JP7389013B2 - Sliding copper pad for welding, welding equipment and welding method - Google Patents

Sliding copper pad for welding, welding equipment and welding method Download PDF

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JP7389013B2
JP7389013B2 JP2020217740A JP2020217740A JP7389013B2 JP 7389013 B2 JP7389013 B2 JP 7389013B2 JP 2020217740 A JP2020217740 A JP 2020217740A JP 2020217740 A JP2020217740 A JP 2020217740A JP 7389013 B2 JP7389013 B2 JP 7389013B2
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welding
pad
base material
sliding copper
copper pad
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JP2022102788A (en
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幸祐 山口
圭 山崎
孝視 横山
亮 戸田
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Kobe Steel Ltd
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Kobe Steel Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/02Seam welding; Backing means; Inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K25/00Slag welding, i.e. using a heated layer or mass of powder, slag, or the like in contact with the material to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/003Cooling means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/09Arrangements or circuits for arc welding with pulsed current or voltage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/24Features related to electrodes
    • B23K9/28Supporting devices for electrodes
    • B23K9/29Supporting devices adapted for making use of shielding means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Optics & Photonics (AREA)
  • Arc Welding In General (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Description

本発明は、溶接用摺動銅当て金、溶接装置及び溶接方法に関する。 The present invention relates to a sliding copper pad for welding, a welding device, and a welding method.

エレクトロスラグ溶接法及びエレクトロガスアーク溶接法等の立向上進溶接法は、立向継手の高能率施工法として、造船及び石油タンク等の大型構造物の溶接に広く採用されている。 Vertical advancement welding methods such as electroslag welding and electrogas arc welding are widely used in shipbuilding and welding large structures such as oil tanks as highly efficient construction methods for vertical joints.

特に、溶融スラグのジュール熱を熱源とするエレクトロスラグ溶接は、露出したアークではなく溶融スラグ内で熱が発生してワイヤ及び母材を溶融するので、アーク放射熱が発生せず、またヒューム、スパッタの発生も少なく、作業環境の改善になる。また溶融スラグで溶接金属を大気から遮蔽するのでシールドガスが不要であり、板厚が大きくなってもシールド効果が劣化することがなく、大気に存在する窒素などの溶融金属内への侵入を板厚に関係なく効果的に防止できるので、溶接金属の機械的な劣化も発生しないといったメリットがある。 In particular, electroslag welding, which uses the Joule heat of molten slag as a heat source, generates heat within the molten slag rather than through an exposed arc to melt the wire and base metal, so arc radiant heat is not generated, and fumes and There is also less spatter, which improves the working environment. In addition, since the weld metal is shielded from the atmosphere with molten slag, shielding gas is not required, and the shielding effect does not deteriorate even when the plate thickness increases, preventing nitrogen and other substances present in the atmosphere from entering the molten metal. Since it can be effectively prevented regardless of the thickness, there is an advantage that mechanical deterioration of the weld metal does not occur.

また、エレクトロスラグ溶接法及びエレクトロガスアーク溶接法のいずれにおいても、溶融スラグ浴や溶融金属浴を覆うことができる程度の長さを有する小型の水冷摺動銅当て金を用いることが知られている。これにより、溶接の進行に合わせてレールやチェーン等によって溶接トーチおよび台車を上昇させ、水冷摺動銅当て金をトーチや台車と共に溶接線に沿って移動させ、数十メートルの長尺溶接を可能としている。 Furthermore, it is known that both the electroslag welding method and the electrogas arc welding method use a small water-cooled sliding copper pad having a length that can cover the molten slag bath or molten metal bath. . As welding progresses, the welding torch and truck are raised using rails, chains, etc., and the water-cooled sliding copper pad is moved along the welding line along with the torch and truck, making it possible to perform long welds of several tens of meters. It is said that

特許文献1では、被溶接物の開先表面に摺動銅当て金を当接して溶接する立向エレクトロガスアーク溶接において、該摺動銅当て金を板厚方向に押さえながら溶接するとき、摺動銅当て金の下部を押さえる加圧力を、中央部を押さえる加圧力の1/4~1/2とし、溶接線方向で板厚の異なる母材にサーピン加工が施された継手部分においても、溶融金属および溶融スラグの漏れを防止することが開示されている。具体的に、摺動銅当て金が上側母材のサーピン加工部端面を通過した後、上側母材の表面に沿って垂直な状態となった際、溶融金属と摺動銅当て金との間に生じる隙間から溶接金属および溶融スラグが漏れるのを防止している。 In Patent Document 1, in vertical electrogas arc welding in which a sliding copper pad is brought into contact with the groove surface of the workpiece and welded, when welding is performed while pressing the sliding copper pad in the plate thickness direction, the sliding The pressure applied to the lower part of the copper pad is set to 1/4 to 1/2 of the pressure applied to the center, and even in joints where serpin processing is applied to base metals with different thicknesses in the direction of the weld line, melting can be prevented. Preventing metal and molten slag leakage is disclosed. Specifically, when the sliding copper pad passes through the end face of the serpin-processed part of the upper base material and becomes perpendicular to the surface of the upper base material, the gap between the molten metal and the sliding copper pad This prevents weld metal and molten slag from leaking through the gaps created in the

また、特許文献2には、エレクトロスラグ溶接において、スラグ浴の深さを予め定めた深さに保ちながら溶接を行うため、溶融スラグ浴検出器が摺動式銅当て金の上部に設置され、溶融スラグ浴検出器の検出端子が検出する溶接電圧に応じて、スラグ浴の深さを検出することが記載されている。 Further, in Patent Document 2, in order to perform welding while maintaining the depth of the slag bath at a predetermined depth in electroslag welding, a molten slag bath detector is installed on the top of a sliding copper pad, It is described that the depth of the slag bath is detected according to the welding voltage detected by a detection terminal of a molten slag bath detector.

特開2003-236667号公報Japanese Patent Application Publication No. 2003-236667 特開2016-215214号公報Japanese Patent Application Publication No. 2016-215214

図19は、従来のエレクトロスラグ溶接法において、摺動銅当て金200を用いて、溶接線方向に板厚差がある母材3のサーピン加工部3Sを溶接する過程を示している。摺動銅当て金200が下側母材3Dから上側母材3Uのサーピン加工部3Sへ進むと、摺動銅当て金200の上端部がサーピン加工部3Sに沿って上昇するため(図19(b)参照)、摺動銅当て金200と母材3との間に空隙部S1が生じる。さらに溶接が進み、摺動銅当て金200がサーピン加工部3Sと平行になると(図19(c)参照)、摺動銅当て金200の上部と上側母材3Uとの間に空隙部S2が生じる。このため、空隙部S1、S2から溶融スラグまたは溶融金属が漏れて、溶接が中断するという懸念があり、改善が求められていた。一方、摺動銅当て金200が上側母材3Uの表面に沿う状態となると(図19(d)参照)、摺動銅当て金200の下部とサーピン加工部3Sとの間に空隙部S3が生じるが、溶融スラグや溶接金属が既に固化している場合は、溶融スラグや溶接金属の漏れは生じない。 FIG. 19 shows a process of welding a serpin-processed portion 3S of a base material 3 having a difference in plate thickness in the welding line direction using a sliding copper pad 200 in the conventional electroslag welding method. When the sliding copper pad 200 advances from the lower base material 3D to the serpin-processed part 3S of the upper base material 3U, the upper end of the sliding copper pad 200 rises along the serpin-processed part 3S (see FIG. 19). b)), a gap S1 is created between the sliding copper pad 200 and the base material 3. As the welding progresses further and the sliding copper pad 200 becomes parallel to the serpin processed portion 3S (see FIG. 19(c)), a gap S2 is created between the top of the sliding copper pad 200 and the upper base material 3U. arise. For this reason, there is a concern that molten slag or molten metal may leak from the gaps S1 and S2 and welding may be interrupted, and improvements have been sought. On the other hand, when the sliding copper pad 200 is in a state along the surface of the upper base material 3U (see FIG. 19(d)), a gap S3 is created between the lower part of the sliding copper pad 200 and the serpin processing part 3S. However, if the molten slag or weld metal has already solidified, no leakage of the molten slag or weld metal will occur.

特許文献1に記載の手法では、図19(d)の状態において、空隙部S3からの溶融金属および溶融スラグの漏れ防止を図ることを目的としており、図19(b)や図19(c)の状態において、空隙部S1,S2からの溶融スラグや溶接金属の漏れを考慮したものではない。 The method described in Patent Document 1 aims to prevent leakage of molten metal and molten slag from the gap S3 in the state shown in FIG. 19(d), and the method described in FIG. 19(b) and FIG. 19(c) In this state, leakage of molten slag and weld metal from the voids S1 and S2 is not taken into consideration.

本発明は、前述した課題に鑑みてなされたものであり、その目的は、溶接線方向で板厚の違いのある継手部分おいても、溶融スラグまたは溶融金属の漏れを防止できる溶接用摺動銅当て金、溶接装置及び溶接方法を提供することにある。 The present invention has been made in view of the above-mentioned problems, and its purpose is to provide a welding sliding device that can prevent leakage of molten slag or molten metal even in joints where plate thicknesses differ in the direction of the weld line. An object of the present invention is to provide a copper pad, a welding device, and a welding method.

本発明の上記目的は、下記の構成により達成される。
[1] 溶融スラグ浴又は溶融金属浴を形成するように一対の母材間の開先部に対向配置され、前記開先部に沿って摺動する溶接用摺動銅当て金であって、
当て金本体部と、
前記当て金本体部の少なくとも1つの側方に設けられ、前記母材と対向する端部が前記母材と当接又は近接するように移動可能な少なくとも1つの追従部材と、
を備える、溶接用摺動銅当て金。
The above object of the present invention is achieved by the following configuration.
[1] A sliding copper pad for welding that is arranged to face a groove between a pair of base materials and slides along the groove so as to form a molten slag bath or a molten metal bath,
A padding body,
at least one follower member that is provided on at least one side of the pad main body and is movable so that its end facing the base material comes into contact with or comes close to the base material;
A sliding copper pad for welding.

[2] [1]に記載の溶接用摺動銅当て金と、
溶接トーチと、
前記溶融スラグ浴又は前記溶融金属浴のスラグ浴高さを検出する溶融スラグ浴検出器と、
前記溶融スラグ浴又は前記溶融金属浴にフラックスを供給するフラックス供給装置と、
前記溶接用摺動銅当て金、前記溶接トーチ、前記溶融スラグ浴検出器、及び前記フラックス供給装置を搭載して前記開先部に沿って移動する走行台車と、
を備える、
溶接装置。
[3] 一対の母材間の開先部に向けて、[1]に記載の溶接用摺動銅当て金を配置し、
該開先部内に、フラックスを充填するとともに、コンタクトチップの先端から溶接ワイヤを供給し、
前記コンタクトチップを前記開先部に沿って移動させるとともに前記溶接用摺動銅当て金を前記開先部に沿って摺動移動させて溶接する、
溶接方法。
[2] The sliding copper pad for welding according to [1],
welding torch and
a molten slag bath detector that detects a slag bath height of the molten slag bath or the molten metal bath;
a flux supply device that supplies flux to the molten slag bath or the molten metal bath;
a traveling carriage that carries the sliding copper pad for welding, the welding torch, the molten slag bath detector, and the flux supply device and moves along the groove;
Equipped with
Welding equipment.
[3] Place the sliding copper pad for welding according to [1] toward the groove between the pair of base materials,
Filling the groove with flux and supplying a welding wire from the tip of the contact tip,
Welding is performed by moving the contact tip along the groove and slidingly moving the welding sliding copper pad along the groove.
Welding method.

本発明の溶接用摺動銅当て金、溶接装置及び溶接方法によれば、当て金本体部のすくなくとも1つの側方に、母材と対向する端部が母材と当接又は近接するように移動可能な少なくとも1つの追従部材を備えるので、溶接線方向で板厚の違いのある継手部分おいても、溶融スラグまたは溶接金属の漏れを防止できる。 According to the sliding copper pad for welding, the welding device, and the welding method of the present invention, the end portion facing the base material is in contact with or close to the base material on at least one side of the pad body. Since at least one movable follower member is provided, leakage of molten slag or weld metal can be prevented even in a joint portion where the plate thicknesses differ in the weld line direction.

