JP7444306B2 - Hardening material, hardening material liquid, chemical liquid for soil stabilization, method for producing the chemical liquid, and ground stabilization method - Google Patents
Hardening material, hardening material liquid, chemical liquid for soil stabilization, method for producing the chemical liquid, and ground stabilization method Download PDFInfo
- Publication number
- JP7444306B2 JP7444306B2 JP2023020063A JP2023020063A JP7444306B2 JP 7444306 B2 JP7444306 B2 JP 7444306B2 JP 2023020063 A JP2023020063 A JP 2023020063A JP 2023020063 A JP2023020063 A JP 2023020063A JP 7444306 B2 JP7444306 B2 JP 7444306B2
- Authority
- JP
- Japan
- Prior art keywords
- material liquid
- chemical solution
- alkali metal
- hardening material
- aluminum hydroxide
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000463 material Substances 0.000 title claims description 180
- 239000007788 liquid Substances 0.000 title claims description 153
- 239000000126 substance Substances 0.000 title claims description 69
- 238000000034 method Methods 0.000 title claims description 41
- 239000002689 soil Substances 0.000 title claims description 31
- 238000004519 manufacturing process Methods 0.000 title claims description 23
- 230000006641 stabilisation Effects 0.000 title claims description 21
- 238000011105 stabilization Methods 0.000 title claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 57
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 41
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 41
- 239000004571 lime Substances 0.000 claims description 41
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 37
- 229910000288 alkali metal carbonate Inorganic materials 0.000 claims description 26
- 150000008041 alkali metal carbonates Chemical class 0.000 claims description 26
- 229940024545 aluminum hydroxide Drugs 0.000 claims description 26
- 230000000087 stabilizing effect Effects 0.000 claims description 23
- 229910052910 alkali metal silicate Inorganic materials 0.000 claims description 21
- 238000002156 mixing Methods 0.000 claims description 19
- 229940024546 aluminum hydroxide gel Drugs 0.000 claims description 16
- SMYKVLBUSSNXMV-UHFFFAOYSA-K aluminum;trihydroxide;hydrate Chemical class O.[OH-].[OH-].[OH-].[Al+3] SMYKVLBUSSNXMV-UHFFFAOYSA-K 0.000 claims description 16
- 229910052783 alkali metal Chemical class 0.000 claims description 13
- 150000001340 alkali metals Chemical class 0.000 claims description 11
- 150000003839 salts Chemical class 0.000 claims description 6
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 5
- 239000000243 solution Substances 0.000 description 42
- 239000000499 gel Substances 0.000 description 31
- 239000004568 cement Substances 0.000 description 22
- 239000010440 gypsum Substances 0.000 description 22
- 229910052602 gypsum Inorganic materials 0.000 description 22
- 239000011396 hydraulic cement Substances 0.000 description 18
- 150000008044 alkali metal hydroxides Chemical class 0.000 description 15
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 238000002347 injection Methods 0.000 description 11
- 239000007924 injection Substances 0.000 description 11
- 239000000654 additive Substances 0.000 description 10
- 229910052782 aluminium Inorganic materials 0.000 description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 10
- 239000000203 mixture Substances 0.000 description 10
- 238000010276 construction Methods 0.000 description 8
- 239000010802 sludge Substances 0.000 description 8
- 239000007787 solid Substances 0.000 description 8
- 239000000725 suspension Substances 0.000 description 8
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 6
- 239000003638 chemical reducing agent Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 239000008399 tap water Substances 0.000 description 6
- 235000020679 tap water Nutrition 0.000 description 6
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 5
- -1 Li 2 CO 3 Chemical class 0.000 description 5
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 5
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 150000004760 silicates Chemical class 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- 239000000920 calcium hydroxide Substances 0.000 description 4
- 235000011116 calcium hydroxide Nutrition 0.000 description 4
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 238000009472 formulation Methods 0.000 description 4
- 239000003673 groundwater Substances 0.000 description 4
- 239000008235 industrial water Substances 0.000 description 4
- 239000011398 Portland cement Substances 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 3
- 230000002776 aggregation Effects 0.000 description 3
- 229910052925 anhydrite Inorganic materials 0.000 description 3
- 239000002518 antifoaming agent Substances 0.000 description 3
- 239000000292 calcium oxide Substances 0.000 description 3
- 235000012255 calcium oxide Nutrition 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 239000012466 permeate Substances 0.000 description 3
- POWFTOSLLWLEBN-UHFFFAOYSA-N tetrasodium;silicate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-][Si]([O-])([O-])[O-] POWFTOSLLWLEBN-UHFFFAOYSA-N 0.000 description 3
- 239000002562 thickening agent Substances 0.000 description 3
- RGHNJXZEOKUKBD-SQOUGZDYSA-N D-gluconic acid Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=O RGHNJXZEOKUKBD-SQOUGZDYSA-N 0.000 description 2
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 2
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical class OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 210000004556 brain Anatomy 0.000 description 2
- ZOMBKNNSYQHRCA-UHFFFAOYSA-J calcium sulfate hemihydrate Chemical compound O.[Ca+2].[Ca+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZOMBKNNSYQHRCA-UHFFFAOYSA-J 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 239000010881 fly ash Substances 0.000 description 2
- 238000001879 gelation Methods 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 229910052605 nesosilicate Inorganic materials 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229920002401 polyacrylamide Polymers 0.000 description 2
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 description 2
- 229910052939 potassium sulfate Inorganic materials 0.000 description 2
- 235000011151 potassium sulphates Nutrition 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000013535 sea water Substances 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 229910052938 sodium sulfate Inorganic materials 0.000 description 2
- 235000011152 sodium sulphate Nutrition 0.000 description 2
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 2
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 description 1
- RPZANUYHRMRTTE-UHFFFAOYSA-N 2,3,4-trimethoxy-6-(methoxymethyl)-5-[3,4,5-trimethoxy-6-(methoxymethyl)oxan-2-yl]oxyoxane;1-[[3,4,5-tris(2-hydroxybutoxy)-6-[4,5,6-tris(2-hydroxybutoxy)-2-(2-hydroxybutoxymethyl)oxan-3-yl]oxyoxan-2-yl]methoxy]butan-2-ol Chemical compound COC1C(OC)C(OC)C(COC)OC1OC1C(OC)C(OC)C(OC)OC1COC.CCC(O)COC1C(OCC(O)CC)C(OCC(O)CC)C(COCC(O)CC)OC1OC1C(OCC(O)CC)C(OCC(O)CC)C(OCC(O)CC)OC1COCC(O)CC RPZANUYHRMRTTE-UHFFFAOYSA-N 0.000 description 1
- 229910018626 Al(OH) Inorganic materials 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- YASYEJJMZJALEJ-UHFFFAOYSA-N Citric acid monohydrate Chemical compound O.OC(=O)CC(O)(C(O)=O)CC(O)=O YASYEJJMZJALEJ-UHFFFAOYSA-N 0.000 description 1
- RGHNJXZEOKUKBD-UHFFFAOYSA-N D-gluconic acid Natural products OCC(O)C(O)C(O)C(O)C(O)=O RGHNJXZEOKUKBD-UHFFFAOYSA-N 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000001856 Ethyl cellulose Substances 0.000 description 1
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 description 1
- 229920002907 Guar gum Polymers 0.000 description 1
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 1
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 1
- 229920001479 Hydroxyethyl methyl cellulose Polymers 0.000 description 1
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 description 1
- 229920001732 Lignosulfonate Polymers 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 239000004111 Potassium silicate Substances 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 208000025865 Ulcer Diseases 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 150000008055 alkyl aryl sulfonates Chemical class 0.000 description 1
- 150000005215 alkyl ethers Chemical class 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- 229940069428 antacid Drugs 0.000 description 1
- 239000003159 antacid agent Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000011400 blast furnace cement Substances 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 239000001768 carboxy methyl cellulose Substances 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 239000005018 casein Substances 0.000 description 1
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 1
- 235000021240 caseins Nutrition 0.000 description 1
- 229920003086 cellulose ether Polymers 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical class CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 1
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical class OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 1
- 150000004683 dihydrates Chemical class 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 229920001249 ethyl cellulose Polymers 0.000 description 1
- 235000019325 ethyl cellulose Nutrition 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- IVJISJACKSSFGE-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine Chemical compound O=C.NC1=NC(N)=NC(N)=N1 IVJISJACKSSFGE-UHFFFAOYSA-N 0.000 description 1
- 239000000174 gluconic acid Substances 0.000 description 1
- 235000012208 gluconic acid Nutrition 0.000 description 1
- 239000000665 guar gum Substances 0.000 description 1
- 235000010417 guar gum Nutrition 0.000 description 1
- 229960002154 guar gum Drugs 0.000 description 1
- 239000013003 healing agent Substances 0.000 description 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 1
- 229920013819 hydroxyethyl ethylcellulose Polymers 0.000 description 1
- 239000001863 hydroxypropyl cellulose Substances 0.000 description 1
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical class O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- PAZHGORSDKKUPI-UHFFFAOYSA-N lithium metasilicate Chemical compound [Li+].[Li+].[O-][Si]([O-])=O PAZHGORSDKKUPI-UHFFFAOYSA-N 0.000 description 1
- 229910052912 lithium silicate Inorganic materials 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 239000008155 medical solution Substances 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- PSZYNBSKGUBXEH-UHFFFAOYSA-M naphthalene-1-sulfonate Chemical compound C1=CC=C2C(S(=O)(=O)[O-])=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-M 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 229920000151 polyglycol Polymers 0.000 description 1
- 239000010695 polyglycol Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920005862 polyol Chemical class 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229910052913 potassium silicate Inorganic materials 0.000 description 1
- NNHHDJVEYQHLHG-UHFFFAOYSA-N potassium silicate Chemical compound [K+].[K+].[O-][Si]([O-])=O NNHHDJVEYQHLHG-UHFFFAOYSA-N 0.000 description 1
- 235000019353 potassium silicate Nutrition 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000000790 scattering method Methods 0.000 description 1
- 229910021487 silica fume Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000000661 sodium alginate Substances 0.000 description 1
- 235000010413 sodium alginate Nutrition 0.000 description 1
- 229940005550 sodium alginate Drugs 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- HIEHAIZHJZLEPQ-UHFFFAOYSA-M sodium;naphthalene-1-sulfonate Chemical compound [Na+].C1=CC=C2C(S(=O)(=O)[O-])=CC=CC2=C1 HIEHAIZHJZLEPQ-UHFFFAOYSA-M 0.000 description 1
- IIACRCGMVDHOTQ-UHFFFAOYSA-N sulfamic acid Chemical class NS(O)(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-N 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 231100000397 ulcer Toxicity 0.000 description 1
- 239000011882 ultra-fine particle Substances 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
Description
本発明は、硬化材、硬化材液、土質安定用薬液、該薬液の製造方法、及び地盤安定化工法に関する。 The present invention relates to a hardening material, a hardening material liquid, a soil stabilizing chemical, a method for producing the chemical, and a ground stabilization method.
