JP2021042088A - Quick setting admixture, quick setting admixture solution, chemical solution for soil stabilization, manufacturing method of chemical solution thereof, and ground stabilization method - Google Patents

Quick setting admixture, quick setting admixture solution, chemical solution for soil stabilization, manufacturing method of chemical solution thereof, and ground stabilization method Download PDF

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JP2021042088A
JP2021042088A JP2019163075A JP2019163075A JP2021042088A JP 2021042088 A JP2021042088 A JP 2021042088A JP 2019163075 A JP2019163075 A JP 2019163075A JP 2019163075 A JP2019163075 A JP 2019163075A JP 2021042088 A JP2021042088 A JP 2021042088A
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alkali metal
water
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JP7238706B2 (en
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瀬谷 昌明
Masaaki Seya
昌明 瀬谷
健司 澤田
Kenji Sawada
健司 澤田
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Ryoko Co Ltd
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  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)

Abstract

To provide a quick setting admixture, a quick setting admixture solution and a chemical solution for soil stabilization, which have a short gel time and an excellent flash-setting property, and a manufacturing method of the chemical solution thereof, and a ground stabilization method.SOLUTION: The present inventions discloses: a quick setting admixture used by mixing to a main material solution so that the main material solution containing lime and water sets, and containing dry aluminum hydroxide gel and alkali metal carbonate, or amorphous aluminum hydroxide and alkali metal carbonate, and alkali metal hydroxide and/or alkali metal silicate; a quick setting admixture solution containing the quick setting admixture; and a ground stabilization method in which the main material solution containing lime and water, and the quick setting admixture are mixed in ground.SELECTED DRAWING: None

Description

本発明は、硬化材、硬化材液、土質安定用薬液、該薬液の製造方法、及び地盤安定化工法に関する。 The present invention relates to a curing material, a curing material solution, a soil stabilizing chemical solution, a method for producing the chemical solution, and a ground stabilizing method.

地盤に注入して地盤を補強するために使用する土質安定用薬液としては、セメントを水に懸濁させたセメント懸濁液が用いられるが、セメント懸濁液は凝結速度が遅く、凝結するまでに数時間を要する。凝結速度が遅いとセメント懸濁液中のセメントが沈降してしまい、全容を硬化させることができなくなる。
また、地下水が流動しているような地盤内や護岸堤防と地盤との空隙部などのように、注入したセメント懸濁液が流水に接触する場合、凝結速度が遅いと、該セメント懸濁液は、流水と混合してセメントの濃度が低下してしまうため、セメントは充分に硬化しなくなる。
したがって、セメント懸濁液を土質安定用薬液として用いる場合、セメント懸濁液は、地盤に注入する前には流動性が確保され、注入後10秒程度でゲル化し、かつ、早期に強度を発現することが求められる。
As a soil stabilizing chemical solution used to reinforce the ground by injecting it into the ground, a cement suspension in which cement is suspended in water is used, but the cement suspension has a slow coagulation rate and until it condenses. It takes several hours. If the condensation rate is slow, the cement in the cement suspension will settle and the entire cement will not be able to harden.
In addition, when the injected cement suspension comes into contact with running water, such as in the ground where groundwater is flowing or in the gap between the embankment and the ground, if the coagulation rate is slow, the cement suspension Is mixed with running water to reduce the concentration of cement, so that the cement does not harden sufficiently.
Therefore, when the cement suspension is used as a chemical solution for soil stabilization, the cement suspension secures fluidity before being injected into the ground, gels in about 10 seconds after injection, and develops strength at an early stage. Is required to do.

そこで最近では、セメント懸濁液の硬化速度を向上させる硬化材液が用いられるようになっている。
例えば、特許文献1には、消石灰又は生石灰をA液とし、非晶質水酸化アルミニウム、具体的にはアルミスラッジ乾燥粉(アルマイト処理で発生したアルミスラッジを乾燥し、水酸化アルミニウムを非晶質に保ったもの)、をB液として混合し、かつ、A液又はB液に無水セッコウを混合し、さらに、上記B液にはアルカリ金属炭酸塩の促進剤を混合し、A液とB液とを混合してなる2ショットタイプの注入材が開示され、この注入材によれば、A液とB液を混合終了後、ゲル化するまでの時間(ゲルタイム)を10秒程度とすることが可能であるとされている。
Therefore, recently, a curing material solution for improving the curing rate of a cement suspension has been used.
For example, in Patent Document 1, slaked lime or quicklime is used as liquid A, and amorphous aluminum hydroxide, specifically, aluminum sludge dry powder (aluminum sludge generated by alumite treatment is dried, and aluminum hydroxide is amorphous. , And the solution A or solution B is mixed with anhydrous slaked steel, and the solution B is further mixed with an alkali metal carbonate accelerator, and solution A and solution B are used. A two-shot type injection material obtained by mixing and is disclosed, and according to this injection material, the time (gel time) from the completion of mixing the liquid A and the liquid B to gelation can be set to about 10 seconds. It is said that it is possible.

特開2010−53023号公報JP-A-2010-53023

しかしながら、地下水が流動しているような地盤の場合等においては、ゲルタイムのさらなる短縮という課題があった。また、非晶質水酸化アルミニウムを使用する場合、低温時にゲルタイムが長くなるという問題があった。 However, in the case of ground where groundwater is flowing, there is a problem of further shortening the gel time. Further, when amorphous aluminum hydroxide is used, there is a problem that the gel time becomes long at a low temperature.

そこで本発明は、瞬結性に優れ、ゲルタイムをさらに短くすることができる硬化材、硬化材液、土質安定用薬液、該薬液の製造方法、及び地盤安定化工法を提供することを目的とする。
本発明はまた、低温時でもゲルタイムを短くすることができる硬化材、硬化材液、土質安定用薬液、該薬液の製造方法、及び地盤安定化工法を提供することを目的とする。
Therefore, an object of the present invention is to provide a curing material, a curing material solution, a soil stabilizing chemical solution, a method for producing the chemical solution, and a ground stabilizing method, which are excellent in instantaneous connection and can further shorten the gel time. ..
Another object of the present invention is to provide a curing material, a curing material solution, a chemical solution for soil stabilization, a method for producing the chemical solution, and a ground stabilization method capable of shortening the gel time even at a low temperature.

本発明は、以下の[1]〜[6]の態様を包含する。
[1] 石灰及び水を含む主材液を硬化させるために該主材液に混合して用いる硬化材であって、乾燥水酸化アルミニウムゲル及びアルカリ金属炭酸塩を含むことを特徴とする硬化材。
[2] 石灰及び水を含む主材液を硬化させるために該主材液に混合して用いる硬化材であって、非晶質水酸化アルミニウム及びアルカリ金属炭酸塩と、アルカリ金属水酸化物、及び/またはアルカリ金属珪酸塩とを含むことを特徴とする硬化材。
[3] [1]または[2]に記載の硬化材と水を含むことを特徴とする硬化材液。
[4] [1]または[2]に記載の硬化材と、石灰と水を含むことを特徴とする土質安定用薬液。
[5] 石灰及び水を含む主材液と、[3]に記載の硬化材液とを混合することを特徴とする土質安定用薬液の製造方法。
[6] 石灰及び水を含む主材液と、[3]に記載の硬化材液とを地盤内で混合することを特徴とする地盤安定化工法。
The present invention includes the following aspects [1] to [6].
[1] A curing material used by mixing with the main material liquid for curing a main material liquid containing lime and water, which is characterized by containing a dry aluminum hydroxide gel and an alkali metal carbonate. ..
[2] A curing material used by mixing with the main material liquid to cure the main material liquid containing lime and water, which is an amorphous aluminum hydroxide, an alkali metal carbonate, an alkali metal hydroxide, and the like. A curing material comprising and / or an alkali metal silicate.
[3] A curing material liquid containing the curing material and water according to [1] or [2].
[4] A chemical solution for stabilizing soil, which comprises the curing material according to [1] or [2], lime and water.
[5] A method for producing a soil stabilizing chemical solution, which comprises mixing a main material solution containing lime and water with the curing material solution according to [3].
[6] A ground stabilization method characterized by mixing a main material liquid containing lime and water with the curing material liquid according to [3] in the ground.

