JP7235635B2 - Sliding copper pad for welding and welding method - Google Patents

Sliding copper pad for welding and welding method Download PDF

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JP7235635B2
JP7235635B2 JP2019181442A JP2019181442A JP7235635B2 JP 7235635 B2 JP7235635 B2 JP 7235635B2 JP 2019181442 A JP2019181442 A JP 2019181442A JP 2019181442 A JP2019181442 A JP 2019181442A JP 7235635 B2 JP7235635 B2 JP 7235635B2
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welding
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copper pad
sliding copper
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JP2021053687A (en
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圭 山▲崎▼
幸祐 山口
倚旻 袁
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Kobe Steel Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K25/00Slag welding, i.e. using a heated layer or mass of powder, slag, or the like in contact with the material to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/06Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for positioning the molten material, e.g. confining it to a desired area
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K5/00Gas flame welding
    • B23K5/22Auxiliary equipment, e.g. backings, guides

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)
  • Arc Welding In General (AREA)

Description

本発明は、溶接用摺動銅当て金及び溶接方法に関する。 TECHNICAL FIELD The present invention relates to a sliding copper pad for welding and a welding method.

対向配置された母材同士を立向き溶接する溶接法の一例として、エレクトロスラグ溶接法やエレクトロガス溶接法が知られている。エレクトロスラグ溶接法は、ワイヤと母材との間に存在する溶融スラグの電気抵抗発熱を熱源とし、母材及びワイヤを溶融して溶接金属を形成する。一般的なエレクトロスラグ溶接法は、消耗ノズル式又は非消耗ノズル式と呼ばれるものがあり、消耗ノズル式では、消耗ノズルが開先内に固定され、そのノズル内に電極ワイヤを連続的に供給する。溶接の進行とともに消耗ノズルも溶融消耗するため、ノズルの上昇機構は不要であるが、溶接長は消耗ノズル長さが上限になる。 An electroslag welding method and an electrogas welding method are known as an example of a welding method for vertical welding of base materials arranged opposite to each other. In the electroslag welding method, the base metal and the wire are melted to form a weld metal using electric resistance heating of molten slag existing between the wire and the base material as a heat source. A general electroslag welding method is called a consumable nozzle type or a non-consumable nozzle type. In the consumable nozzle type, the consumable nozzle is fixed in the groove, and the electrode wire is continuously supplied into the nozzle. . Since the consumable nozzle is melted and consumed as welding progresses, a mechanism for lifting the nozzle is not necessary, but the welding length is limited to the length of the consumable nozzle.

一方、非消耗ノズル式では、ノズルが溶接の進行とともに上昇するように制御されており、その上昇機構とノズル長さによって溶接長が制限される。いずれも数十メートルに及ぶ長尺溶接は困難であるため、数メートルの短尺部位を対象に、固定式の水冷銅当て金を用いたり、4面を鋼板で囲い、その内部を立向き溶接したりすることになる。なお、上記のエレクトロスラグ溶接法で長尺溶接を行うと、水冷銅当て金の固定や拘束、消耗ノズルの開先内の配置、非消耗ノズルの上昇機構等に困難をきたし、溶接施工も不安定になる。 On the other hand, in the non-consumable nozzle type, the nozzle is controlled to rise as welding progresses, and the welding length is limited by the lifting mechanism and nozzle length. Since it is difficult to weld a long length of several tens of meters, a fixed water-cooled copper patch is used for a short portion of several meters, or four sides are surrounded by steel plates and the interior is vertically welded. It will be In addition, when long welding is performed by the above electroslag welding method, difficulties arise in fixing and restraining the water-cooled copper pad, arrangement of the consumable nozzle in the groove, lifting mechanism of the non-consumable nozzle, etc., and welding work is also impossible. become stable.

一方、エレクトロガス溶接法では、溶接の進行に合わせてレールやチェーン等を用いて溶接トーチ及び台車を上昇させるため、溶接線に沿って水冷摺動銅当て金をトーチや台車と共に移動させることによって数十メートルの長尺溶接を可能としている。この場合、銅当て金の長さは、溶融金属やスラグを覆うことができる程度の長さが確保されていれば充分であり、溶接線全線を覆う必要はないため、小型かつ軽量となるメリットもある。したがって、エレクトロスラグ溶接法においても、レールやチェーン等を用いて溶接トーチ及び台車を上昇させつつ、小型の水冷摺動銅当て金を用いれば長尺溶接は可能となるが、この場合、4面を溶接線全線にわたって覆うものではないため、溶融スラグ又は溶融金属が水冷摺動銅板と溶接ビードとの間に流入して消費されてしまうという新たな課題が生じる。 On the other hand, in the electrogas welding method, the welding torch and truck are raised using rails and chains as the welding progresses. It enables long welding of several tens of meters. In this case, the length of the copper pad is sufficient as long as it is long enough to cover the molten metal and slag, and it is not necessary to cover the entire weld line, so it has the advantage of being compact and lightweight. There is also Therefore, even in the electroslag welding method, long welding is possible by using a small water-cooled sliding copper plate while raising the welding torch and cart using a rail or chain. is not covered over the entire weld line, a new problem arises in that molten slag or molten metal flows between the water-cooled sliding copper plate and the weld bead and is consumed.

このような課題に対して、特許文献1には、溶接中のスラグ浴深さを検出し、スラグの消費に伴ってスラグ浴深さが浅くなると、これを補うためのフラックスを上方から自動供給するエレクトロスラグ溶接法が開示されている。また、特許文献2には、母材の目違いなどに起因する母材と当て金の隙間から生じるスラグ漏れの課題に対して、上下方向に移動可能とすべく、スプリングによって押圧された銅ブロックを両サイドのパーツとして適用することにより、母材及び溶接ビードの両サイドにおいて面接触を確保してスラグ漏れを防止しようとする技術が開示されている。 In order to solve this problem, Patent Document 1 discloses that the depth of the slag bath is detected during welding, and when the depth of the slag bath becomes shallower as the slag is consumed, flux is automatically supplied from above to compensate for this. An electroslag welding method is disclosed. In addition, in Patent Document 2, a copper block pressed by a spring is disclosed in order to be able to move vertically in order to solve the problem of slag leakage caused by the gap between the base material and the contact metal due to misalignment of the base material. are applied as parts on both sides to ensure surface contact on both sides of the base material and the weld bead to prevent slag leakage.

