになっている。従って、すべり軸受39の平面部39aは、基部41の対向面41aから突出することはない。 Further, as shown in FIG. 6, in the sliding bearing 39 having a substantially D-shaped external shape, the length L3 of the perpendicular line from the center O of the rotating member 31 (the same as the center of the support hole of the sliding bearing 39) to the flat surface portion 39a is set. The length of the perpendicular line from the center O of the arcuate hole 42 of the base 41 to the front end surface 41c is the same as the length L2. Therefore, the flat surface portion 39a of the slide bearing 39 does not protrude from the facing surface 41a of the base portion 41.

スラグ漏れ防止部60は、図2~図5及び図7に示すように、開先部2に沿った上下方向に互いに摺接可能に並べて配置される略直方体状の複数(図に示す実施形態では、6個)のブロック64と、複数のブロック64の端部64aの反対側で一端部がそれぞれ取り付けられる複数の支持軸66と、複数の支持軸66を介して複数のブロック64を支持する支持ブロック62と、支持軸66の他端部に形成された頭部66aに当接して、複数のブロック64を母材3と当接又は近接する方向に押圧する、コイルばねなどの複数の付勢部材63と、複数の付勢部材63の端部を支持して、支持ブロック62に取付けられるカバー65と、を備える。 As shown in FIGS. 2 to 5 and 7, the slag leakage prevention portions 60 are arranged in a substantially rectangular parallelepiped shape so as to be slidable with each other in the vertical direction along the groove portion 2 (the embodiment shown in the figure). Then, the block 64), the plurality of support shafts 66 to which one end is attached on the opposite side of the end 64a of the plurality of blocks 64, and the plurality of blocks 64 are supported via the plurality of support shafts 66. A plurality of attachments such as coil springs that abut the support block 62 and the head 66a formed at the other end of the support shaft 66 to abut or press the plurality of blocks 64 in the direction of contacting or approaching the base material 3. It includes a urging member 63 and a cover 65 that supports the ends of the plurality of urging members 63 and is attached to the support block 62.

支持ブロック62は、複数のブロック64の上下方向(図7におけるZ方向)の合計長さに合わせて長尺に形成されており、当て金本体部40の側方に設けられた回転部材31の被取付面33にねじ固定されている。また、支持ブロック62には、溶接用摺動銅当て金30の厚さ方向に貫通して、各支持軸66を摺動自在に嵌合する複数の支持孔67が、ブロック64の数に対応して、溶接用摺動銅当て金30の長手方向に並んで形成されている。 The support block 62 is formed to be long in accordance with the total length of the plurality of blocks 64 in the vertical direction (Z direction in FIG. 7), and the rotating member 31 provided on the side of the backing body portion 40. It is screwed to the mounted surface 33. Further, in the support block 62, a plurality of support holes 67 that penetrate in the thickness direction of the sliding copper pad 30 for welding and slidably fit each support shaft 66 correspond to the number of blocks 64. The sliding copper pads 30 for welding are formed side by side in the longitudinal direction.

したがって、反母材側の端部がカバー65に支持された各付勢部材63が支持軸66を介して各ブロック64を付勢し、通常状態において、各ブロック64の端部64aは、一対の回転部材31の接触面である接触面32より母材3側に突出した状態となる。 Therefore, each urging member 63 whose end portion on the anti-base material side is supported by the cover 65 urges each block 64 via the support shaft 66, and in a normal state, the end portions 64a of each block 64 are paired. It is in a state of protruding toward the base material 3 side from the contact surface 32 which is the contact surface of the rotating member 31 of the above.

このように、各ブロック64は、付勢部材63の弾性力により母材3と当接又は近接する方向に押圧されているので、溶接用摺動銅当て金30が一対の母材3の開先の表側に配置された状態では、各ブロック64の母材3と対向する端部64aは、母材3に当接するか、又は、支持軸66の頭部66aが支持ブロック62に当接した、母材3に近接する位置に位置する。さらに、溶接用摺動銅当て金30が溶接線方向に沿って摺動することで、各ブロック64は、母材3の表面形状に追従して、それぞれ当て金本体部40の長手方向に垂直な厚さ方向(X方向)に移動する。 In this way, since each block 64 is pressed in a direction in contact with or close to the base material 3 by the elastic force of the urging member 63, the sliding copper pad 30 for welding opens the pair of base materials 3. In the state of being arranged on the front side, the end portion 64a facing the base material 3 of each block 64 abuts on the base material 3, or the head 66a of the support shaft 66 abuts on the support block 62. , Located in a position close to the base metal 3. Further, the sliding copper pad 30 for welding slides along the direction of the welding line, so that each block 64 follows the surface shape of the base metal 3 and is perpendicular to the longitudinal direction of the pad body 40. It moves in the thickness direction (X direction).

即ち、複数のブロック64は、母材3と対向する端部64aが母材3と当接又は近接するように移動可能な本発明の追従部材を構成する。また、複数のブロック64は、母材3に接近又は母材3から離間する方向に移動可能な可動部材61を構成している。即ち、本実施形態では、複数のブロック64の端部64aが、本発明の追従部材の端部、及び可動部材61の端部を構成している。
さらに、本実施形態の支持ブロック62及びカバー65は、可動部材61を支持する本発明の支持部を構成している。
That is, the plurality of blocks 64 constitute the follow-up member of the present invention in which the end portion 64a facing the base material 3 can be moved so as to be in contact with or close to the base material 3. Further, the plurality of blocks 64 constitute a movable member 61 that can move in a direction that approaches or separates from the base material 3. That is, in the present embodiment, the end portions 64a of the plurality of blocks 64 constitute the end portion of the follower member of the present invention and the end portion of the movable member 61.
Further, the support block 62 and the cover 65 of the present embodiment constitute a support portion of the present invention that supports the movable member 61.

なお、可動部材61としては、上記追従部材として機能し、母材3に接近又は母材3から離間する方向に移動可能であれば、単一部材で構成されてもよいが、本実施形態のように、可動部材61を複数のブロック64に分割することで、上下方向の板厚の違いのある継手部分を通過する時に、母材3と可動部材61の隙間をより小さくでき、溶融スラグの漏れをより確実に防止することができる。
また、本実施形態では、複数のブロック64は、当て金本体部40の長手方向に垂直な厚さ方向に移動しているが、母材3に接近又は母材3から離間する方向であれば、X方向成分又はY方向成分を含んで斜め方向に移動してもよい。
The movable member 61 may be composed of a single member as long as it functions as the following member and can move in the direction of approaching or separating from the base material 3, but in the present embodiment. As described above, by dividing the movable member 61 into a plurality of blocks 64, the gap between the base material 3 and the movable member 61 can be made smaller when passing through the joint portions having different plate thicknesses in the vertical direction, and the molten slag can be formed. Leakage can be prevented more reliably.
Further, in the present embodiment, the plurality of blocks 64 move in the thickness direction perpendicular to the longitudinal direction of the backing main body 40, but if they approach the base material 3 or separate from the base material 3. , X-direction component or Y-direction component may be included and moved in an oblique direction.

また、複数のブロック64、支持軸66、支持ブロック62は、伝熱性の良い金属材料(本実施形態では、ブロック64及び支持ブロック62の素材は銅、支持軸66はステンレス)で構成されており、支持ブロック62は、水冷経路38を有する回転部材31に当接して取り付けられているので、当て金本体部40によってスラグ漏れ防止部60を冷却することができる。
なお、スラグ漏れ防止部60も直接冷却するのが望ましいが、スラグ漏れ防止部60には、スペースが無く、水冷経路38を設置することが難しい。このため、より冷却効果を高めるために、当て金本体部40のスラグ漏れ防止部60に近い箇所に水冷経路38が設置されるのが好ましい。
Further, the plurality of blocks 64, the support shaft 66, and the support block 62 are made of a metal material having good heat transfer properties (in the present embodiment, the material of the block 64 and the support block 62 is copper, and the support shaft 66 is stainless steel). Since the support block 62 is attached in contact with the rotating member 31 having the water cooling path 38, the slag leakage prevention portion 60 can be cooled by the backing metal main body portion 40.
It is desirable that the slag leakage prevention unit 60 is also directly cooled, but there is no space in the slag leakage prevention unit 60, and it is difficult to install the water cooling path 38. Therefore, in order to further enhance the cooling effect, it is preferable to install the water cooling path 38 at a position close to the slag leakage prevention portion 60 of the pad main body portion 40.

また、ブロック64への押圧力は、付勢部材63の弾性力に限定されず、重力、磁力、軸力及び空圧であってもよく、さらには、手動で押圧することもできる。付勢部材63以外の重力や磁力などでブロック64を押圧する場合には、適宜の機構が採用可能である。 Further, the pressing force on the block 64 is not limited to the elastic force of the urging member 63, and may be gravity, magnetic force, axial force, or pneumatic pressure, or may be manually pressed. When the block 64 is pressed by gravity or magnetic force other than the urging member 63, an appropriate mechanism can be adopted.