地盤に注入して地盤を補強するために使用する土質安定用薬液としては、セメントを水に懸濁させたセメント懸濁液が用いられるが、セメント懸濁液は凝結速度が遅く、凝結するまでに数時間を要する。凝結速度が遅いとセメント懸濁液中のセメントが沈降してしまい、全容を硬化させることができなくなる。
また、地下水が流動しているような地盤内や護岸堤防と地盤との空隙部などのように、注入したセメント懸濁液が流水に接触する場合、凝結速度が遅いと、該セメント懸濁液は、流水と混合してセメントの濃度が低下してしまうため、セメントは充分に硬化しなくなる。
したがって、セメント懸濁液を土質安定用薬液として用いる場合、セメント懸濁液は、地盤に注入する前には流動性が確保され、注入後10秒程度でゲル化し、かつ、早期に強度を発現することが求められる。
Cement suspension, which is made by suspending cement in water, is used as a soil stabilizing chemical solution that is injected into the ground to strengthen the ground. It takes several hours. If the setting speed is slow, the cement in the cement suspension will settle, making it impossible to harden the entire cement.
In addition, if the injected cement suspension comes into contact with flowing water, such as in the ground where groundwater is flowing or in the gap between the embankment and the ground, if the cement suspension is slow to set, the cement suspension may When mixed with running water, the concentration of cement decreases, making it impossible for the cement to harden sufficiently.
Therefore, when using a cement suspension as a chemical solution for soil stabilization, the cement suspension has fluidity before being injected into the ground, gels in about 10 seconds after being injected, and quickly develops strength. are required to do so.
そこで最近では、セメント懸濁液の硬化速度を向上させる硬化材液が用いられるようになっている。
例えば、特許文献1には、消石灰又は生石灰をA液とし、非晶質水酸化アルミニウム、具体的にはアルミスラッジ乾燥粉(アルマイト処理で発生したアルミスラッジを乾燥し、水酸化アルミニウムを非晶質に保ったもの)、をB液として混合し、かつ、A液又はB液に無水セッコウを混合し、さらに、上記B液にはアルカリ金属炭酸塩の促進剤を混合し、A液とB液とを混合してなる2ショットタイプの注入材が開示され、この注入材によれば、A液とB液を混合終了後、ゲル化するまでの時間(ゲルタイム)を10秒程度とすることが可能であるとされている。
Therefore, recently, hardening agent liquids have been used to improve the hardening speed of cement suspensions.
For example, in Patent Document 1, slaked lime or quicklime is used as liquid A, and amorphous aluminum hydroxide, specifically aluminum sludge dry powder (aluminum sludge generated in alumite treatment is dried, aluminum hydroxide is amorphous). (maintained at the same temperature) as Solution B, and anhydrous gypsum is mixed with Solution A or B. Furthermore, an accelerator of alkali metal carbonate is mixed with Solution B, and Solutions A and B are mixed. A two-shot type injection material is disclosed, which is made by mixing liquids A and B. According to this injection material, the time required for gelation after mixing liquids A and B (gel time) can be about 10 seconds. It is said to be possible.
しかしながら、地下水が流動しているような地盤の場合等においては、ゲルタイムのさらなる短縮という課題があった。また、非晶質水酸化アルミニウムを使用する場合、低温時にゲルタイムが長くなるという問題があった。 However, in the case of ground where groundwater is flowing, there is a problem of further shortening the gel time. Furthermore, when amorphous aluminum hydroxide is used, there is a problem in that the gel time becomes long at low temperatures.
そこで本発明は、瞬結性に優れ、ゲルタイムをさらに短くすることができる硬化材、硬化材液、土質安定用薬液、該薬液の製造方法、及び地盤安定化工法を提供することを目的とする。
本発明はまた、低温時でもゲルタイムを短くすることができる硬化材、硬化材液、土質安定用薬液、該薬液の製造方法、及び地盤安定化工法を提供することを目的とする。
Therefore, an object of the present invention is to provide a hardening material, a hardening material solution, a soil stabilizing chemical solution, a method for producing the chemical solution, and a ground stabilization method that have excellent instant setting properties and can further shorten the gel time. .
Another object of the present invention is to provide a hardening material, a hardening material solution, a soil stabilizing chemical solution, a method for producing the chemical solution, and a ground stabilization method that can shorten the gel time even at low temperatures.
本発明は、以下の[1]~[6]の態様を包含する。
[1] 石灰及び水を含む主材液を硬化させるために該主材液に混合して用いる硬化材であって、乾燥水酸化アルミニウムゲル及びアルカリ金属炭酸塩を含むことを特徴とする硬化材。
[2] 石灰及び水を含む主材液を硬化させるために該主材液に混合して用いる硬化材であって、非晶質水酸化アルミニウム及びアルカリ金属炭酸塩と、アルカリ金属水酸化物、及び/またはアルカリ金属珪酸塩とを含むことを特徴とする硬化材。
[3] [1]または[2]に記載の硬化材と水を含むことを特徴とする硬化材液。
[4] [1]または[2]に記載の硬化材と、石灰と水を含むことを特徴とする土質安定用薬液。
[5] 石灰及び水を含む主材液と、[3]に記載の硬化材液とを混合することを特徴とする土質安定用薬液の製造方法。
[6] 石灰及び水を含む主材液と、[3]に記載の硬化材液とを地盤内で混合することを特徴とする地盤安定化工法。
The present invention includes the following aspects [1] to [6].
[1] A hardening material used by mixing with a main liquid containing lime and water to harden the main liquid, the curing material characterized by containing dry aluminum hydroxide gel and an alkali metal carbonate. .
[2] A hardening material used by mixing with a main liquid containing lime and water to harden the main liquid, which comprises amorphous aluminum hydroxide, an alkali metal carbonate, an alkali metal hydroxide, and/or an alkali metal silicate.
[3] A hardening material liquid characterized by containing the hardening material according to [1] or [2] and water.
[4] A chemical solution for soil stabilization characterized by containing the hardening material according to [1] or [2], lime, and water.
[5] A method for producing a chemical solution for soil stabilization, which comprises mixing a main material solution containing lime and water and the hardening material solution described in [3].
[6] A ground stabilization method characterized by mixing a main material liquid containing lime and water with the hardening material liquid described in [3] in the ground.
本発明によれば、瞬結性に優れ、ゲルタイムを更に短くすることができる、硬化材、硬化材液、土質安定用薬液、該薬液の製造方法、及び地盤安定化工法を提供することができる。また、低温時でもゲルタイムを短くすることができる、硬化材、硬化材液、土質安定用薬液、該薬液の製造方法、及び地盤安定化工法を提供することができる。 According to the present invention, it is possible to provide a hardening material, a hardening material solution, a soil stabilizing chemical solution, a method for producing the chemical solution, and a ground stabilization method that have excellent instant setting properties and can further shorten the gel time. . Furthermore, it is possible to provide a hardening material, a hardening material liquid, a soil stabilizing chemical, a method for producing the chemical, and a ground stabilization method that can shorten the gel time even at low temperatures.
以下、本発明を詳細に説明する。
本明細書において「固結体」とは、本発明の土質安定用薬液が地盤内で凝結したものをいう。
The present invention will be explained in detail below.
As used herein, the term "consolidated body" refers to a substance in which the soil stabilizing chemical solution of the present invention has solidified in the ground.
[硬化材]
本発明の硬化材は、石灰及び水を含む主材液を硬化させるために該主材液に混合して用いるものである。本発明の硬化材は、乾燥水酸化アルミニウムゲル及びアルカリ金属炭酸塩を含む。あるいは、本発明の硬化材は、非晶質水酸化アルミニウム及びアルカリ金属炭酸塩と、アルカリ金属水酸化物及び/またはアルカリ金属珪酸塩とを含む。
また、本発明の硬化材は、上記以外のその他の添加剤を含んでいてもよい。
以下、本発明の硬化材が含む各成分について説明する。
[Hardening material]
The hardening material of the present invention is used by being mixed with a main liquid containing lime and water in order to harden the main liquid. The hardener of the present invention includes a dry aluminum hydroxide gel and an alkali metal carbonate. Alternatively, the hardening material of the present invention contains amorphous aluminum hydroxide, an alkali metal carbonate, and an alkali metal hydroxide and/or an alkali metal silicate.
Moreover, the hardening material of the present invention may contain other additives other than those mentioned above.
Each component contained in the hardening material of the present invention will be explained below.
(乾燥水酸化アルミニウムゲル)
本発明において乾燥水酸化アルミニウムゲルとは、Al(OH)3・mH2Oの化学組成を持つ化合物であり、非晶質の水酸化アルミニウムである。乾燥水酸化アルミニウムゲルとしては、例えば日本薬局方の医療用制酸剤・潰瘍治癒剤等に用いられるものが挙げられるが、工業用として、吸着剤等に用いられる乾燥水酸化アルミニウムゲルが好ましい。 乾燥水酸化アルミニウムゲルの酸化アルミニウム含有量は45%以上が好ましく、50%以上がより好ましい。
また、乾燥水酸化アルミニウムゲルの粒子径は、レーザー回折散乱法によるメジアン径で40~120μmが好ましく、60~100μmが更に好ましい。メジアン径が上記下限値以上であれば、粒子が舞い難く、取扱い性が良くなる。一方、上記上限値以下であれば、反応性が高くなり瞬結の発現性が優れる。
(Dry aluminum hydroxide gel)
In the present invention, the dry aluminum hydroxide gel is a compound having a chemical composition of Al(OH) 3 mH 2 O, and is amorphous aluminum hydroxide. Examples of the dry aluminum hydroxide gel include those used in medical antacids and ulcer healing agents according to the Japanese Pharmacopoeia, but for industrial use, dry aluminum hydroxide gel used in adsorbents and the like is preferred. The aluminum oxide content of the dry aluminum hydroxide gel is preferably 45% or more, more preferably 50% or more.