特開2016-215214号公報JP 2016-215214 A 実開昭60-171694号公報Japanese Utility Model Laid-Open No. 60-171694

しかしながら、特許文献1では、水冷摺動銅当て金として、エレクトロガス溶接法とほぼ同様のものを用いているため、母材に目違いが生じたり、母材取付け面に角度がついたりした場合には、水冷摺動銅当て金が母材に対して斜めに当たり、母材及び溶接ビードの両サイドとの接触が線接触又は点接触となるため、溶融スラグ又は溶融金属が容易に漏れ出してしまうという問題があった。また、特許文献2では、母材取付け面が段差を有する平行面である単純な目違いには対応できたとしても、母材取付け面間に角度が生じると、従来の摺動銅当て金と同様に線接触又は点接触となり、溶融スラグ又は溶融金属が容易に漏れ出してしまうため、広く普及するには至っておらず、改善の余地があった。 However, in Patent Document 1, as the water-cooled sliding copper pad, which is almost the same as that used in the electrogas welding method is used, even if the base metal is misaligned or the base metal mounting surface is angled. In this case, the water-cooled sliding copper pad strikes the base metal obliquely, and the contact with both sides of the base metal and weld bead becomes line contact or point contact, so molten slag or molten metal easily leaks out. There was a problem of hoarding. Further, in Patent Document 2, even if the simple misalignment in which the base material mounting surfaces are parallel surfaces having a step can be dealt with, if an angle occurs between the base material mounting surfaces, the sliding copper pad of the prior art cannot be used. Similarly, line contact or point contact is formed, and molten slag or molten metal easily leaks out.

本発明は、前述した課題に鑑みてなされたものであり、その目的は、溶融スラグ又は溶融金属が、母材と摺動銅当て金の間から漏れ出すことを防止することができる溶接用摺動銅当て金及び溶接方法を提供することにある。 SUMMARY OF THE INVENTION The present invention has been made in view of the problems described above, and an object of the present invention is to provide a welding slide capable of preventing molten slag or molten metal from leaking out from between a base material and a sliding copper pad. An object of the present invention is to provide a dynamic copper pad and a welding method.

したがって、本発明の上記目的は、溶接用摺動銅当て金に係る下記(1)の構成により達成される。
(1) 溶融スラグ浴又は溶融金属浴を形成するように一対の母材間の開先部に対向配置され、前記開先部に沿って摺動する溶接用摺動銅当て金であって、
当て金本体部と、
該当て金本体部に対して回転自在な少なくとも一つの回転部材と、を備え、
該回転部材は、前記母材の面に接触可能な接触面を有し、
該接触面が、前記母材の面と面接触するように、前記当て金本体部に対して回転自在である、溶接用摺動銅当て金。
この構成によれば、当て金本体部と、該当て金本体部に対して回転自在な少なくとも一つの回転部材と、を備え、該回転部材は、母材の面に接触可能な接触面を有し、該接触面が、母材の面と面接触するように、当て金本体部に対して回転自在であるため、母材の目違いや角度差などに起因するスラグ漏れ又は溶融金属漏れを防止できる。
Therefore, the above object of the present invention is achieved by the following configuration (1) relating to a sliding copper pad for welding.
(1) A sliding copper pad for welding that is disposed facing a groove between a pair of base metals so as to form a molten slag bath or a molten metal bath and slides along the groove,
a base body;
at least one rotating member rotatable with respect to the metal body,
The rotating member has a contact surface capable of contacting the surface of the base material,
A sliding copper pad for welding, wherein the contact surface is rotatable with respect to the pad body so as to be in surface contact with the surface of the base material.
According to this configuration, the contact metal main body portion and at least one rotating member rotatable with respect to the contact metal main body portion are provided, and the rotating member has a contact surface capable of contacting the surface of the base material. Since the contact surface is rotatable with respect to the base metal body so as to be in surface contact with the surface of the base material, slag leakage or molten metal leakage due to misalignment or angle difference of the base material can be prevented. can be prevented.

また、溶接用摺動銅当て金に係る本発明の好ましい実施形態は、以下の(2)~(6)に関する。
(2) 一対の前記回転部材を備え、
該一対の回転部材は、前記当て金本体部に対して回転自在な一対の前記接触面を有し、
前記回転部材は、長手方向が前記開先部に沿って伸び、かつ、外周面の一部が平面部をなす断面略D形状の柱形状を有する、(1)に記載の溶接用摺動銅当て金。
この構成によれば、一対の回転部材は、長手方向が開先部に沿って伸び、かつ、外周面の一部が平面部をなす断面略D形状の柱形状を有するため、平面部の広い面積が母材の側面と面接触して、母材の目違いや角度違いなどに起因するスラグ漏れ又は溶融金属漏れを防止できる。
Further, preferred embodiments of the present invention relating to a sliding copper pad for welding relate to the following (2) to (6).
(2) comprising a pair of rotating members;
The pair of rotating members has a pair of contact surfaces rotatable with respect to the contact metal main body,
The sliding copper for welding according to (1), wherein the rotating member has a columnar shape with a substantially D-shaped cross section in which the longitudinal direction extends along the groove portion and a part of the outer peripheral surface forms a flat portion. the prize money.
According to this configuration, the pair of rotating members has a columnar shape with a substantially D-shaped cross section in which the longitudinal direction extends along the groove portion and a portion of the outer peripheral surface forms a flat portion, so that the flat portion is wide. The area is in surface contact with the side surface of the base material, and it is possible to prevent slag leakage or molten metal leakage due to misalignment or angle difference of the base material.

(3) 前記当て金本体部及び前記回転部材は、それぞれ水冷経路を有する、(1)又は(2)に記載の溶接用摺動銅当て金。
この構成によれば、当て金本体部及び回転部材が、それぞれ水冷経路に供給される冷却水により効果的に冷却できる。
(3) The sliding copper contact for welding according to (1) or (2), wherein the contact metal main body and the rotating member each have a water cooling path.
According to this configuration, the contact metal main body and the rotating member can be effectively cooled by the cooling water supplied to the water cooling path.

(4) 前記回転部材は、その長手方向両端部に設けられた支持軸部を支持するすべり軸受を介して、前記当て金本体部に対し回転自在に支持される、(1)~(3)のいずれか1つに記載の溶接用摺動銅当て金。
この構成によれば、回転部材は、両端部がすべり軸受を介して当て金本体部に回転自在に支持されているため、母材の側面に対応して滑らかに回転することができる。
(4) The rotating member is rotatably supported with respect to the contact metal main body through slide bearings that support supporting shafts provided at both ends in the longitudinal direction of the rotating member, (1) to (3). The sliding copper pad for welding according to any one of.
According to this configuration, since both ends of the rotating member are rotatably supported by the contact metal main body via the sliding bearings, the rotating member can smoothly rotate corresponding to the side surface of the base material.

(5) 前記一対の母材に対向する前記当て金本体部の対向面は、幅方向両縁部に面取りが施されている、(1)~(4)のいずれか1つに記載の溶接用摺動銅当て金。
この構成によれば、当て金本体部の幅方向両縁部に面取りが施されているため、角度差がある母材に対しても、当て金本体部が干渉することがなく、母材と回転部材の平面部との面接触が確実に確保される。
(5) The welding according to any one of (1) to (4), wherein the facing surfaces of the contact metal main body that face the pair of base materials are chamfered on both edges in the width direction. Sliding copper pad for use.
According to this configuration, since both edges in the width direction of the base metal main body are chamfered, the base metal main body does not interfere with the base material even if there is a difference in angle. Surface contact with the flat portion of the rotary member is ensured.

(6) 前記当て金本体部の上部には、前記溶融スラグ浴内に挿入可能な棒状のタングステン電極が配置され、
前記溶接用摺動銅当て金と、前記溶融スラグ浴内の前記タングステン電極間の電位差を測定することにより、スラグ浴高さを検出可能である、(1)~(5)のいずれか1つに記載の溶接用摺動銅当て金。
この構成によれば、スラグ浴高さを正確に検出できる。
(6) A rod-shaped tungsten electrode that can be inserted into the molten slag bath is arranged on the upper part of the base metal body,
Any one of (1) to (5), wherein the slag bath height can be detected by measuring the potential difference between the welding sliding copper pad and the tungsten electrode in the molten slag bath. The sliding copper pad for welding described in .
According to this configuration, the slag bath height can be accurately detected.

また、本発明の上記目的は、溶接方法に係る下記(7)の構成により達成される。
(7) 一対の母材間の開先部に向けて、(1)~(6)のいずれか1つに記載の溶接用摺動銅当て金を配置して、該開先部内に、フラックスを充填するとともに、コンタクトチップ先端から溶接ワイヤを供給し、前記コンタクトチップを前記開先部に沿って移動させるとともに前記溶接用摺動銅当て金を前記開先部に沿って摺動させて溶接する、溶接方法。
この構成によれば、小型かつ軽量の溶接用摺動銅当て金により長尺の溶接部を溶接することができる。
Further, the above object of the present invention is achieved by the following configuration (7) relating to the welding method.
(7) A sliding copper pad for welding according to any one of (1) to (6) is placed toward the groove between a pair of base metals, and a flux is added into the groove. is filled, a welding wire is supplied from the tip of the contact tip, the contact tip is moved along the groove, and the sliding copper pad for welding is slid along the groove to weld Welding method.
According to this configuration, a long welded portion can be welded with a small and lightweight sliding copper pad for welding.

本発明の溶接用摺動銅当て金によれば、当て金本体部と、該当て金本体部に対して回転自在な少なくとも一つの回転部材と、を備え、該回転部材は、母材の面に接触可能な接触面を有し、該接触面が、母材の面と面接触するように、当て金本体部に対して回転自在であるため、母材の目違いや角度差などに起因するスラグ漏れ又は溶融金属漏れを防止できる。 According to the sliding copper contact for welding of the present invention, it comprises a contact metal main body and at least one rotating member rotatable with respect to the contact metal main body, the rotating member being the surface of the base material. and the contact surface is rotatable with respect to the main body of the base material so as to be in surface contact with the surface of the base material. slag leakage or molten metal leakage can be prevented.

また、本発明の溶接方法によれば、一対の母材間の開先部に向けて溶接用摺動銅当て金を配置して、該開先部内にフラックスを充填するとともに、コンタクトチップ先端から溶接ワイヤを供給し、コンタクトチップを開先部に沿って移動させるとともに溶接用摺動銅当て金を開先部に沿って摺動させて溶接するため、小型かつ軽量の溶接用摺動銅当て金により長尺の溶接部を溶接することができる。 Further, according to the welding method of the present invention, a sliding copper pad for welding is arranged toward the groove between a pair of base metals, and flux is filled in the groove, and from the tip of the contact tip Welding wire is supplied, the contact tip is moved along the groove, and the sliding copper pad for welding is slid along the groove for welding, so it is small and lightweight. Long welds can be welded with gold.

図1は、本発明の一実施形態に係るエレクトロスラグ溶接装置の概略構成の一例を示す図である。FIG. 1 is a diagram showing an example of a schematic configuration of an electroslag welding apparatus according to one embodiment of the present invention. 図2は、溶融スラグ浴検出器の構成例を示す図である。FIG. 2 is a diagram showing a configuration example of a molten slag bath detector. 図3は、本実施形態に係る溶接用摺動銅当て金の上面図である。FIG. 3 is a top view of the sliding copper pad for welding according to this embodiment. 図4は、図3のIV-IV線断面図である。4 is a cross-sectional view taken along line IV-IV of FIG. 3. FIG. 図5は、突合せ継手の開先部に銅当て金及び溶接用摺動銅当て金を配置した状態を示す断面図である。FIG. 5 is a cross-sectional view showing a state in which a copper pad and a sliding copper pad for welding are arranged in the groove of the butt joint. 図6は、角度を有する母材の取付け面に溶接用摺動銅当て金を配置した状態を示す断面図である。FIG. 6 is a cross-sectional view showing a state in which a sliding copper pad for welding is arranged on the mounting surface of the base material having an angle. 図7は、本実施形態に係る溶接用摺動銅当て金により、6mmの目違いを有する母材の開先部を溶接した状態を示す図である。FIG. 7 is a diagram showing a state in which a bevel portion of a base material having a misalignment of 6 mm is welded by the sliding copper pad for welding according to the present embodiment.

以下、本発明に係る溶接用摺動銅当て金の一実施形態を図面に基づいて詳細に説明する。なお、本発明に係る溶接用摺動銅当て金は、エレクトロスラグ溶接及びエレクトロガス溶接のいずれにも適用可能であるが、以下の説明ではエレクトロスラグ溶接を例に説明する。 An embodiment of a sliding copper pad for welding according to the present invention will now be described in detail with reference to the drawings. Although the sliding copper pad for welding according to the present invention can be applied to both electroslag welding and electrogas welding, electroslag welding will be described as an example in the following description.

<溶接装置の構成>
まず、本発明の一実施形態に係る溶接用摺動銅当て金を用いたエレクトロスラグ溶接装置について説明する。図1は、本発明の一実施形態に係るエレクトロスラグ溶接装置の概略構成の一例を示す図である。
<Configuration of welding equipment>
First, an electroslag welding apparatus using a sliding copper pad for welding according to an embodiment of the present invention will be described. FIG. 1 is a diagram showing an example of a schematic configuration of an electroslag welding apparatus according to one embodiment of the present invention.

図1に示すように、矢印Zの示す方向を垂直方向(上下方向)の上方向とし、矢印Xの示す方向を板厚方向(左右方向)の右方向とするとともに、紙面に対して垂直に裏面より表面に向かう方向を水平横方向Yの手前方向とする。 As shown in FIG. 1, the direction indicated by arrow Z is the vertical direction (vertical direction), and the direction indicated by arrow X is the right direction in the plate thickness direction (lateral direction). The direction from the back surface to the front surface is defined as the front direction of the horizontal lateral direction Y.