また、ブロック64は、所定の幅(図5におけるY方向)、及び所定の厚み(図5におけるX方向)を有する。ブロック64が、所定の幅、及び所定の厚みを有することで、溶融スラグをより速く冷却するための十分な冷却性能が得られる。例えば、幅は5mm以上であることが好ましく、また、厚みは、4mm以上であることが好ましい。幅、及び厚みの上限は、とくに限定されないが、大き過ぎると重くなり、溶接用摺動銅当て金30を開先に沿って移動させるための駆動力が大きくなるので、幅は15mm以下、厚みは、10mm以下とすることが好ましい。 Further, the block 64 has a predetermined width (Y direction in FIG. 5) and a predetermined thickness (X direction in FIG. 5). When the block 64 has a predetermined width and a predetermined thickness, sufficient cooling performance for cooling the molten slag faster can be obtained. For example, the width is preferably 5 mm or more, and the thickness is preferably 4 mm or more. The upper limit of the width and the thickness is not particularly limited, but if it is too large, it becomes heavy and the driving force for moving the sliding copper pad 30 for welding along the groove becomes large, so the width is 15 mm or less and the thickness is 15 mm or less. Is preferably 10 mm or less.

また、可動部材61の上端部61b、即ち、上方のブロック64の上端部64bは、溶融スラグ浴7よりも上方に位置し、可動部材61の下端部61c、即ち、下方のブロック64の下端部64cは、当て金本体部40の下端41bよりも上方に位置する。これにより、当て金本体部40のZ方向全長に亘って、溶融スラグが、母材3と溶接用摺動銅当て金30の間から漏れ出すことが防止できる。
ここで、溶融スラグ浴7の位置について説明するが、溶融スラグ浴7の高さの検知等を行い、溶融スラグ浴7の高さを自動制御する場合は、予め定めた溶融スラグ浴7の上面の位置を指し、溶融スラグ浴7の高さを自動制御しない場合は、溶接オペレーターが予め目標として定めた溶融スラグ浴7の上面の位置を意味する。
なお、図4に示すように、本実施形態では、可動部材61の上端部64bは、当て金本体部40の接触面の上端部、即ち、上側の滑り軸受39の上端部39cより下方に位置し、可動部材61の下端部64cは、当て金本体部40の接触面の下端部、即ち、下側の滑り軸受39の下端部39dより上方に位置する。
Further, the upper end portion 61b of the movable member 61, that is, the upper end portion 64b of the upper block 64 is located above the molten slag bath 7, and the lower end portion 61c of the movable member 61, that is, the lower end portion of the lower block 64. 64c is located above the lower end 41b of the pad body 40. As a result, it is possible to prevent the molten slag from leaking from between the base metal 3 and the sliding copper pad 30 for welding over the entire length of the pad body 40 in the Z direction.
Here, the position of the molten slag bath 7 will be described. However, when the height of the molten slag bath 7 is detected and the height of the molten slag bath 7 is automatically controlled, the upper surface of the molten slag bath 7 is determined in advance. When the height of the molten slag bath 7 is not automatically controlled, it means the position of the upper surface of the molten slag bath 7 set in advance by the welding operator as a target.
As shown in FIG. 4, in the present embodiment, the upper end portion 64b of the movable member 61 is located below the upper end portion of the contact surface of the pad body portion 40, that is, the upper end portion 39c of the upper slide bearing 39. The lower end 64c of the movable member 61 is located above the lower end of the contact surface of the backing body 40, that is, above the lower end 39d of the lower slide bearing 39.

<溶接用摺動銅当て金の作用>
次に、溶接用摺動銅当て金30を用いた溶接について図8~図10を参照して説明する。
<Action of sliding copper pad for welding>
Next, welding using the sliding copper pad 30 for welding will be described with reference to FIGS. 8 to 10.

まず、左右方向で板厚の違いがある母材3を溶接する場合について説明する。
一対の回転部材31は、当て金本体部40の基部41に対して回転自在であるので、一対の回転部材31の各接触面32が母材3の表面3aに倣って回動し、両母材3の表面3aに角度差があっても(図9参照)、また、両母材3の表面3aに左右方向の板厚の違いがあっても、母材3の表面3aと一対の回転部材31の接触面32とが確実に面接触する。
First, a case where the base metal 3 having a difference in plate thickness in the left-right direction is welded will be described.
Since the pair of rotating members 31 are rotatable with respect to the base 41 of the backing body portion 40, each contact surface 32 of the pair of rotating members 31 rotates following the surface 3a of the base material 3, and both mothers. Even if the surface 3a of the base material 3 has an angle difference (see FIG. 9), and even if the surface 3a of both base materials 3 has a difference in plate thickness in the left-right direction, a pair of rotations with the surface 3a of the base material 3 The contact surface 32 of the member 31 is surely in surface contact.

これにより、銅当て金1、母材3の開先部2、母材3の表面3aの一部、回転部材31の円筒面の一部、及び基部41の凹部43(対向面41a)で画成されて、溶融スラグの収容部が形成される。 As a result, the copper pad 1, the groove portion 2 of the base metal 3, a part of the surface 3a of the base metal 3, a part of the cylindrical surface of the rotating member 31, and the recess 43 (opposing surface 41a) of the base 41 are drawn. It is formed to form an accommodating portion of molten slag.

このように、一対の回転部材31を、その接触面32が母材3の表面3aに面接触した状態で配置し、水冷経路38内に冷却水を流して回転部材31及び基部41を内部から冷却しながら、開先部2内にフラックス12を充填するとともに、コンタクトチップ5先端から溶接ワイヤ6を供給し、コンタクトチップ5を開先部2に沿って移動させるとともに溶接用摺動銅当て金30を開先部2に沿って摺動させて溶接する。 In this way, the pair of rotating members 31 are arranged in a state where the contact surface 32 is in surface contact with the surface 3a of the base material 3, and cooling water is allowed to flow in the water cooling path 38 to allow the rotating member 31 and the base 41 from the inside. While cooling, the groove portion 2 is filled with the flux 12, the welding wire 6 is supplied from the tip of the contact tip 5, the contact tip 5 is moved along the groove portion 2, and a sliding copper pad for welding is provided. 30 is slid along the groove portion 2 and welded.

一対の回転部材31の接触面32は、母材3の表面3aに面接触しているので、両母材3間に左右方向での板厚の違いや角度差などがあっても溶融スラグが母材3と一対の回転部材31の接触面32の間から漏れ出すことを確実に防止することができる。また、小型かつ軽量の溶接用摺動銅当て金30により長尺の溶接部を溶接することができる。 Since the contact surface 32 of the pair of rotating members 31 is in surface contact with the surface 3a of the base material 3, the molten slag is generated even if there is a difference in plate thickness or angle between the two base materials 3 in the left-right direction. It is possible to reliably prevent leakage from between the base material 3 and the contact surface 32 of the pair of rotating members 31. Further, a long welded portion can be welded by a small and lightweight sliding copper pad 30 for welding.

次に、図10に示すように、溶接線方向(上下方向)で板厚の違い、即ち、板厚が異なり、サーピン加工部3Sを有する母材3D、3Uを溶接する場合について説明する。板厚が異なる母材3D、3Uを溶接すると、サーピン加工部3Sにおいて母材3D,3Uの表面3aと溶接用摺動銅当て金30との間に隙間が生じ、該隙間から溶融スラグが漏れ出る可能性がある。 Next, as shown in FIG. 10, a case where the plate thickness differs in the welding line direction (vertical direction), that is, the plate thickness is different and the base metal 3D and 3U having the surpin processed portion 3S are welded will be described. When the base materials 3D and 3U having different plate thicknesses are welded, a gap is created between the surface 3a of the base materials 3D and 3U and the sliding copper pad 30 for welding in the surpin processing portion 3S, and molten slag leaks from the gap. There is a possibility of coming out.

溶接用摺動銅当て金30は、裏面に銅当て金1が配置された下側の母材3Dの表面3aに、一対の回転部材31の接触面32を当接させて配置する。このとき、図10(a)に示すように、付勢部材63の弾性力により支持ブロック62から母材側に突出している各ブロック64は、その端部64aが母材3Dの表面3aに当接することで付勢部材63の弾性力に抗して押し込まれ、母材3Dの表面形状に倣い、母材3Dとの隙間がない状態で配置される。従って、この状態で溶接されても、ブロック64の端部64aと母材3Dの表面3aの隙間から溶融スラグまたは溶融金属が漏れ出すことはない。 The sliding copper pad 30 for welding is arranged so that the contact surface 32 of the pair of rotating members 31 is in contact with the surface 3a of the lower base material 3D on which the copper pad 1 is arranged on the back surface. At this time, as shown in FIG. 10A, each block 64 projecting from the support block 62 toward the base material due to the elastic force of the urging member 63 has its end portion 64a hitting the surface 3a of the base material 3D. Upon contact, it is pushed against the elastic force of the urging member 63, follows the surface shape of the base material 3D, and is arranged in a state where there is no gap with the base material 3D. Therefore, even if welding is performed in this state, molten slag or molten metal does not leak from the gap between the end portion 64a of the block 64 and the surface 3a of the base metal 3D.