Furthermore, the particle size of the dried aluminum hydroxide gel is preferably 40 to 120 μm, more preferably 60 to 100 μm, as measured by a laser diffraction scattering method. If the median diameter is equal to or larger than the above lower limit, particles will be less likely to fly and handling will be improved. On the other hand, if it is below the above upper limit, the reactivity will be high and the instantaneous setting will be excellent.
(非晶質水酸化アルミニウム)
非晶質水酸化アルミニウムは、非晶質の水酸化アルミニウムをすべて含む。非晶質水酸化アルミニウムの例としては、前記乾燥水酸化アルミニウムゲルがあり、アルマイト処理で発生するアルミスラッジ等が挙げられる。
なお、乾燥水酸化アルミニウムゲルは非晶質水酸化アルミニウムに包含されるものであるが、乾燥水酸化アルミニウムゲルとは非晶質水酸化アルミニウムの中でもより反応性の良い状態で非晶質化したものであり、特許文献1で用いられているアルミスラッジ等とは区別される。
(Amorphous aluminum hydroxide)
Amorphous aluminum hydroxide includes all amorphous aluminum hydroxide. Examples of amorphous aluminum hydroxide include the aforementioned dried aluminum hydroxide gel, aluminum sludge generated during alumite treatment, and the like.
Dry aluminum hydroxide gel is included in amorphous aluminum hydroxide, but dry aluminum hydroxide gel is a type of amorphous aluminum hydroxide that has become amorphous in a more reactive state than other amorphous aluminum hydroxide gels. This is different from the aluminum sludge used in Patent Document 1.
(アルカリ金属炭酸塩)
アルカリ金属炭酸塩は、ゲル化能力を有する石灰と乾燥水酸化アルミニウムゲルまたは非晶質水酸化アルミニウムとの組み合わせにおいて、瞬結性を付加する成分である。アルカリ金属炭酸塩は、主材液に配合すると該主材液を不安定にするが、硬化材液に配合しても該硬化材液を不安定にすることはない。
(alkali metal carbonate)
Alkali metal carbonate is a component that adds instant setting properties in a combination of lime having gelling ability and dry aluminum hydroxide gel or amorphous aluminum hydroxide. When an alkali metal carbonate is blended into the main material liquid, it makes the main material liquid unstable, but even when it is blended into the hardening material liquid, it does not make the hardening material liquid unstable.
アルカリ金属炭酸塩としては、例えば、Li2CO3、Na2CO3、K2CO3などのアルカリ金属の炭酸塩が挙げられる。アルカリ金属炭酸塩は一種のみが含まれていてもよく、二種以上が組み合わされて含まれていてもよい。 Examples of the alkali metal carbonate include carbonates of alkali metals such as Li 2 CO 3 , Na 2 CO 3 , and K 2 CO 3 . Only one type of alkali metal carbonate may be included, or a combination of two or more types may be included.
(アルカリ金属水酸化物)
アルカリ金属水酸化物としては、例えば、LiOH、NaOH、KOHなどが挙げられる。アルカリ金属水酸化物は、一種のみが含まれていてもよく、二種以上が組み合わされて含まれていてもよい。
(alkali metal hydroxide)
Examples of the alkali metal hydroxide include LiOH, NaOH, and KOH. Only one type of alkali metal hydroxide may be included, or a combination of two or more types may be included.
(アルカリ金属珪酸塩)
アルカリ金属珪酸塩としては、例えば、珪酸リチウム、珪酸ナトリウム、珪酸カリウムなどが挙げられる。アルカリ金属珪酸塩は、一種のみが含まれていてもよく、二種以上が組み合わされて含まれていてもよい。
(alkali metal silicate)
Examples of the alkali metal silicates include lithium silicate, sodium silicate, potassium silicate, and the like. Only one type of alkali metal silicate may be included, or a combination of two or more types may be included.
アルカリ金属珪酸塩としては、アルカリ金属オルト珪酸塩、アルカリ金属セスキ珪酸塩、アルカリ金属メタ珪酸塩、アルカリ金属1号珪酸塩、アルカリ金属2号珪酸塩、アルカリ金属3号珪酸塩、アルカリ金属4号珪酸塩の水溶液、粒状品、粉末品が挙げられる。中でも瞬結性を付加する能力を高める効果が高い点から、アルカリ度の高いアルカリ金属オルト珪酸塩が好ましく、オルト珪酸ナトリウムが更に好ましい。 Examples of alkali metal silicates include alkali metal orthosilicates, alkali metal sesquisilicates, alkali metal metasilicates, alkali metal No. 1 silicates, alkali metal No. 2 silicates, alkali metal No. 3 silicates, and alkali metal No. 4 silicates. Examples include aqueous solutions, granular products, and powder products of silicates. Among them, alkali metal orthosilicates with high alkalinity are preferred, and sodium orthosilicate is more preferred, since they are highly effective in increasing the ability to add instant setting properties.
(添加剤)
本発明の硬化材は、非晶質水酸化アルミニウム(乾燥水酸化アルミニウムゲルを含む)、アルカリ金属炭酸塩、アルカリ金属水酸化物、アルカリ金属珪酸塩以外に、減水剤、消泡剤、増粘剤などの各種の添加剤を含んでいてもよい。
(Additive)
In addition to amorphous aluminum hydroxide (including dried aluminum hydroxide gel), alkali metal carbonates, alkali metal hydroxides, and alkali metal silicates, the hardening material of the present invention includes water reducing agents, antifoaming agents, and thickening agents. It may contain various additives such as additives.
減水剤としては、リグニンスルホン酸塩又はその誘導体系、ポリカルボン酸系、アミノスルホン酸系、オキシ有機酸塩系、アルキルアリルスルホン酸塩系、ポリオキシエチレンアルキルエーテル系、ポリオール複合体系、高級多価アルコールスルホン酸塩系、メラミンホルマリン縮合物系(スルホン酸塩、(変性)メチロール)、ナフタリンスルホン酸塩ホルマリン縮合物系などを主成分とする各種の減水剤、分散剤、高性能減水剤、流動化剤が挙げられる。 Examples of water reducing agents include lignin sulfonates or their derivatives, polycarboxylic acids, aminosulfonic acids, oxyorganic acid salts, alkylaryl sulfonates, polyoxyethylene alkyl ethers, polyol composites, and high-grade polymers. Various water reducing agents, dispersants, high performance water reducing agents, whose main ingredients are alcohol sulfonate, melamine formalin condensate (sulfonate, (modified) methylol), naphthalene sulfonate formalin condensate, etc. Examples include superplasticizers.
消泡剤としては、高級アルコール系、アルキルフェノール系、ジエチレングリコール系、ジブチルフタレート系、非水溶性アルコール系、トリブチルホスフェート系、ポリグリコール系、シリコーン系、酸化エチレン-酸化プロピレン共重合物系などの消泡剤が挙げられる。 Antifoaming agents include higher alcohols, alkylphenols, diethylene glycols, dibutyl phthalates, water-insoluble alcohols, tributylphosphates, polyglycols, silicones, and ethylene oxide-propylene oxide copolymers. Examples include agents.
増粘剤としては、メチルセルロース、エチルセルロース、ヒドロキシエチルセルロース、ヒドロキシプロピルセルロース、ヒドロキシエチルメチルセルロース、ヒドロキシブチルメチルセルロース、ヒドロキシエチルエチルセルロース、カルボキシメチルセルロースなどのセルロースエーテル系;ポリアクリルアミド、ポリアクリル酸ソーダ、ポリアクリルアミド-ポリアクリル酸ソーダ共重合物、ポリアクリルアミド部分加水分解物などのアクリル系ポリマー;ポリビニルアルコール、ポリエチレンオキサイド、アルギン酸ソーダ、カゼイン、グアガムなどの水溶性ポリマーなど各種の増粘剤が挙げられる。 Thickeners include cellulose ethers such as methylcellulose, ethylcellulose, hydroxyethylcellulose, hydroxypropylcellulose, hydroxyethylmethylcellulose, hydroxybutylmethylcellulose, hydroxyethylethylcellulose, and carboxymethylcellulose; polyacrylamide, sodium polyacrylate, polyacrylamide-polyacrylic Various thickeners include acrylic polymers such as acid-soda copolymers and partially hydrolyzed polyacrylamide; water-soluble polymers such as polyvinyl alcohol, polyethylene oxide, sodium alginate, casein, and guar gum.
また、本発明の硬化材には、該硬化材の安定性を向上させるため、また、ゲルタイムを調整するために、グルコン酸、クエン酸などの有機カルボン酸及びその塩などの各種の凝結遅延剤を添加することもできる。 In addition, the curing material of the present invention may contain various setting retarders such as organic carboxylic acids such as gluconic acid and citric acid, and salts thereof, in order to improve the stability of the curing material and adjust the gel time. can also be added.
(硬化材の製造方法)
本発明の硬化材は、原料となるそれぞれの材料を単体で現場にて水に投入したものでも良く、事前に粉の状態で混合したものでも良いが、非晶質水酸化アルミニウム(乾燥水酸化アルミニウムゲルを含む)とアルカリ炭酸塩は事前に粉の状態で混合して用いた方が良い。これらをブレンドすることにより、アルカリ金属炭酸塩が固結することを防止することができる。アルカリ金属水酸化物、アルカリ金属珪酸塩は、事前に混合しても良いが、現場環境に応じて適宜添加するべく、分けた形での配合でも良い。
(Method for manufacturing hardened material)
The hardening material of the present invention may be prepared by adding each of the raw materials alone into water at the site, or by mixing them in powder form in advance. It is better to mix aluminum gel (including aluminum gel) and alkali carbonate in powder form before use. By blending these, it is possible to prevent the alkali metal carbonate from solidifying. The alkali metal hydroxide and alkali metal silicate may be mixed in advance, but they may also be mixed in separate forms so that they can be added as appropriate depending on the site environment.