本発明によれば、瞬結性に優れ、ゲルタイムを更に短くすることができる、硬化材、硬化材液、土質安定用薬液、該薬液の製造方法、及び地盤安定化工法を提供することができる。また、低温時でもゲルタイムを短くすることができる、硬化材、硬化材液、土質安定用薬液、該薬液の製造方法、及び地盤安定化工法を提供することができる。 According to the present invention, it is possible to provide a curing material, a curing material solution, a chemical solution for soil stabilization, a method for producing the chemical solution, and a ground stabilization method, which are excellent in instantaneous connection and can further shorten the gel time. .. Further, it is possible to provide a curing material, a curing material solution, a soil stabilizing chemical solution, a method for producing the chemical solution, and a ground stabilizing method capable of shortening the gel time even at a low temperature.

以下、本発明を詳細に説明する。
本明細書において「固結体」とは、本発明の土質安定用薬液が地盤内で凝結したものをいう。
Hereinafter, the present invention will be described in detail.
As used herein, the term "consolidated body" means that the chemical solution for stabilizing soil of the present invention is condensed in the ground.

[硬化材]
本発明の硬化材は、石灰及び水を含む主材液を硬化させるために該主材液に混合して用いるものである。本発明の硬化材は、乾燥水酸化アルミニウムゲル及びアルカリ金属炭酸塩を含む。あるいは、本発明の硬化材は、非晶質水酸化アルミニウム及びアルカリ金属炭酸塩と、アルカリ金属水酸化物及び/またはアルカリ金属珪酸塩とを含む。
また、本発明の硬化材は、上記以外のその他の添加剤を含んでいてもよい。
以下、本発明の硬化材が含む各成分について説明する。
[Curing material]
The curing material of the present invention is used by mixing with the main material liquid to cure the main material liquid containing lime and water. The cured material of the present invention contains a dry aluminum hydroxide gel and an alkali metal carbonate. Alternatively, the cured material of the present invention contains amorphous aluminum hydroxide and alkali metal carbonate, and alkali metal hydroxide and / or alkali metal silicate.
Further, the curing material of the present invention may contain other additives other than the above.
Hereinafter, each component contained in the curing material of the present invention will be described.

(乾燥水酸化アルミニウムゲル)
本発明において乾燥水酸化アルミニウムゲルとは、Al(OH)・mHOの化学組成を持つ化合物であり、非晶質の水酸化アルミニウムである。乾燥水酸化アルミニウムゲルとしては、例えば日本薬局方の医療用制酸剤・潰瘍治癒剤等に用いられるものが挙げられるが、工業用として、吸着剤等に用いられる乾燥水酸化アルミニウムゲルが好ましい。 乾燥水酸化アルミニウムゲルの酸化アルミニウム含有量は45%以上が好ましく、50%以上がより好ましい。
また、乾燥水酸化アルミニウムゲルの粒子径は、レーザー回折散乱法によるメジアン径で40〜120μmが好ましく、60〜100μmが更に好ましい。メジアン径が上記下限値以上であれば、粒子が舞い難く、取扱い性が良くなる。一方、上記上限値以下であれば、反応性が高くなり瞬結の発現性が優れる。
(Dry aluminum hydroxide gel)
In the present invention, the dry aluminum hydroxide gel is a compound having a chemical composition of Al (OH) 3 mH 2 O, and is amorphous aluminum hydroxide. Examples of the dry aluminum hydroxide gel include those used for medical antacids and ulcer healing agents of the Japanese Pharmacy, but for industrial use, dry aluminum hydroxide gel used as an adsorbent and the like is preferable. The aluminum oxide content of the dry aluminum hydroxide gel is preferably 45% or more, more preferably 50% or more.
The particle size of the dried aluminum hydroxide gel is preferably 40 to 120 μm, more preferably 60 to 100 μm, in terms of the median diameter obtained by the laser diffraction / scattering method. When the median diameter is at least the above lower limit value, the particles are hard to fly and the handleability is improved. On the other hand, when it is equal to or less than the above upper limit value, the reactivity is high and the expression of instantaneous confusion is excellent.

(非晶質水酸化アルミニウム)
非晶質水酸化アルミニウムは、非晶質の水酸化アルミニウムをすべて含む。非晶質水酸化アルミニウムの例としては、前記乾燥水酸化アルミニウムゲルがあり、アルマイト処理で発生するアルミスラッジ等が挙げられる。
なお、乾燥水酸化アルミニウムゲルは非晶質水酸化アルミニウムに包含されるものであるが、乾燥水酸化アルミニウムゲルとは非晶質水酸化アルミニウムの中でもより反応性の良い状態で非晶質化したものであり、特許文献1で用いられているアルミスラッジ等とは区別される。
(Amorphous aluminum hydroxide)
Amorphous aluminum hydroxide includes all amorphous aluminum hydroxide. Examples of amorphous aluminum hydroxide include the dry aluminum hydroxide gel, and examples thereof include aluminum sludge generated by alumite treatment.
The dry aluminum hydroxide gel is included in the amorphous aluminum hydroxide, but the dry aluminum hydroxide gel is amorphized in a more reactive state among the amorphous aluminum hydroxide. It is distinguished from aluminum sludge and the like used in Patent Document 1.

(アルカリ金属炭酸塩)
アルカリ金属炭酸塩は、ゲル化能力を有する石灰と乾燥水酸化アルミニウムゲルまたは非晶質水酸化アルミニウムとの組み合わせにおいて、瞬結性を付加する成分である。アルカリ金属炭酸塩は、主材液に配合すると該主材液を不安定にするが、硬化材液に配合しても該硬化材液を不安定にすることはない。
(Alkali metal carbonate)
Alkali metal carbonate is a component that adds instantaneousness in the combination of lime having a gelling ability and dry aluminum hydroxide gel or amorphous aluminum hydroxide. Alkali metal carbonate destabilizes the main material liquid when blended with the main material liquid, but does not destabilize the cured material liquid when blended with the curing material liquid.

アルカリ金属炭酸塩としては、例えば、LiCO、NaCO、KCOなどのアルカリ金属の炭酸塩が挙げられる。アルカリ金属炭酸塩は一種のみが含まれていてもよく、二種以上が組み合わされて含まれていてもよい。 Examples of the alkali metal carbonate include alkali metal carbonates such as Li 2 CO 3 , Na 2 CO 3 , and K 2 CO 3 . The alkali metal carbonate may contain only one kind, or may contain two or more kinds in combination.

(アルカリ金属水酸化物)
アルカリ金属水酸化物としては、例えば、LiOH、NaOH、KOHなどが挙げられる。アルカリ金属水酸化物は、一種のみが含まれていてもよく、二種以上が組み合わされて含まれていてもよい。
(Alkali metal hydroxide)
Examples of the alkali metal hydroxide include LiOH, NaOH, KOH and the like. The alkali metal hydroxide may contain only one kind, or may contain two or more kinds in combination.

(アルカリ金属珪酸塩)
アルカリ金属珪酸塩としては、例えば、珪酸リチウム、珪酸ナトリウム、珪酸カリウムなどが挙げられる。アルカリ金属珪酸塩は、一種のみが含まれていてもよく、二種以上が組み合わされて含まれていてもよい。
(Alkali metal silicate)
Examples of the alkali metal silicate include lithium silicate, sodium silicate, potassium silicate and the like. The alkali metal silicate may contain only one kind, or may contain two or more kinds in combination.