溶接線に沿って溶接が進行すると、図10(b)に示すように、溶接用摺動銅当て金30の上端部がサーピン加工部3Sに達する。このとき、下側の母材3Dと上側の母材3Uの間には厚さの差があるが、各ブロック64は、サーピン加工部3Sの形状に倣って母材3と当接又は近接するように移動することで、サーピン加工部3Sと各ブロック64の端部64aとの隙間が塞がれる。以後、図8(c)、(d)に示すように、サーピン加工部3Sを含む母材3と溶接用摺動銅当て金30のブロック64との間に発生する隙間が、スラグ漏れ防止部60により塞がれ、上下方向で板厚が異なる母材3を、溶融スラグまたは溶融金属の漏れを防止して良好に溶接できる。 As the welding progresses along the welding line, as shown in FIG. 10B, the upper end portion of the sliding copper pad 30 for welding reaches the surpin processed portion 3S. At this time, although there is a difference in thickness between the lower base material 3D and the upper base material 3U, each block 64 comes into contact with or approaches the base material 3 following the shape of the sirpin processing portion 3S. By moving in this way, the gap between the surpin processed portion 3S and the end portion 64a of each block 64 is closed. Hereinafter, as shown in FIGS. 8 (c) and 8 (d), the gap generated between the base metal 3 including the surpin processing portion 3S and the block 64 of the sliding copper pad 30 for welding is the slag leakage prevention portion. The base metal 3 which is closed by 60 and has different plate thicknesses in the vertical direction can be satisfactorily welded by preventing leakage of molten slag or molten metal.

<溶融スラグ浴検出器の構成>
次に、溶融スラグ浴検出器13の構成について詳細に説明する。図11は、溶融スラグ浴検出器13の構成例を示す図である。
<Structure of molten slag bath detector>
Next, the configuration of the molten slag bath detector 13 will be described in detail. FIG. 11 is a diagram showing a configuration example of the molten slag bath detector 13.

図11に示すように、溶融スラグ浴検出器13は、検出端子18、差動増幅器19、接触判定基準信号設定器20、比較器21を有する。検出端子18は導電性金属である銅合金により構成されている。検出端子18は、溶融スラグ浴7に接触すると溶接電圧の一部の電圧を検出する。
なお、溶融スラグ浴検出器13の差動増幅器19は、検出端子18の電圧と、母材電圧である溶接用摺動銅当て金30の電圧を入力しても良いが、溶接用摺動銅当て金30は、溶融スラグ浴7に接触しており、対地電位を持つ場合があるため、溶接用摺動銅当て金30の電圧を入力するよりも、図11に示すように、接地することが好ましい。
As shown in FIG. 11, the molten slag bath detector 13 includes a detection terminal 18, a differential amplifier 19, a contact determination reference signal setter 20, and a comparator 21. The detection terminal 18 is made of a copper alloy which is a conductive metal. When the detection terminal 18 comes into contact with the molten slag bath 7, it detects a part of the welding voltage.
The differential amplifier 19 of the molten slag bath detector 13 may input the voltage of the detection terminal 18 and the voltage of the sliding copper pad 30 for welding, which is the base metal voltage, but the sliding copper for welding may be input. Since the pad 30 is in contact with the molten slag bath 7 and may have a ground potential, it should be grounded as shown in FIG. 11 rather than inputting the voltage of the sliding copper pad 30 for welding. Is preferable.

図12に示すように、検出端子18は、上面に幅方向両側に延びるフランジ18cを持った略直方体形状を有し、絶縁部材48を介して当て金本体部40と大きな面積で接触している。具体的には、検出端子18は、当て金本体部40の基部41の上部に形成された厚さ方向(X方向)に貫通する断面角型U字状の凹溝47にセラミックなどの絶縁部材48を介して嵌まり込んでいる。また、図5にも示すように、検出端子18の母材3側の矩形状の表面18aは、厚さ方向において、基部41の凹部43の最深部と略等しい位置に位置しており、絶縁部材48を介して該凹溝47の母材3側開口全体に亘って平坦に形成されている。
なお、検出端子18は、基部41に対して絶縁される形で、基部41にボルト固定された支持体49によって当て金本体部40に取り付けられている。
As shown in FIG. 12, the detection terminal 18 has a substantially rectangular parallelepiped shape having flanges 18c extending on both sides in the width direction on the upper surface, and is in contact with the metal fitting main body 40 in a large area via the insulating member 48. .. Specifically, the detection terminal 18 has an insulating member such as ceramic in a U-shaped concave groove 47 having a square cross section formed in the upper part of the base 41 of the backing body 40 and penetrating in the thickness direction (X direction). It is fitted through 48. Further, as shown in FIG. 5, the rectangular surface 18a on the base material 3 side of the detection terminal 18 is located at a position substantially equal to the deepest portion of the recess 43 of the base 41 in the thickness direction, and is insulated. It is formed flat over the entire opening on the base material 3 side of the concave groove 47 via the member 48.
The detection terminal 18 is attached to the metal pad main body 40 by a support 49 bolted to the base 41 so as to be insulated from the base 41.

したがって、検出端子18は、その矩形状の下面、及び矩形状の幅方向(Y方向)両側面において、絶縁部材48を介して水冷されている当て金本体部40に間接的に冷却されることで、検出端子18の放熱性が向上し、検出端子18の昇温が防止され、溶融スラグ浴7から受ける熱の影響を抑制できる。
即ち、溶融スラグ浴の溶接電圧を検出可能な溶融スラグ浴検出器13の検出端子18は、当て金本体部40の上部に絶縁部材48を介して取り付けられるので、検出端子18は、簡易な構造で、熱の影響を抑制できる。
Therefore, the detection terminal 18 is indirectly cooled by the metal fitting main body 40 which is water-cooled via the insulating member 48 on the rectangular lower surface and both side surfaces in the rectangular width direction (Y direction). Therefore, the heat dissipation of the detection terminal 18 is improved, the temperature rise of the detection terminal 18 is prevented, and the influence of the heat received from the molten slag bath 7 can be suppressed.
That is, since the detection terminal 18 of the molten slag bath detector 13 capable of detecting the welding voltage of the molten slag bath is attached to the upper part of the metal fitting main body 40 via the insulating member 48, the detection terminal 18 has a simple structure. Therefore, the influence of heat can be suppressed.

また、検出端子18の母材3側の表面18aは、平坦に形成されているので、スラグの付着が抑制される。該表面18aに少量のスラグが付着したとしても、該表面18aに付着するスラグの厚さは薄く、次の溶接時に再溶融されるので、溶接への影響は実質的にない。 Further, since the surface 18a on the base material 3 side of the detection terminal 18 is formed flat, the adhesion of slag is suppressed. Even if a small amount of slag adheres to the surface 18a, the thickness of the slag adhering to the surface 18a is thin and the slag is remelted at the next welding, so that there is substantially no effect on welding.

また、図4に示すように、可動部材(追従部材)61の上端部、即ち、上方のブロック64の上端部64bは、検出端子18の下端部18bよりも高さhだけ上方に位置する。これにより、複数のブロック64より下方に設けられた溶融スラグの溶融電圧を確実に検出できる。 Further, as shown in FIG. 4, the upper end portion of the movable member (following member) 61, that is, the upper end portion 64b of the upper block 64 is located above the lower end portion 18b of the detection terminal 18 by a height h. As a result, the melting voltage of the molten slag provided below the plurality of blocks 64 can be reliably detected.

差動増幅器19は、検出端子18の電圧と、接地電圧とを入力として、両電圧の差を出力する。接触判定基準信号設定器20は、ノイズによって誤検出しない程度の電圧、例えば、検出端子18が溶融スラグ浴7に接触したときに検出する電圧の半分程度の電圧を、基準信号として出力する。 The differential amplifier 19 takes the voltage of the detection terminal 18 and the ground voltage as inputs, and outputs the difference between the two voltages. The contact determination reference signal setting device 20 outputs a voltage to the extent that it is not erroneously detected due to noise, for example, a voltage of about half of the voltage detected when the detection terminal 18 comes into contact with the molten slag bath 7 as a reference signal.

比較器21は、差動増幅器19の出力信号と接触判定基準信号設定器20の基準信号とを入力として、差動増幅器19の出力信号が接触判定基準信号設定器20の基準信号より大きくなったとき、検出端子18と溶融スラグ浴7とが接触したと判断した信号を作成する。作成された信号は、フラックス供給制御装置15に送られ、フラックス供給装置14よりフラックス12の供給及び停止が行われる。そして、溶融スラグ浴7の上面がコンタクトチップ5の先端から予め定めた長さに位置するように制御され、ドライエクステンションLdが予め定めた長さに保たれる。検出端子18が溶融スラグ浴7に接触していないときは、溶接電圧が検出端子18にかからないので、検出端子18の電圧は0Vである。 The comparator 21 takes the output signal of the differential amplifier 19 and the reference signal of the contact determination reference signal setter 20 as inputs, and the output signal of the differential amplifier 19 becomes larger than the reference signal of the contact determination reference signal setter 20. At this time, a signal is created in which it is determined that the detection terminal 18 and the molten slag bath 7 are in contact with each other. The created signal is sent to the flux supply control device 15, and the flux 12 is supplied and stopped by the flux supply device 14. Then, the upper surface of the molten slag bath 7 is controlled to be located at a predetermined length from the tip of the contact tip 5, and the dry extension Ld is maintained at a predetermined length. When the detection terminal 18 is not in contact with the molten slag bath 7, the welding voltage is not applied to the detection terminal 18, so that the voltage of the detection terminal 18 is 0V.