粉体の混合は、一般に用いられる混合器により、各成分を所望の配合量で混合して行うことができる。用いる混合器は、工場又は施工現場に固定されているものでもよく、ミキサートラックに搭載されているものでもよい。
各成分は充分に混合されていることが好ましい。各成分が充分に混合されていることにより、均質な硬化材液を素早く製造することができる。
The powder can be mixed by mixing each component in a desired amount using a commonly used mixer. The mixer used may be fixed at a factory or construction site, or may be mounted on a mixer truck.
Preferably, each component is thoroughly mixed. By thoroughly mixing each component, a homogeneous hardening material liquid can be quickly produced.
なお、本発明の硬化材に含まれる非晶質水酸化アルミニウム(乾燥水酸化アルミニウムゲルを含む)、アルカリ金属炭酸塩、アルカリ金属水酸化物及び/またはアルカリ金属珪酸塩の含有量は、後述の本発明の硬化材液の各成分の好適配合を満たすような割合であればよい。 The content of amorphous aluminum hydroxide (including dried aluminum hydroxide gel), alkali metal carbonate, alkali metal hydroxide and/or alkali metal silicate contained in the hardening material of the present invention is as described below. Any ratio may be used as long as it satisfies the preferred composition of each component of the hardening material liquid of the present invention.
[主材液]
本発明に係る主材液は、石灰及び水を含む。該主材液は、石灰及び水以外に、その他の添加剤を含んでいてもよい。
例えば、水硬性セメントや石膏、硫酸ナトリウム、硫酸カリウムは、初期及び最終的な固結体の強度を向上させるという観点から、主材液に含有させることが好ましい。
[Main liquid]
The main material liquid according to the present invention contains lime and water. The main liquid may contain other additives in addition to lime and water.
For example, hydraulic cement, gypsum, sodium sulfate, and potassium sulfate are preferably contained in the main material liquid from the viewpoint of improving the initial and final strength of the solidified body.
以下、主材液が含む各成分について説明する。なお、その他の添加剤の詳細については、上述の本発明の硬化材におけるその他の添加剤と同様である。 Each component contained in the main material liquid will be explained below. Note that the details of the other additives are the same as those of the other additives in the hardening material of the present invention described above.
(石灰)
石灰は、水中で水酸化カルシウム(Ca(OH)2)の形をとるものであり、例えば、消石灰(Ca(OH)2)や生石灰(CaO)が挙げられる。中でも、取扱いが容易な消石灰が好ましい。
(lime)
Lime takes the form of calcium hydroxide (Ca(OH) 2 ) in water, and includes, for example, slaked lime (Ca(OH) 2 ) and quicklime (CaO). Among these, slaked lime is preferred because it is easy to handle.
石灰のブレーン値は6000~20000cm2/gが好ましく、8000~15000cm2/gがより好ましい。石灰のブレーン値が上記下限値以上であれば、瞬結性により優れる。一方、上記上限値以下であれば、主材液の粘性が低下するとともに、水と混合した時に凝集が起こりにくくなる。
石灰は、一種のみが含まれていてもよく、二種以上が組み合わされて含まれていてもよい。
The Blaine value of lime is preferably 6,000 to 20,000 cm 2 /g, more preferably 8,000 to 15,000 cm 2 /g. If the Blaine value of lime is equal to or higher than the above lower limit value, the instant setting property will be better. On the other hand, if it is below the above upper limit, the viscosity of the main material liquid will decrease and agglomeration will be less likely to occur when mixed with water.
Only one type of lime may be included, or a combination of two or more types may be included.
本発明に係る主材液中の石灰の含有量は、主材液200L(全薬液400L)あたり、10~50kgが好ましく、20~40kgがより好ましい。石灰の含有量が上記下限値以上であれば、瞬結性により優れる。上記上限値以下であれば、主材液の粘度が抑えられるため、ポンプによる圧送が容易となり、主材液又は後述する土質安定用薬液が地盤に浸透しやすくなる。また、上記上限値以下であれば、主材液中の成分量に対する固結体の体積をより大きくすることができる。 The content of lime in the main liquid according to the present invention is preferably 10 to 50 kg, more preferably 20 to 40 kg, per 200 L of the main liquid (400 L of total chemical solution). If the lime content is at least the above lower limit, the instant setting property will be better. If it is below the above upper limit, the viscosity of the main material liquid is suppressed, so that it becomes easy to pump it, and the main material liquid or the soil stabilizing chemical solution described below easily permeates into the ground. Moreover, if it is below the said upper limit, the volume of a solid body can be made larger with respect to the component amount in a main material liquid.
(水硬性セメント)
本発明に係る主材液において、水硬性セメントの含有は必須ではないが、固結体の初期及び最終強度を上げるという観点から含まれる方が好ましい。
該水硬性セメントとしては、例えば、普通、早強、超早強、中庸熱及び白色などのポルトランドセメント、高炉セメント、シリカセメント、フライアッシュセメントなどの混合セメント、微粒子セメント、超微粒子セメント、極超微粒子セメントや高炉水砕スラグ、アルミナセメントが挙げられる。石灰の存在により水硬性を示すことから、水硬性セメントとしてはポゾラン反応性物質も含まれる。該ポゾラン反応性物質としては、例えば、シリカヒューム、フライアッシュ、活性カオリン等が挙げられる。
水硬性セメントは、一種のみが含まれていてもよく、二種以上が組み合わされて含まれていてもよい。
(hydraulic cement)
In the main material liquid according to the present invention, although it is not essential to contain hydraulic cement, it is preferable to include it from the viewpoint of increasing the initial and final strength of the solidified body.
Examples of the hydraulic cement include normal, early-strength, ultra-early-strength, moderate-heat and white Portland cements, mixed cements such as blast furnace cement, silica cement, and fly ash cement, fine particle cements, ultrafine particle cements, and ultra-high-grade cements. Examples include fine particle cement, granulated blast furnace slag, and alumina cement. Since it exhibits hydraulic properties due to the presence of lime, hydraulic cement also includes pozzolan reactive substances. Examples of the pozzolan-reactive substance include silica fume, fly ash, activated kaolin, and the like.
Only one type of hydraulic cement may be included, or a combination of two or more types may be included.
本発明に係る主材液が水硬性セメントを含有する場合、主材液中の水硬性セメントの含有量は、主材液200L(全薬液400L)あたり、25~300kgが好ましく、50~200kgがより好ましく、70~150kgが特に好ましい。水硬性セメントの含有量が上記下限値以上であれば、固結体の圧縮強度をより高めることができる。一方、上記上限値以下であれば、主材液の粘度が抑えられるため、ポンプによる圧送が容易となり、主材液又は後述する土質安定用薬液が地盤に浸透しやすくなる。また、上記上限値以下であれば、主材液中の成分量に対する固結体の体積をより大きくすることができる。 When the main material liquid according to the present invention contains hydraulic cement, the content of hydraulic cement in the main material liquid is preferably 25 to 300 kg, and 50 to 200 kg per 200 L of the main material liquid (400 L of total chemical solution). More preferably, 70 to 150 kg is particularly preferred. If the content of hydraulic cement is at least the above lower limit, the compressive strength of the solidified body can be further increased. On the other hand, if it is below the above upper limit, the viscosity of the main material liquid is suppressed, so that it becomes easy to pump the main material liquid or the soil stabilizing chemical liquid described later into the ground. Moreover, if it is below the said upper limit, the volume of a solid body can be made larger with respect to the component amount in a main material liquid.
(石膏)
本発明に係る主材液において、石膏の含有は必須ではないが、固結体の初期及び最終の強度を上げるという観点から含まれる方が好ましい。
石膏としては、例えば、II型無水石膏、III型無水石膏、α半水石膏、β半水石膏、2水石膏など、各種の形態の石膏が挙げられる。中でも、固結体の圧縮強度がより高くなることから、II型無水石膏が好ましい。また、石膏に含まれる硫酸イオン供給源として、硫酸ナトリウム、硫酸カリウム、硫酸アルミニウム等の硫酸塩を添加することも出来る。
(plaster)
In the main material liquid according to the present invention, it is not essential to include gypsum, but it is preferable to include it from the viewpoint of increasing the initial and final strength of the solidified body.
Examples of gypsum include various forms of gypsum, such as type II anhydrite, type III anhydrite, alpha hemihydrate gypsum, beta hemihydrate gypsum, and dihydrate gypsum. Among these, type II anhydrite is preferred because the compressive strength of the solid body is higher. Furthermore, sulfates such as sodium sulfate, potassium sulfate, and aluminum sulfate can also be added as a source of sulfate ions contained in gypsum.
石膏のブレーン値は、2500~15000cm2/gが好ましく、6000~10000cm2/gがより好ましい。石膏のブレーン値が上記下限値以上であれば、固結体の圧縮強度がより高くなる。一方、上記上限値以下であれば、主材液の粘性が低下するとともに、水と混合した時に凝集が起こりにくくなる。
石膏は、一種のみが含まれていてもよく、二種以上が組み合わされて含まれていてもよい。
The Blaine value of gypsum is preferably 2,500 to 15,000 cm 2 /g, more preferably 6,000 to 10,000 cm 2 /g. If the Blaine value of gypsum is greater than or equal to the above lower limit, the compressive strength of the solidified body will be higher. On the other hand, if it is below the above upper limit, the viscosity of the main material liquid will decrease and agglomeration will be less likely to occur when mixed with water.
Only one type of gypsum may be included, or a combination of two or more types may be included.
本発明に係る主材液が石膏を含む場合、主材液中の石膏の含有量は、主材液200L(全薬液400L)あたり、1~20kgが好ましく、3~10kgがより好ましい。石灰の含有量が上記下限値以上であれば、固結体の初期及び最終強度が高くなる。上記上限値以下であれば、主材液の粘度が抑えられるため、ポンプによる圧送が容易となり、主材液又は後述する土質安定用薬液が地盤に浸透しやすくなる。また、上記上限値以下であれば、主材液中の成分量に対する固結体の体積をより大きくすることができる。 When the main liquid according to the present invention contains gypsum, the content of gypsum in the main liquid is preferably 1 to 20 kg, more preferably 3 to 10 kg, per 200 L of the main liquid (400 L of total chemical solution). If the lime content is at least the above lower limit, the initial and final strength of the solidified body will be high. If it is below the above upper limit, the viscosity of the main material liquid is suppressed, so that it becomes easy to pump it, and the main material liquid or the soil stabilizing chemical solution described below easily permeates into the ground. Moreover, if it is below the said upper limit, the volume of a solid body can be made larger with respect to the component amount in a main material liquid.