アルカリ金属珪酸塩としては、アルカリ金属オルト珪酸塩、アルカリ金属セスキ珪酸塩、アルカリ金属メタ珪酸塩、アルカリ金属1号珪酸塩、アルカリ金属2号珪酸塩、アルカリ金属3号珪酸塩、アルカリ金属4号珪酸塩の水溶液、粒状品、粉末品が挙げられる。中でも瞬結性を付加する能力を高める効果が高い点から、アルカリ度の高いアルカリ金属オルト珪酸塩が好ましく、オルト珪酸ナトリウムが更に好ましい。 Examples of the alkali metal silicate include alkali metal ortho silicate, alkali metal sesqui silicate, alkali metal meta silicate, alkali metal No. 1 silicate, alkali metal No. 2 silicate, alkali metal No. 3 silicate, and alkali metal No. 4. Examples thereof include aqueous silicate products, granular products, and powder products. Among them, an alkali metal orthosilicate having a high alkalinity is preferable, and sodium orthosilicate is more preferable, because it has a high effect of enhancing the ability to add instantaneousness.

(添加剤)
本発明の硬化材は、非晶質水酸化アルミニウム(乾燥水酸化アルミニウムゲルを含む)、アルカリ金属炭酸塩、アルカリ金属水酸化物、アルカリ金属珪酸塩以外に、減水剤、消泡剤、増粘剤などの各種の添加剤を含んでいてもよい。
(Additive)
In addition to amorphous aluminum hydroxide (including dry aluminum hydroxide gel), alkali metal carbonate, alkali metal hydroxide, and alkali metal silicate, the curing material of the present invention includes a water reducing agent, a defoaming agent, and a thickening agent. It may contain various additives such as agents.

減水剤としては、リグニンスルホン酸塩又はその誘導体系、ポリカルボン酸系、アミノスルホン酸系、オキシ有機酸塩系、アルキルアリルスルホン酸塩系、ポリオキシエチレンアルキルエーテル系、ポリオール複合体系、高級多価アルコールスルホン酸塩系、メラミンホルマリン縮合物系(スルホン酸塩、(変性)メチロール)、ナフタリンスルホン酸塩ホルマリン縮合物系などを主成分とする各種の減水剤、分散剤、高性能減水剤、流動化剤が挙げられる。 Examples of the water reducing agent include lignin sulfonates or derivatives thereof, polycarboxylic acids, aminosulfonic acids, oxyorganic acids, alkylallyl sulfonates, polyoxyethylene alkyl ethers, polyol composites, and higher grades. Various water-reducing agents, dispersants, high-performance water-reducing agents mainly composed of valent alcohol sulfonate-based, melamine-formalin condensate-based (sulfonate, (modified) methylol), naphthalin-sulfonate-formal condensate-based Examples include fluidizing agents.

消泡剤としては、高級アルコール系、アルキルフェノール系、ジエチレングリコール系、ジブチルフタレート系、非水溶性アルコール系、トリブチルホスフェート系、ポリグリコール系、シリコーン系、酸化エチレン−酸化プロピレン共重合物系などの消泡剤が挙げられる。 Defoamers include higher alcohols, alkylphenols, diethylene glycols, dibutylphthalates, water-insoluble alcohols, tributyl phosphates, polyglycols, silicones, ethylene oxide-propylene oxide copolymers, etc. Agents can be mentioned.

増粘剤としては、メチルセルロース、エチルセルロース、ヒドロキシエチルセルロース、ヒドロキシプロピルセルロース、ヒドロキシエチルメチルセルロース、ヒドロキシブチルメチルセルロース、ヒドロキシエチルエチルセルロース、カルボキシメチルセルロースなどのセルロースエーテル系;ポリアクリルアミド、ポリアクリル酸ソーダ、ポリアクリルアミド−ポリアクリル酸ソーダ共重合物、ポリアクリルアミド部分加水分解物などのアクリル系ポリマー;ポリビニルアルコール、ポリエチレンオキサイド、アルギン酸ソーダ、カゼイン、グアガムなどの水溶性ポリマーなど各種の増粘剤が挙げられる。 Thickeners include cellulose ethers such as methyl cellulose, ethyl cellulose, hydroxyethyl cellulose, hydroxypropyl cellulose, hydroxyethyl methyl cellulose, hydroxybutyl methyl cellulose, hydroxyethyl ethyl cellulose, carboxymethyl cellulose; polyacrylamide, sodium polyacrylate, polyacrylamide-polyacrylic. Acrylic polymers such as sodium acid copolymers and partial hydrolyzates of polyacrylamide; various thickeners such as water-soluble polymers such as polyvinyl alcohol, polyethylene oxide, sodium alginate, casein and guagam can be mentioned.

また、本発明の硬化材には、該硬化材の安定性を向上させるため、また、ゲルタイムを調整するために、グルコン酸、クエン酸などの有機カルボン酸及びその塩などの各種の凝結遅延剤を添加することもできる。 Further, in the cured material of the present invention, in order to improve the stability of the cured material and to adjust the gel time, various setting retarders such as organic carboxylic acids such as gluconic acid and citric acid and salts thereof are used. Can also be added.

(硬化材の製造方法)
本発明の硬化材は、原料となるそれぞれの材料を単体で現場にて水に投入したものでも良く、事前に粉の状態で混合したものでも良いが、非晶質水酸化アルミニウム(乾燥水酸化アルミニウムゲルを含む)とアルカリ炭酸塩は事前に粉の状態で混合して用いた方が良い。これらをブレンドすることにより、アルカリ金属炭酸塩が固結することを防止することができる。アルカリ金属水酸化物、アルカリ金属珪酸塩は、事前に混合しても良いが、現場環境に応じて適宜添加するべく、分けた形での配合でも良い。
(Manufacturing method of hardened material)
The cured material of the present invention may be a single material of each raw material put into water at the site, or may be mixed in a powder state in advance, but amorphous aluminum hydroxide (dry hydroxide) may be used. (Including aluminum gel) and alkaline carbonate should be mixed in advance in powder form. By blending these, it is possible to prevent the alkali metal carbonate from solidifying. The alkali metal hydroxide and the alkali metal silicate may be mixed in advance, or may be mixed in separate forms so as to be appropriately added according to the site environment.

粉体の混合は、一般に用いられる混合器により、各成分を所望の配合量で混合して行うことができる。用いる混合器は、工場又は施工現場に固定されているものでもよく、ミキサートラックに搭載されているものでもよい。
各成分は充分に混合されていることが好ましい。各成分が充分に混合されていることにより、均質な硬化材液を素早く製造することができる。
The powder can be mixed by mixing each component in a desired blending amount with a commonly used mixer. The mixer used may be fixed to a factory or a construction site, or may be mounted on a mixer truck.
It is preferable that each component is sufficiently mixed. When each component is sufficiently mixed, a homogeneous curing material liquid can be quickly produced.

なお、本発明の硬化材に含まれる非晶質水酸化アルミニウム(乾燥水酸化アルミニウムゲルを含む)、アルカリ金属炭酸塩、アルカリ金属水酸化物及び/またはアルカリ金属珪酸塩の含有量は、後述の本発明の硬化材液の各成分の好適配合を満たすような割合であればよい。 The contents of amorphous aluminum hydroxide (including dry aluminum hydroxide gel), alkali metal carbonate, alkali metal hydroxide and / or alkali metal silicate contained in the cured material of the present invention will be described later. The ratio may be such that the suitable composition of each component of the curing material liquid of the present invention is satisfied.

[主材液]
本発明に係る主材液は、石灰及び水を含む。該主材液は、石灰及び水以外に、その他の添加剤を含んでいてもよい。
例えば、水硬性セメントや石膏、硫酸ナトリウム、硫酸カリウムは、初期及び最終的な固結体の強度を向上させるという観点から、主材液に含有させることが好ましい。
[Main material liquid]
The main material liquid according to the present invention contains lime and water. The main material liquid may contain other additives in addition to lime and water.
For example, hydraulic cement, gypsum, sodium sulfate, and potassium sulfate are preferably contained in the main material liquid from the viewpoint of improving the strength of the initial and final consolidated bodies.