また、溶融スラグ浴検出器13では、接触判定基準信号設定器20の基準信号の値が小さいと、溶接の状態あるいは外部ノイズ等で正しい判断ができない可能性がある。このため、溶接トーチ4をオシレートする場合には、誤検知を防止するため、溶融スラグ浴検出器13は、差動増幅器19と比較器21との間にローパスフィルタを設置しても良い。 Further, in the molten slag bath detector 13, if the value of the reference signal of the contact determination reference signal setting device 20 is small, there is a possibility that correct determination cannot be made due to the welding state, external noise, or the like. Therefore, when oscillating the welding torch 4, the molten slag bath detector 13 may install a low-pass filter between the differential amplifier 19 and the comparator 21 in order to prevent erroneous detection.

(第2実施形態)
次に、第2実施形態の溶接用摺動銅当て金について図13~図16を参照して説明する。
本実施形態の溶接用摺動銅当て金30が備えるスラグ漏れ防止部70は、当て金本体部40の両側方に設けられ、母材3の形状に沿って変形可能な可変部材71を備える。可変部材71は、耐熱性と柔軟性と備える、例えば、カーボン繊維などで形成され、当て金本体部40の長手方向(Z方向)に沿って長尺な薄板状の弾性部材である。
(Second Embodiment)
Next, the sliding copper pad for welding of the second embodiment will be described with reference to FIGS. 13 to 16.
The slag leakage prevention portion 70 provided in the sliding copper pad 30 for welding of the present embodiment is provided on both sides of the pad main body 40, and includes a variable member 71 that can be deformed along the shape of the base metal 3. The variable member 71 is an elastic member having heat resistance and flexibility, for example, made of carbon fiber or the like, and has a long thin plate shape along the longitudinal direction (Z direction) of the backing body portion 40.

可変部材71は、保持プレート73と押圧プレート72との間に挟持され、ねじ74で一体に組み付けられている。押圧プレート72は、保持プレート73よりも母材側で屈曲して断面略V形に形成された板状部材であり、可変部材71を挟持して保持プレート73に組み付けられたとき、可変部材71の端部71aが溶接用摺動銅当て金30の内側に向かうように折り曲げられる。押圧プレート72は、可変部材71及び保持プレート73と共に、ねじ75で回転部材31の被取付面33に固定される。可変部材71の母材3に接触する接触面である端部71aは、当て金本体部40の母材3との接触面である基部41の対向面41aよりも母材3側に突出している。 The variable member 71 is sandwiched between the holding plate 73 and the pressing plate 72, and is integrally assembled with screws 74. The pressing plate 72 is a plate-shaped member that is bent on the base material side of the holding plate 73 to form a substantially V-shaped cross section, and when the variable member 71 is sandwiched and assembled to the holding plate 73, the variable member 71 is formed. The end portion 71a of the surface is bent so as to be inward of the sliding copper pad 30 for welding. The pressing plate 72, together with the variable member 71 and the holding plate 73, is fixed to the mounted surface 33 of the rotating member 31 with screws 75. The end portion 71a, which is the contact surface of the variable member 71 in contact with the base material 3, protrudes toward the base material 3 side from the facing surface 41a of the base portion 41, which is the contact surface of the backing metal main body portion 40 with the base material 3. ..

次に、図16を参照して、溶融スラグまたは溶融金属の漏れを防止する機能について説明する。なお、図16では、可変部材71の変形をわかりやすく示すため、可変部材71を網掛けで表示している。
溶接用摺動銅当て金30は、裏面に銅当て金1が配置された下側の母材3Dの側面(表側)3aに、回転部材31の接触面32を当接させて配置する。このとき、図16(a)に示すように、可変部材71の母材3側となる端部71aは、母材3Dの表面3aに当接し、母材3Dの表面形状に倣って弾性変形して、母材3Dとの隙間が塞がれた状態で接触する。このように、母材3Dと可変部材71との間に隙間がない状態で溶接されるので、可変部材71と母材3Dとの隙間から溶融スラグまたは溶融金属が漏れ出すことはない。
Next, with reference to FIG. 16, the function of preventing leakage of molten slag or molten metal will be described. In FIG. 16, the variable member 71 is shaded in order to show the deformation of the variable member 71 in an easy-to-understand manner.
The sliding copper pad 30 for welding is arranged so that the contact surface 32 of the rotating member 31 is in contact with the side surface (front side) 3a of the lower base material 3D on which the copper pad 1 is arranged on the back surface. At this time, as shown in FIG. 16A, the end portion 71a on the base material 3 side of the variable member 71 abuts on the surface 3a of the base material 3D and elastically deforms according to the surface shape of the base material 3D. Then, the contact with the base material 3D is closed. In this way, since welding is performed without a gap between the base material 3D and the variable member 71, molten slag or molten metal does not leak from the gap between the variable member 71 and the base material 3D.

溶接線に沿って溶接が進行すると、図16(b)に示すように、溶接用摺動銅当て金30の上端部がサーピン加工部3Sに達する。このとき、下側の母材3Dと上側の母材3Uの間には厚さの差があるが、可変部材71は、サーピン加工部3Sの形状に倣って変形することで、サーピン加工部3Sと可変部材71との間に隙間ができることはない。以後、図16(c)、(d)に示すように、サーピン加工部3Sを含む母材3と溶接用摺動銅当て金30との間に発生する隙間は、可変部材71により塞がれるので、上下方向で板厚が異なる母材3を、溶融スラグまたは溶融金属が漏れることなく、良好に溶接できる。
したがって、本実施形態の可変部材71も、母材3と対向する端部71aが母材3と当接又は近接するように移動可能な本発明の追従部材を構成する。
その他の構成及び作用については、第1実施形態のものと同様である。
As the welding progresses along the welding line, as shown in FIG. 16B, the upper end portion of the sliding copper pad 30 for welding reaches the surpin processed portion 3S. At this time, although there is a difference in thickness between the lower base material 3D and the upper base material 3U, the variable member 71 is deformed according to the shape of the surpin processing portion 3S, so that the surpin processing portion 3S There is no gap between the variable member 71 and the variable member 71. Hereinafter, as shown in FIGS. 16 (c) and 16 (d), the gap generated between the base metal 3 including the surpin processed portion 3S and the sliding copper pad 30 for welding is closed by the variable member 71. Therefore, the base metal 3 having different plate thicknesses in the vertical direction can be welded satisfactorily without leakage of molten slag or molten metal.
Therefore, the variable member 71 of the present embodiment also constitutes the follow-up member of the present invention in which the end portion 71a facing the base material 3 can be moved so as to be in contact with or close to the base material 3.
Other configurations and operations are the same as those of the first embodiment.

尚、本発明は、前述した各実施形態及び各変形例に限定されるものではなく、適宜、変形、改良、等が可能である。
例えば、上記実施形態では、当て金本体部40が一対の回転部材31を備える構成であり、スラグ漏れ防止部60の支持ブロック62やスラグ漏れ防止部70は、回転部材31の被取付面33に取り付けられているが、本発明はこれに限らず、当て金本体部40の基部41の側面に取り付けられてもよい。
また、当て金本体部40が回転部材を有しない場合にも、スラグ漏れ防止部60の支持ブロック62やスラグ漏れ防止部70は、当て金本体部40の基部41の側面に取り付けられればよい。
さらに、スラグ漏れ防止部60の支持ブロック62は、当て金本体部40の基部41を幅方向に延ばすことで基部41と一体に形成されてもよい。
The present invention is not limited to the above-described embodiments and modifications, and can be appropriately modified, improved, and the like.
For example, in the above embodiment, the backing main body 40 is configured to include a pair of rotating members 31, and the support block 62 and the slag leak preventing portion 70 of the slag leak preventing portion 60 are mounted on the mounted surface 33 of the rotating member 31. Although it is attached, the present invention is not limited to this, and it may be attached to the side surface of the base 41 of the backing main body 40.
Further, even when the backing main body 40 does not have a rotating member, the support block 62 and the slag leakage preventing portion 70 of the slag leakage preventing portion 60 may be attached to the side surface of the base 41 of the backing main body 40.
Further, the support block 62 of the slag leakage prevention portion 60 may be integrally formed with the base portion 41 by extending the base portion 41 of the backing main body portion 40 in the width direction.

また、本発明では、スラグ漏れ防止部60とスラグ漏れ防止部70とを組み合わせて使用することもでき、また、スラグ漏れ防止部60においては、異なる種類のブロック64を組み合わせて構成することも任意である。 Further, in the present invention, the slag leakage prevention unit 60 and the slag leakage prevention unit 70 can be used in combination, and the slag leakage prevention unit 60 may be configured by combining different types of blocks 64. Is.