(石膏と石灰の比率)
本発明に係る主材液が石灰と石膏とを含む場合、主材液中の石膏(G)と石灰(L)の質量比率は、石膏比率「G/(G+L)」の値で、0.05~0.85が好ましく、0.1~0.4がより好ましい。「G/(G+L)」が上記下限値以上であれば、固結体の圧縮強度がより高くなる。一方、上記上限値以下であれば、瞬結性により優れる。また、上記上限値以下であれば、主材液中の成分量に対する固結体の体積をより大きくすることができる。
(ratio of gypsum and lime)
When the main material liquid according to the present invention contains lime and gypsum, the mass ratio of gypsum (G) and lime (L) in the main material liquid is the value of the gypsum ratio "G/(G+L)", which is 0. 05 to 0.85 is preferable, and 0.1 to 0.4 is more preferable. If "G/(G+L)" is greater than or equal to the above lower limit, the compressive strength of the solidified body will be higher. On the other hand, if it is below the above-mentioned upper limit, the instant setting property will be better. Moreover, if it is below the said upper limit, the volume of a solid body can be made larger with respect to the component amount in a main material liquid.
(水)
水としては、例えば、上水、工業用水、地下水、河川水、海水などが挙げられる。これらの中でも、本発明の効果を充分に発揮させるためには、上水や工業用水が好ましい。
(water)
Examples of water include tap water, industrial water, groundwater, river water, and seawater. Among these, tap water and industrial water are preferred in order to fully exhibit the effects of the present invention.
(主材液の製造方法)
本発明に係る主材液は、公知の撹拌器等を用いて、各成分を所望の配合量で水に分散させることにより製造される。
主材液を製造する際の、石灰及び水、必要に応じて配合される水硬性セメント、石膏、その他の添加剤を混合する順序は、特に限定されない。主材液の製造方法は、石灰、必要に応じて配合される石膏並びに任意成分である分散剤及び消泡剤などの添加剤を水に分散させた後、必要に応じて水硬性セメントを加え、所定時間撹拌して混合する方法が好ましい。
(Method for producing main material liquid)
The main liquid according to the present invention is produced by dispersing each component in desired amounts in water using a known stirrer or the like.
When producing the main material liquid, the order of mixing lime, water, hydraulic cement, gypsum, and other additives blended as necessary is not particularly limited. The method for producing the main material liquid is to disperse lime, gypsum mixed as necessary, and optional additives such as dispersants and antifoaming agents in water, and then add hydraulic cement as necessary. , a method of stirring and mixing for a predetermined period of time is preferred.
地盤安定化を行う施工現場で主材液を製造する方法としては、例えば、以下の(1)~(3)の方法が挙げられる。
(1) 石灰、必要に応じて配合される水硬性セメント、石膏を別々に施工現場に搬入し、所定の量比で混合した後、水を加えて混合する方法
(2) 石灰、必要に応じて配合される水硬性セメント、石膏を所定の量比で予め配合した主材の混合物を施工現場に搬入し、これに水を加えて混合する方法
(3) 水硬性セメント以外の材料を所定の量比で予め混合した混合物を水硬性セメントとともに施工現場に搬入し、これに水を加えて混合する方法
中でも、施工現場での作業を簡略化できる点から、上記(2),(3)の方法が好ましい。
Examples of methods for producing the main material liquid at a construction site where ground stabilization is to be performed include the following methods (1) to (3).
(1) A method in which lime, hydraulic cement, and gypsum mixed as necessary are brought to the construction site separately, mixed in a predetermined ratio, and then water is added and mixed. (2) Lime, as necessary A method in which a mixture of the main materials mixed with hydraulic cement and gypsum in a predetermined ratio is brought to the construction site, water is added, and mixed. (3) Materials other than hydraulic cement are mixed in a predetermined ratio. A method in which a mixture pre-mixed in quantitative ratios is delivered to the construction site together with hydraulic cement, and water is added to it to mix it. Among these methods, methods (2) and (3) above are used because they can simplify the work at the construction site. The method is preferred.
各成分は水に充分に分散されていることが好ましい。各成分が水に充分に分散されていることにより、主材液と硬化材液とがより均一に混合され、ゲルタイムが安定し、固結体の圧縮強度のバラツキがより少なくなる。 Preferably, each component is sufficiently dispersed in water. By sufficiently dispersing each component in water, the main material liquid and hardening material liquid are mixed more uniformly, the gel time is stabilized, and the variation in compressive strength of the solid body is reduced.
[硬化材液]
本発明の硬化材液は、石灰及び水を含む主材液を硬化させるために用いる硬化材液である。該硬化材液は、前述の本発明の硬化材及び水を含むことを特徴とする。
[Curing material liquid]
The hardening material liquid of the present invention is a hardening material liquid used for curing a main material liquid containing lime and water. The curing material liquid is characterized in that it contains the above-mentioned curing material of the present invention and water.
以下、硬化材液が含む水、硬化材液中の各成分の含有量、及び硬化材液の製造方法について説明する。なお、硬化材が含む成分の詳細については、上述の本発明の硬化材における成分と同様である。 The water contained in the hardening material liquid, the content of each component in the hardening material liquid, and the method for producing the hardening material liquid will be described below. Note that the details of the components contained in the hardening material are the same as those in the hardening material of the present invention described above.
(水)
水としては、例えば、上水、工業用水、地下水、河川水、海水などが挙げられる。これらの中でも、本発明の効果を充分に発揮させるためには、上水や工業用水が好ましい。
(water)
Examples of water include tap water, industrial water, groundwater, river water, and seawater. Among these, tap water and industrial water are preferred in order to fully exhibit the effects of the present invention.
(硬化材液中の各成分の含有量)
本発明の硬化材液中の非晶質水酸化アルミニウム(乾燥水酸化アルミニウムゲルを含む)の含有量の下限は、該硬化材液200L(全薬液400L)あたり、2~20kgであることが好ましく、4~12kgがより好ましく、6~8kgが特に好ましい。非晶質水酸化アルミニウム(乾燥水酸化アルミニウムゲルを含む)の含有量が上記下限値以上であれば、ゲルタイムが短くなり、また、ゲル化後の強度発現までに要する時間が短縮される。一方、上記上限値以下であれば、硬化材液の粘度が抑えられるため、主材液と硬化材液とがより均一に混合され、固結体の圧縮強度のバラツキがより少なくなる。また、上記上限値以下であれば、ポンプによる圧送が容易となり、硬化材液又は後述する土質安定用薬液が地盤に浸透しやすくなる。
(Content of each component in hardening material liquid)
The lower limit of the content of amorphous aluminum hydroxide (including dried aluminum hydroxide gel) in the hardening material liquid of the present invention is preferably 2 to 20 kg per 200 L of the hardening material liquid (400 L of total chemical solution). , 4 to 12 kg is more preferable, and 6 to 8 kg is particularly preferable. If the content of amorphous aluminum hydroxide (including dried aluminum hydroxide gel) is at least the above lower limit, the gel time will be shortened, and the time required to develop strength after gelation will be shortened. On the other hand, if it is below the above upper limit, the viscosity of the hardening material liquid is suppressed, so the main material liquid and the hardening material liquid are mixed more uniformly, and variations in the compressive strength of the solid body are reduced. Moreover, if it is below the said upper limit, it will become easy to pump by a pump, and a hardening material liquid or the chemical|medical solution for soil quality stabilization mentioned later will permeate into the ground easily.
本発明の硬化材液中のアルカリ金属炭酸塩の含有量は、該硬化材液200L(全薬液400L)あたり、2~12kgであることが好ましく、3~10kgがより好ましく、4~8kgが更に好ましい。アルカリ金属炭酸塩の含有量が上記範囲内にあれば、よりゲルタイムを短くすることができる。本発明の効果をより発揮させるためには、硬化材から硬化材液を調製した際に、アルカリ金属炭酸塩の不溶解分が残らないようにすることが好ましい。 The content of alkali metal carbonate in the hardening material liquid of the present invention is preferably 2 to 12 kg, more preferably 3 to 10 kg, and still more preferably 4 to 8 kg, per 200 L of the hardening material liquid (400 L of total chemical solution). preferable. If the content of the alkali metal carbonate is within the above range, the gel time can be further shortened. In order to further exhibit the effects of the present invention, it is preferable that no undissolved alkali metal carbonate remains when preparing a hardening material liquid from a hardening material.
本発明の硬化材液が、アルカリ金属水酸化物及び/またはアルカリ金属珪酸塩を含む場合、本発明の硬化材液中のアルカリ金属水酸化物及び/またはアルカリ金属珪酸塩の含有量は、該硬化材液200L(全薬液400L)あたり、純分で0.5~5kgであることが好ましく、1~4kgがより好ましく、1.5~3kgが更に好ましい。アルカリ金属水酸化物及び/またはアルカリ金属珪酸塩の含有量が上記下限値以上であれば、特に低温でのゲルタイムを早くできる。また、アルカリ金属水酸化物及び/またはアルカリ金属珪酸塩の含有量が上記上限値以下であれば、硬化材の粘性が低く、凝集の度合いも低く、圧送性を良くすることができる。 When the hardening material liquid of the present invention contains an alkali metal hydroxide and/or an alkali metal silicate, the content of the alkali metal hydroxide and/or alkali metal silicate in the hardening material liquid of the present invention is Preferably, the pure content is 0.5 to 5 kg, more preferably 1 to 4 kg, and even more preferably 1.5 to 3 kg, per 200 L of hardening material liquid (400 L of total chemical solution). If the content of the alkali metal hydroxide and/or alkali metal silicate is at least the above lower limit, the gel time can be increased particularly at low temperatures. Moreover, if the content of the alkali metal hydroxide and/or alkali metal silicate is below the above-mentioned upper limit, the viscosity of the hardened material is low, the degree of aggregation is also low, and the pumpability can be improved.
(硬化材液の製造方法)
本発明の硬化材液は、公知の撹拌器等を用いて、硬化材の各成分を水に分散させることにより製造される。分散方法としては、予め製造した硬化材を水に分散させる方法でもよく、硬化材の各成分を任意の順序で水に分散させる方法でもよい。
(Method for producing hardening material liquid)
The hardening material liquid of the present invention is produced by dispersing each component of the hardening material in water using a known stirrer or the like. The dispersion method may be a method in which a pre-produced hardening material is dispersed in water, or a method in which each component of the hardening material is dispersed in water in an arbitrary order.