図1に示すように、本実施形態に係るエレクトロスラグ溶接装置100は、固定の銅当て金1及び溶接用摺動銅当て金30と、溶接トーチ4と、溶融スラグ浴検出器13と、フラックス供給装置14と、フラックス供給制御装置15と、走行台車16と、走行台車制御装置17とを備える。 As shown in FIG. 1, an electroslag welding apparatus 100 according to the present embodiment includes a fixed copper pad 1 and a sliding copper pad for welding 30, a welding torch 4, a molten slag bath detector 13, a flux It comprises a supply device 14 , a flux supply control device 15 , a traveling carriage 16 and a traveling carriage control device 17 .

エレクトロスラグ溶接装置100において、開先の裏側には固定の銅当て金1が配置されており、開先の表側には溶接用摺動銅当て金30が配置される。ここで、裏側の銅当て金1の代わりに、耐熱性のセラミックスから構成される裏当て材を用いても良い。また、表側の溶接用摺動銅当て金30は、上下方向に摺動する銅当て金であり、水冷されている。ただし、溶接用摺動銅当て金30として、銅の代わりのものを用いても良い。 In the electroslag welding apparatus 100, a fixed copper pad 1 is arranged on the back side of the groove, and a sliding copper pad 30 for welding is arranged on the front side of the groove. Here, instead of the copper backing metal 1 on the back side, a backing material made of heat-resistant ceramics may be used. Also, the sliding copper pad for welding 30 on the front side is a copper pad that slides in the vertical direction and is water-cooled. However, as the sliding copper pad for welding 30, a substitute for copper may be used.

溶接トーチ4は、不図示の溶接電源から供給される溶接電流8により溶接ワイヤ6に給電して母材3を溶接する。また、溶接トーチ4は、コンタクトチップ5を有しており、コンタクトチップ5は、溶接ワイヤ6を案内するとともに、溶接ワイヤ6に溶接電流8を供給する。 The welding torch 4 welds the base material 3 by supplying power to the welding wire 6 with a welding current 8 supplied from a welding power source (not shown). The welding torch 4 also has a contact tip 5 that guides the welding wire 6 and supplies the welding wire 6 with a welding current 8 .

溶融スラグ浴検出器13は、溶融スラグ浴7の位置を検出する。フラックス供給装置14は、溶融スラグ浴7にフラックス12を投入する。フラックス12は溶融して溶融スラグになるため、フラックス12を投入することにより、溶融スラグ浴7の量が増えることとなる。 A molten slag bath detector 13 detects the position of the molten slag bath 7 . A flux feeder 14 feeds the flux 12 into the molten slag bath 7 . Since the flux 12 melts and becomes molten slag, the amount of the molten slag bath 7 is increased by adding the flux 12 .

フラックス供給制御装置15は、フラックス供給装置14の動作を制御し、溶融スラグ浴7に投入されるフラックス12の量を調整する。 The flux supply control device 15 controls the operation of the flux supply device 14 and adjusts the amount of the flux 12 introduced into the molten slag bath 7 .

走行台車16は、溶接用摺動銅当て金30、溶接トーチ4、溶融スラグ浴検出器13、フラックス供給装置14、フラックス供給制御装置15及び走行台車制御装置17を搭載しており、上方向(矢印Z方向)に移動する。すなわち、走行台車16は、溶接用摺動銅当て金30、溶接トーチ4、溶融スラグ浴検出器13、フラックス供給装置14、フラックス供給制御装置15及び走行台車制御装置17と一体となって移動するため、それぞれの相対的な位置関係は変わらない。走行台車16が上昇することにより、上方向に沿って溶接が行われる。 The traveling carriage 16 is equipped with a sliding copper pad for welding 30, a welding torch 4, a molten slag bath detector 13, a flux supply device 14, a flux supply control device 15, and a traveling carriage control device 17. arrow Z direction). That is, the traveling carriage 16 moves integrally with the welding sliding copper pad 30, the welding torch 4, the molten slag bath detector 13, the flux supply device 14, the flux supply control device 15, and the traveling carriage control device 17. Therefore, their relative positional relationship does not change. Welding is performed along the upward direction by raising the traveling carriage 16 .

走行台車制御装置17は、走行台車16の走行速度を増大させたり減少させたりして、走行台車16の動作を制御する。 The traveling truck control device 17 controls the operation of the traveling truck 16 by increasing or decreasing the traveling speed of the traveling truck 16 .

そして、母材3、銅当て金1及び溶接用摺動銅当て金30に囲まれた開先内に、溶接トーチ4のコンタクトチップ5から溶接ワイヤ6が送給され、溶接ワイヤ6が開先内に形成された溶融スラグ浴7内に送り込まれる。溶接電流8は、溶接ワイヤ6から溶融スラグ浴7を通して溶融金属9に流れる。このとき、溶融スラグ浴7を流れる溶接電流8及び溶融スラグ浴7の抵抗により、ジュール熱が発生し、溶接ワイヤ6及び母材3を溶融しながら溶接が進行する。 Then, the welding wire 6 is fed from the contact tip 5 of the welding torch 4 into the groove surrounded by the base material 3, the copper pad 1 and the sliding copper pad for welding 30, and the welding wire 6 is fed into the groove. into a molten slag bath 7 formed therein. A welding current 8 flows from the welding wire 6 through the molten slag bath 7 to the molten metal 9 . At this time, Joule heat is generated by the welding current 8 flowing through the molten slag bath 7 and the resistance of the molten slag bath 7, and the welding progresses while the welding wire 6 and the base material 3 are melted.

溶接が進行するにつれて、溶融金属9は冷却されて溶接金属10となり、溶融スラグ浴7の一部は、銅当て金1と溶接金属10との間、及び溶接用摺動銅当て金30と溶接金属10との間に形成された溶融スラグ層となり、この溶融スラグ層が冷却されて固化スラグ11となる。このようにして、溶融スラグ浴7は、その一部がビード表面を覆う固化スラグ11となるため、溶接の進行につれて消費され、溶融スラグ浴7の深さLsが減少していくことになる。この溶融スラグ浴7の減少を補うためには、溶融して溶融スラグ浴7となるフラックス12を追加投入する必要がある。 As the welding progresses, the molten metal 9 cools to become the weld metal 10, and a portion of the molten slag bath 7 is welded between the copper pad 1 and the weld metal 10 and the welding sliding copper pad 30. A molten slag layer is formed between the metal 10 and the molten slag layer is cooled to become a solidified slag 11 . In this manner, a part of the molten slag bath 7 becomes solidified slag 11 covering the bead surface, so it is consumed as welding progresses, and the depth Ls of the molten slag bath 7 decreases. In order to compensate for this decrease in the molten slag bath 7, it is necessary to add flux 12 that melts to form the molten slag bath 7. FIG.

ビード表面を覆う固化スラグ11の量は、ビード幅や溶接開先の幅によって変動する。また、固化スラグ11の量は、銅当て金1及び溶接用摺動銅当て金30の密着度合や冷却状態によっても変動する。そのため、固化スラグ11の量は一定ではなく、溶融スラグ浴7の深さLsを一定に保つためには、投入するフラックス12の量も変化させる必要がある。しかしながら、溶融スラグ浴7の深さLsが分らないために、フラックス12の投入量が適切でない場合には、溶融スラグ浴7の深さLsが変動することになる。 The amount of solidified slag 11 covering the bead surface varies depending on the bead width and the width of the weld groove. The amount of solidified slag 11 also varies depending on the degree of adhesion between the copper pad 1 and the sliding copper pad for welding 30 and the cooling state. Therefore, the amount of the solidified slag 11 is not constant, and in order to keep the depth Ls of the molten slag bath 7 constant, it is necessary to change the amount of the flux 12 to be introduced. However, since the depth Ls of the molten slag bath 7 is unknown, the depth Ls of the molten slag bath 7 will fluctuate if the amount of the flux 12 input is not appropriate.

そこで、本実施形態では、溶融スラグ浴7の深さLsを一定にするための制御を行う。ここで、一定とは、溶融スラグ浴7の深さLsが常に1つの値になる場合に限られず、誤差を考慮して溶融スラグ浴7の深さLsが一定の範囲内の値を示す場合も含まれる。すなわち、溶融スラグ浴7の深さLsは、あらかじめ定めた深さに保つように制御される。 Therefore, in the present embodiment, control is performed to keep the depth Ls of the molten slag bath 7 constant. Here, constant is not limited to the case where the depth Ls of the molten slag bath 7 always has one value, but the case where the depth Ls of the molten slag bath 7 shows a value within a certain range in consideration of errors. is also included. That is, the depth Ls of the molten slag bath 7 is controlled so as to be kept at a predetermined depth.

そして、溶融スラグ浴7の深さLsを一定にするための第1の要件は、コンタクトチップ5の先端から溶融スラグ浴7の上面までの溶接ワイヤ長Ld(以下、ドライエクステンションLdと称する)が、あらかじめ定めた長さになるように制御することである。また、溶融スラグ浴7の深さLsを一定にするための第2の要件は、ワイヤ送給速度に応じて定められた基準電流値に対して溶接電流8があらかじめ定めた関係、すなわち、基準電流値と溶接電流8とが等しくなるように、走行台車制御装置17が走行台車16の走行速度を制御することである。 The first requirement for making the depth Ls of the molten slag bath 7 constant is that the welding wire length Ld (hereinafter referred to as dry extension Ld) from the tip of the contact tip 5 to the upper surface of the molten slag bath 7 is , is controlled to have a predetermined length. A second requirement for making the depth Ls of the molten slag bath 7 constant is a predetermined relationship between the welding current 8 and a reference current value determined according to the wire feed speed. The traveling speed of the traveling vehicle 16 is controlled by the traveling vehicle control device 17 so that the current value and the welding current 8 become equal.

<溶融スラグ浴検出器の構成>
次に、溶融スラグ浴検出器の構成について詳細に説明する。図2は、溶融スラグ浴検出器13の構成例を示す図である。
<Configuration of Molten Slag Bath Detector>
Next, the configuration of the molten slag bath detector will be described in detail. FIG. 2 is a diagram showing a configuration example of the molten slag bath detector 13. As shown in FIG.

図2に示すように、本実施形態に係る溶融スラグ浴検出器13は、検出端子18、差動増幅器19、接触判定基準信号設定器20、比較器21を有する。検出端子18は、導電性金属であり、かつ高融点金属であるタングステンからなり、一般には水冷されている。また、検出端子18は、溶融スラグ浴7に接触すると溶接電圧の一部の電圧を検出する。 As shown in FIG. 2 , the molten slag bath detector 13 according to this embodiment has a detection terminal 18 , a differential amplifier 19 , a contact determination reference signal setter 20 and a comparator 21 . The detection terminal 18 is made of tungsten, which is a conductive metal and a refractory metal, and is generally water-cooled. Also, when the detection terminal 18 comes into contact with the molten slag bath 7, it detects a part of the welding voltage.

差動増幅器19は、検出端子18の電圧と、溶接用摺動銅当て金30の電圧とを入力として、両電圧の差を出力する。溶接用摺動銅当て金30は母材3と接触しているため、溶接用摺動銅当て金30の電圧は母材電圧である。 A differential amplifier 19 receives the voltage of the detection terminal 18 and the voltage of the sliding copper pad for welding 30 as inputs and outputs the difference between the two voltages. Since the sliding copper pad for welding 30 is in contact with the base material 3, the voltage of the sliding copper pad for welding 30 is the base metal voltage.

接触判定基準信号設定器20は、検出端子18が溶融スラグ浴7に接触したときに検出する電圧の半分程度の電圧を、基準信号として出力する。例えば、検出端子18は通常6V以上の溶接電圧を検出するため、例えば、基準信号としてはその半分の約3Vの電圧に設定される。検出端子18が溶融スラグ浴7に接触していないときは、溶接電圧が検出端子18にかからないため、検出端子18の電圧は0Vである。 The contact determination reference signal setter 20 outputs a voltage approximately half the voltage detected when the detection terminal 18 contacts the molten slag bath 7 as a reference signal. For example, since the detection terminal 18 normally detects a welding voltage of 6 V or more, the reference signal is set to a voltage of about 3 V, which is half of that. When the detection terminal 18 is not in contact with the molten slag bath 7, no welding voltage is applied to the detection terminal 18, so the voltage of the detection terminal 18 is 0V.

比較器21は、差動増幅器19の出力信号と接触判定基準信号設定器20の基準信号とを入力として、差動増幅器19の出力信号が接触判定基準信号設定器20の基準信号より大きくなったとき、検出端子18と溶融スラグ浴7とが接触したと判断した信号を作成する。作成された信号は、フラックス供給制御装置15に送られ、フラックス供給装置14よりフラックス12の供給及び停止が行われる。そして、溶融スラグ浴7の上面がコンタクトチップ5の先端からあらかじめ定めた長さに位置するように制御され、ドライエクステンションLdがあらかじめ定めた長さに保たれる。 The output signal of the differential amplifier 19 and the reference signal of the contact determination reference signal setter 20 are input to the comparator 21, and the output signal of the differential amplifier 19 becomes larger than the reference signal of the contact determination reference signal setter 20. When the detection terminal 18 and the molten slag bath 7 come into contact with each other, a signal is generated. The generated signal is sent to the flux supply control device 15, and the flux 12 is supplied and stopped by the flux supply device 14. FIG. Then, the upper surface of the molten slag bath 7 is controlled to be positioned at a predetermined length from the tip of the contact tip 5, and the dry extension Ld is maintained at the predetermined length.