図17は、第1実施形態のスラグ漏れ防止部60を用いた溶接用摺動銅当て金30の各種変形例である。
図17(a)では、当て金本体部40の一方の端面(即ち、回転部材31の被取付面33又は基部41の側面)40cに複数のブロック64からなる可動部材61が配置され、他方の端面40dに単一の部材からなる可動部材61が配置されている。
図17(b)では、当て金本体部40の両端面40c、40dの少なくとも一方に、大きさの異なるブロック64を有する可動部材61が配置されている。
図17(c)では、当て金本体部40の両端面40c、40dに、大きさの異なるブロック64からなる可動部材61を含む複数の可動部材61が2列に配置されており、また、2列のブロック64の高さを異ならせている。これにより、万一、幅方向内側のスラグ漏れ防止部60から漏れが発生しても、幅方向外側のスラグ漏れ防止部60により漏れを確実に防止できる。また、ビードの際を揃える効果が得られる。
図17(d)では、複数のブロック64からなる可動部材61が左右非対称に配置されている。
FIG. 17 is an example of various modifications of the sliding copper pad 30 for welding using the slag leakage prevention portion 60 of the first embodiment.
In FIG. 17A, a movable member 61 composed of a plurality of blocks 64 is arranged on one end surface (that is, the side surface of the mounted surface 33 of the rotating member 31 or the side surface of the base 41) 40c of the backing body portion 40, and the other end surface. A movable member 61 made of a single member is arranged on the end face 40d.
In FIG. 17B, a movable member 61 having blocks 64 having different sizes is arranged on at least one of both end faces 40c and 40d of the metal pad main body 40.
In FIG. 17C, a plurality of movable members 61 including a movable member 61 made of blocks 64 having different sizes are arranged in two rows on both end faces 40c and 40d of the backing main body 40. The heights of the blocks 64 in the row are different. As a result, even if a leak occurs from the slag leakage prevention portion 60 on the inner side in the width direction, the slag leakage prevention portion 60 on the outer side in the width direction can surely prevent the leakage. In addition, the effect of aligning the beads can be obtained.
In FIG. 17D, movable members 61 composed of a plurality of blocks 64 are arranged asymmetrically.

図18は、可動部材61を備えるスラグ漏れ防止部60と、可変部材71を備えるスラグ漏れ防止部70とを、単体で、或いは、組み合わせて配置した変形例である。
図18(a)では、当て金本体部40の一方の端面40cに1つのスラグ漏れ防止部60が配置されており、当て金本体部40の一方の端面40c側からの漏れを防止する。
図18(b)では、当て金本体部40の一方の端面40cにスラグ漏れ防止部60が配置され、他方の端面40dにスラグ漏れ防止部70が配置されている。
図18(c)では、当て金本体部40の両端面40c,40dにスラグ漏れ防止部60が2列に、且つ上下方向にずらして配置されている。
FIG. 18 is a modified example in which the slag leakage prevention unit 60 including the movable member 61 and the slag leakage prevention unit 70 including the variable member 71 are arranged alone or in combination.
In FIG. 18A, one slag leakage prevention portion 60 is arranged on one end surface 40c of the backing main body 40 to prevent leakage from one end surface 40c side of the backing main body 40.
In FIG. 18B, the slag leakage prevention portion 60 is arranged on one end surface 40c of the pad body portion 40, and the slag leakage prevention portion 70 is arranged on the other end surface 40d.
In FIG. 18 (c), the slag leakage prevention portions 60 are arranged in two rows on both end faces 40c and 40d of the backing main body portion 40, and are offset in the vertical direction.

図18(d)では、当て金本体部40の一方の端面40cに、スラグ漏れ防止部60とスラグ漏れ防止部70とが2列に配置され、他方の端面40dにスラグ漏れ防止部70が配置されている。スラグ漏れ防止部60及び70は、必ずしも当て金本体部40の端面40c,40dに平行(Z方向)である必要はなく、Z方向に対して45°以内の角度で斜めに配置することもできる。
図18(e)では、当て金本体部40の両端面40c,40dの上半分にスラグ漏れ防止部60が配置され、下半分にスラグ漏れ防止部70が配置されている。
図18(f)では、当て金本体部40の両端面40c,40dに、スラグ漏れ防止部60が配置され、さらにその外側にスラグ漏れ防止部70が配置されている。
In FIG. 18D, the slag leakage prevention portion 60 and the slag leakage prevention portion 70 are arranged in two rows on one end surface 40c of the pad body portion 40, and the slag leakage prevention portion 70 is arranged on the other end surface 40d. Has been done. The slag leakage prevention portions 60 and 70 do not necessarily have to be parallel to the end faces 40c and 40d of the backing body portion 40 (Z direction), and may be arranged obliquely at an angle within 45 ° with respect to the Z direction. ..
In FIG. 18 (e), the slag leakage prevention portion 60 is arranged on the upper halves of both end faces 40c and 40d of the backing body portion 40, and the slag leakage prevention portion 70 is arranged on the lower half.
In FIG. 18 (f), the slag leakage prevention portion 60 is arranged on both end faces 40c and 40d of the backing main body portion 40, and the slag leakage prevention portion 70 is further arranged on the outside thereof.

以上の通り、本明細書には次の事項が開示されている。
(1) 溶融スラグ浴又は溶融金属浴を形成するように一対の母材間の開先部に対向配置され、前記開先部に沿って摺動する溶接用摺動銅当て金であって、
当て金本体部と、
前記当て金本体部の少なくとも1つの側方に設けられ、前記母材と対向する端部が前記母材と当接又は近接するように移動可能な少なくとも1つの追従部材と、
を備える、溶接用摺動銅当て金。
この構成によれば、溶接線方向で板厚の違いのある継手部分おいても、溶融スラグまたは溶接金属の漏れを防止できる。
As described above, the following matters are disclosed in this specification.
(1) A sliding copper pad for welding that is arranged facing a groove between a pair of base materials so as to form a molten slag bath or a molten metal bath and slides along the groove.
The main body of the backing and
An at least one follower member provided on at least one side of the pad body and capable of moving so that an end facing the base material abuts or approaches the base material.
A sliding copper pad for welding.
According to this configuration, leakage of molten slag or weld metal can be prevented even in a joint portion having a difference in plate thickness in the direction of the weld line.

(2) 前記追従部材は、前記母材に接近又は前記母材から離間する方向に移動可能な可動部材、又は、前記母材の形状に沿って変形可能な可変部材である、
(1)に記載の溶接用摺動銅当て金。
この構成によれば、可動部材、又は可変部材により、溶接線方向で板厚の違いのある継手部分おいても、溶融スラグまたは溶接金属の漏れを防止できる。
(2) The following member is a movable member that can move in a direction that approaches or separates from the base material, or a variable member that can be deformed along the shape of the base material.
Sliding copper pad for welding according to (1).
According to this configuration, the movable member or the variable member can prevent leakage of molten slag or weld metal even in a joint portion having a difference in plate thickness in the welding line direction.

(3) 前記可動部材の前記端部が、前記当て金本体部の前記母材との接触面よりも前記母材側に突出するように、前記当て金本体部に対して前記可動部材を前記母材に向けて付勢する付勢部材をさらに備える、
(2)に記載の溶接用摺動銅当て金。
この構成によれば、摺動銅当て金を一対の母材に当接させることで、可動部材の端部の少なくとも一部が、母材に付勢力を持って当接するので、溶接線方向で板厚の違いのある継手部分おいても、溶融スラグまたは溶接金属の漏れを確実に防止できる。
(3) The movable member is attached to the backing main body so that the end of the movable member protrudes toward the base from the contact surface of the backing main body with the base. Further equipped with an urging member that urges the base metal,
The sliding copper pad for welding according to (2).
According to this configuration, when the sliding copper pad is brought into contact with the pair of base materials, at least a part of the end portion of the movable member is brought into contact with the base material with urging force, so that in the direction of the welding line. Leakage of molten slag or weld metal can be reliably prevented even in joints with different plate thicknesses.

(4) 前記当て金本体部の側方に取り付けられ、前記可動部材を支持する支持部をさらに備え、
前記付勢部材は、前記支持部に対して前記可動部材を前記母材に向けて付勢する、
(3)に記載の溶接用摺動銅当て金。
この構成によれば、可動部材及び付勢部材を、支持部によって当て金本体部の側方に容易に取り付けることができる。
(4) A support portion that is attached to the side of the backing metal main body portion and supports the movable member is further provided.
The urging member urges the movable member toward the base material with respect to the support portion.
Sliding copper pad for welding according to (3).
According to this configuration, the movable member and the urging member can be easily attached to the side of the metal fitting main body portion by the support portion.

(5) 前記可動部材は、前記溶接線方向に並べて配置された複数のブロックを備える、(2)~(4)のいずれか1つに記載の溶接用摺動銅当て金。
この構成によれば、可動部材を複数のブロックに分割することで、母材と可動部材の端部との隙間をより小さくでき、溶融スラグまたは溶接金属の漏れを確実に防止できる。
(5) The sliding copper pad for welding according to any one of (2) to (4), wherein the movable member includes a plurality of blocks arranged side by side in the welding line direction.
According to this configuration, by dividing the movable member into a plurality of blocks, the gap between the base material and the end portion of the movable member can be made smaller, and leakage of molten slag or weld metal can be reliably prevented.

(6) 前記複数のブロックの端部が、前記当て金本体部の前記母材との接触面よりも前記母材側に突出するように、前記当て金本体部に対して前記各ブロックを前記母材に向けてそれぞれ付勢する複数の付勢部材をさらに備える、(5)に記載の溶接用摺動銅当て金。
この構成によれば、摺動銅当て金を一対の母材に当接させることで、複数のブロックのすくなくとも1つの端部が、母材に付勢力を持って当接するので、溶接線方向で板厚の違いのある継手部分おいても、溶融スラグまたは溶接金属の漏れを確実に防止できる。
(6) The block is attached to the backing main body so that the ends of the plurality of blocks project toward the base from the contact surface of the backing main body with the base. The sliding copper pad for welding according to (5), further comprising a plurality of urging members for urging toward the base metal.
According to this configuration, by abutting the sliding copper pad against the pair of base materials, at least one end of a plurality of blocks abuts against the base material with urging force, so that in the direction of the weld line. Leakage of molten slag or weld metal can be reliably prevented even in joints with different plate thicknesses.