本発明の一実施形態に係るエレクトロスラグ溶接装置の概略構成を示す図である。1 is a diagram showing a schematic configuration of an electroslag welding device according to an embodiment of the present invention. 第1実施形態の溶接用摺動銅当て金を裏側から見た斜視図である。FIG. 2 is a perspective view of the sliding copper pad for welding according to the first embodiment, seen from the back side. 図2に示す溶接用摺動銅当て金を表側から見た斜視図である。FIG. 3 is a perspective view of the sliding copper pad for welding shown in FIG. 2, viewed from the front side. 図2に示す溶接用摺動銅当て金の表側の正面図である。FIG. 3 is a front view of the front side of the sliding copper pad for welding shown in FIG. 2; 図2に示す溶接用摺動銅当て金の上面図である。FIG. 3 is a top view of the sliding copper pad for welding shown in FIG. 2; 図5のVI-VI線断面図である。6 is a sectional view taken along the line VI-VI in FIG. 5. FIG. 図2に示す溶接用摺動銅当て金のスラグ漏れ防止部の部分破断側面図である。FIG. 3 is a partially cutaway side view of the slag leakage prevention portion of the sliding copper pad for welding shown in FIG. 2; 突合せ継手の開先部に銅当て金及び溶接用摺動銅当て金を配置した状態を示す断面図である。It is a sectional view showing the state where a copper pad and a sliding copper pad for welding are arranged in a groove part of a butt joint. 角度を有する母材の表面に銅当て金及び溶接用摺動銅当て金を配置した状態を示す断面図である。It is a sectional view showing a state where a copper pad and a sliding copper pad for welding are arranged on the surface of a base material having an angle. 第1実施形態の溶接用摺動銅当て金により、溶接線方向に板厚の違いを有する継手部分を溶接する過程を示す側面図である。FIG. 3 is a side view showing a process of welding joint parts having different plate thicknesses in the welding line direction using the sliding copper welding metal fitting of the first embodiment. 溶融スラグ浴検出器の構成例を示す図である。It is a figure showing an example of composition of a molten slag bath detector. 当て金本体部から検出端子が取り外された状態の溶接用摺動銅当て金を示す斜視図である。It is a perspective view which shows the sliding copper pad for welding in the state where the detection terminal was removed from the pad main body part. 第2実施形態の溶接用摺動銅当て金を裏側から見た斜視図である。It is a perspective view of the sliding copper pad for welding of a 2nd embodiment seen from the back side. 図13に示す溶接用摺動銅当て金のスラグ漏れ防止部の斜視図である。FIG. 14 is a perspective view of a slag leak prevention portion of the sliding copper pad for welding shown in FIG. 13; 図13に示す溶接用摺動銅当て金のスラグ漏れ防止部の拡大上面図である。14 is an enlarged top view of the slag leakage prevention part of the sliding copper pad for welding shown in FIG. 13. FIG. 第2実施形態の溶接用摺動銅当て金により、溶接線方向に板厚の違いを有する継手部分を溶接する過程を示す側面図である。FIG. 7 is a side view showing a process of welding joint portions having different plate thicknesses in the welding line direction using a sliding copper welding pad according to the second embodiment. 第1実施形態の溶接用摺動銅当て金の各種変形例を示す正面概略図である。It is a front schematic diagram which shows various modifications of the sliding copper pad for welding of 1st Embodiment. 溶接用摺動銅当て金の各種変形例を示す正面概略図である。It is a front schematic diagram which shows various modification examples of the sliding copper pad for welding. 従来の溶接用摺動銅当て金により、溶接線方向に板厚の違いを有する継手部分を溶接する過程を示す側面図である。FIG. 3 is a side view showing a process of welding joint parts having different plate thicknesses in the welding line direction using a conventional sliding copper welding metal fitting.

以下、本発明に係る溶接用摺動銅当て金、及び該溶接用摺動銅当て金を用いる溶接装置及び溶接方法の一実施形態を図面に基づいて詳細に説明する。なお、本発明に係る溶接用摺動銅当て金は、エレクトロスラグ溶接及びエレクトロガスアーク溶接のいずれにも適用可能であるが、以下の説明ではエレクトロスラグ溶接を例に説明する。 EMBODIMENT OF THE INVENTION Hereinafter, one embodiment of the sliding copper pad for welding, a welding device and a welding method using the sliding copper pad for welding according to the present invention will be described in detail based on the drawings. Although the sliding copper pad for welding according to the present invention is applicable to both electroslag welding and electrogas arc welding, the following description will be made using electroslag welding as an example.

<溶接装置の構成>
先ず、本発明の一実施形態に係る溶接用摺動銅当て金を用いたエレクトロスラグ溶接装置について説明する。図1は本発明の一実施形態に係るエレクトロスラグ溶接装置の概略構成を示す図である。
<Configuration of welding equipment>
First, an electroslag welding apparatus using a sliding copper pad for welding according to an embodiment of the present invention will be described. FIG. 1 is a diagram showing a schematic configuration of an electroslag welding apparatus according to an embodiment of the present invention.

図1に示すように、矢印Zは、母材の溶接線に沿った方向(上下方向)とし、矢印Xは、母材の板厚方向とし、矢印Yは、一対の母材が並ぶ方向、即ち、母材の表面に沿った水平方向とする。したがって、上方とは、図1の紙面に対して上側、下方とは図1の紙面に対して下側、前方とは、図1の紙面に対して左側、後方とは、図1の紙面に対して右側とする。また、図2においても、溶接用摺動銅当て金が母材の表面に配置された状態を仮定して、矢印Zは、溶接用摺動銅当て金の長手方向(当て金本体部の長手方向)とし、矢印Xは、溶接用摺動銅当て金の厚さ方向(当て金本体部の厚さ方向)とし、矢印Yは、溶接用摺動銅当て金の幅方向(当て金本体部の幅方向)とする。 As shown in FIG. 1, the arrow Z is the direction along the welding line of the base metal (vertical direction), the arrow X is the direction of the thickness of the base metal, and the arrow Y is the direction in which the pair of base metals are lined up. That is, the direction is horizontal along the surface of the base material. Therefore, upper means upper side with respect to the paper surface of FIG. 1, lower side means lower side with respect to the paper surface of FIG. 1, front means left side with respect to the paper surface of FIG. On the right side. Also, in FIG. 2, assuming that the sliding copper dot for welding is placed on the surface of the base material, arrow Z indicates the longitudinal direction of the sliding copper dot for welding (the longitudinal direction of the welding body). direction), arrow width direction).

図1に示すように、本実施形態に係るエレクトロスラグ溶接装置100は、固定の銅当て金1及び溶接用摺動銅当て金30と、溶接トーチ4と、溶融スラグ浴検出器13と、フラックス供給装置14と、フラックス供給制御装置15と、走行台車16と、走行台車制御装置17とを備える。 As shown in FIG. 1, an electroslag welding apparatus 100 according to the present embodiment includes a fixed copper pad 1, a sliding copper pad 30 for welding, a welding torch 4, a molten slag bath detector 13, and a flux It includes a supply device 14, a flux supply control device 15, a traveling truck 16, and a traveling truck control device 17.

エレクトロスラグ溶接装置100において、鋼板である一対の母材3の開先の裏側には固定の銅当て金1が配置されており、開先の表側には溶接用摺動銅当て金30が配置される。ここで、裏側の銅当て金1の代わりに、耐熱性のセラミックスから構成される裏当て材を用いても良い。また、表側の溶接用摺動銅当て金30は、上下方向に摺動する銅当て金であり、後述するように水冷されている。ただし、溶接用摺動銅当て金30の素材を、銅以外で代用しても良い。 In the electroslag welding apparatus 100, a fixed copper pad 1 is arranged on the back side of the groove of a pair of base materials 3, which are steel plates, and a sliding copper pad 30 for welding is arranged on the front side of the groove. be done. Here, instead of the copper pad 1 on the back side, a backing material made of heat-resistant ceramics may be used. Moreover, the sliding copper pad 30 for welding on the front side is a copper pad that slides in the vertical direction, and is water-cooled as described later. However, the material of the sliding copper pad 30 for welding may be substituted with a material other than copper.

溶接トーチ4は、不図示の溶接電源から供給される溶接電流8により溶接ワイヤ6に給電して母材3を溶接する。また、溶接トーチ4は、コンタクトチップ5を有しており、コンタクトチップ5は、溶接ワイヤ6を案内するとともに溶接ワイヤ6に溶接電流8を供給する。 The welding torch 4 welds the base metal 3 by feeding the welding wire 6 with a welding current 8 supplied from a welding power source (not shown). The welding torch 4 also has a contact tip 5 that guides a welding wire 6 and supplies a welding current 8 to the welding wire 6.

溶融スラグ浴検出器13は、溶融スラグ浴7の位置を検出する。フラックス供給装置14は、溶融スラグ浴7にフラックス12を投入する。フラックス12は溶融して溶融スラグになるため、フラックス12を投入することにより、溶融スラグ浴7の量が増えることとなる。 Molten slag bath detector 13 detects the position of molten slag bath 7 . Flux supply device 14 supplies flux 12 to molten slag bath 7 . Since the flux 12 melts into molten slag, the amount of the molten slag bath 7 increases by adding the flux 12.

フラックス供給制御装置15は、フラックス供給装置14の動作を制御し、溶融スラグ浴7に投入されるフラックス12の量を調整する。 Flux supply control device 15 controls the operation of flux supply device 14 and adjusts the amount of flux 12 introduced into molten slag bath 7 .

走行台車16は、溶接用摺動銅当て金30、溶接トーチ4、溶融スラグ浴検出器13、フラックス供給装置14、フラックス供給制御装置15、走行台車制御装置17を搭載しており、上方向(矢印Z方向)に移動する。すなわち、走行台車16は、溶接用摺動銅当て金30、溶接トーチ4、溶融スラグ浴検出器13、フラックス供給装置14、フラックス供給制御装置15、走行台車制御装置17と一体となって移動するため、それぞれの相対的な位置関係は変わらない。走行台車16が上昇することにより、上方向に沿って溶接が行われる。 The traveling truck 16 is equipped with a sliding copper pad for welding 30, a welding torch 4, a molten slag bath detector 13, a flux supply device 14, a flux supply control device 15, and a traveling truck control device 17. move in the direction of arrow Z). That is, the traveling truck 16 moves together with the welding sliding copper pad 30, the welding torch 4, the molten slag bath detector 13, the flux supply device 14, the flux supply control device 15, and the traveling truck control device 17. Therefore, their relative positions remain unchanged. As the traveling carriage 16 rises, welding is performed in the upward direction.

走行台車制御装置17は、走行台車16の走行速度を増大させたり減少させたりして、走行台車16の動作を制御する。 The traveling truck control device 17 controls the operation of the traveling truck 16 by increasing or decreasing the traveling speed of the traveling truck 16.

そして、母材3、銅当て金1及び溶接用摺動銅当て金30に囲まれた開先内に、溶接トーチ4のコンタクトチップ5の先端から溶接ワイヤ6が送給され、開先内に形成された溶融スラグ浴7内に送り込まれる。溶接電流8は、溶接ワイヤ6から溶融スラグ浴7を通して溶融金属9に流れる。このとき、溶融スラグ浴7を流れる溶接電流8及び溶融スラグ浴7の抵抗により、ジュール熱が発生し、溶接ワイヤ6及び母材3を溶融しながら溶接が進行する。 Then, a welding wire 6 is fed from the tip of the contact tip 5 of the welding torch 4 into the groove surrounded by the base metal 3, the copper pad 1, and the sliding copper pad 30 for welding. It is fed into the formed molten slag bath 7. Welding current 8 flows from welding wire 6 through molten slag bath 7 to molten metal 9 . At this time, Joule heat is generated due to the welding current 8 flowing through the molten slag bath 7 and the resistance of the molten slag bath 7, and welding progresses while melting the welding wire 6 and the base metal 3.

溶接が進行するにつれて、溶融金属9は冷却されて溶接金属10となり、溶融スラグ浴7の一部は、銅当て金1と溶接金属10との間、及び溶接用摺動銅当て金30と溶接金属10との間に形成された溶融スラグ層となり、この溶融スラグ層が冷却されて固化スラグ11となる。このようにして、溶融スラグ浴7は、その一部がビード表面を覆う固化スラグ11となるので、溶接の進行につれて消費され、溶融スラグ浴7の深さLsが減少していくことになる。この溶融スラグ浴7の減少を補うためには、溶融して溶融スラグ浴7となるフラックス12を追加投入する必要がある。 As the welding progresses, the molten metal 9 is cooled to become the weld metal 10, and a portion of the molten slag bath 7 flows between the copper pad 1 and the weld metal 10 and between the welding sliding copper pad 30 and the weld metal 10. A molten slag layer is formed between the metal 10 and the molten slag layer, which is cooled and becomes a solidified slag 11. In this way, a portion of the molten slag bath 7 becomes solidified slag 11 that covers the bead surface, so that it is consumed as welding progresses, and the depth Ls of the molten slag bath 7 decreases. In order to compensate for this decrease in the molten slag bath 7, it is necessary to add additional flux 12 which will be melted and become the molten slag bath 7.

ビード表面を覆う固化スラグ11の量は、ビード幅や溶接開先の幅によって変動する。また、固化スラグ11の量は、銅当て金1及び溶接用摺動銅当て金30の密着度合や冷却状態によっても変動する。そのため、固化スラグ11の量は一定ではなく、溶融スラグ浴7の深さLsを一定に保つためには投入するフラックス12の量も変化させる必要がある。しかしながら、溶融スラグ浴7の深さLsがわからないために、フラックス12の投入量が適切でない場合には、溶融スラグ浴7の深さLsが変動することになる。 The amount of solidified slag 11 covering the bead surface varies depending on the bead width and the width of the welding groove. Further, the amount of solidified slag 11 varies depending on the degree of adhesion between the copper pad 1 and the sliding copper pad 30 for welding and the cooling state. Therefore, the amount of solidified slag 11 is not constant, and in order to keep the depth Ls of molten slag bath 7 constant, it is necessary to change the amount of flux 12 to be added. However, since the depth Ls of the molten slag bath 7 is unknown, if the amount of flux 12 introduced is not appropriate, the depth Ls of the molten slag bath 7 will vary.

そこで、本実施形態では、溶融スラグ浴7の深さLsを一定にするための制御を行う。ここで、一定とは、溶融スラグ浴7の深さLsが常に1つの値になる場合に限られず、誤差を考慮して溶融スラグ浴7の深さLsが一定の範囲内の値を示す場合も含まれる。すなわち、溶融スラグ浴7の深さLsは、予め定めた深さに保つように制御される。 Therefore, in this embodiment, control is performed to keep the depth Ls of the molten slag bath 7 constant. Here, "constant" does not mean that the depth Ls of the molten slag bath 7 always takes one value, but also when the depth Ls of the molten slag bath 7 shows a value within a certain range in consideration of errors. Also included. That is, the depth Ls of the molten slag bath 7 is controlled to be maintained at a predetermined depth.

そして、溶融スラグ浴7の深さLsを一定にするための第1の要件は、コンタクトチップ5の先端から溶融スラグ浴7の上面までの溶接ワイヤ長Ld(以下、ドライエクステンションLdと称する)が予め定めた長さになるように制御することである。また、溶融スラグ浴7の深さLsを一定にするための第2の要件は、ワイヤ送給速度に応じて定められた基準電流値に対して溶接電流8が予め定めた関係、すなわち、基準電流値と溶接電流8とが等しくなるように、走行台車制御装置17が走行台車16の走行速度を制御することである。同一ワイヤ送給速度において、(Ld+Ls)と溶接電流8には相関があり、基準電流値と溶接電流8とが等しくなるように、走行台車制御装置17が走行台車16の走行速度を制御することで、(Ld+Ls)は一定に保たれる。
なお、溶接ワイヤ長Ldの制御は、溶融スラグ浴検出器13により溶融スラグ浴7を検出することで可能であり、これについては後に詳述する。
The first requirement for keeping the depth Ls of the molten slag bath 7 constant is that the welding wire length Ld from the tip of the contact tip 5 to the top surface of the molten slag bath 7 (hereinafter referred to as dry extension Ld) is It is controlled to have a predetermined length. Further, the second requirement for keeping the depth Ls of the molten slag bath 7 constant is a predetermined relationship between the welding current 8 and the reference current value determined according to the wire feeding speed, that is, the reference The traveling vehicle control device 17 controls the traveling speed of the traveling vehicle 16 so that the current value and the welding current 8 become equal. At the same wire feeding speed, there is a correlation between (Ld+Ls) and the welding current 8, and the traveling truck control device 17 controls the traveling speed of the traveling truck 16 so that the reference current value and the welding current 8 are equal. Then, (Ld+Ls) is kept constant.
The welding wire length Ld can be controlled by detecting the molten slag bath 7 with the molten slag bath detector 13, which will be described in detail later.

<溶接用摺動銅当て金>
図2~図7に示すように、溶接用摺動銅当て金30は、基部41、及び該基部41に回転自在に保持された一対の回転部材31,31を有する当て金本体部40と、当て金本体部40の両側方に設けられ、溶接線方向で板厚の違いのある継手部分において、溶融スラグまたは溶融金属の漏れを防止するための一対のスラグ漏れ防止部60と、を備える。
<Sliding copper pad for welding>
As shown in FIGS. 2 to 7, the sliding copper pad for welding 30 includes a pad body portion 40 having a base portion 41 and a pair of rotating members 31, 31 rotatably held by the base portion 41; A pair of slag leak prevention parts 60 are provided on both sides of the pad body part 40 to prevent leakage of molten slag or molten metal at joint parts where the plate thicknesses differ in the welding line direction.

当て金本体部40の基部41は、略矩形板状に形成され、幅方向両端部には、母材3との対向面41a側及び幅方向側方に開口する一対の円弧状孔42が長手方向(Z方向)の両端部に形成されている。 The base 41 of the pad main body 40 is formed into a substantially rectangular plate shape, and a pair of arcuate holes 42 that open on the side facing the base material 3 and on the side in the width direction are provided at both ends in the width direction. It is formed at both ends in the direction (Z direction).

一対の円弧状孔42間の基部41の対向面41aは、幅方向中央部において僅かに凹む凹部43となっている。凹部43の上部には、後述する溶融スラグ浴検出器13の検出端子18が配置されている。当て金本体部40の基部41の内部には、一対の円弧状孔42の幅方向内側に、下端部から一対の袋孔44がZ方向に互いに略平行に形成されている。袋孔44は、その開口端が不図示の止め栓により封止されている。 The opposing surface 41a of the base 41 between the pair of arcuate holes 42 is a recess 43 that is slightly recessed at the center in the width direction. A detection terminal 18 of a molten slag bath detector 13, which will be described later, is arranged above the recess 43. Inside the base 41 of the pad body 40, a pair of blind holes 44 are formed from the lower end on the widthwise inner side of the pair of arcuate holes 42 and are substantially parallel to each other in the Z direction. The open end of the blind hole 44 is sealed with a stopper (not shown).

また、各袋孔44の下部には、凹部43の反対側から、袋孔44に連通する一対の貫通孔45が形成されている(図8,9参照)。さらに、各袋孔44の上部は、幅方向に延びる連通孔45Aによって互いに連通されている(図4参照)。袋孔44、一対の貫通孔45及び連通孔45Aは、後述する冷却用水を流すための水冷経路38の一部を形成する。 Furthermore, a pair of through holes 45 are formed in the lower part of each blind hole 44, communicating with the blind hole 44 from the opposite side of the recess 43 (see FIGS. 8 and 9). Furthermore, the upper part of each blind hole 44 is communicated with each other by a communication hole 45A extending in the width direction (see FIG. 4). The blind hole 44, the pair of through holes 45, and the communication hole 45A form part of a water cooling path 38 through which cooling water, which will be described later, flows.

一対の回転部材31は、断面略扇形状の略円柱状の部材であり、その外周面の一部が切り欠かれて長手方向に延びる二つの平坦な接触面32及び被取付面33を有する。二つの接触面32及び被取付面33は、回転部材31の軸心CLと平行に形成されており、互いに直交している。該接触面32の幅は、例えば、5~15mmである。図6に示すように、回転部材31の軸方向両端部には、小径の支持軸部34が形成され、当て金本体部40の基部41にねじ固定された滑り軸受39に回動自在に嵌合する。滑り軸受39は、外形形状略扇形に形成され、外径面の一部に二つの平面部39a、39bが接触面32及び被取付面33に対応して設けられている(図3参照)。 The pair of rotating members 31 are substantially cylindrical members having a substantially fan-shaped cross section, and have two flat contact surfaces 32 and a mounting surface 33 that are partially cut out from their outer peripheral surfaces and extend in the longitudinal direction. The two contact surfaces 32 and the attached surface 33 are formed parallel to the axis CL of the rotating member 31 and are orthogonal to each other. The width of the contact surface 32 is, for example, 5 to 15 mm. As shown in FIG. 6, small-diameter support shafts 34 are formed at both axial ends of the rotating member 31, and are rotatably fitted into sliding bearings 39 screwed to the base 41 of the pad body 40. match. The sliding bearing 39 has a generally fan-shaped outer shape, and two flat parts 39a and 39b are provided on a part of the outer diameter surface, corresponding to the contact surface 32 and the mounting surface 33 (see FIG. 3).

また、回転部材31の内部には、一端側(図6では下端)から袋孔35が軸方向に形成されている。袋孔35の開口端に形成された雌ねじ35aには、止め栓36が固定されて袋孔35が封止されている。また、袋孔35には、接触面32の反対側から袋孔35に径方向から連通する一対の貫通孔37が設けられている。袋孔35及び一対の貫通孔37は、回転部材31を冷却するための冷却用水を流す水冷経路38の一部を形成する。 Further, a blind hole 35 is formed in the interior of the rotating member 31 in the axial direction from one end side (lower end in FIG. 6). A stopper 36 is fixed to a female thread 35a formed at the open end of the blind hole 35 to seal the blind hole 35. Further, the blind hole 35 is provided with a pair of through holes 37 that communicate with the blind hole 35 from the opposite side of the contact surface 32 in the radial direction. The blind hole 35 and the pair of through holes 37 form part of a water cooling path 38 through which cooling water for cooling the rotating member 31 flows.

なお、回転部材31の袋孔35、一対の貫通孔37、及び基部41の袋孔44、一対の貫通孔45、連通孔45Aは、連結パイプ50(図2参照)により1本に接続されて水冷経路38を形成している。水冷経路38により回転部材31、当て金本体部40及びスラグ漏れ防止部60を冷却することで、溶融スラグまたは溶融金属を固めて、溶融スラグまたは溶融金属が、母材3と溶接用摺動銅当て金30の間から漏れ出すことを抑制する。 Note that the blind hole 35 of the rotating member 31, the pair of through holes 37, and the blind hole 44, the pair of through holes 45, and the communication hole 45A of the base 41 are connected to one by a connecting pipe 50 (see FIG. 2). A water cooling path 38 is formed. By cooling the rotating member 31, the pad body 40, and the slag leak prevention part 60 through the water cooling path 38, the molten slag or molten metal is solidified, and the molten slag or molten metal is connected to the base material 3 and the sliding copper for welding. To suppress leakage from between the pads 30.

ここで、図5に示すように、回転部材31の中心Oから接触面32に対する垂線の長さL1は、基部41の円弧状孔42の中心O(回転部材31の中心Oと同じ)から基部41の対向面41aのうち、凹部43以外の前端面41cに対する垂線の長さL2より長く設定されている(L1>L2)。 Here, as shown in FIG. 5, the length L1 of a perpendicular line from the center O of the rotating member 31 to the contact surface 32 is from the center O of the arcuate hole 42 of the base 41 (same as the center O of the rotating member 31) to the base. The length of the perpendicular to the front end surface 41c of the facing surface 41a other than the recessed portion 43 is set to be longer than the length L2 (L1>L2).

従って、軸方向両端部の支持軸部34がすべり軸受39に嵌合して、基部41の円弧状孔42に回動自在に嵌合する一対の回転部材31は、その接触面32が基部41の前端面41cからL1-L2だけ突出した状態で組み付けられる。即ち、一対の回転部材31は、その接触面32が基部41の対向面41aから母材3に向けてL1-L2だけ突出するように当て金本体部40で支持される。 Therefore, the pair of rotating members 31 whose supporting shaft portions 34 at both ends in the axial direction fit into the sliding bearings 39 and are rotatably fitted into the arcuate hole 42 of the base 41 have their contact surfaces 32 connected to the base 41. It is assembled with L1-L2 protruding from the front end surface 41c. That is, the pair of rotating members 31 are supported by the pad body 40 such that their contact surfaces 32 protrude from the facing surface 41a of the base 41 toward the base material 3 by L1-L2.

また、図6に示すように、外形形状略D字形のすべり軸受39は、回転部材31の中心O(すべり軸受39の支持孔の中心と同じ)から平面部39aに対する垂線の長さL3が、基部41の円弧状孔42の中心Oから前端面41cに対する垂線の長さL2と同じになっている。従って、すべり軸受39の平面部39aは、基部41の対向面41aから突出することはない。 Further, as shown in FIG. 6, in the slide bearing 39 having a substantially D-shaped outer shape, the length L3 of a perpendicular line from the center O of the rotating member 31 (same as the center of the support hole of the slide bearing 39) to the plane portion 39a is as follows. It is the same as the length L2 of a perpendicular line from the center O of the arcuate hole 42 of the base 41 to the front end surface 41c. Therefore, the flat portion 39a of the slide bearing 39 does not protrude from the facing surface 41a of the base portion 41.

スラグ漏れ防止部60は、図2~図5及び図7に示すように、開先部2に沿った上下方向に互いに摺接可能に並べて配置される略直方体状の複数(図に示す実施形態では、6個)のブロック64と、複数のブロック64の端部64aの反対側で一端部がそれぞれ取り付けられる複数の支持軸66と、複数の支持軸66を介して複数のブロック64を支持する支持ブロック62と、支持軸66の他端部に形成された頭部66aに当接して、複数のブロック64を母材3と当接又は近接する方向に押圧する、コイルばねなどの複数の付勢部材63と、複数の付勢部材63の端部を支持して、支持ブロック62に取付けられるカバー65と、を備える。 As shown in FIGS. 2 to 5 and 7, the slag leakage prevention parts 60 include a plurality of substantially rectangular parallelepipeds (in the illustrated embodiment Here, the plurality of blocks 64 are supported via the plurality of support shafts 66, the plurality of support shafts 66 each having one end attached to the opposite side of the end 64a of the plurality of blocks 64, and the plurality of blocks 64. A plurality of attachments, such as coil springs, contact the support block 62 and a head 66a formed at the other end of the support shaft 66, and press the plurality of blocks 64 in a direction in which they come into contact with or approach the base material 3. It includes a biasing member 63 and a cover 65 that supports the ends of the plurality of biasing members 63 and is attached to the support block 62.