<溶接用摺動銅当て金>
続いて、溶接用摺動銅当て金の構成について詳細に説明する。図3~図5に示すように、溶接用摺動銅当て金30は、一対の回転部材31,31と、該回転部材31を回転自在に保持する当て金本体部41を備える。
<Sliding Copper Plate for Welding>
Next, the configuration of the sliding copper pad for welding will be described in detail. As shown in FIGS. 3 to 5, the sliding copper pad for welding 30 includes a pair of rotating members 31, 31 and a pad body 41 that holds the rotating member 31 rotatably.

回転部材31は、断面略D形状の略柱形状の部材であり、その外周面の一部が切り欠かれて長手方向に延びる平面部(接触面)32を有する。平面部32は、回転部材31の軸心CLと平行に形成されている。該平面部32の幅は、例えば、5~15mmである。回転部材31の軸方向両端部には、小径の支持軸部33が形成され、当て金本体部41に固定されたすべり軸受39に回転自在に嵌合する。すべり軸受39は、図4に示すように、外形が断面略D形状に形成され、外径面の一部に平面部39aが設けられている。 The rotating member 31 is a substantially columnar member having a substantially D-shaped cross section, and has a flat portion (contact surface) 32 extending in the longitudinal direction by partially cutting out the outer peripheral surface thereof. The plane portion 32 is formed parallel to the axis CL of the rotating member 31 . The width of the flat portion 32 is, for example, 5 to 15 mm. Small-diameter support shaft portions 33 are formed at both ends of the rotating member 31 in the axial direction, and are rotatably fitted to sliding bearings 39 fixed to the contact metal body portion 41 . As shown in FIG. 4, the slide bearing 39 has an outer shape with a substantially D-shaped cross section, and a flat portion 39a is provided on a part of the outer diameter surface.

また、回転部材31の内部には、一端側(図4では下端)から袋孔34が軸方向に形成されている。袋孔34の開口端に形成された雌ねじ35には、止め栓36が固定されて、袋孔34が封止されている。また、袋孔34には、平面部32の反対側から袋孔34に向け、径方向から連通する上下一対の貫通孔37が設けられている。袋孔34及び一対の貫通孔37は、回転部材31を冷却するための冷却水を流す水冷経路38の一部を形成する。 In addition, a blind hole 34 is formed in the axial direction inside the rotating member 31 from one end side (lower end in FIG. 4). A stop plug 36 is fixed to a female screw 35 formed at the open end of the blind hole 34 to seal the blind hole 34 . Further, the blind hole 34 is provided with a pair of upper and lower through-holes 37 extending from the opposite side of the flat portion 32 to the blind hole 34 and communicating with each other in the radial direction. The blind hole 34 and the pair of through holes 37 form part of a water cooling path 38 through which cooling water for cooling the rotating member 31 flows.

当て金本体部41は、略矩形板状の部材であり、幅方向両縁部には、当て金本体部41の一方の側面41aに開口部42aを有する一対の断面略D字形孔42が、長手方向(図3において上下方向)に形成されている。一方の側面41aとは、図5に示すように、溶接用摺動銅当て金30が母材3に対し配置されたとき、母材3に対向する面である。 The contact metal main body 41 is a substantially rectangular plate-shaped member, and a pair of substantially D-shaped cross-sectional holes 42 having openings 42a on one side surface 41a of the contact metal main body 41 are formed at both edges in the width direction. It is formed in the longitudinal direction (vertical direction in FIG. 3). One side surface 41a is a surface facing the base material 3 when the sliding copper pad for welding 30 is placed on the base material 3, as shown in FIG.

当て金本体部41における一対の断面略D字形孔42間の側面41aは、僅かに凹む凹部43となっている。そして、図2に示すように、凹部43には、溶融スラグ浴検出器13の検出端子18が対向配置されている。当て金本体部41は、各断面略D字形孔42の中央寄りの部分に、回転部材31の袋孔34と同様に下端部から一対の袋孔44が断面略D字形孔42と略平行に形成されている。袋孔44は、袋孔34と同様に、その開口端が不図示の止め栓により封止されている。 A side surface 41 a between the pair of substantially D-shaped cross-sectional holes 42 in the contact metal main body 41 forms a slightly recessed recess 43 . Further, as shown in FIG. 2, the detection terminal 18 of the molten slag bath detector 13 is arranged opposite to the concave portion 43 . A pair of blind holes 44 from the lower end portion of the contact metal main body 41 are arranged substantially parallel to the substantially D-shaped cross-sectional holes 42 at portions near the center of each of the substantially D-shaped cross-sectional holes 42 , similar to the blind holes 34 of the rotating member 31 . formed. As with the blind hole 34, the open end of the blind hole 44 is sealed with a stop plug (not shown).

また、各袋孔44には、凹部43の反対側から、上下方向に離間し、袋孔44に連通する一対の貫通孔45が形成されている。袋孔44及び一対の貫通孔45は、後述する冷却水を流すための水冷経路38の一部を形成する。さらに、当て金本体部41には、側面41aの幅方向両縁部に面取り46が施されている。なお、回転部材31の袋孔34及び一対の貫通孔37、並びに、当て金本体部41の袋孔44及び一対の貫通孔45は、不図示の連結パイプにより1本に接続され、水冷経路38を形成している。 Each blind hole 44 is formed with a pair of through holes 45 that communicate with the blind holes 44 on the opposite side of the concave portion 43 and are spaced apart in the vertical direction. The blind hole 44 and the pair of through holes 45 form part of a water cooling path 38 for flowing cooling water, which will be described later. In addition, chamfers 46 are applied to both widthwise edge portions of the side surfaces 41 a of the contact metal main body portion 41 . The blind hole 34 and the pair of through-holes 37 of the rotating member 31 and the blind hole 44 and the pair of through-holes 45 of the cover body 41 are connected to one by a connecting pipe (not shown). forming

ここで、図3に示すように、回転部材31の中心Oから平面部32に対する垂線の長さLは、当て金本体部41の断面略D字形孔42の中心O(すなわち、回転部材31の中心Oと同じ)から開口部42aに対する垂線の長さLより長く設定されている(すなわち、L>L)。 Here, as shown in FIG. 3, the length L1 of the perpendicular line from the center O of the rotating member 31 to the plane portion 32 is equal to the center O of the substantially D-shaped hole 42 in the contact metal main body portion 41 (that is, the rotating member 31 ) is longer than the length L 2 of the perpendicular to the opening 42a (that is, L 1 >L 2 ).

したがって、軸方向両端部の支持軸部33がすべり軸受39に嵌合して、当て金本体部41における断面略D字形孔42に対して回転自在に嵌合する一対の回転部材31は、その平面部32が、当て金本体部41の開口部42aからL-Lだけ突出した状態で組み付けられる。すなわち、一対の回転部材31は、その平面部32が当て金本体部41の側面41aから母材3に向け、L-Lだけ突出するように当て金本体部41により支持される。 Therefore, the pair of rotating members 31, which are rotatably fitted in the substantially D-shaped cross-sectional holes 42 in the cover main body 41, are fitted with the slide bearings 39 at the support shafts 33 at both ends in the axial direction. The flat portion 32 is assembled so as to protrude from the opening 42a of the contact metal body portion 41 by L 1 -L 2 . In other words, the pair of rotating members 31 are supported by the contact metal main body 41 so that the plane portions 32 of the contact metal main body 41 protrude from the side surfaces 41a of the contact metal main body 41 toward the base material 3 by L 1 -L 2 .

また、図4に示すように、外形が断面略D形状のすべり軸受39は、回転部材31の中心O(すべり軸受39の支持孔の中心と同じ)から平面部39aに対する垂線の長さLが、当て金本体部41の断面略D字形孔42の中心Oから開口部42aに対する垂線の長さLと同じになっている。したがって、すべり軸受39の平面部39aは、当て金本体部41の側面41aから突出することはない。 Further, as shown in FIG. 4, the slide bearing 39 having a substantially D-shaped cross section has a perpendicular length L 3 from the center O of the rotating member 31 (which is the same as the center of the support hole of the slide bearing 39) to the plane portion 39a . is the same as the length L2 of the perpendicular line from the center O of the substantially D-shaped hole 42 of the cover body 41 to the opening 42a. Therefore, the flat portion 39 a of the slide bearing 39 does not protrude from the side surface 41 a of the contact metal body portion 41 .

このような溶接用摺動銅当て金30は、図5及び図6に示すように、裏面に銅当て金1が配置された母材3の側面(表側)3aに、一対の回転部材31の平面部32を当接させて配置される。一対の回転部材31は、当て金本体部41に対して回転自在であるため、一対の回転部材31の各平面部32が母材3の側面3aに倣って回転し、図6に示すように、両母材3の側面3aに角度差があっても、また、両母材3の側面3aに目違いがあっても、母材3の側面3aと一対の回転部材31の平面部32とが確実に面接触する。さらに、当て金本体部41の側面41aの幅方向両縁部には、面取り46が施されているため、両母材3の側面3aに角度差があっても、当て金本体部41の幅方向両縁部と母材3の側面3aとが干渉することはない。 As shown in FIGS. 5 and 6, such a sliding copper pad for welding 30 is provided with a pair of rotating members 31 on the side surface (front side) 3a of the base material 3 having the copper pad 1 disposed on the back surface. It is arranged with the flat portion 32 in contact therewith. Since the pair of rotating members 31 are rotatable with respect to the contact metal main body 41, each plane portion 32 of the pair of rotating members 31 rotates following the side surface 3a of the base material 3, and as shown in FIG. Even if there is an angular difference between the side surfaces 3a of the two base materials 3, or if there is a misalignment between the side surfaces 3a of the two base materials 3, the side surfaces 3a of the base materials 3 and the plane portions 32 of the pair of rotating members 31 ensure surface contact. Furthermore, since chamfers 46 are applied to both edges in the width direction of the side surfaces 41a of the contact metal main body 41, even if there is an angle difference between the side surfaces 3a of the two base materials 3, the width of the contact metal main body 41 is Both directional edges and the side surface 3a of the base material 3 do not interfere with each other.

以上より、銅当て金1、母材3の開先部2、母材3の側面3aの一部、回転部材31の円筒面の一部、及び当て金本体部41の凹部43(側面41a)により画成されて、溶融スラグの収容部が形成される。 From the above, the copper pad 1, the groove portion 2 of the base material 3, part of the side surface 3a of the base material 3, part of the cylindrical surface of the rotating member 31, and the concave portion 43 (side surface 41a) of the pad main body 41 to form a reservoir for molten slag.

このように、一対の回転部材31を、その平面部32が母材3の側面3aに面接触した状態で配置し、水冷経路38内に冷却水を流して回転部材31及び当て金本体部41を内部から冷却しながら、開先部2内にフラックス12を充填する。そして、コンタクトチップ5先端から溶接ワイヤ6を供給し、コンタクトチップ5を開先部2に沿って移動させるとともに、溶接用摺動銅当て金30を開先部2に沿って摺動させて溶接する。 In this manner, the pair of rotating members 31 are arranged with their flat portions 32 in surface contact with the side surface 3a of the base material 3, and the cooling water is passed through the water cooling path 38 to cool the rotating members 31 and the contact metal body portion 41. is cooled from the inside, the groove portion 2 is filled with the flux 12. - 特許庁Then, the welding wire 6 is supplied from the tip of the contact tip 5, the contact tip 5 is moved along the groove portion 2, and the sliding copper pad for welding 30 is slid along the groove portion 2 for welding. do.

一対の回転部材31の平面部32は、母材3の側面3aに面接触しているため、両母材3間に目違いや角度差などがあっても、溶融スラグ又は溶融金属が母材3と一対の回転部材31の平面部32の間から漏れ出すことを防止することができる。また、小型かつ軽量の溶接用摺動銅当て金30により、長尺の溶接部を溶接することができる。 Since the plane portions 32 of the pair of rotating members 31 are in surface contact with the side surface 3a of the base material 3, even if there is misalignment or angle difference between the two base materials 3, the molten slag or molten metal will not displace the base material. 3 and the pair of rotating members 31 can be prevented from leaking out from between the plane portions 32 of the rotating members 31 . In addition, a long welded portion can be welded with the small and lightweight sliding copper pad for welding 30 .

図7は、6.0mmの目違いがある母材3に対して、本実施形態の溶接用摺動銅当て金30を用いて突合せ溶接した場合の一例である。図7に示すように、本実施形態の溶接用摺動銅当て金30を用いることで、大きな目違いがある母材3であっても良好に溶接することができている。 FIG. 7 shows an example of butt-welding a base material 3 with a misalignment of 6.0 mm using the sliding copper pad for welding 30 of the present embodiment. As shown in FIG. 7, by using the sliding copper pad for welding 30 of the present embodiment, even the base material 3 with a large misalignment can be welded satisfactorily.

なお、本発明は、前述した実施形態に限定されるものではなく、適宜、変形、改良等が可能である。例えば、上記の実施形態では、突合せ継手の溶接について説明したが、これに限定されず、T字継手、V字継手などにも同様に適用することができ、同様の効果を奏する。また、上記の実施形態では、エレクトロスラグ溶接装置により立向き溶接する場合について説明したが、エレクトロガス溶接装置にも適用可能であり、その場合は、立向き溶接、横向き溶接のいずれの溶接も可能となる。 It should be noted that the present invention is not limited to the above-described embodiments, and can be modified, improved, etc. as appropriate. For example, although welding of butt joints has been described in the above embodiment, the present invention is not limited to this, and can be similarly applied to T-shaped joints, V-shaped joints, etc., with similar effects. Further, in the above embodiment, the case of performing vertical welding by an electroslag welding device has been described, but it is also applicable to an electrogas welding device, and in that case, both vertical welding and horizontal welding are possible. becomes.