各成分は水に充分に分散されていることが好ましい。各成分が水に充分に分散されていることにより、主材液と硬化材液とがより均一に混合され、固結体の圧縮強度のバラツキがより少なくなる。 Preferably, each component is sufficiently dispersed in water. By sufficiently dispersing each component in water, the main material liquid and hardening material liquid are mixed more uniformly, and variations in the compressive strength of the solid body are reduced.
[土質安定用薬液]
本発明の土質安定用薬液は、本発明の硬化材と石灰と水を含む。即ち、本発明の土質安定用薬液は、石灰、乾燥水酸化アルミニウムゲル、アルカリ金属炭酸塩、並びに水を含む。あるいは、本発明の土質安定用薬液は、石灰、非晶質水酸化アルミニウム、アルカリ金属炭酸塩、アルカリ金属水酸化物及び/またはアルカリ金属珪酸塩、並びに水を含む。本発明の土質安定用薬液は、これらの成分以外に、水硬性セメント、石膏、その他の添加剤を含んでいてもよい。
[Chemical solution for soil stabilization]
The soil stabilizing chemical solution of the present invention contains the hardening agent of the present invention, lime, and water. That is, the soil stabilizing chemical solution of the present invention contains lime, dry aluminum hydroxide gel, alkali metal carbonate, and water. Alternatively, the soil stabilizing chemical solution of the present invention contains lime, amorphous aluminum hydroxide, an alkali metal carbonate, an alkali metal hydroxide and/or an alkali metal silicate, and water. The soil stabilizing chemical solution of the present invention may contain hydraulic cement, gypsum, and other additives in addition to these components.
土質安定用薬液が含む各成分の詳細は、前述の本発明の硬化材、本発明に係る主材液、及び本発明の硬化材液における成分と同様である。 The details of each component contained in the soil stabilizing chemical solution are the same as those in the hardening material of the present invention, the main material liquid according to the present invention, and the hardening material liquid of the present invention described above.
[土質安定用薬液の製造方法]
本発明の土質安定用薬液の製造方法は、公知の撹拌器等を用いて、各成分を水に分散させる方法でもよく、主材液に、硬化材又は硬化材の成分を添加する方法でもよく、硬化材液に、主材液中の水以外の成分を添加する方法でもよく、主材液と硬化材液とを混合する方法でもよい。中でも、施工現場での作業を簡略化できる点及び瞬結性をより高める点から、土質安定用薬液の製造方法は、主材液と硬化材液とを混合する方法であることが好ましい。
[Method for manufacturing chemical solution for soil stabilization]
The method for producing the chemical solution for soil stabilization of the present invention may be a method of dispersing each component in water using a known stirrer or the like, or a method of adding a hardening agent or a component of the hardening agent to the main material liquid. Alternatively, a method of adding components other than water in the main material liquid to the hardening material liquid, or a method of mixing the main material liquid and the hardening material liquid may be used. Among these, the method for producing the soil stabilizing chemical is preferably a method of mixing the main material liquid and the hardening material liquid, from the viewpoint of simplifying the work at the construction site and further improving the instant setting property.
以下、主材液と硬化材液とを混合する方法について説明する。
両液の混合は、地盤に注入する前に行ってもよく、各液を地盤に注入しながら行ってもよい。地盤に注入する前に行う場合は、セメントを製造する際に通常用いる撹拌器等を用いて、一般的な撹拌方法によって混合すればよい。各液を地盤に注入しながら混合する場合は、例えば、主材液と硬化材液とを、それぞれ単位時間当りの送液容量が等しいポンプを用いて個別にY字管、撹拌装置、注入管内に設けられた混合室(管内混合器・管路混合器)などに圧送して混合する方法、又は、主材液と硬化材液を二重管の内管と外管で別々に送液し、注入時に地盤中で主材液と硬化材液を合流させて混合する方法などが挙げられる。両液が注入中に硬化しないようにするため、土質安定用薬液は、注入直前又は注入しながら製造することが好ましく、注入しながら製造することがより好ましい。
Hereinafter, a method of mixing the main material liquid and the hardening material liquid will be explained.
The two liquids may be mixed before being injected into the ground, or may be mixed while each liquid is injected into the ground. If the mixture is to be mixed before being poured into the ground, it may be mixed by a general stirring method using a stirrer or the like that is normally used when manufacturing cement. When mixing each liquid while injecting it into the ground, for example, the main material liquid and hardening material liquid are individually pumped into the Y-shaped pipe, stirring device, and injection pipe using pumps with the same liquid delivery capacity per unit time. The main material liquid and the hardening material liquid are sent separately through the inner and outer pipes of a double pipe. , a method in which the main material liquid and hardening material liquid are combined and mixed in the ground during injection. In order to prevent both solutions from hardening during injection, the soil stabilizing chemical solution is preferably manufactured immediately before or during injection, and more preferably during injection.
施工がし易くなる点から、主材液と硬化材液とは7:3~3:7の容量比で混合することが好ましく、6:4~4:6の容量比で混合することがより好ましく、等容量で混合することが特に好ましい。 From the viewpoint of ease of construction, it is preferable to mix the main material liquid and hardening material liquid at a volume ratio of 7:3 to 3:7, and more preferably at a volume ratio of 6:4 to 4:6. Preferably, mixing in equal volumes is particularly preferred.
[地盤安定化工法]
本発明の地盤安定化工法には、上述の本発明の土質安定用薬液を地盤に注入する第一の態様と、主材液と硬化材液とを地盤内で混合する第二の態様とがある。
第一の態様の具体的な方法は、上述の本発明の土質安定用薬液の製造方法と同様にして土質安定用薬液を得、該薬液を地盤に注入する方法である。
第二の態様の具体的な方法は、主材液と硬化材液とを別々の注入管で地盤内に注入し、両液を地盤内で合流させ、混合させる方法である。本態様では、注入の際に、噴射ノズルを有する注入管を用いて、圧力50~1000kg/cm2で噴射注入してもよい。
[Ground stabilization method]
The ground stabilization method of the present invention includes a first aspect in which the above-mentioned soil stabilizing chemical solution of the present invention is injected into the ground, and a second aspect in which the main material liquid and the hardening material liquid are mixed in the ground. be.
A specific method of the first embodiment is a method in which a soil stabilizing chemical solution is obtained in the same manner as the method for producing a soil stabilizing chemical solution of the present invention described above, and the chemical solution is injected into the ground.
A specific method of the second embodiment is a method in which the main material liquid and the hardening material liquid are injected into the ground using separate injection pipes, and the two liquids are brought together and mixed within the ground. In this embodiment, injection may be performed at a pressure of 50 to 1000 kg/cm 2 using an injection tube having an injection nozzle.
[作用効果]
本発明によれば、乾燥水酸化アルミニウムゲルの使用で、ゲルタイムの短い硬化材、硬化材液、土質安定用薬液、該薬液の製造方法、及び地盤安定化工法を提供することができる。また、非晶質水酸化アルミニウム使用の際に、低温でもゲルタイムを短くすることができる。
本発明による効果は、以下のメカニズムによるものと推定される。
[Effect]
According to the present invention, by using dry aluminum hydroxide gel, it is possible to provide a hardening material with a short gel time, a hardening material liquid, a soil stabilizing chemical, a method for producing the chemical, and a ground stabilization method. Furthermore, when using amorphous aluminum hydroxide, the gel time can be shortened even at low temperatures.
The effects of the present invention are presumed to be due to the following mechanism.
本発明で用いる硬化材に含まれる乾燥水酸化アルミニウムゲルは、特許文献1で使用されているアルミスラッジに比べ、より反応性の良い状態で非晶質化したものであり、アルミスラッジとは異なる。これによりアルカリ金属炭酸塩、石灰との反応が非常に速く進行するために、ゲルタイムを短くすることができると考えている。
また、本発明で用いるアルカリ金属水酸化物、アルカリ金属珪酸塩は、高いアルカリ度を有するため、非晶質水酸化アルミニウムの活性を上げ、アルカリ金属炭酸塩、石灰との反応が速く進行するために、アルカリ金属水酸化物及び/またはアルカリ金属珪酸塩の添加により、低温であっても短いゲルタイムが確保できると考えている。
The dried aluminum hydroxide gel contained in the curing material used in the present invention is amorphous in a more reactive state than the aluminum sludge used in Patent Document 1, and is different from aluminum sludge. . It is believed that this allows the reaction with the alkali metal carbonate and lime to proceed very quickly, thereby shortening the gel time.
Furthermore, since the alkali metal hydroxides and alkali metal silicates used in the present invention have high alkalinity, they increase the activity of amorphous aluminum hydroxide and the reaction with alkali metal carbonates and lime proceeds rapidly. Furthermore, it is believed that by adding an alkali metal hydroxide and/or an alkali metal silicate, a short gel time can be ensured even at low temperatures.
以下に本発明を実施例及び比較例を用いてより具体的に説明するが、本発明はこれらの実施例に限定されるものではない。
以下の実施例及び比較例で用いた材料、主材液及び硬化材液の調製方法、並びに各種測定・評価方法は以下のとおりである。
The present invention will be explained in more detail below using Examples and Comparative Examples, but the present invention is not limited to these Examples.
The materials used in the following Examples and Comparative Examples, methods for preparing the main material liquid and hardening material liquid, and various measurement and evaluation methods are as follows.