支持ブロック62は、複数のブロック64の上下方向(図7におけるZ方向)の合計長さに合わせて長尺に形成されており、当て金本体部40の側方に設けられた回転部材31の被取付面33にねじ固定されている。また、支持ブロック62には、溶接用摺動銅当て金30の厚さ方向に貫通して、各支持軸66を摺動自在に嵌合する複数の支持孔67が、ブロック64の数に対応して、溶接用摺動銅当て金30の長手方向に並んで形成されている。 The support block 62 is formed to be elongated to match the total length of the plurality of blocks 64 in the vertical direction (Z direction in FIG. It is fixed to the mounting surface 33 with screws. In addition, the support block 62 has a plurality of support holes 67 corresponding to the number of blocks 64 that penetrate in the thickness direction of the sliding copper pad 30 for welding and into which each support shaft 66 is slidably fitted. They are formed in line in the longitudinal direction of the sliding copper pads 30 for welding.

したがって、反母材側の端部がカバー65に支持された各付勢部材63が支持軸66を介して各ブロック64を付勢し、通常状態において、各ブロック64の端部64aは、一対の回転部材31の接触面である接触面32より母材3側に突出した状態となる。 Therefore, each biasing member 63 whose end portion on the side opposite to the base material is supported by the cover 65 biases each block 64 via the support shaft 66, and in the normal state, the end portion 64a of each block 64 is The contact surface 32, which is the contact surface of the rotating member 31, protrudes toward the base material 3.

このように、各ブロック64は、付勢部材63の弾性力により母材3と当接又は近接する方向に押圧されているので、溶接用摺動銅当て金30が一対の母材3の開先の表側に配置された状態では、各ブロック64の母材3と対向する端部64aは、母材3に当接するか、又は、支持軸66の頭部66aが支持ブロック62に当接した、母材3に近接する位置に位置する。さらに、溶接用摺動銅当て金30が溶接線方向に沿って摺動することで、各ブロック64は、母材3の表面形状に追従して、それぞれ当て金本体部40の長手方向に垂直な厚さ方向(X方向)に移動する。 In this way, each block 64 is pressed in the direction of contacting or approaching the base material 3 by the elastic force of the biasing member 63, so that the sliding copper pad 30 for welding When placed on the front side, the end 64a of each block 64 facing the base material 3 is in contact with the base material 3, or the head 66a of the support shaft 66 is in contact with the support block 62. , located close to the base material 3. Furthermore, by sliding the welding sliding copper pad 30 along the welding line direction, each block 64 follows the surface shape of the base material 3 and is perpendicular to the longitudinal direction of the pad main body 40. move in the thickness direction (X direction).

即ち、複数のブロック64は、母材3と対向する端部64aが母材3と当接又は近接するように移動可能な本発明の追従部材を構成する。また、複数のブロック64は、母材3に接近又は母材3から離間する方向に移動可能な可動部材61を構成している。即ち、本実施形態では、複数のブロック64の端部64aが、本発明の追従部材の端部、及び可動部材61の端部を構成している。
さらに、本実施形態の支持ブロック62及びカバー65は、可動部材61を支持する本発明の支持部を構成している。
That is, the plurality of blocks 64 constitute a follower member of the present invention that is movable so that the end portion 64a facing the base material 3 comes into contact with or approaches the base material 3. Further, the plurality of blocks 64 constitute a movable member 61 that can move toward or away from the base material 3 . That is, in this embodiment, the ends 64a of the plurality of blocks 64 constitute the ends of the following member and the end of the movable member 61 of the present invention.
Further, the support block 62 and cover 65 of this embodiment constitute a support section of the present invention that supports the movable member 61.

なお、可動部材61としては、上記追従部材として機能し、母材3に接近又は母材3から離間する方向に移動可能であれば、単一部材で構成されてもよいが、本実施形態のように、可動部材61を複数のブロック64に分割することで、上下方向の板厚の違いのある継手部分を通過する時に、母材3と可動部材61の隙間をより小さくでき、溶融スラグの漏れをより確実に防止することができる。
また、本実施形態では、複数のブロック64は、当て金本体部40の長手方向に垂直な厚さ方向に移動しているが、母材3に接近又は母材3から離間する方向であれば、X方向成分又はY方向成分を含んで斜め方向に移動してもよい。
Note that the movable member 61 may be composed of a single member as long as it functions as the following member and is movable in a direction toward or away from the base material 3; By dividing the movable member 61 into a plurality of blocks 64, the gap between the base material 3 and the movable member 61 can be made smaller when passing through joints with different plate thicknesses in the vertical direction, and the molten slag can be Leakage can be more reliably prevented.
In addition, in this embodiment, the plurality of blocks 64 move in the thickness direction perpendicular to the longitudinal direction of the pad body 40, but if the blocks 64 move in the direction approaching or away from the base material 3, , may be moved in an oblique direction including an X-direction component or a Y-direction component.

また、複数のブロック64、支持軸66、支持ブロック62は、伝熱性の良い金属材料(本実施形態では、ブロック64及び支持ブロック62の素材は銅、支持軸66はステンレス)で構成されており、支持ブロック62は、水冷経路38を有する回転部材31に当接して取り付けられているので、当て金本体部40によってスラグ漏れ防止部60を冷却することができる。
なお、スラグ漏れ防止部60も直接冷却するのが望ましいが、スラグ漏れ防止部60には、スペースが無く、水冷経路38を設置することが難しい。このため、より冷却効果を高めるために、当て金本体部40のスラグ漏れ防止部60に近い箇所に水冷経路38が設置されるのが好ましい。
Further, the plurality of blocks 64, the support shaft 66, and the support block 62 are made of a metal material with good heat conductivity (in this embodiment, the material of the blocks 64 and the support block 62 is copper, and the material of the support shaft 66 is stainless steel). Since the support block 62 is attached in contact with the rotating member 31 having the water cooling path 38, the slag leakage prevention part 60 can be cooled by the pad body part 40.
Although it is desirable to directly cool the slag leakage prevention section 60, there is no space in the slag leakage prevention section 60, and it is difficult to install the water cooling path 38 therein. Therefore, in order to further enhance the cooling effect, it is preferable that the water cooling path 38 be installed at a location close to the slag leakage prevention section 60 of the pad main body section 40.

また、ブロック64への押圧力は、付勢部材63の弾性力に限定されず、重力、磁力、軸力及び空圧であってもよく、さらには、手動で押圧することもできる。付勢部材63以外の重力や磁力などでブロック64を押圧する場合には、適宜の機構が採用可能である。 Further, the pressing force on the block 64 is not limited to the elastic force of the biasing member 63, but may be gravity, magnetic force, axial force, or air pressure, and furthermore, it can be pressed manually. When pressing the block 64 by gravity, magnetic force, or the like other than the biasing member 63, an appropriate mechanism can be employed.

また、ブロック64は、所定の幅(図5におけるY方向)、及び所定の厚み(図5におけるX方向)を有する。ブロック64が、所定の幅、及び所定の厚みを有することで、溶融スラグをより速く冷却するための十分な冷却性能が得られる。例えば、幅は5mm以上であることが好ましく、また、厚みは、4mm以上であることが好ましい。幅、及び厚みの上限は、とくに限定されないが、大き過ぎると重くなり、溶接用摺動銅当て金30を開先に沿って移動させるための駆動力が大きくなるので、幅は15mm以下、厚みは、10mm以下とすることが好ましい。 Further, the block 64 has a predetermined width (in the Y direction in FIG. 5) and a predetermined thickness (in the X direction in FIG. 5). Since the block 64 has a predetermined width and a predetermined thickness, sufficient cooling performance for cooling the molten slag faster can be obtained. For example, the width is preferably 5 mm or more, and the thickness is preferably 4 mm or more. The upper limits of the width and thickness are not particularly limited, but if they are too large, it will become heavy and the driving force for moving the sliding copper pad 30 for welding along the groove will become large, so the width should be 15 mm or less, and the thickness should be 15 mm or less. is preferably 10 mm or less.

また、可動部材61の上端部61b、即ち、上方のブロック64の上端部64bは、溶融スラグ浴7よりも上方に位置し、可動部材61の下端部61c、即ち、下方のブロック64の下端部64cは、当て金本体部40の下端41bよりも上方に位置する。これにより、当て金本体部40のZ方向全長に亘って、溶融スラグが、母材3と溶接用摺動銅当て金30の間から漏れ出すことが防止できる。
ここで、溶融スラグ浴7の位置について説明するが、溶融スラグ浴7の高さの検知等を行い、溶融スラグ浴7の高さを自動制御する場合は、予め定めた溶融スラグ浴7の上面の位置を指し、溶融スラグ浴7の高さを自動制御しない場合は、溶接オペレーターが予め目標として定めた溶融スラグ浴7の上面の位置を意味する。
なお、図4に示すように、本実施形態では、可動部材61の上端部64bは、当て金本体部40の接触面の上端部、即ち、上側の滑り軸受39の上端部39cより下方に位置し、可動部材61の下端部64cは、当て金本体部40の接触面の下端部、即ち、下側の滑り軸受39の下端部39dより上方に位置する。
Further, the upper end 61b of the movable member 61, that is, the upper end 64b of the upper block 64, is located above the molten slag bath 7, and the lower end 61c of the movable member 61, that is, the lower end of the lower block 64 is located above the molten slag bath 7. 64c is located above the lower end 41b of the pad body 40. Thereby, molten slag can be prevented from leaking out between the base metal 3 and the sliding copper welding pad 30 over the entire length of the pad main body portion 40 in the Z direction.
Here, the position of the molten slag bath 7 will be explained. When detecting the height of the molten slag bath 7 and automatically controlling the height of the molten slag bath 7, it is necessary to If the height of the molten slag bath 7 is not automatically controlled, it means the position of the upper surface of the molten slag bath 7 that has been determined in advance by the welding operator as a target.
As shown in FIG. 4, in this embodiment, the upper end 64b of the movable member 61 is located below the upper end of the contact surface of the pad body 40, that is, the upper end 39c of the upper sliding bearing 39. However, the lower end 64c of the movable member 61 is located above the lower end of the contact surface of the pad body 40, that is, the lower end 39d of the lower sliding bearing 39.

<溶接用摺動銅当て金の作用>
次に、溶接用摺動銅当て金30を用いた溶接について図8~図10を参照して説明する。
<Function of sliding copper pad for welding>
Next, welding using the sliding copper pad 30 for welding will be explained with reference to FIGS. 8 to 10.

まず、左右方向で板厚の違いがある母材3を溶接する場合について説明する。
一対の回転部材31は、当て金本体部40の基部41に対して回転自在であるので、一対の回転部材31の各接触面32が母材3の表面3aに倣って回動し、両母材3の表面3aに角度差があっても(図9参照)、また、両母材3の表面3aに左右方向の板厚の違いがあっても、母材3の表面3aと一対の回転部材31の接触面32とが確実に面接触する。
First, a case will be described in which base materials 3 having different plate thicknesses in the left and right directions are welded.
Since the pair of rotating members 31 are rotatable relative to the base 41 of the pad body 40, each contact surface 32 of the pair of rotating members 31 rotates following the surface 3a of the base material 3, and Even if there is an angle difference between the surfaces 3a of the material 3 (see Fig. 9), or even if there is a difference in thickness in the left and right direction between the surfaces 3a of the two base materials 3, the rotation of the surface 3a of the base materials 3 and the pair The contact surface 32 of the member 31 is in reliable surface contact.

これにより、銅当て金1、母材3の開先部2、母材3の表面3aの一部、回転部材31の円筒面の一部、及び基部41の凹部43(対向面41a)で画成されて、溶融スラグの収容部が形成される。 As a result, the copper pad 1, the groove 2 of the base material 3, a part of the surface 3a of the base material 3, a part of the cylindrical surface of the rotating member 31, and the recess 43 (opposed surface 41a) of the base 41 form an image. A molten slag storage portion is formed.

このように、一対の回転部材31を、その接触面32が母材3の表面3aに面接触した状態で配置し、水冷経路38内に冷却水を流して回転部材31及び基部41を内部から冷却しながら、開先部2内にフラックス12を充填するとともに、コンタクトチップ5先端から溶接ワイヤ6を供給し、コンタクトチップ5を開先部2に沿って移動させるとともに溶接用摺動銅当て金30を開先部2に沿って摺動させて溶接する。 In this way, the pair of rotating members 31 are arranged with their contact surfaces 32 in surface contact with the surface 3a of the base material 3, and cooling water is flowed into the water cooling path 38 to cool the rotating members 31 and the base 41 from the inside. While cooling, the groove 2 is filled with flux 12, the welding wire 6 is supplied from the tip of the contact tip 5, the contact tip 5 is moved along the groove 2, and a sliding copper pad for welding is applied. 30 is slid along the groove portion 2 to perform welding.

一対の回転部材31の接触面32は、母材3の表面3aに面接触しているので、両母材3間に左右方向での板厚の違いや角度差などがあっても溶融スラグが母材3と一対の回転部材31の接触面32の間から漏れ出すことを確実に防止することができる。また、小型かつ軽量の溶接用摺動銅当て金30により長尺の溶接部を溶接することができる。 The contact surfaces 32 of the pair of rotating members 31 are in surface contact with the surface 3a of the base material 3, so even if there is a difference in thickness or angle between the two base materials 3 in the left and right direction, the molten slag will It is possible to reliably prevent leakage from between the base material 3 and the contact surfaces 32 of the pair of rotating members 31. Furthermore, a long welding part can be welded using the small and lightweight sliding copper welding pad 30.

次に、図10に示すように、溶接線方向(上下方向)で板厚の違い、即ち、板厚が異なり、サーピン加工部3Sを有する母材3D、3Uを溶接する場合について説明する。板厚が異なる母材3D、3Uを溶接すると、サーピン加工部3Sにおいて母材3D,3Uの表面3aと溶接用摺動銅当て金30との間に隙間が生じ、該隙間から溶融スラグが漏れ出る可能性がある。 Next, as shown in FIG. 10, a case will be described in which base materials 3D and 3U having different plate thicknesses in the welding line direction (vertical direction), that is, different plate thicknesses and having serpin processed portions 3S are welded. When base materials 3D and 3U having different thicknesses are welded, a gap is created between the surface 3a of the base metals 3D and 3U and the sliding copper pad 30 for welding in the serpin processing part 3S, and molten slag leaks from the gap. There is a possibility that it will come out.

溶接用摺動銅当て金30は、裏面に銅当て金1が配置された下側の母材3Dの表面3aに、一対の回転部材31の接触面32を当接させて配置する。このとき、図10(a)に示すように、付勢部材63の弾性力により支持ブロック62から母材側に突出している各ブロック64は、その端部64aが母材3Dの表面3aに当接することで付勢部材63の弾性力に抗して押し込まれ、母材3Dの表面形状に倣い、母材3Dとの隙間がない状態で配置される。従って、この状態で溶接されても、ブロック64の端部64aと母材3Dの表面3aの隙間から溶融スラグまたは溶融金属が漏れ出すことはない。 The sliding copper pad 30 for welding is arranged so that the contact surfaces 32 of the pair of rotating members 31 are brought into contact with the surface 3a of the lower base material 3D on which the copper pad 1 is disposed on the back surface. At this time, as shown in FIG. 10(a), each block 64 that protrudes from the support block 62 toward the base material due to the elastic force of the biasing member 63 has its end 64a in contact with the surface 3a of the base material 3D. By contacting the base material 3D, it is pushed against the elastic force of the biasing member 63, follows the surface shape of the base material 3D, and is arranged with no gap between the base material 3D and the base material 3D. Therefore, even if welding is performed in this state, molten slag or molten metal will not leak out from the gap between the end 64a of the block 64 and the surface 3a of the base material 3D.

溶接線に沿って溶接が進行すると、図10(b)に示すように、溶接用摺動銅当て金30の上端部がサーピン加工部3Sに達する。このとき、下側の母材3Dと上側の母材3Uの間には厚さの差があるが、各ブロック64は、サーピン加工部3Sの形状に倣って母材3と当接又は近接するように移動することで、サーピン加工部3Sと各ブロック64の端部64aとの隙間が塞がれる。以後、図8(c)、(d)に示すように、サーピン加工部3Sを含む母材3と溶接用摺動銅当て金30のブロック64との間に発生する隙間が、スラグ漏れ防止部60により塞がれ、上下方向で板厚が異なる母材3を、溶融スラグまたは溶融金属の漏れを防止して良好に溶接できる。 As welding progresses along the welding line, the upper end of the sliding copper pad 30 for welding reaches the serpin processed portion 3S, as shown in FIG. 10(b). At this time, although there is a difference in thickness between the lower base material 3D and the upper base material 3U, each block 64 contacts or approaches the base material 3 following the shape of the serpin processing part 3S. By moving in this manner, the gap between the serpin processing portion 3S and the end portion 64a of each block 64 is closed. Thereafter, as shown in FIGS. 8(c) and 8(d), the gap generated between the base material 3 including the serpin processed part 3S and the block 64 of the sliding copper pad 30 for welding becomes the slag leakage prevention part. 60, and the base material 3 having different plate thicknesses in the vertical direction can be welded satisfactorily by preventing leakage of molten slag or molten metal.

<溶融スラグ浴検出器の構成>
次に、溶融スラグ浴検出器13の構成について詳細に説明する。図11は、溶融スラグ浴検出器13の構成例を示す図である。
<Configuration of molten slag bath detector>
Next, the configuration of the molten slag bath detector 13 will be explained in detail. FIG. 11 is a diagram showing an example of the configuration of the molten slag bath detector 13.

図11に示すように、溶融スラグ浴検出器13は、検出端子18、差動増幅器19、接触判定基準信号設定器20、比較器21を有する。検出端子18は導電性金属である銅合金により構成されている。検出端子18は、溶融スラグ浴7に接触すると溶接電圧の一部の電圧を検出する。
なお、溶融スラグ浴検出器13の差動増幅器19は、検出端子18の電圧と、母材電圧である溶接用摺動銅当て金30の電圧を入力しても良いが、溶接用摺動銅当て金30は、溶融スラグ浴7に接触しており、対地電位を持つ場合があるため、溶接用摺動銅当て金30の電圧を入力するよりも、図11に示すように、接地することが好ましい。
As shown in FIG. 11, the molten slag bath detector 13 includes a detection terminal 18, a differential amplifier 19, a contact determination reference signal setter 20, and a comparator 21. The detection terminal 18 is made of a copper alloy which is a conductive metal. When the detection terminal 18 comes into contact with the molten slag bath 7, it detects a part of the welding voltage.
Note that the differential amplifier 19 of the molten slag bath detector 13 may input the voltage of the detection terminal 18 and the voltage of the sliding copper pad for welding 30, which is the base metal voltage; Since the pad 30 is in contact with the molten slag bath 7 and may have a ground potential, it is better to ground it as shown in FIG. 11 rather than inputting the voltage of the sliding copper pad 30 for welding. is preferred.

図12に示すように、検出端子18は、上面に幅方向両側に延びるフランジ18cを持った略直方体形状を有し、絶縁部材48を介して当て金本体部40と大きな面積で接触している。具体的には、検出端子18は、当て金本体部40の基部41の上部に形成された厚さ方向(X方向)に貫通する断面角型U字状の凹溝47にセラミックなどの絶縁部材48を介して嵌まり込んでいる。また、図5にも示すように、検出端子18の母材3側の矩形状の表面18aは、厚さ方向において、基部41の凹部43の最深部と略等しい位置に位置しており、絶縁部材48を介して該凹溝47の母材3側開口全体に亘って平坦に形成されている。
なお、検出端子18は、基部41に対して絶縁される形で、基部41にボルト固定された支持体49によって当て金本体部40に取り付けられている。
As shown in FIG. 12, the detection terminal 18 has a substantially rectangular parallelepiped shape with flanges 18c extending on both sides in the width direction on the upper surface, and is in contact with the pad body 40 over a large area via an insulating member 48. . Specifically, the detection terminal 18 is formed by inserting an insulating member such as ceramic into a groove 47 having a rectangular U-shaped cross section and penetrating in the thickness direction (X direction) formed in the upper part of the base 41 of the metal fitting body 40. It is fitted through 48. Further, as shown in FIG. 5, the rectangular surface 18a of the detection terminal 18 on the base material 3 side is located at approximately the same position as the deepest part of the recess 43 of the base 41 in the thickness direction, and is insulated. The groove 47 is formed flat over the entire opening on the base material 3 side with the member 48 interposed therebetween.
Note that the detection terminal 18 is attached to the pad body 40 by a support 49 bolted to the base 41 in a manner that is insulated from the base 41 .

したがって、検出端子18は、その矩形状の下面、及び矩形状の幅方向(Y方向)両側面において、絶縁部材48を介して水冷されている当て金本体部40に間接的に冷却されることで、検出端子18の放熱性が向上し、検出端子18の昇温が防止され、溶融スラグ浴7から受ける熱の影響を抑制できる。
即ち、溶融スラグ浴の溶接電圧を検出可能な溶融スラグ浴検出器13の検出端子18は、当て金本体部40の上部に絶縁部材48を介して取り付けられるので、検出端子18は、簡易な構造で、熱の影響を抑制できる。
Therefore, the detection terminal 18 is indirectly cooled by the water-cooled pad body 40 via the insulating member 48 on the lower surface of the rectangle and on both sides of the rectangle in the width direction (Y direction). Therefore, the heat dissipation of the detection terminal 18 is improved, the temperature of the detection terminal 18 is prevented from rising, and the influence of heat received from the molten slag bath 7 can be suppressed.
That is, since the detection terminal 18 of the molten slag bath detector 13 capable of detecting the welding voltage of the molten slag bath is attached to the upper part of the pad body 40 via the insulating member 48, the detection terminal 18 has a simple structure. This can suppress the effects of heat.

また、検出端子18の母材3側の表面18aは、平坦に形成されているので、スラグの付着が抑制される。該表面18aに少量のスラグが付着したとしても、該表面18aに付着するスラグの厚さは薄く、次の溶接時に再溶融されるので、溶接への影響は実質的にない。 Moreover, since the surface 18a of the detection terminal 18 on the base material 3 side is formed flat, adhesion of slag is suppressed. Even if a small amount of slag adheres to the surface 18a, the thickness of the slag adhered to the surface 18a is thin and will be remelted during the next welding, so it will not substantially affect the welding.

また、図4に示すように、可動部材(追従部材)61の上端部、即ち、上方のブロック64の上端部64bは、検出端子18の下端部18bよりも高さhだけ上方に位置する。これにより、複数のブロック64より下方に設けられた溶融スラグの溶融電圧を確実に検出できる。 Further, as shown in FIG. 4, the upper end portion of the movable member (following member) 61, that is, the upper end portion 64b of the upper block 64 is located above the lower end portion 18b of the detection terminal 18 by a height h. Thereby, the melting voltage of the molten slag provided below the plurality of blocks 64 can be reliably detected.

差動増幅器19は、検出端子18の電圧と、接地電圧とを入力として、両電圧の差を出力する。接触判定基準信号設定器20は、ノイズによって誤検出しない程度の電圧、例えば、検出端子18が溶融スラグ浴7に接触したときに検出する電圧の半分程度の電圧を、基準信号として出力する。 The differential amplifier 19 receives the voltage of the detection terminal 18 and the ground voltage as inputs, and outputs the difference between the two voltages. The contact determination reference signal setting device 20 outputs, as a reference signal, a voltage that does not cause false detection due to noise, for example, a voltage that is about half the voltage detected when the detection terminal 18 contacts the molten slag bath 7.

比較器21は、差動増幅器19の出力信号と接触判定基準信号設定器20の基準信号とを入力として、差動増幅器19の出力信号が接触判定基準信号設定器20の基準信号より大きくなったとき、検出端子18と溶融スラグ浴7とが接触したと判断した信号を作成する。作成された信号は、フラックス供給制御装置15に送られ、フラックス供給装置14よりフラックス12の供給及び停止が行われる。そして、溶融スラグ浴7の上面がコンタクトチップ5の先端から予め定めた長さに位置するように制御され、ドライエクステンションLdが予め定めた長さに保たれる。検出端子18が溶融スラグ浴7に接触していないときは、溶接電圧が検出端子18にかからないので、検出端子18の電圧は0Vである。 The comparator 21 receives the output signal of the differential amplifier 19 and the reference signal of the contact determination reference signal setter 20 as input, and the output signal of the differential amplifier 19 becomes larger than the reference signal of the contact determination reference signal setter 20. At this time, a signal indicating that the detection terminal 18 and the molten slag bath 7 have come into contact is generated. The generated signal is sent to the flux supply control device 15, and the flux supply device 14 starts and stops supplying the flux 12. Then, the upper surface of the molten slag bath 7 is controlled to be located at a predetermined length from the tip of the contact tip 5, and the dry extension Ld is maintained at a predetermined length. When the detection terminal 18 is not in contact with the molten slag bath 7, no welding voltage is applied to the detection terminal 18, so the voltage of the detection terminal 18 is 0V.

また、溶融スラグ浴検出器13では、接触判定基準信号設定器20の基準信号の値が小さいと、溶接の状態あるいは外部ノイズ等で正しい判断ができない可能性がある。このため、溶接トーチ4をオシレートする場合には、誤検知を防止するため、溶融スラグ浴検出器13は、差動増幅器19と比較器21との間にローパスフィルタを設置しても良い。 Furthermore, in the molten slag bath detector 13, if the value of the reference signal of the contact determination reference signal setting device 20 is small, there is a possibility that correct judgment cannot be made due to the welding condition or external noise. Therefore, when the welding torch 4 is oscillated, a low-pass filter may be installed in the molten slag bath detector 13 between the differential amplifier 19 and the comparator 21 in order to prevent false detection.