また、上記の実施形態では、溶接用摺動銅当て金30が、一対の回転部材31,31と、該回転部材31を回転自在に保持する当て金本体部41を備える場合について説明したが、溶接用摺動銅当て金30が、当て金本体部41に対して回転自在な回転部材31を1つのみ有する場合であっても、母材3の側面3a及び回転部材31の平面部32、並びに、母材3の側面3a及び当て金本体部41が面接触するため、上記と同様の効果を得ることができる。ただし、溶接用摺動銅当て金30が、一対の回転部材31,31を備える方が、両母材3の側面3aに生じ得る大きな角度差や目違いに対応可能なため、より好ましい。 Further, in the above embodiment, the case where the sliding copper pad for welding 30 includes a pair of rotating members 31, 31 and the pad body 41 that rotatably holds the rotating member 31 has been described. Even if the sliding copper pad for welding 30 has only one rotating member 31 rotatable with respect to the pad main body 41, the side surface 3a of the base material 3 and the flat portion 32 of the rotating member 31, In addition, since the side surface 3a of the base material 3 and the contact metal main body 41 are in surface contact, the same effect as described above can be obtained. However, it is more preferable for the sliding copper pad for welding 30 to include a pair of rotating members 31, 31 because it can cope with a large angular difference and misalignment that may occur on the side surfaces 3a of both base materials 3.

1 銅当て金
2 開先部
3 母材
3a 側面
5 コンタクトチップ
6 溶接ワイヤ
7 溶融スラグ浴(溶融スラグ)
12 フラックス
18 検出端子(タングステン電極)
30 溶接用摺動銅当て金
31 回転部材
32 平面部(接触面)
33 支持軸部
38 水冷経路
39 すべり軸受
41 当て金本体部
41a 側面(当て金本体部の対向面)
46 面取り
100 エレクトロスラグ溶接装置
Ls 溶融スラグ浴の深さ(スラグ浴高さ)
1 copper pad 2 groove portion 3 base material 3a side surface 5 contact tip 6 welding wire 7 molten slag bath (molten slag)
12 flux 18 detection terminal (tungsten electrode)
30 Sliding copper pad for welding 31 Rotating member 32 Flat portion (contact surface)
33 support shaft portion 38 water cooling path 39 sliding bearing 41 contact metal main body portion 41a side surface (facing surface of contact metal main body portion)
46 Chamfer 100 Electroslag welding device Ls Depth of molten slag bath (slag bath height)

Claims (6)

溶融スラグ浴又は溶融金属浴を形成するように一対の母材間の開先部に対向配置され、前記開先部に沿って摺動する溶接用摺動銅当て金であって、
当て金本体部と、
該当て金本体部に対して回転自在な一対の回転部材と、を備え、
該回転部材は、前記母材の面に接触可能な接触面を有し、
該接触面が、前記母材の面と面接触するように、前記当て金本体部に対して回転自在であり、
前記一対の回転部材は、前記当て金本体部に対して回転自在な前記接触面を有し、
前記回転部材は、長手方向が前記開先部に沿って伸び、かつ、外周面の一部が前記接触面をなす断面略D形状の柱形状を有し、
前記当て金本体部の幅方向両縁部には、前記一対の回転部材が回転自在に嵌合する断面略D字形孔が形成され、
前記一対の回転部材は、前記接触面が母材側に向けて突出するように前記当て金本体部に支持される、溶接用摺動銅当て金。
A sliding copper pad for welding that is arranged opposite to a groove between a pair of base metals so as to form a molten slag bath or a molten metal bath and slides along the groove,
a base body;
a pair of rotating members rotatable with respect to the corresponding metal body,
The rotating member has a contact surface capable of contacting the surface of the base material,
The contact surface is rotatable with respect to the base metal body so as to be in surface contact with the surface of the base material,
The pair of rotating members has the contact surface rotatable with respect to the contact metal main body,
The rotating member has a columnar shape with a substantially D-shaped cross section in which the longitudinal direction extends along the groove portion and a part of the outer peripheral surface forms the contact surface,
At both edges in the width direction of the cover main body, substantially D-shaped holes in cross section are formed in which the pair of rotating members are rotatably fitted,
A sliding copper contact for welding, wherein the pair of rotating members are supported by the contact metal main body so that the contact surfaces protrude toward the base material.
前記当て金本体部及び前記回転部材は、それぞれ水冷経路を有する、請求項1に記載の溶接用摺動銅当て金。 2. The sliding copper contact metal for welding according to claim 1 , wherein said contact metal body and said rotating member each have a water cooling path. 前記回転部材は、その長手方向両端部に設けられた支持軸部を支持するすべり軸受を介して、前記当て金本体部に対し回転自在に支持される、請求項1または2に記載の溶接用摺動銅当て金。 The welding member according to claim 1 or 2 , wherein the rotating member is rotatably supported with respect to the contact metal main body via slide bearings that support supporting shafts provided at both ends in the longitudinal direction of the rotating member. Sliding copper pad. 前記一対の母材に対向する前記当て金本体部の対向面は、幅方向両縁部に面取りが施されている、請求項1~のいずれか1項に記載の溶接用摺動銅当て金。 The sliding copper contact for welding according to any one of claims 1 to 3 , wherein the facing surface of the contact metal main body facing the pair of base materials is chamfered on both widthwise edges. Money. 前記当て金本体部の上部には、前記溶融スラグ浴内に挿入可能な棒状のタングステン電極が配置され、
前記溶接用摺動銅当て金と、前記溶融スラグ浴内の前記タングステン電極間の電位差を測定することにより、スラグ浴高さを検出可能である、請求項1~のいずれか1項に記載の溶接用摺動銅当て金。
A rod-shaped tungsten electrode that can be inserted into the molten slag bath is arranged on the upper part of the base metal body,
The slag bath height can be detected by measuring a potential difference between the sliding copper pad for welding and the tungsten electrode in the molten slag bath, according to any one of claims 1 to 4 . Sliding copper pad for welding.
一対の母材間の開先部に向けて、請求項1~のいずれか1項に記載の溶接用摺動銅当て金を配置して、該開先部内に、フラックスを充填するとともに、コンタクトチップ先端から溶接ワイヤを供給し、前記コンタクトチップを前記開先部に沿って移動させるとともに前記溶接用摺動銅当て金を前記開先部に沿って摺動させて溶接する、溶接方法。 The sliding copper pad for welding according to any one of claims 1 to 5 is arranged toward the groove between a pair of base metals, and the groove is filled with flux, A welding method comprising supplying a welding wire from the tip of a contact tip, moving the contact tip along the groove, and sliding the sliding copper pad for welding along the groove for welding.
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