以下、主材液が含む各成分について説明する。なお、その他の添加剤の詳細については、上述の本発明の硬化材におけるその他の添加剤と同様である。 Hereinafter, each component contained in the main material liquid will be described. The details of the other additives are the same as those of the above-mentioned other additives in the curing material of the present invention.

(石灰)
石灰は、水中で水酸化カルシウム(Ca(OH))の形をとるものであり、例えば、消石灰(Ca(OH))や生石灰(CaO)が挙げられる。中でも、取扱いが容易な消石灰が好ましい。
(lime)
Lime takes the form of calcium hydroxide (Ca (OH) 2 ) in water, and examples thereof include slaked lime (Ca (OH) 2 ) and quicklime (CaO). Of these, slaked lime, which is easy to handle, is preferable.

石灰のブレーン値は6000〜20000cm/gが好ましく、8000〜15000cm/gがより好ましい。石灰のブレーン値が上記下限値以上であれば、瞬結性により優れる。一方、上記上限値以下であれば、主材液の粘性が低下するとともに、水と混合した時に凝集が起こりにくくなる。
石灰は、一種のみが含まれていてもよく、二種以上が組み合わされて含まれていてもよい。
Blaine value of lime is preferably 6000~20000cm 2 / g, 8000~15000cm 2 / g is more preferable. When the brain value of lime is equal to or higher than the above lower limit value, it is more excellent in instantaneous connection. On the other hand, if it is not more than the above upper limit value, the viscosity of the main material liquid is lowered, and aggregation is less likely to occur when mixed with water.
Lime may contain only one kind, or may contain two or more kinds in combination.

本発明に係る主材液中の石灰の含有量は、主材液200L(全薬液400L)あたり、10〜50kgが好ましく、20〜40kgがより好ましい。石灰の含有量が上記下限値以上であれば、瞬結性により優れる。上記上限値以下であれば、主材液の粘度が抑えられるため、ポンプによる圧送が容易となり、主材液又は後述する土質安定用薬液が地盤に浸透しやすくなる。また、上記上限値以下であれば、主材液中の成分量に対する固結体の体積をより大きくすることができる。 The content of lime in the main material liquid according to the present invention is preferably 10 to 50 kg, more preferably 20 to 40 kg, per 200 L of the main material liquid (400 L of the total chemical liquid). When the lime content is equal to or higher than the above lower limit value, it is more excellent in instantaneous connection. If it is not more than the above upper limit value, the viscosity of the main material liquid is suppressed, so that pumping is facilitated, and the main material liquid or the soil stabilizing chemical liquid described later easily permeates the ground. Further, if it is not more than the above upper limit value, the volume of the consolidated body with respect to the amount of the component in the main material liquid can be further increased.

(水硬性セメント)
本発明に係る主材液において、水硬性セメントの含有は必須ではないが、固結体の初期及び最終強度を上げるという観点から含まれる方が好ましい。
該水硬性セメントとしては、例えば、普通、早強、超早強、中庸熱及び白色などのポルトランドセメント、高炉セメント、シリカセメント、フライアッシュセメントなどの混合セメント、微粒子セメント、超微粒子セメント、極超微粒子セメントや高炉水砕スラグ、アルミナセメントが挙げられる。石灰の存在により水硬性を示すことから、水硬性セメントとしてはポゾラン反応性物質も含まれる。該ポゾラン反応性物質としては、例えば、シリカヒューム、フライアッシュ、活性カオリン等が挙げられる。
水硬性セメントは、一種のみが含まれていてもよく、二種以上が組み合わされて含まれていてもよい。
(Hydraulic cement)
The content of the hydraulic cement in the main material liquid according to the present invention is not essential, but it is preferably contained from the viewpoint of increasing the initial and final strength of the consolidated body.
Examples of the water-hard cement include Portland cement such as ordinary, early-strength, ultra-fast-strength, moderate heat and white, mixed cement such as blast furnace cement, silica cement and fly ash cement, fine particle cement, ultrafine cement and ultrafine cement. Examples include fine cement, blast furnace granulated slag, and alumina cement. Since it exhibits hydraulicity due to the presence of lime, pozzolan-reactive substances are also included as hydraulic cement. Examples of the pozzolan-reactive substance include silica fume, fly ash, and active kaolin.
The hydraulic cement may contain only one kind, or may contain two or more kinds in combination.

本発明に係る主材液が水硬性セメントを含有する場合、主材液中の水硬性セメントの含有量は、主材液200L(全薬液400L)あたり、25〜300kgが好ましく、50〜200kgがより好ましく、70〜150kgが特に好ましい。水硬性セメントの含有量が上記下限値以上であれば、固結体の圧縮強度をより高めることができる。一方、上記上限値以下であれば、主材液の粘度が抑えられるため、ポンプによる圧送が容易となり、主材液又は後述する土質安定用薬液が地盤に浸透しやすくなる。また、上記上限値以下であれば、主材液中の成分量に対する固結体の体積をより大きくすることができる。 When the main material liquid according to the present invention contains hydraulic cement, the content of the hydraulic cement in the main material liquid is preferably 25 to 300 kg per 200 L of the main material liquid (total chemical liquid 400 L), preferably 50 to 200 kg. More preferably, 70 to 150 kg is particularly preferable. When the content of the hydraulic cement is at least the above lower limit value, the compressive strength of the consolidated body can be further increased. On the other hand, if it is not more than the above upper limit value, the viscosity of the main material liquid is suppressed, so that pumping becomes easy, and the main material liquid or the soil stabilizing chemical liquid described later easily permeates the ground. Further, if it is not more than the above upper limit value, the volume of the consolidated body with respect to the amount of the component in the main material liquid can be further increased.

(石膏)
本発明に係る主材液において、石膏の含有は必須ではないが、固結体の初期及び最終の強度を上げるという観点から含まれる方が好ましい。
石膏としては、例えば、II型無水石膏、III型無水石膏、α半水石膏、β半水石膏、2水石膏など、各種の形態の石膏が挙げられる。中でも、固結体の圧縮強度がより高くなることから、II型無水石膏が好ましい。また、石膏に含まれる硫酸イオン供給源として、硫酸ナトリウム、硫酸カリウム、硫酸アルミニウム等の硫酸塩を添加することも出来る。
(plaster)
The main material liquid according to the present invention does not necessarily contain gypsum, but it is preferably contained from the viewpoint of increasing the initial and final strength of the consolidated body.
Examples of gypsum include various forms of gypsum such as type II anhydrous gypsum, type III anhydrous gypsum, α-hemihydrate gypsum, β-hemihydrate gypsum, and dihydrate gypsum. Among them, type II anhydrous gypsum is preferable because the compressive strength of the solidified body becomes higher. Further, as a source of sulfate ions contained in gypsum, sulfates such as sodium sulfate, potassium sulfate and aluminum sulfate can be added.

石膏のブレーン値は、2500〜15000cm/gが好ましく、6000〜10000cm/gがより好ましい。石膏のブレーン値が上記下限値以上であれば、固結体の圧縮強度がより高くなる。一方、上記上限値以下であれば、主材液の粘性が低下するとともに、水と混合した時に凝集が起こりにくくなる。
石膏は、一種のみが含まれていてもよく、二種以上が組み合わされて含まれていてもよい。
Blaine value of gypsum is preferably from 2500~15000cm 2 / g, 6000~10000cm 2 / g is more preferable. When the gypsum brain value is equal to or higher than the above lower limit value, the compressive strength of the solidified body becomes higher. On the other hand, if it is not more than the above upper limit value, the viscosity of the main material liquid is lowered, and aggregation is less likely to occur when mixed with water.
The gypsum may contain only one type, or may contain a combination of two or more types.

本発明に係る主材液が石膏を含む場合、主材液中の石膏の含有量は、主材液200L(全薬液400L)あたり、1〜20kgが好ましく、3〜10kgがより好ましい。石灰の含有量が上記下限値以上であれば、固結体の初期及び最終強度が高くなる。上記上限値以下であれば、主材液の粘度が抑えられるため、ポンプによる圧送が容易となり、主材液又は後述する土質安定用薬液が地盤に浸透しやすくなる。また、上記上限値以下であれば、主材液中の成分量に対する固結体の体積をより大きくすることができる。 When the main material liquid according to the present invention contains gypsum, the content of gypsum in the main material liquid is preferably 1 to 20 kg, more preferably 3 to 10 kg per 200 L of the main material liquid (400 L of the total chemical liquid). When the lime content is equal to or higher than the above lower limit, the initial and final strength of the consolidated body is high. If it is not more than the above upper limit value, the viscosity of the main material liquid is suppressed, so that pumping is facilitated, and the main material liquid or the soil stabilizing chemical liquid described later easily permeates the ground. Further, if it is not more than the above upper limit value, the volume of the consolidated body with respect to the amount of the component in the main material liquid can be further increased.

(石膏と石灰の比率)
本発明に係る主材液が石灰と石膏とを含む場合、主材液中の石膏(G)と石灰(L)の質量比率は、石膏比率「G/(G+L)」の値で、0.05〜0.85が好ましく、0.1〜0.4がより好ましい。「G/(G+L)」が上記下限値以上であれば、固結体の圧縮強度がより高くなる。一方、上記上限値以下であれば、瞬結性により優れる。また、上記上限値以下であれば、主材液中の成分量に対する固結体の体積をより大きくすることができる。
(Ratio of gypsum and lime)
When the main material liquid according to the present invention contains lime and gypsum, the mass ratio of gypsum (G) and lime (L) in the main material liquid is the value of the gypsum ratio "G / (G + L)", which is 0. 05 to 0.85 is preferable, and 0.1 to 0.4 is more preferable. When "G / (G + L)" is at least the above lower limit value, the compressive strength of the solidified body becomes higher. On the other hand, if it is not more than the above upper limit value, it is more excellent in instantaneous connection. Further, if it is not more than the above upper limit value, the volume of the consolidated body with respect to the amount of components in the main material liquid can be further increased.

(水)
水としては、例えば、上水、工業用水、地下水、河川水、海水などが挙げられる。これらの中でも、本発明の効果を充分に発揮させるためには、上水や工業用水が好ましい。
(water)
Examples of water include clean water, industrial water, groundwater, river water, seawater and the like. Among these, clean water and industrial water are preferable in order to fully exert the effects of the present invention.

(主材液の製造方法)
本発明に係る主材液は、公知の撹拌器等を用いて、各成分を所望の配合量で水に分散させることにより製造される。
主材液を製造する際の、石灰及び水、必要に応じて配合される水硬性セメント、石膏、その他の添加剤を混合する順序は、特に限定されない。主材液の製造方法は、石灰、必要に応じて配合される石膏並びに任意成分である分散剤及び消泡剤などの添加剤を水に分散させた後、必要に応じて水硬性セメントを加え、所定時間撹拌して混合する方法が好ましい。
(Manufacturing method of main material liquid)
The main material liquid according to the present invention is produced by dispersing each component in water in a desired blending amount using a known stirrer or the like.
The order in which lime and water, hydraulic cement, gypsum, and other additives to be blended, if necessary, are mixed in the production of the main material liquid is not particularly limited. The method for producing the main material liquid is to disperse lime, gypsum to be blended as necessary, and additives such as dispersants and defoamers, which are optional components, in water, and then add hydraulic cement as needed. , A method of stirring and mixing for a predetermined time is preferable.

地盤安定化を行う施工現場で主材液を製造する方法としては、例えば、以下の(1)〜(3)の方法が挙げられる。
(1) 石灰、必要に応じて配合される水硬性セメント、石膏を別々に施工現場に搬入し、所定の量比で混合した後、水を加えて混合する方法
(2) 石灰、必要に応じて配合される水硬性セメント、石膏を所定の量比で予め配合した主材の混合物を施工現場に搬入し、これに水を加えて混合する方法
(3) 水硬性セメント以外の材料を所定の量比で予め混合した混合物を水硬性セメントとともに施工現場に搬入し、これに水を加えて混合する方法
中でも、施工現場での作業を簡略化できる点から、上記(2),(3)の方法が好ましい。
Examples of the method for producing the main material liquid at the construction site where the ground is stabilized include the following methods (1) to (3).
(1) A method in which lime, hydraulic cement to be blended as needed, and gypsum are separately carried to the construction site, mixed in a predetermined amount ratio, and then water is added and mixed. (2) Lime, if necessary A method in which a mixture of the main material, which is pre-blended with hydraulic cement and gypsum in a predetermined amount ratio, is brought to the construction site, and water is added to the mixture to mix (3) A material other than hydraulic cement is specified. Among the methods of bringing a mixture premixed in a quantity ratio together with hydraulic cement to the construction site and adding water to the mixture to mix, the work at the construction site can be simplified, so the above (2) and (3) The method is preferred.

各成分は水に充分に分散されていることが好ましい。各成分が水に充分に分散されていることにより、主材液と硬化材液とがより均一に混合され、ゲルタイムが安定し、固結体の圧縮強度のバラツキがより少なくなる。 It is preferable that each component is sufficiently dispersed in water. When each component is sufficiently dispersed in water, the main material liquid and the curing material liquid are mixed more uniformly, the gel time is stable, and the variation in the compressive strength of the solidified body is reduced.

[硬化材液]
本発明の硬化材液は、石灰及び水を含む主材液を硬化させるために用いる硬化材液である。該硬化材液は、前述の本発明の硬化材及び水を含むことを特徴とする。
[Curing material liquid]
The curing material liquid of the present invention is a curing material liquid used for curing a main material liquid containing lime and water. The curing material liquid is characterized by containing the above-mentioned curing material of the present invention and water.

以下、硬化材液が含む水、硬化材液中の各成分の含有量、及び硬化材液の製造方法について説明する。なお、硬化材が含む成分の詳細については、上述の本発明の硬化材における成分と同様である。 Hereinafter, the water contained in the curing material liquid, the content of each component in the curing material liquid, and the method for producing the curing material liquid will be described. The details of the components contained in the curing material are the same as those in the curing material of the present invention described above.

(水)
水としては、例えば、上水、工業用水、地下水、河川水、海水などが挙げられる。これらの中でも、本発明の効果を充分に発揮させるためには、上水や工業用水が好ましい。
(water)
Examples of water include clean water, industrial water, groundwater, river water, seawater and the like. Among these, clean water and industrial water are preferable in order to fully exert the effects of the present invention.

(硬化材液中の各成分の含有量)
本発明の硬化材液中の非晶質水酸化アルミニウム(乾燥水酸化アルミニウムゲルを含む)の含有量の下限は、該硬化材液200L(全薬液400L)あたり、2〜20kgであることが好ましく、4〜12kgがより好ましく、6〜8kgが特に好ましい。非晶質水酸化アルミニウム(乾燥水酸化アルミニウムゲルを含む)の含有量が上記下限値以上であれば、ゲルタイムが短くなり、また、ゲル化後の強度発現までに要する時間が短縮される。一方、上記上限値以下であれば、硬化材液の粘度が抑えられるため、主材液と硬化材液とがより均一に混合され、固結体の圧縮強度のバラツキがより少なくなる。また、上記上限値以下であれば、ポンプによる圧送が容易となり、硬化材液又は後述する土質安定用薬液が地盤に浸透しやすくなる。
(Content of each component in the curing material liquid)
The lower limit of the content of amorphous aluminum hydroxide (including dry aluminum hydroxide gel) in the curing material liquid of the present invention is preferably 2 to 20 kg per 200 L of the cured material liquid (400 L of the total chemical solution). 4 to 12 kg is more preferable, and 6 to 8 kg is particularly preferable. When the content of amorphous aluminum hydroxide (including dry aluminum hydroxide gel) is equal to or higher than the above lower limit, the gel time is shortened, and the time required for developing strength after gelation is shortened. On the other hand, when it is not more than the above upper limit value, the viscosity of the cured material liquid is suppressed, so that the main material liquid and the cured material liquid are mixed more uniformly, and the variation in the compressive strength of the solidified body is further reduced. Further, when it is not more than the above upper limit value, pumping becomes easy, and the hardening material solution or the soil stabilizing chemical solution described later easily permeates the ground.

本発明の硬化材液中のアルカリ金属炭酸塩の含有量は、該硬化材液200L(全薬液400L)あたり、2〜12kgであることが好ましく、3〜10kgがより好ましく、4〜8kgが更に好ましい。アルカリ金属炭酸塩の含有量が上記範囲内にあれば、よりゲルタイムを短くすることができる。本発明の効果をより発揮させるためには、硬化材から硬化材液を調製した際に、アルカリ金属炭酸塩の不溶解分が残らないようにすることが好ましい。 The content of the alkali metal carbonate in the curing material solution of the present invention is preferably 2 to 12 kg, more preferably 3 to 10 kg, and further preferably 4 to 8 kg per 200 L of the cured material solution (400 L of the total chemical solution). preferable. When the content of the alkali metal carbonate is within the above range, the gel time can be further shortened. In order to exert the effect of the present invention more, it is preferable that the insoluble component of the alkali metal carbonate does not remain when the curing material liquid is prepared from the curing material.

本発明の硬化材液が、アルカリ金属水酸化物及び/またはアルカリ金属珪酸塩を含む場合、本発明の硬化材液中のアルカリ金属水酸化物及び/またはアルカリ金属珪酸塩の含有量は、該硬化材液200L(全薬液400L)あたり、純分で0.5〜5kgであることが好ましく、1〜4kgがより好ましく、1.5〜3kgが更に好ましい。アルカリ金属水酸化物及び/またはアルカリ金属珪酸塩の含有量が上記下限値以上であれば、特に低温でのゲルタイムを早くできる。また、アルカリ金属水酸化物及び/またはアルカリ金属珪酸塩の含有量が上記上限値以下であれば、硬化材の粘性が低く、凝集の度合いも低く、圧送性を良くすることができる。 When the curing material liquid of the present invention contains an alkali metal hydroxide and / or an alkali metal silicate, the content of the alkali metal hydroxide and / or the alkali metal silicate in the curing material liquid of the present invention is the said. The pure content is preferably 0.5 to 5 kg, more preferably 1 to 4 kg, and even more preferably 1.5 to 3 kg per 200 L of the curing material solution (400 L of the total chemical solution). When the content of the alkali metal hydroxide and / or the alkali metal silicate is at least the above lower limit value, the gel time can be shortened particularly at a low temperature. Further, when the content of the alkali metal hydroxide and / or the alkali metal silicate is not more than the above upper limit value, the viscosity of the cured material is low, the degree of aggregation is low, and the pumping property can be improved.

(硬化材液の製造方法)
本発明の硬化材液は、公知の撹拌器等を用いて、硬化材の各成分を水に分散させることにより製造される。分散方法としては、予め製造した硬化材を水に分散させる方法でもよく、硬化材の各成分を任意の順序で水に分散させる方法でもよい。
(Manufacturing method of curing material liquid)
The curing material liquid of the present invention is produced by dispersing each component of the curing material in water using a known stirrer or the like. As the dispersion method, a method of dispersing the cured material produced in advance in water may be used, or a method of dispersing each component of the cured material in water in an arbitrary order may be used.

各成分は水に充分に分散されていることが好ましい。各成分が水に充分に分散されていることにより、主材液と硬化材液とがより均一に混合され、固結体の圧縮強度のバラツキがより少なくなる。 It is preferable that each component is sufficiently dispersed in water. When each component is sufficiently dispersed in water, the main material liquid and the curing material liquid are mixed more uniformly, and the variation in the compressive strength of the solidified body is further reduced.

[土質安定用薬液]
本発明の土質安定用薬液は、本発明の硬化材と石灰と水を含む。即ち、本発明の土質安定用薬液は、石灰、乾燥水酸化アルミニウムゲル、アルカリ金属炭酸塩、並びに水を含む。あるいは、本発明の土質安定用薬液は、石灰、非晶質水酸化アルミニウム、アルカリ金属炭酸塩、アルカリ金属水酸化物及び/またはアルカリ金属珪酸塩、並びに水を含む。本発明の土質安定用薬液は、これらの成分以外に、水硬性セメント、石膏、その他の添加剤を含んでいてもよい。
[Chemical solution for soil stabilization]
The soil stabilizing chemical solution of the present invention contains the hardening material of the present invention, lime and water. That is, the chemical solution for soil stabilization of the present invention contains lime, dry aluminum hydroxide gel, alkali metal carbonate, and water. Alternatively, the soil stabilizing chemicals of the present invention include lime, amorphous aluminum hydroxide, alkali metal carbonates, alkali metal hydroxides and / or alkali metal silicates, and water. In addition to these components, the soil stabilizing chemical solution of the present invention may contain hydraulic cement, gypsum, and other additives.

土質安定用薬液が含む各成分の詳細は、前述の本発明の硬化材、本発明に係る主材液、及び本発明の硬化材液における成分と同様である。 The details of each component contained in the soil stabilizing chemical solution are the same as those in the above-mentioned curing material of the present invention, the main material solution according to the present invention, and the curing material solution of the present invention.

[土質安定用薬液の製造方法]
本発明の土質安定用薬液の製造方法は、公知の撹拌器等を用いて、各成分を水に分散させる方法でもよく、主材液に、硬化材又は硬化材の成分を添加する方法でもよく、硬化材液に、主材液中の水以外の成分を添加する方法でもよく、主材液と硬化材液とを混合する方法でもよい。中でも、施工現場での作業を簡略化できる点及び瞬結性をより高める点から、土質安定用薬液の製造方法は、主材液と硬化材液とを混合する方法であることが好ましい。
[Manufacturing method of chemicals for soil stabilization]
The method for producing the chemical solution for soil stabilization of the present invention may be a method of dispersing each component in water using a known stirrer or the like, or a method of adding a hardening material or a hardening material component to the main material solution. , A method of adding a component other than water in the main material solution to the cured material solution, or a method of mixing the main material solution and the cured material solution may be used. Above all, the method for producing the chemical solution for soil stabilization is preferably a method of mixing the main material solution and the hardening material solution, from the viewpoints of simplifying the work at the construction site and further enhancing the quick-setting property.

以下、主材液と硬化材液とを混合する方法について説明する。
両液の混合は、地盤に注入する前に行ってもよく、各液を地盤に注入しながら行ってもよい。地盤に注入する前に行う場合は、セメントを製造する際に通常用いる撹拌器等を用いて、一般的な撹拌方法によって混合すればよい。各液を地盤に注入しながら混合する場合は、例えば、主材液と硬化材液とを、それぞれ単位時間当りの送液容量が等しいポンプを用いて個別にY字管、撹拌装置、注入管内に設けられた混合室(管内混合器・管路混合器)などに圧送して混合する方法、又は、主材液と硬化材液を二重管の内管と外管で別々に送液し、注入時に地盤中で主材液と硬化材液を合流させて混合する方法などが挙げられる。両液が注入中に硬化しないようにするため、土質安定用薬液は、注入直前又は注入しながら製造することが好ましく、注入しながら製造することがより好ましい。
Hereinafter, a method of mixing the main material liquid and the curing material liquid will be described.
The two liquids may be mixed before being injected into the ground, or may be performed while injecting each liquid into the ground. If it is performed before injection into the ground, it may be mixed by a general stirring method using a stirrer or the like which is usually used when producing cement. When mixing each liquid while injecting it into the ground, for example, the main material liquid and the curing material liquid are individually mixed in a Y-shaped pipe, a stirrer, and an injection pipe using a pump having the same liquid feeding capacity per unit time. The method of pumping and mixing to the mixing chamber (in-pipe mixer / pipeline mixer) provided in the above, or the main material liquid and the curing material liquid are separately sent by the inner pipe and the outer pipe of the double pipe. , A method of merging and mixing the main material liquid and the hardened material liquid in the ground at the time of injection can be mentioned. In order to prevent both solutions from hardening during injection, the soil stabilizing chemical solution is preferably produced immediately before or during injection, and more preferably while being injected.

施工がし易くなる点から、主材液と硬化材液とは7:3〜3:7の容量比で混合することが好ましく、6:4〜4:6の容量比で混合することがより好ましく、等容量で混合することが特に好ましい。 From the viewpoint of easy construction, it is preferable to mix the main material liquid and the cured material liquid in a volume ratio of 7: 3 to 3: 7, and it is more preferable to mix them in a volume ratio of 6: 4 to 4: 6. It is preferable to mix them in equal volumes, and it is particularly preferable to mix them in equal volumes.

[地盤安定化工法]
本発明の地盤安定化工法には、上述の本発明の土質安定用薬液を地盤に注入する第一の態様と、主材液と硬化材液とを地盤内で混合する第二の態様とがある。
第一の態様の具体的な方法は、上述の本発明の土質安定用薬液の製造方法と同様にして土質安定用薬液を得、該薬液を地盤に注入する方法である。
第二の態様の具体的な方法は、主材液と硬化材液とを別々の注入管で地盤内に注入し、両液を地盤内で合流させ、混合させる方法である。本態様では、注入の際に、噴射ノズルを有する注入管を用いて、圧力50〜1000kg/cmで噴射注入してもよい。
[Ground stabilization method]
The ground stabilization method of the present invention includes a first aspect of injecting the above-mentioned chemical solution for soil stabilization of the present invention into the ground and a second aspect of mixing the main material solution and the hardening material solution in the ground. is there.
The specific method of the first aspect is a method of obtaining a soil stabilizing chemical solution in the same manner as the above-mentioned method for producing a soil stabilizing chemical solution of the present invention and injecting the chemical solution into the ground.
The specific method of the second aspect is a method in which the main material liquid and the curing material liquid are injected into the ground through separate injection pipes, and both liquids are merged and mixed in the ground. In this embodiment, at the time of injection, injection may be performed at a pressure of 50 to 1000 kg / cm 2 using an injection tube having an injection nozzle.

[作用効果]
本発明によれば、乾燥水酸化アルミニウムゲルの使用で、ゲルタイムの短い硬化材、硬化材液、土質安定用薬液、該薬液の製造方法、及び地盤安定化工法を提供することができる。また、非晶質水酸化アルミニウム使用の際に、低温でもゲルタイムを短くすることができる。
本発明による効果は、以下のメカニズムによるものと推定される。
[Action effect]
According to the present invention, it is possible to provide a curing material having a short gel time, a curing material solution, a chemical solution for soil stabilization, a method for producing the chemical solution, and a ground stabilization method by using a dry aluminum hydroxide gel. Further, when using amorphous aluminum hydroxide, the gel time can be shortened even at a low temperature.
The effect of the present invention is presumed to be due to the following mechanism.

本発明で用いる硬化材に含まれる乾燥水酸化アルミニウムゲルは、特許文献1で使用されているアルミスラッジに比べ、より反応性の良い状態で非晶質化したものであり、アルミスラッジとは異なる。これによりアルカリ金属炭酸塩、石灰との反応が非常に速く進行するために、ゲルタイムを短くすることができると考えている。
また、本発明で用いるアルカリ金属水酸化物、アルカリ金属珪酸塩は、高いアルカリ度を有するため、非晶質水酸化アルミニウムの活性を上げ、アルカリ金属炭酸塩、石灰との反応が速く進行するために、アルカリ金属水酸化物及び/またはアルカリ金属珪酸塩の添加により、低温であっても短いゲルタイムが確保できると考えている。
The dry aluminum hydroxide gel contained in the curing material used in the present invention is amorphized in a more reactive state as compared with the aluminum sludge used in Patent Document 1, and is different from the aluminum sludge. .. As a result, the reaction with alkali metal carbonate and lime proceeds very quickly, and it is thought that the gel time can be shortened.
Further, since the alkali metal hydroxide and alkali metal silicate used in the present invention have high alkalinity, the activity of amorphous aluminum hydroxide is increased and the reaction with alkali metal carbonate and lime proceeds rapidly. In addition, it is considered that a short gel time can be secured even at a low temperature by adding an alkali metal hydroxide and / or an alkali metal silicate.

以下に本発明を実施例及び比較例を用いてより具体的に説明するが、本発明はこれらの実施例に限定されるものではない。
以下の実施例及び比較例で用いた材料、主材液及び硬化材液の調製方法、並びに各種測定・評価方法は以下のとおりである。
Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples, but the present invention is not limited to these Examples.
The materials used in the following Examples and Comparative Examples, the methods for preparing the main material liquid and the cured material liquid, and various measurement / evaluation methods are as follows.

[材料]
(主材液)
・水硬性セメント:普通ポルトランドセメント
・石膏:II型無水石膏(ブレーン値:6500cm/g)
・石灰:消石灰(ブレーン値:13000cm/g)
・減水剤:ナフタレンスルホン酸ナトリウム・ホルムアルデヒド縮合物
・凝結遅延剤:クエン酸・1水和物
・水:水道水
[material]
(Main material liquid)
-Hydraulic cement: Ordinary Portland cement-Gypsum: Type II anhydrous gypsum (brain value: 6500 cm 2 / g)
・ Lime: Slaked lime (Brain value: 13000 cm 2 / g)
・ Water reducing agent: sodium naphthalene sulfonate ・ formaldehyde condensate ・ setting retarder: citric acid ・ monohydrate ・ water: tap water

(硬化材液)
・乾燥水酸化アルミニウムゲル(非晶質水酸化アルミニウム):トミタAD200P(富田製薬株式会社製、メジアン径:80μm)
・アルカリ金属炭酸塩:ソーダ灰(無水炭酸ナトリウム)
・水酸化ナトリウム:顆粒状
・アルカリ金属珪酸塩:オルト珪酸ナトリウム粉末(純分80%)
・水:水道水
(Curing material liquid)
-Dry aluminum hydroxide gel (amorphous aluminum hydroxide): Tomita AD200P (manufactured by Tomita Pharmaceutical Co., Ltd., median diameter: 80 μm)
-Alkali metal carbonate: Soda ash (anhydrous sodium carbonate)
・ Sodium hydroxide: Granular ・ Alkali metal silicate: Sodium orthosilicate powder (pure 80%)
・ Water: Tap water

[主材液の調製方法]
20℃に調整した材料を使用し、それぞれ20℃の室内で石灰、場合により石膏、減水剤等の混合物を水に分散させた後、水硬性セメントを用いる場合は普通ポルトランドセメントを分散させ、撹拌して主材液を得た。撹拌は、マグネチックスターラーを用い、200mLのディスカップに長さ4cmのスターラーバーを入れ、主材液200mLの入った状態で、回転数650〜750rpmの条件で所定の時間行った。
主材液中の各成分の含有量は表1〜3に示す通りとした。
[Preparation method of main material liquid]
After using a material adjusted to 20 ° C and dispersing a mixture of lime, in some cases gypsum, water reducing agent, etc. in water in a room at 20 ° C, if hydraulic cement is used, usually Portland cement is dispersed and stirred. The main material liquid was obtained. The stirring was carried out using a magnetic stirrer, a stirrer bar having a length of 4 cm was placed in a 200 mL disc cup, and 200 mL of the main material liquid was contained, and the stirring was performed for a predetermined time under the conditions of a rotation speed of 650 to 750 rpm.
The content of each component in the main material liquid was as shown in Tables 1 to 3.

[硬化材液の調製方法]
20℃に調整した材料を使用し、20℃の室内で乾燥水酸化アルミニウムゲル、アルカリ金属炭酸塩を混合した硬化材を水に分散させ、撹拌、場合により水酸化ナトリウム等を添加して硬化材液を得た。撹拌は、マグネチックスターラーを用い、200mLのディスカップに長さ4cmのスターラーバーを入れ、硬化材液200mLの入った状態で、回転数650〜750rpmの条件で所定の時間行った。
硬化材液中の各成分の含有量は表1〜3に示す通りとした。
[Preparation method of curing material liquid]
Using a material adjusted to 20 ° C, a cured material mixed with dry aluminum hydroxide gel and alkali metal carbonate is dispersed in water in a room at 20 ° C, stirred, and if necessary, sodium hydroxide or the like is added to the cured material. Obtained liquid. The stirring was carried out using a magnetic stirrer, a stirrer bar having a length of 4 cm was placed in a 200 mL disc cup, and 200 mL of the curing material solution was contained, and the stirring was performed for a predetermined time under the conditions of a rotation speed of 650 to 750 rpm.
The content of each component in the curing material liquid was as shown in Tables 1 to 3.

[ゲルタイムの測定]
まず、得られた主材液50mLと硬化材液50mLとをそれぞれ200mLディスカップA,Bに入れ、硬化材液の入ったディスカップBに主材液の全量を勢いよく入れた後、両液の混合液を直ちに主材液が入っていたディスカップAに移しかえ、さらに硬化材液が入っていたディスカップBに移しかえた。最初に主材液と硬化材液を混合してからここまで2秒程度であった。次いで、ディスカップBの様子を観察しながら、ディスカップBを45度傾けて、動かなくなるまでの時間を確認した。
[Measurement of gel time]
First, 50 mL of the obtained main material liquid and 50 mL of the curing material liquid are placed in 200 mL disc cups A and B, respectively, and the entire amount of the main material liquid is vigorously added to the disc cup B containing the curing material liquid, and then both liquids are vigorously added. The mixed solution of the above was immediately transferred to the disk cup A containing the main material solution, and further transferred to the disk cup B containing the curing material solution. It took about 2 seconds from the first mixing of the main material liquid and the curing material liquid to this point. Next, while observing the state of the disc cup B, the disc cup B was tilted 45 degrees to confirm the time until it stopped moving.

[実施例1]
実施例1では表1に示された成分、該成分の含有量で上記の通り調製した主材液と硬化材液を用いて、20℃におけるゲルタイムを測定した。結果を表1に示す。
[Example 1]
In Example 1, the gel time at 20 ° C. was measured using the components shown in Table 1, the main material solution and the curing material solution prepared as described above with the contents of the components. The results are shown in Table 1.

Figure 2021042088
Figure 2021042088

特許文献1の表1の配合7には、同様の配合でのゲルタイムが9秒と記載されている。
本発明によれば、表1から明らかなように、アルミスラッジの代りに乾燥水酸化アルミニウムゲルを同量用いることで、特許文献1に比べ、格段に短い3秒でゲルタイムが来ることを確認した。
Formulation 7 in Table 1 of Patent Document 1 describes that the gel time for the same formula is 9 seconds.
According to the present invention, as is clear from Table 1, it was confirmed that by using the same amount of dry aluminum hydroxide gel instead of aluminum sludge, the gel time comes in 3 seconds, which is much shorter than that of Patent Document 1. ..

[実施例2]
実施例2では表2に示された成分、該成分の含有量で上記の通り調製した主材液と硬化材液を用いて、20℃におけるゲルタイムを測定した。結果を表2に示す。
[Example 2]
In Example 2, the gel time at 20 ° C. was measured using the components shown in Table 2, the main material solution and the curing material solution prepared as described above with the contents of the components. The results are shown in Table 2.

Figure 2021042088
Figure 2021042088

特許文献1の表2の配合1には、上記と同様の配合でゲルタイムが14秒と記載されている。
本発明によれば、表2から明らかなように、アルミスラッジの代りに乾燥水酸化アルミニウムゲルを同量用いることで、特許文献1に比べ、格段に短い7秒でゲルタイムが来ることを確認した。
In Formulation 1 of Table 2 of Patent Document 1, it is described that the gel time is 14 seconds with the same formula as above.
According to the present invention, as is clear from Table 2, it was confirmed that by using the same amount of dry aluminum hydroxide gel instead of aluminum sludge, the gel time comes in 7 seconds, which is much shorter than that of Patent Document 1. ..

[実施例3〜5及び比較例1、2]
実施例3〜5、比較例1、2では、表3に示された成分、該成分の含有量で上記の通り調製した主材液と硬化材液を用いて、10℃及び20℃におけるゲルタイムをそれぞれ測定した。結果を表3に示す。
[Examples 3 to 5 and Comparative Examples 1 and 2]
In Examples 3 to 5 and Comparative Examples 1 and 2, gel times at 10 ° C. and 20 ° C. were used with the components shown in Table 3 and the main material solution and the curing material solution prepared as described above with the contents of the components. Were measured respectively. The results are shown in Table 3.

Figure 2021042088
Figure 2021042088

実施例3に示すように、水酸化ナトリウムを2kg添加することで10℃でもゲルタイムが10秒以内となることを確認した。
また、実施例4、5に示すようにオルト珪酸ナトリウムを添加することでもゲルタイムが短縮でき、2kg添加することで10秒以内となることを確認した。
As shown in Example 3, it was confirmed that the gel time was within 10 seconds even at 10 ° C. by adding 2 kg of sodium hydroxide.
It was also confirmed that the gel time could be shortened by adding sodium orthosilicate as shown in Examples 4 and 5, and it was within 10 seconds by adding 2 kg.

本発明の硬化材、硬化材液、土質安定用薬液、該薬液の製造方法、及び地盤安定化工法は、例えば、地盤内の空隙、護岸堤防と地盤との空隙、液状化によって生じた空洞及びトンネル背面の空洞等に注入して地盤を補強するために有用である。 The hardening material, hardening material solution, chemical solution for soil stabilization, manufacturing method of the chemical solution, and ground stabilization method of the present invention include, for example, voids in the ground, voids between the revetment embankment and the ground, cavities generated by liquefaction, and the like. It is useful for injecting into cavities on the back of tunnels to reinforce the ground.

Claims (6)

石灰及び水を含む主材液を硬化させるために該主材液に混合して用いる硬化材であって、乾燥水酸化アルミニウムゲル及びアルカリ金属炭酸塩を含むことを特徴とする硬化材。 A curing material used by mixing with the main material liquid for curing a main material liquid containing lime and water, which comprises a dry aluminum hydroxide gel and an alkali metal carbonate. 石灰及び水を含む主材液を硬化させるために該主材液に混合して用いる硬化材であって、非晶質水酸化アルミニウム及びアルカリ金属炭酸塩と、アルカリ金属水酸化物及び/またはアルカリ金属珪酸塩とを含むことを特徴とする硬化材。 A curing material used by mixing with the main material liquid to cure the main material liquid containing lime and water, which is an amorphous aluminum hydroxide and an alkali metal carbonate, an alkali metal hydroxide and / or an alkali. A hardening material characterized by containing a metal silicate. 請求項1または請求項2に記載の硬化材と水を含むことを特徴とする硬化材液。 A curing material liquid comprising the curing material according to claim 1 or claim 2 and water. 請求項1または請求項2に記載の硬化材と、石灰と水を含むことを特徴とする土質安定用薬液。 A chemical solution for stabilizing soil, which comprises the curing material according to claim 1 or 2, and lime and water. 石灰及び水を含む主材液と、請求項3に記載の硬化材液とを混合することを特徴とする土質安定用薬液の製造方法。 A method for producing a chemical solution for soil stabilization, which comprises mixing a main material solution containing lime and water with the curing material solution according to claim 3. 石灰及び水を含む主材液と、請求項3に記載の硬化材液とを地盤内で混合することを特徴とする地盤安定化工法。 A ground stabilization method characterized by mixing a main material liquid containing lime and water with the hardened material liquid according to claim 3 in the ground.
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