(第2実施形態)
次に、第2実施形態の溶接用摺動銅当て金について図13~図16を参照して説明する。
本実施形態の溶接用摺動銅当て金30が備えるスラグ漏れ防止部70は、当て金本体部40の両側方に設けられ、母材3の形状に沿って変形可能な可変部材71を備える。可変部材71は、耐熱性と柔軟性と備える、例えば、カーボン繊維などで形成され、当て金本体部40の長手方向(Z方向)に沿って長尺な薄板状の弾性部材である。
(Second embodiment)
Next, a sliding copper pad for welding according to a second embodiment will be described with reference to FIGS. 13 to 16.
The slag leak prevention part 70 included in the sliding copper pad 30 for welding of this embodiment is provided on both sides of the pad body 40 and includes variable members 71 that can be deformed along the shape of the base material 3. The variable member 71 is a thin plate-like elastic member that is heat resistant and flexible and is made of carbon fiber or the like and is elongated along the longitudinal direction (Z direction) of the pad body 40 .

可変部材71は、保持プレート73と押圧プレート72との間に挟持され、ねじ74で一体に組み付けられている。押圧プレート72は、保持プレート73よりも母材側で屈曲して断面略V形に形成された板状部材であり、可変部材71を挟持して保持プレート73に組み付けられたとき、可変部材71の端部71aが溶接用摺動銅当て金30の内側に向かうように折り曲げられる。押圧プレート72は、可変部材71及び保持プレート73と共に、ねじ75で回転部材31の被取付面33に固定される。可変部材71の母材3に接触する接触面である端部71aは、当て金本体部40の母材3との接触面である基部41の対向面41aよりも母材3側に突出している。 The variable member 71 is held between a holding plate 73 and a pressing plate 72, and is assembled together with screws 74. The pressing plate 72 is a plate-like member that is bent closer to the base material side than the holding plate 73 and has a substantially V-shaped cross section, and when assembled to the holding plate 73 while holding the variable member 71, The end portion 71a is bent toward the inside of the sliding copper pad 30 for welding. The pressing plate 72 is fixed to the mounting surface 33 of the rotating member 31 with screws 75 together with the variable member 71 and the holding plate 73. The end portion 71a of the variable member 71, which is the contact surface that contacts the base material 3, protrudes toward the base material 3 side from the facing surface 41a of the base 41, which is the contact surface of the pad body 40 with the base material 3. .

次に、図16を参照して、溶融スラグまたは溶融金属の漏れを防止する機能について説明する。なお、図16では、可変部材71の変形をわかりやすく示すため、可変部材71を網掛けで表示している。
溶接用摺動銅当て金30は、裏面に銅当て金1が配置された下側の母材3Dの側面(表側)3aに、回転部材31の接触面32を当接させて配置する。このとき、図16(a)に示すように、可変部材71の母材3側となる端部71aは、母材3Dの表面3aに当接し、母材3Dの表面形状に倣って弾性変形して、母材3Dとの隙間が塞がれた状態で接触する。このように、母材3Dと可変部材71との間に隙間がない状態で溶接されるので、可変部材71と母材3Dとの隙間から溶融スラグまたは溶融金属が漏れ出すことはない。
Next, the function of preventing leakage of molten slag or molten metal will be described with reference to FIG. 16. In addition, in FIG. 16, the variable member 71 is displayed with hatching in order to clearly show the deformation of the variable member 71.
The sliding copper pad 30 for welding is arranged so that the contact surface 32 of the rotating member 31 is brought into contact with the side surface (front side) 3a of the lower base material 3D on which the copper pad 1 is disposed on the back surface. At this time, as shown in FIG. 16(a), the end 71a of the variable member 71 on the base material 3 side comes into contact with the surface 3a of the base material 3D, and is elastically deformed following the surface shape of the base material 3D. Then, it contacts the base material 3D with the gap closed. In this way, welding is performed with no gap between the base material 3D and the variable member 71, so molten slag or molten metal does not leak out from the gap between the variable member 71 and the base material 3D.

溶接線に沿って溶接が進行すると、図16(b)に示すように、溶接用摺動銅当て金30の上端部がサーピン加工部3Sに達する。このとき、下側の母材3Dと上側の母材3Uの間には厚さの差があるが、可変部材71は、サーピン加工部3Sの形状に倣って変形することで、サーピン加工部3Sと可変部材71との間に隙間ができることはない。以後、図16(c)、(d)に示すように、サーピン加工部3Sを含む母材3と溶接用摺動銅当て金30との間に発生する隙間は、可変部材71により塞がれるので、上下方向で板厚が異なる母材3を、溶融スラグまたは溶融金属が漏れることなく、良好に溶接できる。
したがって、本実施形態の可変部材71も、母材3と対向する端部71aが母材3と当接又は近接するように移動可能な本発明の追従部材を構成する。
その他の構成及び作用については、第1実施形態のものと同様である。
As welding progresses along the welding line, the upper end of the sliding copper pad 30 for welding reaches the serpin processed portion 3S, as shown in FIG. 16(b). At this time, although there is a difference in thickness between the lower base material 3D and the upper base material 3U, the variable member 71 deforms following the shape of the serpin-processed part 3S, There is no gap between the variable member 71 and the variable member 71. Thereafter, as shown in FIGS. 16(c) and 16(d), the gap generated between the base material 3 including the serpin processed portion 3S and the sliding copper pad 30 for welding is closed by the variable member 71. Therefore, the base materials 3 having different thicknesses in the vertical direction can be welded satisfactorily without leakage of molten slag or molten metal.
Therefore, the variable member 71 of the present embodiment also constitutes a follower member of the present invention that is movable such that the end portion 71a facing the base material 3 contacts or approaches the base material 3.
Other configurations and operations are similar to those of the first embodiment.

尚、本発明は、前述した各実施形態及び各変形例に限定されるものではなく、適宜、変形、改良、等が可能である。
例えば、上記実施形態では、当て金本体部40が一対の回転部材31を備える構成であり、スラグ漏れ防止部60の支持ブロック62やスラグ漏れ防止部70は、回転部材31の被取付面33に取り付けられているが、本発明はこれに限らず、当て金本体部40の基部41の側面に取り付けられてもよい。
また、当て金本体部40が回転部材を有しない場合にも、スラグ漏れ防止部60の支持ブロック62やスラグ漏れ防止部70は、当て金本体部40の基部41の側面に取り付けられればよい。
さらに、スラグ漏れ防止部60の支持ブロック62は、当て金本体部40の基部41を幅方向に延ばすことで基部41と一体に形成されてもよい。
Note that the present invention is not limited to the embodiments and modifications described above, and can be modified, improved, etc. as appropriate.
For example, in the embodiment described above, the stopper main body 40 is configured to include the pair of rotating members 31, and the support block 62 of the slag leakage prevention unit 60 and the slag leakage prevention unit 70 are attached to the mounting surface 33 of the rotational member 31. However, the present invention is not limited to this, and may be attached to the side surface of the base 41 of the pad body 40.
Further, even when the pad main body 40 does not have a rotating member, the support block 62 of the slag leak prevention section 60 and the slag leak prevention section 70 may be attached to the side surface of the base 41 of the pad main body 40 .
Furthermore, the support block 62 of the slag leak prevention part 60 may be formed integrally with the base part 41 of the pad body part 40 by extending the base part 41 in the width direction.

また、本発明では、スラグ漏れ防止部60とスラグ漏れ防止部70とを組み合わせて使用することもでき、また、スラグ漏れ防止部60においては、異なる種類のブロック64を組み合わせて構成することも任意である。 Furthermore, in the present invention, the slag leakage prevention section 60 and the slag leakage prevention section 70 can be used in combination, and the slag leakage prevention section 60 can also be configured by combining different types of blocks 64. It is.

図17は、第1実施形態のスラグ漏れ防止部60を用いた溶接用摺動銅当て金30の各種変形例である。
図17(a)では、当て金本体部40の一方の端面(即ち、回転部材31の被取付面33又は基部41の側面)40cに複数のブロック64からなる可動部材61が配置され、他方の端面40dに単一の部材からなる可動部材61が配置されている。
図17(b)では、当て金本体部40の両端面40c、40dの少なくとも一方に、大きさの異なるブロック64を有する可動部材61が配置されている。
図17(c)では、当て金本体部40の両端面40c、40dに、大きさの異なるブロック64からなる可動部材61を含む複数の可動部材61が2列に配置されており、また、2列のブロック64の高さを異ならせている。これにより、万一、幅方向内側のスラグ漏れ防止部60から漏れが発生しても、幅方向外側のスラグ漏れ防止部60により漏れを確実に防止できる。また、ビードの際を揃える効果が得られる。
図17(d)では、複数のブロック64からなる可動部材61が左右非対称に配置されている。
FIG. 17 shows various modified examples of the sliding copper pad 30 for welding using the slag leak prevention part 60 of the first embodiment.
In FIG. 17(a), a movable member 61 consisting of a plurality of blocks 64 is arranged on one end surface 40c of the stopper main body 40 (that is, the attached surface 33 of the rotating member 31 or the side surface of the base 41), and A movable member 61 made of a single member is arranged on the end surface 40d.
In FIG. 17(b), a movable member 61 having blocks 64 of different sizes is disposed on at least one of both end surfaces 40c and 40d of the pad body 40. As shown in FIG.
In FIG. 17(c), a plurality of movable members 61 including movable members 61 made of blocks 64 of different sizes are arranged in two rows on both end surfaces 40c and 40d of the pad body 40, and two The heights of the blocks 64 in the rows are made different. Thereby, even if leakage occurs from the slag leakage prevention section 60 on the inner side in the width direction, the leakage can be reliably prevented by the slag leakage prevention section 60 on the outside in the width direction. Moreover, the effect of aligning the edges of the beads can be obtained.
In FIG. 17(d), the movable member 61 made up of a plurality of blocks 64 is arranged asymmetrically.

図18は、可動部材61を備えるスラグ漏れ防止部60と、可変部材71を備えるスラグ漏れ防止部70とを、単体で、或いは、組み合わせて配置した変形例である。
図18(a)では、当て金本体部40の一方の端面40cに1つのスラグ漏れ防止部60が配置されており、当て金本体部40の一方の端面40c側からの漏れを防止する。
図18(b)では、当て金本体部40の一方の端面40cにスラグ漏れ防止部60が配置され、他方の端面40dにスラグ漏れ防止部70が配置されている。
図18(c)では、当て金本体部40の両端面40c,40dにスラグ漏れ防止部60が2列に、且つ上下方向にずらして配置されている。
FIG. 18 shows a modification in which a slag leak prevention section 60 including a movable member 61 and a slag leak prevention section 70 including a variable member 71 are arranged singly or in combination.
In FIG. 18A, one slag leak prevention part 60 is arranged on one end surface 40c of the pad body 40 to prevent leakage from the one end surface 40c side of the pad body 40.
In FIG. 18(b), a slag leak prevention section 60 is arranged on one end surface 40c of the pad body 40, and a slag leak prevention section 70 is arranged on the other end surface 40d.
In FIG. 18(c), the slag leak prevention parts 60 are arranged in two rows on both end surfaces 40c and 40d of the pad main body part 40, and are shifted in the vertical direction.

図18(d)では、当て金本体部40の一方の端面40cに、スラグ漏れ防止部60とスラグ漏れ防止部70とが2列に配置され、他方の端面40dにスラグ漏れ防止部70が配置されている。スラグ漏れ防止部60及び70は、必ずしも当て金本体部40の端面40c,40dに平行(Z方向)である必要はなく、Z方向に対して45°以内の角度で斜めに配置することもできる。
図18(e)では、当て金本体部40の両端面40c,40dの上半分にスラグ漏れ防止部60が配置され、下半分にスラグ漏れ防止部70が配置されている。
図18(f)では、当て金本体部40の両端面40c,40dに、スラグ漏れ防止部60が配置され、さらにその外側にスラグ漏れ防止部70が配置されている。
In FIG. 18(d), a slag leak prevention section 60 and a slag leak prevention section 70 are arranged in two rows on one end surface 40c of the pad body 40, and a slag leak prevention section 70 is arranged on the other end surface 40d. has been done. The slag leakage prevention parts 60 and 70 do not necessarily have to be parallel to the end surfaces 40c and 40d of the pad main body part 40 (in the Z direction), and can also be arranged diagonally at an angle of 45 degrees or less with respect to the Z direction. .
In FIG. 18(e), a slag leak prevention part 60 is arranged in the upper half of both end surfaces 40c and 40d of the pad body 40, and a slag leak prevention part 70 is arranged in the lower half.
In FIG. 18(f), slag leakage prevention parts 60 are arranged on both end surfaces 40c and 40d of the pad body 40, and a slag leakage prevention part 70 is further arranged on the outside thereof.

以上の通り、本明細書には次の事項が開示されている。
(1) 溶融スラグ浴又は溶融金属浴を形成するように一対の母材間の開先部に対向配置され、前記開先部に沿って摺動する溶接用摺動銅当て金であって、
当て金本体部と、
前記当て金本体部の少なくとも1つの側方に設けられ、前記母材と対向する端部が前記母材と当接又は近接するように移動可能な少なくとも1つの追従部材と、
を備える、溶接用摺動銅当て金。
この構成によれば、溶接線方向で板厚の違いのある継手部分おいても、溶融スラグまたは溶接金属の漏れを防止できる。
As mentioned above, the following matters are disclosed in this specification.
(1) A sliding copper pad for welding that is disposed opposite to a groove between a pair of base materials and slides along the groove so as to form a molten slag bath or a molten metal bath,
A padding body,
at least one follower member that is provided on at least one side of the pad main body and is movable so that its end facing the base material comes into contact with or comes close to the base material;
A sliding copper pad for welding.
According to this configuration, leakage of molten slag or weld metal can be prevented even in a joint portion where plate thicknesses differ in the weld line direction.

(2) 前記追従部材は、前記母材に接近又は前記母材から離間する方向に移動可能な可動部材、又は、前記母材の形状に沿って変形可能な可変部材である、
(1)に記載の溶接用摺動銅当て金。
この構成によれば、可動部材、又は可変部材により、溶接線方向で板厚の違いのある継手部分おいても、溶融スラグまたは溶接金属の漏れを防止できる。
(2) The following member is a movable member that can move toward or away from the base material, or a variable member that can be deformed along the shape of the base material.
The sliding copper pad for welding according to (1).
According to this configuration, the movable member or the variable member can prevent leakage of molten slag or weld metal even in a joint portion where the plate thicknesses differ in the weld line direction.

(3) 前記可動部材の前記端部が、前記当て金本体部の前記母材との接触面よりも前記母材側に突出するように、前記当て金本体部に対して前記可動部材を前記母材に向けて付勢する付勢部材をさらに備える、
(2)に記載の溶接用摺動銅当て金。
この構成によれば、摺動銅当て金を一対の母材に当接させることで、可動部材の端部の少なくとも一部が、母材に付勢力を持って当接するので、溶接線方向で板厚の違いのある継手部分おいても、溶融スラグまたは溶接金属の漏れを確実に防止できる。
(3) The movable member is moved relative to the pad body so that the end portion of the movable member protrudes toward the base material from the contact surface of the pad body with the base material. further comprising a biasing member biasing toward the base material;
The sliding copper pad for welding described in (2).
According to this configuration, by bringing the sliding copper pad into contact with the pair of base materials, at least a portion of the end of the movable member comes into contact with the base materials with biasing force, so that Even in joints with different plate thicknesses, leakage of molten slag or weld metal can be reliably prevented.

(4) 前記当て金本体部の側方に取り付けられ、前記可動部材を支持する支持部をさらに備え、
前記付勢部材は、前記支持部に対して前記可動部材を前記母材に向けて付勢する、
(3)に記載の溶接用摺動銅当て金。
この構成によれば、可動部材及び付勢部材を、支持部によって当て金本体部の側方に容易に取り付けることができる。
(4) further comprising a support part attached to the side of the pad main body part and supporting the movable member,
The biasing member biases the movable member toward the base material with respect to the support portion.
The sliding copper pad for welding described in (3).
According to this configuration, the movable member and the biasing member can be easily attached to the side of the pad main body by the support portion.

(5) 前記可動部材は、前記溶接線方向に並べて配置された複数のブロックを備える、(2)~(4)のいずれか1つに記載の溶接用摺動銅当て金。
この構成によれば、可動部材を複数のブロックに分割することで、母材と可動部材の端部との隙間をより小さくでき、溶融スラグまたは溶接金属の漏れを確実に防止できる。
(5) The sliding copper pad for welding according to any one of (2) to (4), wherein the movable member includes a plurality of blocks arranged side by side in the welding line direction.
According to this configuration, by dividing the movable member into a plurality of blocks, the gap between the base material and the end of the movable member can be further reduced, and leakage of molten slag or weld metal can be reliably prevented.

(6) 前記複数のブロックの端部が、前記当て金本体部の前記母材との接触面よりも前記母材側に突出するように、前記当て金本体部に対して前記各ブロックを前記母材に向けてそれぞれ付勢する複数の付勢部材をさらに備える、(5)に記載の溶接用摺動銅当て金。
この構成によれば、摺動銅当て金を一対の母材に当接させることで、複数のブロックのすくなくとも1つの端部が、母材に付勢力を持って当接するので、溶接線方向で板厚の違いのある継手部分おいても、溶融スラグまたは溶接金属の漏れを確実に防止できる。
(6) Each of the blocks is attached to the pad body so that the ends of the plurality of blocks protrude toward the base material from the contact surface of the pad body with the base material. The sliding copper pad for welding according to (5), further comprising a plurality of biasing members each biasing toward the base material.
According to this configuration, by bringing the sliding copper pad into contact with the pair of base metals, at least one end of the plurality of blocks comes into contact with the base metal with a biasing force, so that Even in joints with different plate thicknesses, leakage of molten slag or weld metal can be reliably prevented.

(7) 前記可変部材は、前記当て金本体部の長手方向に沿って長尺な板状の弾性部材によって構成され、
前記弾性部材は、その前記端部が、前記当て金本体部の前記母材との接触面よりも前記母材側に突出するように、前記当て金本体部の側方に取り付けられている、(2)に記載の溶接用摺動銅当て金。
この構成によれば、可変部材を母材の表面に倣って変形させることができ、溶接線方向で板厚の違いのある継手部分おいても、溶融スラグまたは溶接金属の漏れを防止できる。
(7) The variable member is constituted by an elongated plate-shaped elastic member along the longitudinal direction of the pad main body,
The elastic member is attached to the side of the pad body so that the end portion thereof protrudes toward the base material beyond the contact surface of the pad body with the base material. The sliding copper pad for welding described in (2).
According to this configuration, the variable member can be deformed to follow the surface of the base material, and leakage of molten slag or weld metal can be prevented even in a joint portion where the plate thicknesses differ in the weld line direction.

(8) 前記追従部材は、所定の幅、及び所定の厚みを有し、
前記追従部材の上端部は、前記溶融スラグ浴又は前記溶融金属浴よりも上方に位置し、
前記追従部材の下端部は、前記当て金本体部の下端よりも上方に位置する、
(1)~(7)のいずれか1つに記載の溶接用摺動銅当て金。
この構成によれば、溶融金属を冷却するための冷却性能を確保できる。また、溶接用摺動銅当て金の全長に亘って溶融金属の漏れを防止できる。
(8) The following member has a predetermined width and a predetermined thickness,
The upper end of the following member is located above the molten slag bath or the molten metal bath,
The lower end of the following member is located above the lower end of the pad main body.
The sliding copper pad for welding according to any one of (1) to (7).
According to this configuration, cooling performance for cooling the molten metal can be ensured. Furthermore, leakage of molten metal can be prevented over the entire length of the sliding copper pad for welding.

(9) 前記当て金本体部内には、水冷経路が設けられる、
(1)~(8)のいずれか1つに記載の溶接用摺動銅当て金。
この構成によれば、溶接用摺動銅当て金を水冷経路に供給される冷却水により効果的に冷却できる。
(9) A water cooling path is provided within the pad body.
The sliding copper pad for welding according to any one of (1) to (8).
According to this configuration, the sliding copper pad for welding can be effectively cooled by the cooling water supplied to the water cooling path.

(10) 前記当て金本体部の上部には、前記溶融スラグ浴又は前記溶融金属浴の溶接電圧を検出可能な溶融スラグ浴検出器の検出端子が絶縁部材を介して取り付けられている、
(1)~(9)のいずれか1つに記載の溶接用摺動銅当て金。
この構成によれば、検出端子は、溶融スラグ浴または前記溶融金属浴の熱を絶縁部材を介して当て金本体部側に伝達することができ、簡易な構造で、熱の影響を抑制できる。
(10) A detection terminal of a molten slag bath detector capable of detecting the welding voltage of the molten slag bath or the molten metal bath is attached to the upper part of the pad body via an insulating member.
The sliding copper pad for welding according to any one of (1) to (9).
According to this configuration, the detection terminal can transmit the heat of the molten slag bath or the molten metal bath to the pad body side through the insulating member, and can suppress the influence of heat with a simple structure.

(11) 前記検出端子は、前記当て金本体部の上部に厚さ方向に貫通する凹溝に前記絶縁部材を介して嵌まり込んでおり、
前記検出端子の母材側の表面は、前記絶縁部材を介して該凹溝の母材側開口全体に亘って形成されている、(10)に記載の溶接用摺動銅当て金。
この構成によれば、検出端子への溶融スラグの付着を防止できる。
(11) The detection terminal is fitted into a groove penetrating the upper part of the pad body in the thickness direction via the insulating member,
The sliding copper pad for welding according to (10), wherein the surface of the detection terminal on the base metal side is formed across the entire base metal side opening of the groove through the insulating member.
According to this configuration, adhesion of molten slag to the detection terminal can be prevented.

(12) 前記追従部材の上端部は、前記検出端子の下端部よりも上方に位置する、
(10)又は(11)に記載の溶接用摺動銅当て金。
この構成によれば、追従部材の上端部より下方に設けられた溶融スラグまたは溶接金属の溶融電圧を確実に検出できる。
(12) The upper end of the following member is located above the lower end of the detection terminal.
The sliding copper pad for welding according to (10) or (11).
According to this configuration, the melting voltage of the molten slag or weld metal provided below the upper end of the follower member can be reliably detected.

(13) 前記当て金本体部は、基部と、該基部に対して回転自在に支持された少なくとも1つの回転部材と、を備え、
前記回転部材は、長手方向が前記開先部に沿って伸び、前記母材と接触可能な接触面を有する、
(1)~(12)のいずれか1つに記載の溶接用摺動銅当て金。
この構成によれば、回転部材により、左右方向で板厚の違いのある母材からの溶融スラグまたは溶接金属の漏れを防止できる。
(13) The pad main body includes a base and at least one rotating member rotatably supported with respect to the base,
The rotating member has a contact surface that extends in a longitudinal direction along the groove and can come into contact with the base material.
The sliding copper pad for welding according to any one of (1) to (12).
According to this configuration, the rotating member can prevent leakage of molten slag or weld metal from the base material having different plate thicknesses in the left and right directions.

(14) 前記回転部材は、前記当て金本体部の側方に露出する被取付面をさらに有し、
前記追従部材は、前記回転部材の被取付面に取り付けられる、
(13)に記載の溶接用摺動銅当て金。
この構成によれば、左右方向で板厚の違いのある母材がさらに溶接線方向で板厚の違いを有する場合においても、溶融スラグまたは溶接金属の漏れを防止できる。
(14) The rotating member further has an attached surface exposed to the side of the pad main body,
the following member is attached to a mounting surface of the rotating member;
(13) The sliding copper pad for welding as described in (13).
According to this configuration, leakage of molten slag or weld metal can be prevented even when the base material, which has a difference in plate thickness in the left-right direction, further has a difference in plate thickness in the weld line direction.

(15) 前記基部及び前記回転部材は、それぞれ水冷経路を有する、(13)又は(14)に記載の溶接用摺動銅当て金。
この構成によれば、回転部材を水冷経路に供給される冷却水により効果的に冷却できる。
(15) The sliding copper pad for welding according to (13) or (14), wherein the base portion and the rotating member each have a water cooling path.
According to this configuration, the rotating member can be effectively cooled by the cooling water supplied to the water cooling path.

(16) (1)~(15)のいずれか1つに記載の溶接用摺動銅当て金と、
溶接トーチと、
前記溶融スラグ浴又は前記溶融金属浴のスラグ浴高さを検出する溶融スラグ浴検出器と、
前記溶融スラグ浴又は前記溶融金属浴にフラックスを供給するフラックス供給装置と、
前記溶接用摺動銅当て金、前記溶接トーチ、前記溶融スラグ浴検出器、及び前記フラックス供給装置を搭載して前記開先部に沿って移動する走行台車と、
を備える、
溶接装置。
この構成によれば、溶融スラグまたは溶接金属の漏れを防止しつつ、溶接線方向に板厚の違いのある継手部分を溶接できる。
できる。
(16) The sliding copper pad for welding according to any one of (1) to (15),
welding torch and
a molten slag bath detector that detects a slag bath height of the molten slag bath or the molten metal bath;
a flux supply device that supplies flux to the molten slag bath or the molten metal bath;
a traveling carriage that carries the sliding copper pad for welding, the welding torch, the molten slag bath detector, and the flux supply device and moves along the groove;
Equipped with
Welding equipment.
According to this configuration, joint portions having different plate thicknesses in the welding line direction can be welded while preventing leakage of molten slag or weld metal.
can.

(17) 一対の母材間の開先部に向けて、(1)~(15)のいずれか1つに記載の溶接用摺動銅当て金を配置し、
該開先部内に、フラックスを充填するとともに、コンタクトチップの先端から溶接ワイヤを供給し、
前記コンタクトチップを前記開先部に沿って移動させるとともに前記溶接用摺動銅当て金を前記開先部に沿って摺動移動させて溶接する、
溶接方法。
この構成によれば、溶融スラグまたは溶接金属の漏れを防止しつつ、溶接線方向に板厚の違いのある継手部分を溶接できる。
(17) Arranging the sliding copper pad for welding according to any one of (1) to (15) toward the groove between the pair of base materials,
Filling the groove with flux and supplying a welding wire from the tip of the contact tip,
Welding is performed by moving the contact tip along the groove and slidingly moving the welding sliding copper pad along the groove.
Welding method.
According to this configuration, joint portions having different plate thicknesses in the welding line direction can be welded while preventing leakage of molten slag or weld metal.