(7) 前記可変部材は、前記当て金本体部の長手方向に沿って長尺な板状の弾性部材によって構成され、
前記弾性部材は、その前記端部が、前記当て金本体部の前記母材との接触面よりも前記母材側に突出するように、前記当て金本体部の側方に取り付けられている、(2)に記載の溶接用摺動銅当て金。
この構成によれば、可変部材を母材の表面に倣って変形させることができ、溶接線方向で板厚の違いのある継手部分おいても、溶融スラグまたは溶接金属の漏れを防止できる。
(7) The variable member is composed of a plate-shaped elastic member that is long along the longitudinal direction of the pad body.
The elastic member is attached to the side of the backing body so that the end thereof protrudes toward the base from the contact surface of the backing body with the base. The sliding copper pad for welding according to (2).
According to this configuration, the variable member can be deformed following the surface of the base metal, and leakage of molten slag or weld metal can be prevented even in a joint portion having a difference in plate thickness in the welding line direction.

(8) 前記追従部材は、所定の幅、及び所定の厚みを有し、
前記追従部材の上端部は、前記溶融スラグ浴又は前記溶融金属浴よりも上方に位置し、
前記追従部材の下端部は、前記当て金本体部の下端よりも上方に位置する、
(1)~(7)のいずれか1つに記載の溶接用摺動銅当て金。
この構成によれば、溶融金属を冷却するための冷却性能を確保できる。また、溶接用摺動銅当て金の全長に亘って溶融金属の漏れを防止できる。
(8) The following member has a predetermined width and a predetermined thickness.
The upper end of the follower member is located above the molten slag bath or the molten metal bath.
The lower end of the follower member is located above the lower end of the pad body.
The sliding copper pad for welding according to any one of (1) to (7).
According to this configuration, the cooling performance for cooling the molten metal can be ensured. In addition, leakage of molten metal can be prevented over the entire length of the sliding copper pad for welding.

(9) 前記当て金本体部内には、水冷経路が設けられる、
(1)~(8)のいずれか1つに記載の溶接用摺動銅当て金。
この構成によれば、溶接用摺動銅当て金を水冷経路に供給される冷却水により効果的に冷却できる。
(9) A water cooling path is provided in the main body of the pad.
The sliding copper pad for welding according to any one of (1) to (8).
According to this configuration, the sliding copper pad for welding can be effectively cooled by the cooling water supplied to the water cooling path.

(10) 前記当て金本体部の上部には、前記溶融スラグ浴又は前記溶融金属浴の溶接電圧を検出可能な溶融スラグ浴検出器の検出端子が絶縁部材を介して取り付けられている、
(1)~(9)のいずれか1つに記載の溶接用摺動銅当て金。
この構成によれば、検出端子は、溶融スラグ浴または前記溶融金属浴の熱を絶縁部材を介して当て金本体部側に伝達することができ、簡易な構造で、熱の影響を抑制できる。
(10) A detection terminal of a molten slag bath detector capable of detecting the welding voltage of the molten slag bath or the molten metal bath is attached to the upper part of the pad body via an insulating member.
The sliding copper pad for welding according to any one of (1) to (9).
According to this configuration, the detection terminal can transfer the heat of the molten slag bath or the molten metal bath to the backing main body side via the insulating member, and can suppress the influence of heat with a simple structure.

(11) 前記検出端子は、前記当て金本体部の上部に厚さ方向に貫通する凹溝に前記絶縁部材を介して嵌まり込んでおり、
前記検出端子の母材側の表面は、前記絶縁部材を介して該凹溝の母材側開口全体に亘って形成されている、(10)に記載の溶接用摺動銅当て金。
この構成によれば、検出端子への溶融スラグの付着を防止できる。
(11) The detection terminal is fitted into a concave groove penetrating in the thickness direction in the upper part of the pad main body portion via the insulating member.
The sliding copper pad for welding according to (10), wherein the surface of the detection terminal on the base metal side is formed over the entire opening on the base metal side of the concave groove via the insulating member.
According to this configuration, it is possible to prevent the molten slag from adhering to the detection terminal.

(12) 前記追従部材の上端部は、前記検出端子の下端部よりも上方に位置する、
(10)又は(11)に記載の溶接用摺動銅当て金。
この構成によれば、追従部材の上端部より下方に設けられた溶融スラグまたは溶接金属の溶融電圧を確実に検出できる。
(12) The upper end portion of the following member is located above the lower end portion of the detection terminal.
The sliding copper pad for welding according to (10) or (11).
According to this configuration, the melting voltage of the molten slag or the weld metal provided below the upper end of the following member can be reliably detected.

(13) 前記当て金本体部は、基部と、該基部に対して回転自在に支持された少なくとも1つの回転部材と、を備え、
前記回転部材は、長手方向が前記開先部に沿って伸び、前記母材と接触可能な接触面を有する、
(1)~(12)のいずれか1つに記載の溶接用摺動銅当て金。
この構成によれば、回転部材により、左右方向で板厚の違いのある母材からの溶融スラグまたは溶接金属の漏れを防止できる。
(13) The pad main body includes a base portion and at least one rotating member rotatably supported with respect to the base portion.
The rotating member has a contact surface that extends in the longitudinal direction along the groove portion and is in contact with the base metal.
The sliding copper pad for welding according to any one of (1) to (12).
According to this configuration, the rotating member can prevent leakage of molten slag or weld metal from the base metal having different plate thicknesses in the left-right direction.

(14) 前記回転部材は、前記当て金本体部の側方に露出する被取付面をさらに有し、
前記追従部材は、前記回転部材の被取付面に取り付けられる、
(13)に記載の溶接用摺動銅当て金。
この構成によれば、左右方向で板厚の違いのある母材がさらに溶接線方向で板厚の違いを有する場合においても、溶融スラグまたは溶接金属の漏れを防止できる。
(14) The rotating member further has a mounted surface exposed to the side of the pad body portion.
The following member is attached to the mounted surface of the rotating member.
The sliding copper pad for welding according to (13).
According to this configuration, leakage of molten slag or weld metal can be prevented even when the base metal having a difference in plate thickness in the left-right direction further has a difference in plate thickness in the welding line direction.

(15) 前記基部及び前記回転部材は、それぞれ水冷経路を有する、(13)又は(14)に記載の溶接用摺動銅当て金。
この構成によれば、回転部材を水冷経路に供給される冷却水により効果的に冷却できる。
(15) The sliding copper pad for welding according to (13) or (14), wherein the base and the rotating member each have a water cooling path.
According to this configuration, the rotating member can be effectively cooled by the cooling water supplied to the water cooling path.

(16) (1)~(15)のいずれか1つに記載の溶接用摺動銅当て金と、
溶接トーチと、
前記溶融スラグ浴又は前記溶融金属浴のスラグ浴高さを検出する溶融スラグ浴検出器と、
前記溶融スラグ浴又は前記溶融金属浴にフラックスを供給するフラックス供給装置と、
前記溶接用摺動銅当て金、前記溶接トーチ、前記溶融スラグ浴検出器、及び前記フラックス供給装置を搭載して前記開先部に沿って移動する走行台車と、
を備える、
溶接装置。
この構成によれば、溶融スラグまたは溶接金属の漏れを防止しつつ、溶接線方向に板厚の違いのある継手部分を溶接できる。
できる。
(16) The sliding copper pad for welding according to any one of (1) to (15), and
Welding torch and
A molten slag bath detector that detects the height of the molten slag bath or the molten metal bath.
A flux supply device that supplies flux to the molten slag bath or the molten metal bath,
A traveling carriage equipped with the sliding copper pad for welding, the welding torch, the molten slag bath detector, and the flux supply device and moving along the groove portion.
To prepare
Welding equipment.
According to this configuration, it is possible to weld joint portions having different plate thicknesses in the welding line direction while preventing leakage of molten slag or weld metal.
can.

(17) 一対の母材間の開先部に向けて、(1)~(15)のいずれか1つに記載の溶接用摺動銅当て金を配置し、
該開先部内に、フラックスを充填するとともに、コンタクトチップの先端から溶接ワイヤを供給し、
前記コンタクトチップを前記開先部に沿って移動させるとともに前記溶接用摺動銅当て金を前記開先部に沿って摺動移動させて溶接する、
溶接方法。
この構成によれば、溶融スラグまたは溶接金属の漏れを防止しつつ、溶接線方向に板厚の違いのある継手部分を溶接できる。
(17) The sliding copper pad for welding according to any one of (1) to (15) is arranged toward the groove portion between the pair of base materials.
The groove is filled with flux, and the welding wire is supplied from the tip of the contact tip.
The contact tip is moved along the groove portion, and the sliding copper pad for welding is slid and moved along the groove portion for welding.
Welding method.
According to this configuration, it is possible to weld joint portions having different plate thicknesses in the welding line direction while preventing leakage of molten slag or weld metal.

(18) 溶融スラグ浴又は溶融金属浴を形成するように一対の母材間の開先部に対向配置され、前記開先部に沿って摺動する溶接用摺動銅当て金であって、
当て金本体部と、
前記当て金本体部の上部に絶縁部材を介して取り付けられ、前記溶融スラグ浴又は前記溶融金属浴の溶接電圧を検出可能な溶融スラグ浴検出器の検出端子と、
を備える、
溶接用摺動銅当て金。
この構成によれば、検出端子は、溶融スラグ浴または前記溶融金属浴の熱を絶縁部材を介して当て金本体部側に伝達することができ、簡易な構造で、熱の影響を抑制できる。
(18) A sliding copper pad for welding that is arranged to face a groove between a pair of base materials so as to form a molten slag bath or a molten metal bath and slides along the groove.
The main body of the backing and
A detection terminal of a molten slag bath detector which is attached to the upper part of the metal fitting body portion via an insulating member and can detect the welding voltage of the molten slag bath or the molten metal bath.
To prepare
Sliding copper pad for welding.
According to this configuration, the detection terminal can transfer the heat of the molten slag bath or the molten metal bath to the backing main body side via the insulating member, and can suppress the influence of heat with a simple structure.

(19) 前記検出端子は、前記当て金本体部の上部に厚さ方向に貫通する凹溝に前記絶縁部材を介して嵌まり込んでおり、
前記検出端子の母材側の表面は、前記絶縁部材を介して該凹溝の母材側開口全体に亘って形成されている、(18)に記載の溶接用摺動銅当て金。
この構成によれば、検出端子への溶融スラグの付着を防止できる。
(19) The detection terminal is fitted into a concave groove penetrating in the thickness direction in the upper part of the metal fitting main body portion via the insulating member.
The sliding copper pad for welding according to (18), wherein the surface of the detection terminal on the base metal side is formed over the entire opening on the base metal side of the concave groove via the insulating member.
According to this configuration, it is possible to prevent the molten slag from adhering to the detection terminal.

(20) 前記追従部材の上端部は、前記検出端子の下端部よりも上方に位置する、
(18)又は(19)に記載の溶接用摺動銅当て金。
この構成によれば、追従部材の上端部より下方に設けられた溶融スラグまたは溶接金属の溶融電圧を確実に検出できる。
(20) The upper end portion of the following member is located above the lower end portion of the detection terminal.
(18) or (19). The sliding copper pad for welding.
According to this configuration, the melting voltage of the molten slag or the weld metal provided below the upper end of the following member can be reliably detected.

2 開先部
3 母材
3D 下側母材
3S サーピン加工部
3U 上側母材
4 溶接トーチ
5 コンタクトチップ
6 溶接ワイヤ
7 溶融スラグ浴
9 溶融金属
12 フラックス
13 溶融スラグ浴検出器
14 フラックス供給装置
16 走行台車
18 検出端子
18a 表面
18b 下端部
30 溶接用摺動銅当て金
31 回転部材
32 接触面
33 被取付面
34 支持軸部
38 水冷経路
39 滑り軸受
40 当て金本体部
41 基部
41a 対向面
41b 下端
47 凹溝
48 絶縁部材
60,70 スラグ漏れ防止部
61 可動部材(追従部材)
62 支持ブロック(支持部)
63 付勢部材
64 ブロック
64a 端部
64b 上端部
64c 下端部
65 カバー(支持部)
71 可変部材(弾性部材)
71a 端部
100 エレクトロスラグ溶接装置
2 Groove 3 Base material 3D Lower base material 3S Serpin processing part 3U Upper base material 4 Welding torch 5 Contact tip 6 Welding wire 7 Molten slag bath 9 Molten metal 12 Flux 13 Molten slag bath detector 14 Flux supply device 16 Running Cart 18 Detection terminal 18a Surface 18b Lower end 30 Sliding copper pad for welding 31 Rotating member 32 Contact surface 33 Attached surface 34 Support shaft 38 Water cooling path 39 Sliding bearing 40 Batting body 41 Base 41a Opposing surface 41b Lower end 47 Recessed groove 48 Insulating member 60, 70 Slag leakage prevention part 61 Movable member (following member)
62 Support block (support part)
63 Bounce member 64 Block 64a End 64b Upper end 64c Lower end 65 Cover (support)
71 Variable member (elastic member)
71a End 100 Electroslag Welder

Claims (17)

溶融スラグ浴又は溶融金属浴を形成するように一対の母材間の開先部に対向配置され、前記開先部に沿って摺動する溶接用摺動銅当て金であって、
当て金本体部と、
前記当て金本体部の少なくとも1つの側方に設けられ、前記母材と対向する端部が前記母材と当接又は近接するように移動可能な少なくとも1つの追従部材と、
を備える、溶接用摺動銅当て金。
A sliding copper pad for welding that is arranged facing a groove between a pair of base materials so as to form a molten slag bath or a molten metal bath and slides along the groove.
The main body of the backing and
An at least one follower member provided on at least one side of the pad body and capable of moving so that an end facing the base material abuts or approaches the base material.
A sliding copper pad for welding.
前記追従部材は、前記母材に接近又は前記母材から離間する方向に移動可能な可動部材、又は、前記母材の形状に沿って変形可能な可変部材である、
請求項1に記載の溶接用摺動銅当て金。
The following member is a movable member that can move in a direction that approaches or separates from the base material, or a variable member that can be deformed along the shape of the base material.
The sliding copper pad for welding according to claim 1.
前記可動部材の前記端部が、前記当て金本体部の前記母材との接触面よりも前記母材側に突出するように、前記当て金本体部に対して前記可動部材を前記母材に向けて付勢する付勢部材をさらに備える、
請求項2に記載の溶接用摺動銅当て金。
The movable member is attached to the base material with respect to the backing body so that the end portion of the movable member projects toward the base material from the contact surface of the backing body with the base material. Further equipped with urging members to urge towards,
The sliding copper pad for welding according to claim 2.
前記当て金本体部の側方に取り付けられ、前記可動部材を支持する支持部をさらに備え、
前記付勢部材は、前記支持部に対して前記可動部材を前記母材に向けて付勢する、
請求項3に記載の溶接用摺動銅当て金。
Further provided with a support portion attached to the side of the pad body portion to support the movable member.
The urging member urges the movable member toward the base material with respect to the support portion.
The sliding copper pad for welding according to claim 3.
前記可動部材は、前記開先部に沿った溶接線方向に並べて配置された複数のブロックを備える、請求項2~4のいずれか1項に記載の溶接用摺動銅当て金。 The sliding copper pad for welding according to any one of claims 2 to 4, wherein the movable member includes a plurality of blocks arranged side by side in the welding line direction along the groove portion. 前記複数のブロックの端部が、前記当て金本体部の前記母材との接触面よりも前記母材側に突出するように、前記当て金本体部に対して前記各ブロックを前記母材に向けてそれぞれ付勢する複数の付勢部材をさらに備える、請求項5に記載の溶接用摺動銅当て金。 Each block is used as a base material with respect to the backing body so that the ends of the plurality of blocks project toward the base material from the contact surface of the backing body with the base material. The sliding copper pad for welding according to claim 5, further comprising a plurality of urging members for urging toward each other. 前記可変部材は、前記当て金本体部の長手方向に沿って長尺な板状の弾性部材によって構成され、
前記弾性部材は、その前記端部が、前記当て金本体部の前記母材との接触面よりも前記母材側に突出するように、前記当て金本体部の側方に取り付けられている、請求項2に記載の溶接用摺動銅当て金。
The variable member is composed of a plate-shaped elastic member that is long along the longitudinal direction of the pad body.
The elastic member is attached to the side of the backing body so that the end thereof protrudes toward the base from the contact surface of the backing body with the base. The sliding copper pad for welding according to claim 2.
前記追従部材は、所定の幅、及び所定の厚みを有し、
前記追従部材の上端部は、前記溶融スラグ浴又は前記溶融金属浴よりも上方に位置し、
前記追従部材の下端部は、前記当て金本体部の下端よりも上方に位置する、
請求項1~7のいずれか1項に記載の溶接用摺動銅当て金。
The following member has a predetermined width and a predetermined thickness.
The upper end of the follower member is located above the molten slag bath or the molten metal bath.
The lower end of the follower member is located above the lower end of the pad body.
The sliding copper pad for welding according to any one of claims 1 to 7.
前記当て金本体部内には、水冷経路が設けられる、
請求項1~8のいずれか1項に記載の溶接用摺動銅当て金。
A water cooling path is provided in the pad body.
The sliding copper pad for welding according to any one of claims 1 to 8.
前記当て金本体部の上部には、前記溶融スラグ浴又は前記溶融金属浴の溶接電圧を検出可能な溶融スラグ浴検出器の検出端子が絶縁部材を介して取り付けられている、
請求項1~9のいずれか1項に記載の溶接用摺動銅当て金。
A detection terminal of a molten slag bath detector capable of detecting the welding voltage of the molten slag bath or the molten metal bath is attached to the upper portion of the metal fitting main body via an insulating member.
The sliding copper pad for welding according to any one of claims 1 to 9.
前記検出端子は、前記当て金本体部の上部に厚さ方向に貫通する凹溝に前記絶縁部材を介して嵌まり込んでおり、
前記検出端子の母材側の表面は、前記絶縁部材を介して該凹溝の母材側開口全体に亘って形成されている、請求項10に記載の溶接用摺動銅当て金。
The detection terminal is fitted into a concave groove penetrating in the thickness direction in the upper part of the pad body portion via the insulating member.
The sliding copper pad for welding according to claim 10, wherein the surface of the detection terminal on the base metal side is formed over the entire opening on the base metal side of the concave groove via the insulating member.
前記追従部材の上端部は、前記検出端子の下端部よりも上方に位置する、
請求項10又は11に記載の溶接用摺動銅当て金。
The upper end of the follower member is located above the lower end of the detection terminal.
The sliding copper pad for welding according to claim 10 or 11.
前記当て金本体部は、基部と、該基部に対して回転自在に支持された少なくとも1つの回転部材と、を備え、
前記回転部材は、長手方向が前記開先部に沿って伸び、前記母材と接触可能な接触面を有する、
請求項1~12のいずれか1項に記載の溶接用摺動銅当て金。
The pad body comprises a base and at least one rotating member rotatably supported with respect to the base.
The rotating member has a contact surface that extends in the longitudinal direction along the groove portion and is in contact with the base metal.
The sliding copper pad for welding according to any one of claims 1 to 12.
前記回転部材は、前記当て金本体部の側方に露出する被取付面をさらに有し、
前記追従部材は、前記回転部材の被取付面に取り付けられる、
請求項13に記載の溶接用摺動銅当て金。
The rotating member further has a mounted surface exposed to the side of the pad body portion.
The following member is attached to the mounted surface of the rotating member.
The sliding copper pad for welding according to claim 13.
前記基部及び前記回転部材は、それぞれ水冷経路を有する、請求項13又は14に記載の溶接用摺動銅当て金。 The sliding copper pad for welding according to claim 13 or 14, wherein the base and the rotating member each have a water cooling path. 請求項1~15のいずれか1項に記載の溶接用摺動銅当て金と、
溶接トーチと、
前記溶融スラグ浴又は前記溶融金属浴のスラグ浴高さを検出する溶融スラグ浴検出器と、
前記溶融スラグ浴又は前記溶融金属浴にフラックスを供給するフラックス供給装置と、
前記溶接用摺動銅当て金、前記溶接トーチ、前記溶融スラグ浴検出器、及び前記フラックス供給装置を搭載して前記開先部に沿って移動する走行台車と、
を備える、
溶接装置。
The sliding copper pad for welding according to any one of claims 1 to 15,
Welding torch and
A molten slag bath detector that detects the height of the molten slag bath or the molten metal bath.
A flux supply device that supplies flux to the molten slag bath or the molten metal bath,
A traveling carriage equipped with the sliding copper pad for welding, the welding torch, the molten slag bath detector, and the flux supply device and moving along the groove portion.
To prepare
Welding equipment.
一対の母材間の開先部に向けて、請求項1~15のいずれか1項に記載の溶接用摺動銅当て金を配置し、
該開先部内に、フラックスを充填するとともに、コンタクトチップの先端から溶接ワイヤを供給し、
前記コンタクトチップを前記開先部に沿って移動させるとともに前記溶接用摺動銅当て金を前記開先部に沿って摺動移動させて溶接する、
溶接方法。
The sliding copper pad for welding according to any one of claims 1 to 15 is arranged toward the groove portion between the pair of base materials.
The groove is filled with flux, and the welding wire is supplied from the tip of the contact tip.
The contact tip is moved along the groove portion, and the sliding copper pad for welding is slid and moved along the groove portion for welding.
Welding method.
JP2020217740A 2020-12-25 2020-12-25 Sliding copper pad for welding, welding equipment and welding method Active JP7389013B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP2020217740A JP7389013B2 (en) 2020-12-25 2020-12-25 Sliding copper pad for welding, welding equipment and welding method
CN202111349049.4A CN114682903B (en) 2020-12-25 2021-11-15 Sliding copper pressing plate for welding, welding device and welding method
KR1020210167703A KR102582885B1 (en) 2020-12-25 2021-11-29 Slidable copper backing plate for welding, welding apparatus and welding method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2020217740A JP7389013B2 (en) 2020-12-25 2020-12-25 Sliding copper pad for welding, welding equipment and welding method