[材料]
(主材液)
・水硬性セメント:普通ポルトランドセメント
・石膏:II型無水石膏(ブレーン値:6500cm2/g)
・石灰:消石灰(ブレーン値:13000cm2/g)
・減水剤:ナフタレンスルホン酸ナトリウム・ホルムアルデヒド縮合物
・凝結遅延剤:クエン酸・1水和物
・水:水道水
[material]
(Main material liquid)
・Hydraulic cement: Ordinary Portland cement ・Gypsum: Type II anhydrous gypsum (Brain value: 6500 cm 2 /g)
・Lime: Slaked lime (Brain value: 13000cm 2 /g)
・Water reducer: sodium naphthalene sulfonate, formaldehyde condensate ・Set retarder: citric acid, monohydrate ・Water: tap water
(硬化材液)
・乾燥水酸化アルミニウムゲル(非晶質水酸化アルミニウム):トミタAD200P(富田製薬株式会社製、メジアン径:80μm)
・アルカリ金属炭酸塩:ソーダ灰(無水炭酸ナトリウム)
・水酸化ナトリウム:顆粒状
・アルカリ金属珪酸塩:オルト珪酸ナトリウム粉末(純分80%)
・水:水道水
(hardening material liquid)
・Dried aluminum hydroxide gel (amorphous aluminum hydroxide): Tomita AD200P (manufactured by Tomita Pharmaceutical Co., Ltd., median diameter: 80 μm)
・Alkali metal carbonate: Soda ash (anhydrous sodium carbonate)
・Sodium hydroxide: Granular ・Alkali metal silicate: Sodium orthosilicate powder (80% pure)
・Water: Tap water
[主材液の調製方法]
20℃に調整した材料を使用し、それぞれ20℃の室内で石灰、場合により石膏、減水剤等の混合物を水に分散させた後、水硬性セメントを用いる場合は普通ポルトランドセメントを分散させ、撹拌して主材液を得た。撹拌は、マグネチックスターラーを用い、200mLのディスカップに長さ4cmのスターラーバーを入れ、主材液200mLの入った状態で、回転数650~750rpmの条件で所定の時間行った。
主材液中の各成分の含有量は表1~3に示す通りとした。
[Preparation method of main material liquid]
Using materials adjusted to 20℃, in a room at 20℃, a mixture of lime, gypsum, water reducer, etc. is dispersed in water, and when hydraulic cement is used, ordinary Portland cement is dispersed and stirred. The main material liquid was obtained. Stirring was carried out for a predetermined period of time using a magnetic stirrer at a rotation speed of 650 to 750 rpm with a 4 cm long stirrer bar placed in a 200 mL disc cup containing 200 mL of the main liquid.
The content of each component in the main material liquid was as shown in Tables 1 to 3.
[硬化材液の調製方法]
20℃に調整した材料を使用し、20℃の室内で乾燥水酸化アルミニウムゲル、アルカリ金属炭酸塩を混合した硬化材を水に分散させ、撹拌、場合により水酸化ナトリウム等を添加して硬化材液を得た。撹拌は、マグネチックスターラーを用い、200mLのディスカップに長さ4cmのスターラーバーを入れ、硬化材液200mLの入った状態で、回転数650~750rpmの条件で所定の時間行った。
硬化材液中の各成分の含有量は表1~3に示す通りとした。
[Preparation method of hardening material liquid]
Using materials adjusted to 20℃, in a room at 20℃, the hardening material mixed with dried aluminum hydroxide gel and alkali metal carbonate is dispersed in water, stirred, and if necessary, sodium hydroxide etc. are added to cure the hardening material. I got the liquid. Stirring was carried out for a predetermined period of time using a magnetic stirrer at a rotation speed of 650 to 750 rpm with a 4 cm long stirrer bar placed in a 200 mL disc cup containing 200 mL of hardening material liquid.
The content of each component in the hardening material liquid was as shown in Tables 1 to 3.
[ゲルタイムの測定]
まず、得られた主材液50mLと硬化材液50mLとをそれぞれ200mLディスカップA,Bに入れ、硬化材液の入ったディスカップBに主材液の全量を勢いよく入れた後、両液の混合液を直ちに主材液が入っていたディスカップAに移しかえ、さらに硬化材液が入っていたディスカップBに移しかえた。最初に主材液と硬化材液を混合してからここまで2秒程度であった。次いで、ディスカップBの様子を観察しながら、ディスカップBを45度傾けて、動かなくなるまでの時間を確認した。
[Measurement of gel time]
First, put 50 mL of the obtained main material liquid and 50 mL of hardening material liquid into 200 mL disk cups A and B, and after pouring the entire amount of main material liquid into disk cup B containing hardening material liquid, both liquids The mixed solution was immediately transferred to Discup A, which contained the main material liquid, and then transferred to Discup B, which contained the hardening material liquid. It took about 2 seconds from the time the main material liquid and hardening material liquid were first mixed. Next, while observing the condition of the disc cup B, the disc cup B was tilted at 45 degrees and the time required until it stopped moving was checked.
[実施例1]
実施例1では表1に示された成分、該成分の含有量で上記の通り調製した主材液と硬化材液を用いて、20℃におけるゲルタイムを測定した。結果を表1に示す。
[Example 1]
In Example 1, the gel time at 20° C. was measured using the main material liquid and curing material liquid prepared as described above with the components shown in Table 1 and the contents of the components. The results are shown in Table 1.
特許文献1の表1の配合7には、同様の配合でのゲルタイムが9秒と記載されている。
本発明によれば、表1から明らかなように、アルミスラッジの代りに乾燥水酸化アルミニウムゲルを同量用いることで、特許文献1に比べ、格段に短い3秒でゲルタイムが来ることを確認した。
Formulation 7 in Table 1 of Patent Document 1 states that the gel time for a similar formulation is 9 seconds.
According to the present invention, as is clear from Table 1, by using the same amount of dried aluminum hydroxide gel instead of aluminum sludge, it was confirmed that the gel time came in 3 seconds, which was much shorter than in Patent Document 1. .
[実施例2]
実施例2では表2に示された成分、該成分の含有量で上記の通り調製した主材液と硬化材液を用いて、20℃におけるゲルタイムを測定した。結果を表2に示す。
[Example 2]
In Example 2, the gel time at 20° C. was measured using the main material liquid and curing material liquid prepared as described above with the components shown in Table 2 and the contents of the components. The results are shown in Table 2.
特許文献1の表2の配合1には、上記と同様の配合でゲルタイムが14秒と記載されている。
本発明によれば、表2から明らかなように、アルミスラッジの代りに乾燥水酸化アルミニウムゲルを同量用いることで、特許文献1に比べ、格段に短い7秒でゲルタイムが来ることを確認した。
Formulation 1 in Table 2 of Patent Document 1 describes a gel time of 14 seconds with the same formulation as above.
According to the present invention, as is clear from Table 2, by using the same amount of dried aluminum hydroxide gel instead of aluminum sludge, it was confirmed that the gel time came in 7 seconds, which was much shorter than that in Patent Document 1. .
[実施例3~5及び比較例1、2]
実施例3~5、比較例1、2では、表3に示された成分、該成分の含有量で上記の通り調製した主材液と硬化材液を用いて、10℃及び20℃におけるゲルタイムをそれぞれ測定した。結果を表3に示す。
[Examples 3 to 5 and Comparative Examples 1 and 2]
In Examples 3 to 5 and Comparative Examples 1 and 2, the gel time at 10°C and 20°C was determined using the main material liquid and curing material liquid prepared as described above with the ingredients shown in Table 3 and the content of the ingredients. were measured respectively. The results are shown in Table 3.
実施例3に示すように、水酸化ナトリウムを2kg添加することで10℃でもゲルタイムが10秒以内となることを確認した。
また、実施例4、5に示すようにオルト珪酸ナトリウムを添加することでもゲルタイムが短縮でき、2kg添加することで10秒以内となることを確認した。
As shown in Example 3, it was confirmed that by adding 2 kg of sodium hydroxide, the gel time was within 10 seconds even at 10°C.
Furthermore, as shown in Examples 4 and 5, it was confirmed that the gel time could be shortened by adding sodium orthosilicate, and by adding 2 kg, the gel time could be reduced to within 10 seconds.
本発明の硬化材、硬化材液、土質安定用薬液、該薬液の製造方法、及び地盤安定化工法は、例えば、地盤内の空隙、護岸堤防と地盤との空隙、液状化によって生じた空洞及びトンネル背面の空洞等に注入して地盤を補強するために有用である。 The hardening material, hardening material liquid, soil stabilizing chemical liquid, method for producing the chemical liquid, and ground stabilization method of the present invention can be applied to, for example, voids in the ground, voids between a sea wall embankment and the ground, cavities caused by liquefaction, It is useful for reinforcing the ground by injecting it into cavities at the back of tunnels, etc.
Claims (6)
該硬化材が乾燥水酸化アルミニウムゲル及びアルカリ金属塩炭酸塩を含有し、
全薬液400Lあたり、該乾燥水酸化アルミニウムゲルが2~43.4kg及び該アルカリ金属塩炭酸塩が2~12kgとなり、かつ全薬液400Lあたり、該石灰が10kg以上153.6kg以下となるような割合で含む薬液。 A chemical solution containing a main material liquid containing lime and water, and a hardening material used for curing the main material liquid,
the curing material contains a dry aluminum hydroxide gel and an alkali metal salt carbonate;
Per 400 L of total chemical solution, the dry aluminum hydroxide gel is 2 to 43.4 kg and the alkali metal salt carbonate is 2 to 12 kg , and per 400 L of total chemical solution, the lime is 10 kg to 153.6 kg. A chemical solution containing such proportions.
該硬化材が非晶質水酸化アルミニウム及びアルカリ金属炭酸塩と、アルカリ金属珪酸塩とを含有し、
全薬液400Lあたり、該非晶質水酸化アルミニウムが2~20kg、該アルカリ金属炭酸塩が2~12kg、該アルカリ金属珪酸塩が0.5~5kgとなり、かつ全薬液400Lあたり、該石灰が10kg以上153.6kg以下となるような割合で含む薬液。 A chemical solution containing a main material liquid containing lime and water, and a hardening material used for curing the main material liquid,
The hardening material contains amorphous aluminum hydroxide, an alkali metal carbonate, and an alkali metal silicate,
Per 400 L of total chemical solution, the amorphous aluminum hydroxide is 2 to 20 kg, the alkali metal carbonate is 2 to 12 kg, and the alkali metal silicate is 0.5 to 5 kg , and per 400 L of total chemical solution, the lime is 2 to 20 kg. A chemical solution containing a proportion of 10 kg or more and 153.6 kg or less .