(18) 溶融スラグ浴又は溶融金属浴を形成するように一対の母材間の開先部に対向配置され、前記開先部に沿って摺動する溶接用摺動銅当て金であって、
当て金本体部と、
前記当て金本体部の上部に絶縁部材を介して取り付けられ、前記溶融スラグ浴又は前記溶融金属浴の溶接電圧を検出可能な溶融スラグ浴検出器の検出端子と、
を備える、
溶接用摺動銅当て金。
この構成によれば、検出端子は、溶融スラグ浴または前記溶融金属浴の熱を絶縁部材を介して当て金本体部側に伝達することができ、簡易な構造で、熱の影響を抑制できる。
(18) A sliding copper pad for welding that is arranged to face a groove between a pair of base materials and slides along the groove so as to form a molten slag bath or a molten metal bath,
A padding body,
a detection terminal of a molten slag bath detector that is attached to the upper part of the pad body via an insulating member and is capable of detecting a welding voltage of the molten slag bath or the molten metal bath;
Equipped with
Sliding copper pad for welding.
According to this configuration, the detection terminal can transmit the heat of the molten slag bath or the molten metal bath to the pad body side through the insulating member, and can suppress the influence of heat with a simple structure.

(19) 前記検出端子は、前記当て金本体部の上部に厚さ方向に貫通する凹溝に前記絶縁部材を介して嵌まり込んでおり、
前記検出端子の母材側の表面は、前記絶縁部材を介して該凹溝の母材側開口全体に亘って形成されている、(18)に記載の溶接用摺動銅当て金。
この構成によれば、検出端子への溶融スラグの付着を防止できる。
(19) The detection terminal is fitted into a groove penetrating the upper part of the pad body in the thickness direction via the insulating member,
The sliding copper pad for welding according to (18), wherein the surface of the detection terminal on the base metal side is formed across the entire base metal side opening of the groove through the insulating member.
According to this configuration, adhesion of molten slag to the detection terminal can be prevented.

(20) 前記追従部材の上端部は、前記検出端子の下端部よりも上方に位置する、
(18)又は(19)に記載の溶接用摺動銅当て金。
この構成によれば、追従部材の上端部より下方に設けられた溶融スラグまたは溶接金属の溶融電圧を確実に検出できる。
(20) The upper end of the following member is located above the lower end of the detection terminal.
The sliding copper pad for welding according to (18) or (19).
According to this configuration, the melting voltage of the molten slag or weld metal provided below the upper end of the follower member can be reliably detected.

2 開先部
3 母材
3D 下側母材
3S サーピン加工部
3U 上側母材
4 溶接トーチ
5 コンタクトチップ
6 溶接ワイヤ
7 溶融スラグ浴
9 溶融金属
12 フラックス
13 溶融スラグ浴検出器
14 フラックス供給装置
16 走行台車
18 検出端子
18a 表面
18b 下端部
30 溶接用摺動銅当て金
31 回転部材
32 接触面
33 被取付面
34 支持軸部
38 水冷経路
39 滑り軸受
40 当て金本体部
41 基部
41a 対向面
41b 下端
47 凹溝
48 絶縁部材
60,70 スラグ漏れ防止部
61 可動部材(追従部材)
62 支持ブロック(支持部)
63 付勢部材
64 ブロック
64a 端部
64b 上端部
64c 下端部
65 カバー(支持部)
71 可変部材(弾性部材)
71a 端部
100 エレクトロスラグ溶接装置
2 Bevel section 3 Base material 3D Lower base material 3S Serpin processing section 3U Upper base material 4 Welding torch 5 Contact tip 6 Welding wire 7 Molten slag bath 9 Molten metal 12 Flux 13 Molten slag bath detector 14 Flux supply device 16 Travel Dolly 18 Detection terminal 18a Surface 18b Lower end 30 Welding sliding copper pad 31 Rotating member 32 Contact surface 33 Mounted surface 34 Support shaft 38 Water cooling path 39 Sliding bearing 40 Pad body 41 Base 41a Opposing surface 41b Lower end 47 Concave groove 48 Insulating members 60, 70 Slag leak prevention part 61 Movable member (following member)
62 Support block (support part)
63 Biasing member 64 Block 64a End 64b Upper end 64c Lower end 65 Cover (support part)
71 Variable member (elastic member)
71a End portion 100 Electroslag welding device

Claims (13)

溶融スラグ浴又は溶融金属浴を形成するように一対の母材間の開先部に対向配置され、前記開先部に沿って摺動する溶接用摺動銅当て金であって、
当て金本体部と、
前記当て金本体部の少なくとも1つの側方に設けられ、前記母材と対向する端部が前記母材と当接又は近接するように移動可能な少なくとも1つの追従部材と、
を備え、
前記追従部材は、前記母材に接近又は前記母材から離間する方向に移動可能な可動部材であり、
前記可動部材は、前記開先部に沿った溶接線方向に並べて配置された複数のブロックを備える、
溶接用摺動銅当て金。
A sliding copper pad for welding that is disposed opposite to a groove between a pair of base materials and slides along the groove so as to form a molten slag bath or a molten metal bath,
A padding body,
at least one follower member that is provided on at least one side of the pad main body and is movable so that its end facing the base material comes into contact with or comes close to the base material;
Equipped with
The following member is a movable member that can move toward or away from the base material,
The movable member includes a plurality of blocks arranged side by side in a welding line direction along the groove.
Sliding copper pad for welding.
前記複数のブロックの端部が、前記当て金本体部の前記母材との接触面よりも前記母材側に突出するように、前記当て金本体部に対して前記各ブロックを前記母材に向けてそれぞれ付勢する複数の付勢部材をさらに備える、請求項に記載の溶接用摺動銅当て金。 Each of the blocks is attached to the base material with respect to the pad body so that the ends of the plurality of blocks protrude toward the base material from the contact surface of the pad body with the base material. The sliding copper pad for welding according to claim 1 , further comprising a plurality of biasing members each biasing the welding member. 前記当て金本体部の側方に取り付けられ、前記複数のブロックを支持する支持部をさらに備え、
前記複数の付勢部材は、前記支持部に対して前記複数のブロックを前記母材に向けてそれぞれ付勢する、
請求項に記載の溶接用摺動銅当て金。
further comprising a support part attached to the side of the pad main body part and supporting the plurality of blocks ,
The plurality of urging members respectively urge the plurality of blocks toward the base material with respect to the support portion,
The sliding copper pad for welding according to claim 2 .
溶融スラグ浴又は溶融金属浴を形成するように一対の母材間の開先部に対向配置され、前記開先部に沿って摺動する溶接用摺動銅当て金であって、
当て金本体部と、
前記当て金本体部の少なくとも1つの側方に設けられ、前記母材と対向する端部が前記母材と当接又は近接するように移動可能な少なくとも1つの追従部材と、
を備え、
前記追従部材は、前記母材の形状に沿って変形可能な可変部材であり、
前記当て金本体部は、基部と、該基部に対して回転自在に支持された少なくとも1つの回転部材と、を備え、
前記回転部材は、長手方向が前記開先部に沿って伸び、前記母材と接触可能な接触面を有し、
前記可変部材は、前記当て金本体部の長手方向に沿って長尺な板状の弾性部材によって構成され、
前記弾性部材は、その前記端部が、前記母材の表面に当接し、前記母材の表面形状に倣って弾性変形し、且つ、前記当て金本体部の前記母材との接触面よりも前記母材側に突出するように、前記当て金本体部の側方に取り付けられている、
溶接用摺動銅当て金。
A sliding copper pad for welding that is disposed opposite to a groove between a pair of base materials and slides along the groove so as to form a molten slag bath or a molten metal bath,
A padding body,
at least one follower member that is provided on at least one side of the pad main body and is movable so that its end facing the base material comes into contact with or comes close to the base material;
Equipped with
The following member is a variable member that can be deformed along the shape of the base material,
The pad main body includes a base and at least one rotating member rotatably supported with respect to the base,
The rotating member has a contact surface that extends in a longitudinal direction along the groove and can come into contact with the base material,
The variable member is constituted by a plate-shaped elastic member that is elongated along the longitudinal direction of the pad main body,
The end portion of the elastic member is in contact with the surface of the base material, and is elastically deformed to follow the surface shape of the base material, and has a shape that is smaller than the contact surface of the pad body with the base material. attached to the side of the pad main body so as to protrude toward the base material side;
Sliding copper pad for welding.
前記追従部材は、所定の幅、及び所定の厚みを有し、
前記追従部材の上端部は、前記溶融スラグ浴又は前記溶融金属浴よりも上方に位置し、
前記追従部材の下端部は、前記当て金本体部の下端よりも上方に位置する、
請求項1~のいずれか1項に記載の溶接用摺動銅当て金。
The following member has a predetermined width and a predetermined thickness,
The upper end of the following member is located above the molten slag bath or the molten metal bath,
The lower end of the following member is located above the lower end of the pad main body.
The sliding copper pad for welding according to any one of claims 1 to 4 .
前記当て金本体部内には、水冷経路が設けられる、
請求項1~のいずれか1項に記載の溶接用摺動銅当て金。
A water cooling path is provided in the pad main body.
The sliding copper pad for welding according to any one of claims 1 to 5 .
前記当て金本体部の上部には、前記溶融スラグ浴又は前記溶融金属浴の溶接電圧を検出可能な溶融スラグ浴検出器の検出端子が絶縁部材を介して取り付けられている、
請求項1~のいずれか1項に記載の溶接用摺動銅当て金。
A detection terminal of a molten slag bath detector capable of detecting the welding voltage of the molten slag bath or the molten metal bath is attached to the upper part of the pad body via an insulating member.
The sliding copper pad for welding according to any one of claims 1 to 6 .
前記追従部材の上端部は、前記検出端子の下端部よりも上方に位置する、
請求項に記載の溶接用摺動銅当て金。
The upper end of the following member is located above the lower end of the detection terminal.
The sliding copper pad for welding according to claim 7 .
前記当て金本体部は、基部と、該基部に対して回転自在に支持された少なくとも1つの回転部材と、を備え、
前記回転部材は、長手方向が前記開先部に沿って伸び、前記母材と接触可能な接触面を有する、
請求項1~3、5~8のいずれか1項に記載の溶接用摺動銅当て金。
The pad main body includes a base and at least one rotating member rotatably supported with respect to the base,
The rotating member has a contact surface that extends in a longitudinal direction along the groove and can come into contact with the base material.
The sliding copper pad for welding according to any one of claims 1 to 3 and 5 to 8 .
前記回転部材は、前記当て金本体部の側方に露出する被取付面をさらに有し、
前記追従部材は、前記回転部材の被取付面に取り付けられる、
請求項に記載の溶接用摺動銅当て金。
The rotating member further has a mounting surface exposed to the side of the pad main body,
the following member is attached to a mounting surface of the rotating member;
The sliding copper pad for welding according to claim 9 .
前記基部及び前記回転部材は、それぞれ水冷経路を有する、請求項又は10に記載の溶接用摺動銅当て金。 The sliding copper pad for welding according to claim 9 or 10 , wherein the base portion and the rotating member each have a water cooling path. 請求項1~11のいずれか1項に記載の溶接用摺動銅当て金と、
溶接トーチと、
前記溶融スラグ浴又は前記溶融金属浴のスラグ浴高さを検出する溶融スラグ浴検出器と、
前記溶融スラグ浴又は前記溶融金属浴にフラックスを供給するフラックス供給装置と、
前記溶接用摺動銅当て金、前記溶接トーチ、前記溶融スラグ浴検出器、及び前記フラックス供給装置を搭載して前記開先部に沿って移動する走行台車と、
を備える、
溶接装置。
A sliding copper pad for welding according to any one of claims 1 to 11 ,
welding torch and
a molten slag bath detector that detects a slag bath height of the molten slag bath or the molten metal bath;
a flux supply device that supplies flux to the molten slag bath or the molten metal bath;
a traveling carriage that carries the sliding copper pad for welding, the welding torch, the molten slag bath detector, and the flux supply device and moves along the groove;
Equipped with
Welding equipment.
一対の母材間の開先部に向けて、請求項1~12のいずれか1項に記載の溶接用摺動銅当て金を配置し、
該開先部内に、フラックスを充填するとともに、コンタクトチップの先端から溶接ワイヤを供給し、
前記コンタクトチップを前記開先部に沿って移動させるとともに前記溶接用摺動銅当て金を前記開先部に沿って摺動移動させて溶接する、
溶接方法。
The sliding copper pad for welding according to any one of claims 1 to 12 is arranged toward the groove between the pair of base materials,
Filling the groove with flux and supplying a welding wire from the tip of the contact tip,
Welding is performed by moving the contact tip along the groove and slidingly moving the welding sliding copper pad along the groove.
Welding method.
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