Publications (2)

Publication Number Publication Date
JP2022102788A true JP2022102788A (en) 2022-07-07
JP7389013B2 JP7389013B2 (en) 2023-11-29

Family

ID=82135694

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2020217740A Active JP7389013B2 (en) 2020-12-25 2020-12-25 Sliding copper pad for welding, welding equipment and welding method

Country Status (3)

Country Link
JP (1) JP7389013B2 (en)
KR (1) KR102582885B1 (en)
CN (1) CN114682903B (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102606840B1 (en) * 2022-04-22 2023-11-24 정무수 A adhesion system for ceramic backing material of welding and ceramic backing material

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS432983Y1 (en) * 1965-03-30 1968-02-07
JPS5095423U (en) * 1973-12-29 1975-08-09
JPS517420U (en) * 1974-07-04 1976-01-20
JPS53131U (en) * 1976-06-21 1978-01-05
JPS55165292A (en) * 1979-06-11 1980-12-23 Kawasaki Steel Corp Electroslag welding method and same welding equipment and sliding copper backing for same welding
JPS60171694U (en) * 1984-04-23 1985-11-14 川崎製鉄株式会社 Water-cooled copper dowel for electroslag welding
JP2003236667A (en) * 2002-02-15 2003-08-26 Nippon Steel & Sumikin Welding Co Ltd Method and equipment for upright electro-gas arc welding
JP2016215214A (en) * 2015-05-15 2016-12-22 株式会社神戸製鋼所 Electroslag welding method and electroslag welding device

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5814073Y2 (en) * 1978-06-29 1983-03-18 佐世保重工業株式会社 Flexible cutlet shoe
JPS5945083A (en) * 1982-09-06 1984-03-13 Osaka Denki Kk Copying device in automatic arc welding
CN87205342U (en) * 1987-11-20 1988-12-21 太原重型机器厂 Electro-slag welding melting bath and its depth controlling equipment
JP4998771B2 (en) * 2006-05-17 2012-08-15 株式会社Ihi Submerged arc welding apparatus and submerged arc welding method
CN103008825B (en) * 2012-11-30 2015-08-12 大连船舶重工集团有限公司 Use the vertical electro-gas equipment of groove tracking mode jacking mechanism
CN202951972U (en) * 2012-12-19 2013-05-29 微山县技工学校 Filament electroslag welding machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS432983Y1 (en) * 1965-03-30 1968-02-07
JPS5095423U (en) * 1973-12-29 1975-08-09
JPS517420U (en) * 1974-07-04 1976-01-20
JPS53131U (en) * 1976-06-21 1978-01-05
JPS55165292A (en) * 1979-06-11 1980-12-23 Kawasaki Steel Corp Electroslag welding method and same welding equipment and sliding copper backing for same welding
JPS60171694U (en) * 1984-04-23 1985-11-14 川崎製鉄株式会社 Water-cooled copper dowel for electroslag welding
JP2003236667A (en) * 2002-02-15 2003-08-26 Nippon Steel & Sumikin Welding Co Ltd Method and equipment for upright electro-gas arc welding
JP2016215214A (en) * 2015-05-15 2016-12-22 株式会社神戸製鋼所 Electroslag welding method and electroslag welding device

Also Published As

Publication number Publication date
KR20220092782A (en) 2022-07-04
CN114682903A (en) 2022-07-01
KR102582885B1 (en) 2023-09-25
CN114682903B (en) 2024-04-02
JP7389013B2 (en) 2023-11-29

Similar Documents

Publication Publication Date Title
CN110280886B (en) Screed plate for friction stir welding apparatus, and friction stir welding method
JP2022102788A (en) Slidable copper strap for welding, welding device, and welding method
JP2964829B2 (en) Welding method and welding equipment
KR101344343B1 (en) automatic welding system
KR20150013204A (en) Method for producing rolling roll, rolling roll, and device for producing rolling roll
JP7235635B2 (en) Sliding copper pad for welding and welding method
JP2019120534A (en) Sensor device for welding
US5801353A (en) Superimposed sheet welding system including rotatable welding electrode and cooling rings
CN111819022B (en) Device and method for avoiding interruption of welding process, especially friction pin fracture in friction stir welding
KR102341008B1 (en) Improved welding torch and submerged arc welding process technique in one single pass for each layer and at limited volumes of welding with high walls
KR20170118810A (en) Method of monitoring manufacturing status of electric resistance welded pipe, device for monitoring manufacturing status of electric resistance welded pipe, and method of manufacturing electric resistance welded pipe
KR101225145B1 (en) Width adjustable copper shoe
KR100624241B1 (en) Method and device for welding sheets
WO2022078560A1 (en) Welding system and method for use
KR101777046B1 (en) Tack Welding Assistant Device
JP2011083811A (en) Welding equipment and welding method using the same
KR20160130030A (en) Pipe welding apparatus
US20210154760A1 (en) Spot welding apparatus
JP5620758B2 (en) Copying device
KR20200018601A (en) Self-adjusting twin contact jaws
e Silva et al. Oscillation–Polarity Synchronized MIG/MAG Welding Process for Enhanced Performance in Automated Joining and Coating
KR20120090321A (en) Automatic welding apparatus
JP2018126741A (en) Method for lap-welding of galvanized steel sheets
CN117340423A (en) Sliding copper pressing plate for welding and welding method
JP2002361456A (en) Equipment and method for laser welding

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20221101

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20230823

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20230829

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20231025

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20231107

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20231116

R150 Certificate of patent or registration of utility model

Ref document number: 7389013

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150