該硬化材が乾燥水酸化アルミニウムゲル及びアルカリ金属塩炭酸塩を含有し、
全薬液400Lあたり、該乾燥水酸化アルミニウムゲルが2~43.4kg及び該アルカリ金属塩炭酸塩が2~12kgとなり、かつ全薬液400Lあたり、該石灰が10kg以上153.6kg以下となるような割合で混合する薬液の製造方法。 A method for producing a chemical solution by mixing a main material liquid containing lime and water and a curing material used for curing the main material liquid, the method comprising:
the curing material contains a dry aluminum hydroxide gel and an alkali metal salt carbonate;
Per 400 L of total chemical solution, the dry aluminum hydroxide gel is 2 to 43.4 kg and the alkali metal salt carbonate is 2 to 12 kg , and per 400 L of total chemical solution, the lime is 10 kg to 153.6 kg. A method of manufacturing a chemical solution that mixes in such proportions.
該硬化材が非晶質水酸化アルミニウム及びアルカリ金属炭酸塩と、アルカリ金属珪酸塩とを含有し、
全薬液400Lあたり、該非晶質水酸化アルミニウムが2~20kg、該アルカリ金属炭酸塩が2~12kg、該アルカリ金属珪酸塩が0.5~5kgとなり、かつ全薬液400Lあたり、該石灰が10kg以上153.6kg以下となるような割合で混合する薬液の製造方法。 A method for producing a chemical solution by mixing a main material liquid containing lime and water and a curing material used for curing the main material liquid, the method comprising:
The hardening material contains amorphous aluminum hydroxide, an alkali metal carbonate, and an alkali metal silicate,
Per 400 L of total chemical solution, the amorphous aluminum hydroxide is 2 to 20 kg, the alkali metal carbonate is 2 to 12 kg, and the alkali metal silicate is 0.5 to 5 kg , and per 400 L of total chemical solution, the lime is 2 to 20 kg. A method for producing a chemical solution in which the chemical solution is mixed at a ratio of 10 kg or more and 153.6 kg or less .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2023020063A JP7444306B2 (en) | 2019-09-06 | 2023-02-13 | Hardening material, hardening material liquid, chemical liquid for soil stabilization, method for producing the chemical liquid, and ground stabilization method |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2019163075A JP7238706B2 (en) | 2019-09-06 | 2019-09-06 | Hardener liquid, soil stabilization chemical, method for producing the chemical, and ground stabilization method |
JP2023020063A JP7444306B2 (en) | 2019-09-06 | 2023-02-13 | Hardening material, hardening material liquid, chemical liquid for soil stabilization, method for producing the chemical liquid, and ground stabilization method |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2019163075A Division JP7238706B2 (en) | 2019-09-06 | 2019-09-06 | Hardener liquid, soil stabilization chemical, method for producing the chemical, and ground stabilization method |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2023071717A JP2023071717A (en) | 2023-05-23 |
JP7444306B2 true JP7444306B2 (en) | 2024-03-06 |
Family
ID=74861776
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2019163075A Active JP7238706B2 (en) | 2019-09-06 | 2019-09-06 | Hardener liquid, soil stabilization chemical, method for producing the chemical, and ground stabilization method |
JP2023020063A Active JP7444306B2 (en) | 2019-09-06 | 2023-02-13 | Hardening material, hardening material liquid, chemical liquid for soil stabilization, method for producing the chemical liquid, and ground stabilization method |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2019163075A Active JP7238706B2 (en) | 2019-09-06 | 2019-09-06 | Hardener liquid, soil stabilization chemical, method for producing the chemical, and ground stabilization method |
Country Status (1)
Country | Link |
---|---|
JP (2) | JP7238706B2 (en) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP7235153B2 (en) * | 2017-12-29 | 2023-03-08 | 株式会社三洋物産 | game machine |
JP7235154B2 (en) * | 2018-02-15 | 2023-03-08 | 株式会社三洋物産 | game machine |
JP7231076B2 (en) * | 2018-03-08 | 2023-03-01 | 株式会社三洋物産 | game machine |
JP2020130466A (en) * | 2019-02-15 | 2020-08-31 | 株式会社三洋物産 | Game machine |
JP7234741B2 (en) * | 2019-03-28 | 2023-03-08 | 株式会社三洋物産 | game machine |
JP7234740B2 (en) * | 2019-03-28 | 2023-03-08 | 株式会社三洋物産 | game machine |
JP7234760B2 (en) * | 2019-04-11 | 2023-03-08 | 株式会社三洋物産 | game machine |
JP7234761B2 (en) * | 2019-04-11 | 2023-03-08 | 株式会社三洋物産 | game machine |
JP7238706B2 (en) * | 2019-09-06 | 2023-03-14 | 三菱ケミカルインフラテック株式会社 | Hardener liquid, soil stabilization chemical, method for producing the chemical, and ground stabilization method |
JP2023063369A (en) * | 2022-01-07 | 2023-05-09 | 株式会社三洋物産 | game machine |
JP2023053387A (en) * | 2022-02-04 | 2023-04-12 | 株式会社三洋物産 | game machine |
JP2023060270A (en) * | 2022-04-01 | 2023-04-27 | 株式会社三洋物産 | game machine |
JP2023060269A (en) * | 2022-04-01 | 2023-04-27 | 株式会社三洋物産 | game machine |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2001348257A (en) | 2000-06-06 | 2001-12-18 | Asahi Kasei Corp | Cement admixture capsule |
JP2002080264A (en) | 2000-09-04 | 2002-03-19 | Toyama Prefecture | Building material with humidity conditioning property and its manufacturing method |
JP2002161183A (en) | 2000-09-14 | 2002-06-04 | Showa Denko Kk | Thick gel composition |
JP2010053023A (en) | 2008-07-29 | 2010-03-11 | Tachibana Material Co Ltd | Grouting material |
JP2013227553A (en) | 2012-03-30 | 2013-11-07 | Yoshino Gypsum Co Ltd | Insolubilizing and solidifying agent for specific toxic substance containing gypsum and soil improvement method using the same |
JP2015229684A (en) | 2014-06-03 | 2015-12-21 | 株式会社菱晃 | Hardening material, hardening material liquid, agent for soil property stabilization, production method of the agent and ground stabilization method |
JP7238706B2 (en) | 2019-09-06 | 2023-03-14 | 三菱ケミカルインフラテック株式会社 | Hardener liquid, soil stabilization chemical, method for producing the chemical, and ground stabilization method |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH01148765A (en) * | 1987-12-07 | 1989-06-12 | Nichias Corp | Lightweight refractory and its manufacture |
JP2634613B2 (en) * | 1988-02-05 | 1997-07-30 | 三興コロイド化学株式会社 | Cement suspension composition |
JPH10168451A (en) * | 1996-12-13 | 1998-06-23 | Mitsui Chem Inc | Suspension grout and method for grouting and solidifying ground by using it |
-
2019
- 2019-09-06 JP JP2019163075A patent/JP7238706B2/en active Active
-
2023
- 2023-02-13 JP JP2023020063A patent/JP7444306B2/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2001348257A (en) | 2000-06-06 | 2001-12-18 | Asahi Kasei Corp | Cement admixture capsule |
JP2002080264A (en) | 2000-09-04 | 2002-03-19 | Toyama Prefecture | Building material with humidity conditioning property and its manufacturing method |
JP2002161183A (en) | 2000-09-14 | 2002-06-04 | Showa Denko Kk | Thick gel composition |
JP2010053023A (en) | 2008-07-29 | 2010-03-11 | Tachibana Material Co Ltd | Grouting material |
JP2013227553A (en) | 2012-03-30 | 2013-11-07 | Yoshino Gypsum Co Ltd | Insolubilizing and solidifying agent for specific toxic substance containing gypsum and soil improvement method using the same |
JP2015229684A (en) | 2014-06-03 | 2015-12-21 | 株式会社菱晃 | Hardening material, hardening material liquid, agent for soil property stabilization, production method of the agent and ground stabilization method |
JP7238706B2 (en) | 2019-09-06 | 2023-03-14 | 三菱ケミカルインフラテック株式会社 | Hardener liquid, soil stabilization chemical, method for producing the chemical, and ground stabilization method |
Also Published As
Publication number | Publication date |
---|---|
JP2023071717A (en) | 2023-05-23 |
JP2021042088A (en) | 2021-03-18 |
JP7238706B2 (en) | 2023-03-14 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP7444306B2 (en) | Hardening material, hardening material liquid, chemical liquid for soil stabilization, method for producing the chemical liquid, and ground stabilization method | |
JP6436914B2 (en) | Additives for hydraulic setting materials | |
EP2539298B1 (en) | Hardening accelerator composition containing dispersants | |
JP6408256B2 (en) | Manufacturing method of hardener, hardener liquid, soil stabilization chemical, and ground stabilization method | |
JP7155972B2 (en) | Hardening material, hardening material liquid, soil stabilization chemical, method for producing the chemical, and ground stabilization method | |
JP2005139060A (en) | Setting accelerator for cement | |
JP5059354B2 (en) | Ground injection material for soil stabilization | |
CN116874223A (en) | Powdery alkali-free accelerator and preparation method thereof | |
JP2004083339A (en) | Powdery foaming agent for cellular mortar | |
JP7468168B2 (en) | Soil stabilization chemicals, manufacturing method thereof, and ground stabilization method | |
JP2004149685A (en) | Grout | |
JP2022135591A (en) | Liquid chemical for soil stabilization, method for producing its chemical solution, and ground stabilization method | |
JPH09118554A (en) | High fluidity concrete | |
JP5153987B2 (en) | Preparation method of suspension type ground improvement material | |
JP5818077B2 (en) | Suspended grout chemical | |
JP7282459B2 (en) | filler | |
JP6300365B2 (en) | Underwater inseparable fast-hardening concrete and method for producing the same | |
JP2929353B2 (en) | Chemical solution for soil stabilization and ground stabilization method using it | |
JP2929352B2 (en) | Chemical solution for soil stabilization and ground stabilization method using it | |
JP7256990B2 (en) | Hydraulic composition, one-component plastic injection material, and filling method for one-component plastic injection material | |
JP3523567B2 (en) | Chemical solution for soil stabilization and ground stabilization method using the same | |
US20230357092A1 (en) | Method for producing a composite insulating mineral construction element | |
JP2017014070A (en) | Slurry-shaped quick setting agent, method for producing spray concrete using the same, and method for constructing spray concrete | |
JP2009155472A (en) | Liquid chemical for soil stabilization | |
JP2023000210A (en) | Liquid chemical for soil stabilization, method for producing liquid chemical for soil stabilization, and ground stabilization construction method |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20230213 |
|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20230213 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20231122 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20231128 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20240111 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20240123 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20240205 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 7444306 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |